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Vs Controller Gs Driver p100 Operating Manual
Vs Controller Gs Driver p100 Operating Manual
Vs Controller Gs Driver p100 Operating Manual
Distributor
CTB technology
GS DRIVER
P100 operating manual
AC servo spindle driver
Model: BKSC- GS
Class 400V, 1.5 ~ 315KW (2.5 ~ 460KVA)
Please send the manual to final user, and keep it properly.
GS DRIVER
CTB
Preface
Thank you for purchasing GS series servo driver produced by Beijing CTB Technology Co.,
Ltd. The GS series AC servo spindle driver is a high-quality, multi-functional and low-noise
AC servo driver that was researched, developed and manufactured by Beijing CTB
Technology Co., Ltd. The spindle driver is servo driver for AC induction motor (IM) and AC
permanent magnet synchronous motor (PM). It can control the position, speed,
acceleration and output torque of various AC servo spindle motor appropriately. The wide
application of GS series AC servo spindle driver brings infinite vitality to field of machine
tool spindle drive control.
In command to achieve control functions of various machine tools, GS series AC servo
spindle driver is equipped with dual 32-bit CPU and abundant control function module. It
may be conveniently connected with various domestic and foreign CNC systems through
standard control interfaces to allow full play to spindle function of CNC system. The
characteristics of torque, acceleration and deceleration, precision and efficiency of machine
tool spindle which is equipped with GS series AC servo spindle driver are remarkable, and
accurate stop, C-axis, rigid tapping, electronic shift, multi-axis synchronization and other
spindle functions can be realized easily. GS series AC servo spindle driver is the first
choice of electric spindle drive products.
As the first choice of driving product of various machine tool power shaft (spindle), GS
series AC servo spindle driver can be widely used for spindle drive of product such as CNC
milling machine, vertical machining center, horizontal machining center, CNC boring
machine, CNC lathe, vertical lathe, heavy horizontal lathe and gantry machine tool.
For proper application, please read the manual carefully before using the GS series AC
servo spindle driver. Abnormal operation, fault or reduction of service life, and even
personal injury accident may be caused by inappropriate use. Therefore, the manual shall
be read repeatedly before use, and operate in strict accordance with the instructions. The
manual is attachment with the equipment. Please keep it properly after using for future
repair and maintenance of the driver.
01
GS DRIVER
CTB
02
Danger
Use the symbol where danger, even personal injury or death when
wrong about the described content.
Caution
Forbid
Important
GS DRIVER
CTB
Safety precautions
Unpacking inspection
Caution
For risk of injury, please do not install damaged or part missing driver.
Installation
Caution
For risk of fire, please install the equipment on nonflammable metal plate without
combustible materials around.
Please be sure to tighten the mounting screws of the driver. Falling and damage of the
driver or personal injury may be caused by mounting screws loosing.
Please do not install the equipment in environment with flammable gas where an
explosion is caused easily.
Wiring
Danger
For risk of electric shock and fire, please make sure that the input power supply is in
the OFF state before wiring.
For risk of electric shock, the operation on main circuit terminal of the controller shall be
conducted after the power is cut off for five minutes, and the power charge indicator
CHARGE in the controller completely extinguished.
For risk of electric shock and fire, the wiring shall be carried by professional electrical
engineering personnel.
For risk of electric shock and fire, the ground terminal must be grounded reliably. (earth
resistance shall be lower than 4)
It's prohibited to directly connect terminals of P / PB and N, or connect the zero line or
the earth wire to the N terminal. Otherwise, the rectifier bridge will be shorted and the
main loop will be burned.
It's prohibited to connect the high-voltage line to control terminal of the driver.
Otherwise, the control board will be burned.
For risk of injury, please set emergency stop and locking circuit at the outside of the
controller (user is responsible for the wiring) .
There is a risk of electric shock and short circuit.
03
GS DRIVER
CTB
Wiring
Caution
For risk of injury and fire, please ensure that the voltage of the main circuit AC input
power and the rated voltage of the driver are consistent.
Please do not conduct withstand voltage and insulation test to the controller
arbitrarily. Otherwise, the semiconductor and other components in the controller may
be damaged.
For risk of fire, please connect braking resistor and braking unit according to the
wiring diagram.
Please do not connect the AC input power cord to the output U, V, W terminals.
Otherwise, damage to inside of the controller may be caused.
For risk of fire and malfunction of the controller, please tighten the terminals of main
loop and control circuit with appropriate torque.
Please do not connect the phase shifting electrolytic capacitor and LC / RC noise
filter to the output circuit. Otherwise, damage to inside of the controller may be
caused.
Please do not connect the electromagnetic switch and electromagnetic contactor to
the output circuit to connect or disconnect the load. During loaded operation of the
controller, the surge current will arose protection circuit action of the controller.
Trial run
Danger
For risk of electric shock and short circuit, please do not touch the terminals of the
main circuit directly after power-on.
Please confirm the input and output signals to guarantee safe operation.
Malfunction of the system will cause casualties and damage to the work piece and
nearby equipment..
For risk of injury, alarm reset only can be done after ensuring that the operating
signal is cut off. Alarm reset with operating signal will lead to suddenly re-start.
For risk of driver burning, the inside of long term stored driver shall be checked for
water and condensation.
For risk of electric shock and burning the equipment, it's prohibited to touch the
terminals of the driver with hand during operating.
04
GS DRIVER
CTB
Caution
For risk of scalding, the running servo driver and motor may have a high
temperature rise, please do not touch.
For risk of scalding and electric shock as the braking resistor has a high
temperature rise for discharging, please do not touch.
For risk of damage to the equipment and accident, please do not change the
settings of the drive arbitrarily.
05
GS DRIVER
CTB
Caution
CMOS IC integrated circuit is installed on main control panel. Full attention shall be
paid during operating. The electrostatic induction due to direct touching of finger on the
main control panel may cause damage to the main control panel.
For risk of electric shock, please do not conduct wiring and removing terminal when
the equipment is energized.
For risk of damage to the equipment, the appropriate parameter settings must be
carried out before running after control panel replacing.
06
GS DRIVER
CTB
Table of contents
Preface1
Safety -related symbol description..2
Safety precautions....3
Chapter 1 - Installation..1-1
Introduction to GS DRIVER..1-2
Unpacking inspection..1-2
Standard specifications and performance parameters1-3
Driver nameplate description1-4
External dimensions and installation dimensions1-4
Confirmation and requirements of the installation space1-7
Notes on motor and load1-7
Notes on the driver1-8
Notes on scrapping1-9
Chapter 2 wiring.2-1
Selection and connection of peripheral devices2-2
Wiring of the main circuit terminals2-3
Wiring of control circuit 2-10
Connection of the encoder interface2-15
Connection of the serial communication port 2-16
Chapter 3 - Manipulator application.3-1
0.4 ~ 18.5kw driver:
Configuration and key functions of the manipulator3-2
Operative mode of the driver3-3
Operative mode of the manipulator3-4
Use method of the manipulator3-5
Modify the parameters with the manipulator3-6
Monitor operating state with the manipulator3-7
22 ~ 315kw driver:
Configuration and key functions of the manipulator3-8
07
GS DRIVER
CTB
GS DRIVER
CTB
09
GS DRIVER
CTB
Installation
The chapter describes matters to be confirmed and installation requirements for the user
after getting the GS driver.
Introduction to GS DRIVER.1-2
Unpacking inspection1-2
Standard specifications and performance parameters1-3
Driver nameplate description...1-4
External dimensions and installation dimensions.....1-4
Confirmation and requirements of the installation space.....1-7
Notes on motor and load...1-7
Notes on the driver....1-8
Notes on scrapping....1-9
GS DRIVER
CTB
Introduction to GS DRIVER
GS DRIVER is a type of spindle driver that specifically designed for CNC machine tool.
Precise control of position, speed, acceleration and output torque of AC induction servo
motor and ordinary inverter motor is allowed through the driver. It can be used for control of
spindle motor of machining center, CNC milling machine, CNC drilling machine, CNC lathe,
CNC grinder, and feed motor of large gantry equipment and vertical lathe. To achieve the
best operation effect, please complete wiring with CNC system by the " CTB servo
application manual ", and carry out installation and commissioning in accordance to the
manual.
Model description
GS driver series servo driver is suitable for motor with capacity from 1.5 to 315kw. Please
see the 21 models shown in Table 1-1.
