EssarEngineeringServicesDivision

LeapingBeyondImagination

Minerals
& Metals
Oil
&G
Gas

Power
Core
Engineering
Areas

Port
& Terminal

Petrochemical
Infrastructure

ESSARENGINEERINGSERVICESDIVISION

ABOUT US
Essar Engineering Services Division (EESD), Specialized Engineering group of Aegis, with state of the art
infrastructure facilities, provide basic and detail engineering services globally in the areas of Minerals &
Metals, Power, Oil & Gas, Petrochemical, Port & Terminal and Infrastructures
With engineering development centers across India, we offer services for both green field and brown field
projects.
Strength of 1100+ Engineers
10,500+ Man-Years of Experience
Young group with Average Age of 33 Yrs

050 Large- Scale Projects

150 Small- Scale/ Brown- Field Projects
090+ TEFRs

EESDs inherent understanding of different business dynamics can help to decrease time-to-market with
integration of elements like safety, construction, operation and maintenance issues that are anticipated and
resolved at the conceptualization stage. EESD provide a strategic advantage in the long term with cutting
platform,, flexibilityy and capability
edge
g technology
gy p
p
y that transform into unique
q set of attributes for benefit of all.
WHY EESD
EESD has the direct access to operating plants in above sectors and hence ready data base of basic & detail
engineering, construction, operation & maintenance with concern on safety and better operating practices.
Having practical exposure, EESD can assist in selection of suitable technology & equipment with close
estimate of Capex & Opex.
EESD provide comprehensive services from concept to commissioning of projects covering:
Conceptualization
Assistance for financial closures
Preparing EPC contract documents
Feasibility Reports
Concept Notes and Concept Reports
Basic Engineering & P&IDs
Detail engineering including
oFabrication drawings for technological & building structures
Stress Analysis of high energy pipes and technological structures etc.
Engineering as per nut and bolt concept.
Procurement Specifications and Procurement Assistance
Majority of the deliverables in 3D Models/Perspective Views/ Isometric Views.
HAZOP study
Control Logics and Ladder Diagrams.
Construction services: Commissioning/ operation assistance
De-Bottlenecking of Operating Plants

EESD has achieved following Benchmarks for issue of detail drawings:

Piling
Concreting

4,000 Nos./ Month

60,000 Cu.m / Month

Structure
Piping

14,500 T/Month
50, 000 Inch.m / Month

Engineering being undertaken concurrently for following Minerals & Metals Projects:

BROWN-FIELD ASSIGNMENTS

ESSAR

SERVICES

EESD has a wide experience in steel projects starting from Mining, Beneficiation, Iron Making, Steel Making
& Rolling mill technologies etc. EESD has supported Essars brown-field and green-field projects in its quest
to grow from 3.0 MTPA to 14 MTPA and further to 25 MTPA of Steel production. EESD is proud to be
associated with other leading Iron & steel companies of the world.

ENGINEERING

DIVISION

MINERALS & METALS:

20 MTPA of Beneficiation Plant (BP)

Beneficiation Plant at Dabuna, Orissa
Beneficiation Plant at Minnesota, USA

37 MTPA of Pellet Plant (PP) & 18MTPA

in Pipeline
Pellet Plant at Paradeep, Orissa
Pellet Plant at Minnesota, USA
Pellet Plant at Oman, Vale

20 MTPA of Steel Plant

Steel p
plant at Hazira ((DRI,, BF,, Corex,,
Conarc , CSP, HSM, CRM)
Steel Plant at Paradeep, Orissa
Steel Plant at Minnesota, USA
Steel Plant at Algoma, Canada

Downstream Facilities
Plate Mill at Essar Hazira
Pipe Mill at Essar Hazira
Service Centers at various locations of
India, Europe, UAE, US and Canada.

