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78 Calvo E.G. Exploring New Routes in The Synthesis of Carbon Xerogels For Their Application in Electric Double Layer Capacitors E&F 2010
78 Calvo E.G. Exploring New Routes in The Synthesis of Carbon Xerogels For Their Application in Electric Double Layer Capacitors E&F 2010
78 Calvo E.G. Exploring New Routes in The Synthesis of Carbon Xerogels For Their Application in Electric Double Layer Capacitors E&F 2010
: DOI:10.1021/ef901465j
Exploring New Routes in the Synthesis of Carbon Xerogels for Their Application in
Electric Double-Layer Capacitors
E. G. Calvo, C. O. Ania, L. Zubizarreta, J. A. Menendez, and A. Arenillas*
Instituto Nacional del Carb
on, Consejo Superior de Investigaciones Cientficas (CSIC), Apartado 73, 33080 Oviedo, Spain
Received December 2, 2009. Revised Manuscript Received February 11, 2010
Resorcinol-formaldehyde carbon xerogels were prepared by means of two different synthesis methods:
conventional (C) and microwave heating (MW). The influence of the heating method and the pH of the
precursor solution on the textural and chemical properties of the carbon xerogels was investigated. It was
found that by modifying the initial pH, it is possible to control the porosity of carbon xerogels independent
of the heating method used. The electrochemical performance of a selection of synthesized carbon xerogels
as electrode materials in electric double-layer capacitors was studied by cyclic voltammetry and charge/
discharge experiments in an acidic medium (1 M H2SO4). The electrochemical performance of the carbon
xerogels was compared to that of an activated carbon commercialized for this application (Norit Super
DLC-50), and it can be seen that the carbon xerogels display similar specific capacitances to those of the
commercial carbon. Moreover, carbon xerogels have a good cycle durability after 18 000 galvanostatic
cycles, with a drop in specific capacitance of around 10%. This excellent cycle durability, together with the
attractive properties of carbon xerogels and the saving of time and energy achieved with microwaveassisted synthesis, would make resorcinol-formaldehyde carbon xerogels promising materials for
applications of an electric double-layer capacitor (EDLC).
1. Introduction
Carbon gels have been extensively studied over the past few
decades because of their great potential and versatility.1,2 Their
textural and structural characteristics can be controlled according to the synthesis and processing conditions; thus, the main
advantage of carbon gels is the possibility of tailoring their properties to fit specific applications.3,4 For this reason, carbon gels
are used in a wide range of applications, including catalysis,5,6
adsorption,7,8 and energy storage.9,10 In this last application,
carbon gels are considered perfect materials for their use as
electrodes in energy storage devices because of their high specific
surface area and pore volume, low density, and high electrical
conductivity.11 In addition, these materials can be obtained in
diverse forms, such as monoliths, powder, films, microspheres,
etc., which is another reason for their wide applicability.12
This paper has been designated for the special section Carbon for Energy
Storage and Environment Protection.
*To whom correspondence should be addressed. E-mail: aapuente@
incar.csic.es.
(1) Lin, C.; Ritter, J. A. Carbon 1997, 35, 12711278.
(2) Mahata, N.; Pereira, M. F. R.; Suarez-Garc a, F.; Mart nezAlonso, A.; Tasc
on, J. M. D.; Figueiredo, J. L. J. Colloid Interface
Sci. 2008, 324, 150155.
(3) Al-Muhtaseb, S. A.; Ritter, A. Adv. Mater. 2003, 15, 101113.
(4) Job, N.; Thery, A.; Pirard, R.; Marien, J.; Kocon, L.; Rouzaud,
J. N.; Beguin, F.; Pirard, J. P. Carbon 2005, 43, 24812494.
(5) Job, N.; Heinrichs, B.; Ferauche, F.; Noville, F.; Marien, J.;
Pirard, J. P. Catal. Today 2005, 102-103, 234241.
(6) Job, N.; Heinrichs, B.; Lambert, S.; Pirard, J. P.; Colomer, J. F.;
Vertruyen, B.; Marien, J. AIChE J. 2006, 52, 26632676.
(7) Jayne, D.; Zhang, Y.; Shaker, H.; Erkey, C. Int. J. Hydrogen
Energy 2005, 30, 12871293.
(8) Kang, Y. K.; Lee, B. I.; Lee, J. S. Carbon 2009, 47, 11711180.
(9) Frackowiak, E.; Beguin, F. Carbon 2001, 39, 937950.
(10) Fang, B.; Binder, L. J. Power Sources 2006, 163, 616622.
(11) Schmit, C.; Probstle, H.; Fricke, J. J. Non-Cryst. Solids 2001, 285,
277282.
(12) Al-Muhtaseb, S. A.; Ritter, A. Adv. Mater. 2003, 15, 101104.