Rated
capacity(KVA)
Rated input
current (A)
Built-in
brake unit
BKSC-41P5GS
2.5
1.5
Yes
BKSC-42P2GS
2.2
Yes
BKSC-43P7GS
5.5
3.7
Yes
BKSC-45P5GS
8.5
14.2
13
5.5
Yes
BKSC-47P5GS
11
18
17
7.5
Yes
BKSC-4011GS
17
26
25
11
Yes
BKSC-4015GS
21
35
32
15
Yes
BKSC-4018GS
24
38.5
37
18.5
Yes
BKSC-4022GS
30
46.5
45
22
Yes
BKSC-4030GS
40
62
60
30
Yes
GS DRIVER
CTB
BKSC-4037GS
50
76
75
37
Yes
BKSC-4045GS
60
92
90
45
Yes
BKSC-4055GS
72
113
110
55
Yes
BKSC-4075GS
100
157
152
75
Yes
BKSC-4090GS
116
190
185
90
No
BKSC-4110GS
138
236
230
110
No
BKSC-4132GS
167
288
280
132
No
BKSC-4160GS
200
345
336
160
No
Unpacking inspection
Please confirm the following items when you get the product. Please contact directly with
the dealer or manufacturer that purchased from for any adverse situation. Please see Table
1-2 for detail.
Table 1-2 Confirm items
Confirm item
Confirm method
GS DRIVER
CTB
KVA
Output
Current A
41P5 42P2 43P4 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160 4185 4220 4315
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
2.5
5.5
8.5
11
17
21
24
30
40
50
60
72
13
17
25
32
37
45
60
75
90
Power
10, 15
Control mode
Torque
feather
90
Control characteristics
1: 5000
0.1%
1PULSE
Acceleration
0.053000Hz/s
Brake mode
dynamic braking. 125 rated torque: built-in braking unit (external braking resistor)
Overload capacity
GS DRIVER
CTB
3-channel; 10V+10V
None
Relay output
One: maximum receive frequency is 300KHz; cable driven receive mode: RS422 standard
One: maximum output frequency is 300KHz; cable driven output mode: RS422 standard
Bus interface
RS232canEthernet network
Speed control
Range: 015000rpm; turning: positive and negative; speed order: analog quantity, imPULSE frequency and bus
Accurate stop
Rigid tapping
Other function
Motor overload
Specified time of exceeding overload alarm value. Alarm output: set by parameters
Overvoltage
The voltage of main circuit bus is higher than 800V. Alarm output
Low voltage
The voltage of main circuit bus is lower than 400V. Alarm output
Service site
Temperature
1045
Humidity
Vibration
GS DRIVER
Driver nameplate description
CTB
Nameplate which indicates model and rated values of the driver is affixed to the lower right
of housing of the driver. The content of the nameplate is shown in Figure 1-1.
Figure 1-2
Table 1-4 Dimensions (mm) and weight (kg) of GS DRIVER (1.5-3.7kw) driver
Dimension
Model
Connecting
terminal screw
Installati
on screw
Weight (kg)
45.5
276
91
290
200
M6
BKSC-41P5GS
BKSC--42P2GS
BKSC--43P7GS
2. 5.511kw driver
GS DRIVER
CTB
Please see diagram 1-3 for external dimensions and installation dimensions
Figure 1-3
Table 1-5 Dimensions (mm) and weight (kg) of GS DRIVER (5.5-11kw) driver
Dimension
Model
Connecting
terminal screw
Installation
screw
Weight
(kg)
80
276
132
290
200
M6
BKSC--45P5GS
BKSC--47P5GS
BKSC--4011GS
3. 1545kw driver
Please see diagram 1-4 for external dimensions and installation dimensions.
Figure 1-4
Table 1-6 Dimensions (mm) and weight (kg) of GS DRIVER (15-45kw) driver
GS DRIVER
CTB
Dimension
Connecting
terminal screw
Installation
screw
Weight
(kg)
140
376
194
390
228
M6
M6
14
236
376
282
390
228
M6
M8
20
300
376
380
390
269
M8
M8
26
Model
BKSC--4015GS
BKSC--4018GS
BKSC--4022GS
BKSC--4030GS
BKSC--4037GS
BKSC--4045GS
4. 55160kw driver
Please see diagram 1-5 for external dimensions and installation dimensions
Figure 1-5
Table 1-7 Dimensions (mm) and weight (kg) of GS DRIVER (55-160kw) driver
Dimension
Model
BKSC--4055GS
BKSC--4075GS
Connecting
terminal screw
Installati
on screw
Weight
(kg)
392
376
472
390
269
196
M10
M8
33
360
690
464
720
320
180
M10
M16
90
BKSC--4090GS
BKSC--4110GS
BKSC--4132GS
BKSC--4160GS
GS DRIVER
CTB
Figure 1-6
Table 1-8 Dimensions (mm) and weight (kg) of GS DRIVER (185-315kw) driver
Dimension
Model
Connecting
terminal screw
Installation
screw
Weight
(kg)
800
1800
450
230
BKSC -4185GS
BKSC -4220GS
BKSC -4315GS
GS DRIVER
CTB
control cabinet, and air inlet, outlet and dedicated cooling fan shall be equipped; if up and
down installation mode is adopted, stream guidance clapboard shall be added between
drivers to guarantee good cooling effect as shown in Figure 1-8.
GS DRIVER
CTB
GS DRIVER
CTB
Notes on scrapping:
Explosion of electrolytic capacitor: the electrolytic capacitors on main circuit and printed
panel may explode when incinerated.
Plastic incineration waste gas: toxic gases will be generated in incineration of front panel
and other plastic parts.
Processing method: please process the waste as industrial waste.
Description: The contents of the manual are subject to change due to product upgrade
or optimize. The new version shall prevail.
GS DRIVER
CTB
Wiring
The chapter describes the wiring specifications of power supply terminals and control circuit
terminals, and install wiring specifications of control board jumpers and expansion interface
board.
Selection and connection of peripheral devices..2-2
Wiring of the main circuit terminals2-3
Wiring of control circuit .2-10
Connection of the encoder interface..2-15
Connection of the serial communication port ..2-16
GS DRIVER
Selection and connection of peripheral devices
CTB
Spindle driver and peripheral devices connection diagram, take 15kw drives as an example
in Figure 2-1.
Usage
Selection note
Remarks
Refer to Table 2 - 3
Electromagnetic
contactor
Refer to Table 2 - 3
Suppress interference of
driver to power supply
Braking resistor
Consume regenerated
energy of the driver
Refer to Table 2 - 2
Suppress wireless
Filtering magnet
Select by standard provided
interference of the driver
ring
by the factory
to outside
Refer to GS model
selection sample
GS DRIVER
CTB
Function
Notes
GS DRIVER
CTB
380~440V, 50/60Hz
P P1
P2
Pb
U V w
Earth terminal
GS DRIVER
CTB
AC reactor
Installing AC reactor at the incoming line side of the servo driver can effectively suppress
the surge of power, avoid burning of rectification part of the driver, and also can improve the
power factor of the power supply side. Please see Figure 2-3 for connection of AC reactor,
see Table 2-1 for selection of AC reactor.
DC reactor
External DC reactor can be connected to GS servo driver above 22KW. It can effectively
suppress the surge of power, avoid burning of rectification part of the driver, and also can
improve the power factor of the power supply side. Please see Figure 2-4 for connection of
DC reactor.
External DC reactor shall not be connected to GS servo driver lower than 15 KW. For GS
servo driver above 22KW without external DC reactor shall have P1, P2 or D C + terminals
shorted as shown in Figure 2-5.
GS DRIVER
CTB
41P5 42P2 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160
7
10
15
20
30
40 50 60
80
90
120 150 200 230 250 290 330
AC Current (A) 5
reactor Model ACL 0005 0007 0010 0015 0020 0030 0040 0050 0060 0080 0090 0120 0150 0200 0230 0250 0290 0490
DC Current (A) 15
reactor Model DCL 015
Input Current (A) 6
filter Model EMI 06
20
25
30
35
40
50
60
80
90
110
020
025
030
035
040
090
10
16
25
30
65
80
100
06
06
010
016
025
080
50
70
50
150
120
180
150
200
200
250
250
270
250
360
320
GS DRIVER
CTB
Figure 2-6 Correct installation of noise filter at the input side of the power supply
Please see Figure 2-6 for examples of incorrect settings and connection
Figure 2-7 Incorrect settings and connection of noise filter at the input side of the power
supply
GS DRIVER
CTB
Caution
The servo driver and motor must be well grounded, otherwise it may make
GS DRIVER
CTB
GS DRIVER
CTB
, please do ground.
