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SERVICE MANUAL
001481MIU
G081/G120/G121/G122/G139
SERVICE MANUAL
G081/G120/G121/G122/G139
SERVICE MANUAL
001481MIU
WARNING
The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Corporation. Users of this
manual should be either service trained or
certified by successfully completing a Ricoh
Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Corporation
LEGEND
PRODUCT CODE
G081
*G092
G120
G121
G122
*G123
G139
*G149
GESTETNER
C7116
COMPANY
LANIER
RICOH
LP020c
CL3000
SAVIN
CLP1620
C7417
N/A
C7416
LP122c
LP116c
LP116cn
CL3000e
CL2000
CL2000n
CLP18
N/A
CLP17
C7521n
LP222cn
CL3500N
CLP22
*NOTE: The G092,G123 and G149 models are not available in the U.S. Market.
DOCUMENTATION HISTORY
REV. NO.
*
1
2
DATE
2/2003
6/2004
1/2006
COMMENTS
Original Printing
G120/G121/G122/G123 Addition
G139/G149 Addition
G081/G120/G121/G122/G139
TABLE OF CONTENTS
INSTALLATION
1. INSTALLATION............................................................................ 1-1
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE.................................................... 2-1
SM
G081/G120/G121/G122/G139
G081/G120/G121/G122/G139
ii
SM
TROUBLESHOOTING
4. TROUBLESHOOTING ................................................................. 4-1
SERVICE TABLES
5. SERVICE TABLES....................................................................... 5-1
5.1 SERVICE PROGRAM MODE....................................................................5-1
5.1.1 SERVICE MODE OPERATION ........................................................5-1
Entering the Service Mode....................................................................5-1
Accessing the Required Program .........................................................5-2
Inputting a Value or Setting for a Service Program ...............................5-2
Exiting Service Mode ............................................................................5-2
5.2 PRINTER CONTROLLER SERVICE MODE .............................................5-3
5.2.1 SERVICE (CONTROLLER SERVICE MODES) ...............................5-3
Bit Switch Settings ................................................................................5-5
Gamma Adjustment ..............................................................................5-7
5.3 PRINTER ENGINE SERVICE MODE......................................................5-10
SM
iii
G081/G120/G121/G122/G139
DETAILED DESCRIPTIONS
6. DETAILED SECTION DESCRIPTIONS ....................................... 6-1
G081/G120/G121/G122/G139
iv
SM
6.3.5 DEVELOPMENT.............................................................................6-17
PCU and OPC drum ...........................................................................6-17
6.3.6 TRANSFER BELT UNIT DRIVE .....................................................6-19
Belt tension unit ..................................................................................6-19
Four phases........................................................................................6-20
Belt home position sensor...................................................................6-20
Monochrome printing and color printing..............................................6-21
6.3.7 BELT TRANSFER AND CLEANING...............................................6-23
Transfer from drum to belt ..................................................................6-23
Transfer from belt to paper .................................................................6-24
Belt cleaning .......................................................................................6-25
6.3.8 WASTE TONER CARTRIDGE .......................................................6-26
Mechanism .........................................................................................6-26
Sensor ................................................................................................6-27
6.3.9 FUSING ..........................................................................................6-28
Fusing process ...................................................................................6-28
Circuit board .......................................................................................6-29
6.3.10 PAPER FEED ...............................................................................6-34
Drive motors .......................................................................................6-35
Sensors...............................................................................................6-35
Paper size detection switch combination ............................................6-35
Registration clutch ..............................................................................6-36
Feeding envelopes..............................................................................6-36
Paper feed speed................................................................................6-36
6.3.11 STANDARD TRAY LOCK MECHANISM......................................6-37
6.3.12 PAPER EXIT AND PAPER SWITCHBACK ..................................6-38
Normal Printing Mode (Not Duplex Printing Mode) .............................6-38
Duplex Printing Mode (Paper Switchback)..........................................6-39
6.3.13 COLOR POINT ADJUSTMENT ....................................................6-40
Adjustment types ................................................................................6-40
Adjustment timing ...............................................................................6-41
6.4 CONTROLLER ........................................................................................6-42
6.4.1 OVERVIEW ....................................................................................6-42
6.4.2 BOARD LAYOUT............................................................................6-44
6.4.3 PRINT DATA PROCESSING .........................................................6-45
RPCS Driver .......................................................................................6-45
PCL5c Driver ......................................................................................6-45
PS3 Driver ..........................................................................................6-46
CMS (Color Management System) .....................................................6-46
Gray Correction ..................................................................................6-46
BG/UCR (Black Generation/Under Color Removal)............................6-46
Gamma Correction..............................................................................6-46
Toner Limitation ..................................................................................6-47
Dither Processing and ROP/RIP .........................................................6-47
6.5 CONTROLLER FUNCTIONS ..................................................................6-48
6.5.1 SAMPLE PRINT .............................................................................6-48
6.5.2 LOCKED PRINT .............................................................................6-48
6.5.3 PAPER SOURCE SELECTION ......................................................6-49
Tray Priority (Auto Tray Select)...........................................................6-49
SM
G081/G120/G121/G122/G139
vi
SM
SM
vii
G081/G120/G121/G122/G139
SPECIFICATIONS
SPECIFICATIONS............................................................................. 7-1
1. GENERAL SPECIFICATIONS.....................................................................7-1
1.1 SUPPORTED PAPER SIZES..............................................................7-3
2. SOFTWARE ACCESSORIES .....................................................................7-4
2.1 PRINTER DRIVERS ............................................................................7-4
2.2 UTILITY SOFTWARE ..........................................................................7-4
3. MACHINE CONFIGURATION ....................................................................7-5
G139
SEE SECTION G139 FOR DETAILED TABLE OF CONTENTS
G081/G120/G121/G122/G139
viii
SM
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the
repair of laser-based optical units in the field. The optical housing unit
can only be repaired in a factory or at a location with the requisite
equipment. The laser subsystem is replaceable in the field by a qualified
Customer Engineer. The laser chassis is not repairable in the field.
Customer engineers are therefore directed to return all chassis and laser
subsystems to the factory or service depot when replacement of the
optical subsystem is required.
WARNING
Use of controls, or adjustment, or performance of procedures other than
those specified in this manual may result in hazardous radiation exposure.
WARNING
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit section. Laser beams can seriously damage
your eyes.
CAUTION MARKING:
What it means
Refer to section number
See Core Tech Manual for details
Screw
Connector
E-ring
Clip ring
TAB
POSITION 5
DETAILED DESCRIPTIONS
G139 SECTION
TAB
POSITION 8
SPECIFICATIONS
TAB
POSITION 7
SERVICE TABLES
TAB
POSITION 6
TROUBLESHOOTING
TAB
POSITION 3
TAB
POSITION 4
PREVENTIVE MAINTENANCE
TAB
POSITION 2
TAB
POSITION 1
INSTALLATION
INSTALLATION
INSTALLATION REQUIREMENTS
Installation
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.1.1 ENVIRONMENT
1. Temperature Range : 10 C to 32 C (50 F to 89.6 F)
2. Humidity Range
: 15 % to 80 % RH
3. Ambient Illumination : Less than 2,000 lux (do not expose to direct sunlight)
4. Ventilation
: 3 times/hr/person
5. Avoid areas that are exposed to sudden temperature changes. This includes:
1) Areas directly exposed to cool air from an air conditioner.
2) Areas directly exposed to heat from a heater.
6. Do not place the machine in an area where it will be exposed to any corrosive
gas (i.e. ammonia as used in a print shop).
7. Do not install the machine at any location over 2,500 m (8,125 ft.) above sea
level.
8. Place the machine on a strong, level base. (Inclination on any side should be
no more than 5 mm.)
9. Do not place the machine where it may be subjected to strong vibration.
SM
1-1
G081/G120/G121/G122
INSTALLATION REQUIREMENTS
G081I710.WMF
: Over 10 cm (4")
: Over 75 cm (30")
G081/G120/G121/G122
1-2
SM
MACHINE INSTALLATION
Installation
CAUTION
1. Make sure the plug is firmly inserted in the outlet.
2. Avoid multi-wiring.
3. Be sure to ground the machine.
1. Input voltage level: 120 V, 60 Hz: More than 10 A
220 V to 240 V, 50 Hz/60 Hz: More than 6 A
2. Permissible voltage fluctuation: 10 %
3. Do not set anything on the power cord.
[A]
G081I291.WMF
G081I301.WMF
SM
1-3
G081/G120/G121/G122
MACHINE INSTALLATION
G081I311.WMF
[B]
G081I680.WMF
G081/G120/G121/G122
1-4
1
G081I720.WMF
SM
MACHINE INSTALLATION
Installation
[A]
6. While holding the photoconductor unit
from the bottom cover in your left
hand, match the green arrow at the tip
of the photoconductor unit [A] to the
rail inside the printer.
NOTE: Make sure the green arrow fits
securely on the rail before
proceeding to the next step.
Do not touch the surface of
the OPC drum(s) with your
hands.
G081I370.WMF
G081I390.WMF
G081I410.WMF
SM
1-5
G081/G120/G121/G122
MACHINE INSTALLATION
[A]
11. Locate and remove the Waste Toner
Bottle from its shipping materials.
12. Install the Waste Toner Bottle in the
appropriate location below the
photoconductor units (label-side out).
13. Slide the green locking lever to the
locked position.
NOTE: Refer to the Operating
Instructions Maintenance Guide, page 32, for added details.
14. Close the right cover [B] of the printer
slowly. The Waste Toner Bottle will
automatically be pushed upwards into
its proper position.
NOTE: You may wish to save the
lower photoconductor unit
covers and light-proof
photoconductor unit shipping
bags to use should removal of
these units become necessary
for servicing.
G081I420.WMF
G081I430.WMF
[B]
[A]
G081I441.WMF
G081/G120/G121/G122
1-6
SM
Installation
MACHINE INSTALLATION
G081I460.WMF
[B]
NOTE: Do not open the shutter [B] on
the bottom of the toner
cartridge. Toner may spill out.
G081I470.WMF
G081I481.WMF
SM
1-7
G081/G120/G121/G122
MACHINE INSTALLATION
G081I491.WMF
G081I500.WMF
G081I930.WMF
G081/G120/G121/G122
1-8
SM
Installation
MACHINE INSTALLATION
G081I931.WMF
PUSH
[A]
G081I924.WMF
G081I932.WMF
[B]
G081I923.WMF
1-9
G081/G120/G121/G122
MACHINE INSTALLATION
CAUTION
1. It is dangerous to handle the plug with wet hands. Doing this may result
in receiving an electric shock.
2. When you pull the plug out of the socket, grip the plug, not the cord, to
avoid damaging the cord and causing a fire or an electric shock.
NOTE: 1) Be sure to firmly connect the power plug to the socket outlet.
2) The printer must be off when you plug-in or unplug the power cord.
1. Confirm that the printer's power switch
[A] is off.
G081I730.WMF
[A]
2. Locate and remove the power cord from the machines packing materials.
3. Attach the power cord to the socket on the back of the printer.
4. Plug the other end securely into the socket outlet.
G081/G120/G121/G122
1-10
SM
MACHINE INSTALLATION
NOTE: 1) You can select one of the following languages (the default is English):
English, German, French, Italian, Dutch, Swedish, Norwegian, Danish,
Spanish, Finnish, Portuguese, Czech, Polish or Hungarian.
2) If you use the English panel display, it is not necessary to do the
following procedure.
1. Turn on the printer.
G081I740.WMF
Ready
G081I901.WMF
[A]
2. Press the Menu key [A].
On Line
Menu
Escape
#Enter
Power
Error
Data In
G081I937.WMF
Menu:
Paper Input
G081I902.WMF
SM
1-11
G081/G120/G121/G122
Installation
MACHINE INSTALLATION
Menu:
Language
G081I903.WMF
Language:
%English
G081I904.WMF
Menu:
Language
G081I903.WMF
Ready
G081I901.WMF
G081/G120/G121/G122
1-12
SM
MACHINE INSTALLATION
NOTE: You can check if the printer works properly by printing a test page such as
the configuration page. However, you cannot check the connection
between the printer and the computer by printing the test page.
1. Turn on the printer.
G081I740.WMF
Ready
G081I901.WMF
Menu:
Paper Input
G081I902.WMF
Language:
List/Test Print
G081I905.WMF
SM
1-13
List/Test Print:
Config. Page
G081I906.WMF
G081/G120/G121/G122
Installation
MACHINE INSTALLATION
Printing...
G081I907.WMF
Ready
G081I901.WMF
9. At this point in the installation, you may wish to check and ensure that the
firmware level is current. The firmware version is indicated on the top (third item
under System Reference) on the Configuration page.
Refer to the Firmware Update Procedure located in Section 5 of this manual.
Update the firmware if necessary. After completing the firmware update return
to this section and continue.
10. Next press the #" or $" key to display the Color Demo Page. Press the
Enter key. Check to ensure that this page appears as expected (all colors
present)
Menu:
Paper Input
G081I902.WMF
Menu:
Maintenance
Maintenance:
Image Density
G081I908.WMF
G081I909.WMF
Image Density:
Prt. Test Sheet
G081I910.WMF
G081/G120/G121/G122
1-14
SM
Printing...
G081I907.WMF
5. Compare the colors on the printed image density test sheet with those on the
Image Density Adjusting Card.
6. Press the # or $ key to select the color
you want to adjust, then press the Enter key.
Image Density:
Black
G081I912.WMF
Black:
(-10 +10)
0
G081I913.WMF
NOTE: 1) You can adjust the image density from -10 to +10. Increasing the
value darkens the printouts and decreasing the value lightens the
printouts.
2) Pressing the # or $ key increases or decreases the value by
one.
8. Print another image density test sheet and check if the colors on the test sheet
now mach those on the Image Density Adjusting Card. If they still do not match,
adjust the image density again.
9. Press the On Line key. Ready appears on
the panel display.
Ready
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1-15
G081/G120/G121/G122
Installation
MACHINE INSTALLATION
MACHINE INSTALLATION
[A]
G081I730.WMF
G081I934.WMF
3. Connect the other end of the cable to the network (for example, to a hub).
4. Turn on the printer.
5. Check the LEDs on the Ethernet port.
! Lights when 100 BASE-TX is in use
and does not light when 10 BASE-T is
in use
" Lights when the printer is securely
connected to the network
6. Proceed to section 1.2.9.
G081/G120/G121/G122
G081I935.WMF
1-16
SM
MACHINE INSTALLATION
Installation
[A]
2. Turn the computer off.
G081I730.WMF
4. Attach the other end of the parallel cable to the parallel port of the computer.
Secure the cable. (2 screws)
5. Turn on the printer and the computer.
6. Proceed to 1.2.10.
SM
1-17
G081/G120/G121/G122
MACHINE INSTALLATION
011.022.033.044
000.000.000.000
000.000.000.000
None
Auto
TCP/IP
Auto
The procedure below shows an example to specify TCP/IP as the active protocol.
1. Press the Menu key. Menu appears on the
panel display.
Menu:
Paper Input
G081I902.WMF
Menu:
Host Interface
G081I914.WMF
Host Interface:
Network Setup
G081I915.WMF
Network Setup:
Active Protocol
G081I916.WMF
Active Protocol:
TCP/IP
G081I917.WMF
G081/G120/G121/G122
1-18
SM
IP Address:
199.022.033.044
G081I920.WMF
3) Press the Enter key. The cursor moves to the next field.
4) Repeat 2) and 3) to set the value for the rest of the fields.
5. Set Subnet Mask and Gateway Address by following the same procedure as
for setting the IP address.
NOTE: 1) Check the subnet mask value with the network administrator.
2) The gateway address is the address of the host or router that acts as a
gateway when interacting with work stations in another network. Check the
value with the network administrator.
3) If you are not sure of the addresses, do not set them.
SM
1-19
G081/G120/G121/G122
Installation
MACHINE INSTALLATION
MACHINE INSTALLATION
6. When using DHCP with TCP/IP protocol, set network boot, as follows.
1) From within Network Setups press the #
Network Setup:
or $ key to display to display DHCP, and
then press the Enter key. In about two
&DHCP
seconds, the display returns to the "Network
G081I922.WMF
Setup" setting screen.
NOTE: * shows the current setting.
Depending upon the firmware this setting may be located under
Network Boot.
7. When all of the settings are done, press the
On Line key. Ready appears on the panel
display.
Ready
G081I901.WMF
8. Print the configuration page to confirm the settings made. See 1.2.6 for printing
G081/G120/G121/G122
1-20
SM
MACHINE INSTALLATION
Install the printer drivers and software using the CD-ROM labeled Printer Drivers
and Utilities. The supported operating systems are Windows 95/98/Me, Windows
2000, Windows XP and Windows NT 4.0. (The procedure below may vary slightly
from the procedure you experience based on software version.)
Click Quick Install to install PCL5c and RPCS printer drivers.
When the TCP/IP protocol is used, SmartNet-Monitor for Client will be installed as
well. When using with TCP/IP protocol, confirm the following:
The printer is connected to a network with the network interface cable.
TCP/IP protocol is set up.
The IP address is set for the printer and the computer.
To install the PostScript3 printer driver, click the PostScript3 printer driver button.
For more information about the PostScript3 printer driver, see the Administrator
Reference or the Client Reference manual included on the CD-ROM labeled
Operating Instructions.
1.
2.
3.
4.
5.
Insert the CD-ROM labeled Printer Drivers and Utilities into the CD-ROM
drive. Auto Run will start the installer.
Select a language, then click [OK]. The following languages are available:
Cestina (Czech), Dansk (Danish), Deutsch (German), English (English),
Espanol (Spanish), Francais (French), Italiano (Italian), Magyar (Hungarian),
Nederlands (Dutch), Norsk (Norwegian), Polski (Polish), Portugues
(Portuguese), Suomi (Finnish), Svenska (Swedish). The default interface
language is English.
Select Quick Install. The software license agreement appears in the License
Agreement dialog box.
After reading the contents, click I accept the agreement, then click Next.
In the Select Printer dialog box, select the printer model you want to install.
NOTE: 1) For a network connection with TCP/IP, select the printer whose IP address
is displayed in Connect to.
2) For parallel connection, select the printer whose printer port is displayed in
Connect to.
6. Click [Install]. When finished, the Installation Completion dialog box appears.
NOTE: 1) Under Windows 2000, the Digital Signature Not Found dialog box may
appear when installing the printer driver. In this case, click Yes to continue
the installation.
2) Under Windows XP, the Hardware Installation dialog box may appear. In
this case, click Continue Anyway to continue the installation.
7. Click [Finish].
NOTE: A message telling you to restart the computer may appear. In this case,
restart your computer to complete the installation. If no message
appears, go to step 5.
8. Click Exit. The installation is now complete.
SM
1-21
G081/G120/G121/G122
Installation
MACHINE INSTALLATION
SP No.
SP5-930-1
Counting method
SP5-045-1
SP5-812-2
Counter reset
SP7-825-1
Function
Specifies whether the meter charge
mode is enabled or disabled.
Meter charge mode enabled:
The Counter menu appears
immediately after the Menu key is
pressed.
The counter type selected by the
counting method (SP5-045-1) can
be displayed with the Counter
menu.
The counter values can also be
printed with the Counter menu.
The selected counter starts from a
negative number.
The PM warning is not displayed
when the replacement time
arrives.
Meter charge mode disabled:
The Counter menu is not
displayed.
The total counter starts from 0.
Specifies whether the counting
method used in meter charge mode is
based on developments or prints.
Important:
This SP can only be done before the
negative counters are reset with SP7825-001
Programs the service station fax
number.
The number is printed on the counter
list when the meter charge mode is
selected, so that the user can fax the
counter data to the service station.
Resets the counters to 0.
Important: This must be done at
installation after all the above settings
have been finished. The negative
counters used in meter charge mode
will be reset to zero.
Default
Off
Developments
NOTE: 1) The default setting for this machine is meter-charge mode off.
2) The meter-charge counter cannot be reset.
G081/G120/G121/G122
1-22
SM
The following options are available for this machine. Refer to the appropriate units
Operating Instructions (Option Setup Guide) for how to install these options.
Paper Feed Unit Type 3000 Unit (G342)
AD440 Duplex Unit (G343)
Printer Hard Disk Type 3000 (G345)
IEEE802.11b Interface Unit Type A (Wireless LAN: G628)
IEEE1394 Interface Unit Type 4510 (G336)
Bluetooth Interface Unit Type A (G350)
128 MB DIMM Memory Unit Type C (G331)
256 MB DIMM Memory Unit Type C (G332)
NVRAM (User Account Enhancement Unit Type B G311)
Ethernet LAN option for G092 (G355)
NOTE: The model G092 is not available in the N.A. market
SM
1-23
G081/G120/G121/G122
Installation
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE
2.1 USER REPLACEABLE ITEMS
Item
Toner
PCU
Transfer Belt Unit
Waste Toner Bottle
Fusing Unit
Transfer Roller
Preventive
Maintenance
If the service contract requires that the user performs some of the PM, the user will
replace the following items.
Remarks
5K (C,M,Y,K)
13K (CMY,K)
83K
36K (B & W) 9K (Full Color)
100K
100K
SM
2-1
G081/G120/G121/B122
SERVICE MAINTENANCE
C: Clean
Item
Main unit
Registration Roller
Paper feed unit
Pickup Roller
By-pass tray
Pickup Roller
Separation pad
50K
EM
Remarks
C
C
C
C
NOTE: Cleaning the inside of the machine is recommended when replacing the
PCUs and transfer belt unit.
G081G/120/G121/G122
2-2
SM
Replacement &
Adjustment
Important: Before performing the following steps, layout several sheets of clean
paper and remove the 4 toner cartridges (cyan, magenta, yellow, and
black), waste toner bottle, and standard paper cassette from the
printer. Place the toner cartridge and waste toner bottle on the sheets
of paper.
: Connector
Description
Flash Memory Card - 4MB
Loop-back connector - parallel
Color PCU Skew Adjustment Knob
Described
Section
5.4
5.5
3.12
Qty
1
1
1
3.1.2 LUBRICATION
Area
Lubricant Part
Number
52039501
Part
SM
3-1
Type of Lubricant
Grease G501
G0049668
52039501
Grease KS-660
Grease G501
52039501
Grease G501
G081/G120/G121/G122
FUSING UNIT
[B]
[C]
[A]
G081R900.WMF
[D]
NOTE: After removing the fusing unit,
use caution not to push the
thermostat [D][E]. The
thermostat is easily broken.
[E]
G081R104.WMF
G081/G120/G121/G122
3-2
SM
G081R901.WMF
[E]
[C]
[D]
[A]
[B]
G081R902.WMF
SM
3-3
G081/G120/G121/G122
Replacement &
Adjustment
EXTERIOR COVERS
[J]
[I]
[K]
[H]
[G]
[F]
[C]
[D]
[A]
[G]
[A]:
[B]:
[C]:
[D]:
G081R903.WMF
[E]
[A]
[B]
[C]
G081R906.WMF
[D]
G081/G120/G121/G122
3-4
SM
EXTERIOR COVERS
Unplug the optional paper feed units harness connector (if present).
Open the right cover
[A]
[A]: Rear cover ( x 2 (self-tapping),
5 hooks [B])
NOTE: Use a small flat blade screw
driver to assist unclipping the
[B]
hooks. Be careful not to
damage the hooks or the
cover.
[C]: Cassette cover
[D]: Harness cover
NOTE: Use a penlight or other
suitable light source to view
how each cover hook is
[C]
clipped to the mainframe
before prying the clip to
release.
Replacement &
Adjustment
[D]
G081R907.WMF
[E]
[D]
[B]
[A]
[B]
[C]
SM
3-5
G081R904.WMF
G081/G120/G121/G122
EXTERIOR COVERS
[D]
[E]
G081R905.WMF
G081/G120/G121/G122
3-6
SM
Replacement &
Adjustment
[A]
[B]
G081R912.WMF
NOTE: After replacing the ECB, remove the EEPROM from the old board and
install it on the new board. (If the EEPROM on the old board is defective,
replace the EEPROM (! 3.10.4).)
