Series Dust Separators: Date: June, 2010 Version: V4.0 (English)

SDS Series
Dust Separators
Date: June, 2010

Version: V4.0 (English)
Contents
1.
General Description ...................................................................................7

1.1 Feature .................................................................................................8
1.2 Technical Specifications .......................................................................9
1.2.1 Technical Specifications .............................................................9
1.2.2 Specifications ...........................................................................11
1.3 Safety Regulations..............................................................................12
1.3.1 Safety Signs and Labels...........................................................12
1.3.2 Transportation and Storage of the Machine .............................12
2.
Structure Characteristics and Working Principle..................................14

2.1 Main Functions....................................................................................14
2.1.1 SDS-100/250 Working Principle ...............................................14
2.1.2 SDS-500 Working Principle ......................................................15
2.1.3 Dust Separator .........................................................................16
2.1.4 Static Eliminator .......................................................................16
2.2 Drawing and Parts List........................................................................17
2.2.1 SDS-100/250 Assembly Drawing .............................................17
2.2.2 SDS-100/250 Parts List ............................................................18
2.2.3 SDS-500 Assembly Drawing ....................................................19
2.2.4 SDS-500 Parts List ...................................................................20
2.3 Electrical Diagram...............................................................................22
2.3.1 SDS-100/250 Main Circuit ........................................................22
2.3.2 SDS-100/250 Control Circuit ....................................................23
2.3.3 SDS-100/250 Components Layout ...........................................24
2.3.4 SDS-100/250 Electrical Components List.................................25
2.3.5 SDS-500 Main Circuit ...............................................................26
2.3.6 SDS-500 Components Layout..................................................29
2.3.7 SDS-500 Electrical Components List........................................30
2.3.8 Main Electrical Components Description ..................................31
2.4 Main Electrical Components Description ............................................32
2.4.1 AC contactor.............................................................................32
2.4.2 Photo Electrical Sensor ............................................................32
3(49)
2.4.3 Speed Adjuster of Discharge Motor..........................................32

2.5 Optional Accessories ..........................................................................33
2.5.1 Material Storage Bin with Mobile Stand....................................33
2.5.2 Suction Box ..............................................................................33
3.
Installation and Debugging .....................................................................35

3.1 Installation of SDS-100/250 ................................................................35
3.1.1 SDS-100/250 Installation Principle ...........................................35
3.1.2 Power Supply of SDS-100/250.................................................35
3.2 Installation of SDS-500 .......................................................................36
3.2.1 SDS-500 Installation Principle ..................................................36
3.2.2 SDS-500 Power Supply............................................................36
3.2.3 Connect the Signal Wires of SDS-500......................................37
4.
Application and Operation.......................................................................38

4.1 Control Panel (SDS-500) ....................................................................38
4.2 Operation Steps..................................................................................38
4.3 Machine Indicators..............................................................................39
4.4 Loading Parameters Setting (SDS-500)..............................................40
4.4.1 Control Panel............................................................................40
4.4.2 Attentions .................................................................................40
4.5 Control Process ..................................................................................40
4.6 Air Volume Adjustor ............................................................................41
5.
Trouble-shooting......................................................................................42
6.
Maintenance and Repair ..........................................................................43

6.1 Service................................................................................................43
6.2 Dust Collecting Barrel .........................................................................43
6.3 Air Filter ..............................................................................................44
6.4 Conveying Blower ...............................................................................44
6.5 Static Eliminator ..................................................................................45
6.6 Maintenance Schedule .......................................................................46
6.6.1 About the Machine....................................................................46
6.6.2 Check After Installation.............................................................46
6.6.3 Daily Checking .........................................................................47
6.6.4 Weekly Checking......................................................................48
4(49)
6.6.5 Monthly Checking .....................................................................49
Table Index
Table 1-1Specifications..................................................................................11
Table 2-1Parts List (SDS-100/250) ................................................................18
Table 2-2Parts List (SDS-500).......................................................................20
Table 2-3Electrical Components List (SDS-100/250).....................................25
Table 2-4Electrical Components List (SDS-500)............................................30
Picture Index
Picture 1-1SDS-100 Dust Separator ................................................................9
Picture 1-2SDS-100 Dust Collecting Barrel .....................................................9
Picture 1-3SDS-250 Dust Separator ..............................................................10
Picture 1-4SDS-250 Dust Collecting Barrel ...................................................10
Picture 1-5SDS-500 Outer Dimensions .........................................................11
Picture 2-1SDS-100/250 Working Principle ...................................................14
Picture 2-2SDS-500 Working Principle ..........................................................15
Picture 2-3Dust Separator .............................................................................16
Picture 2-4Static Eliminator............................................................................16
Picture 2-5Main Circuit (SDS-100/250)..........................................................22
Picture 2-6Control Circuit (SDS-100/250) ......................................................23
Picture 2-7Components Layout (SDS-100/250).............................................24
Picture 2-8Main Circuit 1 (SDS-500)..............................................................26
Picture 2-9Main Circuit 2 (SDS-500)..............................................................27
Picture 2-10Main Circuit 3 (SDS-500)............................................................28
Picture 2-11Components Layout (SDS-500)..................................................29
Picture 2-12Overload Relay...........................................................................31
Picture 2-13AC contactor...............................................................................32
Picture 2-14Photo Electrical Sensor ..............................................................32
Picture 2-15Speed Adjuster of Discharge Motor............................................32
Picture 2-16Material Storage Bin with Mobile Stand ......................................33
Picture 2-17Suction Box ................................................................................33
5(49)
Picture 3-1SDS-100/250 Installation Principle ...............................................35

