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Emissions of Oil and Gas Appliances and Requirements in European Standards
Emissions of Oil and Gas Appliances and Requirements in European Standards
Client
Austrian Standards Institute
Consumer Council
C.Hbner
R.Boos
FTU GmbH
0 SUMMARY
7
8
9
1.2 Gas
10
10
11
1.3 Comparison of emission limits for oil- and gas-fired heating systems
12
1.4 Conclusions
17
19
19
2.2 Gas
19
3 LABELLING
20
21
21
22
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0 Summary
In the area of oil and gas appliances a number of technical committees are working
on the draft and revision of European Standards and guidelines. An important focus
of this task is the settling of testing criteria according to the relevant directives of the
European Community. In these documents important aspects concerning
environmental protection have not been taken into consideration sufficiently. This
concerns above all the requirements affecting the quality of combustion, which does
not reflect the state of the art in the field of heating appliances.
On behalf of the Austrian Standards Institute Consumer Council the current
European Standards and drafts Standards concerning oil and gas heating appliances
were checked with regard to the environmental criteria they propose.
Short-term aims
Adaptation of the emission limits to the state of the art
A fundamental goal of the normative work is to codify the current state of the art.
Concerning the requirements for emissions of oil and gas appliances this goal has
not been reached in any respect. Emission limits such as 250 mg NOx/kWh
respectively 125 mg CO/kWh for oil appliances and 260 mg NOx/kWh and
0,1 Vol% CO ( 1070 mg/kWh) for gas appliances are much to high and
correspond to the state of the art of the eighties.
On the other hand, producers have improved combustion technologies
considerably and field studies have shown that current emissions are much lower
than the highest emission limits of the relevant Standards. Furthermore, national
legislation for new appliances demand lower emissions without having lead to a
slump in sales.
Therefore, an adaptation of the emission limits in these Standards should be
implemented as soon as possible, in order to meet the current state of the art.
The requirements concerning the quality of combustion which should be taken into
account are shown in the table below. These proposed values take into
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tab. 1
Standard
Gas
EN 303-3
EN 676
EN 297
EN 483
nominal
heat input
CO
mg/kWh
NOx
mg/kWh
CxHy
ppm
soot
number
<= 120 kW
90
100
<= 120 kW
Automatic forced draught burners for
gaseous fuels
Gas-fired central heating boilers - Type <= 70 kW
B11 and B11BS (atmospheric burners)
90
100
90
100
<= 70 kW
90
100
<=120 kW
90
120
10
<=120 kW
90
120
10
Heating Oil
EN 303-2 Heating boilers with forced draught
burners - Boilers with atomizing oil
burners
EN 267
For gas-fired appliances intended to use only gases of the third family (propane/butane), the limit NOx value is
multiplied by a factor of 1,30.
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tab. 2 Emission limits of current Standards and draft Standards for oil and gas heating
systems
Standard
short title
nominal
date
heat input
NOx
CO
CxHy
soot
mg/kWh
mg/kWh
ppm
number
10
10
Gas
prEN 303-3
<= 1 MW
05-97
1070
EN 676
10-96
170
100
03-97
5 classes:
260
200 / 150
100 / 70
<= 70 kW
04-98
5 classes:
260
200 / 150
100 / 70
02-98
09-92
02-98
250
110
3 classes:
185 / 120 /
120
3 classes:
110 / 80 / 60
4 classes:
250 / 160
120 / 70
4 classes:
125 / 110
60 / 30
EN 297/prA5
prEN 483
Heating Oil
prEN 303-4
EN 304
prEN 303-2
09-97
Klausmann, W., Stock, R. (1998): Erfolgskonzepte fr geringe Emissionen bei der lverbrennung.
Wrmetechnik 3/1998, pp.34
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With the specific burner systems different NOx emission levels can be reached.
Yellow flame burners usually are in a range of 110 - 180 mg NOx/kWh, but low NOx
appliances with flue gas recirculation can reach emission values below 120 mg/kWh.
Blue flame burners show, depending on their design, NOx levels between 70 and
120 mg/kWh. Using burners with a spin stabilisation NOx levels below 70 mg/kWh
can be reached owing to the high rate of recirculation.
1.1.2 Market survey for Germany
In a market survey for Germany, which was published lately in "Wrmetechnik"2 and
which takes into account the 1.BImSchV3, producers were consulted about their
products. Altogether 57 products by 18 producers were considered, all of them with a
thermal nominal output below 70 kW and in compliance with the 1.BImSchV
regarding the NOx emissions. This broad range of products shows, that many
producers already offer appliances with low-emission-burners and that a trend
towards blue flame burners is evident. This technology has improved in recent years
in such an extent, that its stability and the noise level are in the range of yellow flame
burners.
