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Lifting Steam Drum 72 Ton by Winch PDF
Lifting Steam Drum 72 Ton by Winch PDF
Lifting Steam Drum 72 Ton by Winch PDF
Prepared by
Review by
Approved by
HaGun
Rigging Engineer
SMR
SITE MANAGER
Rev. No.
Effective Date:
04-Apr-2012
Distribution
Master : Rigging
Origin
BRIEF OF REVISION
: Client
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
2 of 32
REVISI:
Q
TABLE OF CONTENT
TABLE OF CONTENT .......................................................................................................... 2
1.
GENERAL .................................................................................................................. 3
2.
PURPOSE .................................................................................................................. 3
3.
4.
RESPONSIBILITY ...................................................................................................... 4
5.
6.
PREPARATION WORK.............................................................................................. 5
7.
8.
9.
10.
11.
12.
13.
WINCH ARRANGEMENT......................................................................................... 17
14.
15.
Document No :
HaGun Institute
Hg-Rig-002
APPROVED BY:
SITE MANAGER
Date :
04/Apr/2012
Pages:
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REVISI:
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1. GENERAL
This procedure provides information for the erection of Steam Drum Boiler
2X110MW Project.
2. PURPOSE
This Procedure is to make sure that all people involve in the erection, assembly
and welding of Steam Drum activity understand and familiar to do the work with
quality control system for getting quality result as per client specification and
requirement, drawing, standard and code.
3. GENERAL NOTE
3.1. Inspection
As per the works required inspection, carry out inspection under attendance
of Superintendent / Engineer and as surreally record is result.
3.2. Safety
3.2.1. A safety officer presents all times Safety Briefing.
3.2.2. Job Safety Analysis (JSA) must be carried out for all crane lifts and all
other tasks that have potential risk to personnel of equipment.
3.2.3. Install scaffolding where necessary to install bolt in each beam and
member connection.
3.2.4. Pre lift study before any lifting activity.
3.2.5. Lift briefing and Safety briefing before any lift; assign responsibility to
all personnel involved. (Signalman, Rigger to crane driver, etc.)
3.2.6. Ensure all equipment required for installation is on hand and in
position before lift i.e. Chain blocks, Lever blocks, Podgy, Drifts,
Hammer, and Spanners. Etc.
3.2.7. Tag lines must be used to control lift.
3.2.8. Ground conditions must be ready before activities.
3.2.9. Set up safety rope around lifting area of Steam Drum area and put
notice board entered KEEP OFF EXCEPT PERSONEL
CONCERNED.
3.2.10. Lifting equipment should be in certification and tagged.
3.2.11. Crane and other machinery shall be inspected and certified.
3.3. Lifting
All conditions adapted to the lifting procedure. Prior to commencement of
lifting works, assuredly carry out check of lifting equipment.
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
4 of 32
REVISI:
Q
HaGun Institute
Document No :
Hg-Rig-002
APPROVED BY:
SITE MANAGER
Date :
04/Apr/2012
Pages:
5 of 32
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The Packing List should indicate the quantity of the material and equipment
supplied and its specification as described in the erection drawing. This will
also indicate the size and the total weight of the component and the method
of storage. Also the packing number and material coding is very essential.
5.4. Storage Area and Warehouse
Upon a thorough check on the drawing and the packing list, the quantity of
materials and equipment is already known, including the method of storing,
the size of the storage area and the warehouse can be identifies.
5.5. Resources
Identification of resources is integral part of planning and scheduling is the
most essential part of the basic requirement in undertaking Structure Boiler
2x110 MW Project in particular and in all jobs in general. Resources means,
the materials, labour and equipment needed to perform Structure Boiler
2x110 MW Project.
6. PREPARATION WORK
6.1. Checking of Steam Drum Erection Drawings
This has to be done by the Chief Construction, Field Engineer,
Superintendent and Supervisor to determine the correct resources needed to
perform the job.
6.2. Checking of Client Supplied Material and Equipment
Checking and inspection of the materials and equipment including the spare
parts is to be done by the material control. He will make sure that all
materials, equipment and spare parts received from Main Contractor,
conform to the quantity and the specifications started in the packing list or
shipping.
6.3. Checking of Erection Materials, Equipment, Tools and Machinery
In the early stage of planning, these resources had been already identified.
The schedule of mobilization ason planed schedule made by the Chief
Construction and Engineer.
Checking of Labour
Labour requirement for every stage of erection job is prepared by the Chief
Engineer and his erection team, which is in accordance to their planning.
