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Installation and Operation Manual 3500
Installation and Operation Manual 3500
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address
Telephone
Fax
Internet
ii
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
Part number
128158-01
129766-01
130432-01
iii
Part number
162096-01
136275-01
129767-01
129768-01
161580-01
129770-01
3500/32 & 3500/34 4 Channel Relay Module & TMR Relay Module (Operations & Maintenance
Manual)
129771-01
162291-01
129772-01
143488-01
129773-01
143489-01
129774-01
143490-01
135545-01
144403-01
134938-01
134939-01
134542-01
136973-01
142836-01
146479-01
146282-01
129769-01
138629-01
137412-01
148636-01
3500/95 PC Display
145169-01
129777-01
iv
Contents
Contact Information ......................................................................... ii
Reference manuals for 3500 modules ...........................................................iii
1.
2.
Verifying configuration..................................................................................... 14
Operating switches.......................................................................................... 14
System contacts.............................................................................................. 15
Reading the LEDs ........................................................................................... 15
2.4.1 3500 LED Descriptions .................................................................... 15
2.4.2 Power Supply OK LED..................................................................... 16
2.4.3 OK and TX/RX LEDs........................................................................ 16
2.4.4 TM LED............................................................................................ 16
2.4.5 Config OK LED ................................................................................ 17
2.4.6 Bypass LED ..................................................................................... 17
2.4.7 Relay alarm LED.............................................................................. 17
2.4.8 Overspeed Detection System........................................................... 17
2.5 Collecting data from output terminals .............................................................. 18
3.
vi
Connecting power
Notice that in order to connect field wiring to the I/O modules, you will need
additional information provided in the 3500 Field Wiring Diagram Package, part
number 130432-01.
Verify that your rack is fully assembled. A fully assembled rack has modules
or covers labeled Future Explansion in all slots on the front of the rack and
has I/O modules or connector covers on all slots on the back of the rack. If
your rack is not fully assembled, contact your nearest Bently Nevada
representative.
Customers and third parties that are in control of product at the end of its life
or at the end of its use are solely responsible for proper disposal of product.
No person, firm, corporation, association or agency that is in control of
product shall dispose of it in a manner that is in violation of United States
state laws, United States federal laws, or any applicable international law.
Bently Nevada is not responsible for disposal of product at the end of its life
or at the end of its use.
Panel
Bulkhead
Rack mount
Illustration
Refer to
page
1.2.1.1
CAUTION
Do not use clamps as handles
while carrying or installing the
rack. The clamps may fall off
resulting in injury to personnel
and damage to the rack.
CAUTION
Clamps must not be used as
handles while carrying or
installing the rack. The clamps
may fall off resulting in injury to
personnel and damage to the
rack.
Figure 1-4 Panel cutout for the panel mount of 3500 Mini-Rack
(9) 274.3 1.5 mm (10.80 0.06 inches).
(10) 3.2 mm (0.125 inches) radius, maximum.
(11) 251.5 1.5 mm (9.90 0.60 inches).
1.2.1.2
1.2.2.1
1.2.2.2
1.2.3.1
1.2.3.2
1.2.3.3
1.2.3.4
Low voltage AC
High voltage AC
High voltage DC
Low voltage DC
85 to 125 Vac
88 to 140 Vdc
20 to 30 Vdc
4.5 A
2.3 A
2.5 A
10 A
47 to 63 Hz
47 to 63 Hz
I/O Module
2. Verify that the power source matches the values listed under Power
requirements in Table 1-2 Power Supply I/O Modules.
3. Install a power switch or circuit breaker close to the rack and mark the switch
or breaker as the disconnect device for the rack.
CAUTION
Touching exposed power wires
can cause shock, burns, or
death.
Turn off power before
connecting the power cable to
the Power Supply I/O module.
10
5. Connect the power cable as shown in the following figure and table.
(1) Power cable. Select a wire gage and type that meets the local code requirements and meets the
power requirements as listed in Table 1-2 Power Supply I/O Modules. Use Table 1-3 Power wire
legend to identify the wires.
(2) Chassis ground. To minimize ground loop noise, a single point earth ground (GRD) to the system
common connection is recommended. When two supplies are used in the same system, both
connections are considered a single point.
11
DC
High voltage
Line 1
Low voltage
Line 1
High voltage
Positive DC
Low voltage
Positive DC
Line 2 Neutral
Line 2
Negative DC
Negative DC
Ground
Ground
Ground
Ground
System Contacts
Note: Shields are spliced into a single wire then grounded at the stud marked
SHIELD. Shields should be insulated.
Name
Trip mulitply
INHB
RST
Reset
Description
temporarily increases the alarm (Alert and Danger) setpoint
values by a specific multiple (usually two or three). This
function is normally applied by manual (operator) action
during startup to allow a machine to pass through high
vibration speed ranges without monitor alarm indications.
