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Integrated Dual-Output Converter
Integrated Dual-Output Converter
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TIE.2014.2327599, IEEE Transactions on Industrial Electronics
Abstract This paper presents a family of single-input-multioutput (SIMO) dc-dc converter topologies which can provide one
step-up and multiple step-down outputs. These topologies are
synthesized by replacing the control switch of a boost converter
topology with series-connected switches and using the additional
switch nodes to generate step-down dc outputs. Compared to
separate converters, these topologies utilize lower number of
switches and are more reliable due to their inherent shootthrough protection. Analysis shows that the topologies exhibit
similar dynamic behavior as individual buck and boost
converters. Hence, the control system methodology is same as
that of separate converters, with each output being precisely
regulated. The behavior of these converters has been illustrated
in this paper using the integrated dual-output converter (IDOC),
which has a step-up and a step-down output. The steady-state
characteristics and dynamic behavior of the converter have been
studied. An analog closed loop control system for the converter
has been described for regulation of both the outputs. The
operating principles have been experimentally validated using a
120 W prototype. Results show that the proposed converter has
very good cross-regulation to step load change as well as dynamic
reference change in either output. The measured efficiencies of
the IDOC prototype are around 90%.
Index Terms DC-DC power converters, Integrated DualOutput Converter (IDOC), Single-Input-Multi-Output (SIMO).
I. INTRODUCTION
Manuscript received October 18, 2013; revised January 15, 2014, and
March 8, 2014; accepted March 22, 2014.
Copyright 2014 IEEE. Personal use of this material is permitted.
However, permission to use this material for any other purposes must be
obtained from the IEEE by sending a request to pubs-permissions@ieee.org.
This work was supported by the Department of Science and Technology,
Government of India, under Grant SR/S3/EECE/0187/2012. This paper was
presented in part at the International Symposium on Industrial Electronics
2013, Taiwan.
The authors are with the Department of Electrical Engineering, Indian
Institute of Technology Kanpur, Uttar Pradesh 208016, India (email:
olive@iitk.ac.in; anilapj@iitk.ac.in; santanum@iitk.ac.in; ajoshi@iitk.ac.in).
(a)
(b)
Fig. 1. Schematic of power converter architectures with three dc outputs.
(a) Separate dc-dc converters realizing the three outputs, and (b)
Integrated single-stage architecture interfacing the three outputs.
0278-0046 (c) 2013 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See
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10.1109/TIE.2014.2327599, IEEE Transactions on Industrial Electronics
(a)
(c)
(b)
(d)
(e)
Fig. 2. Principle of circuit modification for the synthesis of single-input-multi-output (SIMO) dc-dc converters. (a) Conventional boost converter, (b)
switch node waveforms corresponding to the gate control signal GSa, (c) boost converter switch Sa is replaced by the series connected switches S1 and
S2, (d) integrated dual-output converter (IDOC) obtained by using the proposed circuit modification shown in Fig. 2 (c), and (e) the circuit modification
principle has been extended to obtain integrated multi-output dc-dc converters (IMOC).
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(a)
(b)
(c)
Fig. 3. Equivalent circuit of IDOC at different operating intervals. When a switch is on, it is shown as a short, while an open denotes a switch being
off. The figure shows equivalent circuits during: (a) interval I (Duty is D1), (b) interval II (Duty is D2), and (c) interval III.
to vo. The resulting circuit has been shown in Fig. 2 (d), where
inductor L2 and capacitor C2 form the low pass filter. Thus the
proposed modification results in boost converter as well as the
buck converter being integrated in a single topology. Hence, in
this paper this converter is regarded as integrated dual-output
converter (IDOC) and the behavioral characteristic of the
converter has been studied. The same set of switches S1 and S2
are used to regulate both the outputs. The proposed circuit
modification principle can be extended to achieve multiple dc
outputs by replacing the boost converter control switch Sa with
N-number of series connected switches and filter networks.
Fig. 2 (e) shows the schematic of the multi-output converter.