Picture 3-2SDS-500 Installation Principle ......................................................36
Picture 3-3Connect the Signal Wires of SDS-500..........................................37
Picture 4-1Control Panel (SDS-500) ..............................................................38
Picture 4-2Loading Parameters Setting (SDS-500) .......................................40
Picture 4-3Air Volume Adjustor......................................................................41
Picture 6-1Dust Collecting Barrel Cleanout 1.................................................43
Picture 6-2Dust Collecting Barrel Cleanout 2.................................................43
Picture 6-3Dust Collecting Barrel Cleanout....................................................44
Picture 6-4Conveying Blower.........................................................................44
Picture 6-5Static Eliminator............................................................................45
6(49)
1. General Description
Read this manual carefully before operation to prevent damage of the
machine or personal injuries.
Dust and fines adhere to plastic granules when frictional static is generated. The
SDS series compact dust separators are equipped with a static eliminator to
neutralize static between pellets and dust separating blower. Dust that is
separated from the material is removed to the dust collecting barrel by using a
blower, leaving the clean and static-free material to fall into the material storage
bin. Three models are available with a maximum output of 500kg/hr.
Model: SDS-500
7(49)
1.1 Feature
1) Air inlet is designed for regulation of air flow.
2) Easily removable for ease of installation and operation.
3) All surface in contact with material are made of stainless steel to eliminate
material contamination.
4) Equipped with rotary speed adjustable motor to adjust the feeding amount
according to actual demand.
5) The static eliminator quickly neutralize static electricity on the surface of
material.
6) The material suction blower is protected from dust by the easy - maintenance
air filter and dust collection bin.
7) SDS - 500 has alarm indicator for quick fault indicating.
8) SDS - 500 has material loading blower and photo sensor hopper to perform
automatic material loading.
9) Upon request, it can be built to comply with worldwide electrical safety
standards ( For example : CE, UL, CSA, JIS etc. ).
All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any problem
during using the machine, please contact the company or the local vendor.
Headquarter and Taipei factory
Tel: 0800-000-860
8(49)
1.2 Technical Specifications

1.2.1 Technical Specifications
Picture 1-1SDS-100 Dust Separator
Picture 1-2SDS-100 Dust Collecting Barrel
9(49)
Picture 1-3SDS-250 Dust Separator
Picture 1-4SDS-250 Dust Collecting Barrel
10(49)
Picture 1-5SDS-500 Outer Dimensions

1.2.2 Specifications
Table 1-1Specifications
Conveying
Model
Blower (kW)
(50 / 60Hz)
Dust
Max.
Separating
Processing
Suction
Capacity
Box
Blower (kW)
Receiver
(50 / 60Hz)
(kg / hr)
Material
Storage
Dimensions
Bin
H(H1)WD
(mm)
Weight
(kg)
SDS-100
N/A
0.55 / 0.66
N/A
100
N/A
N/A
290315360
75
SDS-250
N/A
0.55 / 0.66
N/A
250
N/A
N/A
460415420
200
SDS-500
1.5 / 1.8
2.2 / 2.6
SHR-12U-E
500
Standard
Standard
1900(2550)975990
381
Notes: 1) Machine inside polished, plus "P" at model behind.

2) Max. output capacity is based on the test criteria of
continually processing pellet of 2~3 mm in dia. and
0.65 in density.
3) Applicable to pellet dedusting and if for processing
regrind, the output will be just around 60% of the
normal output.
4) Power supply: 3, 230 / 400 / 460 / 575V, 50 / 60Hz.
11(49)
We reserve the right to change specifications