[C]
[E]
[D]
[C]: Engine board small bracket ( x 3, x 1)
[D]: Engine board large bracket ( x 6)
[E]: Temperature/humidity sensor board ( x 1)
SM
3-7
G081R913.WMF
G081/G120/G121/G122
[B]
[A]
[C]
G081R981.WMF
G081/G120/G121/G122
3-8
SM
[C]
A
[D]
G081R908.WMF
Lubricating
Lubricate the following parts (Grease G501) when replacing them (values in
parentheses indicate the amount of lubricant):
[B]
[A]
[C]
[D]
G081R973.WMF
[A]:
[B]:
[C]:
[D]:
SM
3-9
G081/G120/G121/G122
Replacement &
Adjustment
[A]
G081R910.WMF
[C]
[B]
[A]
[D]
G081R911.WMF
Lubricating
Lubricate the following parts (Grease G501) when replacing them (values in
parentheses indicate the amount of lubricant):
The outer cogs on the paper pickup drive gear [C] (0.1 cc)
The shaft on the paper pickup motor bracket [B] (0.05 cc)
G081/G120/G121/G122
3-10
SM
[D]
[C]
G081R917.WMF
[E]
SM
3-11
G081/G120/G121/G122
Replacement &
Adjustment
[A]
[B]
[A]
[B]
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
G081R918.WMF
[J]
[F]
[I]
[G]
[H]
[G]
G081R914.WMF
Lubricating
[E]
[C] [D]
Lubricate the following parts (Grease 501) when replacing them (values in
parentheses indicate the amount of lubricant):
The shaft of the feed idle gear [C] (0.05 cc)
The shaft of the cam gear [D] (0.05 cc)
The shafts of the left PC idle gears [E] (0.05 cc x 4)
The shaft of the right PC idle gear [F] (0.05 cc)
The shafts of the left transfer-unit idle gears [G] (0.05 cc x 2)
The shaft of the right transfer-unit idle gear [H] (0.05 cc)
The inside of the PC bushing [J] (0.1 cc)
G081/G120/G121/G122
3-12
SM
Mark (B)
on Bracket
Alignment Mark
(A) on Gear
PCU
Gear
Replacement &
Adjustment
PCU
Gear
Gear 3
G081R915.WMF
CAUTION: Replace all PCU gears at the same time with the gears provided in the
replacement package. Make sure the gears have the same molding
number (see the illustration below). Print quality will be poor if gears of
different molding numbers are used.
Molding Number
SM
3-13
G081/G120/G121/G122
[A]:
[B]:
[C]:
[D]:
[C]
[B]
[D]
G081R916.WMF
[A]
[G]
[F]
[E]
[J]
[I]
[H]
Lubricating
G081R921.WMF
Lubricate the following parts (Grease 501) when replacing them (values in
parentheses indicate the amount of lubricant):
The shaft of the CMY home lever [A] (0.05 cc)
The shafts of the PCU gears [E] (0.05 cc)
The inside of the bushing [G] (0.1 cc x 4)
The interface with the bushing [G] of the development gear [I] (0.05 cc x 4)
The shaft of the fusing unit idle gear [H] (0.05 cc)
The skirt of the left end of the development coupling [J] (0.05 cc x 4)
The inside of the PC bushing [K] (0.1 cc x 1)
G081/G120/G121/G122
3-14
SM
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
[K]:
[L]:
G081R922.WMF
[E]
[F]
[G]
[D]
[C]
[K]
[I]
[B]
[L]
Lubricating
[J]
[H]
G081R919.WMF
Lubricate the following parts (Grease 501) when replacing them (values in
parentheses indicate the amount of lubricant):
The inner cogs (0.1 cc x 2) and outer cogs (0.1 cc x 2) on the CMY change gears
[B]
The shafts of the CMY change gears [B] (0.05 cc)
The inner cogs (0.1 cc) and outer cogs (0.1 cc) on the BK change gear [C]
The shaft of the BK change gear [C] (0.05 cc)
The shaft of the hopper change gear [D] (0.05 cc)
The shafts of the hopper gears (A) [E] (0.05 cc x 2)
The shafts of the hopper gears (B) [F] (0.05 cc x 2)
The shaft of the hopper gear (C) [G] (0.05 cc)
The inner cogs on the left side of the coupling gear [H] (0.1 cc)
The cogs on the outer gear [I] (0.1 cc)
The shaft of the outer gear [I] (0.05 cc)
The shafts of the planetary gears [J] (0.05 cc x 2)
The inside (0.1 cc) and outside (0.1 cc) of the right end and the inside (0.1 cc) of
the left end of the inner gear [L]
SM
3-15
G081/G120/G121/G122
Replacement &
Adjustment
[A]
[J]
[I]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
[K]:
[K]
[B]
[E]
[C]
[D]
[G]
[A]
G081R920.WMF
[F]
Lubricating
"
G081/G120/G121/G122
[H]
'
&
#
3-16
Rear viewG081R972.WMF
SM
[B]
[A]
G081R925.WMF
3.5.8 POWER SUPPLY FAN MOTOR AND PSU FAN MOTOR DUCT
Fusing unit (! 3.2)
Engine control board
(! 3.5.1)
Toner cartridge holder
(! 3.5.2)
Toner cartridge drive unit
(! 3.5.4)
Paper pickup motor bracket
(! 3.5.5)
Main drive unit (! 3.5.6)
[A]: Fan motor
( x 1, x 2)
[B]: By-pass tray paper detection
sensor cable
[C]: By-pass tray home position
sensor cable
[D]: Fan motor duct ( x 3)
SM
[B]
[C]
[D]
[A]
3-17
G081R926.WMF
G081/G120/G121/G122
Replacement &
Adjustment
G081R970.WMF
G081R974.BMP
WARNING
Be sure to turn off the main switch and disconnect the power plug from the
power outlet before beginning any disassembly or adjustment of the laser
unit. This printer uses a class IIIb laser beam with a wavelength of 655 nm
and an output of 7 mW. The laser can cause serious eye injury.
G081/G120/G121/G122
3-18
SM
PAPER FEED
Replacement &
Adjustment
G081R923.WMF
[A]
[B]
[C]
G081R924.WMF
SM
3-19
G081/G120/G121/G122
PAPER FEED
[C]
[B]
G081R930.WMF
[K]
[A]
See figure-1
[E]
[B]
[C]
[D]
[F]
[G]
[H]
Figure-1
[I]
[J]
Lubricating
G081R931.WMF
G081/G120/G121/G122
3-20
SM
PAPER FEED
[A]
[B]
&
Lubricating
"
G081R928.WMF
[C]:
[D]:
[E]:
[F]:
[C]
[D]
[E]
[F]
G081R929.WMF
SM
3-21
G081/G120/G121/G122
Replacement &
Adjustment
[A]
[C]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[E]
[F]
G081R934.WMF
[D]
[B]
[A]
[B]
&
"
G081R932.WMF
[C]
G081R933.WMF
G081/G120/G121/G122
3-22
SM
Replacement &
Adjustment
Lubricating
[C]
[B]
[A]
[B]
G081R975.WMF
Lubricate the following parts (Grease 501) when replacing them (values in
parentheses indicate the amount of lubricant):
[A]: The cogs on the inner gear (0.1 cc x 2)
[B]: The shafts on the outer gear (0.05 cc x 2)
[C]: The shaft on the gear bracket (0.05 cc x 1)
SM
3-23
G081/G120/G121/G122
[L]
Pickup gear
Inner gear (1 hook)
Inner gears
Outer gear
Gear
Plastic washer
Ratchet arm
Feed gear
Idle gear
Screw
Gear bracket
Pickup solenoid
[I]
[H]
[E]
[K]
[D]
[J]
[C]
[B]
[G]
[F]
[A]
G081R940.WMF
[N]
[M]: Bushing
[N]: Bushing
NOTE: Unlatch the bushing hook
from the pickup roller shaft
[O].
[M]
G081R941.WMF
[O]
G081/G120/G121/G122
3-24
SM
[A]
Replacement &
Adjustment
[C]
[A]
[B]
G081R942.WMF
[D]
[D]:
[E]:
[F]:
[G]:
Spring x 2
Registration roller
Registration pinch roller
Paper empty/registration sensor
board
[H]: Registration sensor lever
[I]: Lever spring
[J]: Paper empty sensor actuator
[K]: Varistor
[F]
[I]
[G]
[E]
[K]
[D]
[H]
[J]
G081R937.WMF
SM
3-25
G081/G120/G121/G122
[F]:
[G]:
[H]:
[I]:
Figure 1
[B]
[E]
[C]
[A]
[C]
[D]
G081R938.WMF
[H]
[G]
[F]
G081/G120/G121/G122
3-26
G081R939.WMF
SM
[A]
G081R104.WMF
[F]
[C]
Replacement &
Adjustment
[B]
[D]
[E]
G081R935.WMF
[G]
[H]
[I]
[J]
G081R936.WMF
[K]
SM
3-27
G081/G120/G121/G122
ELECTRICAL COMPONENTS
View (A)
"
&
[A]
[B]
G081R944.WMF
G081/G120/G121/G122
3-28
SM
ELECTRICAL COMPONENTS
Replacement &
Adjustment
[A]
[B]
[C]
G081R943.WMF
SM
3-29
G081/G120/G121/G122
ELECTRICAL COMPONENTS
[A]
G081R947.WMF
G081/G120/G121/G122
3-30
SM
ELECTRICAL COMPONENTS
5. Contact your regional representative to enter the machines serial number and
destination code.
NOTE: The destination code can only be entered using a secured access
procedure. This is necessary to prevent unauthorized changing of the
products destination code.
6. Enter the SP mode data (changes as) indicated on the printers original SMC
report and the current SMC report printed in Step 1 of this procedure.
SM
3-31
G081/G120/G121/G122
Replacement &
Adjustment
4. Execute the RAM clear for the controller settings and counters with SP5-801-3,
-8, -11, and SP7-808-1.
ELECTRICAL COMPONENTS
[B]
G081R948.WMF
[D]
[E]
[F]
G081R949.WMF
G081/G120/G121/G122
3-32
SM
ELECTRICAL COMPONENTS
[D]
[C]
[B]
G081R945.WMF
[E]
[G]
[F]
G081R946.WMF
SM
3-33
G081/G120/G121/G122
Replacement &
Adjustment
[A]
[A]
G081R950.WMF
G081/G120/G121/G122
3-34
SM
[D]
[E]
[C]
[F]
Replacement &
Adjustment
[J]
[G]
[H]
[I]
[H]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
SM
G081R953.WMF
Changer solenoid
Changer lever
Changer lever spring
Transfer cam home position sensor
Cam solenoid spring
Cam ratchet (with the washer)
Cam ratchet solenoid
Spring supports
Transfer belt tension unit base
Bracket
3-35
G081/G120/G121/G122
Lubricating
[B]
[A]
[C]
[D]
[F]
[E]
[G]
G081R976.WMF
Lubricate the following parts (Grease 501) when replacing them (values in
parentheses indicate the amount of lubricant):
[A]: The shafts on the planetary gear base (0.05 cc x 4); the inside edge (0.05 cc)
and outside edge (0.05 cc) of the planetary gear base
[B]: The inside of the double teeth gear (0.05 cc)
[C]: The shaft on the cam ratchet bracket (0.05 cc)
[D]: The outside of the paper transfer cam (left) (0.2 cc)
[E]: The outside of the belt transfer cam (left) (0.2 cc)
[F]: The outside of the belt transfer cam (right) (0.2 cc)
[G]: The outside of the paper transfer cam (right) (0.2 cc)
G081/G120/G121/G122
3-36
SM
PCU HOLDER
[B]
[A]
G081R958.WMF
Adjustment
After replacing the PCU holder, adjust the position of the CMY PCU as follows.
1. Remove the left cover (! 3.4.5).
2. Remove the board cover [A] ( x 2).
3. Push the free-run button [B] and hold
it down. One or more sheet of the
test pattern is output.
NOTE: The number of sheets
depends on how long you
hold the button down.
4. Check that the lines produced by the
K PCU and CMY PCU are aligned
properly.
NOTE: Normally, the color lines (C,
M, and Y) produced by the
CMY PCU are aligned so
closely that they appear as
dark-gray lines.
SM
[B]
[A]
3-37
G081R103.WMF
G081/G120/G121/G122
Replacement &
Adjustment
[A]
PCU HOLDER
[C]
[E]
[D]
[F]
G081R102.WMF
10. Repeat the steps above until the lines become as aligned as possible (see
step 5).
NOTE: When repeating the adjustment, place the special tool in the opening
first, then loosen the screws [C]. If you loosen the screws first, the
previous adjustment may be lost.
11. Power off the printer, wait several seconds, then power the printer back on.
Confirm adjustment.
G081/G120/G121/G122
3-38
SM
G081R960.WMF
[B]
3.14 SENSORS
3.14.1 FRONT AND RIGHT COVER OPEN DETECTION SWITCHES
Front door (! 3.4.1)
Rear cover (! 3.4.4)
Right cover (! 3.4.3)
Top cover (! 3.4.4)
[A]: Interlock switch cover ( x 3)
[B]: Front door open detection sensor
( x 1)
[C]: Safety interlock switches
( x 2, x 2)
NOTE: The connectors are from the
power supply unit and CN35
on the engine control board.
[D]: Interlock switch bracket ( x 1)
[B]
[D]
[C]
[A]
G081R956.WMF
SM
3-39
G081/G120/G121/G122
Replacement &
Adjustment
[A]
SENSORS
[D]
[B]
[A]
G081R957.WMF
[C]
[B]
[A]
G081R963.WMF
G081/G120/G121/G122
3-40
SM
[B]
[C]
Replacement &
Adjustment
[D]
[A]
G081R964.WMF
[K]
[J]
[H]
[F]
[E]
[I]
[L]
[G]
G081R961.WMF
[D]
SM
3-41
G081/G120/G121/G122
[A]
G081R980.WMF
[C]:
[D]:
[E]:
[F]:
[F]
[G]
[D]
[E]
G081R962.WMF
G081/G120/G121/G122
3-42
SM
[E]
[D]
[B]
[A]
[F]
[G]
[H]
G081R965.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
SM
Holder spring
Bypass tray paper holder
Friction pad
Left paper guide
Right paper guide
Tray cover
Paper tray
Paper tray base
3-43
G081/G120/G121/G122
Replacement &
Adjustment
[C]
[A]
[D]
[C]
'
%
Figure-1
&
[A]
"
[B]
G081R966.WMF
[G]
[H]
[F]
[E]
G081R967.WMF
G081/G120/G121/G122
3-44
SM
TROUBLESHOOTING
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.1.1 SUMMARY
1. All SCs are logged.
2. If the problem is related to an electrical circuit board, first disconnect then
reconnect the connectors before replacing the PCBs.
Troubleshooting
3. If the problem is related to a motor lock, first check the mechanical load before
replacing motors or sensors.
SM
4-1
G081/GG120/G121/G122
230
302
440
441
Symptom
Polygon motor error
After the main switch turns
on, the polygon motor is not
phase-locked in several
seconds.
V-Sync error
See SC201.
Subscan signals are not
asserted.
Charge or transfer bias error
Charge bias in out of the
Defective PCU charge terminal
normal range.
Defective transfer belt unit bias terminal
Defective terminal springs on bias terminal unit
Incorrect cable connection between high voltage
supply and engine control board
Defective high voltage board
1. Replace the PCU.
2. Replace the transfer belt unit.
3. Replace the bias terminal unit.
4. Connect the cable correctly.
5. Replace the high voltage board.
PCU BK motor error
The drive motor of the black Defective gear
PCU is not locked.
Defective gear on transfer belt unit
Voltage between pins 1 and 13 (CN12 on engine
control board) abnormal (not +24V), or pin 11
(CN12 on engine control board) unable to send
motor clock
Defective black PCU drive motor
1. Replace the black PCU.
2. Replace the transfer belt unit.
3. Replace the engine control board.
4. Replace the main drive unit assembly.
PCU (CMY) motor error
The drive motor of the CMY Defective gear
PCU is not locked.
Voltage between pins 2 and 14 (CN12 on engine
control board) abnormal (not +24V), or pin 12
(CN12 on engine control board) unable to send
motor clock
Defective CMY PCU drive motor
1. Replace the CMY PCU.
2. Replace the engine control board.
3. Replace the main drive unit assembly.
G081/G120/G121/G122
4-2
SM
486
487
530
531
532
SM
Symptom
Belt tension unit cam error
Even though the belt
tension unit tries to return to
its home position several
times, the home position
sensor is not activated.
BK solenoid error
The BK solenoid cannot
drive the black PCU.
Solenoid error
Any of the following
solenoids has caused a
short circuit: changer
solenoid, paper feed
solenoid, toner supply
solenoid.
Fusing fan motor error
The fusing unit fan motor
does not operate.
4-3
G081/GG120/G121/G122
Troubleshooting
SC
471
544
554
580
581
Symptom
Heating belt overheat
The temperature of the
heating belt is out of the
normal range.
G081/G120/G121/G122
4-4
SM
Troubleshooting
680
Symptom
Possible Cause/Required Action
Option paper unit communication error
After the system starts, the
Defective cable connection
communication with the
1. Connect the cable to the paper tray correctly.
paper tray is unexpectedly
interrupted.
EEPROM error
Data is not write to or read
Defective EEPROM (IC5)
from the EEPROM.
Defective engine control board
1. Replace the EEPROM.
2. Replace the engine control board.
SM
4-5
G081/GG120/G121/G122
CONTROLLER ERROR
4.2
CONTROLLER ERROR
The following table describes the controller error codes. These codes are displayed
at power-on, or after the power-on self diagnostic test, if an error occurs.
Important: Always try turning the main switch off waiting several seconds and then
on and check if the problem persists.
SC
640
641
670
818
819
820
821
822
823
Symptom
Possible Cause/Required Action
Controller to engine communication error.
Checksum error detected
Defective controller
between the controller and
Defective engine board
the engine board.
1. Check the connection between the controller and
the engine board.
2. Replace the engine board if the error is frequent.
3. Replace the controller board if the error is frequent.
Controller to engine communication error.
The controller receives no
Defective controller
response from the engine
Defective engine board
board.
1. Check the connection between the controller and
the engine board.
2. Replace the engine board if the error is frequent.
3. Replace the controller board if the error is frequent.
Engine start-up error
The ready signal from the
Defective engine board.
engine board is not
Replace the engine board.
detected.
System timeout error
System program timeout
Defective controller
error detected.
Replace the controller if it occurs frequently.
G081/G120/G121/G122
Defective controller
Replace the controller.
4-6
SM
SC
824
827
828
829
835
836
837
850
851
853
854
SM
Symptom
Possible Cause/Required Action
Self-diagnostic error NVRAM
NVRAM error detected
Poor NVRAM connection
during self-diagnostic.
1. Check if the NVRAM is properly installed.
2. Replace the NVRAM
Self-diagnostic error - standard SDRAM
Standard SDRAM
Defective controller
(memory) error detected
Replace the controller if the error is frequent.
during self-diagnostic.
Self-diagnostic error - Flash ROM
Flash ROM error detected
Defective controller
during self-diagnostic.
Replace the controller if the error is frequent.
Self-diagnostic error - Optional RAM
Memory RAM error
Poor connection of the optional memory
detected during self Defective memory RAM
diagnostic.
1. Check the connection of the optional memory.
2. Replace the memory DIMM.
Self-diagnostic error - Parallel interface
Parallel interface error
Defective controller
detected during selfReplace the controller.
diagnostic.
Self-diagnostic error - Font ROM
The data in the font ROM
Defective font ROM.
on board is damaged.
1. Turn the main switch off and on.
2. Replace the controller board.
Self-diagnostic error - Optional font ROM
The data in the font ROM
Defective optional ROM-DIMM.
(optional ROM-DIMM) is
1. Turn the main switch off and on.
damaged.
2. Replace the optional ROM-DIMM.
NIB interface error
NIB interface error
Defective controller
detected.
Replace the controller.
IEEE1394 interface error
IEEE1394 interface error
Defective controller
detected.
Replace the controller.
IEEE802.11b error - card not detected (power-on)
Wireless LAN card not
Poor connection
detected at power-on.
Defective wireless LAN card
Defective controller
1. Check the wireless LAN card connection.
2. Replace the wireless LAN card.
IEEE802.11b error - card not detected (during operation)
Wireless LAN card not
Poor connection
detected during operation.
Defective wireless LAN card
Defective controller
1. Check the wireless LAN card connection.
2. Replace the wireless LAN card.
4-7
G081/GG120/G121/G122
Troubleshooting
CONTROLLER ERROR
CONTROLLER ERROR
SC
855
856
857
860
861
863
864
865
900
Symptom
IEEE802.11b error
Wireless LAN card error
detected.
Poor connection
Defective wireless LAN card
Defective controller
1. Check the wireless LAN card connection.
2. Replace the wireless LAN card.
IEEE802.11b interface board error
Wireless LAN interface
Poor connection
board error detected.
Defective wireless LAN interface board
1. Check the wireless LAN interface board
connection.
2. Replace the interface board.
USB I/F Error
USB interface error
Defective controller
detected.
1. Check the USB connections, make sure that they
are securely connected.
2. Replace the controller board.
HDD start-up error
HDD initialization error
Defective HDD
detected.
1. Check the HDD connection.
2. Reformat the HDD.
3. Replace the HDD.
HDD: Reboot error
The HDD does not become Loose connection
ready within 30 seconds
Defective HDD
after the power is supplied
Defective controller
to the HDD.
1. Turn the main switch off and on.
2. Check the connection between the HDD and
controller.
3. Replace the HDD.
4. Replace the controller.
HDD data unable to read
Data stored in the HDD
Defective HDD
cannot be properly read.
1. Check the HDD connection.
2. Reformat the HDD.
3. Replace the HDD.
HDD data access error
HDD access error detected. Defective HDD
Replace the HDD.
HDD access error
An error detected during
Defective HDD
HDD operation.
Replace the HDD.
Electric counter error
Abnormal data is stored in
Defective NVRAM
the counters.
Defective controller
1. Turn the main switch off and on.
2. Check the connection between the NVRAM and
controller.
3. Replace the NVRAM.
4. Replace the controller.
G081/G120/G121/G122
4-8
SM
CONTROLLER ERROR
991
998
999
Symptom
Unexpected software error
Unexpected software error
detected.
Unexpected software error
Unexpected software error
detected, which does not
affect operation of the
machine.
Application start error
No applications start within
60 seconds after the power
is turned on.
Defective controller
Replace the controller if the error is frequent.
The machine does not stop and the SC code is not
displayed. The machine automatically recovers.
However, the SC code is logged in the engine
summary sheet (SMC).
Loose connection of RAM-DIMM, ROM-DIMM
Defective controller
Software problem
1. Turn the main switch off and on.
2. Check if the RAM-DIMM and ROM-DIMM are
properly connected.
3. Reinstall the controller system firmware.
4. Replace the controller.
Controller DIP SW1 setting incorrect.
Defective software on IC card.
Controller software download error.
1. Try downloading the controller firmware again.
2. Replace the controller.
NOTE: If a problem always occurs in a specific situation (for example, same printer
driver settings, same image file), the problem may be caused by a software
error. In this case, send the following data and information to your product
specialist or regional representative.
SM
4-9
G081/GG120/G121/G122
Troubleshooting
SC
990
TROUBLESHOOTING GUIDE
Possible cause
Defective laser scanning unit
Defective PCU
Defective transfer belt unit
Defective transfer belt
tension unit
Defective toner cartridge
drive unit
Defective toner cartridge
agitator
Incorrect action of transfer
roller
Defective high voltage
supply board
Defective engine control
board
Necessary actions
Replace the laser scanning
unit.
Replace the PCU.
Replace the transfer belt
unit.
Replace the transfer belt
tension unit.
Replace the toner cartridge
drive unit.
Replace the toner cartridge.
Check the guide and the
transfer roller.