GS DRIVER
CTB
Table 2-3 Specification of braking resistor
BKSC-XXXX GSX
ripple
Braking
resistor
41P5 42P2 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160 4185
4220
4315
Power W 400 1000 1000 1500 2000 2000 1500 2000 2000 2500 2500 2500 2500 2500 2500 2500 2000 2000 2000
2000
2000
Resistance
300 160
Qty.
40
40
32
32
40
40
40
55
55
55
55
55
55
55
40
40
40
40
40
10
12
12
12
16
Power W 300 300 600 600 800 1000 600 800 800
aluminum Resistance
100 100
housing
50
50
40
32
50
40
40
Qty.
15
15
18
18
23
23
23
27
27
38
38
38
38
38
44
44
44
13
13
13
13
15
15
15
15
15
24
24
24
24
24
15
15
15
Note: above accessories data is standard data recommended by the manufacturer. For
special applications, please contact your supplier.
Contactor
Voltage: 380V.
Current:(A)
Model
BKSC
Power
(kW)
41P5GS
1.5
10
2.5
42P2GS
2.2
10
2.5
43P7GS
3.7
16
16
45P5GS
5.5
32
18
47P5GS
7.5
40
25
4011GS
11
63
10
32
4015GS
15
63
16
50
4018GS
18.5
100
16
63
4022GS
22
100
25
80
4030GS
30
125
35
95
4037GS
37
160
35
115
4045GS
45
200
50
115
4055GS
55
200
70
150
4075GS
75
250
95
185
4090GS
90
315
95
250
GS DRIVER
CTB
4110GS
110
400
120
250
4132GS
132
400
150
315
4160GS
160
630
185
400
Signal name
switching value
input /output
Relay output
i1i6
M0A/M0b/M0c
analog quantity
signal
Encoder signal
PULSE signal
enable reset
signal
Q0Q1
M1A/M1b/M1c
FI FV FS
Fc FS FT
SA- Pb+
ST
Pb-
Dz+
Dz-
Cable
Cable
specification
common cable or
shielded cable
0.2~2
common cable or
shielded cable
0.2~2
shielded cable
0.2~1
Shielded twisted
twin cable
0.2~1
Shielded twisted
twin cable
0.2~1
common cable or
shielded cable
0.2~1
GS DRIVER
CTB
switching switching
value
value
input
output
analog
quantity
input
PULSE
input
cP100c
RS232
cP100b
RS485/TcP/iP
cP100A
RS232
Applicable
power
18.5160Kw
1.5-15Kw
GS DRIVER
CTB
GS DRIVER
Port
Type
T0
Communication
T1
CTB
Pin
Programmable
optocoupler
output
2
RS232
FS
Fc
FV
Fi
FT
Q1
speed reached
Q2
driver ready
input
24V optocoupler
output 10mA
ST
i1
i2
i3
i4
i5
i6
multifunctional
defined)
PV
Sc
3/4
PV2/G2
5/15
OA + OA
10/14
Ob + Ob-
9/13
Oz + Oz
1/2
SA + SA
Control signal
input
T3
Control power
Encoder
PULSE input
Signal standard
Relay output
Encoder output
Function
communicate with computer
Analog input
T4
Name
terminal
(can
PNP: 0V input
effective
NPN:24V
input
effective
Input mode of
PNP or NPN
Shall be selected
by
software
parameter setting
be
GS DRIVER
T5
Communication
encoder input
Thermal
protection input
CTB
encoder B phase/orthogonal PULSE
B phase input /single PULSE direction
input D
7/6
Pb + Pb
12/11
Dz + Dz-
encoder Z phase
12/13
PV1/G1
8/3
A + A
9/4
b + b
15/14
z + z
11
T1
100mA
N.C./ N.O.
GS DRIVER
CTB
Function
Signal standard
FT
FI
Signal
Function
Signal standard
FV
FS
DC10V50mA,
Fc
0V
Shielding layer
GS DRIVER
CTB
connecting terminal
Wiring requirements
Connect to signal source or control signal with multi-core shielded cable or stranded
shielded wire.
The near-end of shielding layer of the case (end near the driver) shall be connected to the
connector housing.
During wiring, the control cables shall be arranged more than 30cm away from the main
circuit and strong power line (including power line, motor line, relay, contactor connecting
cable), and avoid parallel layout. Vertical wiring is recommended to prevent malfunction of
the driver due to interference.
Filter magnetic ring provided by the manufacturer shall be used for long distance wiring. It
shall be installed at the side near the driver.
GS DRIVER
CTB
Description
Signal standard
PV1
G1
A+
A-
B+
B-
Z+
Z-
T1
DC5V/100mA
Pin
Description
Signal standard
PV2
G2
OA+
OA-
15
OB+
10
OB-
14
OZ+
OZ-
13
SA+
SA-
PB+
PB-
Or external sensor
power
DC5V/100mA
GS DRIVER
CTB
DZ+
11
DZ-
12
Forbid
It's prohibited to connect the DC5V power reversely. It's likely to burn the DC5V power or
encoder of the driver.
It's prohibited to reverse the A, B phase sequence. Otherwise, the motor will not function
properly, or even burn the motor or driver.
Name
Description
Pin
Name
Description
Send terminal
Used by manufacturer
Receive terminal
T0 interface diagram
GS DRIVER
CTB
Manipulator application
The chapter describes the functions and methods of application of the manipulator.
0.4 ~ 18.5kw driver:
Configuration and key functions of the manipulator.3-2
Operative mode of the driver3-3
Operative mode of the manipulator.3-4
Use method of the manipulator3-5
Modify the parameters with the manipulator..3-6
Monitor operating state with the manipulator.3-7
22 ~ 315kw driver:
Configuration and key functions of the manipulator..3-8
Operative mode of the driver3-10
Operative mode of the manipulator.3-10
Use method of the manipulator...3-12
Modify the parameters with the manipulator.3-12
Monitor operating state with the manipulator3-13
GS DRIVER
CTB
Manipulator
The manipulator is one of the standard equipment of 0.4 ~ 18.5kw driver. User may carry
out parameter setting, state monitoring, operation control and other operations to the driver
through the manipulator. It's very important to be familiar with function and operation of the
manipulator for proper application of 0.4 ~ 18.5kw series driver. Please read the manual
carefully before using.
GS DRIVER
CTB
Name
Menu selection
switching key
Function
switching key of each menu item;
It's used to switch data bit of the parameter number when browse
Shift key
parameter items;
When modifying data in program state, it can be used to modify
the modified bit of the modified data.
adjusting key
menu;
Confirm / enter key Complete parameter value checking operation in 2-level menu;
Complete modification and storage operation of the parameter
value in 3-level menu;
It's used to reset driver fault when the driver is in fault alarm state.
Standby state
0.4 ~ 18.5kw driver is in standby state after power-on and before receiving any operating
control order. The default standby state display function code of LED digital tube is
. User
may make LED circling switch display U1, U2 and U3 monitoring function parameter groups
by press
and
key, and
It will be limited by H P password and functional parameter An00 and An46 when user want
to check / modify the content of parameter groups other than U1, U2 and U3 during
operation. Please see chapter " Function parameter list " for detail.
Operating state
GS DRIVER
CTB
When 0.4 ~ 18.5kw driver in standby and no-fault state, it will enter operating state after
receiving operating order.
In normal operating state, user may make LED circling switch display U1, U2 and U3
monitoring function parameter groups by press
make LED circling switch display monitoring parameters defined in function parameter
group by pressing
and
Programming state
For 0.4 ~ 18.5kw driver, user may switch to the state in which function code parameters can
be modified through
and
state.
Function parameter value is displayed in programming state, and the bit to be modified is
flashing.
Standby state:
The state of the manipulator is shown in Figure 3-14 when the driver is in standby state.
The LED digital tube default display
to enter menu
GS DRIVER
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Operating state:
The driver enters operating state after receiving correct operation command in standby
state. As shown in Figure 3-15, the LED digital tube default displays the set speed of the
driver, e.g F. 1500. In this state, user may press
modify parameters.
disappeared, it returns to the standby state; if the fault still exists, the fault code will be
displayed again.
Password state:
The manipulator will prompt to enter a password as shown in Figure 3-18 when entering
programming state from standby and operating state as An00=1. The password must be
entered correctly in the state before entering the programming state
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or
(see Figure 3-19 and Figure 3-20). The difference between the two operations: after press
ENTER key, the set parameter value will be saved to the controller, and then return to
2-level menu; it will return to 2-level menu directly without saving the parameter value by
pressing MENU. The detail operational procedures of 3-level menu are shown in Figure
3-20.
GS DRIVER
Modify the parameters with the manipulator
CTB
The flow chart of modify the parameters with the manipulator is shown in Figure 3-20.
