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Dehydration Process PDF
Dehydration Process PDF
Food Chemistry
journal homepage: www.elsevier.com/locate/foodchem
Departamento de Qumica Agrcola, Facultad de Ciencias, Universidad Autnoma de Madrid (UAM), 28049 Madrid, Spain
Departamento de Tecnologa de Alimentos, SGIT-INIA, Ctra Corua km 7.5, 28040 Madrid, Spain
c
Instituto de Fermentaciones Industriales, CSIC, Juan de la Cierva, 3, 28006 Madrid, Spain
b
a r t i c l e
i n f o
Article history:
Received 28 May 2008
Received in revised form 1 October 2008
Accepted 30 October 2008
Keywords:
Dehydration process
Antinutrients
In vitro protein digestibility
Legume ours
a b s t r a c t
Dehydrated foods are specially designed for patients with mastication or/and deglutition problems. This
study has assessed the effects of soaking, cooking and industrial dehydration treatments on antinutrient
factors and also on protein digestibility in legume ours (chickpea, lentil and bean). A general decline of
phytic acid was observed during dehydration, being the most accentuated in case of lentil (44%), followed
by white beans and pink-mottled cream beans. Beans were the legumes that showed the highest levels of
enzyme inhibitors and lectins, however processing such as cooking and dehydration signicantly reduced
(p < 0.05) their levels further to negligible concentrations. The dehydration did not cause further effects
than ordinary cooking in reduction of the concentration of polyphenolic compounds of ours. However, a
higher increase of in vitro protein digestibility (IVPD) was produced by dehydration in all legumes from
12% to 15%. Thus, dehydrated legume ours could be considered ready-to-use for special meals to specic
populations.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
Nowadays, a great interest of food industry is the challenge of
designing, developing, and commercialising special foods for every
population group such as infant, youth, adults, pregnant women,
sportsmen, and elder people (Mota & Empis, 2000). In this sense,
texture-modied foods are specially designed to patients with
chewing problems and swallowing dysfunction which are common among elderly people and affect perception, food choice
and the ability to eat (Rothenborg et al., 2007). Texture-modied
foods present the aspect, taste and similar characteristics to the
traditional foods that allow the accurate composition, energy
and nutrients to be known in every prepared dish. Dehydrated
foods are considered texture-modied foods which may be rehydrated with the appearance and texture of canned or conventionally prepared foods (Nickels, 2006; Vega-Mercado, Gngora-Nieto,
& Barbosa-Cnovas, 2001). Hence, dehydration of foods is a controlled effect to preserve the structure or create a new one that
serves for functional purposes (Aguilera, Chiralt, & Fito, 2003). In
addition, these foods present the following advantages: maximum
microbiology security (low food manipulation), soft and homogenous texture, prolonged preservation time, lesser production of
1064
In the present study, the effect of soaking, cooking and dehydration treatment has been assessed for eliminating ANFs and
improvement of the protein digestibility from legumes. The
obtained dehydrated legume ours could be considered readyto-use for special meals to specic groups of populations with
mastication and/ or swallowing problems.
1964). The a-amylase inhibitor content of seed extracts was determined by the starch/iodine procedure of Piergiovanni (1992). Suitable aliquots of the seed extracts were mixed with a-amylase
solution and incubated at 40 C for 30 min to allow formation of
the inhibitor-enzyme complex and the amount of remaining aamylase was then determined. The enzyme inhibitor contents of
seed extracts were calculated by comparison of the amount of sample or inhibitor required to cause 50% inhibition of enzyme activity
and were expressed as mg-equivalent of inhibitor standard g 1 seed
meal. For inhibitor levels, triplicate assays were conducted.
2.1. Samples
2.5. Lectins
Seeds of chickpea (Castellano and Sinaloa varieties), lentil and
two cultivars of beans (white bean and pink-mottled cream bean)
were used in the present study. They were obtained from the agrifood industry Vegenat SA (Badajoz, Spain). From each cultivar
there were three batches of 250 g of raw and processed samples.
The seeds were freeze-dried and were milled to our and passed
through a 250 lm sieve.
2.2. Processing conditions
Legumes were subjected to an industrial dehydration process
carried out in Vegenat SA. The processing consisted of the following steps: raw material was soaked in tap water (1:10 w/v) for 16 h
at 20 C. After draining the soaking water, the soaked legumes
were cooked by boiling for 70 min in case of chickpeas, 30 min in
case of lentil, 20 min in case of white beans, and 30 min in case
of pink-mottled cream beans. The soaked-cooked seeds were dehydrated in a forced-air tunnel at 75 3 C for 6 h. Samples were taken at each step and they were named as follows: S (soaked ours),
S + C (soaked and cooked ours) and S + C + D (soaked, cooked and
dehydrated ours).
