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Desulfurization of Fuel Oil by Oxidation and Extraction. Kinetic Modeling of Oxidation Reaction
Desulfurization of Fuel Oil by Oxidation and Extraction. Kinetic Modeling of Oxidation Reaction
were calculated and are shown in Table IV. The distribution coefficient of dibenzothiophene in the unoxidized
oil extraction was the highest (5.1). After oxidation, hexyl
sulfide was not present in the oxidized oil. The distribution coefficients of dibenzothiophene and phenyl disulfide
in the extraction of oxidized oil were increased: from 5.1
to 11.2 for dibenzothiophene and from 1.8 to 4.5 for phenyl
disulfide. As for the phenyl sulfide, the distribution
coefficient in both extractions was relatively low. These
results are consistent with the results described previously.
Conclusions
Oxidation of the Arabian AGO by nitrogen dioxide has
converted the sulfur compounds of the oil to forms that
are more polar in nature. These sulfur compounds are
more readily extracted by polar solvents, such as lactone,
that have been demonstrated to be aromatic/olefinic
dissolving, thus resulting in higher sulfur removal, lower
solvent-to-oil requirement, and hence, higher extraction
oil yield for the same sulfur removal. Oxidized oils from
other petroleum stocks which have higher contents of
olefins and aromatics do not show an oil yield increase in
the extraction by lactone. The distribution coefficients
of dibenzothiophene and phenyl disulfide in lactone extraction of AGO are greatly increased for the oxidized oil
as compared to the untreated oil.
Registry No. NOz, 7697-37-2; nitrogen dioxide, 10102-44-0;
ybutyrolactone, 96-48-0; hexyl disulfide, 10496-15-8;phenyl
sulfide, 139-66-2; dibenzothiophene, 132-65-0;phenyl disulfide,
882-33-7.
Literature Cited
Deal, C. H.; Derr, E. L., Selectivity and Solvency in Aromatic Recovery. Prep--Am. Chem. Soc., Diu.Pet. Chem. 1962, 7 (4), 214.
Gerster, J. A.; Gorton, J. A,; Eklund, R. B. Selective Solvents for
Separation of n-Pentane from 1-Penteneby extractive Distillation. J . Chem. Eng. Data 1960, 5, 423.
Guth, E. D.; Diaz, A. F. Method of Removing Sulfur and Nitrogen
in Petroleum Oils. US.Patent 3,847,800, 1974.
Guth, E. D.; Helgeson, N. L.; Arledge, K. W.; Brienza, A. R. Petroleum Oil Desulfurization Process. US.Patent 3,919,402, 1975.
Tam, P. S.; Kittrell, J. R. Process for Purifying Hydrocarbonaceous
Oils. U.S. Patent 4,485,007, 1984.
Thompson, R. B.; Druge, L. W.; Chenicek, J. A. Stability of Fuel Oils
in Storage--Effect of Sulfur Compounds. Ind. Eng. Chem. 1949,
;I
121, 2713.
T h e oxidation of Arabian atmospheric gas oil (AGO) with nitric acid t o remove sulfur from the oil
is similar to the gradual processes involved in the storage instability of petroleum distillates and
synfuels, except that in this process the instability process is accelerated by adding a strong oxidizing
agent, nitric acid. The elemental composition of these sediments is compared. A mathematical kinetic
model is presented to describe the kinetics of sulfur removal in the oxidation of AGO using a CSTR.
This model employs lumping of the sulfur compounds in the oil into four groups, S1, S2, and S3,
according t o their retention times (hence, boiling points) in the gas chromatograph, and residue (R)
containing some of the other three sulfur groups. The first group (Sl) had a very fast reaction rate.
T h e second group (Sa) reacts with second-order kinetics with a rate constant of 17 g of oil/(g of
S2.min) at 25 "C. The third group (S3)was not present in the unoxidized oil, and as it was formed,
it equilibrated between the oil and the residue phases.
The principle of desulfurizing Arabian atmospheric gas
oil (AGO) by oxidative desulfurization (ODS) is to form
a coproduct (residue) that has high sulfur content and can
be separated from the oxidized oil. It has long been recognized that petroleum distillates and synfuels (both crude
and refined) are unstable upon long-term storage in the
presence of air at ambient conditions, with the formation
of sediment (deposit, residue, sludge, and insoluble gum).
The sediment formation from the oil is due to the gradual
oxidation and polymerization of the reactive compounds
present. The ODS process is, in many ways, very similar
to the instability process of fuel oil, except that the oxidation rate in ODS is greatly accelerated by using a strong
oxidizing agent, nitric acid or nitrogen oxides in this case.