GS DRIVER
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22315k w driver:
Configuration and key functions of the 22315k w driver manipulator
The chapter defines and describes terms and phrases for operation and state of 22
315kw driver manipulator, defines the operation methods of the driver and manipulator.
GS DRIVER
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Please read carefully. It's very helpful for proper use of the 22315kw driver.
Manipulator
The manipulator is one of the standard equipment of 22315kw driver. User may carry out
parameter setting, state monitoring, operation control and other operations to the driver
through the manipulator. It's very important to be familiar with function and operation of the
manipulator for proper application of 22315kw series driver. Please read the manual
carefully before using.
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Table 3-1 Manipulator key function
Key
Name
Function
down key
Shift key
It's used to switch data bit of the parameter number when browse
parameter items; When modifying data in program state, it can be
used to modify the modified bit of the modified data.
run command
key
It's used to reset driver reset when the driver is in fault alarm state.
direction
It's used to select rotation direction of the driver in manipulator
command switch command control mode; under terminal control, the indicator of the
key
key automatically displays rotation direction of the driver.
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digital tube display zone is speed parameter or not. On means speed parameter is
displayed in the LED digital tube display zone; off means that it's not speed parameter
displayed in the LED digital tube display zone.
Program running indicator EXT
It has two states of on and off which indicates that the driver program is running or not. On
means the driver program is running; off means the driver program isn't running;
Run state indicator RUN:
It has two states of on and off which indicates the run state of the system under various
operating control orders. On means the driver is in operating state; off means the driver is
shutdown.
Operating direction indicator REV:
It has two states of on and off which indicates the current operating direction of the driver.
On means reverse operation of the driver; off means forward operation of the driver.
Standby state
22315kw driver is in standby state after power-on and before receiving any operating
control order. The Run state indicator (RUN) on operation panel is off, and the default
tandby state display function code of LED digital tube is
key,
and press , and > after pressing ENT to make LED circling switch display monitoring
parameters defined in function parameter group, and then press ENT to check /monitor its
value.
It will be limited by H P password and functional parameter An00 and An46 when user want
to check / modify the content of parameter groups other than U1, U2 and U3 during
operation. Please see chapter " Function parameter list " for detail.
Operating state
When 22315kw driver in standby and no-fault state, it will enter operating state after
receiving operating order. In normal operating state, the Run state indicator (RUN) on
operation panel is on. User may make LED circling switch display U1, U2 and U3
GS DRIVER
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ENT to make LED circling switch display monitoring parameters defined in function
parameter groups, and then press ENT to check /monitor its value.
Programming state
For 22315kw driver, user may switch to the state in which function code parameters can
be modified through MENU, ENT, , and > on the operator panel. The state is
programming state.
Function parameter value is displayed in programming state, and the bit to be modified is
flashing.
Standby state:
The state of the manipulator is shown in Figure 3-3 when the driver is in standby state. The
LED digital tube default display
and check or modify parameters.
GS DRIVER
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Operating state:
The driver enters operating state after receiving correct operation command in standby
state. As shown in Figure 3-4, the LED digital tube default displays the set speed of the
driver, e.g F. 1500. In this state, user may press
modify parameters.
and
. If the
fault has disappeared, it returns to the standby state; if the fault still exists, the fault code
will be displayed again.
GS DRIVER
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Password state:
The manipulator will prompt to enter a password as shown in Figure 3-7 when entering
programming state from standby and operating state as An00=1. The password must be
entered correctly in the state before entering the programming state
GS DRIVER
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Figure 3-8 3-level menu operation flow chart
During operation in 3-level menu, user may return to 2-level menu by pressing
or
(see Figure 3-8 and Figure 3-9). The difference between the two operations: after press
ENTER key, the set parameter value will be saved to the controller, and then return to
2-level menu; it will return to 2-level menu directly without saving the parameter value by
pressing MENU. The detail operational procedures of 3-level menu are shown in Figure
3-9.
Description:
Eight menu items are included in 1-level menu: Un menu, An menu, Bn menu, Cn menu,
Dn menu, Fn menu, Pn menu and In menu.
In 2-level menu, each group of parameter includes 48 parameters. Please see parameter
description for specific function.
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Test run
The chapter describes methods and precautions for initial test run of the driver
Basic procedure of test run..4-2
Confirmation of connection of the main circuit.4-2
Control circuit wiring confirmation..4-3
Initial power-on of the driver4-3
Motor and driver parameters confirmation4-4
No-load test run.4-4
Loaded test run..4-4
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Basic procedure of test run
CTB
The initial power-on operation of the driver shall be carried out by the following procedures,
otherwise, accident, damage to equipment or other hazards are likely to happen.
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supply. The voltage of the power supply shall meet the requirements of the drive.
2. The driver is equipped with built-in braking unit. The braking resistor is connected to P /
PB. Do not connect any connect wire to N terminal.
3. When the output terminal of the driver is connected to the motor, it shall by ensured that
their phase sequences are same, otherwise, he motor cannot operate normally, and prone
to burn the equipment. If shield cable is used for output cable, the shielding layer at the
ends of the cable shall be connected respectively to ground terminal of the drive and motor.
4. When filtering magnet ring is installed on the output line, it shall be close to the driver
side as possible. The shielding layer and ground line cannot pass through the magnet ting,
and the magnet ting cannot be in contact with the U / V / W terminal.
5.The driver and motor must be well grounded.
6. Confirm all connecting wire are connected reliably.
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Parameter list
The chapter describes all of parameters of the driver.
Parameter list description.5-2
Monitor parameter U15-2
Monitor parameter U25-3
Monitor parameter U3.5-3
Initialize parameter An5-3
Basic control parameter Bn...5-5
User parameter Cn..5-6
Motor drive parameter Dn..5-8
Function parameter Fn...5-9
Function parameter In.5-9
Protection parameter Pn5-10
System communication parameter Sn5-11
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Item
Page
U1
5-2
U2
5-3
U3
Fault record
5-3
An
Parameter initialization
5-3
Bn
5-5
Cn
User parameter
5-6
Dn
5-8
Fn
5-9
In
5-9
Pn
Protection parameter
5-10
Sn
5-11
Name:
Setting range:
Unit:
Factory setting:
Description:
Change:
Monitoring parameter U1
Operation: press on the control panel to select the corresponding function code in
operating state to monitor.
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Function
code
Name
Set speed/frequency
Description
Unit
Speed : rpm
Frequency: Hz
Range: -3276732767
n.m
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Monitoring parameter U2
Operation: press
Function code
and
Name
Description
Setting range
Unit
U2-00
PULSE
U2-01
PULSE
U2-02
U2-03
U2-04
U2-05
0+10V
U2-06
-100+10V
U2-07
U2-08
0100%
U2-09
Module temperature
U2-10
Driver temperature
U2-11
Accurate
monitoring
09999
PULSE
stop
of
0100%
-100%0100%
-100+10V
-100%0100%
GS DRIVER
Monitor parameter U3
Operation: press
CTB
Function code
Name
U3-0
and
Description
Set range
Unit
Factory setting
Modification
U3-1
U3-2
U3-3
U3-4
U3-5
Initialization parameter An
An parameter list
Function
code
An00
Name
Description
Set range
Unit
Factory setting
Modification
parameter
password
protection
0: HP password invalid
1: HP password valid
User needs to enter password to enter An, Bn, Cn,
Dn, Fn, In, Pn and Sn.
The initial password is input digital value. The factory
value is 0.