Fig.1 shows the NOx and CO emissions of burners and burner-boiler units as given
by the producers, tested according to EN 267 and in compliance with the 1.BImSchV
(NOx <= 120 mg/kWh).
Emission values which in the market survey are given as lower as, are quoted in
the figure with their respective numerical value.
FTU GmbH
fig. 1
2 50
2 00
mg NOx / kWh
1 50
1 00
50
C las s 4
C las s 2
C las s 3
C las s 1
0
0
25
50
75
1 00
1 25
m g C O / kW h
Hbner,C., Herger,M., Heger,F., Zobl,P., Hackl,A. (1996): Exhaust Emissions of Heating Fuel Fired
Plants during Stationary Operation Phase. Part 1: Plants up to 350 kW with Domestic Heating Fuel.
Erdl, Erdgas, Kohle 112/4, pp. 170 (in German).
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Considering those appliances which were in proper conditions with regard to their
maintenance and tuning, most of them had CO emissions below 20 mg/kWh. Only
these figures can reasonably be compared with the results of type testings with
appliances, which are usually tested under optimal conditions.
As the results of this field study in Austria have shown, NOx emissions about 200
mg/kWh and below can be achieved simultaneously with low CO emissions by
appliances which reflect the state of the art of the late eighties and early nineties.
These levels were reached at a moment when the stricter emissions limits of the
Austrian Kleinfeuerungsanlagenverordnung (120 mg NOx/kWh for appliances with oil
fan burner) did not yet had come into effect 5.
Surprisingly, the draft Standards prEN267 and prEN303-2 from 1998 still have an
emission limit of 250 mg NOx /kWh.
1.2 Gas
1.2.1 State of the art of the combustion technology
1.2.1.1 Atmospheric burners
A atmospheric burner consists in principle of a nozzle, where the flowing gasstream
exerts a suction by which the combustion air is totally or partially drawn in (full or
partial premixing). The mixture of fuel and combustion air is therefore formed without
any additional mechanical devices.
Partial premixing atmospheric burners, which have dominated the market in the last
decades, will in future only be employed for some kinds of special gas boilers. In the
area of domestic fireplaces this type of burner with nominal outputs between 10 and
30 kW emitts approximately 150-200 mg/kWh NOx and 50-100 mg/kWh CO6.
In the field of small scale combustion facilities the full premixing burners have
meanwhile become widespread owing to their lower emissions. In this type of
appliances the mixing of gas and air is carried out with an excess of oxygen before
the ignition takes place. Therefore, there is no need of a secondary air supply as it is
the case in partially premixing devices7.
Gia My,T., Bosch,J., Lenze,B. (1996): Einflu von Vormischung, Strmung und Wrmebelastung auf
die Stickoxidbildung in Haushaltsbrennern. GWF Gas, Erdgas 137, Nr.2, pp.89.
Jantzer,M., Bienzle,M., Frieling,Th. (1997): Zum Stand der Brennertechnik bei GasUmlaufwasserheizern. GWF Gas, Erdgas 138, Nr.11, pp.627
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The level of emission in this type of appliances is dependent on the air number and
the heat input. If the air number is sufficiently high and the premixing is good as well,
a stable combustion and low CO emissions can be achieved.
Moreover, a series of measures can be implemented in order to reduce the NOx
emissions, such as cooling of the flame by special devices, reduction of the heat
input by enlargement or stretching of the combustion zone or by the use of
catalytically active surfaces.
The emission levels which can be reached during continuous combustion are in a
range below 60 mg CO/kWh and, depending on the heat input, between 60 and
80 mg NOx/kWh.
1.2.1.2 Gas-fired forced draught burners
In contrast to the atmospheric burners for gas-fired forced draught burners the
combustion air is supplied by a fan. Depending on the design of the burner NOx
emission levels reach about 80 mg/kWh.
1.2.1.3 Fan assisted surface burners
This type of burner also has a fan to ensure a thorough mixing of the fuel and the air.
The gas/air mixture passes a perforated sheet and the combustion is carried out on
a metallic or ceramic surface.
These burners are very common in appliances characterized by a low heat input.
Owing to the intense radiation and the low thermal stress at the surface the
temperature of the flame is lower as in other types of burners. NOx emissions below
40 mg/kWh are therefore feasible8. Burners with catalitically active surfaces have
even lower NOx emissions.
1.2.2 Emissions of on-site heating systems
Between 1990 and 1995 an extensive field study with emission testings on gas-fired
heating systems was carried out in Austria9. 500 domestic appliances with a nominal
heat input below 350 kW were tested. The selection of the sample was
representative for gas heating systems on-site in Austria.
