Structural Analysis

NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
STRUCTURAL ANALYSIS FOR BURIED PIPE OF PROPOSED CLEAR WATER Pumping main from Jayal to Kerap CWR
1.0
Initial stretch is buried. Hence, design checks for buried pipes are exercised.
1.1
Preamble
The calculation for the 'Structural Design of transmission Main' covers the following:
Check for Horizontal Deflection
Check for Vacuum Condition
Minimum Wall Thickness
Allowable buckling pressure
Check for Buckling for the application of Dead load and Internal Vacuum pressure
Check for Buckling for the application of Dead load and Live load
1.2
Data
Outer diameter of steel pip
Bc
=
=
=
1547
1.547
60.91
mm
m
in
Plate thickness
t2
=
=
mm
m
Thickness of C.M. Lining

Internal diameter
t1
D
=
=
11
0.011
12.5
1500
D+2t1
1.525
60.039
d' + t2
m
in
1.5360
60.472
0.768
30.236
m
in
m
in
Internal shell diameter
Mean shell diameter
Mean radius
1.3
d'
=
=
=
=
=
=
=
mm
mm
Check for Horizontal Deflection:

Reference:
AWWA Manual M11
CL
W = W1 + W2
H 2.54
m
1983mm
1100.4mm
1100.4mm
1100.4
Bc
mm
2085mm
Horizontal Deflection of Pip
kW r3
E I 0.061E' r 3
x Dl
Where,
Dl
k
W
=
=
=
=
=
=
=
W1
W2
=
=
=
=
w
r
PDCOR Limited
Horizontal deflection of pipe, in.

Deflection lag factor
1.0
Bedding constant
0.1
Load / unit length of pipe, lb/in. of pipe
W1+W2
Load
on load
pipe on
due
to back
.. (Dead load)
Vertical
a pipe
duefil
to a superimposed
concentrated load
.. (Live Load)
Unit weight of fill
18
kN/m3
Radius in inch of pipe (including gun
PHED,Rajasthan
Package-2 TM-02
Annexure-03
EI
Es
Pipe wall stiffness, lb-in.
=
=
Modulus of elasticity of steel

###
lb/in2 for steel
Ec
I
E'
=
=
=
=
Modulus of elasticity of cement mortar

4000000 lb/in2 for cement
Transverse moment of inertia per
unit length of pipe wall, in3/in.2
Modulus of soil reaction, lb/in.
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
External coating (Guniting)
t3
11
0.011
40
Load on pipe due to back fil
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
3.0
m
Bo
=
=
Outer dia of pipe

1.627
m
W1
=
=
=
87.858 kN/m
8955.96 kg/m
501.512 lb/in
1.3.1 Pipeline Cover depth 3 m

Dead Load
Substituting ,
Live Load
Reference:
For 3 m cover
Total load
mm
AWWA Manual M11

From Table 6-3 Live-load effect, Highway HS-20 Loading
W2
=
0
psf
=
0.00
lb/in.
W1+W2
W
=
=
501.51
lb/in.
1.3.2 Pipeline Cover depth 2.5 m

Dead Load
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
t3
11
0.011
40
W1
=
=
=
w x H x Bo
2.5
m
Bo
=
=
Outer dia of pipe

1.627
m
W1
=
=
=
73.215 kN/m
7463.30 kg/m
417.927 lb/in
Substituting ,
Live Load
Reference:
For 2.5 m cover
Total load
AWWA Manual M11

W2
=
0
psf
=
0.00
lb/in.
W
+W
W
=
1
2
=
PDCOR Limited
mm
417.93
lb/in.
PHED,Rajasthan
Package-2 TM-02
Annexure-03
1.3.3 Pipeline Cover depth 1.6 m

Dead Load
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
t3
11
0.011
40
W1
=
=
=
w x H x Bo
1.6
m
Bo
=
=
Outer dia of pipe

1.627
m
W1
=
=
=
46.858 kN/m
4776.51 kg/m
267.473 lb/in
Substituting ,
Live Load
Reference:
For 1.6 m cover
Total load
1.3.4
mm
AWWA Manual M11

W2
=
250
psf
=
111.21 lb/in.
W1+W2
W
=
=
378.69
lb/in.
=
=
=
w x H x Bo
1.2
m
Bo
=
=
Outer dia of pipe