The gum formation from jet turbine and diesel fuel is
clearly associated with oxidation and cooxidation of hyKSE, Inc.
University of Massachusetts.
Present address: The Pritchard Corp.. Overland Park, KS
8
66210.
0888-5885/90/2629-0324$02.50/0
s1
52
s3
residue
yield, wt %
sulfur content, 70
aqueous phase
yield, wt %
sulfur content, 70
sulfur balance closure, 70
530
476
135
3.5
483
410
48.2
8.5
479
410
45.7
9.0
578
506
24
21.1
556
479
18.1
26.5
458
376
8.9
42.2
474
383
8.5
45.1
100.2
0.75
0.045
0.576
0.129
98.7
0.63
0.008
0.452
0.171
98.4
0.64
0.033
0.460
0.147
98.9
0.54
0.050
0.358
0.132
97.7
0.50
0.037
0.328
0.135
96.1
0.46
0
0.309
0.151
96.1
0.45
0.009
0.278
0.163
6.1
3.10
10.3
3.36
10.0
3.44
9.5
3.21
11.3
3.20
12.7
3.32
11.9
3.27
7.00
0.64
92.2
5.6
0.48
92.9
6.0
0.48
92.9
5.6
0.46
81.0
5.1
0.38
81.3
7.3
0.50
99.6
6.2
0.39
79.0
"Oil plus residue and acids. Yields were based on oil feed. Oxidized oil had about 2% acetic acid.
Experimental Section
A continuous stirred tank reactor (CSTR) was used for
the oxidation of a middle distillate (Arabian atmospheric
gas oil) with a mixture of 90% nitric acid and glacial acetic
acid. Use of acetic acid was to disperse the residue coproduct uniformly in the reactor. The extent of oxidation
was controlled by the acid-to-oil (A/O) ratio and the spacc
time. The A/O ratio is defined as the ratio of the flow rate
of HNO, (calculated based on 100% acid) to the flow rate
of feed oil, by weight. The space time used was also based
on weight.
The CSTR was a two-piece, 1-L, cylindrical vessel constructed of Klimax glass with the top and bottom halves
held together by clamps. Oil was pumped into the reactor
from the top, and mixed acids were added to the reactor
from the top by a fine stopcock buret. Reaction temperature was measured by a thermocouple connected to a
digital temperature controller. The oxidation is exothermic. Reaction thermperature was maintained at 25 "C by
immersing the bottom half of the reactor into a water bath.
Agitation of the reaction mixture at 300 rpm provided
uniform mixing of reactants. Products emerged from the
exit tube of the reactor by overflow.
The total sulfur content of the oil was determined by
using a Gamma-Tech Model 100 chemical analyzer. A
of S u l f u r Compounds
s1
0-10
80-170
180-290
s2
10-15
170-220
290-380
s3
15-18
220-250
380+
Oxidation of AGO
Atmospheric gas oil with an initial sulfur content of
1.07% was treated with 90% HNO, in a CSTR at 25 "C
and 1 atm, at 0.10 A/O ratio. The weight ratio of acetic
acid to feed oil was 0.03. The results are shown in Table
I. The sulfur removal increased with increasing space time
until at around 45 min it leveled off. Figure 1 shows the
yields of oxidized oil and residue as a function of sulfur
removal. As the sulfur removal was increased, the oil yield
decreased and the residue yield increased. Specific sulfur
chromatograms of the oxidized oil are shown in Figure 2.
A certain group of lower boiling sulfur compounds was
completely removed, even at 3-min space time. These
lower boiling sulfur compounds eluted a t a maximum retention time of 10 min. Formation of higher molecular
weight product sulfur compounds with retention times
greater than 15 min was also observed. These compounds
were not present initially in the feed oil and they constitute
one group of product sulfur compounds believed to have
been produced during oxidation. The elution times, column temperatures, and boiling points corresponding to the
three sulfur groups are listed in Table 11.
Mechanism of Oxidation
Sulfur removal by oxidation is due to the formation of
high-sulfur-containing residue, which results from the
accelerated sedimentation of the oil from instability induced by nitric acid. Table I11 shows the comparison of
OXIDIZED OIL
reference
FEED OIL
< 07 % s
ATTENUATION = 256
A/O=0.10
A/O:0.03
3 5 MIN SPACE TIME
0 75 %
ATTENUATION
RESIDUE
:64
80
4
(10
1
140
<5
20
170
220
270
Figure 2. Sulfur chromatograms from 0.10 A/O ratio CSTR oxidation (0.5-pL volume).
is defined as (Cs3)J(C&
K3R
cs, %
0.73
0.31
0.39
0.12
CSl,
%7
0.321
0.005
0.142
0
csz, %
0.374
0.202
0.248
0.036
cs31
0.036
0.113
0
0.084
(CS)R,
0
2.30
0
1.82
K3R0
0.049
0.046
RETENTION TIME h i d
COLUMN TEMPERATURE I'C)
Figure 4. Sulfur chromatogram of S1 oil from 0.10 A/O ratio oxidation (0.5-pL volume, attenuation = 256).