2.3. Phytic acid
The individual inositol phosphates (IP3-IP6) were extracted
according Burbano, Muzquiz, Osagie, Ayet, and Cuadrado (1995)
with modications and measured by HPLC (Lehrfeld, 1994). Analysis was with a Beckman System Gold HPLC equipped with a refractive index. The column was a macrosporous polymer PRP-1
(150 4.1 mm, 5 lm) heated at 45 C and was equilibrated with
the mobile phase for 1 h. The mobile phase was 515 ml of methanol with 485 ml of water. Eight millilitre of tetrabutylammonium
hydroxide (40% in water), 1 ml 5 M sulphuric acid, 0.5 ml 91% formic acid and 100 ll of a phytic acid hydrolysate (6 mg ml 1) were
added sequentially. The pH was adjusted to 4.3 with 9 M sulphuric
acid. The mobile phase was ltered through a Millipore lter (0.45
lm) and degassed under a vacuum. The ow rate was 1.2 ml min 1
and the injection volume was 20 ll. The standard used was sodium
phytate (Sigma Chemicals, USA).
2.4. Enzyme inhibitors
Seed ours were extracted (1:10 w/v) by stirring with 0.02 M
sodium phosphate buffer pH 7.0 containing NaCl (8 g l 1) overnight at +1 C and centrifuged (50,000g for 25 min). The resultant
clear supernants were stored at 20 C.
Estimations of protease-inhibitor content were carried out
essentially as described previously (Grant et al., 1986). Seed extracts were added to excess trypsin or chymotrypsin and the mixtures left on ice to react. The level of remaining trypsin activity in
the reaction mixture was assessed using N-a-benzoyl-DL-p-nitroanilide as substrate (Kakade, Simons, & Liener, 1969) while the level of
uninhibited chymotrypsin was evaluated using glutaryl-L-phenylalanine-p-nitroanilide as substrate (Erlanger, Copper, & Bendich,
1065
Table 1
Inuence of processing on inositol phosphate content (mg g
Sample
IP3
IP4
IP5
IP6
Total
Castellano chickpea
Raw
S
S+C
S+C+D
0.15 0.01a
0.19 0.01a
0.17 0.01a
0.17 0.00a
0.28 0.02c
0.38 0.01b
0.40 0.03b
0.61 0.01a
1.18 0.06d
1.65 0.01c
2.17 0.01b
2.53 0.03a
5.54 0.09d
7.33 0.02b
7.90 0.01a
6.25 0.03c
7.15 0.06c
9.55 0.01b
10.65 0.02a
9.55 0.00b
Sinaloa chickpea
Raw
S
S+C
S+C+D
0.17 0.00a
0.17 0.00a
0.18 0.00a
0.20 0.00a
0.45 0.01c
0.42 0.01c
0.50 0.01b
0.61 0.02a
1.68 0.00b
1.62 0.00b
1.97 0.05a
2.14 0.04a
5.60 0.01b
5.72 0.01a
5.71 0.02a
4.89 0.05c
7.90 0.01b
7.93 0.01b
8.36 0.06a
7.85 0.03b
Lentil
Raw
S
S+C
S+C+D
0.25 0.01c
0.45 0.01a
0.30 0.00b
0.24 0.01c
0.37 0.00c
0.72 0.01a
0.71 0.00a
0.60 0.00b
1.06 0.00a
0.64 0.01d
0.94 0.00b
0.87 0.00c
5.07 0.00a
2.41 0.07b
2.10 0.00c
2.04 0.02d
6.75 0.00a
4.22 0.10b
4.04 0.00c
3.75 0.03d
White bean
Raw
S
S+C
S+C+D
0.18 0.00d
0.21 0.00c
0.31 0.01b
0.35 0.00a
0.41 0.00d
0.43 0.00c
1.07 0.00b
1.06 0.01a
2.18 0.00d
2.22 0.01c
3.03 0.00b
3.07 0.01a
9.27 0.02a
9.18 0.02b
6.04 0.01c
5.89 0.01d
12.05 0.02a
12.05 0.01a
10.45 0.05b
10.38 0.03b
0.16 0.00a
0.16 0.00a
0.16 0.00a
0.17 0.00a
0.23 0.00d
0.26 0.00c
0.33 0.01b
0.44 0.00a
0.80 0.01d
1.06 0.00c
1.82 0.01b
2.33 0.07a
12.12 0.10a
11.73 0.07b
9.66 0.04c
9.55 0.01d
13.30 0.09a
13.20 0.07a
11.96 0.03c
12.50 0.07b
Mean values of each column followed by different superscript letter signicantly differ when subjected to Duncans multiple range test (p < 0.05).