without prior notice.
1.3 Safety Regulations

Operate the machine according to the safety regulations below to avoid
personal injuries or damage of the machine.
Electrical installation should be done by qualified electricians.
1.3.1 Safety Signs and Labels
Turn off the main switch and system switch before servicing and
maintenance.
Warning! High voltage!
This sign is attached on the cover of control box!
Warning! Be careful!
Be more careful where this sign appears!
Attention!
No need for regular inspection because all the electrical parts in the
control unit are fixed tightly!
1.3.2 Transportation and Storage of the Machine
Transportation and storage of the machine
1) SDS series compact dust separators are packed in crates or plywood cases
with wooden pallet at the bottom, suitable for quick positioning by fork lift.
2) After unpacked, castors equipped on the machine can be used for ease of
movement.
3) Do not rotate the machine and avoid collision with other objects during
transportation to prevent improper functioning.
4) The structure of the machine is well-balanced, although it should also be
handled with care when lifting the machine for fear of falling down.
5) The machine and its attached parts can be kept at a temperature from -25
to +55 for long distance transportation and for a short distance, it can be
transported with temperature under +70.
Storage
1) SDS series compact dust separators should be stored indoors with
temperature kept from 5 to 40 and humidity below 80%.
12(49)
2) Disconnect all power supply and turn off main switch and control switch.
3) Keep the whole machine, especially the electrical components away from
water to avoid potential troubles caused by the water.
4) Plastic film should be used to protect the machine from dust and rains.
Working environment
1) Indoors in a dry environment with max. temperature +45 and humidity no
more than 80%.
Do not use the machine:
1) If it is with a damaged cord.
2) On a wet floor or when it is exposed to rain to avoid electrical shock.
3) If it has been dropped or damaged until it is checked or fixed by a qualified
serviceman.
4) This equipment works normally in the environment with altitude within 3000m.
5) At least a clearance of 1m surrounding the equipment is required during
operation. Keep this equipment away from flammable sources at least two
meters.
6) Avoid vibration, magnetic disturbance at the operation area.
Rejected parts disposal
When the equipment has run out its life time and can not be used any more,
unplug the power supply and dispose of it properly according to local code.
In the event of loss or damage to a key of a trapped key interlocking device,
the complete key lock unit shall be replaced.
Fire Hazard
In case of fire, Co2 dry powder fire extinguisher should be applied.

Feeding strip materials can give rise to an entanglement hazard.
13(49)
2. Structure Characteristics and Working Principle

2.1 Main Functions
The SDS series Compact Dust Separators are equipped with a static eliminator
and dust separating blower. Separated dust is removed to the dust collecting
barrel by using a blower, leaving the clean and static-free material to fall into
the material storage bin.
2.1.1 SDS-100/250 Working Principle
Picture 2-1SDS-100/250 Working Principle

Turn on the main switch and system switch to start the system. High pressure
air with ions produced by static eliminator will be blown into the machine to
pass through material board to eliminate and remove statics and dust from the
material. Dust separated from the material will be removed to dust collecting
barrel, leaving clean and static-free material to fall into material storage bin.
14(49)
2.1.2 SDS-500 Working Principle
Picture 2-2SDS-500 Working Principle

Turn on the main switch and system switch to start the system. Photo electrical
hopper loader will load the material automatically to be discharged into the
machine. Dust that is separated from the material will be sent to dust collecting
barrel, leaving clean and static-free material to fall into material storage bin A.
When finishing the process, turn off system switch to stop hopper loader and
dust separating blower with 60 seconds delay. When hopper loader can't load
material from material storage bin B for three times continuously or motor
overload happens, red alarm light will raise the alarm and buzzer sounds.
When material storage bin A is full filled, material level detector will stop the
system.
15(49)
2.1.3 Dust Separator
Names of Parts
1. Material inlet
2. Air outlet
3. Static eliminator 4. Air adjusting handle
5. Air inlet
6. Material outlet
7. Gear motor
Picture 2-3Dust Separator

2.1.4 Static Eliminator
Operation temperature: 0~50
Turn the adjustor clockwise to switch on the blower. It will produce ionized air
flow. Turn the adjustor clockwise to increase air volume, turn it anti-clockwise to
turn it off. (Air volume is adjusted to the maximum at delivery.)
Picture 2-4Static Eliminator
16(49)
2.2 Drawing and Parts List

2.2.1 SDS-100/250 Assembly Drawing
Remarks: Please refer to material List 2.2.2 for specific explanation of the Arabic
numbers in parts drawing.
Picture 2-3SDS-100/250 Assembly Drawing

