PT.

Escorindo Jasa Prima

METHOD OF WORKS FOR LIFTING
Stator Generator
By Stand Jack and Skid Roller
PLTU KALTIM TELUK BALIKPAPAN 2X110MW
Teluk Balikpapan Kalimantan Timur

Prepared by

Review by

Approved by

Rigging Engineer

SITE MANAGER

Rev. No.

Effective Date:
03 July 2014

Distribution

Master

: Rigging

Origin

: Client

Copies

: CONST. DEPT

BRIEF OF REVISION

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
2 of 23

REVISI:
-

TABLE OF CONTENT
TABLE OF CONTENT .......................................................................................................... 2
1.

GENERAL...................................................................................................................... 3

2.

PURPOSE ..................................................................................................................... 3

3.

GENERAL NOTE ........................................................................................................... 3

4.

RESPONSIBILITY ......................................................................................................... 4

5.

BASIC REQUIREMENT ................................................................................................. 4

6.

PREPARATION WORK ................................................................................................. 5

7.

ORGANIZATION CHART .............................................................................................. 6

8.

STATOR GENERATOR ERECTION SEQUENCE ......................................................... 6

9.

METHOD OF ERECTION OF STATOR GENERATOR.................................................. 8

10.

FLOW CHART STATOR GENERATOR ON BASED .................................................. 9

11.

PREPARATION WORKS: ........................................................................................ 10

12.

LIFTING TOOLS ...................................................................................................... 10

13.

RIGGING VIEW ........................................................................................................ 10

14.

RIGGING EQUIPMENT ............................................................................................ 20

PT. Escorindo Jasa Prima

Document No:
Esco-RIG-HG-001

Method of Works for Lifting

Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Date:
03 July 2014

Pages:
3 of 23

REVISI:
-

1. GENERAL
This procedure provides information for the erection of Stator Generator PLTU
KALTIM TELUK BALIKPAPAN 2X110MW Teluk Balikpapan Kalimantan Timur
Project.
2. PURPOSE
This Procedure is to make sure that all people involve in the erection, assembly
and welding of Stator Generator activity understand and familiar to do the work
with quality control system for getting quality result as per client specification
and requirement, drawing, standard and code.
3. GENERAL NOTE
3.1. Inspection
As per the works required inspection, carry out inspection under attendance
of Superintendent / Engineer and as surreally record is result.
3.2. Safety
3.2.1. A safety officer presents all times Safety Briefing.
3.2.2. Job Safety Analysis (JSA) must be carried out for all crane lifts and all
other tasks that have potential risk to personnel of equipment.
3.2.3. Install scaffolding where necessary to install bolt in each beam and
member connection.
3.2.4. Pre lift study before any lifting activity.
3.2.5. Lift briefing and Safety briefing before any lift; assign responsibility to
all personnel involved. (Signalman, Rigger to crane driver, etc.)
3.2.6. Ensure all equipment required for installation is on hand and in
position before lift i.e. Chain blocks, Lever blocks, Podgy, Drifts,
Hammer, and Spanners. Etc.
3.2.7. Tag lines must be used to control lift.
3.2.8. Ground conditions must be ready before activities.
3.2.9. Set up safety rope around lifting area of Stator Generator area and
put notice board entered KEEP OFF EXCEPT PERSONEL
CONCERNED.
3.2.10. Lifting equipment should be in certification and tagged.
3.2.11. Crane and other machinery shall be inspected and certified.
3.3. Lifting
All conditions adapted to the Method of Works Install. Prior to
commencement of lifting works, assuredly carry out check of lifting
equipment.

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
4 of 23

REVISI:
-

3.4. Assembly and erection

Erection Stator Generator of accordance with the manuals and drawings.
4. RESPONSIBILITY
4.1. Chief Construction
Responsible for the overall planning, coordination and control of erection
work.
4.2. Field Engineer
Responsible for field erection work implementation and maintaining
acceptable quality standard.
4.3. Field Superintendent and Supervisor
Responsible for the actual performance of the erection crew and examine
the actual progress of work to ensure that it fit the drawing, specifications
and standards.
4.4. Quality Control Engineer
Responsible for monitor and inspect the erection activities to ensure it is
being done in compliance with procedure, ITP (Inspection and Test Plant),
drawing, Project specification and other reference standard document and
procedures.
4.5. Supporter Activities
These activities will support by Material Control, Quality Control, Welding
Section, and others section related with these activities.
5. BASIC REQUIREMENT
5.1. Schedule and Planning
Master schedule is usually provided by PT Adhi Karya. The detailed
schedule is prepared by Escorindo Jasa Prima according to his planning
which is based on PT Adhi Karyas master schedule. The milestone and the
critical path can be identified which require proper planning. The sequence
of erection activities and the resources required is included in the planning.
5.2. Erection Drawing and Erection Manual
Erection drawing and manual usually provided by Vendor. The Field
Engineer and Superintendent shall check all drawings intended for Stator
Generator Erection. All the information required is completed and all
drawings shall be of latest revision.
5.3. Packing List
Packing List shall be provided by Vendor. This included all the listing of
materials, equipment and parts that are supplied.