(13) Zubizarreta, L.; Arenillas, A.; Pirard, J. P.; Pis, J. J.; Job, N.
Microporous Mesoporous Mater. 2008, 115, 480490.
(14) Zubizarreta, L.; Arenillas, A.; Menendez, J. A.; Pis, J. J.; Pirard,
J. P.; Job, N. J. Non-Cryst. Solids 2008, 354, 40244026.
(15) Kang, K. Y.; Hong, S. J.; Lee, B. I.; Lee, J. S. Electrochem.
Commun. 2008, 10, 11051108.
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pubs.acs.org/EF
: DOI:10.1021/ef901465j
Calvo et al.
2. Experimental Section
2.1. Synthesis of Organic and Carbon Xerogels. Aqueous
organic xerogels were synthesized by the polycondensation of
resorcinol (R) and formaldehyde (F) solubilized in water. A
sodium hydroxide solution (1.0 M) was used as the basification
agent. Resorcinol (VWR International, 99%) was first dissolved
in deionized water in a sealed flask under magnetic stirring.
Once a dissolution was obtained, formaldehyde (Aldrich,
37 wt % in water, stabilized by 10.7 wt % methanol) was added
under stirring. In all cases, the molar ratio of resorcinol/formaldehyde (R/F) was kept at 0.5, and the dilution ratio, D (i.e.,
the total solvent/reactant molar ratio) was fixed at 5.7. Four
different organic xerogels were prepared, varying the pH of the
initial solution between 5.8 and 6.5, adjusted by the addition of
the NaOH solution. In the case of the conventional synthesis (C
series), the solutions were heated in an oven at 85 C for 72 h for
gelation and curing to take place and the organic gels were then
dried by evaporation of the solvent at 150 C for 24 h. The
synthesis of organic xerogels by means of microwave heating
(MW series) was carried out as follows: the solutions were
placed in a microwave oven at 40 C to undergo gelation.
Afterward, the temperature was increased to 60 C for curing
and drying. The final drying of the samples was controlled by
weight stabilization, and the time employed for the whole
synthesis was approximately 3-4 h. Because of the rapidity of
the process in the microwave oven, it is only possible to
appreciate the point at which the solution loses fluidity and
gel formation occurs. However, the curing and drying steps are
not easy to distinguish.
All of the organic gels prepared (i.e., the C and MW series)
were pyrolyzed at 800 C under nitrogen flow in a horizontal
tube reactor according to a heating program described elsewhere.13 The carbon xerogels (carbonized organic gels) were
designated as follows: C or MW, depending upon the heating
mechanism used, followed by the pH of the resorcinolformaldehyde aqueous solution.
2.2. Evaluation of the Textural and Chemical Properties of the
Samples. The textural properties of the carbon xerogels were
evaluated by means of N2 adsorption-desorption isotherms at
-196 C and CO2 adsorption isotherms at 0 C, in a Micromeritics Tristar 3000. The micropore volume was evaluated by
applying the Dubinnin-Raduskevich equation to the CO2 (WoCO2) and N2 (Wo-N2) adsorption isotherms, and the total pore
volume (VP) was calculated from the adsorbed volume at
saturation.17 The Brunauer-Emmett-Teller (BET) surface
area (SBET) was estimated from the nitrogen adsorption isotherms.18 If the samples are micro/mesoporous, the pore volume
3335
: DOI:10.1021/ef901465j
Calvo et al.
Table 2. Chemical Composition of the Synthesized Carbon Xerogels
and the Commercial Activated Carbon, Norit Super DLC-50
elemental analysis (wt %, dry ash-free basis)
Wo-N2a
(cm3 g-1)
Wo-CO2a
(cm3 g-1)
VTb
(cm3 g-1)
dmc
(nm)
C-5.8
C-6.5
MW-5.8
MW-6.5
DLC-50
671
677
648
594
1612
0.26
0.26
0.25
0.22
0.56
0.24
0.22
0.25
0.22
0.28
1.72
0.83
0.91
0.44
38
9
24
9
96.0
96.9
92.7
95.2
92.9
1.3
1.2
1.7
1.4
1.1
2.6
1.7
5.4
3.2
5.4
0.1
0.2
0.2
0.2
0.6
sample
sample
C-5.8
C-6.5
MW-5.8
MW-6.5
DLC-50
(20) Zubizarreta, L.; Arenillas, A.; Dom nguez, A.; Menendez, J. A.;
Pis, J. J. J. Non-Cryst. Solids 2008, 354, 817825.
(21) Caddick, S. Tetrahedron 1995, 51, 1040310432.
(22) Otake, Y.; Jenkins, R. G. Carbon 1993, 31, 109121.
3336
: DOI:10.1021/ef901465j
Calvo et al.