1.627
m
W1
=
=
=
35.143 kN/m
###
kg/m
200.605 lb/in
Pipeline cover depth 1.2 m

Dead Load
W1
H
Substituting ,
Live Load
Reference:
For 1.2 m cover
Total load
AWWA Manual M11

W2
=
400
psf
=
177.94 lb/in.
W1+W2
W
=
=
Total Load Considered

=
(Higher of the 1.3.1, 1.3.2, 1.3.3 & 1.3.4)
Moment of Inertia of
cement Lining,
Pipe wall stiffness (cement)
Moment of Inertia of steel
tube,
Pipe wall stiffness (steel)
PDCOR Limited
378.54
lb/in.
501.51 lb/in.
r
E'
=
=
=
32.028 in.
300
lb/in.2
2068.42 kN/m2
Ic
EI
=
=
Is
t 32
12
EI
=
=
###
###
t 31
12
0.0099
39729
in 3
lb-in.
in 3
lb-in.
PHED,Rajasthan
Package-2 TM-02
Moment of Inertia of
cement Guniting,
Ig
Pipe wall stiffness (cement)
EI
=
=
0.3255 in 3
1301840 lb-in.
Substituting , Horizontal deflection,
=
=
2.05
52.034
Allowable deflection for lined pipes
=
=
Calculated Horizontal deflection
1.4
Annexure-03
t 33
12
in
mm
2 % of pipe diameter
76.800 mm
<
Allowable deflection,
Check for Vacuum Condition:

Reference:
AWWA Manual, M11
Stewart formula for collapsing pressure
t 2
Pc = 50200000
For pumping main max design

vacuum
Factor of safety against Vacuum

condition
1.5
Hence OK.
=
=
18.438 psi
Atmospheric pressure - Vapour Pressure
14.7 - 0.7
14.0
psi
1.32
.OK
Minimum Wall Thickness

Reference:
AWWA Manual, M11
Minimum plate or sheet thickness for handling for pipe sizes greater than 54 inch
ID is given by
D 20
t
=
in
400
=
0.2023 in
=
5.138
mm
Thickness adopted
=
11
mm
Hence Safe
1.6 Check for Buckling

1.6.1 Allowable Buckling Pressure: (for cover 3.0m) :
Reference:
AWWA Manual, M11
Pipe embeded in soil may collapse or buckle from elastic instability resulting from
The summation of external loads should be equal to or less than the allowable buckling pressure
The allowable buckling pressure qa may be determined by the following formula,
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
=
=
=
3.0
m
118.110 in
60.472 in
1.95
<
FS
3.000
RW
Water buoyancy factor
Hence
R W 1 0.33
PDCOR Limited
for
EI
3
d
32*R W *B' *E ' *
h w
1
2
0 hw h
PHED,Rajasthan
Package-2 TM-02
R W 1 0.33
h w
Annexure-03
0 hw h
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
hw
where,
Rw
=
=
=
=
Emperical coefficient of elastic support

B'
Substituting,
B'
EI
EI
d3
qa
Substituting,
0 hw h
Height of water surface above top of the pipe

mm
3000
118.110 in
0.6700
1
1 4e 0.065 H
where,
Annexure-03
h w
R W 1 0.33
=
=
=
=
Height of fill above the pipe

9.84
ft
0.322
###
lb-in. (as before)
6.985
lb/in2
40.065
lb/in2

Reference:
AWWA Manual, M11
qa =
FS
2.5
1
*
FS
Design factor
for h
3
top of pipe h
=
=
=
2.5
98.425
60.472
1.63
<
FS
3.000
RW
Hence
R W 1 0.33
where,
hw
Rw
=
=
=
=

B'
where,
Substituting,
B'
EI
EI
d3
Substituting,
for
EI
3
d
32*R W *B' *E ' *
qa
1
2
m
in
in
h w
0 hw h

mm
2500
98.425 in
0.6700
1
1 4e 0.065 H
=
=
=
=

8.20
ft
0.299
###
lb-in. (as before)
6.985
lb/in2
38.618
lb/in2

Reference:
AWWA Manual, M11
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
Annexure-03
qa =
FS
2.5
1
*
FS
Design factor
for h
3
top of pipe h
for
=
=
=
1.6
62.992
60.472
1.04
<
FS
3.000
RW
Hence
hw
Rw
=
=
=
=