1066
Table 2
Inuence of processing on protease inhibitors content (mg g
ours.
Sample
a-Amylase inhibitor
Trypsin inhibitor
Chymotrypsin inhibitor
Castellano chickpea
Raw
0.013 0.002b
S
0.022 0.001a
S+C
n.d.
S+C+D
n.d.
0.895 0.003b
1.007 0.002a
0.058 0.009c
0.055 0.007c
0.461 0.007b
0.752 0.010a
n.d.
n.d.
Sinaloa chickpea
Raw
n.d.
S
n.d.
S+C
n.d.
S+C+D
n.d.
0.912 0.011b
0.997 0.013a
0.074 0.008c
0.074 0.009c
n.d.
n.d.
n.d.
n.d.
Lentil
Raw
S
S+C
S+C+D
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
White bean
Raw
S
S+C
S+C+D
1.430 0.013a
1.200 0.015b
0.068 0.010c
0.061 0.003c
1.270 0.023b
1.550 0.018a
0.012 0.003c
0.010 0.002c
0.980 0.010b
1.700 0.018a
n.d.
n.d.
Pink-mottled
Raw
S
S+C
S+C+D
cream bean
0.990 0.012a
0.660 0.011b
0.082 0.013c
0.110 0.020c
1.090 0.022b
1.290 0.014a
0.009 0.003c
0.009 0.003c
0.713 0.012b
1.001 0.009a
n.d.
n.d.
Total catechins
(mg g 1)
PC/
CAT
chickpea
3.04 0.23a
3.05 0.14a
1.74 0.06b
1.69 0.01b
1.96 0.03a
2.12 0.14a
0.75 0.05c
1.80 0.04b
0.58 0.01c
1.08 0.03a
0.95 0.05b
1.13 0.04a
3.37
1.96
0.79
1.59
Sinaloa chickpea
Raw
2.79 0.11a
S
2.56 0.15a
S+C
1.83 0.18b
S+C+D
1.84 0.03b
2.19 0.07a
2.07 0.11a
1.61 0.02c
1.28 0.08b
0.32 0.01c
0.61 0.03a
0.59 0.02a
0.42 0.05b
6.84
3.39
2.73
3.05
Lentil
Raw
S
S+C
S+C+D
5.91 0.28a
0.76 0.19b
1.17 0.26b
1.18 0.01b
3.24 0.05a
2.54 0.01b
1.60 0.05c
1.42 0.01d
1.82
0.31
0.73
0.83
White bean
Raw
2.08 0.01a
S
2.11 0.01a
S+C
1.64 0.04b
S + C + D 2.13 0.03a
n.d.
n.d.
n.d.
n.d.
0.54 0.07d
0.67 0.04c
1.32 0.02b
1.46 0.03a
6.81 0.51a
5.53 0.12b
n.d.
n.d.
4.38 0.08a
2.76 0.09b
2.28 0.11c
2.24 0.03c
Sample
Castellano
Raw
S
S+C
S+C+D
Total phenols
(mg g 1)
5.58 0.06a
1.35 0.13d
2.79 0.05b
2.19 0.02c
1.55
0.81
1067
Raw
S
S+C
S+C+D
a
Castellano Chickpea
Sinaloa Chickpea
Lentil
White bean
80.0
81.0
85.7
90.8
81.1
81.2
89.7
90.9
85.0
85.5
91.7
95.5
79.1
79.9
88.6
90.0
79.6
80.0
89.2
91.3
(1)
(7)
(14)
(11)
(12)
(2)
(8)
(12)
(1)
(11)
(14)
(1)
(12)
(15)
Figures in parentheses indicate the percent increase over the values of the corresponding raw seed.