17(49)
2.2.2 SDS-100/250 Parts List

Table 2-1Parts List (SDS-100/250)
No.
Part No.
Name
SDS-100
SDS-250
YW03000300200
YW03000300200
YW03000300000
YW03000300000
BL35100000421
BL35100000421
Dust collecting bin
BL35100000321
BL35100000321
ADC2 air filter**
YR50181100000
YR50181100000
Air filter pole
Cyclone
Transit flange
BL35100000521
BL35250000421
Control box
BL35100001120
BL35100001120
10
0.55kW blower*
YM30055000000
YM30055000000
11
Material inlet flange
YR10010000200
YR10010000200
12
Hopper flange
BL35100500120
BL35250001620
13
Main body
BL35100000021
BL35250000021
14
Mixing fan**
BL35101000020
BL35101000020
15
Motor mounting plate
BL35100700020
BL35250001720
16
Gear motor
YM10600600000
YM10600600000
17
Pressure release gate cap
18
Pressure release gate
BL35100900620
BL35250000221
19
Pressure release gate seal
20
Punched plate retainer
21
Punched plate
22
Discharge seal
23
Discharge flange
BL35100500020
BL35250000020
24
2.5'' air outlet pipe
BL35100000920
BL35250001320
25
2.5'' ball valve
YW50015000000
YW50015000000
26
2.5'' air inlet pipe
BL35100000920
BL35250001320
27
Material view window
YR40001200100
YR40001200100
28
View window mounting plate
YW09000000400
YW09000000400
3'' black castor (brakes)
Floor stand
Pin
* means possible broken parts.

** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that
the item number of the spare part is in accordance with the real object.
18(49)
2.2.3 SDS-500 Assembly Drawing
Remarks: Please refer to material List 2.2.4 for specific explanation of the Arabic numbers
in parts drawing.
Picture 2-3SDS-100/250 Assembly Drawing

19(49)
2.2.4 SDS-500 Parts List

Table 2-2Parts List (SDS-500)
No.
Name
Part No.
No.
Name
Part No.
M510 Cruciform screw
YW61051000200
33
Mixing motor
YM50616400000
2" Mobile truckle
YW03000200000
34
Bottom plate
BL35500001321
Suction box
BY10203801150
35
Discharge opening
BL35500000420
Foot rest
BL35500001920
36
Discharge opening flange
BL35500000320
Foot rest
37
Back board
BL35500001620
Foot rest
38
Air inlet pipe
BL35500001620
Storage hopper flange
BL35500000620
39
Air outlet pipe
BL35500000220
Storage basket
BL35500000021
40
Attachment flange B
BL35500002620
Storage basket cover

board
BL35500000720
41
Attachment flange A
10
Manual-twisted screw
YW69461600000
42
Back cover board
BL35500000521
11
M610 Cruciform screw
YW60062000000
43
Ball valve
YW50015000000
12
Door frame
BL35500001121
44
M615 Socket screw
YW61615000000
13
Door frame
BL35500003520
45
6mm Spring cushion
YW65006000000
14
Air damper 1
BL35500004420
46
618 Plain cushion
YW66061800000
15
M615 External hex

screw
YW60061500100
47
Top-right tank door
BL35500004120
16
612 plain cushion
YW66061200000
48
Bottom-right cover board
BL35500003720
17
Air damper 2
BL35500000121
49
Filter**
YR50181100000
18
Air damper 3
BL35500000221
50
Filter basket
BL35500000321
BL35500001120
19
Left side board
BL35500004020
51
Wind pipe attachment

flange
20
Lon fan
YE15000100000
52
Top-right tank board
BL35500001521
21
Fan mounting plate
53
Dust screen
YR40120300000
22
Right side board
BL35500001421
54
Hinge CL203-1(right)
YW06203100200
23
Upper plate
55
24
Feed opening flange B
BL35500002420
56
25
Feed opening
BL35500002520
57
Bottom-right tank board
BL35500001621
26
Feed opening flange A
BL35500002320
58
4" Braking truckle
YW03000400000
27
M820 Socket screw
YW61082000000
59
28
8mm Spring cusion
YW65008000100
60
M820 External hex

screw
4" Mobile truckle
29
819 plain cushion
YW66081900000
61
Deck plate
BL35500001020
BM30042000050
BL35500000621
De-dusting machine's
mounting plate A
Filter basket's mounting
plate
30
Vertical curved blade**
BL35500002020
62
Feeding fan
31
Blade shaft
63
Back top upright post
32
Motor mounting plate
64
Intermediate clap board
20(49)
BL35500001320
YW60082000200
YW03000400200
No.
Name
Part No.
No.
Name
Part No.
78
M10 Locknut
YW64101100000
65
Front top cover board
66
Front bottom cover board
BL35500002920
79
Ventilator
YM60121200400
67
Front top upright post A
80
Alarming light
YE83305100200
68
Front top upright post B
81
Left tank board
BL35500004220
69
Back upright post
BL35500000821
82
Left tank clapboard
70
Filter basket
BL35500000321
83
Hinge CL203-1(right)
YW06203100400
BL35500000920
71
Dust container
BL35500001021
84
Electrical appliance
mounting plate
72
Five-star handle
YR40083500000
85
Top left tank door
BL35500004120
73
De-dusting fan (2.2kW)
BM30224000050
86
Panel
YR40070000000
74
Motherboard
BL35500000820
87
Power switch*
YE10200300000
75
M1045 External hex

screw
YW61104500000
88
Bottom left tank door
76
10mm Spring cushion
YW65010000000
89
SHR-12U-E
77
1025 Plain cushion
YW66102500000
BY20012000650

Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
21(49)
2.3 Electrical Diagram

2.3.1 SDS-100/250 Main Circuit
Picture 2-5Main Circuit (SDS-100/250)
22(49)
2.3.2 SDS-100/250 Control Circuit
Picture 2-6Control Circuit (SDS-100/250)
23(49)
2.3.3 SDS-100/250 Components Layout
Picture 2-7Components Layout (SDS-100/250)
24(49)
2.3.4 SDS-100/250 Electrical Components List

Table 2-3Electrical Components List (SDS-100/250)
NO.
Symbol
Name
Specification
Part NO.
Q1
Main switch*
3P/16A
YE10200300000
Q2
Circuit-breakers*
5A
YE40603000000
K1
Contactors
230V 50/60Hz
YE00301000000
Transformer**
300mA
YE70402300700
F1
Overload relays
1~1.6A
YE01011600000
F2
Fuse**
2A
YE41001000000
S1
Control switch
300V 5A
YE12210100000
H1
Indicator light
230VAC 50/60Hz
YE83052300000
H2
Indicator light
230VAC 50/60Hz
YE83052300200
10
H3
Yellow alarm light
230VAC 50/60Hz
YE83052300100
11
X1
Terminal block
32A
YE61250000000
12
YE61253500000
13
X2 X3
Heavy duty connectors
10A
YE68041000000
YE68041000100
14
M1
Clear powder windmill
3 400V
YM30055000000
15
M2
Static eliminator*
230VAC 50/60Hz
YE15011100200
16
K2
Motor
230VAC 10W 50/60Hz
YM10600600000

25(49)
2.3.5 SDS-500 Main Circuit
Picture 2-8Main Circuit 1 (SDS-500)
26(49)

27(49)

28(49)
2.3.6 SDS-500 Components Layout
Picture 2-11Components Layout (SDS-500)

29(49)
2.3.7 SDS-500 Electrical Components List

Table 2-4Electrical Components List (SDS-500)
NO.
Symbol
Name
Specification
Q1
Main switch
3P/16A
YE10200300000
Q2
Circuit breaker *
3P/15A
YE40601500000
K1 K2
Contactors*
230V
F1
Overload relays*
4-6.3A
YE01046300100
F2
Overload relays*
3.2-5A
YE01032500000
K3
Phase disorder monitor
3400V
YE03103800000
Transformer*
500mA
YE70040000300
F11
Fuse**
2A
YE41001000000
S1 S2
Control switch
4PWH
YE10210400000
10
K4 K6 K7 K8
Middle relay*
230VAC 50/60Hz
YE03570700000
11
K5
Timer
230VAC 50/60Hz
YE86000300000
12
SP1
Adjuster
230VAC 50/60Hz
YE86120200000
13
S3
Rotary level switch
250VAC 50Hz
YE15000200100
14
S4
Photoelectric switch*
10-30VDC
YE15143900000
15
A1
Circuit board*
230VAC
50/60Hz
YE80122000000
16
H1 H2
Metallic indicator light
230VAC
50/60Hz
YE83022000100
17
H3 H4 H5 H6
Metallic indicator light
230VAC
50/60Hz
YE83022000000
18
H7
Yellow caution light
230VAC
YE80400200000
19
H8
Buzzer
230VAC
YE84003500000
20
FM1
Fan
230VAC 0.14A
YM60121200400
21
M3
Motor*
6W
YM50616400000
22
M4
Static eliminator
230VAC 50/60Hz
YE15000100000
23
X1
Terminal block
800V 24A
YE61250000000
24
X2
Terminal board
800V 24A 2.5mm PE
YE61253500000
25
X10 X11 X12
Heavy duty connectors
10A
YE68041000000
26
M1
Clear powder windmill*
3400VAC
BM30224000050
27
M2
Matarial sucktion windmill*
3400VAC
BM30042000050
50/60Hz
Part NO.
YE00301000000

30(49)
2.3.8 Main Electrical Components Description

Overload Relay
At delivery, the overload relay is set for manual reset. (the reset button pointing
to H). Manually reset the relay at the tripping of the switch. When motor
overload occurs, stop the machine, then check and solve the problem. After that
open the door of control box, press down the reset button of overload relay (if
you can not press down the reset button, wait for one minute).
Picture 2-12Overload Relay