B'
Substituting,
B'
EI
EI
d3
qa
Substituting,
0 hw h

mm
1600
62.992 in
0.6700
1
1 4e 0.065 H
where,
1
2
m
in
in
h w
R W 1 0.33
where,
EI
3
d
32*R W *B' *E ' *
=
=
=
=

5.25
ft
0.260
###
lb-in. (as before)
6.985
lb/in2
36.038
lb/in2

Reference:
AWWA Manual, M11
qa =
FS
2.5
1
*
FS
Design factor
for h
3
top of pipe h
for
=
=
=
1.2
47.244
60.472
0.78
<
FS
3.000
RW
Hence
R W 1 0.33
PDCOR Limited
EI
3
d
32*R W *B' *E ' *
h w
1
2
m
in
in
0 hw h
PHED,Rajasthan
Package-2 TM-02
R W 1 0.33
hw
where,
Rw
=
=
=
=

B'
where,
Substituting,
B'
EI
EI
d3
qa
Substituting,
1.6.
Annexure-03
h w
0 hw h

mm
1200
47.244 in
0.6700
1
1 4e 0.065 H
=
=
=
=

3.94
ft
0.244
###
lb-in. (as before)
6.985
lb/in2
34.906
lb/in2
Allowable Buckling pressure

Allowable Buckling pressure qa are as follows.
Cover
3.0
2.5
1.6
1.2
qa
m
m
m
m
40.065
38.618
36.038
34.906
lb/in2
lb/in2
lb/in2
lb/in2
1.7 Check for the application of Dead load and Internal Vacuum pressure:
1.7.1 For 3 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
Buckling requirements shall satisfy

w
where,
0.036
hw
118.110 in
.. From above
Rw
0.670
.. From above
W1
Dead load
501.512
1547.00 mm
60.906
Internal Vacuum Pressure, psi
Atmospheric pressure - absolute pressure inside pipe
14.0
psi
23.781
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
lb/cu in.
lb/in
in
Hence safe
1.7.2 For 2.5 m cover
W1
+Pv q a
D
0.036
lb/cu in.
hw
98.425
in
Rw
0.670
W1
Dead load
417.927
1547.00 mm
60.906
w h w +R w

where,
Bc
PDCOR Limited
.. From above
.. From above
lb/in
in
PHED,Rajasthan
Package-2 TM-02
Pv
LHS
Actual
buckling
pressure
Annexure-03
14.0
psi
22.151
lb/in2
<
Hence safe
W1
+Pv q a
D
w h w +R w

w
where,
0.036
lb/cu in.
hw
62.992
in
Rw
0.670
W1
Dead load
267.473
1547.00 mm
60.906
14.0
psi
19.216
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
.. From above
.. From above
lb/in
in
Hence safe
W1
+Pv q a
D
w h w +R w

w
where,
0.036
lb/cu in.
hw
47.244
in
Rw
0.670
W1
Dead load
200.605
1547.00 mm
60.906
14.0
psi
17.912
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
.. From above
.. From above
lb/in
in
Hence safe
1.7.5 Result for Buckling under Dead load and Internal Vacuum pressure:
qa (Allowable)
Cover
qa (Actual)
40.065
lb/in2
23.781
lb/in2
2.5
38.618
lb/in2
22.151
lb/in2
1.6
36.038
lb/in2
19.216
lb/in2
1.2
34.906
lb/in2
17.912
lb/in2
Thus actual buckling presure are within safe limit

PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
Annexure-03
1.8 Check for Buckling under application of Dead load and Live load :
1.8.1 For 3 m cover
W2
Where,
Live load.
0.000
0.036
hw
118.110 in
.. From above.
Rw
Height of water sur
.. From above.
0.670
Dead load
501.512
1547.00 mm
60.906
in
9.781
lb/in2
W1
Bc
LHS
buckling
W1 W2
+
qa
D
D
Actual
w h w +R w
pressure
<
lb/in
lb/cu in.
lb/in
(Considering W1 & W2)
Hence safe
W2
Where,
Live load.
0.000
lb/in
0.036
lb/cu in.
98.425
in
Rw
Height of water sur
0.670
W1
Dead load
417.927
1547.00 mm
60.906
in
8.151
lb/in2
LHS
buckling
W1 W2
+
qa
D
D
hw
Bc
Actual
w h w +R w
pressure
<
.. From above.
.. From above.
lb/in
Hence safe
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
Annexure-03