Brtzenberger,H., Kreft,N. (1997): GF 24 Emissionen von Gasgerten in sterreich Emissionsfaktoren und Einsparpotentiale. VGW Forschung Gas, sterreichische Vereinigung fr
das Gas- und Wasserfach.
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A trend towards lower NOx emissions is evident, if older and newer appliances are
compared (table 3).
tab. 3 NOx and CO emissions of on-site heating systems depending on year of manufacture.
Mean values for all types of appliances with an actual heat input of not more than 10% of the
nominal heat input. (Source: Brtzenberger & Kreft, 1997)
Year of manufacture
NOx emissions
(mg/kWh)
CO emissions
(mg/kWh)
1980 - 84
220
148
1985 - 89
176
61
1990 - 96
115
68
In this report no separate emission data were provided for different types of burners
or appliances for different years of manufacture. Therefore, a separate evaluation of
forced-draught burners and atmospheric burners with regard to the year of
manufacture is not possible.
Nevertheless, it can be shown on the basis of these data which emissions are to be
expected from gas-fired heating systems on-site. Moreover, a trend becomes
apparent due to the increased use of Low-NOx-burners and improved combustion
technologies in the last 15 years. This trend has not been taken into account in the
European body of Standards.
1.3 Comparison of emission limits for oil- and gas-fired heating systems
In many European countries national legislation exists concerning the emissions of
small scale combustion facilities, e.g. 1.BImSchV in Germany,
Kleinfeuerungsanlagenverordnung in Austria (by the 15a Vereinbarung),
Luftreinhalteverordnung in Switzerland and VLARM II in Belgium.
Moreover plans for measures exist in Netherlands and Denmark, which are based on
the Swiss Luftreinhalteverordnung.
In the following figures and tables the national emission limits and those of
Standards and draft Standards are compared.
The scopes of the regulations in the different countries and of the Standards are not
identical. This applies for example to the range of heat input. In addition, some
national legislations apply the emission limits to the heating system as a whole and
not to the burner or the boiler separately as in the Standards. Some specific
restrictions and remarks are not detailed in the table in order to make the comparison
easier.
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Heating boilers
with atomizing
oil burners
Heating boilers
with atomizing
oil burners - Units
European Standard
Standard
NOx
CO
CxHy 1)
RZ
remarks
prEN 267
250/160/120/70
125/110/60/30
-
prEN 303-2
250
110
19
1
<= 1000 kW
prEN 303-2
185/120/120
110/80/60
19
1
<= 70 kW (?)
1.BImSchV
Germany (1.1.1998)
NOx
CO
CxHy
RZ
remarks
120
<= 120 kW
120
<= 120 kW
120
<= 120 kW
KFA-Verordnung (15a)
Austria (1995, 1998)
NOx 2)
CO 2)
CxHy 2)
RZ
remarks
126
72
21,6
1
4-400 kW
126
72
21,6
1
4-400 kW
126
72
21,6
1
4-400 kW
Luftreinhalteverordnung
Switzerland (1-1-92)
NOx 3)
CO 3)
CxHy 3)
RZ
remarks
124
62
31
0,5
<= 350 kW
124
83
1
<= 350 kW
124
62
1
<= 350 kW
Blauer Engel
Germany (1998)
NOx
CO
remarks
120
60
<= 120 kW
110
60
<= 70 kW
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mg/kWh
180
150
120
90
60
30
0
prEN267
prEN303-2
1.BImSchV
15a
CH-LRV
state of art
120
90
mg/kWh
60
30
no limit
fig. 2
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0
prEN267
prEN303-2
1.BImSchV
15a
C H-LRV
state of art
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Gas appliances
(emission limits in mg/kWh)
European Standards
NOx
CO
remarks
EN 676
170
100
prEN 303-3
1070 1)
EN 297/prA5
prEN 483
260/200/150/100/70
Condensing
boilers
EN 677
<= 70 kW
<= 70 kW
<= 70 kW
NOx
CO
remarks
80
80
80
80
80
<= 120 kW
<= 120 kW
<= 120 kW
<= 120 kW
<= 120 kW
KFA-Verordnung (15a)
Austria (1995, 1998)
NOx 2)
CO 2)
remarks
108
72
<= 350 kW
108
72
<= 350 kW
108 3)
72
<= 350 kW
108 3)
72
<= 350 kW
108
72
<= 350 kW
Luftreinhalteverordnung
Switzerland (1992)
NOx 4)
CO 4)
remarks
80
60
<= 350 kW
80
100
<= 350 kW
80 5)
100
<= 350 kW
80 5)
100
<= 350 kW
80
100
<= 350 kW
Blauer Engel
Germany (1998)
NOx
CO
remarks
70
60
<= 120 kW
70
60
Units <= 70 kW
70
60
<= 70 kW
70 (60 6))
60
<= 70 kW
60
50
Units <= 70 kW
1.BImSchV
Germany (1998)
1)
2)
3)
4)
5)
6)
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mg/kWh
180
150
120
90
60
30
0
EN676
EN297/EN483
1.BImSchV
15a
CH-LRV
state of art
mg/kWh
fig. 3
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100
0
EN676
prEN303-3
1.BImSchV
15a
CH-LRV
state of art
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1.4 Conclusions
Combustion technologies for oil- and gas-fired appliances are available, which
have much lower emission levels than the emissions limits of the current
Standards or draft Standards for burners and boilers.