This concept leads to the use of only (N + 1) switches for Noutputs, compared to 2N switches when individual converters
are used. A similar circuit modification has been proposed in
[29] to generate hybrid (simultaneous dc and ac) outputs from
a boost converter.
Since both step-up as well as step-down operations are
accomplished using only the two switches S1 and S2, the major
challenges pertaining to the IDOC are: (a) its ability to
regulate each of the individual outputs precisely. This requires
defining two control variables (duty ratios D 1 and D2) for the
purpose of controlling both outputs, (b) to have better crossregulation behavior due to changes in the other output, and (c)
to devise a suitable control system to coordinate the power
flow between the different outputs. These issues will be
addressed in the next section.
III.
ANALYSIS OF IDOC
A. Switching Intervals
The schematic of the proposed IDOC, having dual dc
outputs, has been shown in Fig. 2 (d). The paper considers
continuous conduction mode of operation (CCM) and unless
stated, all the subsequent analysis in this work would consider
this assumption. The converter has been implemented using
two bidirectional switches S1 and S2. These two switches
would result in four possible operating states, three of which
are distinct and thus results in three different switching
intervals of the converter. These intervals are discussed in the
following subsections.
1) Interval I (t1~t2): Both S1 & S2 are on [Fig. 3 (a)]
Switching interval I is equivalent to the control switch S a
(Fig. 2 (a)) of a conventional boost converter being turned
on. The diode D is reverse biased during this interval. The
inductor current iL1 builds up, while the buck inductor current
iL2 freewheels through the switch S2. With respect to the
waveforms shown in Fig. 4 and considering the dc loads Ro1
Fig. 4. Typical waveforms of the switch node voltages, the inductor and
the diode currents. The duty cycles D1 and D2 (corresponding to the gate
signals GS1 and GS2, respectively) for the purpose of controlling the dual
outputs have also been shown.
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Hence,
(13)
For any particular value of the duty cycle D1, the step-down
gain varies within the range:
(17)
Hence,
(14)
Thus,
(15)
From equations (13) and (15), it can be seen that the two dc
outputs of the IDOC can be regulated using the two control
variables D1 and D2. These duty cycles are defined as the time
duration for intervals I and II, respectively. The step-up output
depends upon the interval when both the switches are turned
on simultaneously (dependent upon duty D1) while, the stepdown output is regulated solely using the switch Q 1, when Q2
is off (dependent upon both D1 and D2). The step-up output
or,
(19)
Step-up
component
Step-down
component
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It is to be noted that
is the maximum value of iL2 during
a switching interval. The relation between the inductor
currents
and
shown in relation (20) can be rewritten as
shown in (21), where the expression for the inductor currents
are substituted.
(21)
Fig. 7. Inductor currents (iL1 and iL2) as well as diode current (iD)
waveforms during pseudo-DCM (shaded region within Interval
II).
that
). During pseudo-DCM both the inductor
currents iL1 and iL2 rise with the same slope (as given by (23)),
and the switch node voltage is a function of the inductor
values (va,pDCM and vb,pDCM as shown in (24)) as well as the
input and step-down output voltages.
(23)
(24)
Based on (23) and (24), and using volt-sec. balance, the inputoutput relations for both the outputs of the IDOC can be
derived as given by relations (25) and (26).
(25)
(26)
where,
,
and
(27)
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(28)
The expressions for system matrix [A] and the input matrices
[B1] and [B2] are provided in APPENDIX A. The small signal
TABLE 1. DESIGN EXAMPLE SPECIFICATIONS FOR THE IDOC
Parameter
Attributes
Input Voltage (Vin)
12 V
Step-up Output Voltage (Vo1)
18 V
Step-down Output Voltage (Vo2)
6V
Step-Up dc Load (Io1)
5A
Step-Down dc Load (Io2)
5A
Switching Frequency
100 kHz
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(a)
Fig. 10. Generalized PWM control schematic for N-output IMOC obtained
using the control structures for individual converters.
