Singkatan Basic Enginering

7
Basic Engineering Design Data
7.1
General
Basic Engineering Design Data (BEDD) shall be utilized as the
information for the engineering and design of the Facilities.
7.2
Abbreviation, Chemical Formula and Code/Symbol

The following Abbreviation, Chemical Formula and Code/Symbol
shall be applied to the Facilities.
7.2.1
Glossary of Abbreviations and Defined Terms

ADG
Aluminum de Greece
ADAK
Contract System to Outsider Workers
AMDAL
Analisis
Mengenai
Dampak
Lingkungan
(Environmental Impact Assessment)

ANDAL
Analisa Dampak Lingkungan (Environment Impact

Assessment Report)
AOS
The Association for Overseas Technical Scholarship
ATH
Alumina Trihydrate
BAPPEDA
Badan
Perencanaan
dan
Pembangunan
Daerah
(Regional Planning Board)

BOD
Biochemical Oxygen Demand
BPN
Badan Pertanahan National (National Land Agency)
CBR
California Bearing Ratio
CCR
Central Control Room
CDP
Public Consultation and Disclosure Plan
CGA
Chemical Grade Alumina
CIF
Cost, Insurance & Freight
COG
Cut Off Grade
COD
Chemical Oxygen Demand
CPI
Consumer Price Index
DCS
Distributed Control System
DEG
Diesel Engine Driven Power Generator
De-SOX
De-sulfur
DPR
Dewan Perwakilan Rakyat

B-7_1/65
DSP
De-silicate Products
EAP
Environmental Action Plan
EIA
Environmental Impact Assessment
EPC
Engineering, Procurement & Construction
ESRP
Environmental and Social Review Procedure
FM
Field Manager
FOB
Free on Board
Gbp
Grindability
HDPE
High Density Polyethylene
HGB
Hak Guna Bangunan (Land Right to use for Building)
HGP
Hak Guna Pakai (Land Right to Use)
HGU
Hak Guna Usaha (Land Right of Cultivation)
HM
Hak Milik (Land Right of Ownership)
HS
Hak Sewa (Land Right to Lease)
HSD
High Speed Diesel (Minyak Solar)
HSFO
High-Sulfur Fuel Oil
HWL
High Water Level
IDO
Industrial Diesel Oil (Minyak Diesel)
IDR or Rp
Indonesian Rupiah
ISO
International Standardization Organization
JGS
Japanese Geotechnical Society Standards
JIS
Japanese Industrial Standards
JPY
Japanese Yen
KA
Kerangka Acuan (TOR, Terms of Reference)
KP
Mine Authorization license
KPC
Kaltim Prima Coal
LE
Lead Discipline Engineers
LI
Letter of Intent
LOI
Loss of Ignition
LWL
Low Water Level
M/C
Mechanical Completion
MCS
Master Construction Schedule
MPR
Majelis Permusyawaratan Rakyat
NPV
Net Present Value
O/W
One Way Bag
PBB
Pajak Bumi dan Bangunan
PCM
Project Control Manager
PD
Project Director
B-7_2/65
PE
Project Engineers
PEM
Project Engineering Manager
PM
Project Manager
PPM
Project Procurement Manager
RAP
Resettlement Action Plan
RKL
Rencana Pengelolaan Lingkungan

(Environment Management Plan)
RPL
Rencana Pemantauan Lingkungan

(Environment Monitoring Plan)
7.2.2
SGA
Smelter Grade Alumina
SPPL
Lye Collector and Removal Polyethylene
SS
Substation
TSS
Total Suspended Solids
TDS
Total Dissolved Solids
US$ or USD
United States Dollars
Chemical Formula
AlF3
Aluminum Fluoride
Al(OH)3
Aluminum Hydroxide
Al(OH)4-
Aluminum Hydroxide anion
Al2O3
Aluminum Oxide (Alumina)
As2O3
Arsenic Oxide
Boron
Ba
Barium
CaO
Calcium Oxide
Cl
Chlorine
Cr
Chromium
Cd
Cadmium
Cu
Copper
CV
Calorific Value
Fluorine
Fe2O3
Di-iron Tri-Oxide (Iron () Oxide)
FO
Fuel Oil
Ga
Gallium
HCl
Hydrochloric Acid
HSD
High Speed Diesel Oil (Minyak Solar)
Hg
Mercury
B-7_3/65
HGI
Hardgrove Grindability Index
H2O
Water
H2SO4
Sulfuric Acid
IDO
Industrial Diesel Oil (Minyak Diesel)
Ip
Plastic Index
MFO
Bunker C Oil
Na2SO4
Sodium Sulfate
Na2O
Sodium Oxide
NaOH
Caustic Soda
NaAl(OH)4
Sodium Aluminate (Hydrate)
NaAlO2
Sodium Aluminate
Na2X
Sodium Salt (X: Anion)
NOx
Nitrogen Oxide
PAC
Poly Aluminum Chloride
Pb
Lead
P2O5
Phosphorus Oxide
Qu
Unconfined Compressive Strength
R-SiO2
Reactive-Silicon Dioxide (Reactive-Silica)
Se
Selenium
SiO2
Silicon Dioxide
SO2
Sulfur Dioxide
TiO2
Titanium Dioxide
T-Al2O3
Total-Aluminum Oxide (Total-Alumina)
T-SiO2
Total-Silicon Dioxide (Total-Silica)
Vanadium
V2O5
Vanadium Oxide
Tungsten
Wl
Liquid Limit
Wn
Water content or Natural Water Content
Wp
Plastic Limit
Zn
Zinc
Zr
Zirconium
B-7_4/65
7.2.3
Code and Symbol

1) Drawing Size Code
Drawing Size
Size Code
A0 Size
A1 Size
A2 Size
A3 Size
A4 Size
2) Site Code
Site Name
Site Code
Remarks
Mining site
N/A
Alumina Site
Jetty Site
Energy Site
Water Site
Administration Site
Town Site
General, Common
B-7_5/65
N/A
3) Process Section Code for Alumina Site

Process Name
Process Section
Name
Liquor Clarification
Process
Hydrate Production
Code
Washed Bauxite Stock
CBS
Bauxite Stock & Crushing
BSC
Bauxite Digestion & Heat Recovery
BDH
Sulfuric Acid Preparation Stock & Supply
APS
Blow-Off Settling
BOS
Bauxite Residue Washing
BRW
Thickening Agent Preparation & Stock
TAP
Lime Stock & Preparation Process Section
LSP
CaO Concentration Control
TCA
Precious Filtration of Settling Over-Flow
PFS
Vacuum Heat Interchange
VHI
Spent Liquor Evaporation
SLE
Plant Drain Stock & Supply
DSS
Bauxite Residue Filtration & Stock
BRF
Chain - 1
Process
Commodity Hydrate
CHP
Precipitation
Production Slurry Stock &
PSS
Supply
Commodity Hydrate
CHC
Classification & Clarification