Figure 3. Sulfur chromatogram of the residue (0.1-pL volume, attenuation = 64).
Reaction Structure
The proposed reaction structure for the oxidation reaction by lumped species is
+ k2d(Cs2)en
(2)
"I
6o
--
OBSERVED
PREDICTED
s?
D
-B
1
0 OBSERVED
is-
-pREDlc/
4!
10W
iij
5-
[L
SLLFLR 7OhTEN'
'9S Z / q
01 J
(8)
(CS)R
Conclusions
A model has been developed to describe the kinetics of
sulfur removal in the oxidation of an atmospheric gas oil
(AGO) using 90% HN03 with an A/O ratio of 0.10 in a
CSTR. The kinetic model was derived by lumping the
sulfur compounds of the oil into four groups of sulfur
compounds: S1, S2, and S3, according to their chromatographic retention times (or boiling ranges), and the
residue. The S1 sulfur group has a very fast reaction rate.
The S2 sulfur group reacts with second-order kinetics and
has a lumped rate constant of 17 g of oil/(g of SZ-min) at
25 "C. The sulfur contents of the oil attributable to the
S3 group and the sulfur content of the residue are constant
for all space times (3-45 min) and are related as follows:
(cS3)e
= 0*045(Cs)R
(9)
--
Literature Cited
Blanding, F. H. Reaction Rates in Catalytic Cracking of Petroleum.
Ind. Eng. Chem. 1953,45(6), 1186.
Brooks, B. T. The Chemistry of Gasoline. Ind. Eng. Chem. 1926,18
(ll),1198.
Cassar, H. A. Gumming Tendencies of Pure Olefins in Gasoline. Jnd.
Eng. Chem. 1931,23 (lo), 1132.
Cooney, J. V.; Beal, E. J.;Wechter, M. A.; Mushrush, G. W.; Hazlett,
R. N. Nitrogen Compound Induced Storage Instability in Shale
Derived Diesel Fuel Marine. Prepr.-Am. Chem. SOC.,Diu. Pet.
Chem. 1984,29(4), 1003.
329
By use of thermogravimetric analysis, the activation energy and the frequency factor are determined
for the autoxidation of solid organic compounds. It is found that the activation energies are almost
the same so long as the compounds have the same molecular structure around the hydrogen to be
abstracted. As a result, direct or indirect evaluation of the activation energy becomes possible for
the combustible compound in question from its molecular structure, leading t o the quantitative
prediction of self-heating. Further, in the reaction kinetics, it has been said that there is a tendency
called compensatory effect; i.e., the larger the activation energy, the larger the frequency factor.
By use of the reported experimental data of combustible materials, a compensatory effect is roughly
found between the activation energy and the product of the frequency factor and the heat of reaction,
suggesting that the cause of self-ignition is in terms of the molecular structure.
In order to predict the possible self-ignition of combustible powder (Liang and Tanaka, 1987), we found it
particularly necessary to evaluate the activation energy and
the frequency factor of the given material. In our previous
paper (Liang and Tanaka, 1988), it was verified by use of
available experimental data that the Polanyi equation
between the activation energy and the weakest C-H bond
strength held for the chain propagation reaction in the
autoxidation of organic compounds in solution. As for the
solid organic compounds, however, there have been few
experimental works done, and thus, the basic evaluation
methods of the reactivity of autoxidation have not been
found. For this reason, measurement is made in this paper
0888-5885J 90126 29-0329$0 2.50/0
of the reaction rate of autoxidation for solid organic compounds, whose structure is known, in order to investigate
the relation between the Arrhenius parameters and the
molecular structure. Furthermore, mention is given of an
interrelationship between the Arrhenius parameters of
some common combustible materials, using the experimental data reported in the literature.
Experimental Equipment and Procedure
A thermogravimetric analyzer (TGA-31) of the Shimadzu Corporation was used as the measurement instrument of the reaction rate of autoxidation. The sample
holder is a wire mesh cylindr made from platinum, 10 mm
0 1990 American Chemical Society