1) Terminal for contact coil A2.
2) Setting current adjusting scale.
3) Reset (blue).
H: manual reset
A: automatic reset
4) Switch position indication (green).
Tripping of a manual-resetting is indicated by a pin projecting from the front
plate.
5) Test button (red).
6) Auxiliary contact terminals shown in 95.96.97.98. NC and NO contacts are
shown in position 95.96. and 97.98. respectively.
7) Main circuit connection No. must be correspond with terminal Number of
contactor.
31(49)
2.4
Main Electrical Components Description
2.4.1 AC contactor
It is mainly used for connect through and cut off power supply over long
distance.
A1A2 Contactor coil
1314 NC contact
2122 NO contact
Picture 2-13AC contactor

2.4.2 Photo Electrical Sensor
1) It is used to detect material level.
2) A pair of photo electrical sensors is fixed on the screw bolt of glass tube.
Picture 2-14Photo Electrical Sensor

2.4.3 Speed Adjuster of Discharge Motor
Picture 2-15Speed Adjuster of Discharge Motor

32(49)
2.5 Optional Accessories

2.5.1 Material Storage Bin with Mobile Stand
1) Material storage bin with mobile stand for ease of moving and cleaning.
2) When material storage bin is full loaded, material level detector will stop
material loading.
Picture 2-16Material Storage Bin with Mobile Stand

2.5.2 Suction Box
Euro-style in appearance design, work with dryer with floor stand and vacuum
loader, suitable for material suction and discharging.
Picture 2-17Suction Box
33(49)
Table 2-5Suction Box List

Type
SHD-20U~75U
SHD-100U and above
38mm single tube
-20-38S
-160-38S
50mm single tube
-20-50S
-160-50S
38mm double tube
-20-38D
-160-38D
50mm double tube
-20-50D
-160-50D
SBU
Note: 1) Install pneumatic shut valve (plus "V" at the back of model).
2) Change into stainless steel (plus "S" at the back of model).
3) Stainless steel polishing (plus "P" at the back of model).
4) Single tube suction box (make "S" at the back of model).
double tube (make "D" at the back of model).
34(49)
3. Installation and Debugging

Please read this chapter before installation, and install the machine according to
the following steps!
Power supply of the machine should be connected by qualified

electricians!
3.1 Installation of SDS-100/250

3.1.1 SDS-100/250 Installation Principle
Picture 3-1SDS-100/250 Installation Principle

3.1.2 Power Supply of SDS-100/250
SDS-100/250 can be connected with AC3230/400/460/575V power and the
earth wire.
Make sure power supply is turned off before fixing electrical wires!
35(49)
3.2 Installation of SDS-500

3.2.1 SDS-500 Installation Principle
Picture 3-2SDS-500 Installation Principle

1) Locate the machine on a water-level floor and lock the castor.
2) Install the photoelectrical hopper loader onto the machine and connect the
signal wires with dust separator.
3) Use a length of steel-wire to connect air suction port of the loader with that of
the machine. Connect material inlet with stainless suction probe of material
storage bin.
3.2.2 SDS-500 Power Supply
Make sure that power supply is the same as required before installation.
SDS-500/300(500) should be connected with AC3400V power supply or other
specifications according to customers' requirement.
Make sure that power supply is turned off when fixing electrical wires!
36(49)
3.2.3 Connect the Signal Wires of SDS-500
Picture 3-3Connect the Signal Wires of SDS-500
37(49)
4. Application and Operation

4.1 Control Panel (SDS-500)
Picture 4-1Control Panel (SDS-500)
4.2 Operation Steps

1) Before turning on the main switch, open the control box to set LOGO!
parameters. Then turn off the machine. (If parameters are already set,
neglect this step.)
2) Turn on main switch. Power indicator is on, and the machine ready to run.
3) Turn on the system switch to start the system.
4) Turn off the machine: Turn off the system switch, material loader will stop
working, but dust separating blower stops after 60 seconds delay, and then
turn off the main switch.
Note!
Do not turn off the machine when there are still materials in the material
hopper during operation.
38(49)
4.3 Machine Indicators

No.
Name
Function description
Remarks
Do not remove any electrical parts or touch
any terminals of the machine when the
machine is turned on to avoid electrical
shock.
Power indicator
The green light is on when

turning on the machine.
System running
indicator
Indicate process of dust

separation.
Power
backward
indicator
Indicate error of power wire

connecting. System can not
start and sound alarm.
Exchanging the connected location of two

power line can remove the trouble.
Material
conveying
alarm light
When motor overload of

material conveying blower
occurs, the red alarm light is
on and buzzer sounds.
Feeding material can remove the trouble.
Material
storage bin
full-receiver
indicator
Indicate full material and

sound alarm, system is in a
delaying stop condition.
After cleaning material storage bin, can get

rid of removal of dust.
Check whether motor cannot rotate or
bearing was broke, if motor is OK, then
check whether the current setting of thermal
overload relay in the electrical control box is
too small. After remove these troubles for 1
minute, press blue button RESET on the
thermal overload relay to reset it and alarm.
Blower
overload alarm
light
When motor overload of dust

separating blower occurs, the
red alarm light is on and
buzzer sounds. System stop
working.
Buzzer
Sound alarm.
System running
switch.
Start/stop dust separating

process.
Position 0: stop running
Control panel of
material
conveying
Start/stop material conveying

process.
Please refer to parameters setting 4.4 of

material conveying for further operation
methods.
Setting/display conveying time.
39(49)
Position 1: start running
4.4 Loading Parameters Setting (SDS-500)
Picture 4-2Loading Parameters Setting (SDS-500)