Replace the high voltage
supply board.
Replace the engine control
board.
Possible cause
Incorrectly installed PCU
Defective PCU
Defective high voltage supply
board
Defective laser scanning unit
Defective engine control
board
Defective main board
G081/G120/G121/G122
4-10
Necessary actions
Install the PCU correctly.
Replace the PCU.
Replace the high voltage
supply board.
Replace the laser scanning
unit.
Replace the engine control
board.
Replace the main board.
SM
TROUBLESHOOTING GUIDE
Possible cause
Defective PCU
Loose connection between
printer cartridge and engine
control board
Transfer belt not contacting
PCU
Defective cable on belt
tension unit
Defective PCU motor
Defective engine control
board
Necessary actions
Replace the PCU.
Replace the connection
spring.
Check the belt tension unit.
Replace the belt tension unit.
Replace the PCU motor.
Replace the engine control
board.
Symptom
Possible cause
Printed images are too weak. Loose connection between
transfer roller and high
voltage supply unit
Dust in the laser beam path
Transfer belt not contacting
PCU
Defective PCU
Defective transfer roller
Defective fusing unit
Defective engine control
board
SM
4-11
Necessary actions
Check the connection
between the transfer roller
and the high voltage supply
unit.
Clean the laser beam path.
Check the belt tension unit.
Replace the PCU.
Repair the transfer roller.
Replace the fusing unit.
Replace the engine control
board.
G081/GG120/G121/G122
Troubleshooting
TROUBLESHOOTING GUIDE
Possible cause
Necessary actions
Possible cause
Defective PCU
Dust in the laser beam path
Defective transfer belt unit
Defective fusing unit
G081/G120/G121/G122
4-12
Necessary actions
SM
TROUBLESHOOTING GUIDE
Possible cause
Defective PCU
Defective transfer belt unit
Defective transfer roller
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Replace the transfer roller.
Possible cause
Defective PCU
Defective transfer belt unit
Defective transfer roller
Defective fusing unit
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Replace the transfer roller.
Replace the fusing unit.
Symptom
Possible cause
Necessary actions
Backgrounds are too dense.
Of one CMYK color
Defective PCU
Replace the PCU.
Of more than one CMYK Defective high voltage supply Replace the high voltage
color
board
supply board.
Possible cause
Defective PCU
Defective transfer belt unit
Defective fusing unit
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Replace the fusing unit.
SM
Possible cause
Defective transfer belt
4-13
Necessary actions
Replace the transfer belt
unit.
G081/GG120/G121/G122
Troubleshooting
TROUBLESHOOTING GUIDE
Possible cause
Defective PCU
Defective transfer belt unit
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Possible cause
Defective PCU
Necessary actions
Replace the PCU.
4.3.13 GHOSTING
Symptom
The same or similar image
appears two or more times.
They get weaker and
weaker.
Possible cause
Nonstandard paper in use
Incorrect media type mode
Defective fusing unit
Necessary actions
Use recommended paper.
Select an appropriate media
mode.
Replace the fusing unit.
G081/G120/G121/G122
Possible cause
Incorrect installation of paper
Incorrect paper guide
position
Defective intermediate or
registration roller
Incorrect action of transfer
roller
Defective engine control
board
Defective corner separator
Defective spring
4-14
Necessary actions
Install the paper correctly.
Adjust the paper guide
correctly.
Repair the paper feed unit.
Check the transfer roller.
Replace the engine control
board.
Replace the corner separator
Replace the spring
SM
TROUBLESHOOTING GUIDE
Possible cause
Unclean transfer roller
Unclean paper path
Unclean intermediate or
registration roller
Unclean fusing unit exit
Defective fusing unit
Necessary actions
Clean the transfer roller.
Clean the paper path.
Clean the intermediate or
registration roller.
Clean the fusing unit exit.
Replace the fusing unit.
Necessary actions
Replace the PCU.
Replace the toner cartridge.
Replace the transfer belt
unit.
Check the belt tension unit.
SM
Possible cause
Incorrect installation of paper
Incorrect paper guide
position
Incorrect margin setting
Defective engine control
board
4-15
Necessary actions
Install the paper correctly.
Adjust the paper guide
correctly.
Adjust the margin setting.
Replace the engine control
board.
G081/GG120/G121/G122
Troubleshooting
Symptom
Images are not printed in the
areas around the paper
edges.
Sensor Name/
Sensor Board Name
Signal Name
Active
CN No./
Pin No.
(Switch)
PIKFUSEK
Analog
CN6/1
Black PCU
PIKFUSEYMC
Analog
CN6/3
CMY PCU
DOPEN
CN7/1
NEMPK
CN10/1
NEMPC
CN10/2
NEMPY
CN10/7
NEMPM
CN10/8
TCDOPEN
CN11/1
Top Cover
YMCZPH
CN13/2
KZPH
CN13/3
ITHOME1
CN14/2
FSRFUSE
CN15/1
TH1HIGH
TH2HIGH
Analog
Analog
CN15/2
CN15/3
ROTATE
CN15/5
NFSRJAM
CN15/6
EXITFULL
CN17/1
Position
18
19
NEXTJAM
CN17/2
20
STPNON
CN18/2
21
Registration Sensor
NREGSEN
CN18/3
MPTHOME
CN23/3
MPPSEN
CN23/5
TBFUL
CN27/1
By Power Switch
SNS_L
CN27/4
Color Registration
Sensor Board
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
22
23
24
25
G081/G120/G121/G122
4-16
Accumulator Tension
Unit
Fusing Unit
SM
31
32
Humidity Sensor
26
27
28
29
30
33
34
35
36
37
38
39
40
Front Door/Right
Cover Open Sensor
(interlock switch)
ADU Detection Sensor
ADU Jam Detection
Sensor
Paper Jam Sensor
Paper Empty Sensor
Option Cassette Paper
Size 1 Switch
Option Cassette Paper
Size 2 Switch
Option Cassette
Detection Switch
Signal Name
Active
CN No./
Pin No.
(Switch)
WTB_NON
CN27/6
SNS_R
CN27/8
STPSZ1
CN28/1
STPSZ2
CN28/2
STNON
CN28/4
TEMP
Analog
CN29/1
HUM
Analog
CN29/3
+5VLD
CN35/1
ADUNON
CN39/2
NADUJAM
CN39/5
ACFJAM
ACFPNON
H
H
CN3201/2
CN3201/3
STPSZ1
SW1
STPSZ2
SW2
STNON
SW3
Position
Humidity/Temperature
Sensor Board at left
side of Chassis
Right side of Chassis
(front)
Inner Cover (at Front
side of Chassis)
Option Feeder
NOTE: The Active column refers to the voltage-state present when the device
(sensor, switch, etc) is performing its intended function.
For example: item 3 Front/Right Door Open Detection Switch Active H.
This indicates that when the Right Door is Open this device is active and
the voltage state at CN7/1 will be High, in this case 5 volts dc.
If you require the Ready condition values refer to the G081/G092
Connector Layout Tables located on the back of your Point-to-Point.
SM
4-17
G081/GG120/G121/G122
Troubleshooting
No.
Rating
120 V
220 240 V
8 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
Rating
120 V
220 240 V
1.5 A/50 V
1.5 A/50 V
4.6 LEDS
No LEDs are used for this model (except for the Network Interface).
G081/G120/G121/G122
4-18
SM
SERVICE TABLES
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
CAUTION
Before accessing the service menu, do the following:
Confirm that there is no print data in the printer buffer (the Data In LED
must not be lit or blinking).
If there is some data in the buffer, wait until all data has been printed.
On Line
Menu
Escape
SYSTEMver V.X.xx
1.Service
#Enter
Error
Data In
Service
Tables
Power
G081S001.WMF
Method 1: Turn the machine on while pressing the On Line key and Escape key
together until SYSTEMver V.X.xx 1. Service appears on the display.
NOTE: If you switch the machine off, any jobs stored on the hard disk using the
sample print and protected print features will be deleted.
Check first with the user tools to see if there are any jobs stored using
these features
(Menu key - Sample Print, or Protected Print).
Method 2: Press the Up/Down arrow keys together for about 5 seconds, release,
then immediately press the Enter key.
The same message as described in Method 1 is displayed.
NOTE: The machine automatically goes off line when you enter the service mode.
SM
5-1
G081/G120/G121/G122
G081/G120/G121/G122
5-2
SM
Rev. 10/2003
Service
Tables
Mode No.
(Class 1 and 2)
[Bit Switch] SP1001
1
Bit Switch 1
2
Bit Switch 2
3
Bit Switch 3
4
Bit Switch 4
5
Bit Switch 5
6
Bit Switch 6
7
Bit Switch 7
8
Bit Switch 8
[Clear Setting] SP1003
1
Clear Setting
5-3
G081/G120/G121/G122
G081/G120/G121/G122
5-4
SM
SYSTEMver V.X.xx
1.Service
G081S501.WMF
SP1001-001
Bit Switch 1
G081S502.WMF
SP1001-004
Bit Switch 4
G081S503.WMF
Sw#4
bit0
00000000
_
G081S504.WMF
Sw#4
bit3
00000000
_
Sw#4
bit3
00000000
0
G081S506.WMF
Sw#4
bit3
00000000
1
G081S507.WMF
Sw#4
bit3
00001000
_
G081S508.WMF
SYSTEMver V.0.24
1.Service
G081S509.WMF
5-5
SYSTEMver V.X.xx
3.End
G081/G120/G121/G122
Service
Tables
G081S505.WMF
Rev. 10/2003
Function
Key protect [0: Not activated, 1: Activated] DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
(Not used.) DFU
Emulation print area (RPCS only). [0: Not printed, 1: Printed]DFU
Default
0
0
0
0
0
0
0
0
Bit Switch 2
Bit
1
3
Function
Overlap job mode (njob) [0: Not activated, 1: Activated] DFU
PDL Sniffing - See PUB(C)-051 for details. [0: Enabled, 1: Disabled]
Default
0
0
Bit Switch 3
Not used
Function
Background areas of simple graphics (RPDL, R16, R55, R98) [0: Not
painted, 1: Painted] DFU
Unknown 2-byte characters (R98) [0: Cleared, 1: Not cleared] DFU
Specifies portrait/landscape reset (R16) [0: Reset by the reset
command, 1: Not reset by the reset command] DFU
Changes line thickness adjustment mode [0: Mode 1, 1: Mode 2] DFU
Displays or not displays error messages No. 84 through DF (RPDL,
R16, R55, R98, GL/GL2). [0: Displays, 1: Not displays] DFU
Displays or not displays error messages No. E1 and higher (RPDL, R16,
R55, R98, GL/GL2). [0: Displays, 1: Not displays] DFU
Changes the tray setting (GL/GL2). [0: LP, 1: MFP] DFU
Changes the default tray. [0: LP (Tray 1), 1: MFP (System default)] DFU
G081/G120/G121/G122
5-6
Default
0
0
0
0
0
0
0
0
SM
Gamma Adjustment
NOTE: To correct color quality problems, clean and/or replace related parts first.
Then, if adjustments are required, follow the procedure in this section.
Overview
To adjust the printer gamma:
Select the print mode that needs calibrating
Print a color calibration test sheet
Make the gradation scales on the printout smooth from the lowest to the
highest density. Adjust the CMY gradation scale at the top of the chart by
balancing the density of the C, M, and Y gradation scales the CMY gray
scale should change smoothly from minimum to maximum, and there should
be no coloration.
The color adjustment sheet is as follows.
[C]
[A]
G081S914.PCX
For each color, you can adjust 15 density levels (adjustment points) (example [A])
between 0 (lowest density) [B] and 255 (highest density) [C]. For each adjustment
point, you can adjust the density between values 0 and 255.
SM
5-7
G081/G120/G121/G122
Service
Tables
[B]
The gradation scales marked Default are printed according to the default gamma
settings in the flash ROM in the controller. The gamma adjustment changes the
densities at the adjustable points within the gradation scale. The gradation scale
marked Current shows the current settings.
During the adjustment procedure, compare the Current gradation scale with the
Default. Select the density for each of the 15 adjustable points, excluding points 0
and 255, from the Default gradation scale.
The NVRAM holds three sets of controller gamma settings:
Those saved this time: ToneCtlSet - Tone (Current)
Those saved in the previous adjustment: ToneCtlSet - Tone (Prev)
The factory settings: ToneCtlSet - Tone (Factory)
Adjustment Procedure
1. Enter the controller service mode.
2. Use the down arrow key to select ToneCtlSet (there are two of these in the
menu; select the second one SP1102) and press the Enter key.
3. Use the up/down key to select the mode that requires calibrating (Press the
Enter key to select), then press the Escape key until you get back to the
controller service mode menu.
4. Use the down arrow key to select SP1103 PrnColorSheet and press the Enter
key.
5. Use the up/down key to select SP1103-001 ToneCtlSheet (normally this is
displayed by default) and press the Enter key.
6. When Execute? is displayed, press the Enter key to print out the color
calibration test sheet.
7. When Execute OK is displayed, press the Escape key 2 times to exit from the
menu. (You are then returned to the PrnColorSheet in the controller service
menu.)
8. Use the down arrow key to select ToneCtlValue and press the Enter key.
G081/G120/G121/G122
5-8
SM
9. Carefully examine the printed Color Calibration Test Sheet and determine
where along the test sheets 15 adjustment points an adjustment is necessary.
Use the up/down arrow key to select the setting you are adjusting, then press
the enter key. The three digits in the display (example 016) indicate a position
on the color calibration test sheet.
Color Calibration
Test Sheet
Adjustment Point 16
Adjustment Point 32
Adjustment Point 48
:
:
Adjustment Point 208
Adjustment Point 224
Adjustment Point 240
See Set Black 1 ~ 15
See Set Black 1 ~ 15
See Set Black 1 ~ 15
Adjust the color density at each of the 15 adjustment points (default values 16
to 240) for each of the four colors.
NOTE: To decide what density value to input, do the following.
1) Look at the color adjustment sheet.
2) For the color you are adjusting, look at the gradation scale entitled
Default.
3) Go along the scale until you reach the density that you wish to
adjust.
4) Read off the value on the scale and store it in the machine.
a) Use the up/down key to move the cursor along the three-digit
display, then press the Enter key.
b) Use the up/down key to change the digit at the cursor, then press
the Enter key.
c) Press the Escape key to exit from the menu.
5) If necessary, repeat this procedure for all 15 adjustment points for
each color and black.
10. When the density setting is complete for all colors, print out a color adjustment
sheet again and make sure that the gradation scale for each printed color is
smooth and that the CMY gradation scale is gray. Repeat the adjustment if
there is an anomaly (normally, repeat this procedure 3 to 5 times).
NOTE: Adding a new value (0 to 255) to any of the adjustment points will not
change the calibration sheets scale. In other words, the density value
entered for any adjustment point is not shown numerically on the gradation
scale.
11. When the adjustment results are satisfactory, do the following:
1) Use SP1105 ToneCtlSave in the controller service menu, to store the new
settings in the controller.
SM
5-9
G081/G120/G121/G122
Service
Tables
Operation Panel
Display
Set Black 1
Set Black 2
Set Black 3
:
:
Set Black 13
Set Black 14
Set Black 15
Set Cyan 1 ~ 15
Set Magenta 1 ~ 15
Set Yellow 1 ~ 15
2) Reset the controller (press the [Job Reset] key when the machine is off
line) to use the new settings.
NOTE: The new settings will not be saved in the controller NVRAM unless you
reset the controller.
Entering SP1101 ToneCtlSet allows you to select the Factory (SP1101001), Previous (SP1101-002) or Current (SP1101-001) controller
settings.
G081/G120/G121/G122
5-10
SM
1
001
#
002
#
003
#
105
#
SM
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Lead Edge Reg.] Leading Edge Registration
Process Speed
1
TOP 100
Adjusts the leading edge registration by changing the
registration clutch operation timing for each mode.
2
TOP 124
[ 0 ~ 60 / 30 / 2 line/step ]
3
TOP 50
[S-to-S Reg.] Side-to-Side Registration
1
Paper Tray 1
Adjusts the side-to-side registration by changing the laser
main scan start position for each mode.
2
By-pass Table
[ 0 ~ 30 / 15 / 2 pixel/step ]
3
Paper Tray 2
4
Paper Tray 3
5
Duplex
[Paper Buckle] Paper Buckle
(Process Speed, Tray)
1
100 Tray1
Adjusts the amount of paper buckle at the registration
roller by changing the paper feed timing.
2
100 Bypass
[ 0 ~ 10 / 5 / 1 mm/step ]
3
100 Tray2
4
100 Tray3
5
100 Dpx
6
124 Tray1
[ 0 ~ 10 / 5 / 1.24 mm/step ]
7
124 Bypass
8
124 Tray2
9
124 Tray3
10 124 Dpx
11 50 Tray1
[ 0 ~ 10 / 5 / 1 mm/step ]
12 50 Bypass
13 50 Tray2
14 50 Tray3
15 50 Dpx
[Fusing Temp.] Fusing Temperature
(Paper Type, Process Speed)
Paper Type N: Normal, Thin OHP. Card Envelope Label Coated Paper
Japanese PostCard(DFU)
1
N 100
Adjusts the fusing belt temperature for the printing ready
condition. The fusing temperature is depended on the
2
N 124
paper type.
3
N 50
Ready temperature = (Fusing temperature +
4
Thin 100
Temperature specified in this SP mode.
5
Thin 124
6
Thin 50
[ 0 ~ 20 / 10 / 1oC/step ]
7
OHP
8
Card
1-105-12, 13: DFU (used in Japan only)
9
Envelope
10 Coated Paper
5-11
G081/G120/G121/G122
Service
Tables
SP1-XXX (Feed)
1
105
#
Mode No.
(Class 1, 2, and 3)
11 Label
12 PostCard Doc
13 PostCard Adr
Function / [ Setting ]
Adjusts the fusing belt temperature for the printing ready
condition. The fusing temperature is depended on the
paper type.
Ready temperature = (Fusing temperature +
Temperature specified in this SP mode.
[ 0 ~ 20 / 10 / 1oC/step ]
1-105-12, 13: DFU (used in Japan only)
G081/G120/G121/G122
5-12
SM
SP2-XXX (Drum)
201
#
208
#
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Dev. Bias] Development Bias ([Color], Process Speed)
1
[K] Over All
Adjusts the development bias.
2
[C] Over All
[ 0 ~ 20 / 10 / 1 V/step ] DFU
3
[M] Over All
4
[Y] Over All
5
[K] 100
6
[C] 100
7
[M] 100
8
[Y] 100
9
[K] 124
10 [K] 50 600dpi
11 [C] 50 600dpi
12 [M] 50 600dpi
13 [Y] 50 600dpi
14 [K] 50 1200dpi
15 [C] 50 1200dpi
16 [M] 50 1200dpi
17 [Y] 50 1200dpi
18 OHP [K] 50
19 OHP [C] 50
20 OHP [M] 50
21 OHP [Y] 50
[Toner Control]
1
Set Flag
Sets the toner control flag. The flag having been set, the
toner is supplied to the development unit when the main
power switch is turned off and on, or the machine
recovers from the energy saver mode.
After the toner has been supplied to the development
unit, the toner control flag is reset (the flag is turned off).
310
#
SM
G081/G120/G121/G122
Service
Tables
2
310
#
33
34
35
36
Mode No.
(Class 1, 2, and 3)
Other 2 100
Other 2 124
Other 2 50
Envelop 2 B
G081/G120/G121/G122
Function / [ Setting ]
5-14
SM
SP5-XXX (Mode)
009*
024*
045*
046*
049*
305*
Mode No.
(Class 1, 2, and 3)
[Language]
1
Display Language
[mm/inch display]
1
mm/inch display
[Counter Method]
1
Counter Method
[LCDcontrast]
1
LCD contrast
[Energy Saver]
1
Enable/Disable
SM
Function / [ Setting ]
Selects the language for the operation panel.
After changing the setting, turn the main switch off and
on for initialization.
[2 ~ 16 / 2 / 1 /step]
2: British
3: American
4: French
5: German
6: Italian
7: Spanish
8: Dutch
9: Norwegian
10: Danish
11: Swedish
12: Polish
13: Portuguese
14: Hungarian
15: Czech
16: Finnish
Display units (mm or inch) for custom paper sizes.
0: mm (Europe/Asia)
1: inch (USA)
Switches the counter display.
The setting can only be changed once.
[0 ~ 1 / 0 / 1/step]
0: Developments
1: Prints
Enables or disables the ROM Update utility. When
enabled, this utility will be displayed in the user program
mode. DFU
[0 or 1 / 1 / ]
0: Enabled
1: Disabled
Adjusts the contrast of LCD.
[10 ~ 1F / 25 / 1/step]
5-15
G081/G120/G121/G122
Service
Tables
G081/G120/G121/G122
5-16
SM
5
828*
832
833
839
840
SM
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Network] Job spool settings/ Interface selection for Ethernet and wireless LAN
66 HD Job Clear
Treatment of the job when a spooled job exists at power
on.
0: Data is cleared
1: Automatically printed
67 Job Spool (LPR)
Job spool on/off (LPR).
0: Job spool off
1: Job spool on
68 Job Spool (IPP)
Job spool on/off (IPP).
0: Job spool off
1: Job spool on
71 Primary I/F
Interface selection for the Ethernet or wireless LAN when
both interfaces are available.
0: Ethernet
1: IEEE802.11b (wireless LAN)
Note: This setting is same as the user mode setting
LAN Type in the Network Setup of the Host Interface
menu.
72 Current I/F
Displays the current interface setting (Ethernet or
wireless LAN).
[HDD Init] HDD Initialization
1
HDD Init.
Initializes the hard disk.
[0 ~ 0 / 0 / 0 /step]
Use this SP mode only for hard disk error recovery.
[Job log ON/OFF]
1
Job log ON/OFF
Not Used. Do not change this setting.
Note: The Job Log cannot be stored in the HDD, even if
this SP is changed to Job Log ON.
[0 or 1 / 0 / - ]
0: Disabled
1: Enabled
[IEEE1394]
7
Cycle Master
DFU
8
BCR mode
DFU
9
IRM 1394a Check
DFU
10 Unique ID
DFU
11 Logout
DFU
12 Login
DFU
13 Login MAX
DFU
[IEEE802.11b]
6
Channel Max
Sets the maximum value for the wireless LAN channel
adjustment. DFU
[1 ~ 11 or 13 / 1 / 1 /step]
Europe/Asia: 1 to 13
USA: 1 to 11
Note: Do not change the setting, or the machine may be
out of compliance with local regulations.
5-17
G081/G120/G121/G122
Service
Tables
Mode No.
(Class 1, 2, and 3)
Channel Min
11
5
840
844
851
2
Vendor ID
3
Product ID
4
Dev Release Num
[Bluetooth]
1
Mode
Function / [ Setting ]
Sets the minimum value for the wireless LAN channel
adjustment. DFU
[1 ~ 11 or 13 / 1 / 1 /step]
Europe/Asia: 1 to 13
USA: 1 to 11
Note: Do not change the setting, or the machine may be
out of compliance with local regulations.
907*
917
#
[Printable Area]
1
Extended
920
#
G081/G120/G121/G122
5-18
SM
5
930
Mode No.
(Class 1, 2, and 3)
[Meter Charge]
1
On/Off
Function / [ Setting ]
Enable or disable meter-charge mode.
Important: Turn the main switch off/on after changing
this setting.
On: Enabled
OFF: Disabled
Meter charge mode enabled:
"Replace Maintenance Kit" is not displayed on the
operation panel when the PM counter runs out (the
technician replaces the maintenance kit items)
The meter charge counter is shown immediately after
the Menu key is pressed.
The technician must reset the PM counter after
replacing the fusing unit.
Meter charge mode disabled:
"Replace Maintenance Kit" is displayed on the
operation panel when the PM counter runs out (the
user replaces the maintenance kit items)
The meter charge counter is not shown when the
Menu key is pressed.
The PM counter resets automatically after the user
replaces the fusing unit.