Plant Liquor Stock & Supply
PLS
Caustic Soda Stock & Supply
CSS
Commodity Hydrate Filtration
CHF
Chain - 2
Coarse Hydrate Precipitation
CCP
Chain- 3
Fine Hydrate Precipitation
FHP
Fine Hydrate Gel Seed
FGP
Precipitation
Fine Hydrate Product Stock &
FPS
Supply
Fine Hydrate Filtration
FHF
Fine Hydrate Cake Treatment
FCT
Fine Hydrate Drying
FHD
B-7_6/65
Chain-4
White Hydrate Feed Stock
WFP
Preparation
White Hydrate Drying
WDH
White Hydrate Blow-Off
WBF
Filtration
B-7_7/65
Process Name
Process Section
Name
Hydrate Production
Process
Calcination Process
Chain-4
Code
White Hydrate Heat Recovery
WPH
White Hydrate Precipitation
WHP
Plant Liquor Stock & Supply
WLS
White Hydrate Filtration
WHF
Calcined Alumina Calcination
CAC
Calcined Alumina Cooling &
CCT
Transportation
Calcined Alumina Stock & Supply
CAS
Dust Elimination of Calcination
DSC
Hydrate Processing
Hydrate Drying - 1
HD1
Process
Hydrate Drying - 2
HD2
Hydrate Drying - 3
HD3
Hydrate Grinding & Classification - 1
HG1
HG2
HG3
HG4
Hydrate Surface Treatment - 1
HT1
Hydrate Surface Treatment - 2
HT2
Hydrate Washing
HWS
Hydrate Blending & Sieving - 1
HB1
Hydrate Blending & Sieving - 2
HB2
Hydrate Drying & Disintegration
HDD
Alumina Processing
Alumina Grinding & Classification - 1
AG1
Process
AG2
AG3
AG4
Alumina Surface Annealing
AAN
Alumina Surface Treatment
ATR
Alumina Blending & Sieving - 1
AB1
Alumina Blending & Sieving - 2
AB2
Alumina Blending & Sieving 3
AB3
Alumina Repacking
ARE
B-7_8/65
B-7_9/65
4) Design Category Code

Design Category
Design Category
Code
Common & Process
Instrument
Piping (Including Painting &
Insulation)
Machinery (Pump, compressor,
Blower, Conveyor, Filter, Mill, etc)

Electricity
Structure
Vessel, Tank & Heat Exchanger
Civil
Building
Other Miscellaneous
B-7_10/65
5) Equipment Symbol
In Alphabetic Order of Equipment Name - 1/3
Equipment Name
Symbol
Equipment Name
Symbol
Aeration Pad
Agitator
AP
AG
Comminutor
Compressor
CI
CP
Air Conditioner
AC
Container Hopper Tank
CH
Air Form Chambers
AX
Cooling Tower
CT
Air Heater
AH
Crane
CN
Air Knocker
AK
Crusher
CR
Air Lift
AF
Cutter
CU
Air Lock
AL
Cyclone
CY
Air Receiver Tank
AT
Damper
DP
Air Slider
AS
Deaerator
DA
Autoclave
AU
Diesel Engine
DE
Bag Filter
BF
Digester
Barometric Condenser
CD
Distributor
DB
Batch Ball Mill
BM
Diverter Valve
DV
Bead Stock
BS
Double Damper
DD
Belt Conveyer
BC
Drum Machinery
DU
Belt Feeder
FE
Dryer
DR
Belt Scale
BW
Dust Collector
DC
Bin
BN
Eductor
ED
Bin Activator
BA
Ejector
Blender
BR
Electric Furnace
EF
Blending Tank
TB
Electrostatic Precipitator
EP
Blower
BL
Elevator
EL
Boiler
Engine
EN
Breaker Gyratory
BG
Evaporator
EV
Bucket Elevator
BE
Extruder
ET
Cage Mill
CM
Fan
FA
Calendar Roll
CA
Filter
Centrifuge
CE
Filter Press
FP
Chain Block
CB
Fine Micron Mill
FM
Chiller Unit
CL
Flaker
FK
Chute
CO
Flash Tank
FT
B-7_11/65
Equipment Name
Symbol
Equipment Name
Symbol
Flow Conveyor
Furnace
FC
FU
Pelletizer
Precipitator
PE
TK
Gate Flop
FG
Press Filter
KF
Gate Slide
SG
Press Roll Filter
PR
Generator
Pug Mill
PM
Pulverizer
PU
Hammer Mill
HM
Heat Exchanger
Pump
Hoist
HI
Reactor
Hopper
TK
Reclaimer
RC
Impact Dryer
ID
Rod mill
RM
Incinerator
IN
Rotary Feeder
RF
Jaw Crusher
JC
Rotary Kiln
Jet Mill
JM
Rotary Valve
RV
Jet Mill
Sand Catcher
SN
Line Filter
LF
Scale
SW
Load Cell
LC
Screen
Loader, Bulk
LO
Screen Discharge
SD
Loading Arm
LA
Screw Conveyor
SC
Machine
MC
Screw Feeder
SC
Magnetic Knocker
MK
Scrubber
SK
Magnetic Separator
FF
Separator
SP
Mater Mill
MM
Sharp Cut Separator
SS
Micron Separator
MS
Silencer
SL
Mill
Silo
TK
Miscellaneous
Solid Air Kneader
SA
Mixer
MX
Stack
ST
Movable Packer
MP
Strainer
SR
Muffler
SI
Suction Filter
SF
N2 Generator
NG
Sump
SU
N2 Tank
NT
Super Micron Mill
SM
Oil Skimmer
OS
Table Feeder
TF
Others
OT
Tank
TK
Packer
PK
Teen Ejector
TE
Palletizer
PA
Thickener
TH
B-7_12/65
Equipment Name
Symbol
Equipment Name
Symbol
Tower
Tripper
TW
TR
Vibration Conveyer
Vibration Discharge
VC
VD
Tube Mill
TM
Vibration Feeder
VF
Turbine
TN
Vibration Scrubber
VK
Turbo Dryer
TD
Vibration Sieve
VS
Turbo Screener
TS
Vibrator
VI
Unloader, Bulk
UL
Washer
WA
Vacuum Pump
VP
Weighing Feeder
WF
Winch
WI
Vessel
In Alphabetic Order of Equipment Symbol - 1/3

Symbol
Equipment Name
Symbol
Equipment Name
AC
AF
Air Conditioner
Air Lift
BR
BS
Blender
Bead Stock
AG
Agitator
BW
Belt Scale
AH
Air Heater
CA
Calendar Roll
AK
Air Knocker
CB
Chain Block
AL
Air Lock
CD
Barometric Condenser
AP
Aeration Pad
CE
Centrifuge
AS
Air Slider
CH
Container Hopper Tank
AT
Air Receiver Tank
CI
Comminutor
AU
Autoclave
CL
Chiller Unit
AX
Air Form Chambers
CM
Cage Mill
Boiler
CN
Crane
BA
Bin Activator
CO
Chute
BC
Belt Conveyer
CP
Compressor
BE
Bucket Elevator
CR
Crusher
BF
Bag Filter
CT
Cooling Tower
BG
Breaker Gyratory
CU
Cutter
BL
Blower
CY
Cyclone
BM
Batch Ball Mill
Digester
BN
Bin
DA
Deaerator
B-7_13/65
Symbol
Equipment Name
Symbol
Equipment Name
DB
DC
Distributor
Dust Collector
JM
K
Jet Mill
Rotary Kiln
DD
Double Damper
KF
Press Filter
DE
Diesel Engine
LA
Loading Arm
DP
Damper
LC
Load Cell
DR
Dryer
LF
Line Filter
DU
Drum Machinery
LO
Loader, Bulk
DV
Diverter Valve
Mill
ED
Eductor
Jet Mill
EF
Electric Furnace
MC
Machine
EL
Elevator
MK
Magnetic Knocker
EN
Engine
MM
Mater Mill
EP
Electrostatic Precipitator
MP
Movable Packer
ET
Extruder
MS
Micron Separator
EV
Evaporator
MX
Mixer
Filter
NG
N2 Generator
FA
Fan
NT
N2 Tank
FC
Flow Conveyor
OS
Oil Skimmer
FE
Belt Feeder
OT
Others
FF
Magnetic Separator
Pump
FG
Gate Flop
PA
Palletizer
FK
Flaker
PE
Pelletizer
FM
Fine Micron Mill
PK
Packer
FP
Filter Press
PM
Pug Mill
FT
Flash Tank
PR
Press Roll Filter
FU
Furnace
PU
Pulverizer
Generator
Heat Exchanger
RC
Reclaimer
HI
Hoist
RF
Rotary Feeder
HM
Hammer Mill
RM
Rod Mill
IM
Impact Dryer
RV
Rotary Valve
IN
Incinerator
Ejector
SA
Solid Air Kneader
Jaw Crusher
SC
Screw Conveyor
JC
B-7_14/65
Reactor
Screen