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
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REVISI:
Q
7. ORGANIZATION CHART
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
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8.1. REMARK:
The length of steam drum is 16436 mm and the span between grid G2 and
G4 at ELev. 46500 mm is 18000 mm. Therefore, the drum no needs to be
tilted. The electrict winch will be mounted on support. The movement and
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
8 of 32
REVISI:
Q
restraint will be by chain blocks. The electrict winch will be operated from an
electric current. The actual loads on electrict winch as the drum are 7 ton, in
actual load at pulley are 35 ton.
8.2. PREPARATION WORKS:
Preparatory works such as strand guides and temporary scaffold access plat
form at top deck steel for jack operators and erectors and other levels
access for watchman at various elevations must be prepared in advance.
9. LIFTING PROCEDURE OF 72 ton BOILER DRUM
1. Drum shall be delivered with center offset towards grid K1.
2. Restrain the end of drum at grid K1 with chain blocks to prevent drum from
hitting the column at grid K1 during its initial lift off.
3. Lift the drum by approximately 100mm and hold it for 15 minutes while all
direct load bearing temporary and permanent girders and beams, winch
system are checked for any undue deflections or connections (steel/hose)
non conformities.
4. Once the system has been cleared for safe lifting, the wood/steel/concrete
blocks that are supporting the drum at ground floor are removed.
5. Lift Winch 1 and Winch 2 by slowly.
6. At this position, the drum shall clear the steel on both sides. A continuous
monitoring on the condition of the lifting system shall be done. The
watchmen shall continuous follow the drum while on its way up to check for
any obstruction along the way of the drum. If there is any obstruction the
watchmen will inform the lifting controller to hold the lifting until the
obstruction is cleared, then resume lifting.
7. Lift both ends together until the highest end is clear - above the Elev. 46500
mm.
8. Lift the drum until U-Bolt connection can be made.
9. After U-Bolt installation is complete, transfer the load from the lifting cables
to the bolts.
10. The lifting device shall be dismantled together with the temporary support to
clear the way for erection work to progress.
10. LIFTING TOOLS
1.
2.
3.
4.
5.
6.
7.
8.
9.
: 2 unit.
: 4 unit
: 6 unit
: 1 unit
: 2 unit
: 2 unit
: 2 unit
: 2 unit
: 6 pcs
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
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REVISI:
Q
Winch
Base-mounted winches, or tuggers, are a compact, versatile tool for many hoisting
and pulling operations. They are particularly useful in areas not accessible to mobile
cranes or where there is not enough headroom for a crane to operate. Figure 1
shows a tugger and snatch block arrangement for hoisting. Make sure that the rope
leaves the drum at a downward angle and that the loose end is securely anchored.
11.2.
Load Distribution
Figure 1
11.3.
80 ton
= 40 ton
2 Point
Anchorage Points
Hoists, winches, tirfors, and other rigging devices require secure anchorage points.
Anchors may be overhead, in the floor, or at lateral points in walls or other
structures. The arrangement may involve columns, beams, beam clamps, welded
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
10 of 32
REVISI:
Q
lugs, slings, or block and tackle. Whatever the method, riggers must be certain of the
loads involved and the anchorage required.
Load
Parts of Line at Load
40 ton
Lead Line Load =
= 6,667 ton ~ 7 ton
6 line
Lead Line Load =
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
11 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
12 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
13 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
14 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Figure 5
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
15 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Figure 6
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
16 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
13. WINCH ARRANGEMENT
Figure 7
.
Figure 8
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Document No :
Hg-Rig-002
Date :
04/Apr/2012
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REVISI:
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HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
Figure 9
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
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REVISI:
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HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
14. U BOLT HANGER INSTALLING
Figure 10
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Hg-Rig-002
Date :
04/Apr/2012
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REVISI:
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HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
Figure 11
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
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REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
Figure 12
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
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REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Figure 13
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
22 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Figure 14
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
23 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
24 of 32
REVISI:
Q
Figure 15
After U bolt in true position, steam drum is degrading by slowly to true position on U
bolt.
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
Figure 16
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
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REVISI:
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HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Figure 17
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
26 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Figure 18
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
27 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
Figure 19
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
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REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
Figure 20
Dimension of hanger.
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
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REVISI:
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HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
30 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
APPROVED BY:
SITE MANAGER
Displacement
Safety Factor
Document No :
Hg-Rig-002
Date :
04/Apr/2012
Pages:
31 of 32
REVISI:
Q
HaGun Institute
Rigging Plan for Lifting
Steam Drum 72 Ton
PREPARED BY:
Rigging Department
16. ACTUALY
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Hg-Rig-002
Date :
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