945
946
970
SM
MenteStyle
(Maintenance Style)
[PlainPaperType]
1
Tray1
2
Tray2
3
Tray3
6
Bypass tray
[EnvelopeType]
1
Bypass Tray
[DebugSerial]
1
DebugSerial
5-19
G081/G120/G121/G122
Service
Tables
5
990*
991
Mode No.
(Class 1, 2, and 3)
[SMC print]
1
All
2
SP Mode
4
Logging
6
Non-Default
7
NIB Summary
994
995
#
998
993
Function / [ Setting ]
Jam OFF
G081/G120/G121/G122
5-20
SM
7
003
007*
101*
204*
401*
502*
504*
SM
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[M/C Counter] Mono/Color Counter
Displays the values of the color counters.
1
P: Total
[9999 to 9999999 / 0 / 1/step ]
7
P: B&W
8
P: Full Color
10 D: Color
These SP modes are development counters for meter
charge mode.
11 D: B&W
20 P: Full Color
These SP modes are used for the Japanese market
only.
21 P: B&W/Single
22 P: Single
23 P: B&W
25 P: Full Color
28 P: Color
These SP modes are print counters for meter charge
(except for B&W)
mode.
These SP modes are used in all markets.
29 P: B&W
30 P: Color Total
[Other Counter]
1
Duplex
Displays counter values.
[9999 ~ 9999999 / 0 / 0 sheet/step]
[Size Counter]
5
A4
Displays the counter values for each paper size.
[0 ~ 9999999 / 0 / 0 sheet/step]
6
A5
14 B5
36 81/2" x 14" (LG)
38 81/2" x 11" (LT)
44 51/2" x 81/2" (HLT)
128 Others
[Feed Counter]
1
Tray 1
Displays the number of sheets fed from each paper feed
station.
2
Tray 2
[0 ~ 9999999 / 0 / 0 sheet/step]
3
Tray 3
5
By-pass
[SC Counter]
1
SC Counter
Displays how many times SC codes have been output.
[0 ~ 9999 / 0 / 0 time/step]
[Total Jam]
1
Total Jam
Displays the total number of jams detected.
[0 ~ 9999 / 0 / 0 /step]
[Jam Location]
Displays the number of jams according to the location where they were detected.
[0 ~ 9999 / 0 / 0 /step]
16 Tray 1 : ON
Paper does not reach the registration sensor.
17 Regist. : ON
Paper does not pass the registration roller.
18 Fuser : ON
Paper does not reach the fusing exit sensor.
19 Fuser : OFF1
Paper reached the fusing exit sensor and then paper
returned to the fusing unit.
20 Fuser : OFF2
Paper does not pass the fusing exit sensor.
21 Exit : ON
Paper does not reach the exit sensor.
22 Exit : OFF1
Paper reached the exit sensor and then paper backed
the fusing unit.
5-21
G081/G120/G121/G122
Service
Tables
7
504*
506*
803
#
804
805
807
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
23 Exit : OFF2
Paper does not pass the exit sensor.
24 PaperSizeErr (Paper
The registration sensor recognized that paper was too
Size Error)
short.
25 Tray 2 : ON
Paper does not reach the gate sensor of tray 2.
26 Tray 3 : ON
Paper does not reach the gate sensor of tray 3.
27 Duplex : ON
Paper does not reach the duplex unit sensor.
[Jam Paper Size]
Displays the number of jams according to paper size.
5
A4
[0 ~ 9999 / 0 / 1 /step]
14 B5
36 81/2" x 14" (LG)
38 81/2" x 11" (LT)
44 51/2" x 81/2" (HLT)
128 Others
[PM Counter]
Displays the number of pages printed for each current maintenance unit.
1
Page Total
Display the actual total number of pages printed.
[ 0 ~ 99999999 / 0 / 1 page ]
2
Page Mono
Display the actual total number of monochrome pages
printed.
[ 0 ~ 99999999 / 0 / 1 page ]
Display the number of pages that is calculated from
3
PC(K) Page
drum rotation.
4
PC(YMC) Page
[ 0 ~ 99999999 / 0 / 1 page ]
[ 0 ~ 9999999999 / 0 / 1/1024 pixel ]
5
Toner(K) Pixel
6
Toner(C) Pixel
7
Toner(M) Pixel
8
Toner(Y) Pixel
9
Fusing Page
[ 0 ~ 99999999 / 0 / 1 page ]
12 Trans Page
Display the number of pages that is calculated from the
transfer belt rotation.
[ 0 ~ 99999999 / 0 / 1 page ]
[PM Counter Clear]
(Unit [Color])
Clears the PM counter.
1
PC [K]
Press the Enter key after the machine asks Execute?.
2
PC [YMC]
When a unit is replaced, the machine automatically
detects that the new unit is installed. Then, the current
PM counter value is automatically reset to 0.
15 Fusing
Clears the PM counter.
17 Accumulator
30 Toner:BK
31 Toner:C
32 Toner:M
33 Toner:Y
[TonerBotolInfo] Toner Bottle Information
Displays how much toner remains in the bottle.
17 TonerRest:BK
[0 ~ 1 / 100 / 1 %]
18 TonerRest:C
19 TonerRest:M
20 TonerRest:Y
[SC/Jam Clear]
1
SC/Jam Clear
Clears the counters related to SC codes and paper jams.
[0 ~ 1 / 0 / 0 /step]
G081/G120/G121/G122
5-22
SM
808
816
825
832*
833
#
836
901
905
#
910
SM
Mode No.
(Class 1, 2, and 3)
[Counter Clear]
1
Counter Clear
[Tray Clear]
1
Tray 1
2
Tray 2
3
Tray 3
[Counter Reset]
1
Counter Reset
Function / [ Setting ]
Clears all counters except for SP7-003 and 007.
[0 ~ 1 / 0 / 0 /step]
Clears the tray counters (SP7-204).
[0 ~ 1 / 0 / 0 /step]
5-23
G081/G120/G121/G122
Service
Tables
7
910
911
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
160 MSIS
161 MSIS (OPTION)
204 Printer
210 MIB
[Firmware Ver.] Firmware Version display
1
Controller
Displays the firmware version.
2
Engine
18 NIB
131 Bluetooth
150 RPCS
151 PS
152 RPDL
153 R98
154 R16
156 R55
158 PCL
159 PCLXL
160 MSIS
161 MSIS (OPTION)
204 Printer
210 MIB
G081/G120/G121/G122
5-24
SM
6
0 or 1
5
0 or 1
4
0 or 1
3
0 or 1
2
0 or 1
1
0 or 1
0
0 or 1
SP5-803
Reading
Bit
Description
-XXX
0
1
[Tray 1 Paper] Paper End Sensor (Tray 1)
1
Paper detected
Paper end
0 Paper End Sensor
[Regist] Registration Sensor
2
0 Registration Sensor
Paper detected
No paper
[Paper Tray 1] Cassette Sensor (Tray 1)
0 Tray set
Not set
Set
3
1 Paper Size Switch 1
See Table 1.
1: Pushed
2 Paper Size Switch 2
[By-pass Paper] By-pass Paper Sensor
4
0 By-pass Paper Sensor
Paper detected
No paper
[By-pass Home] By-pass Home Position Sensor
5
0 By-pass Home Position Sensor
Not home position
Home position
[Tray 2 Paper] Paper End Sensor (Tray 2)
6
Paper End Sensor
Paper detected
Paper end
[Tray 2 Jam] Jam Sensor (Tray 2)
7
0 Jam Sensor
Paper detected
No paper
[Paper Tray 2] Cassette Sensor (Tray 2)
0 Tray set
Not set
Set
8
1 Paper Size Switch 1
See Table 1.
1: Pushed
2 Paper Size Switch 2
[Tray 3 Paper] Paper End Sensor (Tray 3)
9
Paper End Sensor
Paper detected
Paper end
[Tray 3 Jam] Jam Sensor (Tray 3)
10
0 Jam Sensor
Paper detected
No paper
[Paper Tray 3] Cassette Sensor (Tray 3)
0 Tray set
Not set
Set
11
1 Paper Size Switch 1
See Table 1.
1: Pushed
2 Paper Size Switch 2
[P Exit Full] Exit Paper Full Sensor
12
0 Exit Paper Full Sensor
Not full
Paper full
[Paper Exit] Exit Sensor
13
0 Exit Sensor
Paper detected
No paper
[Dpx Jam] Duplex Jam Sensor
14
0 Duplex Jam Sensor
Paper detected
No paper
[Dpx Unit] Duplex Unit Sensor
15
0 Duplex Unit Sensor
No unit
Duplex unit detected
[Fusing JAM] Fusing Exit Sensor
16
0 Fusing Exit Sensor
Paper detected
No paper
17
[Fusing Roller] Fusing Roller Rotation Sensor
0 Fusing Roller Rotation Sensor
Not rotating
Rotating
SM
5-25
G081/G120/G121/G122
Service
Tables
Bit No.
Result
G081/G120/G121/G122
5-26
SM
Switch
Location
1
2
1
1
1
0
0
1
0
0
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
SM
Initialize mechanical
After finishing the output checks, execute this SP mode
position
before printing.
Pickup Solenoid (Tray1) Turns the paper pickup solenoid for paper tray 1 ON for
1 second.
Registration Clutch
Turns the registration clutch ON for 1 second.
By-pass Pickup Motor
Turns the by-pass pickup motor ON with the process
(100mm/s)
speed of 100 mm/s.
By-pass Pickup Motor
Turns the by-pass pickup motor ON with the process
(124mm/s)
speed of 124 mm/s.
By-pass Pickup Motor
Turns the by-pass pickup motor ON with the process
(50mm/s)
speed of 50 mm/s.
Turns the by-pass pickup motor OFF.
By-pass Pickup Motor
(OFF)
Pickup Solenoid (Tray2) Turns the paper pickup solenoid for paper tray 2 ON for
1 second.
Tray 2 Feed Motor
Turns the tray 2 feed motor ON with the process speed
(100mm/s)
of 100 mm/s.
Tray 2 Feed Motor
Turns the tray 2 feed motor ON with the process speed
(124mm/s)
of 124 mm/s.
Tray 2 Feed Motor
Turns the tray 2 feed motor ON with the process speed
(50mm/s)
of 50 mm/s.
Turns the tray 2 feed motor OFF.
Tray 2 Feed Motor
(OFF)
Pickup Solenoid (Tray3) Turns the paper pickup solenoid for paper tray 3 ON for
1 second.
Tray 3 Feed Motor
Turns the tray 3 feed motor ON with the process speed
(100mm/s)
of 100 mm/s.
Tray 3 Feed Motor
Turns the tray 3 feed motor ON with the process speed
(124mm/s)
of 124 mm/s.
Tray 3 Feed Motor
Turns the tray 3 feed motor ON with the process speed
(50mm/s)
of 50 mm/s.
Turns the tray 3 feed motor OFF.
Tray 3 Feed Motor
(OFF)
5-27
G081/G120/G121/G122
Service
Tables
Description
Description
Duplex Exit Solenoid
Transfer Unit Cam
Solenoid
Transfer Unit Changer
Solenoid
BK Solenoid
BK Motor (100mm/s)
BK Motor (124mm/s)
BK Motor (50mm/s)
BK Motor (OFF)
CMY Motor (100mm/s)
CMY Motor (50mm/s)
CMY Motor (OFF)
Toner Supply Solenoid
Toner Supply Solenoid
G081/G120/G121/G122
5-28
SM
1. Main
2. System
Function
Printer engine control
Printer system firmware
Number of PCMCIA
Memory cards
required
1 card
3 cards
Engine Firmware
If a download attempt failed, try downloading the new firmware again using the
procedure in section 5.4.3 Controller/Engine Update.
NOTE: When a download fails, the error is logged in the NVRAM on the controller
and the machine asks you to insert the appropriate PCMCIA memory card.
Even after replacing the ECB board to fix the problem, the same message
will continue to be displayed. Turning off and on the main switch while
holding down the Menu and Enter keys clears the error condition logged in
the NVRAM on the controller.
SM
5-29
G081/G120/G121/G122
Service
Tables
CAUTION
1. Turn off the main switch whenever inserting or removing the PCMCIA
Memory card (IC card).
2. Open the front cover or right cover whenever updating the firmware.
3. Do not turn off the machine while downloading the firmware.
Engine Firmware
1. Prepare the PCMCIA memory card containing
the engine controller firmware (Engine ROM).
NOTE: The PCMCIA memory Card is also [B]
referred to as an IC card, flash memory
card and memory card. Be certain to
only use the recommended card
(N803 6701).
[A]
2. Turn the main switch off.
3. Remove the cover [A].
4. Insert the PCMCIA memory card [B].
G081S902.WMF
Engine ROM
G081S521.WMF
NOTE: 1) If you did not insert the correct PCMCIA memory card, the correct
message is not displayed. In this case, press the up-arrow key
("Exit" is displayed), press the enter key ("Close Front and/or Right
Cover" is displayed), and turn the main switch off. After this, insert
the correct PCMCIA card and resume upgrading.
2) If you have not fully inserted the PCMCIA memory card, the
message "Close Front and/or Right Cover" is displayed. In this case,
turn the main switch off, and fully insert the PCMCIA memory card.
After this, resume upgrading.
8. Press the On Line Key. "Updating" is displayed,
followed by underscores.
9. Check that the asterisks replace underscores
one by one.
Updating...
---------------G081S522.WMF
Updating...
!!!------------G081S523.WMF
G081/G120/G121/G122
5-30
SM
Updated
Power Off On
G081S524.WMF
13. Attach the cover [A] if you have completed the firmware update procedures.
14. Close the front door.
NOTE: 1) If you did not insert the correct PCMCIA memory card, the proper
message is not displayed. In this case, press the up-arrow key
("Exit" is displayed), press the enter key ("Close Front and/or Right
Cover" is displayed), and turn the main switch off. After this, insert
the correct IC card and resume upgrading.
2) If you have not fully inserted the PCMCIA memory card, the
message "Close Front and/or Right Cover" is displayed. In this case,
turn the main switch off, and fully insert the PCMCIA memory card.
When completed, resume upgrading.
8. Press the On Line key. "Verifying Data" is
displayed. Next, "Checking Controller" is
displayed.
Verifying Data
G081S526.WMF
Checking
Controller
G081S527.WMF
SM
5-31
G081/G120/G121/G122
Service
Tables
Updating...
!!!------------G081S528.WMF
Updated
Power Off On
G081S529.WMF
14. Remove the PCMCIA memory card and insert the PCMCIA card that contains
"Network Support."
15. Repeat steps 6 through 11. When the main
switch is turned on (step 6), "Network Support"
is displayed (step 7).
16. Remove the PCMCIA memory card.
Network Support
G081S531.WMF
G081/G120/G121/G122
5-32
SM
POWER ON SELF-TEST
Power ON
NG
Not initialized
Power-on or
Detailed
CPU Check
NG
SC820
Detailed
ASIC Check
NG
SC821
Standard RAM
Conection Check
NG
SC827
Optional RAM
Connection Check
NG
SC829
NG
SC838
Standard NVRAM
Check
SC824
NG
NG
SC828
NG
SC829
NG
Not use optional RAM
Error Logged
Standard NVRAM
Detailed Check
NG
Error Logged
Power-on
Optional NVRAM
Detailed Check
NG
Error Logged
NG
Error Logged
IEEE1284 Loop-back
Check
Error Logged
NG
SC826
NG
NG
SC826
NG
NG
Error Logged
Error Logged
NG
Error Logged
Error Logged
NG
END
NG
Error Logged
Interrupt Check
NG
Error Logged
NG
Error Logged
A
G081S516.WMF
SM
5-33
G081/G120/G121/G122
Service
Tables
POWER ON SELF-TEST
Detailed self-diagnostics
This detailed self-diagnostic test requires a loop-back connector (P/N: G0219350).
1. Turn off the machine and attach the loop-back connector to the parallel
interface.
2. Turn on the machine while pressing the Online key and Enter key together.
3. The machine automatically starts the self-diagnostics and prints the diagnostic
report after completing the test.
Refer to the diagnostics report for the detected errors. The errors detected
during self-diagnostics can be checked with SP7-832-001 (Diag. Result).
Refer to section 4.2 Controller Error, for details about the error codes.
Color adjustment
Ready
Printing
G081S517.WMF
G081/G120/G121/G122
5-34
SM
Category
Counter
Sample Print
Locked Print
Paper Input
Maintenance
System
Function Menu
*1
*2
*2
Bypass Size
Paper Type
Tray Locking
Tray Priority
Config. Page
Menu List
Color Demo Page
PS Config. Page
PCL Config. Page
Hex Dump
Color Regist.
Image Density
Registration
Plain Paper Type
Maint. Reset
HDD Format *2
ROM Update *3
4C. Graphic Mode
WL. LAN Signal *4
WL. LAN Defaults *4
Print Area
Key Repeat
Menu Protect *5
Series Print. Job *5
MisfeedRecovery
Prt. Err Report
Category
System
Host Interface
PCL Menu
Function Menu
Auto Continue
Memory Overflow
Copies
Printer Lang.
Sub Paper Size
Page Size
Duplex *6
Energy Saver 1
Energy Saver 2
Unit of Measure
Resolution
B& W Detect
Spool Printing *2
I/ O Buffer
I/ O Timeout
Network Setup
IEEE 1394 Setup *7
IEEE 802.11b *4
USB Setup
Orientation
Form Lines
Font Source
Font Number
Point Size
Font Pitch
Symbol Set
Ext. A4 Width
Append CR to LF
Language
SM
5-35
G081/G120/G121/G122
Service
Tables
DIP SWITCHES
OFF
Boot-up from machine
ON
Boot-up from PCMCIA
memory card
Factory Use Only: Keep these switches OFF.
If a download attempt failed, you must boot the machine from the PCMCIA memory
card. To do this, set DIP SW 1 on the controller board to ON.
G081/G120/G121/G122
5-36
SM
DETAILED DESCRIPTIONS
OVERVIEW
[C]
[D]
[A]
[E]
[F]
[G]
[H]
[I]
[J]
[S]
[R]
G081D935.WMF
[Q]
[P]
[O]
[N]
[K]
[L]
G081D936.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
SM
Fusing fan
Laser scanning unit
Toner cartridge holder
Printer control box (Main Control
Board)
Power supply unit
Y toner cartridge
M toner cartridge
C toner cartridge
BK toner cartridge
Fusing unit
[K]:
[L]:
[M]:
[N]:
[O]:
[P]:
[Q]:
[R]:
[S]:
6-1
G081/G120/G121/G122
Detailed
Descriptions
[M]
OVERVIEW
[H]
[G]
[F]
[B]
[E]
[C]
[D]
G081D902.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
Paper exit
Paper tray (main unit)
Paper tray (optional unit)
Paper tray (optional unit)
Bypass tray (main unit)
The bypass tray [E] is built into the paper tray [B] of the main unit. The duplex unit
is installed on the inside of the front cover.
When fed from the paper trays (including the bypass tray), paper is sent to the
transfer roller [F], fusing unit [H], and paper exit tray.
During duplex printing, paper is sent to the paper exit [A], and fed into the duplex
unit. Having passed through the paper path in the duplex unit [G], the paper goes
to the transfer roller, fusing unit, and paper exit.
G081/G120/G121/G122
6-2
SM
DRIVE MECHANISM
Detailed
Descriptions
SM
6-3
G081/G120/G121/G122
DRIVE MECHANISM
[C]
[B]
[D]
[E]
[J]
[F]
[I]
[A]:
[B]:
[C]:
[D]:
[E]:
[H]
G081D903.WMF
[G]
BK solenoid
BK clutch arm
Black PCU gear
Toner cartridge holder unit gear
Toner cartridge drive unit gear
[F]:
[G]:
[H]:
[I]:
[J]:
The BK motor rotation is transmitted through the following gears to the following
units:
(16)
(17)
(18)
(19)
(20)
(21)
(3)
(1)
(2)
(8)
(4)
(9)
(5)
(10)
(6)
(7)
(12)
(13)
(14)
(15)
(11)
(25)
(22)
(23)
Fusing unit
(24)
(26)
(27)
G081D904.WMF
Rotation to the black PCU is controlled by the BK solenoid [A]. When the BK
solenoid is turned on, the BK clutch arm [B] unlatches from the gear in the
switching gear unit [H], and BK motor rotation is not transmitted from the switching
gear unit to the black PCU.
G081/G120/G121/G122
6-4
SM
DRIVE MECHANISM
[C]
[D]
[A]
G081D901.WMF
(1)
(3)
(4)
(5)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
G081D914.WMF
SM
6-5
G081/G120/G121/G122
Detailed
Descriptions
(6)
DRIVE MECHANISM
Rev. 06/03/2004
: Standard Components
USB
Interface
: Option Components
IEEE1394
Interface
User Account
Enhancement Unit
Main
Control
Board
Memory
DIMMs
IEEE802.11b
(Wireless LAN)
Bluetooth
(Wireless I/F)
HDD
NIC
High Voltage
Supply Board
Motors
(Standard with
G082/G120/G122)
Laser Scanning
Unit
Video I/F
Operation
ECB
Thermistors
Clutches
Sensors
Paper Tray
Unit
PSU
IH Power
Board
IH Unit
G081D934.WMF
The ECB (Engine Control Board) controls all mechanical components. The
Network Interface Board Type 300 (G121), IEEE1394 interface board,
IEEE802.11b wireless LAN board, Bluetooth wireless interface board, memory
DIMM, the HDD, and User Account Enhancement Unit are installed on the main
control board.
Either the IEEE1394 interface board, IEEE802.11b wireless LAN board, or
Bluetooth wireless interface can be installed at the same time. If any of these are
installed, the USB2.0 board must be removed.
The main control board (controller) connects to the ECB through the video interface
bus.
G081/G120/G121/G122
6-6
SM
Rev. 06/03/2004
DRIVE MECHANISM
Descriptions
1. ECB (Engine Control Board)
The ECB handles the following functions.
Engine sequence
Timing for peripherals
High voltage supply and IH (fusing) power supply
Laser and fusing
Sensors, motors, and solenoids
2. Main Control Board (Controller)
The controller handles the following functions.
Printer-to-host interface
Operation panel interface
Network interface
Interfacing and control of the optional IEEE1394, IEEE802.11b, Bluetooth,
HDD, DRAM DIMM, and optional Ethernet LAN (G121).
3. Standard interface boards (IEEE1284, USB, Ethernet LAN)
These allow computers to connect to the printer using IEEE1284 (parallel printer
port) and USB.
4. Optional interface boards (IEEE1394, IEEE802.11b, Bluetooth, Ethernet
LAN [G121])
These allow computers to connect to the printer using an IEEE1394 interface,
IEEE802.11b wireless LAN, a Bluetooth wireless interface or Ethernet support
(G121 option). Aside from the Ethernet LAN board, only one of these can be
installed at any one time. To install any of these, except for the Ethernet LAN board,
the USB interface must be removed.
Detailed
Descriptions
SM
6-7
G081/G120/G121/G122
PRINT PROCESS
[A]
[J]
[B]
[I]
[C]
Y
K
[D]
[H]
[E]
[F]
[G]
G081D902.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
Polygon mirror
Charge roller Y, M, C, K
OPC drum Y, M, C, K
Transfer belt
Paper tray (main unit)
G081/G120/G121/G122
[F]:
[G]:
[H]:
[I]:
[J]:
6-8
SM
Rev. 06/07/2004
PRINT PROCESS
Drum charge
The charge rollers [B], one for each color development, apply
a negative charge to the OPC drums [C]. There are four
drums, one for each toner color.
Laser optics
The polygon mirror [A] and other mirrors reflect the laser
beams. There are four beams, one for each toner color.
Laser exposure
and toner
transfer
A transfer belt [D] rotates past the drums, and the toner on the
drum is transferred to this belt in the order Y, M, C, K. All four
colors transfer to the belt in one belt rotation.
Paper feed
Paper transfer
Fusing
The paper advances to the fusing unit [J], where heat and
pressure permanently bond the toner to the paper.