Symbol
Equipment Name
Symbol
Equipment Name
SC
SD
Screw Feeder
Screen Discharge
TK
TK
Tank
Silo
SF
Suction Filter
TK
Hopper
SG
Gate Slide
TM
Tube Mill
SI
Muffler
TN
Turbine
SK
Scrubber
TR
Tripper
SL
Silencer
TS
Turbo Screener
SM
Super Micron Mill
TW
Tower
SN
Sand Catcher
UL
Unloader, Bulk
SP
Separator
SR
Strainer
VC
Vibration Conveyer
SS
Sharp Cut Separator
VD
Vibration Discharge
ST
Stack
VF
Vibration Feeder
SU
Sump
VI
Vibrator
SW
Scale
VK
Vibration Scrubber
TB
Blending Tank
VP
Vacuum Pump
TD
Turbo Dryer
VS
Vibration Sieve
TE
Teen Ejector
WA
Washer
TF
Table Feeder
WF
Weighing Feeder
TH
Thickener
WI
Winch
TK
Precipitator
B-7_15/65
Vessel
Miscellaneous
5) Fluid Symbol
In Alphabetic Order of Fluid Name
Fluid Name
Fluid
Fluid Name
Symbol
Additive or Settling Agents
Air for Pneumatic
AL-Oxide Slurry Sulfuric
SA
A
PXS
Acid SOL
AL-Sulfate contained AL-
Symbol
NaOH (Concentrated/
Hydrate Slurry
HN
Diluted)
Nitrogen Gas
Phosphoric Acid
PWS
Fluid
N
HP
(Concentrated/Diluted)
Plant Air
PA
Aluminum Fluoride
AF
Pneumatic Conveyor
Aluminum Sulfate
AS
Ceramic
Boiler Feed Water
BFW
Process Dry Air
PDA
Conventional Pneumatic
PCL
Process Slurry
PYS
Conveyor
PCC
Process Vent
PV
Propane Gas
PG
Chilling Water
CW
Cooling Water
COW
Pure Water
PW
Digestion Drain
DWB
River Water (Raw Water)
RW
Drinking Water
DW
Sedimentation Treatment
IWA
Dust
PL
Water (including Naturally
Evaporation Drain
DWC
Settled Water)
Filtrated Water
IWB
Silane Coupling Agent
Fuel Oil (IDO)
FO
Slaked Lime Slurry
SL
High Pressure Pneumatic
PC
Sodium Hypochlorite
HS
Conveyor
SCA
Solution
High Press. Steam
PSH
Steam (0.6 MPa and less)
PSL
High Speed Diesel
HSD
Steam (0.98 MPa)
PS
High Temperature Air
AH
Steam Condensate
DWA
Hydrochloric Acid
HC
Sterilized Water
TW
Inert Gas
IG
Sulfuric Acid (Diluted)
HSL
Instrument Air
IA
Sulfuric Acid 98%
HSH
Kerosene
FK
Vacuum Service
Lubricating Oil
LO
Waste Water
VP
WW
In Alphabetic Order of Fluid Symbol

Fluid
Fluid Name
Symbol
A
Fluid
Fluid Name
Symbol
Air for Pneumatic
IWB
Filtered Water
LO
Lubricating Oil
AF
Aluminum Fluoride
AH
High Temp. Air
Nitrogen Gas
AS
Aluminum Sulfate
PA
Plant Air
BFW
Boiler Feed Water
PC
High Pressure Pneumatic
CW
Chilling Water
COW
Cooling Water
DW
Drinking Water
DWA
Steam Condensate
DWB
Digestion Drain
DWC
Evaporation Drain
Conveyor
PCC
Pneumatic Conveyor
Ceramic
PCL
Conventional Pneumatic
Conveyor
PDA
Process Dry Air
FK
Kerosene
PG
Propane Gas
FO
Fuel Oil (IDO)
PL
Dust
HC
Hydrochloric Acid
PS
Steam (0.98 MPa)
HN
HP
PSH
High Pressure Steam
NaOH (Concentrated/
PSL
Steam (0.6 MPa and less)
Diluted)
PV
Process Vent
Phosphoric Acid
PW
Pure Water
HS
PWS
Sodium Hypochlorite
Solution
AL-Sulfate contained
AL-Hydrate Slurry
PXS
AL-Oxide Slurry Sulfuric

Acid SOL
HSD
High Speed Diesel
PYS
Process Slurry
HSH
Sulfuric Acid 98%
RW
River Water (Raw Water)
HSL
Sulfuric Acid (Diluted)
SA
Additive or Settling Agents
IA
Instrument Air
IG
Inert Gas
SL
Slaked Lime Slurry
Sedimentation Treatment
TW
Sterilized Water
Water (including naturally
VP
Vacuum Service
IWA
settled water)
SCA
WW
Silane Coupling Agent
Waste Water
7.3
Plant Capacity
Design capacity and operation period of each plant and unit are as
follows:
1) Liquor Clarification Process
: 300,000 MTY (Al2O3 base), 8,410 hr/year
(365 days /year, 8 hr/shift 3 shifts/
day, 96 % Operation Ratio)
2) Hydrate Production Process
a) Chain - 1

(365 days /year, 8 hr/shift 3 shifts
/day, 96 % Operation Ratio)
b) Chain - 2

(365 days/year, 8 hr/shift 3 shifts
c) Chain - 3

(365 days/year, 8 hr/shift 3 shifts
d) Chain - 4

(365days/year, 8 hr/shift 3 shifts/day,
90 % Operation Ratio)
3) Calcination Process

(365 days/year, 8 hr/shift x 3
shifts/day,
83 % Operation Ratio per one Rotary
Kiln), with two (2) operating kilns
4) Hydrate Processing Process & Alumina Processing Process
: 8,410 hr/year (365 days/year, 8 hr/shift
3 shifts/day, 96 % Operation Ratio)
7.4
Feed Stock and Product

Main feed stocks and products as shown on Attachment 7.4A List
of Feed Stock and Attachment 7.4B List of Product will be
handled by the Owner.
Feed stocks other than listed on Attachment 7.4A, consumable
materials, packing materials and spare parts will be also handled by
the Owner.
7.5
Regulation
The Contractor shall design and construct the Facilities taking into
consideration, but not limited to the regulations of Indonesia listed in
Attachment - 7.5 List of Government Regulation.
The Contractor shall fully cooperate and assist the Owner to get the
governmental approval for legal requirements at the engineering and
design stage.
7.6
Codes and Standards

Codes and standards applied to the engineering and design for the
Facilities shall be designated in the requirements and specifications
in the relevant section of this ITB document in detail and basically as
follows:
1) General: Indonesian codes and standards
2) Mechanical design: JIS, ASME
3) Mechanical
materials:
Internationally-recognized
codes
and
standards, e.g. JIS, ASME, ASTM, ACI, BS and DIN. As a base,

American material codes and standards shall be applied for the
interpretation of equivalency.
4) Civil and architectural design: Indonesian National Standards
(SNI)
5) Piping design: JIS, JPI, ASME
6) Electrical design: Indonesian codes and standards (PUIL), NEMA,
ISO, IEC, IES, EIA
7) Instrument design: IEEE, IEC, ISA, ISO
8) Equipment and materials: Manufacturers standards will be
applicable when approved by the Owner.
9) Standards of the Contractor, Subcontractor(s) or vendors can be
applied with approval of the Owner.
7.7
Coordinates System and Level