PT. Escorindo Jasa Prima

Document No:
Esco-RIG-HG-001

Method of Works for Lifting

Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Date:
03 July 2014

Pages:
5 of 23

REVISI:
-

The Packing List should indicate the quantity of the material and equipment
supplied and its specification as described in the erection drawing. This will
also indicate the size and the total weight of the component and the method
of storage. Also the packing number and material coding is very essential.
5.4. Storage Area and Warehouse
Upon a thorough check on the drawing and the packing list, the quantity of
materials and equipment is already known, including the method of storing,
the size of the storage area and the warehouse can be identifies.
5.5. Resources
Identification of resources is integral part of planning and scheduling is the
most essential part of the basic requirement in undertaking Structure Turbine
House in particular and in all jobs in general. Resources means, the
materials, labor and equipment needed to perform Structure Turbine House
Project.
6. PREPARATION WORK
6.1. Checking of Stator Generator Erection Drawings
This has to be done by the Chief Construction, Field Engineer,
Superintendent and Supervisor to determine the correct resources needed to
perform the job.
6.2. Checking of Client Supplied Material and Equipment
Checking and inspection of the materials and equipment including the spare
parts is to be done by the material control. He will make sure that all
materials, equipment and spare parts received from PT Adhi Karya, conform
to the quantity and the specifications started in the packing list or shipping.
6.3. Checking of Erection Materials, Equipment, Tools and Machinery
In the early stage of planning, these resources had been already identified.
The schedule of mobilization as on planned schedule made by the Chief
Construction and Engineer.
Checking of Labor
Labor requirement for every stage of erection job is prepared by the Chief
Engineer and his erection team, which is in accordance to their planning.

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
6 of 23

REVISI:
-

7. ORGANIZATION CHART

ORGANIZATION CHART
Stator Generator
By Stand Jack and Skidding Roller
PLTU KALTIM TELUK BALIKPAPAN 2X110MW
Teluk Balikpapan Kalimantan Timur

8. STATOR GENERATOR ERECTION SEQUENCE

It is assumed in this procedure that before starting the erection of the Stator
Generator, the supporting structure were already erected and checked by others
and clearance to proceed with the Stator Generator System erection had been
obtained.
The following sequences are for reference only. During actual field assembly,
refer to Method of Works Install and erection drawing (Rigging plan).
1.
2.
3.
4.
5.
6.
7.
8.
9.

Install HaGun Gantry Crane, according to engineering drawing.

Install strand jack on position, according to engineering drawing.
Connects strand jack to stator generator by using recommended connector.
Lift by slowly stator generator until elevation 11000 mm top of level.
Moving horizontal HaGun Gantry Crane from start position to near of
foundation.
Replacing long foot to be short foot.
Move objet to foundation.
Degrading object until true position on the foundation.
Disconnect strand jack from stator generator.

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department
10. Finishing works.

APPROVED BY:
SITE MANAGER

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
7 of 23

REVISI:
-

PT. Escorindo Jasa Prima

Document No:
Esco-RIG-HG-001

Method of Works for Lifting

Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Date:
03 July 2014

Pages:
8 of 23

9. METHOD OF ERECTION OF STATOR GENERATOR

SRART

Control Position of Stator Generator

to be Lifted by Rigging Supervisor

PREPARING ACTIVITY IN SITE

Cleaning Stator Generator

Inspection Quality
by QC & Safety

YES

ERECTION ACTIVITY

Connected all Sling for Lifting

Lifting Stator Generator

by HaGun Gantry Crane
* From ELev. 0.000
* To ELev. Target

Connected Stator Generator to Foundation

METHOD OF
STATEMENT

FINISH

NO

REVISI:
-

PT. Escorindo Jasa Prima

Document No:
Esco-RIG-HG-001

Method of Works for Lifting

Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

Date:
03 July 2014

APPROVED BY:
SITE MANAGER

Pages:
9 of 23

10. FLOW CHART STATOR GENERATOR ON BASED

SRART

Move Generator from Temporary

Laydown to Lifting area by Skidding

Control Position of Stator Generator

to be Lifted by Rigging Supervisor

Stator Generator is Opening Cover

and Visual Check

Quality Inspection
by QC

Vendor Aproval

Connecting Sling to Stator Generator

Gantry Load Test, by using

Generator Lifting to elevation 250 mm up to ground floor

Inspection Quality
by QC & Safety

Lifting Stator Generator

by HaGun Gantry Crane
* From ELev. 0.000
* To ELev. Target

Sliding Stator Generator

by HaGun Gantry Crane
to the proper position

Stator Generator Base on

Permanent Foundation

FINISH

Repair

REVISI:
-

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
10 of 23

REVISI:
-

11. PREPARATION WORKS:

Preparatory works such as strand guides and temporary scaffold access plat
form at top deck steel for jack operators and erectors and other levels access for
watchman at various elevations must be prepared in advance.

12. LIFTING TOOLS

1. Strand Jack capacities 200 ton
2. Skidding capacities 125 ton
3. Gantry capacities 200 ton

: 4 unit
: 4 unit
: 1 unit

13. RIGGING VIEW

Figure 1

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 2

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
11 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 3

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
12 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 4

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
13 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 5

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
14 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 6

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
15 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 7

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
16 of 23

REVISI:
-

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 8

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
17 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 9

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
18 of 23

REVISI:
-

PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 10

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
19 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

14. RIGGING EQUIPMENT

1. Strand Jack

Figure 11

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
20 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 12

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
21 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

Figure 13

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
22 of 23

REVISI:
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PT. Escorindo Jasa Prima

Method of Works for Lifting
Stator Generator By Strand Jack
PREPARED BY:
Rigging Department

APPROVED BY:
SITE MANAGER

2. Skidding

Figure 14

Document No:
Esco-RIG-HG-001

Date:
03 July 2014

Pages:
23 of 23

REVISI:
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