Paper exit
Detailed
Descriptions
Belt transfer
SM
6-9
G081/G120/G121/G122
PRINT PROCESS
6.3.2 CHARGE
[A]
[A]
[A]
[B]
[A]
[B]
G081D906.WMF
G081/G120/G121/G122
6-10
SM
PRINT PROCESS
[A]
[C]
[D]
[E]
[G]
[F]
G081D105.WMF
[A]:
[B]:
[C]:
[D]:
Laser diodes
Collimator lens
Polygon mirror
Synchronization sensor
Laser path
The laser diodes [A] (one for each color and black) generate the laser beams used
to expose the OPCs surface.
The toroidal correction lens [F] corrects the vertical registration errors of the
beams.
Mirrors direct the beams to the primary lenses (at the bottom of the unit). The
lenses ensure that each beam scans across the drum at a constant speed.
Laser synchronization
At the start of each horizontal scan, the horizontal synchronization mirror [F]
deflects the laser beam to the horizontal synchronization sensor [D].
Synchronization is done for the black laser beam only. The other lines depend on
the line position adjustment.
SM
6-11
G081/G120/G121/G122
Detailed
Descriptions
The collimator lens [B] ensures the beams are parallel, and directs them to the
polygon mirror [C].
PRINT PROCESS
[B]
Y
G081D907.WMF
Safety switch
The LSU safety interlock switch interrupts power to the laser if either the front or
right cover is open.
G081/G120/G121/G122
6-12
SM
PRINT PROCESS
[A]
[C]
[D]
G081D109.WMF
Although the toner cartridges contain the same amount of toner, their dimensions
are different. This prevents users from installing the cartridges in the wrong
positions.
Toner supply
When the toner cartridge has been installed in the holder, a gate (shutter) on the
bottom of the toner cartridge [A] is pushed open.
The toner is agitated by the agitator [B] in the cartridge, and goes out to the PCU
[D].
In the PCU, the toner supply paddle shafts [C] agitates the toner, and an auger is
used to distribute the toner evenly.
SM
6-13
G081/G120/G121/G122
Detailed
Descriptions
Cartridge shape
PRINT PROCESS
[B]
[C]
[D]
[A]
[E]
[F]
[G]
[A]:
[B]:
[C]:
[D]:
G081D110.WMFF
G081/G120/G121/G122
6-14
SM
PRINT PROCESS
[B]
[C]
[F]
[D]
[E]
[A]: Toner cartridge
[B]: Toner detection mirror 2
[C]: Toner
G081D106.WMF
When the main switch is turned on, the LED [E] emits light. If the toner cartridge is
not in the holder, the light goes to toner detection mirror 1 [D] and to the receptor
[F].
If the toner cartridge is in the holder, the light is blocked by the toner (when the
cartridge contains sufficient toner) or is momentarily blocked by the mylar in the
cartridge (when the cartridge is empty).
When the toner cartridge is not in the holder, the message Reset Toner Xxxxxx is
displayed (where Xxxxxx indicates the color). If two toner cartridges are not in the
holders, the message Reset Toner Xxxxxx/Yyyyyy is displayed.
NOTE: If three toner cartridges are not in the holder, Reset Toner Xxxxxx/Yyyyyy
and Reset Toner Zzzzzz blink one after another. If all four toner
cartridges are not in the holder, Reset Toner Yellow/Cyan and Reset
Toner Magenta/Black blink one after another.
The message(s) is/are cleared after the toner cartridge(s) is/are set and the upper
left cover is closed. Once the message(s) is/are cleared, toner cartridge detection
is not resumed until the upper left cover is opened and closed or until the main
switch is turned off and on.
SM
6-15
G081/G120/G121/G122
Detailed
Descriptions
PRINT PROCESS
G081/G120/G121/G122
6-16
SM
PRINT PROCESS
6.3.5 DEVELOPMENT
PCU and OPC drum
[A]
[H]
[B]
[C]
[G]
[D]
[F]
[E]
Toner supply paddle shaft
Doctor blade
Development roller
Cleaning blade
[E]:
[F]:
[G]:
[H]:
Development mechanism
The development roller [C] is activated and charged to about -250 volts (400 VAC
p-p). The toner supply roller is charged to 300 volts.
The development roller rotates at 1.33 times the speed of the OPC drum [F] to
ensure a sufficient supply of toner. Both the toner supply roller [G] and the
development roller rotate clockwise.
The toner supply roller supplies a layer of toner to the development roller.
The doctor blade [B] smoothes the toner, ensuring the toner is evenly distributed
on the development roller surface.
A gear-driven wire paddle [H] agitates the toner and keeps it moving towards the
development roller.
SM
6-17
G081/G120/G121/G122
Detailed
Descriptions
G081D913.WMF
[A]:
[B]:
[C]:
[D]:
PRINT PROCESS
G081/G120/G121/G122
6-18
SM
PRINT PROCESS
[C]
[D]
[E]
[A]
[F]
[M]
[G]
[H]
[L]
[I]
[K]
[J]
G081D101.WMF
Sensor actuator
Cam 1
Cam 2
Ratchet mechanism
Drive gear
Pawl
Cam solenoid
[H]:
[I]:
[J]:
[K]:
[L]:
[M]:
Cam slider
Belt home position sensor
Changer solenoid
Belt-transfer-roller changer
Interface roller
Shaft
During monochrome printing, the transfer belt contacts the black OPC drum only.
During color printing, the belt contacts all OPC drums. When not required, the belt
is moved away from all OPC drums. These actions are made possible by the belt
tension unit. The unit is driven by the BK motor.
When the cam solenoid [G] turns on, the pawl [F] holds the ratchet mechanism [D]
(and the solenoid turns off). This action enables the shaft [M] to start revolving.
When the shaft has made a quarter revolution, the pawl releases the ratchet
mechanism. During a job, the shaft makes one complete revolution, in four 90degree steps. The position of the shaft depends on the current phase of the job.
Phase 1Home position (0-degree position this is the home position
Phase 2Belt cleaning (90-degree position) the belt is cleaned at the start of
the job
Phase 3Continuous printing (180-degree position) the belt stays in this
position during the job
Phase 4Last-page printing (270-degree position) this phase begins after the
toner images for the final page have been transferred from the OPCs
SM
6-19
G081/G120/G121/G122
Detailed
Descriptions
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
PRINT PROCESS
Four phases
Phase 1Home position (0-degree position)
This is the position during standby mode. The transfer belt is away from all OPC
drums. The paper transfer roller is away from the transfer belt.
[C]
[A]
[B]
G081D104.WMF
G081/G120/G121/G122
6-20
SM
PRINT PROCESS
Phase
90
180
270
High
Low
Transfer belt tension
Belt transfer roller
K
Belt transfer roller
Y, M, C
Contact
No contact
No contact
No contact
Contact
Transfer roller
1 cycle
Activated
Not activated
On
Off
Cam solenoid
Changer solenoid
Off
G081D918.WMF
Waste toner bottle 1 cycle: When the shaft rotates 90 degrees to change the
operation phase, the interface roller mechanism shakes the waste toner bottle in
order to make the waste toner level.
During monochrome printing, the
changer solenoid [J on page 6-19]
stays off, so the belt-transfer-roller
changer [K on page 6-19] does not
slide forward. Only the belt transfer
roller below the black OPC belt is
lifted, and the transfer belt contacts
the black OPC drum [N] only.
[N]
G081D102.WMF
SM
6-21
G081/G120/G121/G122
Detailed
Descriptions
Waste toner
bottle
PRINT PROCESS
Color printing
Phase
90
180
270
High
Low
Transfer belt tension
Belt transfer roller
K
Belt transfer roller
Y, M, C
Transfer roller
Waste toner
bottle
Transfer belt home
position sensor
Contact
No contact
Contact
No contact
Contact
No contact
1 cycle
Activated
Not activated
On
Off
Cam solenoid
On
Changer solenoid
Off
G081D919.WMF
[O]
During color printing, the changer
solenoid is on, so the belt transferroller changer slides forward. The
belt transfer rollers below all OPC
drums [O] are lifted, and the transfer
belt contacts all OPC drums.
G081D103.WMF
G081/G120/G121/G122
6-22
SM
PRINT PROCESS
[G]
[D]
[F]
[E]
G081D905.WMF
[E]:
[F]:
[G]:
[H]:
The transfer belt [F] contacts the OPC drums [D], and moves at the same speed as
the drums rotation. Under the transfer belt at the contact point with each OPC
drum, there is a belt transfer roller [E] charged to about +700 volts (belt transfer
voltage). This roller transfers the toner from the OPC drum to the transfer belt. All
color layers are transferred in one rotation of the transfer belt.
SM
6-23
G081/G120/G121/G122
Detailed
Descriptions
[A]:
[B]:
[C]:
[D]:
Rev. 06/07/2004
PRINT PROCESS
[B]
[C]
[E]
[D]
G081D908.WMF
[A]: Paper
[B]: Spiral paddle shaft
[C]: Cleaning blade
Belt transfer
When all four layers of toner have transferred to the transfer belt [D], the
registration clutch turns on and feeds the paper [A] to the transfer roller [E]. Paper
feed is timed so that the leading edge of the toner image on the belt is aligned to 4
mm from the leading edge of the paper. The paper advances at the same speed as
the transfer belt.
NOTE: OPC film can be used instead of paper.
G081/G120/G121/G122
6-24
SM
PRINT PROCESS
Belt cleaning
[A]
[B]
[C]
[D]
[E]
[F]
G081D908.WMF
The belt cleaning unit [B] consists of the cleaning blade [D] and spiral shaft [C]. The
cleaning blade removes residual toner from the transfer belt [E] to prevent
ghosting on the next print. The removed toner (waste toner) is transported
through the cleaning unit by the spiral shaft, and is collected in the waste toner
bottle () 6.3.8).
SM
6-25
G081/G120/G121/G122
Detailed
Descriptions
[A]: Paper
[B]: Belt cleaning unit
[C]: Spiral paddle shaft
PRINT PROCESS
[B]
[C]
[A]
[D]
[E]
[H]
[F]
[G]
G081D108.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
The spiral paddle shaft [D] transports removed toner (waste toner) to the waste
toner bottle [H]. The waste bottle has five openings: one for the transfer-belt
cleaning unit () 6.3.6), the others for the PCUs [B][C].
The waste toner bottle is lifted by a mechanical link when the right cover [G] is
closed. The cartridge has five contact blades [F]. Each contact blade pushes open
one waste toner gate [E], releasing the waste toner.
G081/G120/G121/G122
6-26
SM
PRINT PROCESS
Rev. 01/19/2004
Sensor
[B]
[C]
[H]
[F]
[A]
[D]
[G]
[E]
G081D107.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
Waste toner
Color Registration Board
Shutter
Color Registration Sensor
SM
6-27
G081/G120/G121/G122
Detailed
Descriptions
When lifted () Mechanism), the waste toner bottle [A] pushes against the bottle
feeler [B]. The feeler pushes the actuator of the bottle detection sensor [C].
PRINT PROCESS
6.3.9 FUSING
Fusing process
[A]
[B]
[H]
[C]
[G]
[A]: Paper
[B]: IH coil (induction heater)
[C]: Heat roller
[D]: Fusing belt
[E]: Transfer belt
[F]: Transfer roller
[G]: Pressure roller
[H]: Fusing jam detection sensor
[D]
[E]
+
[F]
+
+
+
G081D910.WMF
After the toner image has been applied to the paper [A], it passes through the
fusing unit. The fusing unit contains the heat roller [C]. The IH coil [B] heats the
heat roller. The heat roller heats the fusing belt [D] which is responsible for melting
the toner on the paper. Additionally, the paper is pressed between the fusing belt
and the pressure roller [G], and the melted toner is bonded to the paper.
When the paper exits the fusing unit, it advances to the exit tray. The fusing jam
detection sensor [H] detects the paper. A heat roller rotation sensor is used to
ensure that the heat roller is rotating.
G081/G120/G121/G122
6-28
SM
PRINT PROCESS
Circuit board
Engine Control Board
3.3V
IC1
(C )
AN0
37
3.3V
TH1HIG
H
CN15
AN1
38
TH2HIG
ROTAT
E
FSRFUS
E
GND
NFSRJA
3.3V
IC20
0
IC14
( S C)
11
/
+
*
3.3V
NFSRJA
182
3.3V
ROTAT
E
FSRNO
N
TH1HIG
IC6
181
7
180
+
-
Fusing Unit -
Encode
IC6
Vref
2.27V
179
60
degree
+
-
2
3
60
degree
Vref
0.60V
CN32
NZCROS
S
VIN
100V
79
66
+24V
NCSAD
IHON
DZCRO
S
VIN100
V
IC26
IC25
1
IC20
IHON
IHONGAT
E
68 5
167 3
12
11
SET
Q37
CLK
CLR
Q
13
GND
PHOTO
COUPLE
DAC
IH INVERTER
BLOCK
RECTIFIE
R
FILTER
61
NCSAD
Fuse
. Fusing belt
/ IH unit
0 Thermistor 1 and thermistor 2
1 Encoder
SM
6-29
G081/G120/G121/G122
Detailed
Descriptions
G081D915.WMF
PRINT PROCESS
Signal
Name
FSRFUSE
In/Out
CN15
In
Remarks
Detects the fusing unit
CN15:
Pin No.
CN15
CN1601
NFSRJAM
In/Out
CN15
CN1601
In
Out
Remarks
Detects paper jams in the
fusing unit
CN15:
On engine control board
CN1601: On fusing unit
Rotation detection
The encoder monitors whether the fusing belt is rotating. If the fusing belt breaks,
the encoder will not detect any rotation. The fusing belt rotation signal ROTATE
indicates whether the fusing belt [.] is rotating. While the encoder [1] is rotating,
the signal from the rotation sensor [+] on the fusing unit alternates. The encoder is
linked to the fusing belt shaft via gears. The table lists the pin locations. (Refer to
illustration on pg. 6-29.)
Signal
Name
ROTATE
Pin No.
CN15
CN1601
5
In/Out
CN15
CN1601
In
Out
Remarks
Detects the fusing unit
rotation
CN15:
On engine control board
CN1601: On fusing unit
G081/G120/G121/G122
6-30
SM
PRINT PROCESS
Temperature detection
The thermistor signals, TH1HIGH and TH2HIGH, indicate that the temperature of
the fusing belt has become too high. The TH1HIGH circuit is closed when
thermistor 1 [0] detects high temperature in the middle of the fusing belt. The
TH2HIGH circuit is closed when thermistor 2 [0] detects high temperature at the
far side (rear) of the fusing belt. The signal TH1HIGH is used to control the fusing
temperature () Fusing temperature control). The table lists the pin locations.
(Refer to illustration on pg. 6-29.)
Signal
Name
Pin No.
CN15
CN1601
CN15
In/Out
CN1601
TH1HIGH
In
Out
TH2HIGH
In
Out
Remarks
Detects high temperature
in the middle of the belt
Detects high temperature
at the rear end of the belt
Detailed
Descriptions
SM
6-31
G081/G120/G121/G122
PRINT PROCESS
Target
temperature T
Temperature
Resistance
Heat Up
Temperature Control
Slow Down
Timing Chart
Signal on
Signal off
IHPOWER
Signal on
Signal off
IHON
The timing chart for the zero cross detection signal NZCROSS
and IH drive signal IHON is as shown below.
IHON
NZCROSS
Vin
Vin
Threshold
20 msed (50 Hz)
16.7 msec (60 Hz)
G081D917.WMF
G081/G120/G121/G122
6-32
SM
PRINT PROCESS
The IH power control signals IHPOWER and IHON are used to provide the IH unit
[/] with electric power. The on/off timing of IHON is adjusted in accordance with
the zero cross detection signal NZCROSS. The table lists the pin locations.(Refer
to illustration on pg 6-29.)
Signal
Name
Pin No.
CN32
CN2503
In/Out
CN32
CN2503
IHPOWER
IHON
Out
In
Remarks
Closes the +24V circuit
Provides the IH unit with
electricity
Detailed
Descriptions
T indicates the target fusing temperature. In the 600-dpi printing mode, T is about
175C. The fusing belt temperature is different for the 1200-dpi printing mode,
thick-paper printing mode and transparency-printing mode. When the printer is idle,
IHPOWER is off, and the fusing belt is not heated.
SM
6-33
G081/G120/G121/G122
PRINT PROCESS
[U]
[B]
[C]
[S]
[T]
[D]
[E]
[R]
[F]
[Q]
[G]
[H]
[P]
[I]
[J]
[O]
[K]
[L]
[N]
[M]
G081D909.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
[K]:
Paper
Transfer belt
Registration roller
Registration sensor
Paper feed roller (main unit)
Pickup roller (main unit)
Paper end sensor (main unit)
Paper size detection switch
Standard tray (main unit)
Pickup roller (optional unit)
Paper tray (optional unit)
G081/G120/G121/G122
[L]:
[M]:
[N]:
[O]:
[P]:
[Q]:
[R]:
[S]:
[T]:
[U]:
6-34
SM
PRINT PROCESS
Drive motors
The table below lists the motors that drive the feed rollers (standard [I] and optional
[K][M] trays) and the one-way roller (by-pass tray [Q]).
Feed roller
Standard tray [I]
By-pass tray [Q]
Optional tray [K][[M]
Motor
BK motor
By-pass feed motor [P]
Paper feed motor (optional tray unit)
Sensors
The table lists the switch and sensors and their functions.
Sensor/switch
Registration sensor [D]
Paper end sensor [G]
Paper size detection switch [H]
By-pass paper end sensor [R]
Function
Detects paper arriving at the registration roller
Detects whether there is paper in the tray
Detects the tray and the paper size
Detects whether there is paper in the tray
NOTE: The paper tray detection switch is mechanically linked to the paper size
detection lever [H].
Toggle
switch
Toggle 1
Toggle 2
Toggle 3
Letter
A4
B5
Legal
L
L
L
H
L
L
L
H
L
H
H
L
NOTE: H (=high) indicates the switch is not pushed; L (=low) indicates the switch
is pushed.
SM
6-35
G081/G120/G121/G122
Detailed
Descriptions
The paper size detection switch is composed of three toggle switches: toggles 1, 2,
and 3. The combination of toggles 1 and 2 indicates the size of the paper in the
tray while toggle 3 works as a paper tray detection sensor. The table lists the
detected paper sizes and the combination of the toggle switches. Note that toggle 3
is always pushed when the tray is set.
PRINT PROCESS
Registration clutch
The DC BK motor supplies drive to the registration roller [C], which is under
rotational control of the registration clutch. This roller feeds paper to the transfer
roller when the image is ready to be printed.
Feeding envelopes
The by-pass tray can feed envelopes.
B/W
Color
OHP/Thick
Resolution
(dpi)
300 x 300
600 x 600
1,200 x 600
1,200 x 1,200
600 x 600
1,200 x 600
1,200 x 1,200
600 x 600
1,200 x 600
1,200 x 1,200
Feed speed
(mm/s)
Print speed
(ppm)
124
20
50
100
16
100
16
50
During a monochrome print job, the machine changes the speed if there is a page
with color in the middle of the job. However, it will not change the speed if there is a
monochrome page in the middle of a color print job.
G081/G120/G121/G122
6-36
SM
PRINT PROCESS
[D]
[C]
[B]
[A]
[E]
[F]
G081D112.WMF
The standard tray and the front door [E] are locked when the by-pass tray cover [F]
is open. There is an actuator [D] located on the left inside part of the by-pass tray
cover. As the actuator releases the mechanical link [C], the bar [B] on the tray goes
through the opening [A] of the front door, and engages with the frame. This
prevents the paper tray from being pulled-out of the machine while the by-pass tray
cover is open.
SM
6-37
G081/G120/G121/G122
Detailed
Descriptions
PRINT PROCESS
[B]
[A]
[C]
[F]
[E]
[D]
G081D912.WMF
Paper transport
After fusing, the paper exit roller [C] feeds the printed paper to the exit tray. The BK
motor drives the double teeth gear [D], which drives the paper exit roller gear. The
arrows indicate the rotation direction of the gears.
Sensors
The paper actuates the paper exit sensor when it reaches the paper exit roller. If
the paper does not actuate the sensor at the correct time, an error message
appears. If the paper continues to actuate the sensor for an extended time, another
message appears.
The printed paper is sent to the exit tray face down. The paper overflow sensor is
below the paper exit roller. This sensor detects whether the output tray is full. If the
tray is full, a message appears on the display.
G081/G120/G121/G122
6-38
SM
PRINT PROCESS
(Duplex Mode)
[A]
(Figure-1)
[B]
(Figure-2)
[H]
[C]
[G]
[F]
[E]
[D]
G081D911.WMF
[E]:
[F]:
[G]:
[H]:
The switchback solenoid [F] turns on before the leading edge of the paper passes
the paper exit sensor (Figure 1).
The switching lever [G] engages and locks the switching gear B [E].
The BK motor drives the paper exit roller [B].
The switching lever shifts the paper path switching guide [A] to the right. This
feeds the paper between the paper exit roller and the switchback pinch roller
[C]. The paper is sent to the exit tray, but is not released. Next, the
switchback solenoid turns off (Figure 2).
The switching lever returns to its home position, and locks switching gear A
[H].
The BK motor drives the paper exit roller. As the paper is positioned above
the exit roller, it is fed through in the opposite direction.
The junction gate moves back to its home position. The paper passes
through the duplex unit, which then feeds the paper to the registration roller.
SM
6-39
G081/G120/G121/G122
Detailed
Descriptions
[A]:
[B]:
[C]:
[D]:
PRINT PROCESS
C
G081D954.WMF
Before
After
C
G081D955.WMF
Before
G081/G120/G121/G122
After
6-40
SM
PRINT PROCESS
Dot insertion
This adjustment is done when the main scan length for each color is different,
which produces lines of different lengths. The longest of the four lines is taken as
the base-line (target), and dots are inserted into any shorter lines to make them all
the same length as the longest one.
K
C
G081D956.WMF
Before
After
Before
After
Adjustment timing
Color point adjustment is done under either of the following conditions.
Just after the main switch is turned on.
The number of output sheets has reached the value specified with SP5993
(default: 250 sheets) during or at the end of the preceding job. (The
adjustment is done before the next job starts.)
SM
6-41
G081/G120/G121/G122
Detailed
Descriptions
G081D957.WMF
CONTROLLER
Rev. 06/03/2004
6.4 CONTROLLER
6.4.1 OVERVIEW
Flash ROM
8 MB
NVRAM
8 kB
NVRAM
Board 64 kB
PCMCIA
Memory
Card
NVRAM I/F
PCMCIA
Card I/F
Flash ROM
DIMM x 2
ROM DIMM
Mask ROM
4 MB
BUS
Network
I/F
PHY
IEEE1284
I/F
HDD
USB I/F
CPU
Main Control
Board
IDE
I/F
COMIC
SDRAM DIMM
SDRAM
DIMM x 2
KLAVIER
IEEE1394
I/F
PCI
I/F
IEEE802.11
I/F
Bluetooth I/F
VIDEO I/F
G081/G120/G121/G122
6-42
SM
CONTROLLER
7. NVRAM: 8 KB NVRAM for storing the printer parameters and logged data
8. IEEE1284 Interface: Supports compatible, nibble, and ECP modes
9. Network Interface: 100BASE-TX/10BASE-T
10. NVRAM board (option): 64 KB NVRAM used for storing a record of the
number of pages printed under each User Code.
11. USB Interface: See the USB Interface section.
12. IEEE1394 Interface (option): See the IEEE1394 Interface section.
13. IEEE 802.11b Interface (option): See the IEEE 802.11b Interface section.
14. Bluetooth Interface (option): See the Bluetooth Interface section.
15. HDD (option): A 3.5" HDD (20.5 GB) can be connected using the IDE interface.
The hard disk is partitioned as shown below. The partition sizes cannot be
adjusted.
Partition
Size
File System 1
500 MB
Image TMP
9800 MB
Job Log
10 MB
Function
Downloaded fonts,
forms.