As a result of the technological development, which was strongly reinforced by
national regulations and measures for environmental protection, a range of
producers offer oil and gas appliances with low emissions. This state of the art has
not been taken into account by the Standards at issue.
Even on-site heating facilities, which reflect the state of the art of the eighties and
early nineties, have shown emissions below the threshold limits proposed by the
Standards for oil- and gas-fired appliances.
Many national regulations stipulate much lower emission limits, which can be
reached by available technologies.
A revision of the Standards concerned is therefore indispensable, in order to
adapt the proposed emission limit values to the state of the art and to the national
legislation.
The emission limits should be as follows:
tab. 6
Standard
Gas
EN 303-3
EN 676
EN 297
EN 483
nominal
heat input
CO
mg/kWh
NOx
mg/kWh
CxHy
ppm
soot
number
<= 120 kW
90
100
<= 120 kW
Automatic forced draught burners for
gaseous fuels
Gas-fired central heating boilers - Type <= 70 kW
B11 and B11BS (atmospheric burners)
90
100
90
100
<= 70 kW
90
100
<=120 kW
90
120
10
<=120 kW
90
120
10
Heating Oil
EN 303-2 Heating boilers with forced draught
burners - Boilers with atomizing oil
burners
EN 267
For gas-fired appliances intended to use only gases of the third family (propane/butane), the limit NOx value is
multiplied by a factor of 1,30.
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2.2 Gas
The current drafts of prEN 303-3 (assembly gas-fired forced draught burner and
boiler) and EN 676 (automatic forced draught burners for gaseous fuels) differ with
respect to the CO emissions by one order of magnitude. According to EN 676 a
emission limit for gas-fired forced draught burner of 100 mg CO/kWh has to be
reached. The testing after the assembly of boiler and burner according to prEN 303-3
requires CO emissions below 0,1 Vol% ( 1070 mg/kWh). This discrepancy has no
technical foundation, since a CO threshold of 0,1% might be sufficient for personal
safety, but does not meet the requirements of a modern combustion system.
Furthermore it is not logical at all, that a burner tested at a test combustion chamber
can have higher CO emissions after having been assembled with a boiler, to which it
must be adjusted anyway. Requirements concerning the NOx emissions were
omitted completely, in the foreword of prEN 303-3 only a reference to EN 676 is
given.
An adaptation of prEN 303-3 to the requirements of EN 676 is absolutely necessary
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3 Labelling
As required by the current draft standards for oil-fired heating systems (prEN 303-2,
prEN 267) and gas-fired boilers for atmospheric burners (EN 297/prA5, prEN 483),
producers have to assign their products to a NOx- ,and in the case of oil-fired
appliances, to a CO-emission class as well. The introduction of emission classes
shows at the first time, that more stress was put on the environmental issues than
previously. On the other hand, it implies that by using different technologies different
levels of emission can be reached. This procedure is basically a reasonable
approach, if the limits of the emission classes reflect the state of the art (see
above/see Pos.1). Moreover, an appropriate labelling is a prerequisite for a
consumer to decide if an appliance has low emissions or not.
The classification and the labelling into the classes 1-4 respectively. 1-5 which is
discussed at present, can not be accepted. The connection between a certain class
and the level of emission is not clear for a consumer in the current version. Most
likely, central European consumers would regard a class 1 appliance as a low
emission product, whereas a French consumer might expect an appliance with high
emissions, according to their respective school rating systems.
A minimum requirement for a future labelling of heating systems is the expression of
the emission values, which were determined at the type testing. Furthermore, the
labelling should enable the consumer to compare and to asses the emission levels of
heating appliances (preferably by a figure as proposed below).
fig. 4
20
30
70
60
NOx
CO
120
90
NOx:
NOx: 84
84 mg/kWh
mg/kWh
CO:
CO: 50
50 mg/kWh
mg/kWh
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fig. 5
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20
0
30
60
60
NOx
CO
100
90
NOx:
NOx: 36
36 mg/kWh
mg/kWh
CO:
CO: 50
50 mg/kWh
mg/kWh
FTU GmbH
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