4.4.1 Control Panel
key to set a proper conveying time of material. Por commonly used
1) Press
materials, set the conveying time as 20 seconds.
2) Press
key to start the machine, and then loading material automatically.
Repress
key to stop working.
4.4.2 Attentions
1) The machine will stop working automatically and sound the alarm at the time
of material shortage, press
key to switch off the machine. Press
to
make the machine resume working after adding material or fixing the
problem.
2) Please clean the filter screen periodically to keep effective suction power.
4.5 Control Process

When turn on the main power switch, the power indicator is on and after closing
switch S1 the system start to work. Meanwhile dust separating blower start to
work. If there is no material in photosensor hopper, material loading signal will
be input to the loading control panel, which will send a signal to start the
conveying blower. After certain time of conveying, the conveying blower will
40(49)
stop working. When there is no material in the photosensor hopper, conveying

blower start again, repeating the cycle continuously. Turn off switch S1, the
conveying blower will stop working, and dust separating blower will be cut off
after a delay of 60 seconds. When motor overload of material conveying blower
occurs, the red alarm light is on and buzzer sounds. By adjusting speed
governor in control box can adjust motor speed at the entrance of dust
separating blower. When the height of material rise to the position of material
level switch, the machine will be delayed stopping automatically.
4.6 Air Volume Adjustor

Open right upper plate of the machine. Use the adjustor handle to adjust the air
volume of dust separating blower.
Picture 4-3Air Volume Adjustor
41(49)
5. Trouble-shooting
Fault
Possible reasons
Solution
Power indicator can not

be activated after
turning on the machine.
Does not collect through power

supply.
The switch damaged.
Electrical wire problems.
Transformer fuse melt.
Transformer damaged
Connect through power supply.

Replace the switch.
Check electrical wires.
Replace the fuse.
Replace the transformer.
After turning on the

machine, power
indicator is turned on,
but no display on
LOGO! controller and
system can not work.

LOGO! controller damaged.

Replace the controller.
The system can not

work after turning on
the switch.

LOGO! Controller is set to STOP.
Material storage bin full
filled or material level
detector failures.

Set LOGO! controller to START.
Clean material storage bin or
replace material level detector.
Hopper loader does not

start material loading
long after material
discharged.
Electrcial wire problems.

Photo electrical sensor not
properly fixed or damaged.
Red alarm light is

turned on.
One of the overload relays is tripping

off.
Material shortage.
Material storage bin is

full filled, but the blower
is still working.
Signal wire of photo electrical sensor

is connected through.
Mechanical problems of contactor or
contact stick together.
LOGOcontroller problems.
Hopper loader and dust

separating blower can
not work.
Material discharge
motor can not work.
Blower damaged.
Contactor damaged.
Overload relay problems.
LOGO! controller is broken.
Motor shaft jammed.

Speed regulator is turned to zero.
42(49)

Adjust the position of
photo electrical sensor or replace
it.
Press Reset. Set the
setting current of
overload relay 1.1
times of motor rated
current. Add
material.
Adjust or replace photo electrical
sensor.
Repair signal wires.
Repair or replace the contactor.
Check and replace LOGO!
Controller.
Replace the blower.
Check and replace the contactor.
Check and replace the overload
relay.
Check and replace LOGO!
Controller.
Check and fix electrical wires.
Clean the motor.
Adjust the speed regulator.
6. Maintenance and Repair

6.1 Service
All the repair work should be done by qualified personnel to avoid personal
injuries and damage of the machine.
6.2 Dust Collecting Barrel

Please clean the dust separating barrel on time. It is suggested to do the
cleaning once a week.
Cleaning steps:
1) Clean dust collecting barrel: loosen the fastening screw of dust separating
barrel to take it down. Unlock the snap hook of dust collecting barrel to clean
it.
2) Clean the air filter: loosen the snap hook to take out the filter and filter top
cover. Use high pressure air to make it clean.
Picture 6-1: Dust Collecting Barrel Cleanout 1

3) Use a piece of cloth to clean the wall of dust collecting barrel.
Picture 6-2: Dust Collecting Barrel Cleanout 2