A single compatible coordinates system shall be used in the Contract
based on the Universal Transverse Mercator (UTM) System. Scale
factors appropriate to location shall be used. Data obtained from the
local authorities shall be translated into this single unified system
before being used for this Contract.
All levels for use under this Contract shall be shown to a common
datum provided by the Owner and verified by the Contractor.
The Contractor shall be responsible for monitoring any relative
changes to coordinates and levels that may occur for whatever reason
during construction, and for adjusting the design accordingly.
7.8
Unit of Measurement
The system of measurement to be followed under the Contract is the
International System of Units (SI) as established under ISO 1000,
which incorporates the metric system. The Contractor shall be
required to adhere to the use of the ISO 1000 units in the
Contractors all documents and for the procurement of all goods and
products except in respect of the items shown hereunder.
1) The unit of temperature shall be Degree Celsius (C) instead of SI
base unit (Kelvin). (0 C = 273.15 K)
2) Angles shall be given in the 360-degree system.
SI Base Units
Unit
Symbol
Name
Length
Meter
Mass
Kg
Kilogram
Time
Second
Electric Current
Ampere
Amount of Substance
Luminous Intensity
mol
cd
Mole
Candela
SI Derived Units
SI Derived Unit
Symbol
Name
Area
Square Meter
Volume
Cubic Meter
2
3
Speed, Velocity
m/s
Meter per Second
Acceleration
m/s2
Meter per Second Squared
Kg/m3
Kilogram per Cubic Meter
g/cm
Gram per Cubic Centimeter
Mass Density
Specific Volume
m /Kg
Cubic Meter per Kilogram
Current Density
A/m2
Ampere per Square Meter
Amount-of-Substance
Mol/m3
Conversion
Mole per Cubic Meter
Concentration
Luminance
cd/m2
Candela per Square Meter
Frequency
Hz
Hertz
Force
Newton
1N =
1mKg/s2
Stress
Pressure
N/mm2
Pa
Newton per Square Millimeter

Pascal
1N/m2 =
1Pa =
106N/mm2
MPa
Mega Pascal
1MPa =
106Pascal
Energy, Quantity of
Joule
1J = 1Nm
Watt
1W = 1J/s =
Heat
Power, Radiant Flux
1m2Kg/s3
Electric Potential
Volt
Electric Resistance
Ohm
Conductance
Siemens
1V = 1W/A
Difference,
Electromotive Force
Mass Flow (Liquid)

Mass Flow (Gas)
l/min
Nm3/hr
Liter per Minute

Normal Cubic Meter per Hour
1S = 1A/V
Other Symbol of Units

Unit
Cubic
Cubic Meter per Hour
Symbol
cu
Cu MPH
Unit
Metric Ton
Month
MT
Mth or M
Dry Weight Ton
DWT
Gram per Liter
gpl
Nautical Mile
NM
Hectare
ha
per Annum
p.a.
Parts per Million
ppm
Hour
Kilo (Thousand)
Hr or hr
K or k
Metric Ton per Hour
Symbol
Hydrogen Ion
MTPH
pH
Concentration
Kilo Liter
Kl
Square
Kilo Meter
km
Ton
Thousand Ton
KT
Ton per Hour
Kilo Watt
KW or Kw
Wet Metric Ton
sq
T or t
tph
WMT
or kW
Liter
Wet Metric Ton per
WMTPY
Year
Lux
Lx
Wet Metric Ton per
WMTPH
Hour
Milligram
mg
Year
Millimeter
mm
Nano Gram
y
ng
7.9
Numbering
7.9.1
Equipment Number
Equipment shall be numbered sequentially from the upstream of
process and/or utility flow for each site/process section and each
equipment code in accordance with the following manner:
J - P - 001 A or ATR- AS -001 A
a c d e
c d e
a: Site Code (Refer to 2) of 7.2.3.)

b: Process Section Code or Service Code (To be applied only to
the Alumina Site and the Energy Site. Refer to 3) of 7.2.3 and
7.9.4.)
c: Equipment Symbol (Refer to 5) of 7.2.3.)
d: Equipment Number (The sequential number shall be applied
to each Equipment Symbol and Site Code/Process Section
Code/Service Code.)
e: Suffix (Shown by A, B, in case of the requirement of the
stand-by equipment.)
7.9.2
Drawing Number
Drawing number system shall consist of Drawing Size, Site Code/
Process Section Code/Service Code, Design Category, Drawing
Number and Revision Number in accordance with the following
manner.
A J - L 1101 001 1 or A BRW A 0100 002 2
a b d
a: Drawing Size Code (Refer to 1) of 7.2.3.)

b: Site Code (Refer to 2) of 7.2.3.)
c: Process Section Code or Service Code (To be applied only to
the Alumina Site and the Energy Site. Refer to 3) of 7.2.3.and
7.9.4.)
d: Design Category Code (This Code stands for the Work
Category that the drawing is issued from. Refer to 4) of 7.2.3.)
e: Drawing Number (Master Number) (Drawing Number consists
of the Master Number and the Suffix Number. The Master
Number stands by mean of a sequential number of four (4)
figures.)
f: Drawing Number (Suffix Number) (If necessary, the Suffix
Number (001 ~999) can be applied to detailed drawings for
each Master Drawing, such as prefabrication drawings, parts
drawings, etc.)
g: Revision Number
7.9.3
Line Number
Line Number shall consist of Line Size, Piping Material Code, Fluid
Symbol, Site Code or Process Section Code and Line Number in
accordance with the following manner.
100 C2SG PS PBW 2022
a
a: Line Size (Nominal Size in millimeter.)

b: Piping Material Code (Piping Class)
c: Fluid Symbol (Refer to 6) of 7.2.3.)
d: Site Code, or Process Section Code or Service Code for the
Alumina Site and the Energy Site. (Refer to 2) and 3) of
7.2.3.and 7.9.4.)
e: Line Number (To be sequentially applied from the upstream to
the downstream.)
7.9.4
Service Code
Instead of Process Section Codes, the following Service Codes shall
be applied to equipment, drawings and line numbers for utility
service including chemical service of the Alumina Site and for the
Energy Site.
Service
Water and Water Treatment
Other Utilities (Air, Fuel, etc.)
Coal and Utility for Energy Site
Service Code
WTM
COM/UTI
BTG
7.10
Climatic Condition
Climatic conditions of the Site are as follows:
Ambient Temperature (Annual Range) : 25 34C, Ave. 28C
Ambient Temperature (Max./Min.)
: 35C / 21C
Humidity
: 48 - 87 %, Max. 90 %
Rainfall (Annual Average)
: 2,886 mm
(at Pontianak airport)
Rainfall (Max.)
: 65 mm/Hr
Wind Velocity
: Max. 40 m/sec
Prevailing Wind Direction
: North from South,

Northeast from Southwest
and Northwest from
Southeast
Horizontal Seismic Coefficient
: 0.03g
Water Level of Kapuas River
: HWL EL + 62,900 (Note 1)