01
GS DRIVER
Function code
An01
An02
CTB
Set range
Unit
Factory
setting
Modification
04
032767
032767
0,1
032767
Name
Driver power
Description
Select driver motor control mode
0: induction motor V/F control
1: induction motor open loop vector control
2: induction motor servo driver
3: magneto inductor open loop vector control
4: magneto inductor servo driver
1.1Kw:0018
18.5kw:0145
110kw:0168
1.5Kw:0020
22kw:0145
132Kw:0164
2.2Kw:0050
30kw:0146
160kw:0165
3.7kw:0051
37kw:0146
185Kw:0177
5.5kw:0052
45kw:0148
200Kw:0193
7.5kw:0116
55kw:0151
250Kw:0179
11kw:0120
75kw:0150
300Kw:0184
15kw:0121
90Kw:0162
An03
See Appendix 1
An04
An05
0: encoder 1 port
1: encoder 2 ports
An06
An07
065535
An08
065535
An09
Parameter changing is
allowed
0.1
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driver
An10
An11
An12
An13
An14
An15
0: standard program
1: special program
0.1
J000
0: no encoder card
1: increment TTL encoder card
19: rotary transformer interface card
14: SIN/COS interface card
The other are reserved
ms
KHz
00.5
34
632
11
48
764
22
516
8128
02
28
416
14
312
9256
An16
Save
An19
An20
0: invalid. 1: valid
An21
An22
GS DRIVER
Function code
CTB
Name
Description
Set range
Unit
Factory setting
Modification
Manufacturer
special
An23
An47
Name
Description
0: terminal operation
2: communication operation
1: control panel operation
Set range
Unit
Factory setting
Modification
0.2
Bn00
Control mode
Bn01
Operation
command 0: operation + direction I1: operation signal I2: direction signal
mode selection
1: forward/reverse I1: forward signal I2: reverse signal
0.1
Bn02
0.1
Bn03
Positioning
selection
0.1
Bn04
Accurate stop
mode selection
0.1
Bn05
0.1
Bn06
Reverse
forbidden
rotation 0: invalid
1: valid
0.1
Bn07
Machine
type 0: milling
0.1
tool
0: anticlockwise is forward
1: clockwise is forward
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selection
1: turning
Bn08
0: invalid
1: valid
0.1
Bn09
Stop mode
0: decelerated stop
1: free stop
0.1
Bn10
0: decelerated stop
1: free stop
0.1
Bn11
Emergency
stop 0: inspect
low-voltage inspection 1: do not inspect
0.1
Bn12
Save
Bn13
Accurate
selection
0.1
Bn14
Accurate stop direction 0: forward rotation accurate stop 1: reverse rotation accurate
selection
stop
0.1
Bn15
I1 terminal
definition
0.1
Function code
Name
Description
Set range
Unit
0.1
Bn16
0: direction +PULSE
CW/CCW
1: 90orthogonal PULSE
2:
Bn17
0: common mode
1: high speed mode
0.1
Bn18
High-accuracy mode
0: common mode
1: high-accuracy mode
0.1
Bn19
0.1
GS DRIVER
Bn20
Bn21
Bn22
Bn23
CTB
0: no output
4: driver fault 1: output
5: speed
Terminal Q2 output function selection in all time
reached 2: driver in operation 6: 0 speed
Terminal MOA output function selection operation 3: driver ready
7: accurate
stop reached 8: torque alarm point output
Terminal M1A output function selection
09
0.1
07
Bn24
Save function
Bn29
Bn30
Multifunction
selection
terminal
I5
0: invalid
3: 0 speed function
function 1: second accurate stop function
external fault input
2: low-speed function
4:
Bn31
Save function
Bn44
Bn45
Bn46
0: PNP
Bn47
Control enabling
1: reverse
1: NPN
User parameter Cn
Cn parameter list
1: internal
GS DRIVER
Function code
CTB
Name
Description
Set range
Unit
Factory setting
Modification
04096
-2020
0.1
PULSE
PULSE
Cn00
Save
Cn01
Cn02
Cn03
Analog gain
Cn04
Cn05
Cn06
Accurate stop
speed ring gain
Cn07
Cn08
Constant power
point frequency
Cn09
Cn10
Cn11
04 times
encoder line
Set position offset against 0 point during
number
second point accurate stop
positioning
132767
500
11000
rpm
300
010000
0.01Hz
50.00
05.00
0.01S
18000
rpm
8000
0 offset compensation
speed control
GS DRIVER
Function code
CTB
Name
Description
Set range
Unit
Factory setting
Modification
0300
Cn12
Cn13
032767
100
Cn14
032767
500
Cn15
132767
100
Cn16
1150
80
Cn17
1150
ms
80
Cn18
06
Cn19
External
number
032767
PULSE
1024
Cn20
03000
rpm
1500
Cn21
Rigid tapping (PULSE Set speed ting adjust proportional gain during rigid
position) control 0 zero tapping (PULSE position) control zero speed. The
speed proportional gain
gain and rigidity are higher with greater setting value.
132767
100
Cn22
Rigid tapping (PULSE Set acceleration time of motor from 0-1000 rpm when
position) acceleration time the spindle is in rigid tapping / PULSE position.
0300
encoder
line
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Cn23
Rigid tapping (PULSE Set deceleration time of motor from 0-1000 rpm when
position) deceleration time the spindle is in rigid tapping / PULSE position.
0300
Cn24
032767
500
Cn25
032767
100
Cn26
032767
500
Cn27
Rigid tapping (PULSE S curve time during rigid tapping (PULSE position)
position) S curve time
control
05.00
0.01s
Cn28
1150
80
Cn29
1150
80
Cn30
Speed
deceleration time
0300
Cn31
01000
0.2%
1000
Cn32
PULSE
multiplying
numerator
command
Set multiplying power numerator
power
command PULSE (electronic gear)
132000
1000
Cn33
PULSE
multiplying
132000
1000
position
GS DRIVER
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denominator
Cn34
PULSE
command
0: normal
direction reverse
Cn35
Cn36
Cn37
Function code
Name
Description
09
032767
rpm
100
032767
PULSE
Set range
Unit
Factory setting
Modification
032767
PULSE
Cn38
Cn39
0327
Nm
Cn40
Swing speed
03000
rpm
300
Cn41
Positive
direction
amplitude
swing
032767
PULSE
300
Cn42
Negative
amplitude
swing
0 32767
PULSE
-300
Cn43
Swing
time
control
0300
Cn44
Swing
time
control
0300
Cn45
01000
Nm
20
Cn46
Multifunctional
maximum speed
08000
rpm
400
direction
01
terminal Define
the
speed
setting
multifunctional terminal I6
value
of
GS DRIVER
Cn47
CTB
02
Name
Dn00
Rated power
Dn01
Description
Motor mode
Set range
Unit
Factory setting
Modification
M,S
0110
kw
Rated voltage
0460
380
Dn02
Rated current
M,S
0300
Dn03
Rated frequency
M,S
0500
Hz
50
Dn04
032767
Hz
50
Dn05
Rated speed
M,S
015000
rpm
1460
Dn06
Rated torque
M,S
0300
M,S
0100
0.01
Dn07
Dn08
M,S
mH
Dn09
Inversion
1000 rpm inversion electromotive force
electromotive force EMK
M,S
10010000
1024
01
Dn10
Dn11
Encoder counting
between
1: reverse
GS DRIVER
CTB
direction
Dn12
0 speed current
Dn13
Maximum torque
Dn14
Dn15
Function code
M,S
032767
M,S
Motor parameter
self-matching
0: invalid
1: preset according to control parameters
of motor. Take set steady voltage or
frequency transformer voltage level as
input voltage.
2: preset according to control parameter
2
of motor. Take DC bus voltage
measured during power-on as input
voltage .
M,S
02
Encoder position
self-matching
01
Name
Description
Motor mode
Set range
Unit
Dn16
Motor self-learning
M.S
015000
rpm
1460
Dn17
GS DRIVER
CTB
Dn18
Dn19
Dn20
Dn21
Dn22
Dn23
Dn24
Dn25
Dn26
Dn27
Test date
Dn28
Checker No.
Dn29
Dn43Dn47
Reserve function
Reversed by manufacturer
Name
Description
Set range
Unit
Factory setting
Modification
Reserve function
Fn00
Fn70
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In parameter list
Function code
Name
Description
Unit
Factory setting
Modification
In00
Reserve function
In47
Protection parameter Pn
Pn parameter list
Function code
Name
Description
Set range
Unit
Factory setting
Modification
Pn00
Bus voltage
inspection and alarm
0.1
Pn01
DC bus overvoltage Set alarm value of DC bus overvoltage (bus voltage = AC voltage
alarm point
x1.4)
0800
800
Pn02
DC bus under voltage Set alarm value of DC bus low voltage (bus voltage = AC voltage
alarm point
x1.4)
0800
400
02
Pn03
Low voltage
inspection and alarm
Pn04
01000
1ms
10
Pn05
Motor thermal
protection mode
0: N.C. type
1: N.O. type
2: invalid
0.1.2
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CTB
Pn06
02
Pn07
Instant power-off
inspection time
01000
ms
10
Pn08
0: alarm PL
1: prompt alarm, display PL, do not affect operation
2: do not alarm
02
Pn09
0200
150
Pn10
Reserve function
Pn11
Reserve function
Pn12
Reserve function
Pn13
Reserve function
02
Pn14
Pn15
0100
10
Pn16
0.1
Pn17
Anti-stall function in
acceleration and
0 65535
GS DRIVER
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deceleration
Pn19
Function code
Name
Description
Set range
Unit
Factory setting
Modification
Pn20
0255
HZ
Pn21
Encoder under-phase
inspection allowed time
050
65ms
Pn22
0.1
0: inspect
1: do no inspect
Pn23
Reserve function
Pn29
Pn30
0: invalid 1: valid
0.1
Pn31
0: invalid 1: valid
0.1
Pn32
0: invalid 1: valid
0.1
Pn33
0: invalid 1: valid
0.1
150
01
Pn34
Pn40
Reserve function
Power-off protection function
0: invalid 1: valid
GS DRIVER
Pn41
Pn47
CTB
Reserve function
0100%
85
Factory setting
Modification
Name
Register No.