Collation, sample print,
locked print.
Job log.
Comment
Remain stored even after
cycling power off/on.
Commonly used area for
applications, erased after
power off.
Remains stored even after
cycling power off/on.
For details on downloading software from an PCMCIA memory card, see Service
Tables Firmware Update Procedure.
SM
6-43
G081/G120/G121/G122
Detailed
Descriptions
The system and application software for the following boards can be downloaded
from the Controller PCMCIA memory card.
Controller (Flash ROM and flash ROM DIMM)
Engine
CONTROLLER
Mask ROM
ASIC
(COMIC)
CPU
DIP SW
Engine I/F
ASIC
(KLAVIER)
NVRAM I/F
Flash
ROM
Flash
ROM
Network I/F
G081D922.WMF
G081/G120/G121/G122
6-44
SM
CONTROLLER
Printer
Engine
Controller
ICM Engine/
ICM profile
8 bit K
RGB
RPCS Driver
Matching
RCM profile
RGB
Gray
Correction
UCR/BG
Corrected
RGB
8 bit
CMYK
Correction
CMYK
Toner Limitation
CMYK
8 bit
CMYK
1 bit
G081D937.WMFF
PCL5c Driver
Host
Printer
Engine
Controller
(Matching by Host)
RGB
RGB 8 bit
RGB
Decode
&
Scale
8 bit
RGB
8bit
ICM Engine/
ICM profile
Color
Matching
Detailed
Descriptions
PCL Driver
CMY
8bit
RGB 2 CMY
Correction
CMY
8bit
Dithering
&
ROP
CMY
1bit
BG/UCR,
Gray Correction
Toner Limitation
CMYK
1 bit
G081D938.WMFF
SM
6-45
G081/G120/G121/G122
CONTROLLER
PS3 Driver
XYZ
Color
Matching
CMYK
8 bit
RGB
Vivid
Super Vivid
None
RGB
to
XYZ
BG/UCR
(RGB
Correction)
CMYK
CMYK
8 bit
CMYK
CMYK
Fine
Fine Super
Gamma
XYZ
PS Driver
Toner Limitation
CRD
Gray Correction
CIE
to
XYZ
CIE ABC
CMYK
1 bit
CMM/
ICC/ICM
Profile
G081D939.WMFF
Gray Correction
Gray correction processes gray with K or CMYK toner depending on the driver
settings.
Gamma Correction
The printer gamma can be adjusted using a controller SP mode (Gamma Adj.). For
CMYK, their are15 adjustment points between 0 and 100%. The corrected gamma
data is stored in NVRAM.
G081/G120/G121/G122
6-46
SM
CONTROLLER
Toner Limitation
Toner limitation prevents toner from being scattered around text or printed lines.
Maximum values have been prepared independently for text and photo. They can
be adjusted with controller SP mode (Toner Limit).
Default: 190% for text, 260% for photo
Adjustable range: 100% to 400%
Detailed
Descriptions
SM
6-47
G081/G120/G121/G122
CONTROLLER FUNCTIONS
G081/G120/G121/G122
6-48
SM
CONTROLLER FUNCTIONS
Priority Tray
Tray 1
Tray 2 (Optional)
Tray 3 (Optional)
Bypass Feed
G081D940.WMF
Tray Lock
If Tray Lock is enabled for a tray, the controller skips the locked tray in the tray
search process.
NOTE: In this machine, each paper source can be locked, including by-pass
feed. If all paper sources are locked and Auto Tray Select is specified
from the driver, the machine displays an error and stops printing.
Detailed
Descriptions
If the selected tray does not have the paper size and type specified by the driver,
the controller stops printing until the user loads the correct paper.
SM
6-49
G081/G120/G121/G122
CONTROLLER FUNCTIONS
Priority Tray
Tray 1
Tray 2 (Optional)
Tray 3 (Optional)
Bypass Feed
G081D941.WMF
G081/G120/G121/G122
6-50
SM
CONTROLLER FUNCTIONS
ACS: On
K developing
Color
Color
Color
Developing
K developing
Color
Color
ACS: Off
Color
Color
Color
Color Developing
G081D926.WMF
If ACS is on, the transfer belt remains fixed against the K drum only for pages with
black and white data. If any pages with color data appear, the transfer belt lifts
against all drums. If the pages following a color print page are black and white
pages, the transfer belts position changes to contact to the K drum only. It takes
approximately 15 seconds to switch modes.
If ACS is off and color mode is selected, all data is printed with the transfer belt
positioned against all four drums. The belt does not move even if a K only page
appears.
SM
6-51
G081/G120/G121/G122
Detailed
Descriptions
The machine can print in color or monochrome mode (selected via the printer
drivers interface). In color mode, ACS can be switched on or off using a user tool
(default: on).
CONTROLLER FUNCTIONS
Temperature
15.5 sec.
Start of
printing
Start of
heating
25.0 sec.
Start of
printing
Start of
heating
Start of
printing
28.0 sec.
Printing
Energy saver
mode off
Energy saver
mode 1
Energy saver
mode 2
End of
print job
Start of energy
saver mode 2
Time
G081D929.WMF
G081/G120/G121/G122
6-52
SM
IEEE1394 INTERFACE
Detailed
Descriptions
The current standard contains the following features, which are supported in most
devices:
Hot swapping (cables can be connected and disconnected while the
computer and other devices are switched on)
Peer-to-peer networking (no hub required)
No terminator or device ID is required, unlike SCSI
Automatic configuration of devices upon start-up, or plug and play.
Real-time data transfer at 100, 200, and 400 Mbps
Common connectors for different devices
1394 I/F
1394 I/F
G081D942.WMF
SM
6-53
G081/G120/G121/G122
IEEE1394 INTERFACE
Clock
Oscillator
EEPROM
PHY
TSB41AB2
Link
TSB12LV23A
1394 I/F
PC
1394 I/F
IEEE1394 Board
Controller Board
G081D950.WMF
Pin 1
Pin 4
Pin 3
Pin 6
Pin 6
G081D951.WMF
Pin No.
1
2
3
4
5
6
Signal Description
Cable Power
GND
Receive strobe
Transmit data
Receive data
Transmit strobe
G081/G120/G121/G122
6-54
SM
IEEE1394 INTERFACE
6.6.5 REMARKS
Note the following details about this unit.
The machine does not print reports specifically for IEEE1394. Print the
Configuration Page during installation to check that the machine recognizes the
card.
There is no spooler or print queue. If a computer tries to print over the IEEE1394
while the printer is busy, the IEEE1394 interface card inside the printer will return
a busy signal.
After starting a job using IEEE1394, do not switch the printer off until the job has
been completed. Although the printer may appear to be inactive, it may be in the
middle of an IEEE1394 protocol exchange with the computer.
When using IEEE1394, it is not possible to check the printer status from the
computer with a utility such as Printer Manager for Client.
If there are problems printing using the IEEE1394 interface, check the following.
Is the computer using Windows 2000 with Service Pack 1 (minimum).
Has the interface card been replaced recently? Each card has an individual
address, similar to the MAC address in an Ethernet card. If the card was
changed, the driver still looks for the old card. The new card is considered as
another device and a new printer appears in Windows Control panel. The new
card must be configured in the same way as the previous configuration (the old
printer icon in Windows Control Panel should be deleted).
Is there a loop somewhere in the network? An IEEE1394 network must be a
chain or a branched chain. There can be no loops.
Try to find out where in the chain the problem is occurring. Test the machine
one-to-one with the computer to determine if the printer is defective (when the
printers interface cable is plugged in, the computer should see Printer Ready,
when the cable is disconnected, the computer should see Offline).
SM
6-55
G081/G120/G121/G122
Detailed
Descriptions
IEEE1394 INTERFACE
Software Application
SCSI (Virtual)
Port
IP over 1394
Ethernet
Port
IEEE1394 Port
SCSI Printing
IEEE802.11b
(Wireless LAN)
Port
IP over 1394
Printing
G081D943.WMF
G081/G120/G121/G122
6-56
SM
USB
6.7 USB
6.7.1 SPECIFICATIONS
This model is equipped with standard USB.
Interface: USB 1.1, USB 2.0
Data rates: 480 Mbps (high speed), 12 Mbps (full speed), 1.5 Mbps (low speed);
High-speed mode is only supported by USB 2.0.
Detailed
Descriptions
Up to 127 devices can be connected and six cascade connections are possible.
Power is supplied from the computer, and the maximum cable length is 5 m.
SM
6-57
G081/G120/G121/G122
USB
G081D945.WMF
Type A connector
G081D952.WMF
Type B connector
Flash
ROM
Flash
ROM
HDD Interface
Controller Board
ASIC
(COMIC)
USB I/F
ASIC
(KLAVIER)
Option I/F
2 1
CPU
3 4
Ethernet I/F
USB Board
G081D932.WMF
Pin No.
1
2
3
4
Signal Description
Power
Data
Data +
Power GND
G081/G120/G121/G122
Wiring Assignment
Red
White
Green
White
6-58
SM
USB
6.7.5 REMARKS
The machine does not print reports specifically for USB.
Only one host computer is allowed for the USB connection.
After starting a job using USB, do not switch the printer off until the job has been
completed.
When a user cancels a print job and data transmitted to the printer has not been
printed at the time of cancellation, the job will continue to print up to the page
where the print job was cancelled
When the controller board is replaced, the host computer will recognize the
machine as a different device.
Related SP Mode
USB Settings are located in the printer engine service mode. Data rates can be
adjusted to full speed fixed (12 Mbps). This switch may be used for troubleshooting
if there is a data transfer error using the high-speed mode (480 Mbps).
Detailed
Descriptions
Data rates can also be adjusted using the UP (User Program) mode USB Setting
in the Host Interface in the System menu.
This mode can be accessed only when the Enter, Escape, then Menu keys are
pressed (individually, not together) to enter the UP mode.
SM
6-59
G081/G120/G121/G122
IEEE802.11b
11 Mbps/5.5 Mbps/2 Mbps/1 Mbps (auto sense)
TCP/IP, Apple Talk, NetBEUI, IPX/SPX
Bandwidth:
2.4GHz
(divided over 14 channels, 2400 to 2497 MHz for each
channel)
NOTE: The wreless LAN access cannot be active at the same time as the Ethernet
port. The LAN Type setting in the Host Interface menu determines which
LAN interface will be used.
G081/G120/G121/G122
6-60
SM
Interface Board
LED2 (Orange)
802.11b
PCMCIA Card
PCMCIA
Card Bus
Controller
C
N3
C
N1
Engine
Control Board
Parallel I/F
LED1 (Green)
Controller Board
G081D946.WMF
LED Indicators
DESCRIPTION
Link status
Power distribution
ON
Link success
Power on
OFF
Link failure
Power off
Detailed
Descriptions
LED
LED1 (Green)
LED2 (Orange)
SM
6-61
G081/G120/G121/G122
Ad Hoc Mode
G081D947.WMF
Infrastructure Mode
Access Point
G081D948.WMF
The infrastructure mode allows communication between each computer and the
printer via an access point equipped with an antenna and wired into the network.
This arrangement is used for topologies that are more complex.
The wireless LAN client must use the same SSID (Service Set ID) as the access
point in order to communicate.
G081/G120/G121/G122
6-62
SM
MAC Address
If the infrastructure mode is used, access to the network can also be limited at the
access points using the MAC address. This setting may not be available with
certain types of access points.
SM
6-63
G081/G120/G121/G122
Detailed
Descriptions
COMMUNICATION STATUS
76~100
41~75
21~40
0~20
NOTE: Communication status can be measured only when the infrastructure mode
is being used.
Channel Settings
If a communication error occurs because of electrical noise such as interference
with other electrical devices, etc., you may have to change the channel settings.
To avoid interference with neighboring channels, a separation of 3 channels is
recommended. For example, if there are problems using channel 11 (default), try
using channel 8.
25 MHz
Channel
MHz
2,412
25 MHz
2,437
10
11
12
13
2,462
G081D949.WMF
G081/G120/G121/G122
6-64
SM
Troubleshooting steps
If there are problems using the wireless LAN, check the following:
1) Check the LED indicator on the wireless LAN card.
2) Check if IEEE802.11b is selected in the UP mode LAN Type in Network
Setup in the Host Interface menu.
3) Check if the channel settings are correct.
4) Check if the SSID and WEP are correctly set.
If infrastructure mode is being used:
1) Check if the MAC address is properly set
2) Check the communication status.
Detailed
Descriptions
If the communication status is poor, bring the machine closer to the access point.
Additionally, check for any obstructions between the machine and the access point.
If the problem cannot be solved, try changing the channel setting.
SM
6-65
G081/G120/G121/G122
BLUETOOTH (WIRELESS)
ROM DIMM
CN4
PCMCIA
Card Bus
Controller
Parallel I/F
Bluetooth
PCMCIA Card
CN3
Interface Board
Controller Board
G081D924.WMF
G081/G120/G121/G122
6-66
SM
BLUETOOTH (WIRELESS)
Detailed
Descriptions
Frequency
The Bluetooth device divides 2402 to 2480 MHz into 79 channels of 1 MHz width,
and changes the channel 1600 times per second. If other devices in the LAN are
using the same radio band, Bluetooth can avoid interference from the other devices.
Time
Channel 1
Channel 2
Channel 3
G081D925.WMF
SM
6-67
G081/G120/G121/G122
BLUETOOTH (WIRELESS)
Profiles
A Bluetooth device will not operate if it is located in close proximity to another
Bluetooth device. However, the Bluetooth device should support the protocols to
communicate with each other. There are many types of Bluetooth and service
protocols (together referred to as profiles). These profiles are listed below.
Generic Access Profile
Service Discovery Profile
Cordless Telephony Profile
Intercom Profile
Serial Port Profile
Headset Profile
Dial-up Networking Profile
Fax Profile
LAN Access Profile
Generic Object Exchange Profile
Object Push Profile
File Transfer Profile
Synchronization Profile
Hardcopy Cable Replacement Profile
Serial Port Profile (SPP) and Hardcopy Cable Replacement Profile (HCRP) are
used for the printer products.
SPP is used is place of the serial port, while HCRP is used in place of the parallel
port.
G081/G120/G121/G122
6-68
SM
Signal Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
+5VLD
+5VGND
5VGND
5VGND
NENB
PSEL
-VIDEO_K
NADJUST_K
-VIDEO_C
NADJUST_C
5VGND
-VIDEO_M
NADJUST_M
5VGND
-VIDEO_Y
NADJUST_Y
Description
+5V
Ground
Ground
Ground
LD Enable
LD Light Power Select
Black Video Data
Black Adjust Enable
Cyan Video Data
Cyan Adjust Enable
Ground
Magenta Video Data
Magenta Adjust Enable
Ground
Yellow Video Data
Yellow Adjust Enable
In/Out
CN1-E
CN1-L
----------------Out
In
Out
In
Out
In
Out
In
Out
In
Out
In
----Out
In
Out
In
----Out
In
Out
In
Pin No.
CN2
CN3
5
5
4
4
3
3
2
2
1
1
Signal Name
+24V
24VGND
NPMCTL
NPMLD
PMCLK
Description
+24V
Ground
Motor Control
Motor Lock Detect
Motor Clock
In/Out
CN2
----Out
In
Out
CN3
----In
Out
In
SM
Signal Name
+5V
5VGND
NHSYNC
+5VGND
Description
+5V
Ground
Horizontal Sync.
Ground
6-69
In/Out
CN3
----In
---
CN2
----Out
---
G081/G120/G121/G122
Detailed
Descriptions
Signal Name
1
2
3
4
5
6
7
8
9
10
GND
DHVACCLK
DHVERR
DLATHV
DHVEN
DSDATHV
24VGND
DSCLKHV
+24VGND
+24VHV
Description
Ground
Dev. AC Clock
HVU Error
Serial D/A Converter Data Load
High Voltage Enable
Serial D/A Converter Data
Ground
Serial D/A Converter Clock
Ground
+24V
In/Out
CN1
--Out
In
Out
Out
Out
--Out
-----
CN5
--In
Out
IN
IN
IN
--In
-----
CN6 PCU
Pin No.
1
2
3
4
Signal Name
PIKFUSEK
GND
PIKFUSEYMC
GND
Description
Black PCU Fuse
Ground
CMY (Color) PCU Fuse
Ground
In/Out
In/Out
--In/Out
---
Description
Front/Right Door Open
Ground
In/Out
In
---
Description
+24V
Ground
Power Supply Fan Error
In/Out
----In
Description
Fusing Fan Error
Ground
+24V
In/Out
In
-----
Signal Name
DOPEN
GND
Signal Name
FANPWR
24VGND
PSFNERR
Signal Name
FSRFNERR
24VGND
FANPWR
G081/G120/G121/G122
6-70
SM
Pin No.
CN150301
10
9
8
7
6
5
4
3
2
1
Signal
Name
NEMPK
NEMPC
EMPLEDK
GND
+5V_EMP
EMPLEDY
NEMPY
NEMPM
EMPLEDC
EMPLEDM
Description
Black Toner Empty
Cyan Toner Empty
LED ON for Black
Ground
+5V
LED ON for Yellow
Yellow Toner Empty
Magenta Toner Empty
LED ON for Cyan
LED ON for Magenta
CN4
In
In
Out
----Out
In
In
Out
Out
In/Out
CN1503
Out
Out
In
----In
Out
Out
In
In
Signal Name
TCDOPEN
GND
Description
Toner Cartridge Cover Open
Ground
In/Out
In
---
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
SM
CN1
(BK)
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
Signal Name
+24VIR (IT)
+24VIR (PIK)
24VGND (IT)
24VGND (PIK)
NITMLD (IT)
NPIKMLD (PIK)
+5V (IT)
+5V (PIK)
NITMON (IT)
NPIKMON (PIK)
ITMCLK (IT)
PIKMCLK (PIK)
GND (IT)
GND (PIK)
ITMG (IT)
PIKMG (PIK)
Description
6-71
CN12
--------In
In
----Out
Out
Out
Out
----Out
Out
In/Out
CN1
(CMY)
CN1
(BK)
--------Out
Out
----In
In
In
In
----In
In
G081/G120/G121/G122
Detailed
Descriptions
CN12
Pin No.
CN1
(CMY)
Signal Name
GND
YMCZPH
KZPH
+5V_OPCSEN
Description
Ground
CMY PCU Home
Position
Black PCU Home
Position
+5V
In/Out
CN13
CN1509
----In
Out
In
Out
---
---
CN14 (on ECB) / CN1510 (on TB Unit Cam Home Position Sensor)
Pin No.
Signal Name
Description
1
2
3
+5V_CAMSEN
ITHOME1
GND
+5V
TB Unit Cam Home Position
Ground
In/Out
CN1-E
CN1-L
----In
Out
-----
Signal Name
FSRFUSE
TH1HIGH
TH2HIGH
GND
ROTATE
6
7
8
2
1
NFSRJAM
+5V_FSR
GND
Description
Fusing Detection
Fusing Jam
+5V
Ground
Heat Roller Rotation
Detect
Fusing Jam
+5V
Ground
In/Out
CN15
CN1601
In
--In
Out
In
Out
----In
Out
In
-----
Out
---
2
3
4
3
2
1
G081/G120/G121/G122
Signal Name
EXITFULL
NEXTJAM
GND
+5V_EXIT
Description
Paper Output Tray
Full
Paper Exit Jam
Ground
+5V
6-72
In/Out
CN17
CN1505
In
Out
In
-----
Out
-----
SM
Signal Name
+5V
STPNON
3
4
NREGSEN
GND
Description
+5V
Main Paper Cassette Paper
Empty
Registration Sensor
Ground
CN18
---
In/Out
CN1506
---
In
Out
In
---
Out
---
Signal Name
PICSOL
SOLPWR
Description
Pickup Solenoid ON/OFF signal
+24V
In/Out
-----
Description
Registration Clutch Drive Line
+24V
In/Out
Out
---
Description
Ground
NC
BK Solenoid Drive Line
In/Out
-------
Description
Paper Pickup Motor Drive Pulse
Paper Pickup Motor Drive Pulse
Paper Pickup Motor Drive Pulse
Paper Pickup Motor Drive Pulse
In/Out
Out
Out
Out
Out
Signal Name
REGCLU
GND
Pin No.
1
2
3
Signal Name
+24VGND
NC
FEEDCLU
SM
Signal Name
OUTBOUTB
OUTAOUTA
6-73
G081/G120/G121/G122
Detailed
Descriptions
CN21 BK Solenoid
CN
1512
Signal Name
Description
1
2
3
2
+5V_MPT
GND
MPTHOME
+5V
Ground
By-pass Tray Home Position
Detection Signal
+5V
By-pass Tray Paper Empty
Detection Signal
Ground
CN23
+5VA_MPT
MPPSEN
GND
CN23
In/Out
CN
1507
CN
1512
-----
-----
In
Out
---
---
In
Out
---
---
Signal Name
SOLPWR
NC
ITSOL2
Description
+24V
NC
Changer Solenoid Drive Line
In/Out
-------
Signal Name
ITSOL1
NC
SOLPWR
Description
Cam Switching Solenoid Drive Line
NC
+24V
In/Out
-------
Description
+24V
Switchback Solenoid Drive Line for
Duplex Unit
In/Out
---
Signal Name
SOLPWR
ADUSOL
G081/G120/G121/G122
6-74
Out
SM
Signal Name
TBFUL
2
3
7
6
+5V_REG
LED_L
SNS_L
GND
WTB_NON
LED_R
SNS_R
In/Out
CN27
CN1501
Description
Waste Toner Cartridge Full
Detection signal
+5V
Left Side LED ON/OFF signal
Left Side Color Regist.
Sensing signal
Ground
Waste Toner Cartridge
Detection signal
Right Side LED ON/OFF
signal
Right Side Color Regist.
Sensing signal
In
Out
--Out
--In
In
Out
---
---
In
Out
Out
In
In
Out
Signal Name
STPSZ1
STPSZ2
GND
STNON
Description
Paper Size Detection signal 1*1
Paper Size Detection signal 2*1
Ground
Main Cassette Detection signal
In/Out
In
In
---In
*1
Letter
L
L
A4
L
H
B5
H
L
Legal
H
H
Signal Name
1
2
3
4
TEMP
GND
HUM
+5V_HUM
SM
Description
Temperature Sensing signal
Ground
Humidity Sensing signal
+5V
6-75
In/Out
CN1-E
CN1-L
In
Out
In
Out
----In
Out
G081/G120/G121/G122
Detailed
Descriptions
Paper Size
STPSZ2
STPSZ1
Signal Name
FANPWR
24VGND
RIPFNERR
Description
+24V
Ground
Sub Fusing Fan Error
In/Out
----In
Signal Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
GND
SIOCS1
SCLK
SIOCS2
GND
SDI
SDO
24VGND
+5V
+24VC
NRST
+24VC
+5VA
24VGND
ACFNON1
ACFSMNA1
SLP_CST_1
ACFSMNB1
ACFSMNA2
ACFSMNB2
Description
Ground
Option Feeder 1 Chip Select
Option Feeder Clock
Option Feeder 2 Chip Select
Ground
Option Feeder Input Data
Option Feeder Output Data
Ground
+5V
+24V
Option Feeder Reset
+24V
+5V
Ground
Option Feeder 1 Non
Option Feeder 1 Motor Clock A
Option Cassette Non
Option Feeder 1 Motor Clock B
Option Feeder 2 Motor Clock A
Option Feeder 2 Motor Clock B
In/Out
CN1-E
CN1-L
----Out
In
Out
In
Out
In
----In
Out
Out
In
------------Out
In
------------Out
In
Out
In
In
Out
Out
In
Out
In
Out
In
G081/G120/G121/G122
Signal Name
Description
NCSAD
SCLKAD
SDOAD
SDIAD
DZCROSS
IHON
IHPOWER
VIN100V
GND
6-76
In/Out
CN32
CN2503
Out
In
Out
In
Out
In
In
Out
In
Out
Out
In
----In
Out
-----
SM
Signal Name
+5VA
+5VA
GND
+5VB
+5VB
GND
GND
NSLP
Description
+5V
+5V
Ground
+5V
+5V
Ground
Ground
Sleep
In/Out
CN33
CN2505
----------------------------Out
In
Description
+5V
Ground
+3.3V
Ground
+24V
+24V
Ground
Ground
+24V
+24V
Ground
+24V
In/Out
-------------------------
SM
Signal Name
+5VLD
NC
+5V
Description
+5V
NC
+5V
6-77
In/Out
-------
G081/G120/G121/G122
Detailed
Descriptions
Pin No.