(b)
Fig. 12. Bode plots for plant, compensator, and open-loop gain for (a)
Step-up output (Eqn. 29), and (b) step-down output (Eqn. 30).
V. COMPARATIVE ANALYSIS
D. Controller design
Based upon the state-space model, the control to output
transfer functions for regulating both the outputs can be
derived. The step-up output voltage is regulated by the duty
ratio D1 and hence, the control-to-output transfer function
involves the ratio
, keeping D2 constant. Similarly, for the
regulation of the step-down output, the control-to-output
transfer function involves the ratio
, keeping D1 constant .
For the design example considered, the plant transfer functions
are shown in equations (29) and (30).
(29)
(30)
No. of switches
Dedicated converter
Buck
Boost
2
2
IDOC
3
vsw_boost = 0
isw_boost = iL
vsw1 = vsw2 = 0
isw1 = iL1
isw1 = iL1 - iL2
vsw_buck = 0
vd_buck = vin
isw_buck = iin
id_buck = 0
vsw_buck = vin
vd_buck = 0
isw_buck = 0
id_buck = iin
vsw_boost = vout
isw_boost = 0
vsw1 = 0
vsw2 = vo1
isw1 = iL2
isw2 = 0
vsw_boost = vout
isw_boost = 0
vsw1 = vo1
vsw2 = 0
isw1 = 0
iD2 = iL2
Input current
discontinuous
continuous
Output current
continuous
discontinuous
continuous
Continuous
(step-down)
Discontinuous
(step-up)
Interval I
Operation
(Switch
Voltage
and
Current)
Interval II
Interval III
Invalid State
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(a)
(b)
Fig. 13. Verification of steady state behavior of IDOC. (a) Input voltage vin
(Ch. 1), inductor current iL1 (Ch. 4), step-up vo1 (Ch. 3) and step-down vo2 (Ch.
2) voltages for D1 = D2 = 0.33. (b) Input voltage vin (Ch. 4), switch node
voltages va (Ch. 3), vb (Ch. 1), and inductor current iL2 (Ch. 1) for D1 = 0.33
and D2 = 0.2.
Fig. 14. Pseudo-DCM behavior of the IDOC. (slopes m1, m2, and m3
have been defined in Fig. 7).
Inductor ( L1)
15 H, DCR = 2.6 m, 20 A
Inductor ( L2)
10 H, DCR = 2.3 m, 19 A
Capacitor (C1)
Capacitor (C2)
550 F (electrolytic)
and 200 F (ceramic)
ESR = 50 m
220 F (electrolytic)
and 400 F (ceramic)
ESR = 50 m
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(a)
(b)
Fig. 15. IDOC operation with wide range of step-down gains. (a) Low stepdown output (Ch. 2) for D1 = 0.335 and D2 = 0.065 alongside the node voltage
vb (Ch. 4). (b) High step-down output (Ch. 2) and input current iL1 (Ch. 4) for
D1 = 0.4 and D2 = 0.6. The input voltage (Ch.1) and step-up voltage (Ch. 3)
are also shown at these conditions.
(a)
(b)
Fig. 17. Comparison of plant control-to-output transfer functions for IDOC.
(a) step-up, and (b) step-down plant transfer functions. Parameters as per
Table 3. (C2 is all ceramic). For the plant model Equations (29) and (30) have
been used.
(a)
(a)
(b)
Fig. 16. Variation of (a) step-up voltage, (b) step-down voltage with D2 (D1 is
constant).
Switches
D
Gate Driver
Inductor
L1
L2
Manufacturer
IRFS4410 (International
Rectifier)
60EPU04 (Vishay)
FOD 3120 (Fairchild
Semiconductor)
SER2918H-153 (Coilcraft)
VER2923-153 (Coilcraft)
(b)
Fig 19. Measured Efficiency of the experimental prototype when stepup load is fixed and step-down load varies.
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(b)
[2]
[3]
[4]
[5]
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TIE.2014.2327599, IEEE Transactions on Industrial Electronics
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