LWL EL + 56,900 (Note 1)
Note 1: EL0 means mean sea level of Pontianak port.
7.11
Product Condition
7.11.1
Physical Properties
The typical physical properties of products are as follows:
Product
Property
Chain1
Chain-2
Chain-3
Hydrate
Hydrate
Hydrate
Moisture
10
0.20
Na2O
0.16
0.12
0.36
Washable Na2O
0.01
0.01
0.12
Mean Particle Size
55
85
1.0
Bulk
Loosed
g/cm3
0.5
0.5
0.2
Density
Tapped
g/cm
1.2
1.2
0.5
degree
51
31
43
Whiteness
85
84
97
Hardness
Mohs
2.42
2.42
2.42
cal/gC
0.29
0.29
0.29
m2/g
0.6
0.6
5.4
Chain3
Chain4
Chain-4
Hydrate
Hydrate
Hydrate
Friction Angle
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
Product
Property
Moisture
0.25
23
Na2O
0.40
0.13
0.04
Washable Na2O
0.13
0.00
0.00
Mean Particle Size
0.7
80
30
0.2
1.2
0.5
Bulk
Loosed
g/cm
Density
Tapped
g/cm3
0.4
1.4
1.1
degree
42
40
70
Whiteness
98
94
93
Hardness
Mohs
2.42
2.42
2.42
cal/gC
0.29
0.29
0.29
m /g
8.0
0.3
0.7
Friction Angle
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
Product
Property
HD1
HD2
HD3
Hydrate
Hydrate
Hydrate
Moisture
0.05
0.02
0.02
Na2O
0.16
0.13
0.04
Washable Na2O
0.01
0.00
0.00
Mean Particle Size
55
75
30
Bulk
Loosed
g/cm
1.2
1.3
1.1
Density
Tapped
g/cm
1.3
1.4
1.2
degree
34
33
37
Whiteness
85
94
95
Hardness
Mohs
2.42
2.42
2.42
cal/gC
0.29
0.29
0.29
m /g
0.6
0.2
0.2
HG1
HG1
HG2
Hydrate
Hydrate
Hydrate
Friction Angle
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
Product
Property
Moisture
0.1
0.11
0.2
Na2O
0.16
0.13
0.16
Washable Na2O
0.01
0.01
0.01
Mean Particle Size
18
20
Bulk
Loosed
g/cm3
0.9
0.8
0.7
Density
Tapped
g/cm
1.2
1.0
1.1
degree
49
50
49
Whiteness
90
99
94
Hardness
Mohs
2.42
2.42
2.42
cal/gC
0.29
0.29
0.29
m /g
1.4
1.6
2.0
Friction Angle
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
Product
Property
HG3
HG4
Hydrate
Hydrate
Moisture
0.24
0.12
Na2O
0.13
0.04
Washable Na2O
0.01
0.00
Mean Particle Size
10
Bulk
Loosed
g/cm3
0.7
0.8
Density
Tapped
g/cm3
0.9
1.1
degree
47
47
Whiteness
99
98
Hardness
Mohs
2.42
2.42
cal/gC
0.29
0.29
m /g
3.0
1.8
Calcination
Calcination
AG1
Alumina
Alumina
Alumina
Friction Angle
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
Product
Property
Moisture (LOI)
0.05
0.04
0.12
Na2O
0.27
0.18
0.27
Mean Particle Size
55
75
Bulk
Loosed
g/cm3
0.7
0.8
0.8
Density
Tapped
g/cm
1.1
1.1
1.4
Friction Angle
degree
46
50
48
Hardness
Mohs
12
12
12
3.96
3.98
3.96
cal/gC
0.18
0.18
0.18
m /g
0.6
0.6
1.3
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
Product
Property
AG2
AG3
AG4
Alumina
Alumina
Alumina
Moisture (LOI)
0.1
0.4
0.6
Na2O
0.27
0.04
0.27
Mean Particle Size
0.6
1.2
Bulk
Loosed
0.7
0.9
0.6
0.6
Density
Tapped
1.1
1.3
1.2
1.1
Friction Angle
degree
49
39
48
Hardness
Mohs
12
12
12
3.96
3.92
3.93
cal/gC
0.18
0.18
0.18
m /g
0.8
6.0
8.0
Specific Gravity
Specific Heat (25C)
BET Specific
Surface Area
7.11.2
Particle Size Distribution

The typical particle size distributions of products are as follows:
7.11.3
Material Safety Data

The CGA products produced by ICA are the same as by SDK. The
handling of these products shall be referred to Material Safety Data
Sheets for higilite (aluminum hydroxide or hydrate alumina) and
alumina (aluminum oxide) attached at the end of this Chapter 7.
7.12
Utility and Feed Stock Conditions
7.12.1
Steam (PSH and PS)

Steam generated by the boiler units provided in the Energy Site shall
be supplied to the Bayer Process as well as the Electric Power
Generation under the following conditions:
1) High Pressure Steam (PSH) for Electric Power Generation
Pressure
: To
be
designed
and
decided
by
the
: To
be
designed
and
decided
by
the
Contractor.
Temperature
Contractor.
2) Steam (PS) for Bayer Process
7.12.1
Pressure
: 0.98 MPaG
Temperature
: 180C
Air
1) Instrument Air (IA)
Pressure
: Min. 0.4 MPaG, Max. 0.7 MPaG
Temperature
: Max. 40C
Dew Point
: 2C at 0.7 MPaG
Oil Content
: None
2) Plant Air (PA)

Pressure
: Min. 0.4 MPaG, Max. 0.7 MPaG
Temperature
: Max. 40C
Oil Content
: None
7.12.2
Water
1) Raw Water (RW)
The specifications of the raw water (RW) from Kapuas River are
as follows:
Electric Conductivity
100-200S/cm 1 - 2 mS/m
pH
5.9 - 6.3
SiO2
6 - 10 mg/l
Fe
0.4 - 1.3 mg/l
Hardness (CaCO3)
56
Total Cation
31 mg/l
Total Anion
54 mg/l
COD
9 - 14 mg/l
Colorness
28 50
Turbidity (Kaorine)
33 72
RW transported from Kapuas River to Water Pool1 shall be

settled naturally to remove large solid scales under the condition
of slow speed water flow in Water Pool-1.
2) Sedimentation Treatment Water (IWA)
The water naturally settled in the Water Pool1 shall be fed to
Barometric Condenser (VHI-CD-101), the Energy Site and Tank
(WTM-TK-101) as Sedimentation Treatment Water (IWA).
IWA shall be further treated to settle the remained solid scale by
means of sedimentation treatment with infusion of Al 2(SO4)3 into
the above IWA in Tank (WTM-TK-101). IWA shall be used as plant
service water.
3) Filtrated Water (IWB)

Filtrated Water (IWB) shall be produced by filtrating impurity
contained in IWA using Sand Filters (WTM-F-101, 102, 103). IWB
shall be used for making up of tank water level control in the
Alumina Site, Water Purification System in the Energy Site and
Cooling Towers (COM-CT-101, 201), cleaning of equipment in the
Alumina Site, etc.
4) Sterilized Water (TW)
Sterilized water (TW) shall be sterilized by means of injecting
NaClO into IWB in Tank (WTM-TK-103). TW shall be used for
safety shower and building services such as bath, laundry
cleaning, etc. in all Sites and supplied to the Town Site. TW
cannot be used for drinking water.
Supply Pressure
: 0.4 MpaG
Supply Temperature
: 33C
5) Pure Water (PW)

Pure water (PW) shall be made by an ion exchange unit and have
the following conditions:
Supply Pressure
0.5 MPaG
Supply Temperature
33C
6) Cooling Water (CW)

Cooling water (CW) shall be treated to prevent scale formation,
corrosion, and slime and algae formation.
Supply Pressure
0.5 MPaG
Return Pressure
0.2 MPaG
Supply Temperature
33C
Return Temperature
43C
7.12.3
Effluent
The Alumina Site and its utility facilities will discharge gaseous
emissions and water effluent.
The typical particle size of kiln dust contained in the exhaust gas
discharged from rotary kilns is as follows:
The requirements in the Indonesian government emission standard

(KEP-13/MENLH/3/1995 Mar.07, 1995) shall be applied to the
gaseous emissions.
For the water effluents, standard quality for waste water issued by
the Ministry of Mining and Energy (KEP-MEN-51/P&E/1995) shown
in the following table shall be applied as per Antams environmental
impact assessment (EIA) report (2001 June version) for the project.
Standard Quality for Effluent Water (1/2)

KEP-MEN-51/
P&E/1995
Temperature
38
TDS
mg/l
2,000
TSS
mg/l
200
pH
6.0 - 9.0
Fe
mg/l
Mn
mg/l
Ba
mg/l
Cu
mg/l
Zn
mg/l
Cr+6
mg/l
0.1
Total Cr
mg/l
0.5
Cd
mg/l
0.05
Hg
mg/l
0.002
Standard Quality for Effluent Water (2/2)