CN34
CN2504
1
12
2
11
3
10
4
9
5
8
6
7
7
6
8
5
9
4
10
3
11
2
12
1
Signal Name
FP3
FP6
FP9
FP12
FP15
FP18
FP21
NENG
A24
NSTS
A23
NCMD
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
GND
NHSYNC [K]
GND
GND
GND
NHSYNC [C]
GND
GND
GND
NHSYNC [M]
GND
GND
GND
NHSYNC [Y]
GND
GND
5VA
5VA
GND
GND
GND
ENGRDY
G081/G120/G121/G122
1 of 3
Description
Ground for front panel
Data 4 for front panel
Data 1 for front panel
Data 7 for front panel
Key Read for front panel
Register Select for front panel
Ground for front panel
Engine Alive
Serial data from engine to main
control board
Serial data from main control board
to engine
Ground
Horizontal Sync for Black
Ground
Ground
Ground
Horizontal Sync for Cyan
Ground
Ground
Ground
Horizontal Sync for Magenta
Ground
Ground
Ground
Horizontal Sync for Yellow
Ground
Ground
+5V
+5V
Ground
Ground
Ground
Engine Reset
6-78
In/Out
--In/Out
In/Out
In/Out
In
In
--Out
Out
In
--Out
------Out
------Out
------Out
--------------Out
SM
Pin No.
B32
B31
B30
B29
B28
B27
B26
B25
B24
B23
B22
B21
B20
B19
B18
B17
B16
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
SM
Signal Name
FP2
FP5
FP8
FP11
FP14
FP17
FP20
NSLP
CRDY
NVD2[K]
NVD0[K]
NVSZ[K]
GND
NVD2[C]
NVD0[C]
NVSZ[C]
GND
NVD2[M]
NVD0[M]
NVSZ[M]
GND
NVD2[Y]
NVD0[Y]
NVSZ[Y]
GND
GND
5VA
5VB
5VB
GND
GND
GND
2 of 3
Description
Ground for front panel
Data 3 for front panel
Data 5 for front panel
Data 0 for front panel
Enable for front panel
+5V for front panel
+5V for front panel
Sleep
Controller Ready
Video Data 2 for Black
Video Data 0 for Black
Vertical Size for Black
Ground
Video Data 2 for Cyan
Video Data 0 for Cyan
Vertical Size for Cyan
Ground
Video Data 2 for Magenta
Video Data 0 for Magenta
Vertical Size for Magenta
Ground
Video Data 2 for Yellow
Video Data 0 for Yellow
Vertical Size for Yellow
Ground
Ground
+5V
+5V
+5V
Ground
Ground
Ground
6-79
In/Out
--In/Out
In/Out
In/Out
In
----In
In
In
In
Out
--In
In
Out
--In
In
Out
--In
In
Out
-----------------
G081/G120/G121/G122
Detailed
Descriptions
Signal Name
FP1
FP4
FP7
FP10
FP13
FP16
FP19
FP22
PRDY
NVD3 [K]
NVD1 [K]
DCLK [K]
GND
NVD3 [C]
NVD1 [C]
DCLK [C]
GND
NVD3 [M]
NVD1 [M]
DCLK [M]
GND
NVD3 [Y]
NVD1 [Y]
DCLK [Y]
GND
5VHD
5VA
5VB
5VB
GND
GND
GND
3 of 3
Description
Ground for front panel
Ground for front panel
Data 2 for front panel
Data 6 for front panel
LED Set for front panel
Read/Write for front panel
Enable for front panel
Ground for front panel
Engine Ready
Video Data 3 for Black
Video Data 1 for Black
Video Clock for Black
Ground
Video Data 3 for Cyan
Video Data 1 for Cyan
Video Clock for Cyan
Ground
Video Data 3 for Magenta
Video Data 1 for Magenta
Video Clock for Magenta
Ground
Video Data 3 for Yellow
Video Data 1 for Yellow
Video Clock for Yellow
Ground
+5V
+5V
+5V
+5V
Ground
Ground
Ground
In/Out
----In/Out
In/Out
In
In
In
--Out
In
In
In
--In
In
In
--In
In
In
--In
In
In
-----------------
G081/G120/G121/G122
Signal Name
GND
ADUNON
+5V_ADU
GND
NADUJAM
Description
Ground
Duplex Unit Non
+5V
Ground
Duplex Unit Jam
6-80
In/Out
CN27
CN1501
--In
--------In
Out
SM
Signal Name
ITON
+24VPWR
ITOFF
Description
Solenoid ON signal
+24V
Solenoid OFF signal
In/Out
Out
--Out
CN46
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
SM
CN
3301
Signal Name
Description
---
NC1
NC
---
FP4
Ground
FP5
Data 3
FP6
Data 4
FP7
Data 2
FP8
Data 5
FP9
Data 1
FP10
Data 6
FP11
Data 0
FP12
Data 7
FP13
LED Set
10
FP14
Enable 1
11
FP15
Key Read
12
FP16
Read/Write
13
FP17
+5V
14
FP18
Register Select
15
FP19
Enable 2
16
FP20
+5V
17
FP21
Ground
18
FP22
Ground
CN12
In/Out
CN1
(CMY)
CN1
(BK)
-----
--In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
In/Out
Out
Out
In
In
Out
Out
In
In
--Out
--In
Out
---
6-81
In/Out
In/Out
In/Out
In
---
-----
In/Out
-----
G081/G120/G121/G122
Detailed
Descriptions
Pin No.
Signal Name
+5V
ADUN5VGND
TBFUL
Description
+5V
Ground
Waste Toner Full
Detection signal
In/Out
CN14502 CN1511
--------In
Out
CN2001 AC Line
Pin No.
1
2
3
Signal Name
AC1
FG
AC2
Description
AC Line 1
Frame Ground
AC Line 2
In/Out
-------
Description
IH Power Thermostat
NC
In/Out
-----
Description
IH Power Coil1
NC
IH Power Coil 2
In/Out
-------
Signal Name
Thermostat
NC
CN2204 IH Heater
Pin No.
1
2
3
Signal Name
IHCOIL 1
NC
IHCOIL 2
G081/G120/G121/G122
Signal Name
AC1
AC1
Description
AC Line (live)
AC Line (neutral)
6-82
In/Out
-----
SM
Signal Name
Description
DO
CS
ZCROS
CLK
IHON
DI
IHPOWER
GND
GND
GND
In/Out
CN2502
CN2207
In
Out
Out
In
In
Out
Out
In
In
Out
Out
In
-----------------
Description
+24V
NC
+24V
In/Out
-------
Detailed
Descriptions
Pin No.
1
2
3
SM
6-83
G081/G120/G121/G122
SPECIFICATIONS
SPECIFICATIONS
Rev. 06/03/2004
SPECIFICATIONS
1. GENERAL SPECIFICATIONS
Configuration:
Desktop
Print Process:
Printer Languages:
PCL5c
Adobe PostScript3
RPCS (Refined Printing Command Stream)
Resolution:
PCL5c:
600 x 600 dpi, 300 x 300 dpi
Adobe PostScript3:
1200 x 1200 dpi, 1200 x 600 dpi, 600 x 600 dpi
RPCS:
1200 x 1200 dpi, 1200 x 600 dpi, 600 x 600 dpi
Gradation
1 bit/pixel
Printing speed:(Monochrome/Color):
G081: 21/16.9 ppm
G120: 22/18 ppm
G121/G122: 16.9/16.9 ppm
NOTE: Print speed for both monochrome and color is reduced when printing
1200 x 1200 dpi and for Thick/OHP.
PCL5c:
35 Intelli fonts
10 TrueType fonts
1 bitmap font
Adobe PostScript 3:
136 fonts (24 Type 2 fonts, 112 Type 14 fonts)
Host Interfaces:
Network Protocols:
Warm-up Time
Print Paper
Capacity:
(80 g/m2, 20lb)
SM
7-1
Specifications
Resident Fonts:
G081/120/G121/G122
Rev. 06/07/2004
SPECIFICATIONS
Minimum
Maximum
A4/B5/81/2" x 11"/81/2" x 14" (SEF)
90 x 148 mm
216 x 356 mm
A4/B5/81/2" x 11"/81/2" x 14" (SEF)
Printing Paper
Weight:
Standard tray:
Optional paper tray:
By-pass tray:
Output Paper
Capacity:
Memory:
Memory Type:
Pin:
144
Access Time:
6ns
Power Source:
Power Consumption:
120V
1300 W or less
10 W or less
230V
1300 W or less
11 W or less
Mainframe Only
Full System
63 dB or less
45 dB or less
62 dB or less
45dB
Maximum
Energy Saver
Noise Emission:
(Sound Power Level)
Printing
Stand-by
NOTE: The above measurements were made in accordance with ISO7779 at the
operator position.
Environmental
Standard:
Safety Standard.
EMI:
G081/G120/G121/G122
7-2
SM
SPECIFICATIONS
A3
A4 SEF
A4 LEF
A5 SEF
A5 LEF
A6 SEF
B4 SEF
B5 SEF
B5 LEF
B6 SEF
Ledger
Letter SEF
Letter LEF
Legal SEF
Half Letter SEF
Executive SEF
Executive LEF
F SEF
Foolscap SEF
Folio SEF
8K
16K SEF
16K LEF
Custom
Com10 Env.
Monarch Env.
C6 Env.
C5 Env.
DL Env.
297 x 420 mm
210 x 297 mm
297 x 210 mm
148 x 210 mm
210 x 148 mm
105 x 148 mm
257 x 364 mm
182 x 257 mm
257 x 182 mm
128 x 182 mm
11" x 17"
8.5" x 11"
11" x 8.5"
8.5" x 14"
5.5" x 8.5"
7.25" x 10.5"
10.5" x 7.25"
8" x 13"
8.5" x 13"
8.25" x 13"
267 x 390 mm
195 x 267 mm
267 x 195 mm
Minimum:
90 x 148 mm
Maximum:
216 x 356 mm
4.125" x 9.5"
3.875" x 7.5"
114 x 162 mm
162 x 229 mm
110 x 220 mm
Paper Trays
Main Unit/Options
US
Eur/Asia
N
N
Y
Y
N
N
N
N
N
N
N
N
N
N
Y
Y
N
N
N
N
N
N
Y
Y
N
N
Y
Y
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
By-pass
Tray
Duplex
N
Y#
N
Y#
N
Y#
N
Y#
N
N
N
Y#
N
Y#
Y#
Y#
N
Y#
Y#
Y#
N
Y#
N
N
Y
N
N
N
N
N
Y
N
N
N
Y
N
Y
N
N
N
N
N
N
N
N
N
Y#
N
N
N
N
N
N
N
N
N
N
Y#
Y#
Y#
Y#
Y#
N
N
N
N
N
Specifications
Paper
Remarks:
Y
Y#
Y*
N
SM
7-3
G081/120/G121/G122
Rev. 06/03/2004
SPECIFICATIONS
2. SOFTWARE ACCESSORIES
The printer drivers and utility software are provided on one CD-ROM. An auto-run
installer allows you to select which components to install.
Windows
95/98/ME
Yes
Yes
Yes
Windows
NT4.0
Yes
Yes
Yes
Windows
2000
Yes
Yes
Yes
Windows XP
Macintosh
Yes
Yes
Yes
No
Yes
No
NOTE: 1) The printer drivers for Windows NT 4.0 are only for the Intel x86
platform. There is no Windows NT 4.0 printer driver for the PowerPC,
Alpha, or MIPS platforms.
2) The PS3 drivers are all genuine AdobePS drivers, except for Windows
2000, which uses Microsoft PS. A PPD file for each operating system is
provided with the driver.
3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions.
Description
A font management utility with screen fonts for the printer.
A printer management utility for network administrators. NIB
setup utilities are also available.
A printer management utility for client users.
A utility for peer-to-peer printing over a NetBEUI or TCP/IP
network.
A peer to peer print utility over a TCP/IP network. This
provides the parallel printing and recovery printing features.
This software provides several convenient functions for printing
from Macintosh clients.
This utility solves problems with Windows 2000.
G081/G120/G121/G122
7-4
SM
SPECIFICATIONS
Rev. 06/03/2004
3. MACHINE CONFIGURATION
B
Machine
Code
G081/G120/
Main Unit
G121/G122
Options (Unless noted, are used on all models.)
Duplex Unit AD440
G343
Paper Feed Unit (530)
G342
Internal Options
64 MB DIMM Memory Type C
G330
128 MB DIMM Memory Type C
G331
256 MB DIMM Memory Type C
G332
NVRAM Memory
G311
IEEE1394 I/F Board Type 4510
G336
IEEE802.11b Board Type A
G628
Bluetooth Board Type B
G350
HDD Type 3000
G345
Item
Others
Fusing Unit Type125*
Fusing Unit Type 155
Intermediate Transfer Unit
Type125
Waste Toner Bottle Type 155
Remarks
A
B
C
G355
G207
G251
G205
G252
SM
7-5
G081/120/G121/G122
Specifications
No.
G342/G836
PAPER FEED UNIT TYPE 3000
G342
TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ........................................... 1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
SM
G342
EXTERIOR COVERS
[K]
[C]
[D]
[I]
[B]
[A]
[J]
[L]
[G]
[M]
[H]
[N]
[R]
[F]
[O]
[P]
G342R900.WMF
[Q]
1. Front cover [A] ( x 1)
NOTE: Release both hooks [B] [C] on the top and five hooks [D][E] on the
bottom.
2. Right cover [F] ( x 2)
NOTE: Release one hook [G] on the top and three hooks [H] on the bottom.
3. Left cover [I] ( x 2)
NOTE: Release one hook on the top [J] and three hooks [K] on the bottom.
G342
Paper Feeder
Unit Type
3000
SM
G342
FEEDER BOARD
[A]
[B]
G342R901.WMF
G342R902.WMF
G342
SM
[A]
G342R903.WMF
[C]
G342
Paper Feeder
Unit Type
3000
[C]
[A]
G342R904.WMF
SM
G342
[E]
[F]
[J]
[I]
[C]
[K]
[L]
[H]
[L]
[G]
[B]
G342R905.WMF
[A]
Lubricating
Lubricate the following parts (Grease G501) when replacing them (values in
parentheses indicate the amount of lubricant):
The shafts on the outer gear [K] (0.05 cc x 2)
The outer cogs on the 2 inner gears (in the outer gear [K]) (0.1 cc x 2)
The outer cogs on the idle gear [L] (0.1 cc)
The shafts of the outer gear [M] and the idle gear [L] (0.05 cc x 2)
G342
SM
PINCH ROLLERS
[C]
[E]
[B]
(2)
[D]
[A]
[F]
(1)
G342R906.WMF
G342
Paper Feeder
Unit Type
3000
6. 2 springs [E][F]
SM
G342
PAPER CASSETTE
[C]
[G]
[B]
#
"
Figure-1
%
$
G342R907.WMF
[F]
[E]
[D]
G342R908.WMF
G342
SM
PAPER CASSETTE
2. DETAILED DESCRIPTIONS
G342
Paper Feeder
Unit Type
3000
See the following subsections in the service manual of the main unit:
6.3.9Paper Feed
6.5.3Paper Source Selection
6.5.4Auto Continue
SM
G342
G139
G139
TABLE OF CONTENTS
INSTALLATION
1. INSTALLATION............................................................................ 1-1
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE.................................................... 2-1
TROUBLESHOOTING
4. TROUBLESHOOTING ................................................................. 4-1
SM
G139
Table 1................................................................................................4-20
Table 2................................................................................................4-20
4.5 BLOWN FUSE CONDITIONS .................................................................4-21
Power supply unit ...............................................................................4-21
High voltage unit .................................................................................4-21
4.6 LEDS .......................................................................................................4-21
SERVICE TABLES
5. SERVICE TABLES....................................................................... 5-1
G139
ii
SM
SPECIFICATIONS
SPECIFICATIONS............................................................................. 7-1
1. GENERAL SPECIFICATIONS.....................................................................7-1
1.1 SUPPORTED PAPER SIZES..............................................................7-3
2. SOFTWARE ACCESSORIES .....................................................................7-4
2.1 PRINTER DRIVERS ............................................................................7-4
2.2 UTILITY SOFTWARE ..........................................................................7-4
3. MACHINE CONFIGURATION ....................................................................7-5
SM
iii
G139
WARNING
Keep the machine away from flammable liquids, gases, and aerosols. A fire or
an explosion might occur.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of
laser-based optical units in the field. The optical housing unit can only be repaired
in a factory or at a location with the requisite equipment. The laser subsystem is
replaceable in the field by a qualified Customer Engineer. The laser chassis is not
repairable in the field. Customer engineers are therefore directed to return all
chassis and laser subsystems to the factory or service depot when replacement of
the optical subsystem is required.
WARNING
Use of controls, or adjustment, or performance of procedures other than
those specified in this manual may result in hazardous radiation exposure.
WARNING
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit Section. Laser light can seriously damage
your eyes.
CAUTION MARKING:
Beforehand
The sections below are fundamentally the same as the G081/G120/G121/G122
SERVICE MANUAL". Refer to the G081/G120/G121/G122 sections below while
using the G139 section of this manual.
Section 1: INSTALLATION
Section 2: PREVENTATIVE MAINTENANCE
Section 3: REPLACEMENT AND ADJUSTMENT
Section 6: DETAILED SECTION DESCRIPTIONS
POINT-TO-POINT DIAGRAM
CONNECTOR LAYOUT
ELECTRICAL COMPONENT LAYOUT
G342 PAPER FEED UNIT TYPE 3000
G343 AD440 DUPLEX UNIT
NOTE: The current products G836 and G837 are identical to the previous G342
and G343. The product codes are different due to the location of where
they are being manufactured.
INSTALLATION
1. INSTALLATION
This section is fundamentally the same as for the G081/G120/G121/G122 models.
Please refer to this section in the front portion of the G081/G120/G121/G122/G139
Service Manual.
G139
SM
1-1
G139
How to Repack
G139
1-2
SM
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE
G139
SM
2-1
G139
G139
SM
3-1
G139
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.1.1 SUMMARY
1. All SCs are logged.
2. If the problem concerns electrical circuit boards, first disconnect then reconnect
the connectors before replacing the PCBs.
3. If the problem concerns a motor lock, first check the mechanical load before
replacing motors or sensors.
There are four severity levels of service call conditions. These levels are indicated
under the SC number in the SC table.
Level
A
Reset Procedure
This machine does not have
this level.
Turn the main power switch
off and on.
G139
Definition
To prevent damage to the machine, the main
machine cannot be operated until a service
representative has reset the SC.
SCs that disable only the features that use
the defective item. Although these SCs are
not shown to the user under normal
conditions, they are displayed on the
operation panel only when the defective
feature is selected.
The SC history is updated. The machine can
be operated as usual.
SM
4-1
G139
Symptom
Polygon motor error
After the main power switch
turns on, the polygon motor
is not phase-locked in
several seconds.
230
[D]
V-Sync error
Subscan signals are not
asserted.
302
[D]
440
[D]
G139
See SC201.
Defective gear
Defective gear on transfer belt unit
Voltage between pins 1 and 13 (CN12 on engine
control board) abnormal (not +24V), or pin 11
(CN12 on engine control board) unable to send
motor clock
Defective black PCU drive motor
1. Replace the black PCU.
2. Replace the transfer belt unit.
3. Replace the engine control board.
4. Replace the main drive unit assembly.
4-2
SM
471
[D]
486
[D]
BK solenoid error
The BK solenoid cannot
drive the black PCU.
487
[D]
Solenoid error
Any of the following
solenoids has caused a
short circuit: changer
solenoid, paper feed
solenoid, toner supply
solenoid.
Fusing fan motor error
The fusing unit fan motor
does not operate.
530
[D]
531
[D]
SM
Defective gear
Voltage between pins 2 and 14 (CN12 on engine
control board) abnormal (not +24V), or pin 12
(CN12 on engine control board) unable to send
motor clock
Defective CMY PCU drive motor
1. Replace the CMY PCU.
2. Replace the engine control board.
3. Replace the main drive unit assembly.
4-3
G139
G139
SC
441
[D]
543
[D]
544
[D]
551
[D]
554
[D]
G139
Symptom
Possible Cause/Required Action
Fusing unit sub-cooling fan (left) error
The fusing unit sub-cooling
Voltage between pins 1 and 2 (CN30 on engine
fan does not operate.
control board) abnormal (not +24V)
Defective sub-cooling fan
1. Replace the engine control board.
2. Replace the sub-cooling fan.
Heating belt overheat
The temperature of the
Pin 1 (IC6) unable to turn to lower level
heating belt is out of the
Defective IH power supply board
normal range.
Thermistor short-circuited
Defective cable connection between CN15 and
thermistor
1. Replace the control board.
2. Replace the IH power supply board.
3. Replace the fusing unit.
4. Connect the cable between CN15 and the
thermistor correctly.
Heating belt low temperature error (1)
The fusing unit thermistor in Defective connection between engine control board
the middle of the unit has
(CN15) and fusing unit
detected low temperature.
Defective thermistor
Defective connection between fusing unit and
thermistor
Pin 7 (CN32 on engine control board) unable to
send signal
Defective IH unit or IH power supply board
1. Replace the IH unit or IH power supply board.
2. Connect the cable between the engine board and
fusing unit correctly.
3. Replace the thermistor.
4. Connect the cable between fusing unit and
thermistor correctly.
5. Replace the engine control board.
Heating roller low temperature error (3)
The thermistor for the
Defective connection between engine control board
pressure roller has detected
(CN15) and fusing unit
much lower temperature
Defective thermistor
than the other fusing unit
Defective connection between fusing unit and
thermistor does.
thermistor
1. Connect the cable between the engine board and
fusing unit correctly.
2. Replace the thermistor.
3. Connect the cable between fusing unit and
thermistor correctly.
4. Replace the engine control board.
Heating roller low temperature error (2)
The fusing unit thermistor at See SC544.
the left end of the unit has
detected much lower
temperature than the other
fusing unit thermistor does.
4-4
SM
Symptom
Fusing belt rotation error
The rotation of the fusing
unit is not normal.
581
[D]
622
[D]
G139
680
[D]
SM
4-5
G139
CONTROLLER ERROR
4.2
CONTROLLER ERROR
The following table describes the controller error codes. These codes are displayed
at power-on, or after the power-on self diagnostic test, if an error occurs.
CAUTION: Always try turning the main power switch off and on and check if the
problem persists.
SC
670
[D]
819
[D]
Symptom
Possible Cause/Required Action
Engine start-up error
The ready signal from the
Defective engine board.
engine board is not
1. Replace the engine board.
detected.
[0696e] Kernel stop: Process error
System completely down
Defective RAM DIMM
Defective SD card in slot 1
Defective controller
Software error
1. Check and/or replace the RAM DIMM.
2. Check and/or replace the SD card in slot 1.
3. Replace the controller.
4. See NOTE at the end of the SC table.
1.
820
[D]
G139
Defective memory
Defective flash memory
Defective CPU
Replace the controller board.
4-6
SM
CONTROLLER ERROR
SC
820
[D]
Symptom
Possible Cause/Required Action
[00FF] Self-diagnostic error CPU: Detailed error code
Cache access error in the
Defective CPU
CPU
Defective local bus
1. Turn the main power switch off and on.
2. Reinstall the system program.
3. Replace the controller board.
[0601, 0602, 0605, 0606, 0607, 0609]
Self-diagnostic error CPU: Detailed error code
Exceptional command does Defective CPU devices
not operate even though it
1. Replace the controller board
is executed on purpose.