Description
Set range
Unit
07
Baud rate:
Sn00
Baud rate
300
0300bPS
1600bPS
21200bPS
32400bPS
44800bPS
59600bPS
619200bPS
738400bPS
Sn01
Data format
301
02
Sn02
302
0247
Sn03
Answer delay
303
020
1ms
Sn04
Accumulation
exceeding time
304
060
0.1ms
Sn05
Command terminal
305
08
Sn06
Control function
306
bit0Invalid
bit4i4
bit1i1 bit2i2
bit5i5
bit0Enabling
bit3i3
bit6i6
bit1reset
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bit7Reserve
Function code
Name
Register No.
Description
Set range
Unit
Factory setting
Modification
Control function
306
0: Standard mode
bit12
Mode
selection
bit13
Sn07
Control terminal
state display
307
Sn08
Control function
state display
308
Sn09
Command speed
setting
309
Sn10
Actual speed
310
Sn11
Positioning target
value
311
Sn12
Sn47
Reserve
GS DRIVER
CTB
GS DRIVER
CTB
Function
Description
I1
I2
I3
I4
I5
I6
FV/FI
Forward
Reverse
Accurate stop
positioning
Rigid tapping /C
shaft
Spindle swing
Y/N
Multifunction
Reset
ST
Function
Description
I4
I1
Terminal function de
Parameter
PULSE position
synchronization
Bn19=1
PULSE speed
synchronization
Bn 15=1
Note: 1.1 with input signal; 0 no input signal; regardless of input signal state.
2. Y need analog input; N does not need analog input.
3. If rigid tapping uses PULSE signal, I4 does not need to be controlled, and I4 terminal
function shall be connected.
GS DRIVER
CTB
4. If speed control uses PULSE signal, analog terminal does not need to be connected, and
I1 or I4 control signal shall be connected.
Function
Name
Description
Set range
Unit
Factory
setting
Modifica
tion
0315
kw
Dn00
Dn01
Rated voltage
0460
380
Dn02
Rated current
0300
Dn03
Rated
frequency
0500
Hz
50
Dn04
V/F rated
frequency
0500
50
015000
rpm
1460
Dn05
Dn06
Rated torque
0300
Dn10
Encoder line
number
10010000
1024
GS DRIVER
CTB
Caution Operation panel operation is a simple operation mode, and generally used
for test. It's recommended that the motor speed shall not set too high for operation panel
operation.
Name
Description
Set
range
Unit
Factory Modificatio
setting
n
Bn01
Operating
command mode
0: enabling + direction
1: forward / reverse
0.1
Bn02
Analog mode
selection
0: bipolarity(10V10V)
1: unipolarity(420mA010V)
0.1
Bn05
Motor operating
direction
0.1
When setting Bn01 and Bn02, they shall be selected according to control logic and analog
output mode of the CNC system. The timing sequence is as shown below:
Bn01 = 0, Bn02 = 0:
GS DRIVER
CTB
Bn010Bn021:
Forward timing sequence diagram
Bn011Bn021:
Forward timing sequence diagram
Name
Cn01
Analog 0 point
positive offset
Cn02
Analog 0 point
negative offset
Cn03
Analog gain
Cn10
Maximum
output speed
Factory Modific
setting ation
Description
Set range
Unit
04096
0100
1%
115000
rpm
8000
Bipolarity:
Cn11
Cn18
0 point offset
setting in speed
control
-10%10% 0.1%
Analog input
filtering time
constant
06
GS DRIVER
CTB
GS DRIVER
Function
code
Cn47
CTB
Name
Description
Set
range
Unit
02
Factory Modificat
setting
ion
Cn09
S curve time in
speed control
05.00 0.01S
Cn12
Spindle
acceleration time
in speed control
0300
Cn30
Deceleration
time in speed
control
Name
Description
Set range
Unit
Bn03
Positioning
encoder
selection
0.1
Bn04
Accurate stop
signal mode
0.1
Cn04
Accurate stop
offset
Cn05
Second point
accurate stop
offset
Cn06
Accurate stop
positioning
speed ring
positioning gain
032707
1000
Cn07
Accurate stop
speed
01000
rpm
300
Cn37
Accurate stop
reach range
032767
PULS
E
04
timeshare PULS
encyclope
E
Set position offset against 0 point at
dia line
second accurate stop
number
Factory Modificat
setting
ion
GS DRIVER
CTB
1: accurate stop PULSE is valid. The mode only can be used by input signal again to lift
locking of the motor.
GS DRIVER
Parameter settings note
CTB
Cn06: positioning gain in accurate signal stop. The parameter sets deceleration gain during
spindle accurate stop positioning. The positioning is slow if the value is too small, and
positioning accuracy may by affected or cause shock to the spindle if it's too great.
Cn07: spindle accurate stop speed. The parameter sets speed of finding encoder Z phase
at the start second of spindle positioning. The set value will affect speed and accuracy of
positioning of spindle.
The above two parameters are usually not recommended to modify by user.
Rigid tapping
Function
code
Name
Cn01
Analog 0 point
positive offset
Cn02
Analog 0 point
negative offset
Cn03
Factory Modifica
setting
tion
Description
Set range
Unit
04096
Analog gain
11500
0.1%
1000
Cn20
Rigid tapping
maximum speed
03000
Cn21
Rigid tapping
(PULSE position)
control 0 speed
proportional gain
Cn22
Rigid tapping
acceleration
rpm
1500
100
0.05Hz/s
5000
GS DRIVER
CTB
PULSE control
Function
code
Name
Bn16
PULSE mode
selection
Set
Factory Modificati
Unit
range
setting
on
Description
0: direction +PULSE
CW/CCW
1: 90orthogonal PULSE
2:
0
0
300
Bn22
Rigid tapping
Set acceleration time of motor from 0-1000
(PULSE position) rpm when the spindle is in rigid tapping /
acceleration time
PULSE position.
Cn21
Rigid tapping
Set speed ting adjust proportional gain
(PULSE position)
1
during rigid tapping (PULSE position)
control 0 zero
control zero speed. The gain and rigidity are 32767
speed
higher with greater setting value.
proportional gain
100
Cn23
Rigid tapping
Set deceleration time of motor from 0-1000
(PULSE position) rpm when the spindle is in rigid tapping /
deceleration time
PULSE position.
Cn24
500
Cn25
100
0
300
GS DRIVER
CTB
Cn26
Cn27
Rigid tapping
(PULSE position)
S curve time
Cn28
Rigid tapping
(PULSE position)
current ring
proportional gain
Cn29
Rigid tapping
(PULSE position)
current ring
integration time
500
0
5.00
0.01
s
1
150
80
1
150
80
Cn32
PULSE command
Set multiplying power numerator of position 32000
multiplying power
command PULSE (electronic gear)
~3200
numerator
0
1000
Cn33
PULSE command
1
Set multiplying power denominator of
multiplying power
position command PULSE (electronic gear) 32000
denominator
1000
Function
PULSE position control is for C shaft function, rigid tapping and other
accurate position control functions.
PULSE speed control is for applications in which spindle is used as
speed shaft.
GS DRIVER
CTB
Function
SA+
PULSE+
SA-
PULSE-
Pb+
DIR+
Pb-
DIR-
Function
SA+
PA+
SA-
PA-
Pb+
Pb+
Pb-
Pb-
Swing control
Spindle swing is generally used for automatic shift of spindle system. Please see Cn40,
Cn41, Cn42 and Cn43 for spindle swing related parameters
Function
code
Name
Description
Set range
Unit
Cn40
Swing speed
03000
rpm
Cn41
Positive swing
amplitude
Cn42
Negative swing
amplitude
032767 PULSE
Factory Modifi
setting cation
1500
100
0
32767
PULSE
100
Cn43
0300
Cn44
0300
GS DRIVER
Cn45
CTB
Set the maximum output torque
of the driver during swing
01000
nm
20
Control method
GS driver enters swing control function when the I6 terminal is valid; when signal of I6
terminal is canceled, spindle decelerates 0 speed, and maintain a free state.