KEP-MEN-51/
P&E/1995
Pb
mg/l
0.1
Stanum
mg/l
As
mg/l
0.1
Selenium
mg/l
0.05
Ni
mg/l
0.2
Co
mg/l
0.4
CN
mg/l
0.05
H2S
mg/l
0.05
mg/l
Cl2
mg/l
NH3-N
mg/l
NO3-N
mg/l
20
NO2-N
mg/l
BOD
mg/l
50
COD
mg/l
100
mg/l
Phenol
mg/l
0.5
Vegetable Oil
mg/l
Mineral Oil
mg/l
10
Radioactive
mg/l
Methylene
Blue
Active
7.12.4
Fuel
1) Fuel Oil
Industrial Diesel Oil (IDO) shall be used for the burners of rotary
kilns and the diesel engines based on Indonesian government
gaseous emission standards.
Kerosene shall be used for the hot air furnaces.
High Speed Diesel (HSD) shall be used for vehicles, cranes, etc.
The specifications of IDO, kerosene and HSD are as follows:
Specification of IDO
Properties
Limits
Min
Max
0.840
0.920
secs
35
45
ASTM D-445/IP 70
65
ASTM D-97
% wt
1.5
ASTM D-1551/ D-
Specific Gravity at 60/60F

Viscosity Redwood 1/100F
Pour Point
Sulfur Content
Test Methods
ASTM D-1298
1552
Conradson Carbon Residue
% wt
1.0
ASTM D-189
Water Content
% vol
0.25
ASTM D-95
Sediment
% wt
0.02
ASTM D-473
Ash
% wt
0.02
ASTM D-482
mgKOH/gr
Nil
ASTM D-974
Flash Point P.M.c.c.
150
ASTM D-93
Color ASTM
ASTM D-1500
Neutralization Value:
Strong Acid Number
Calorific Value, Gross
Kcal/l
9,270
as reference
Specification of Kerosene
Properties
Limits
Test Methods
Min
Max
0.835
Color Lovibond 18 Cell, or
2.50
Color Saybolt
ASTM D156
mm
16
ASTM D1322
Mm/kg
40
Smoke Point
Char Value
Distillation:
Recovery at 200C
ASTM D1298
IP 17
IP 10
ASTM D86
% vol
18
End Point
310
Flash Point Abel, or
100
Alternative Flash
105
% wt
0.20
ASTM D2166
No.1
ASTM D130
Point TAG
Sulfur Content
Copper Strip
Corrosion
Odor
3 hrs
/50C
Marketable
Specification of HSD
Properties
Limits
Test Methods
Min
Max
0.82
0.87
ASTM D1298
Color ASTM
45
3.0
ASTM D1500
Cetane Number, or
48
ASTM D613
Alternatively Calculated Cetane
1.6
ASTM D-976
cSt
35
5.8
ASTM D-445
secs
45
ASTM D-88
65
ASTM D-97
% wt
0.5
ASTM D-1551/
Index
Viscosity Kinetic at
100F
or Viscosity SSU at
100F
Pour Point
Sulfur Content
D-1552
Copper Strip
3 hrs
No.1
ASTM D130
Corrosion
/50C
Conradson Carbon
% wt
0.1
ASTM D189
Water Content
% vol
0.05
ASTM D-93
Sediment
% wt
0.01
ASTM D473
Ash Content
% wt
0.01
ASTM D482
Strong Acid Number
mgKOH/gr
Nil
Total Acid Number
mgKOH/gr
150
0.6
Flash Point P.M.c.c.
ASTM D-93
% vol
40
ASTM D-86
Residue
(on 10% vol. bottom)
Neutralization Value:
Distillation:
Recovery at 300C
2) Fuel Gas
Fuel gas for the pilot burners of air heaters shall be supplied
from LPG bombs which will be provided by the Owner.
LPG supplied from PERTAMINA is the mixture of propane and
butane with composition among 70 - 80% and 20 - 30% of
volume and added by odorant (mercaptant) and has the following
specifications:
Properties
Limits
Min
Specific Gravity
at 15.6 /
Test Methods
Max
to be reported
ASTM D-1657
15.6C
Vapor Pressure
at 37.8C, psig
120
ASTM D-1267
Weathering Test
at 36F, vol %
95
ASTM D-1837
Copper Corrosion
thr, 37.8C
ASTM No. 1
ASTM D 1838
Total Sulfur
gr/100 cuft
15
ASTM D-784
No Free Water
Visual
Water Content
Composition:
ASTM D-2163
. C1
% vol
. C3 & C4
% vol
. C5 & heavier
% vol
Ethyl or Butyl.
ml/1000 AG
Mercaptan Added
0.2
97.5
2
50
3) Coal
The specifications of coals are as follows:
Specification of Coal
kcal/kg
%
%
%
%
%
Adaro
Envirocoal
5,200
26.0
14.5
1.2
43.0
41.0
Arutmin
Ecocoal
5,000
35.0
23.0
3.9
38.0
35.1
degree
mm
0.85
50
20 - 25
0 - 50
0.85
70
20 - 25
0 - 50
%
%
%
%
%
73.8
4.9
0.9
20.3
0.1
73.0
8.4
1.0
17.4
0.2
SiO2
35.0
27.00
Al2O3
20.0
6.30
Fe 2O3
CaO
MgO
Na2O
20.0
11.0
3.0
0.3
35.20
9.60
9.50
0.14
K2O
0.7
0.35
P2O5
0.3
0.09
TiO2
1.0
0.77
SO3
9.0
9.96
CV
Moisture
Moisture
Ash
Volatile
Fixed Carbon
ar
ar
adb
adb
adb
adb
Bulk Specific Gravity

HGI
Angle of Repose
Grain Size Distribution
Carbon
Hydrogen
Nitrogen
Oxygen
Sulfer
Ash
adb
adb
adb
adb
adb
Note: 1) ar: as received.

2) adb: air dried base.
3) The specifications of Adaro Envirocoal shall be
applied
to
design
and
corresponding equipment.
engineering
of
the
7.12.5
Chemicals
Physical properties of chemicals as feed stocks are shown hereunder:
1) 48% Caustic Soda
Analysis Item
Unit
Specification
NaOH
NaCO3
%
%
48
0.3
NaCl
1.2
Fe2O3
0.003
Specific Gravity at 28C
1.51
cP
16
Unit
Specification
H2SO4
LOI
%
%
95
0.05
Fe
0.03
1.8310
cP
19
Unit
Specification
HCI
Fe
%
%
35
0.001
LOI
0.01
Organic Compound
0.002
1.1465
cP
1.7
Viscosity at 28C
2) 98% Sulfuric Acid
Analysis Item
Viscosity at 28C
3) 35% Hydrochloric Acid
Analysis Item
Viscosity at 28C
Appearance: Colorless and transparent/light-yellow
4) Hydrate Lime
Analysis Item
Unit
Specification
CaO
SiO2+Al2O3+Fe2O3+MgO
%
%
94
3
CO2
1.5
Specific Gravity
2.11
Bulk Density
kg/m
580
Particle Size
44 m pass
Unit
Specification
Al2O
pH
%
-
8.0 - 8.2
3.3 ~3.8
NH4-N
0.01
As
ppm
Fe
0.005
Mn
ppm
5) Aluminum Sulfate
Analysis Item
Cd
0.5
Pb
ppm
Hg
ppm
0.05
Cr
ppm
1.31
cP
12 20