Figure 2. (a) CO and (b) CO2 TPD profiles of the carbon materials studied.
Figure 3. Cyclic voltammograms in a three-electrode cell using Hg/Hg2SO4 and graphite as reference and counter electrodes, respectively. Scan
rate = 2 mV s-1.
3337
: DOI:10.1021/ef901465j
Calvo et al.
Figure 4. Galvanostatic charge/discharge cycles for carbon materials C-6.5, MW-6.5, and DLC-50 performed at a current load of (a) 50 mA g-1
and (b) 500 mA g-1. Voltage window = 0.8 V.
as the xerogels (Table 1). Another fact that stands out is the
variation of specific capacitance with the scan rate that is
lower when the carbon xerogel C-6.5 was used as the
electrode material, which could be related to its higher
narrow mesopore volume compared to the other samples
studied.26,27 As the scan rate increases, the ions of the
electrolyte have a shorter time to spread into the smaller
micropores, so that narrow mesopores acquire a greater role
in the process of charge storage. In summary, the carbon
xerogels prepared appear to have promising electrochemical
properties for their use as electrodes in supercapacitors.
A factor that seriously limits the application in electrochemical devices of high-surface area carbon materials is the
long-term stability of the capacitor.28,29 To confirm the good
performance of the carbon xerogels synthesized in this work,
we tested their stability using galvanostatic long-term cycling. Figure 6 shows the variation of the specific capacitance
values with the number of galvanostatic cycles carried out at
200 mA g-1 in a voltage range of 0.8 V. The carbon xerogels
studied showed excellent cycle durability, because the capacitance fading after 18 000 cycles was very low for both
curves present a quasi-triangular shape, suggesting the absence of pseudo-capacitance. This is in agreement with the
results of the electrochemical characterization of the carbon
xerogels in the three-electrode configuration (Figure 3a).
However, from the electrochemical characterization of the
activated carbon DLC-50, pseudo-capacitance was clearly
observed (see panels a and b of Figure 3). It can also be seen
from Figure 4a that the ohmic drop is relatively limited in all
of the samples, which demonstrates the ability of quick
charge propagation in the synthesized carbon xerogels,
similar to that of a commercial carbon. When the galvanostatic charge/discharge tests were performed at higher current load (Figure 4b), the carbon xerogel C-6.5 shows a
negligible ohmic drop, whereas the samples MW-6.5 and
DLC-50 exhibit a higher ohmic drop than their counterparts
at 50 mA g-1.
To evaluate the degree of dependency of specific capacitance on the scan rate, cyclic voltammetry tests were recorded at several scan rates, between 2 and 100 mV s-1
(Figure 5), using samples C-6.5, MW-6.5, and DLC-50 as
electrode materials. At a low scan rate, the commercial
activated carbon displays a higher specific capacitance (i.e.,
190 F g-1) than the synthesized carbon xerogels (i.e., 155 and
113 F g-1 for samples C-6.5 and MW-6.5, respectively), but it
must be remembered that the activated carbon was compared to non-activated samples. In fact, the activated carbon
has about twice as much surface area and micropore volume
(26) Li, W.; Reichenauer, J.; Fricke, J. Carbon 2002, 40, 29552959.
(27) Pandolfo, A. G.; Hollenkamp, A. F. J. Power Sources 2006, 157,
1127.
(28) Portet, C.; Taberna, P. L.; Simon, P.; Flahaut, E.; LabertyRobert, C. Electrochim. Acta 2005, 50, 41744181.
(29) Khomenko, V.; Raymundo-Pi~
nero, E.; Beguin, F. J. Power
Sources 2008, 177, 643651.
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: DOI:10.1021/ef901465j
Calvo et al.
energy (i.e., synthesis time of 3-4 h under microwave radiation compared to several days by conventional heating).
Although it is necessary to optimize this novel method to
obtain carbon xerogels with a better textural development
and electrochemical performance, the use of microwave
radiation to synthesize carbon xerogels leads to promises of
more rapid progress toward their implementation on an
industrial scale.
4. Conclusions
In this work, an ultra-fast and low-cost microwave-assisted
heating method was used to prepare resorcinol-formaldehyde aqueous gels. The textural, structural, and electrochemical properties of the carbon xerogels obtained were compared to those of conventionally synthesized carbon xerogels.
The results show that microwave radiation produces carbon
xerogels with comparable characteristics to those of conventional heating but with an enormous savings of time and
Acknowledgment. The support from the Government of Principado de Asturias PCTI (IB09-00201) and the Ministerio de
Ciencia e Innovaci
on (MAT2008-00217/MAT) is greatly acknowledged. E. G. Calvo also acknowledges a predoctoral
research grant from Fundaci
on para el Fomento en Asturias de
la Investigaci
on Cient fica Aplicada y la Tecnolog a (FICYT).
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