W2
Where,
Live load.
111.212
lb/in
0.036
lb/cu in.
62.992
in
Rw
0.670
W1
Dead load
267.473
1547.00 mm
60.906
in
7.042
lb/in2
LHS
buckling
hw
Bc
Actual
W1 W2
+
qa
D
D
w h w +R w
pressure
<
lb/in
Hence safe
W2
Where,
Live load.
177.940
lb/in
0.036
lb/cu in.
47.244
in
Rw
0.670
Dead load
200.605
1547.00 mm
60.906
in
6.834
lb/in2
Bc
LHS
buckling
hw
W1
Actual
W1 W2
+
qa
D
D
w h w +R w
pressure
<
lb/in
Hence safe
1.8.5 Result for Buckling under Dead load and Internal Vacuum pressure:
qa (Allowable)
Cover
qa (Actual)
40.065
lb/in2
9.781
lb/in2
2.5
38.618
lb/in2
8.151
lb/cu in.
1.6
36.038
lb/in2
7.042
lb/cu in.
1.2
34.906
lb/in2
6.834
lb/cu in.
Thus actual buckling presure are within safe limit
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
Annexure-03
1.9
The conclusions are as follows:
1.
The Horizontal deflection in diameter for various depths of cover are calculated and are within the allowable limit.
2.
Collapsing pressure of the pipe is sufficiently high to overcome the buckling due to the vacuum created.
3.
Minimum plate thickness required for safe handling is calculated as per AWWA Manual M11.
Pipe thickness selected, 11 mm as per IS 3589 : 2001, is acceptable to meet the requirements.
Pipe is safe against collapse or buckle from elastic instability resulting from the application of dead load plus vacc
as well as application of Live load plus dead load.
4.
PDCOR Limited
PHED,Rajasthan

Structural Analysis

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Structural Analysis

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NLWSP PHASE-II Detailed Engineering Report

Thickness of C.M. Lining

Internal shell diameter

Mean shell diameter

Check for Horizontal Deflection:

Horizontal Deflection of Pip

Horizontal deflection of pipe, in.

NLWSP PHASE-II Detailed Engineering Report

Pipe wall stiffness, lb-in.

Modulus of elasticity of steel

Modulus of elasticity of cement mortar

Thickness of C.M. Lining

External coating (Guniting)

Load on pipe due to back fil

Outer dia of pipe

1.3.1 Pipeline Cover depth 3 m

AWWA Manual M11

1.3.2 Pipeline Cover depth 2.5 m

External coating (Guniting)

Load on pipe due to back fil

Outer dia of pipe

AWWA Manual M11

NLWSP PHASE-II Detailed Engineering Report

1.3.3 Pipeline Cover depth 1.6 m

External coating (Guniting)

Load on pipe due to back fil

Outer dia of pipe

AWWA Manual M11

Outer dia of pipe

Pipeline cover depth 1.2 m

AWWA Manual M11

Total Load Considered

NLWSP PHASE-II Detailed Engineering Report

Pipe wall stiffness (cement)

Substituting , Horizontal deflection,

Allowable deflection for lined pipes

Calculated Horizontal deflection

Check for Vacuum Condition:

For pumping main max design

Factor of safety against Vacuum

Minimum Wall Thickness

1.6 Check for Buckling

Water buoyancy factor

32*R W *B' *E ' *

NLWSP PHASE-II Detailed Engineering Report

NLWSP PHASE-II Detailed Engineering Report

Emperical coefficient of elastic support

Height of water surface above top of the pipe

Height of fill above the pipe

1.6.2 Allowable Buckling Pressure: (for cover 2.5m) :

Water buoyancy factor

Emperical coefficient of elastic support

32*R W *B' *E ' *

Height of water surface above top of the pipe

Height of fill above the pipe

1.6.3 Allowable Buckling Pressure: (for cover 1.6m) :

NLWSP PHASE-II Detailed Engineering Report

The allowable buckling pressure qa may be determined by the following formula,

Water buoyancy factor

Emperical coefficient of elastic support

Height of water surface above top of the pipe

32*R W *B' *E ' *

Height of fill above the pipe

32R W B' E '

32R W B' E '

32R W B' E '

32R W B' E '