Bn30
Name
Description
0: invalid
3: 0 speed function
Multifunction
1: second accurate stop function 4:
terminal I5
external fault input
function selection
2: low-speed function
Cn04
Accurate stop
offset
Cn05
Second accurate
stop offset
Set range
Unit
PULS
04
E
timeshare
encoder
PULS
line
E
number
Factory Modifi
setting cation
GS DRIVER
CTB
Low-speed function
Function
code
Name
Description
Bn30
3: 0 speed
function
Multifunction
terminal I5
1: second accurate stop function 4:
function selection
external fault input
2: low-speed function
Cn46
Multifunction
terminal
maximum speed
Factory Modifi
setting cation
0: invalid
08000
rpm
400
Control requirements
1. When I5 is defined as low-speed function, and input simultaneity with I1 or I2, spindle
enters low speed state.
2. To suppress analog interference and fluctuation, the maximum speed of low-speed
function shall not be set too high. The function is generally used for shift.
0 speed function
The function may be used when user wants motor in 0 speed shaft locking state during
operating. The 0 speed shaft locking function can be set through Bn30.
Function
code
Name
Factory Modifica
setting
tion
Description
Set range
Unit
032767
0.0
100
0: invalid
Bn30
Multifunction
terminal I5
function selection
3: 0 speed
function
1: second accurate stop function
4: external fault input
2: low-speed function
Cn36
0 speed reaches
standard
GS DRIVER
CTB
Function
code
Name
Description
Set
range
Unit
Factory
setting
Modifi
cation
Bn30
Multifunction
terminal I5
function selection
0: invalid
3: 0 speed function
1: second accurate stop function 4:
external fault input
2: low-speed function
GS DRIVER
CTB
Trouble shooting
The chapter introduces common faults and remedies of the driver.
List of fault alarm and remedies .7-2
Common fault analysis.7-3
Alarm reset method..7-7
GS DRIVER
List of fault alarm and remedies
CTB
Protection function is activated, and LED digital tube displays fault information, fault output relay is activated and driver stops the output
when fault occurs.
Please see Table 7-1 for faults and remedies of GS driver.
For technical support, please contact the manufacturer.
Table 7-1 Faults and remedies
Fault code
Fault
Possible reason
Remedies
GS DRIVER
CTB
Motor cable poor contact.
Motor does not match with driver.
Motor operating parameters are set incorrectly.
Drive (internal IGBT or other components) failure.
Check connection between the motor power cable U,V,W and the
driver.
Re-adjust gain.
Overload
Inversion
module
overheating
GS DRIVER
Fault code
CTB
Fault
Possible reason
Remedies
Increase capacity of driver and motor or reduce the load.
Check thermal protection wiring connection and thermal
protection parameter Pn05.
Clean motor cooling duct, modify fan direction, and replace
fan.
Please replace it with a new driver.
Braking circuit
failure
External failure
function.
No encoder
feedback
Encoder higher
speed missing
GS DRIVER
CTB
Internal
communication
error
Timing time reached The set time in timing function has reached.
Self-learning
Self-learning
completed
GS DRIVER
CTB
GS DRIVER
CTB
Inspect the speed setting value on the driver, namely the displayed value of F.
Make the CNC system execute S1000 M3, and observe the display on driver is F. 1000 or
not.
If it is F. 1000, check driver's output frequency U1-1, feedback frequency U1-2;
If it is not F. 1000, please inspect that the CNC system sent frequency command and
operation command correctly or not.
Test driver's output frequency O and feedback frequency b
If U1-1 is same with U1-0, the U1-2 is 0, please inspect motor and wiring, and contact
manufacturer for repair or professional maintenance;
If U1-1 is not same with U1-0, or equals to 0, please inspect acceleration parameter Cn12,
or contact with the manufacturer.
Inspect that has the CNC system sent frequency command and operation command
correctly
Monitor analog input value U2-5 or U2-6, as well as switching value input state U2-2 with
monitoring parameter of U2. As normal, the analog value is about 100% (the maximum
speed of spindle is 8000rpm), and other switching value input signals are 0.
If it's normal, check analog input port selection parameter Bn01 and Bn02. Please contact
the manufacturer if the problem still exists.
If it's not normal, measure abnormal command signal at driver terminals with multimeter.
Measure command signal sent by CNC system
If it's normal, the driver control panel receive signal falsely, please replace control panel or
contact manufacturer for repair.
If it's not normal, check the CNC system interface and driver wiring as well as valid
electrical level of driver signal.
Check motor and wiring
Remove motor connection wire from driver, and measure DC resistance between any twork
of the items with multimeter to judge the motor and wiring is normal or not.
If it's normal, the driver module is burned;
If it's not normal, replace the motor or wiring.
GS DRIVER
CTB
GS DRIVER
CTB
400
800
1000
2000
4000
8000
analog port
Unipolar
0.50
1.00
1.25
2.50
5.00
10.00
Voltage
Bipolar
0.50
1.00
1.25
2.50
5.00
10.00
400
800
1000
2000
4000
8000
Correct detection value: driver analog port failure, replace driver control panel;
Wrong detection value: CNC system analog output port failure, replace interface boardof
the CNC system.
GS DRIVER
Driver displays
CTB
or
alarm.
Reason: deceleration parameter of driver is set inappropriately and driver brake circuit fails
or braking resistor burned.
Check acceleration and deceleration parameters of the driver
Stop the driver, and reduce setting value of Cn12 or Cn30. Reduce 100 each time, and
restart again to observe.
Make further inspection if the alarm still exists.
Inspect braking resistor
When the display is power off, measure resistance at both ends of the braking resistor with
ohm gear of multimeter. If the resistance is infinite, the braking resistor is burned. If it's
same with nominal resistor, the braking resistor is normal.
Confirm driver fault
Make the driver run, and then measure DC bus (between P ( + ) and N) voltage during
deceleration of the driver with DC 1000V gear of multimeter. Measured value greater than
750V indicates fault in brake circuit of the driver, or external brake unit, please contact with
the manufacturer for repair.
Fault reason:
Instantaneous under voltage may be caused by thunderstorm weather, or time section
with large power supply voltage fluctuation or start of large equipment.
Poor contact in power supply circuit. Please check contact of breaker, contactors, fuses in
power supply circuit carefully for poor contact (shall be judged only by measurement of
multimeter).
Treatment method:
Add regulated power supply for region with grid with unstable voltage, adjust setting value
GS DRIVER
CTB
GS DRIVER
CTB
Maintenance
The chapeter introduces the basic requirements and methods of routine maintenance of the
driver.
Prompt.........................................................8-2
Routine maintenance...................................8-2
Regular maintenance...................................8-3
Wearing parts of the driver..8-3
Driver storage................................................8-4
Driver warranty..............................................8-5
GS DRIVER
Prompt
CTB
Hidden fault of the driver may be caused by effect of temperature, humidity, pH, dust,
vibration and other factors of the service environment, as well as aging, wear of internal
components of the driver and many other reasons. Therefore, routine inspection must be
conducted to the driver and driving system during storage and application, and make
maintenance regularly.
Caution
Dangerous high voltage exists during operation of the driver. Inappropriate operation may
result in serious personal injury. Dangerous high voltage still exists for a period of time after
the power is turned off.
Only trained and authorized qualified professionals can conduct driver maintenance.
Watch, ring and other metal objects of maintenance personnel must be removed before
operation. Clothing and tools that meet insulation requirements must be applied during
operation. Fail to observe the above requirements may lead to electric shock.
Danger
When inspect or maintain the driver, never touch the main circuit terminals or other
components in the driver directly or through metal tools before confirm the following four
items completely; otherwise there is a risk of electric shock.
Shut off the drive power supply reliably, and wait at least 5 minutes;
Open cover plate of the driver after all LED indicators on the operating panel are off;
Charging indicator (CHARGE light) at the right lower of internal of the driver is off;
Measure voltage between main circuit terminal P ( + ), n ( - ) and confirm that the voltage
is lower than 36VDC
Danger
Don't leave screw, wire, tools and other metal items in the driver. Otherwise, the driver
may be damaged.
Never make unauthorized modification to the internal of the driver. Otherwise, the normal
operation of the driver will be affected.
There is electrostatic sensitive IC elements on the control panel in the driver. Do not touch
GS DRIVER
CTB
Routine maintenance
Routine maintenance shall be carried out during regular operation of the driver to
guarantee excellent operating environment; and record daily operation data, parameter
setting data, parameter changing and so on, establish and improve equipment application
file.
Through routine maintenance and inspection, various abnormal situations may be found
timely and find out causes, and eliminate hidden fault, ensure normal operation of
equipment, and prolong service life of the driver.