43(49)
4) Install the dust collecting barrel back to the machine.
6.3 Air Filter

Please clean the air filter periodically. It is suggested to do the cleaning once a
week.
Cleaning steps:
1) Take out the air filter.
2) Use high pressure air to clean the filter and filter cover.
3) Use a piece of cloth to clean air filter container.
4) Fix the air filter back to the machine in a reverse order.
Picture 6-3: Dust Collecting Barrel Cleanout
Note! Do not let any impurities fall into filter container when taking out the
air filter.
6.4 Conveying Blower

1) Please clean the blower from inside out. Clear the dust on blower cover.
Accumulated dust on the blower will lead to poor cooling effect, temperature
rising, less air volume or even mechanical problems.
2) The bearing, seal, and muffler are consumable parts. Please replace them on
time. Fans, the cover, metal grids, etc. should be replaced timely depending
on the environment.
Picture 6-4Conveying Blower

44(49)
6.5 Static Eliminator

1) Emitter Cleaning
Clean ion emitter points: simply rotate point cleaner knob at the center of
each outlet to the stop and release. Repeat this action until they are clean. It
is suggested to clean emitter points once a week.
2) Air inlet and outlet cleaning
The air inlet grills and ionized air outlets should be kept clean to prevent
restriction of air flow. They can be cleaned by soft brush or high pressure air.
Picture 6-5Static Eliminator
Note: Cut off the power before cleaning!
45(49)
6.6 Maintenance Schedule

6.6.1 About the Machine
Model
Voltage
SN
Manufacture date
Frequency
Hz
Power
kW
6.6.2 Check After Installation

Check that all the material conveying hoses are correctly connected.
Check that signal wires are correctly connected.
Check that the photo electrical sensor hopper is tightly fixed.
Electrical Installation
Voltage:
Hz
Fuse melt current: 1 Phase
Check phase sequence of power supply.
46(49)
3 Phase
6.6.3 Daily Checking

/
Check the main switch

Check the cooling fan
Check the status of static eliminator
Check the powder blower
Check the conveying blower
Check material discharge motor









47(49)
6.6.4 Weekly Checking

/
Check if there are damaged electrical wires

Check if there are loose electrical connections
Check if there are loose joint of conveying hose







48(49)
6.6.5 Monthly Checking

/
Check the status of air filter

Check mounting base of photo electrical sensor is loose or not
Check the performance of photo electrical sensor
Check snap hook is loose or not





49(49)

Series Dust Separators: Date: June, 2010 Version: V4.0 (English)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Series Dust Separators: Date: June, 2010 Version: V4.0 (English)

Uploaded by

Copyright:

Available Formats

SDS Series

Date: June, 2010

General Description ...................................................................................7

Structure Characteristics and Working Principle..................................14

2.4.3 Speed Adjuster of Discharge Motor..........................................32

Installation and Debugging .....................................................................35

Application and Operation.......................................................................38

Maintenance and Repair ..........................................................................43

6.6.5 Monthly Checking .....................................................................49

Picture 3-1SDS-100/250 Installation Principle ...............................................35

1.2 Technical Specifications

Picture 1-1SDS-100 Dust Separator

Picture 1-2SDS-100 Dust Collecting Barrel

Picture 1-3SDS-250 Dust Separator

Picture 1-4SDS-250 Dust Collecting Barrel

Picture 1-5SDS-500 Outer Dimensions

Notes: 1) Machine inside polished, plus "P" at model behind.

We reserve the right to change specifications

1.3 Safety Regulations

In case of fire, Co2 dry powder fire extinguisher should be applied.

2. Structure Characteristics and Working Principle

Picture 2-1SDS-100/250 Working Principle

2.1.2 SDS-500 Working Principle

Picture 2-2SDS-500 Working Principle

2.1.3 Dust Separator

3. Static eliminator 4. Air adjusting handle

Picture 2-3Dust Separator

Picture 2-4Static Eliminator

2.2 Drawing and Parts List

Picture 2-3SDS-100/250 Assembly Drawing

2.2.2 SDS-100/250 Parts List

Dust collecting bin

ADC2 air filter**

Air filter pole

Material inlet flange

Motor mounting plate

Pressure release gate cap

Pressure release gate

Pressure release gate seal

Punched plate retainer

2.5'' air outlet pipe

2.5'' ball valve

2.5'' air inlet pipe

Material view window

View window mounting plate

3'' black castor (brakes)

* means possible broken parts.

2.2.3 SDS-500 Assembly Drawing

Picture 2-3SDS-100/250 Assembly Drawing

2.2.4 SDS-500 Parts List

M510 Cruciform screw

2" Mobile truckle

Discharge opening flange

Air inlet pipe

Storage hopper flange

Air outlet pipe

Storage basket cover

Back cover board

M610 Cruciform screw

M615 Socket screw

6mm Spring cushion

618 Plain cushion

M615 External hex