The changes that may occur in the content of the different phenolic families as a consequence of processing depend on the type of
legume and cultivar. The compounds that may be affected by the
thermal processing are proanthocyanidins and also catechins, since
there is a structural relationship between both compounds. Similar
to phenol contents, the content of proanthocyanidins ranged from
6.81 mg g 1 DM in pink-mottled cream bean and 5.91 mg g 1 DM
in lentil to 2.19 and 1.96 mg g 1 DM in Sinaloa and Castellano
chickpeas, respectively. No proanthocyanidin level was detected
in white bean. Our results showed a relevant relationship between
the seed coat colour and the contents of proanthocyanidins. However, this relationship is controversial (Beninger & Hoseld, 1999;
Daz-Batalla et al., 2006).
Soaking process decreased the levels of proanthocyanidins in
case of lentil (87%) and pink-mottled cream bean (67%), although
chickpea varieties did not exhibit reductions. Regarding to cooking,
this thermal processing caused important reductions of proanthocyanidin contents in all pulses and moreover these compounds
were not detected in pink-mottled cream bean. Dehydration process brought about similar results in proanthocyanidin content
compared to cooked seeds. The data agree with those found by
Alonso et al. (2000) and El-Hady and Habiba (2003) in other legumes using extrusion as processing. In general, air-drying at temperatures >60 C is regarded as unfavourable to extraction
efciency of phenolics due to the possibility of inducing oxidative
condensation or decomposition of thermolabile compounds such
as (+)-catechin (Asami et al., 2003).
The ratio proanthocyanidin/catechin, a relative approximation
of the polymerisation degree of proanthocyanidins, showed a similar tendency in all samples. It is important from a nutritional point
of view that the degree of polymerisation of proanthocyanidin be
low, because the extent of proanthocyanidinprotein interactions
increases with the degree of polymerisation (Davis, 1981; Ricardo-da-Silva, Cheynier, Souquet, & Moutounet, 1991). In these samples the degree of polymerisation decreased signicantly as a
consequence of soaking and cooking, while an increase occurred
during dehydration process. The increase in this last step of the
process could be related to several factors such as high temperatures, changes in their real solubility and chemical reactivity that
may modify the accessibility of the analysis (Tabera, Fras, Estrella,
Villa, & Vidal-Valverde, 1995). An increase in the high polymerised
proanthocyanidins was also observed in the germination and fermentation of lentils (Bartolom, Estrella, & Hernndez, 1997).
In vitro protein digestibility as inuenced by processing is shown
in Table 4. Data revealed that values are the lowest in white bean
and the highest in lentil and chickpea. A considerable variation
has been reported for legume protein digestibility in the literature
(Duranti & Guis, 1997). The effects of soaking were mostly inconsistent and did not seem to enhance the IVPD of either of the pulses reported in the present study. The observed values are in consonance
with recent published work (In-Hwa-Han, Swanson, & Byung,
2007). Cooking after soaking promoted higher protein digestibility
(from 7% to 12% improvement), similar percentage of IVPD improvement under cooking has been noticed previously (Clemente,
Snchez-Vioque, Bautista, & Milln, 1998; Rehman & Shah, 2005).
Compared with raw legumes, dehydration after cooking exhibited a signicant improvement of IVPD in all legumes from 12% to
15%. Dehydrated legume ours exhibit higher IVPD than legumes
processed by other methods such as ordinary cooking, microwave-cooking, ultrasound or high hydrostatic pressure (Clemente
et al., 1998; In-Hwa-Han et al. 2007; Khatoon & Prakash, 2004).
The effects are similar to those found applying autoclaving, pressure-cooking, or extrusion (Alonso et al., 2000; El-Hady & Habiba,
2003; Rehman & Shah, 2005). Improvement of protein digestibility
after processing could be attributed to the reduction or elimination
of different antinutrients. Phytic acid, as well as condensed tannins
and polyphenols are known to interact with protein to form complexes. These interactions could increase the degree of cross-linking, decreasing the solubility of proteins making protein
complexes which impair protease access to labile peptide bonds
(Genovese & Lajolo, 1996). In addition, thermal processing promoted structural changes of protein such as globulin, thereby
increasing chain exibility and accessibility to proteases (Swaisgood & Catignani, 1991).
Considering the processing methods attempted in the present
study, dehydration appears to be effective in reducing levels of
all the investigated antinutritional compounds, and improves the
protein digestibility of all studied seeds. Hence, a clear improvement in the nutritional characteristics of the studied legume seeds
is promoted by dehydration and it can be adopted as viable, costeffective processing method for the manufacture of texture-modied foods which aim to meet the needs of people with impaired
chewing and/or swallowing.
Acknowledgment
The authors also wish to thank to Vegenat SA for their nancial
support.
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