EESD provide services for capacity and technology up-gradation, enhancing productivity and quality.
Over 100 Assignments were completed till date in the fields of Iron & Steel Making and rolling mills. Some of
the major assignments are:
Installation of HGMS system to improve
the yield and Fe recovery
Filtration System at Kirandul
After Cooler installation to increase the
production by
p
y 10% at Vizag
g Pellet Plant
DRI Plant up-gradation
Hot DRI continuous feeding system
Hot Metal Charging System
CRCA - Coil Packaging line
Tension Leveler & Scale Breaker
CRCA - Inspection Cum Trimming Line
Effluent Treatment Plant

Dust Extraction System For Lime Plant

Fume Dust Extraction System
Scrap Processing, Melting, Casting &
Rolling
Refurbishing,
Modernization & capacity
enhancement
Up gradation of CO2 Removal PCS system
Detail engineering for Individual Oven
Pressure Control system for coke oven
batteries
M&A Support & Revamping/ Re-Installing/
Up-Gradation

VPSA Absorber Vessel

ESSARENGINEERINGSERVICESDIVISION

POWER:
EESD is equipped with multidisciplinary team of engineers and resources to design power plants.
EESD is supporting Essars goal to produce 11,470 MW energy with a portfolio of gas, coal and liquid fuel
based power plants. EESD is proud to be associated with other leading power companies of the world.
Engineering
g
g being
g undertaken concurrentlyy for following
g Power Projects:
j
2x600MW Thermal Power Station, Salaya
(Ph-I)
2x660MW Supercritical Thermal Power
Station, Salaya (Ph-II)
4x150MW CFBC Petcoke Fired Plant,
Salaya
(Ph-III)
2x600MW Thermal Power Station, Mahan
3x600MW Thermal Power Station, Tori
2x525MW Thermal Power Station,
Navbharat
2x135MW Multi Fuel Fired Power Station,
Hazira

2x110MW & 325 MW Vadinar Power

Company Ltd, Jamnagar
9.2MW Diesel Generator Package, KPRL,
Kenya
60MW NewZim Steel Cogeneration Plant,
Zimbabwe
4X150MW Fosterwheeler CFBC Boiler
Engineering

EPCM:
EESD has its presence in Project Management Consultancy of all the sectors we serve. With in-depth
knowledge and extensive capability to perform engineering services for major industrial sectors and with
available man power and resources we have for EPMC services, we are well positioned to provide most
practical and realistic EPMC solutions.
EPCM Services being undertaken concurrently for following Projects:
PMC Services for Deep Draught Coal Berth at Paradip
PMC for Forming Turning Circle & Approach Channel, Hazira
PMC for Deep Draught Bulk Berth at Hazira
Engineering & PMC services for Transition Jetty

Analysis of TG Deck
in STAAD-PRO

Turbine Floor

ESSARENGINEERINGSERVICESDIVISION

Stress Analysis and

Design of Fender Walls

PORT & TERMINAL:

EESD undertakes basic and detail engineering for ports and associated bulk material handling facilities.
From preparing concept notes to finalizing layouts, to providing complete system design & configuration of all
the top side equipments and conveying systems, we provide end to end engineering services for Port &
Terminal and various other Material Handling Projects.
EESDs experience in conveyor designs spans across wide range of capacities ranging from 800 TPH to
7000 TPH with single flight conveyor designed for the length of 6 KM.
Essar, India' second largest private port operator with 76MTPA capacity, going up to 158MTPA by FY2013.
With 30 MTPA of the dry bulk port and 20 MTPA of all-weather deep draft port & jetty for import of iron ore,
pellets, coal, limestone and export of finished steel products at Hazira, EESD is privileged to be a part of
these projects.
Engineering being undertaken concurrently for following Port & Jetty Projects:
25 MTPA Hazira Port Phase I
50 MTPA Hazira Port Phase II
46 MTPA Vadinar Port
12 MTPA Salaya port Phase I
24 MTPA Salaya Port Phase II
14 MTPA Paradip Coal Berth (BOT)
16 MTPA Paradip CQ-3
CQ 3 Berth (BOT)

Integrated Port-cum-IWT Terminal at Sittwe

and Paletwa, Myanmar
Iron Ore Berth and Coal Berth at Beira,
Mozambique
4 MTPA Indonesia Coal Berth

PIPELINE:
EESD has the capability to plan and engineer long distance cross country & submarine pipelines for
transportation of crude oil, petroleum products, gases and slurries. EESD provide services such as
conceptual scheme, feasibility study, on site investigations and route survey, cathodic protection and
telemetry.
253 km slurry pipeline from Dabuna to
Paradeep
267 km slurry pipeline from Kirandul and
Vizag
18 Km of cross country sea water pipeline
at Salaya
Basic and Detail Engg. Of 3.0 Million inch-

meter piping Hazira

16" CBM Gas Transmission Pipe Line ,
Durgapur
Shell NG Pipe Line, Hazira

HighEnergyPipingAnalysis

ESSARENGINEERINGSERVICESDIVISION

OIL & GAS:

EESD has a wide exposure in refinery configuration and technologies with control on safety, budget and
scheduling of the complete project.
EESD provides engineering services to Essar Oil which is one of the largest oil refineries expansion in India.
Offshore:
EESD offer a full range of engineering capabilities and solutions that draw upon the expertise in electrical,
instrumentation, mechanical, civil and structural engineering and other critical disciplines. EESD provide
services for the entire lifecycle of a project, beginning with the initial studies evaluating a project's potential
and including conceptual designs, preliminary engineering, detailed engineering and design, procurement,
project and construction management, start-up and commissioning. Applying the expertise through services
unique to business markets, EESD offer expertise in three main market segments: Deepwater, Shelf and
FPSO.
Engineering being undertaken concurrently for following OIL & GAS:
ONGC D1 Development Project
ONGC Neelam & Heera Re-construction Project
Refinery & Petrochemical:
EESD offer expertise in every major area of refinery and petrochemical work. Through deep involvement in
every aspect of refinery and petrochemical development, the depth and breadth of EESD knowledge and
experience is unmatched in the industry.
From an initial business evaluation study to a complete turnkey grassroots project, EESD has the proven
ability to bring strategic visions to business reality. EESD personnel have extensive knowledge of the overall
process as it affects each of their individual disciplines. EESD has provided the services in every phase of
the project execution including FEED, Detailed Engineering, Procurement and Construction Management.
Engineering being undertaken concurrently for following REFINERY & PETROCHEMICAL
Coal
Ranigunj
C l Bed
B d Methane,
M th
R i
j
4 MMTPA Vadinar Oil Terminal Limited
16 MMTPA Refinery Expansion Project
34 MMTPA Refinery Expansion Project II
Crude Oil Terminal (COT), Vadinar
Kenya Petroleum Refinery Limited (KPRL)
- Up-gradation

Matix Fertilizer Plant,

Plant Durgapur
15 MMTPA IOCL Refinery ISBL, Paradip
OSBL facilities for Jurong Aromatic Complex,
Singapore
EOL 20MMTPA CDU Augmentation
Stanlow Refinery Up-gradation, UK
Hydrogen Manufacturing Unit- 2 at EOL

ESSARENGINEERINGSERVICESDIVISION

ISOMETRIC DRAWING OF
INTERCONNECTIONG PIPE OF
INI CASTER

HOT BOX
ANALYSIS OF
VGO REACTOR

SOFTWARES:
EESD uses advanced engineering software & tools to aid fast and efficient production of engineering
deliverables and document management.
Auto CAD
Elite
Flarenet
HYSYS
Pipenet
Pipenet Studio
Smart Plant P& ID
Caesar II
Orthogen

PDS
SS Pipe
BeltSTAT
Helix Muja
Math CAD
Pneumatic
Conveying Sys
PV Elite
Mat CAD

PRO Model
Smart Plant
Review
STADD
Foundation
STADD Pro
STRUCAD
Most2D
PRO Engineer

ETAP
Luxicon
Smart Plant
Electrical
Flowel
Infomaker
Instru CACL
Intools
GT Pro

Steam Pro
Marian
SAP
Document Control
Index
Documentum
MS Planner
Primavera

CLIENTELE
CLIENTELE:
Arcelor Mittal South Africa Ltd.
Jindal Shadeed Iron & Steel LLC
Jurong Corp.
Qatar Design Consortium
Qatar Steel Company
Vale International, SA
Hindustan Petroleum Corp. Ltd.
Indian Oil Corporation Ltd.
Oil & Natural Gas Corporation
Asia Motor Works

L&T Special Steel and Heavy

Forging Pvt. Ltd.
Matix Projects Pvt. Ltd.
Shell Technology India Pvt. Ltd.
Essar Steel Algoma Inc
Minnesota Steel Industries LLC.
NewZim Steel Pvt. Ltd.
PT Manoor Bulatn Lestari
Essar Bulk Terminal Ltd.
Essar Heavy Engineering

Services Ltd.
Essar Logistics Ltd.
Essar Offshore Subsea Ltd.
Essar Oil Ltd.
Essar Power Ltd.
Essar Steel India Ltd.
Vadinar Oil Terminal Ltd.