Viscosity at 28C
6) Aluminum Fluoride
Analysis Item
Unit
Specification
Moisture
LOI
%
%
0.5
1.0
T-F
61.1
T-Al
29
SiO2
0.3
P2O4
0.05
Fe2O3
0.2
AlF3
90
Al2O3
Specific Gravity
3.1
Angle of Repose
degree
33
Particle Size (d50)
91.8
7) Lime Stone
Analysis Item
Unit
Specification
Cao
SiO2+Al2O3+Fe2O3+MgO
%
%
94
3
CO2
1.5
Specific Gravity
Bulk Density
Size
Max.:12 mm
3.34
g/cm
1.6 2.8
over 8 mm
under 5 mm
50
under 1.0 mm
30
7.12.7
Bauxite Ore and Bauxite Residue
7.12.7.1 Crude Bauxite Ore

Characteristics of crude bauxite ore are shown below:
1) Physical Properties of Crude Bauxite Ore
Properties
Overburden
Ore Bed
Free Moisture (%)
34.0
16.6
Bulk Density Wet
1.62
2.14
Bulk Density Dry
1.07
1.79
Loose Density Wet
1.06
1.28
Loose Density Dry
0.70
1.07
1.5
1.7
Swell Factor
2) Chemical Composition of Crude Bauxite Ore

A summary of crude bauxite ore grain size distribution analysis
is shown below:
Bauxite
Fraction
Weight Percent (%)

SiO2 Rich
Fe2O3 Rich
Mixing
+75 mm
04.95
14.90
11.03
-75 mm / +12.5 mm
10.36
28.66
21.54
-12.5 mm / +12 #
34.24
17.47
23.99
-12 #
50.45
38.97
43.44
The Owner will apply the characteristics of mixing crude bauxite

ore specified above to the design and engineering of the alumina
production plant.
7.12.7.2 Washed Bauxite Ore

Characteristics of washed bauxite ore are shown below:
1) Chemical Composition of Washed Bauxite Ore
Averaged
Total
Reactive
Total
Grade
Al2O3
SiO2
SiO2
Percentage
47.45
3.84
14.56
Fe2O3
TiO2
12.67
0.93
(%)
2) Particle Size Distribution of Washed Bauxite Ore
A summary of washed bauxite ore grain size distribution analysis
is shown below:
Bauxite
Weight Percent (%)
Fraction
+50 mm
17
-50 mm / +12 mm
34
-12 mm / +1.2 mm
49
Total
100
3) Physical Properties of Washed Bauxite Ore

Properties
Washed Bauxite Ore
Free Moisture (%)
15
Temperature (C)
28
Specific Gravity (-)
2.60
Bulk Density Wet (g/cm3)
1.28
Specific Heat (Kcal/kg/C)
0.20
Angle of Repose (degree)
45
7.12.7.3 Bauxite Residue

Characteristics of bauxite residue are shown hereunder:
1) Physical Properties of Bauxite Residue (slurry) in 4th Washer
Properties
Bauxite Residue
Solid Concentration (g/l)
500
Temperature (C)
70 1)
Specific Gravity of Residue (-)
3.148
Specific Gravity of Slurry (g/cm )

3
Specific Heat (Kcal/kg/C)

Viscosity of Slurry (P)
Particle Size d50 ()
1.395
0.21
15-20
1.9
Note: 1) The temperature of bauxite residue slurry charged to the

filter is specified as 91C in the Heat & Mass Balance
Sheet attached. However, the Contractor shall apply this
temperature of 70C to the design of filter.
Particle Size Distribution

100
90
Cumulaton (%)
80
70
60
50
40
30
20
10
0
0.1
1
10
Particle Size Micron Meter
100
7.12.8
Emulsion Flocculants
Characteristics of emulsion flocculants are shown below:
Properties
Modified Polyacrylamide
In-oil Emulsion
Color
White
Appearance
Liquid
Odor
Hazard
Specific Gravity / Density
Viscosity (cp at 28C)
Ammonia
Clause Burns of Eye and Skin
1.0
800 (Bulk),
250 (1% Solution with Water)
Percent Volatile (% by wt.)

pH
Volatile Organic Content
75
14.0
250 gm/L
Flash Point
> 98C
Storage
< 40C
Petroleum Distillate Hydrotreated
11.1 - 25.2
Light
Sodium Hydroxide
2.5
Ammonium Hydroxide
4.5
Ethoxylated Oleyl Amine
1.0
7.12.9
Electrical
7.12.9.1 Power Distribution

1) Power Generator System
Normal
AC 6.6kV, 3 Phases, 3 Wires, 50 Hz,

100A resistance grounded neutral
Emergency
: AC 6.6kV, 3 Phases, 3 Wires, 50 Hz,

2) Power Supply (Rated Voltage for Distribution)

Medium voltage
: AC 6.6kV, 3 Phases, 3 Cores, 50 Hz,

Low voltage
: AC 400V, 3 Phases, 4 Cores, 50 Hz,

Directly grounded neutral
3) Rated Voltage for Electrical Equipment

a) New motor
> 150 kw
: AC 6,600V, 3 Phases, 3 Cores, 50 Hz
150 kw
: AC 380V, 3 Phases, 4 Cores, 50 Hz
b) Transferred motor (to be transferred from SDK Yokohama.)

> 37 kW
37 kW
AC 3,000V, 3 Phases, 3 Cores, 50 Hz

c) Lighting
Main circuit
: AC 380V, 3 Phases, 4 Cores, 50Hz
Branch circuit
: AC 220V, 1 Phase, 2 Cores, 50Hz
d) Power outlet
Main circuit
Branch circuit
Socket outlet (general purpose)

Socket outlet (power)
Socket outlet (special)
: Depends on individual requirements.
e) Control circuit
Medium voltage switchgear
: DC 110V
Low voltage switchgear (ACB, etc.)
: DC 110V
Low voltage motor control center
: AC 110V 220V
Instrument and monitoring
: AC 110V 220V
f) Maintenance service power

General purpose
7.12.9.2 Illumination Level

Outdoor illumination level shall be 50 Lx in main process areas and
be enough for walking in other areas.
Indoor illumination levels shall be as follows:
Central Control Room
: 300 Lx
Office
: 300 Lx
Workshop, Warehouse
: 200 Lx
Substation
: 150 Lx
7.13
Design Condition
7.13.1
Design Load
1) Wind Load
: According to SNI standard.
2) Flow Velocity of Kapuas River
: 2.23 m/sec
3) Seismic Factor
: 0.03g
4) Rainfall Load
: 65 mm/Hr for one (1) hour

rainfall load
: 86 mm/Hr for thirty (30)
minutes rainfall load
5) Floor Load in Structure and Stage

Case A
Floor,
Joist,
Collar
120 kg/m
Case B
2
200 kg/m2
Beam
Main Beam, Column,
60 kg/m2
100 kg/m2
Foundation
Case A: For walkways and inspection decks
Case B: For stages and floors for maintenance work
7.13.1
Soil Condition
1) Soil condition, i.e. soil bearing capacity and pile bearing capacity,
shall be calculated based on Soil Data in Soil Investigation Report
attached.
2) Soil condition calculated based on Soil Data of boring point DH1,
DH2 and DH3 in Soil Investigation Report shall be applied to the
design of facilities provided in the Jetty Site and the Water Site.
3) For the Administration Site, soil bearing capacity shall be 250
kN/m2 and the followings shall be applied to pile bearing
capacity.
PC Pile 300 mm Dia. L=10m : 350 kN
PC Pile 400 mm Dia. L=10m : 600 kN
7.13.1
Level and Elevation

1) Base Line (BL) of each Site shall be as follows:
Unit: mm
Site / Process
BL Elevation
Jetty Site
BL = JEL0
= EL+64,000
Water Site
BL = WEL0
= EL+64,000
Alumina Site
BL = PEL0
= EL+68,000
Energy Site
BL = EEL0
= EL+68,000
Administration Site
BL = AEL0
= EL+95,000
Note 1: EL0 means mean sea level of Pontianak port.
2) Standard Height
Unit: mm
Elevation
Elevation of high point of ground level
Max. BL+100
Elevation of low point of ground level
Min. BL-100
Top elevation of foundation for:

(1) Inside buildings
Concrete floor
BL+200
Equipment/Structures
BL+400
(2) Outside
Concrete slab (for areas surrounded by
BL+0
spill wall)
Concrete Slab (for other areas)
BL+100
Equipment/Structures (except
BL+400
thickeners)
Thickeners
See Note 2.
Note 1: Concrete foundation level of building concrete floor and

equipment/structures shall be referred to Drawing No. BX-W-1000-006 Paving, Floor and Road Level Standard.
Note 2: Concrete foundation level of thickeners shall be referred
to the respective layout drawings.
3) Slope of Ground
Finished grade shall slope with a gradient of 0.2 to 0.3 %.
7.13.2
Clearance
The following clearance and space shall be considered for operation,
maintenance and safety.
Head clearance for main roads
: Min. 5.0 m
Head clearance for secondary roads
: Min. 4.5 m
Head clearance for access ways for maintenance
: Min. 3.5 m
Minimum head clearance for the access of person
: 2.1 m
Minimum horizontal space for the access of person : 0.m
7.13.3
Width of Road
1) Basically, the width of roads, excluding sewerage ditches,
provided inside the Plant shall be as follows:
Width of main roads
: 10.0 m
Width of secondary roads
: 8.0 m
Width of vehicle access ways
: 6.0 m
2) 2) The width of Access Roads provided outside the Site shall be as

follows:
Kinds of Access Roads
Code
R-1
Specification
Section / Name
Jetty Site to Alumina Site
12 m width asphalt paved,

16 m total width including shoulder
R-2
R-3
TKR to Alumina Site via
Administration Site
TKR to R-6

R-6
R-7
Administration Site to
7 m width compacted bauxite layer,
Mining Site
Mining Site to R-8

R-8
Relocation of TKR

R-9
Main Mining Road

Note) TKR: Trans Kalimantan Road
7.13.6
Fluid Velocity
1) The pipe flow velocity to be used for designing the pipe size shall
be as follows:
No.
Fluid Name
Pipe Flow Velocity

(m/sec)
Range
Optimum
< 30
20
10 -15
12
< 30
20
1.0 1.5
1.2
1.0 1.5
1.2
for Chain 1
0.4 1.5
1.2
for Chain 2
0.8 1.5
1.2
for Chain 3
0.4 1.5
1.2
15 - 20
16
High Pressure Air
PA, IA
Air
Blower Air
Steam
PS, PSL
Water
RW, IWA, IWB,

COW, PW
Liquor
Pregnant Liquor,
Spent Liquor
Slurry
Pneumatic Conveyor
PCL
2) The fluid velocity to be used for designing the equipment size

shall be as follows:
No.
Equipment
Fluid Condition
Fluid Velocity
(m/min)
Bag Filter
Range
Optimum
Solid Particle: d50 > 10
1.5
Solid Particle: d50 < 10
1.2
Solid Particle: d50 < 1
1.0
Air Slider Canvas
1.5
Air Filter
15 - 20
15
7.14
Noise Level
The requirements of KepMen LH No. Kep-48/MENLH/11/1996 2
BAKU TINGKAT KEBISINGAN, Lingkungan Umum (Noise Level,
Public
Environment)
and
KepMen
Tenaga
Kerja
No.Kep-
51/Men/1999 NILAI AMBANG BATAS KEBISINGAN, Tempat kerja

(Working Place, Noise Level) shall be applied to Noise Level.
Noise Level, Public Environment
KepMen LH No. Kep-48/MENLH/11/1996
Uses of Area / Environment of Activities
Noise Level dB (A)
1) Uses of Area
a) Housing & Settlement
55
b) Trading & Services
70
c) Offices & Trading
65
d) Open Space
50
e) Industry
70
f) Government and Public Facilities
60
g) Recreation
70
h) Specific
- Air Port
- Train Station
- Port/Harbor
70
- Cultural Reservation Area
60
2) Environment of Activities
a) Hospital or Similar function
55
b) School or Other Education Facilities
55
c) Prayer building or similar function
55
Following noise level shall be applied.
1) - c): 65 dB for administration buildings and other offices.
2) - c): 55 dB for mosque and prayer room.
1) - e): 70 dB for other remained areas.
Working Place, Noise Level

KepMen Tenaga Kerja No.Kep-51/Men/1999
Duration of
Noise Intensity
Duration of
Noise Intensity
Contact/Day
in dB(A)
Contact/Day
in dB(A)
8 hours
85
28.12 seconds
115
88
14.06
118
91
7.03
121
94
3.52
124
30 minutes
97
1.76
127
15
100
.088
130
7.5
103
.044
133
3.75
106
.022
136
1.88
109
0.11
139
0.94
112
7.15
Vibration
The requirements of KepMen LH No.Kep-49/MENLH/11/1996,
BAKU TINGKAT GETARAN UNTUK KENYAMANAN shall be applied
to Vibration Level.
Value of disturbing case in the table mentioned below shall be
applied to the vibration level for this project.
Frequency
(Hz)
Value of Vibration Level in micron (10-6 mater)

Not
Disturbing
Inconvenience
Painful
Disturbing
4
< 100
100 - 500
> 500 1,000
> 1,000
< 80
80 - 350
> 350 1,000
> 1,000
6.3
< 70
70 - 275
> 275 1,000
> 1,000
< 50
50 - 160
> 160 - 500
> 500
10
< 37
37 - 120
> 120 - 300
> 300
12.5
< 32
32 - 90
> 90 - 120
> 120
16
< 25
25 - 60
> 60 - 120
> 120
20
< 20
20 - 40
> 40 - 85
> 85
25
< 17
17 - 30
> 30 - 50
> 50
31.5
< 12
12 - 20
> 20 - 30
> 30
40
<9
9 - 15
> 15 - 20
> 20
50
<8
8 - 12
> 12 - 15
> 15
60
<6
6-9
> 9 - 12
> 12

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7

Basic Engineering Design Data

Abbreviation, Chemical Formula and Code/Symbol

Glossary of Abbreviations and Defined Terms

Contract System to Outsider Workers

(Environmental Impact Assessment)

Analisa Dampak Lingkungan (Environment Impact

The Association for Overseas Technical Scholarship

(Regional Planning Board)

Biochemical Oxygen Demand

Badan Pertanahan National (National Land Agency)

California Bearing Ratio

Central Control Room

Public Consultation and Disclosure Plan

Chemical Grade Alumina

Cost, Insurance & Freight

Cut Off Grade

Chemical Oxygen Demand

Consumer Price Index

Distributed Control System

Diesel Engine Driven Power Generator

Dewan Perwakilan Rakyat

Environmental Action Plan

Environmental Impact Assessment

Engineering, Procurement & Construction

Environmental and Social Review Procedure

High Density Polyethylene

Hak Guna Bangunan (Land Right to use for Building)

Hak Guna Pakai (Land Right to Use)

Hak Guna Usaha (Land Right of Cultivation)

Hak Milik (Land Right of Ownership)

Hak Sewa (Land Right to Lease)

High Speed Diesel (Minyak Solar)

High-Sulfur Fuel Oil

High Water Level

Industrial Diesel Oil (Minyak Diesel)

International Standardization Organization

Japanese Geotechnical Society Standards

Japanese Industrial Standards

Kerangka Acuan (TOR, Terms of Reference)

Mine Authorization license

Kaltim Prima Coal

Lead Discipline Engineers

Low Water Level

Master Construction Schedule

Majelis Permusyawaratan Rakyat

Net Present Value

One Way Bag

Pajak Bumi dan Bangunan

Project Control Manager

Project Engineering Manager

Project Procurement Manager

Resettlement Action Plan

Rencana Pengelolaan Lingkungan

Rencana Pemantauan Lingkungan

Smelter Grade Alumina

Lye Collector and Removal Polyethylene

Total Suspended Solids