List of routing maintenance item
Inspect
object
Cycle
temperature,
humidity
Service
Any
environm dust, moisture and
time
ent
dribbling
gas
vibration
Driver
radiating and
heating
noise
vibration
Motor
heating
noise
Any
time
Any
time
Inspection method
digimite,
hygrometer
observation
observation and
nasil
Operatin
g state
paramete
r
comprehensive
observation and
hearing
digimite
voltmeter
Any
time
hearing
power supply
input voltage
driving output
voltage
driving output
current
internal
temperature
Judge standard
rectifier type
voltmeter
ammeter
digimite
GS DRIVER
CTB
Regular maintenance
To eliminate hidden fault, and guarantee long term table operation of high performance,
user shall carry out a regular inspection to the driver every 3 6 months or shorter interval
according to the service environment.
GS DRIVER
CTB
shall be ensured that the model and electrical parameter of the components are identical or
very close to each other.
Driver storage
1. Storage environment
Drive storage environment requirement
Environment
characteristics
Ambient
temperature
Ambient
humidity
Other conditions
Requirem
ent
Remarks
2. For long-term idle, it's recommended to turn the driver on for more than half an hour
every 6 months during storage to prevent failure of electronic components, or conduct
no-load operation to the driver.
Drive warranty
1. For fault or damage of the driver under normal application conditions, the warranty is
valid within 12 months from the date of delivery. A reasonable repair cost shall be paid for
GS DRIVER
CTB
GS DRIVER
Appendix
CTB
Program code
Description
J000
Standard spindle
function
J001
Hardware
connection
FAnUc 0i(Mate)-Mc
FAnUc 0i(Mate)-Tc
FAnUc 0i(Mate)-MD
3.5
FAnUc 0i(Mate)-TD
SinUMERiK 802D Sl
SinUMERiK 802D
SinUMERiK 801
FAGOR 8055i
10
FAGOR 8035i
11
MiTSUbiSHi E64
12
MiTSUbiSHi E60
13
KnD-100Ti
16
GSK983M
18
GSK980M
21
(Huazhong) 21M
22
(Aerospace) 2100EM
25
(Aerospace) 2100ET
26
27
28
29
(Dasen)
J002
J003
spindle analog
+PULSE control
(Renhe)
33
(Huaxing)
40
KnD-1000M
14.15
KnD-1000T
17
GSK-218M
19
GSK-988T
20
(Huazhong) Hnc-210M
23
(Huazhong) Hnc-210T
24
GREA-150iM
30
GREA-150iT
31
GREA-88TA
32
lnc-M600
36
Remarks
GS DRIVER
CTB
control
lnc-T320
37
(SYNTEC)900
38
(SYNTEC)940
39
J004
Communication
control
J100
General feeding
shaft control
J101
J200
42
J201
43
J202
J300
Gantry milling
workbench control
program 1
J301
Gantry milling
workbench control
program 2
J400
Other
41
Note: number in hardware connection indicates page in "CTB servo (spindle) application
manual ".
GS DRIVER
Appendix 2
CTB
CTB spindle application scheme principle
4.Dual-encoder control
GS DRIVER
Appendix 3
CTB
List of spindle motor code
Motor Model
Code
Motor Model
Code
Motor Model
Code
CTB-40P7ZXA10-
09
CTB -45P0ZC07-
3F
CTB -4013ZE05-
6F
CTB -41P1ZA15-
10
CTB -47P0ZC10-
40
CTB -4018ZE07-
70
CTB -41P5ZA20-
11
CTB -49P5ZC15-
41
CTB -4026ZE10-
71
CTB -42P2ZA30-
12
CTB -4013ZC20-
42
CTB -4037ZE15-
72
CTB -41P1ZA10-
13
CTB -45P5ZC07-
43
CTB -4015ZE05-
73
CTB -41P5ZA15-
14
CTB -47P5ZC10-
44
CTB -4022ZE07-
74
CTB -42P2ZA20-
15
CTB -4011ZC15-
45
CTB -4030ZE10-
75
CTB -43P7ZA30-
16
CTB -4015ZC20-
46
CTB -4045ZE15-
76
CTB -41P5ZA10-
17
CTB -47P5ZC07-
47
CTB -4022ZE05-
77
CTB -42P2ZA15-
18
CTB -4011ZC10-
48
CTB -4030ZE07-
78
CTB -43P7ZA20-
19
CTB -4015ZC15-
49
CTB -4045ZE10-
79
CTB -45P5ZA30-
1A
CTB -4022ZC20-
4A
CTB -4060ZE15-
7A
CTB -42P2ZA10-
1B
CTB -49P0ZC07-
4B
CTB -4026ZE05-
7B
CTB -43P7ZA15-
1C
CTB -4013ZC10-
4C
CTB -4037ZE07-
7C
CTB -45P5ZA20-
1D
CTB -4018ZC15-
4D
CTB -4060ZE12-
7D
CTB -47P5ZA30-
1E
CTB -4026ZC20-
4E
CTB -4075ZE15-
7E
CTB -42P2ZB10-
1F
CTB -45P5ZC07-P
4F
CTB -4026ZF05-
7F
CTB -43P7ZB15-
20
CTB -47P5ZC10-P
50
CTB -4037ZF07-
80
CTB -45P5ZB20-
21
CTB -4011ZC15-P
51
CTB -4055ZF10-
81
CTB -47P5ZB30-
22
CTB -4015ZC20-P
52
CTB -4075ZF15-
82
CTB -43P7ZB10-
23
CTB -47P5ZC07-P
53
CTB -4030ZF05-
83
CTB -45P5ZB15-
24
CTB -4011ZC10-P
54
CTB -4045ZF07-
84
CTB -47P5ZB20-
25
CTB -4015ZC15-P
55
CTB -4065ZF10-
85
CTB -4011ZB30-
26
CTB -4022ZC20-P
56
CTB -4090ZF15-
86
CTB -45P5ZB10-
27
CTB -49P0ZC07-P
57
CTB -4037ZF05-
87
CTB -47P5ZB15-
28
CTB -4013ZC10-P
58
CTB -4055ZF07-
88
CTB -4011ZB20-
29
CTB -4018ZC15-P
59
CTB -4075ZF10-
89
CTB -4015ZB30-
2A
CTB -4026ZC20-P
5A
CTB -4110ZF15-
8A
CTB -47P0ZB10-
2B
CTB -47P5ZC05-P
5B
CTB -4045ZF05-
8B
CTB -49P5ZB15-
2C
CTB -4011ZC07-P
5C
CTB -4065ZF07-
8C
CTB -4013ZB20-
2D
CTB -4015ZC10-P
5D
CTB -4090ZF10-
8D
CTB -4018ZB30-
2E
CTB -4022ZC15-P
5E
CTB -4132ZF15-
8E
CTB -42P2ZB10-P
2F
CTB -46P0ZD05-
5F
CTB -4055ZG05-
8F
CTB -43P7ZB15-P
30
CTB -49p0ZD07-
60
CTB -4080ZG07-
90
CTB -45P5ZB20-P
31
CTB -4013ZD10-
61
CTB -4110ZG10-
91
CTB -47P5ZB30-P
32
CTB -4018ZD15-
62
CTB -4160ZG15-
92
CTB -43P7ZB10-P
33
CTB -47P5ZD05-
63
CTB -4065ZG05-
93
GS DRIVER
CTB
CTB-45P5ZB15-P
34
CTB-4011ZD07-
64
CTB-4100ZG07-
94
CTB-47P5ZB20-P
35
CTB-4015ZD10-
65
CTB-4132ZG10-
95
CTB-4011ZB30-P
36
CTB-4022ZD15-
66
CTB-4200ZG15-
96
CTB-45P5ZB10-P
37
CTB-49P0ZD05-
67
CTB-4080ZG05-
97
CTB-47P5ZB15-P
38
CTB-4013ZD07-
68
CTB-4120ZG07-
98
CTB-4011ZB20-P
39
CTB-4018ZD10-
69
CTB-4160ZG10-
99
CTB-4015ZB30-P
3A
CTB-4026ZD15-
6A
CTB-4250ZG15-
9A
CTB-47P0ZB10-P
3B
CTB-4011ZD05-
6B
CTB-4100ZG05-
9B
CTB-49P5ZB15-P
3C
CTB-4015ZD07-
6C
CTB-4160ZG07-
9C
CTB-4013ZB20-P
3D
CTB-4022ZD10-
6D
CTB-4200ZG10-
9D
CTB-4018ZB30-P
3E
CTB-4030ZD15-
6E
CTB-4315ZG15-
9E