SOME OF THE COMPLETED & COMISSIONED PROJECTS:

5 MTPA Steel Plant, Hazira
1.5 MTPA, 5 M Wide Plate Mill, Hazira
0.6 MTPA Pipe Mill, Hazira
2X4.5 MTPA Pellet Plant, Omen
IOPC on Coke Oven Battery at ESAI,
Canada (For the First Time in the World)
2X110MW Power Plant Vadinar
2x600MW Thermal Power Plant, Salaya
2x600MW Thermal Power Plant, Mahan

Erection Schemes by EESD

Upgrading MIDREX-PCS System for

ArcelorMittal, South Africa
2X4.5 MTPA Pellet Plant for Vale, Oman
4 MMTPA VOTL - Train I, Port's & Terminal
ExpansionEOL Train-1
EOL Train I Refinery Expansion10.5MMTPA TO 16MMTPA
Coal Bed Methane (CBM) Field Development

ESSARENGINEERINGSERVICESDIVISION

OUR PARENTAGE
A strategic business unit of Aegis Limited, EESD is currently focused on projects of Iron & Steel, Oil & Gas,
Petrochemical, Power and Port & Terminal
Aegis Limited is a 100% subsidiary of Essar Group, revenue of approx. USD 1 Billion. Its global footprint
spans 50 centers across US & India, 3 partner centers around the world with 60,000 employees and growing.
Aegis has a track record in bringing both process and technology innovation to the industry. Today, several
Fortune 500 clients trust Aegis to manage their customer interaction processes.
The Essar Group is a multinational conglomerate and a leading player in the sectors of Steel, Oil & Gas,
Power, BPO & Telecom Services, Shipping, Ports, and Projects. With operations in more than 25 countries
across five continents, the Group employs 75,000 people, and has revenues of USD 17 billion.

North America & Europe

5.0 MTPA - Algoma Expansion
6.5 MTPA Minnesota Beneficiation
Plant
7.0 MTPA - Minnesota Pellet Plant
Stanlow UK refinery Expansion

Prospective Projects / Under Study

Capex & Debottlenecking/ Expansion

Trinidad- 2.5 MTPASteel Project

Under Construction / Development

Iran Steel Project

Prospective
Projects
/ Under Study
p
j
y

Spain, Germany, Ukraine Steel Service Centers

HSM Vietnam 2.0 MTPA
India ISP- Jharkhand, Orissa, Chhattisgarh,
Karnataka

Asian Projects (other than India)

Aries Indonesia Mining,
Infrastructure, Coal Berth
PT Essar Indonesia 0.4 MTPA
CRC

Indian Projects

External Clients:

5 MTPA Steel Plant

Qatar Steel DRI Up-gradation Projects

2*4.5 MTPA Pellet Plant VALE, Oman

Africa Projects

1.5 MTPA Plate Mill

15 MTPA Iron Ore Distribution Center VALE,

Zimbabwe 2 MTPA Steel Plant

0.6 MTPA Pipe Mill

Malaysia

Zimbabwe - 60 MW Power Plant

12 MTPA Beneficiation Plant

Arcelor Mittal Saldanha Project, South Africa

Mozambique Coal Berth Port

12 MTPA Pellet Plant

IOCL Paradip Refinery, India

Mozambique Iron Ore Berth Port

10000 MW Power Plant Projects

Indo-Myanmar Port, Myanmar

Kenya POL Terminal

34 MTPA Refinery Projects

Jurong Aromatic Complex, Singapore

Kenya - 10MW Power

3850 TPD Fertilizer Projects

KOMO Airport, Papua Guinea

Kenya - Petroleum Plant

Pipeline Projects

Zambia Power Plant

Various Capex & Debottlenecking Projects

Nigeria Power Plant

Contact Details
Essar Engineering Services Division
Essar Technopark, Old Swan Mill Compound,
LBS Marg, Kurla (W), Mumbai 400070, India
Tel : +91 22 6733 5000
Fax : +91 22 6637 6600

Email: info-eesl@essar.com

Uganda Refinery Plant

27th KM, Surat-Hazira Rd,

Essar Group, Surat, Hazira 394 270
Tel : +91 261 668 2400
Fax : +91 261 668 2790

Embassy Heights, C Block, Ground Floor,

Magrath Road, Bangalore 560001
Tel: +9180 6637 6000
Essar House, Y-16 Block-EP, Sector-V,
Salt Lake, Kolkata, 700091
Tel: +91 33 6612 6668
Fax: +91 33 6612 6600