Used to prevent an alarm from being declared on any
monitor or relay in the 3500 rack. This is typically used when
performing maintenance functions.
Used to signal when the modules in the 3500 rack are to be
reset. This contact has the same function as the Rack Reset
switch on the front panel of the Rack Interface Module.
Internal termination
Connect transducer wires directly to the I/O
modules
External termination
Simplify wiring at the rear of the rack by using
cables to connect external temination I/O
modules to external termination blocks.
(1) To Transducers.
(2) Internal Termination I/O Modules.
(1) To Transducers.
(2) External Termination Blocks.
(3) External Termination I/O Modules.
Refer to the 3500 Field Wiring Diagram package, part number 130143-01, for
information about how to connect transducer field wiring to the I/O modules in
your rack.
13
Verifying configuration
Operating switches
Reading LEDs
14
LED label
Description
SUPPLY OK
3500/15 Power
Supply
OK
TX/RX
Most 3500 modules
BYPASS
TM
3500/20 RIM Module
CONFIG OK
CHn ALARM
3500/32 and 34 Relay
3500/53 Overspeed
Protection system
TEST MODE
Detailed description
see page
page 16
page 16
page 16
page 17
page 16
page 17
page 17
page 17
15
LED label
Description
Detailed description
see page
ALARMS
Condition
all of the output voltages from the
supply are within specification
An output voltage from the supply is
not within specification
Off
Solution
No action required
Refer to the following procedures
TX/RX
1 Hz
5 Hz
XX
Condition
Module is not configured or is
in configuration mode
Solution
Reconfigure the module (see
3500 Rack Configuration Guide,
part number 129777-01)
Check the System Event List
No action required
Check the System Event list
Event lists
Contain records of things that happen to the rack. The system maintains two
event lists -- the Alarm Event list and the System Event list. To view these
lists, refer to the 3500 Monitoring System Configuration Guide, part number
129777-01.
2.4.4 TM LED
Trip multiply
temporarily increases the alarm (Alert and Danger) setpoint values by a
specific multiple (usually two or three). This function is normally applied by
manual (operator) action during startup to allow a machine to pass through
high vibration speed ranges without monitor alarm indications.
16
TIM LED
ON
OFF
Condition
Rack is in Trip Multiply
Rack is not in Trip Multiply
Solution
No action required
No action required
Condition
Configuration information for every
module in the rack is valid.
One of the selected security options
has not been met
At lease one module in the rack has a
configuration fault
A non-configured active Power
Supply is present in the rack
Solution
No action required.
Check the System Event List. Press
the Rack Reset Switch to clear.
One or more of the following
configuration problems exist:
-- a module in the rack is not
configured
-- the configuration in the RIM does
not match the physical configuration
of the rack
-- a configuration security option
condition is not met
Condition
Alarm Enabled
Some or all alarming in the
module disabled
Solution
No action required
No action required
Condition
Relay channel is in alarm
Relay channel is not in alarm
Solution
No action required.
No action required.
Condition
The overspeed module is in
test mode.
The overspeed module is not
in test mode.
Solution
No action required.
No action required.
Alarm LED
The 3500 Overspeed Detection System (ODS) consists of mulitiple ODS
modules that operate as a group. The alarms generated from this group are
the result of a voting process that is set up in configuration. The alarm LEDs
on the modules in overspeed detection systems indicate the result of this
voting. Use the 3500 Configuration program to determine how this voting has
been configured for the modules in the ODS.
ALARM
OFF
ON
Condition
Relay is not in alarm
Relay is in alarm
Solution
No action required.
No action required.
18
Changing configuration
Replacing modules
Verifying channels
19
12. Select the monitor channel to be adjusted in the Monitor Channel list box.
13. For all measurement parameters except phase, adjust the setpoint level by
dragging the bar in the bar graph or by entering a value in the text box above
or below the parameter.
Notice that setpoints can be adjusted only for those parameters that are
enabled and that some parameters have both upper and lower setpoint
values. Parameters are enabled or disabled by using the Channel Option
screen. Refer to the 3500 Monitoring System Rack Configuration and
Utilities Guide for more information.
14. For phase setpoints, enter the values for the beginning and ending setpoint in
the text boxes below the phase diagrams.
15. Apply the adjusted setpoints to the rack by clicking OK and then downloading
the revised configuration to the rack.
20
Check that the LEDs for the replaced module are indicating correct
operation (see Reading the LEDs on page 15).
Check that the LEDs for the replaced module are indicating correct
operation (see Reading the LEDs on page 15.
3.2.3.1
32. Once freed from the backplane, the main module can be removed completely
from the rack
22
3.2.3.2
34. Slide the main module into place, ensuring that they are properly in the
guides provided on the floor and roof of the rack chassis.
35. Tighten the screws securely.
Application Advisory: It is important to tightly secure the thumb screws to
ensure each module is Chassis grounded. Loose thumb screws may allow noise
to show on the channel readings.
3.2.3.3
23
24