[060A-060E] Self-diagnostic error CPU: Detailed error code
Cut-in command does not
Defective CPU devices
operate when it is executed. Defective ASIC devices
1. Replace the controller board
[0610] Self-diagnostic error CPU: Detailed error code
Timer cut-in does not
Defective CPU devices
operate even though it is
1. Replace the controller board
set.
[0612] Self-diagnostic error CPU: Detailed error code
Cut-in in ASIC occurs.
Defective ASIC
Defective devices in which ASIC detects cut-in.
1. Replace the controller board.
[06FF] Self-diagnostic error CPU: Detailed error code
The pipeline clock
Defective CPU devices
frequency rate is different
Mode bit data error, which is used for initializing
from the prescribed value.
CPU.
1. Replace the controller board
[0702] Self-diagnostic error CPU: Detailed error code
The result when the
Insufficient CPU cache
program is executed in the
Insufficient memory process speed
command cache is different 1. Replace the controller board.
from desirable value.
2. Replace the RAM DIMM.
[0801, 0804, 0807, 0808, 0809, 80A] Self-diagnostic error CPU: Detailed error
code
An error occurs when
Defective CPU devices
checking the TLB.
1. Replace the controller board.
[4002-4005] Self-diagnostic error CPU: Detailed error code
The calculation error in the
Defective CPU
CPU occurs.
1. Replace the CPU.
SM
4-7
G139
G139
CONTROLLER ERROR
SC
821
[D]
Symptom
Possible Cause/Required Action
[0D05] Self-diagnostic error ASIC
The CPU checks if the
System firmware problem
ASIC timer is working
Defective RAM-DIMM
properly when compared
Defective controller
with the CPU timer. If the
1. Reinstall the controller system firmware.
ASIC timer does not
2. Replace the RAM-DIMM.
function in the specified
3. Replace the controller board.
range, this SC code is
displayed.
822
[B]
823
[B]
824
[D]
826
[D]
827
G139
4-8
SM
CONTROLLER ERROR
Symptom
Error detected during a
write/verify check for the
standard RAM (SRAM
DIMM).
829
[B]
838
[D]
851
[B]
853
[B]
854
[B]
855
[B]
SM
1.
2.
4-9
G139
SC
[D]
G139
CONTROLLER ERROR
SC
856
[B]
Symptom
Possible Cause/Required Action
IEEE802.11b interface board error
Wireless LAN interface
Poor connection
board error detected.
Defective wireless LAN interface board
1. Check the wireless LAN interface board
connection.
2. Replace the interface board.
857
[B]
860
[B]
861
[D]
863
[D]
864
[D]
865
[D]
866
[B]
867
[D]
868
G139
Defective controller
1. Check the USB connections, make sure that they
are securely connected.
2. Replace the controller board.
Defective HDD
1. Check the HDD connection.
2. Reformat the HDD.
3. Replace the HDD.
Loose connection
Defective HDD
Defective controller
1. Turn the main power switch off and on.
2. Check the connection between the HDD and
controller.
3. Replace the HDD.
4. Replace the controller.
Defective HDD
1. Check the HDD connection.
2. Reformat the HDD.
3. Replace the HDD.
Defective HDD
1. Replace the HDD.
Defective HDD
1. Replace the HDD.
SD-card data is corrupted.
1. Store correct data in the SD card.
The SD card for applications is ejected from the
SD card slot.
1. Install the SD card.
4-10
SM
CONTROLLER ERROR
SC
[D]
Symptom
SD card error occurs when
an SD card is activated.
870
[B]
900
[D]
Defective NVRAM
Defective controller
1. Turn the main power switch off and on.
2. Check the connection between the NVRAM and
controller.
3. Replace the NVRAM.
4. Replace the controller.
920
[B]
990
G139
921
[B]
SM
4-11
G139
CONTROLLER ERROR
SC
[D]
Symptom
Unexpected software error
detected.
991
[C]
998
[D]
NOTE: If a problem always occurs in a specific situation (for example, same printer
driver settings, same image file), the problem may be caused by a software
error. In this case, send the following data and information to your hotline
product specialist.
G139
4-12
SM
TROUBLESHOOTING GUIDE
Possible cause
Defective laser scanning unit
Defective PCU
Defective transfer belt unit
Defective transfer belt
tension unit
Defective toner cartridge
drive unit
Defective toner cartridge
agitator
Incorrect action of transfer
roller
Defective high voltage
supply board
Defective engine control
board
Necessary actions
Replace the laser scanning
unit.
Replace the PCU.
Replace the transfer belt
unit.
Replace the transfer belt
tension unit.
Replace the toner cartridge
drive unit.
Replace the toner cartridge.
Check the guide and the
transfer roller.
Replace the high voltage
supply board.
Replace the engine control
board.
Possible cause
Incorrectly installed PCU
Defective PCU
Defective high voltage supply
board
Defective laser scanning unit
G139
Necessary actions
Install the PCU correctly.
Replace the PCU.
Replace the high voltage
supply board.
Replace the laser scanning
unit.
Replace the engine control
board.
Replace the main board.
SM
4-13
G139
TROUBLESHOOTING GUIDE
Possible cause
Defective PCU
Loose connection between
printer cartridge and engine
control board
Transfer belt not contacting
PCU
Defective cable on belt
tension unit
Defective PCU motor
Defective engine control
board
Necessary actions
Replace the PCU.
Replace the connection
spring.
Check the belt tension unit.
Replace the belt tension unit.
Replace the PCU motor.
Replace the engine control
board.
Possible cause
Loose connection between
transfer roller and high
voltage supply unit
Dust in the laser beam path
Transfer belt not contacting
PCU
Defective PCU
Defective transfer roller
Defective fusing unit
Defective engine control
board
G139
4-14
Necessary actions
Check the connection
between the transfer roller
and the high voltage supply
unit.
Clean the laser beam path.
Check the belt tension unit.
Replace the PCU.
Repair the transfer roller.
Replace the fusing unit.
Replace the engine control
board.
SM
TROUBLESHOOTING GUIDE
Possible cause
Necessary actions
Possible cause
Necessary actions
Defective PCU
G139
SM
4-15
G139
TROUBLESHOOTING GUIDE
Possible cause
Defective PCU
Defective transfer belt unit
Defective transfer roller
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Replace the transfer roller.
Possible cause
Defective PCU
Defective transfer belt unit
Defective transfer roller
Defective fusing unit
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Replace the transfer roller.
Replace the fusing unit.
Possible cause
Defective PCU
Defective transfer belt unit
Defective fusing unit
Necessary actions
Re-seat PCU
Replace the PCU.
Replace the transfer belt
unit.
Replace the fusing unit.
G139
Possible cause
Defective transfer belt
4-16
Necessary actions
Replace the transfer belt
unit.
SM
TROUBLESHOOTING GUIDE
Possible cause
Defective PCU
Defective transfer belt unit
Necessary actions
Replace the PCU.
Replace the transfer belt
unit.
Possible cause
Defective PCU
Necessary actions
Replace the PCU.
4.3.13 GHOSTING
Symptom
The same or similar image
appears two or more times.
They get weaker and
weaker.
Possible cause
Nonstandard paper in use
Incorrect media type mode
Defective fusing unit
Necessary actions
Use recommended paper.
Select an appropriate media
mode.
Replace the fusing unit.
Necessary actions
Install the paper correctly.
Adjust the paper guide
correctly.
Repair the paper feed unit.
Check the transfer roller.
Replace the engine control
board.
Replace the corner separator
Replace the spring
G139
Symptom
Images are skewed
SM
4-17
G139
TROUBLESHOOTING GUIDE
Possible cause
Unclean transfer roller
Unclean paper path
Unclean intermediate or
registration roller
Unclean fusing unit exit
Defective fusing unit
Necessary actions
Clean the transfer roller.
Clean the paper path.
Clean the intermediate or
registration roller.
Clean the fusing unit exit.
Replace the fusing unit.
Possible cause
Defective PCU
Defective toner cartridge
Defective transfer belt unit
Transfer belt not contacting
PCU
Necessary actions
Replace the PCU.
Replace the toner cartridge.
Replace the transfer belt
unit.
Check the belt tension unit.
G139
Possible cause
Incorrect installation of paper
Incorrect paper guide
position
Incorrect margin setting
Defective engine control
board
4-18
Necessary actions
Install the paper correctly.
Adjust the paper guide
correctly.
Adjust the margin setting.
Replace the engine control
board.
SM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Sensor Name/
Sensor Board Name
BK PCU Virgin Sensor
Board
CMY PCU Virgin
Sensor Board
Front/Right Door Open
Detection Switch
Black Toner Empty
Sensor
Cyan Toner Empty
Sensor
Yellow Toner Empty
Sensor
Magenta Toner Empty
Sensor
Toner Cartridge
Access Cover
Detection Switch
CMY PC Home
Position Sensor
Black PC Home
Position Sensor
Accumulator Cam
Home Position Sensor
Fusing Unit Detection
Sensor
Thermistor 1
Thermistor 2
Pressure Roller
Thermistor
Heat Roller Rotation
Sensor
Fusing Jam (Paper
Ejection) Sensor
Signal Name
Active
CN No./
Pin No.
(Switch)
PIKFUSEK
Analog
CN6/1
Black PCU
PIKFUSEYMC
Analog
CN6/3
CMY PCU
DOPEN
CN7/1
NEMPK
CN10/1
NEMPC
CN10/2
NEMPY
CN10/7
NEMPM
CN10/8
TCDOPEN
CN11/2
Top Cover
YMCZPH
CN13/2
KZPH
CN13/3
ITHOME1
CN14/2
FSRFUSE
CN15/1
TH1HIGH
TH2HIGH
Analog
Analog
CN15/4
CN15/3
THFUSE
Analog
CN15/5
ROTATE
CN15/6
NFSRJAM
CN15/7
18
EXITFULL
CN17/3
19
STPNON
CN18/2
20
Registration Sensor
NREGSEN
CN18/3
MPTHOME
CN23/3
MPPSEN
CN23/5
TBFUL
CN27/8
21
22
23
SM
4-19
Position
Accumulator Tension
Unit
Fusing Unit
No.
By Power Switch
G139
No.
Sensor Name/
Sensor Board Name
30
31
Humidity Sensor
32
24
25
26
27
28
29
33
34
35
36
37
38
Signal Name
Active
CN No./
Pin No.
(Switch)
SNS_L
Analog
CN27/1
WTB_NON
CN27/6
SNS_R
Analog
CN27/3
STPSZ1
STPSZ2
Table 1
Table 1
CN28/1
CN28/2
STNON
CN28/4
TEMP
Analog
CN29/4
HUM
Analog
CN29/2
ADUNON
CN39/2
NADUJAM
CN39/5
ACFJAM
ACFPNON
H
H
CN6/3
CN6/2
STPSZ1
Table 2
CN5/1
STPSZ2
Table 2
CN5/2
STNON
CN5/3
Position
Color Registration
Sensor Board
Option Feeder
Table 1
Paper Size
STPSZ2
STPSZ1
Letter
L
L
A4
L
H
B5
H
L
Legal
H
H
Letter
L
L
A4
L
H
B5
H
L
Legal
H
H
Table 2
Paper Size
ACFPSZ2
ACFPSZ
G139
4-20
SM
Rating
120 V
220 240 V
8 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
4 A/125 V
4 A/250 V
Rating
120 V
220 240 V
1.5 A/50 V
1.5 A/50 V
4.6 LEDS
G139
No LEDs are used for this model (except for the Network Interface).
SM
4-21
G139
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
CAUTION
Before accessing the service menu, do the following:
Confirm that there is no print data in the printer buffer (the Data In LED
must not be lit or blinking).
If there is some data in the buffer, wait until all data has been printed.
From Feed
Escape
Job Reset
Enter
Menu
Power
Data In
Alert
G139S501.WMF
Method 2: With the machine already on, press the Up/Down arrow keys together
for about 5 seconds. Then release and press the #Enter key.
The above message shown in the illustration shows on the display.
NOTE: The machine automatically goes off line when you enter the service mode.
SM
5-1
G139
G139
Method 1: Turn the machine on while pressing the Online key and Escape key
together until the message "SYSTEMver x.xx" shows on the display.
NOTE: If you switch the machine off, all jobs stored on the hard disk using the
sample print and protected print features will be deleted.
Prior to switching the printer off, access User Tools to see if there are any
jobs stored.
(Menu key - Sample Print, or Protected Print).
G139
5-2
SM
Mode No.
(Class 1, 2, and 3)
[Bit Switch]
1
Bit Switch 1
2
Bit Switch 2
Bit Switch 3
Function / [ Setting ]
Adjusts bit switch settings. DFU
Bit 0 to 2: Not used. Do not change settings.
Bit 3: Changing print language (PCL <-> PS)
0: Enabled 1: Disabled (No change)
Bit 4 to 7: Not used. Do not change settings.
Bit 0: PostScript3 Euro glyph
0: Disabled
1: Enabled (Even if there is no Euro Glyph in ROM,
it is possible to load the Euro Glyph data.)
Bit 1: Not used. Do not change setting.
Bit 2:PCL5e/5c (HP4000/HP8000)
The left space command is set to 0, the machine is
changed to 1
0: Disabled
1: Enabled
Bit 3: PCL5e/GL2: pen # of PW
0: Normal
1: Patch
Bit 4: Tray selecting
0: Select tray is determined auto tray selecting
1: Like HP
Machines can take different actions depending on this
setting when a tray is selected using PCL5e commands,
and if the tray does not have any paper.
SM
5-3
G139
G139
Mode No.
(Class 1, 2, and 3)
Bit Switch 4
Bit Switch 5
Function / [ Setting ]
Adjusts bit switch settings. DFU
Bit 0 to 2: Not used. Do not change settings.
Bit 3: Enabled the %% command of the PostScript
detection condition for the auto print language selection
function.
0: Enabled
1: Disabled
003
004
005
101
102
6
Bit Switch 6
7
Bit Switch 7
8
Bit Switch 8
[Clear Setting]
1
Init System
3
Delete Program
[Print Summary]
1
Print Summary
103
104
G139
5-4
SM
104
SM
4
24
44
64
5
25
45
65
6
26
46
66
7
27
47
67
8
28
48
68
9
29
49
69
10
30
50
70
11
31
51
71
12
32
52
72
13
33
53
73
14
34
54
74
15
35
55
75
Mode No.
(Class 1, 2, and 3)
Set Black 4
Set Cyan 4
Set Magenta 4
Set Yellow 4
Set Black 5
Set Cyan 5
Set Magenta 5
Set Yellow 5
Set Black 6
Set Cyan 6
Set Magenta 6
Set Yellow 6
Set Black 7
Set Cyan 7
Set Magenta 7
Set Yellow 7
Set Black 8
Set Cyan 8
Set Magenta 8
Set Yellow 8
Set Black 9
Set Cyan 9
Set Magenta 9
Set Yellow 9
Set Black 10
Set Cyan 10
Set Magenta 10
Set Yellow 10
Set Black 11
Set Cyan 11
Set Magenta 11
Set Yellow 11
Set Black 12
Set Cyan 12
Set Magenta 12
Set Yellow 12
Set Black 13
Set Cyan 13
Set Magenta 13
Set Yellow 13
Set Black 14
Set Cyan 14
Set Magenta 14
Set Yellow 14
Set Black 15
Set Cyan 15
Set Magenta 15
Set Yellow 15
Function / [ Setting ]
[0 ~ 255 / 64 / 1/step]
[0 ~ 255 / 80 / 1/step]
[0 ~ 255 / 96 / 1/step]
5-5
G139
106
107
108
G139
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[ToneCtlSave] Toner Control Value Save
1
ToneCtlSave
Stores the print gamma adjusted with the Toner Ctl
Value menu item as the current setting. Before the
machine stores the new current setting, it moves the
data currently stored as the current setting to the
previous setting memory storage location.
[Toner Limit]
Adjusts the maximum toner amount for image development.
1
TonerLimitPhot
[100 ~ 400 / 260 / 1%/step]
2
TonerLimitText
[100 ~ 400 / 200 / 1%/step]
[FactoryTestPrt] Factory Test Page Print
1
Image Density
Prints the image density test page for the factory line.
DFU
[Ext. TonerSave]
1
Mode 1: Text
DFU
2
Mode 2: Text
3
Mode 1: Image
4
Mode 2: Image
5
Mode 1: Line
6
Mode 2: Line
7
Mode 1: Paint
8
Mode 2: Paint
5-6
SM
SYSTEMver
1.Service
x.xx
G139S502.WMF
SP1001-001
Bit Switch 1
G139S502A.WMF
SP1001-004
Bit Switch 4
G139S503A.WMF
Sw#4
bit0
00000000
_
G139S504A.WMF
Sw#4
bit3
00000000
_
G139S505.WMF
Sw#4
bit3
00000000
0
G139S506.WMF
Sw#4
bit3
00000000
1
G139S507.WMF
Sw#4
bit3
00001000
_
G139S508.WMF
SYSTEMver
1.Service
x.xx
SYSTEMver
3.End
x.xx
G139S503.WMF
SM
5-7
G139
G139
G139S502.WMF
Gamma Adjustment
NOTE: To correct color quality problems, clean and/or replace related parts first.
Then, if adjustments are required, follow the procedure in this section.
Overview
To adjust the printer gamma:
Select the print mode that needs calibrating
Print a color calibration test sheet
Make the gradation scales on the printout smooth from the lowest to the
highest density. Adjust the CMY gradation scale at the top of the chart by
balancing the density of the C, M, and Y gradation scales the CMY gray
scale should change smoothly from minimum to maximum, and there should
be no coloration.
The color adjustment sheet is as follows.
[C]
[B]
[A]
G081S914.PCX
For each color, you can adjust 15 density levels (adjustment points) (example [A])
between 0 (lowest density) [B] and 255 (highest density) [C]. For each adjustment
point, you can adjust the density between values 0 and 255.
G139
5-8
SM
The gradation scales marked Default are printed according to the default gamma
settings in the flash ROM in the controller. The gamma adjustment changes the
densities at the adjustable points within the gradation scale. The gradation scale
marked Current shows the current settings.
During the adjustment procedure, compare the Current gradation scale with the
Default. Select the density for each of the 15 adjustable points, excluding points 0
and 255, from the Default gradation scale.
The NVRAM holds three sets of controller gamma settings:
Those saved this time: ToneCtlSet - Tone (Current)
Those saved in the previous adjustment: ToneCtlSet - Tone (Prev)
The factory settings: ToneCtlSet - Tone (Factory)
Adjustment Procedure
1. Enter the controller service mode.
2. Use the down arrow key to select ToneCtlSet (there are two of these in the
menu; select the second one SP1102) and press the Enter key.
3. Use the up/down key to select the mode that requires calibrating (Press the
Enter key to select), then press the Escape key until you get back to the
controller service mode menu.
4. Use the down arrow key to select SP1103 PrnColorSheet and press the Enter
key.
5. Use the up/down key to select SP1103-001 ToneCtlSheet (normally this is
displayed by default) and press the Enter key.
6. When Execute? is displayed, press the Enter key to print out the color
calibration test sheet.
7. When Execute OK is displayed, press the Escape key 2 times to exit from the
menu. (You are then returned to the PrnColorSheet in the controller service
menu.)
G139
8. Use the down arrow key to select ToneCtlValue (SP1104) and press the
Enter key.
SM
5-9
G139
9. Carefully examine the printed Color Calibration Test Sheet and determine
where along the test sheets 15 adjustment points an adjustment is necessary.
Use the up/down arrow key to select the setting you are adjusting, then press
the enter key. The three digits in the display (example 016) indicate a position
on the color calibration test sheet.
Operation Panel
Display
Set Black 1
Set Black 2
Set Black 3
:
:
Set Black 13
Set Black 14
Set Black 15
Set Cyan 1 ~ 15
Set Magenta 1 ~ 15
Set Yellow 1 ~ 15
Color Calibration
Test Sheet
Adjustment Point 16
Adjustment Point 32
Adjustment Point 48
:
:
Adjustment Point 208
Adjustment Point 224
Adjustment Point 240
See Set Black 1 ~ 15
See Set Black 1 ~ 15
See Set Black 1 ~ 15
Using SP1104-XX, adjust the color density at each of the 15 adjustment points
(default values 16 to 240) for each of the four colors.
NOTE: To decide what density value to input, do the following.
1) Look at the color adjustment sheet.
2) For the color you are adjusting, look at the gradation scale entitled
Default.
3) Go along the scale until you reach the density that you wish to
adjust.
4) Read off the value on the scale and store it in the machine.
a) Use the up/down key to move the cursor along the three-digit
display, then press the Enter key.
b) Use the up/down key to change the digit at the cursor, then press
the Enter key.
c) Press the Escape key to exit from the menu.
5) If necessary, repeat this procedure for all 15 adjustment points for
each color and black.
10. When the density setting is complete for all colors, print out a color adjustment
sheet again and make sure that the gradation scale for each printed color is
smooth and that the CMY gradation scale is gray. Repeat the adjustment if
there is an anomaly (normally, repeat this procedure 3 to 5 times).
NOTE: Adding a new value (0 to 255) to any of the adjustment points will not
change the calibration sheets scale. In other words, the density value
entered for any adjustment point is not shown numerically on the gradation
scale.
11. When the adjustment results are satisfactory, do the following:
1) Use SP1105 ToneCtlSave in the controller service menu, to store the new
settings in the controller.
G139
5-10
SM
2) Reset the controller (press the [Job Reset] key when the machine is off
line) to use the new settings.
G139
NOTE: The new settings will not be saved in the controller NVRAM unless you
reset the controller.
Entering SP1101 ToneCtlSet allows you to select the Factory (SP1101001), Previous (SP1101-002) or Current (SP1101-001) controller
settings.
SM
5-11
G139
1
001
#
002
#
003
#
105
#
G139
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Lead Edge Reg.] Leading Edge Registration
Process Speed
1
TOP 100
Adjusts the leading edge registration by changing the
registration clutch operation timing for each mode.
2
TOP 124
[30 ~ 30 / 0 / 2 line/step]
3
TOP 50
[S-to-S Reg.] Side-to-Side Registration
1
Paper Tray 1
Adjusts the side-to-side registration by changing the laser
main scan start position for each mode.
2
By-pass Table
[15 ~ 15 / 0 / 2 pixel/step]
3
Paper Tray 2
4
Paper Tray 3
5
Duplex
[Paper Buckle] Paper Buckle
(Process Speed, Tray)
1
100 Tray1
Adjusts the amount of paper buckle at the registration
roller by changing the paper feed timing.
2
100 Bypass
[5 ~ 5 / 0 / 1 mm/step]
3
100 Tray2
4
100 Tray3
5
100 Dpx
6
124 Tray1
[5 ~ 5 / 0 / 1.24 mm/step]
7
124 Bypass
8
124 Tray2
9
124 Tray3
10 124 Dpx
11 50 Tray1
[5 ~ 5 / 0 / 1 mm/step]
12 50 Bypass
13 50 Tray2
14 50 Tray3
15 50 Dpx
[Fusing Temp.] Fusing Temperature
(Paper Type, Process Speed)
Paper Type N: Normal, Thin OHP. Card Envelope Label Coated Paper
Japanese PostCard(DFU)
1
N 100
Adjusts the fusing belt temperature for the printing ready
condition. The fusing temperature is depended on the
2
N 124
paper type.
3
N 50
Ready temperature = (Fusing temperature +
4
Thin 100
Temperature specified in this SP mode.
5
Thin 124
6
Thin 50
[10 ~ 10 / 0 / 1oC/step]
7
OHP
8
Card
1-105-12, 13: DFU (used in Japan only)
9
Envelope
5-12
SM
1
105
#
10
11
12
13
14
Mode No.
(Class 1, 2, and 3)
Coated Paper
Label
PostCard Doc
PostCard Adr
Index
Function / [ Setting ]
Adjusts the fusing belt temperature for the printing ready
condition. The fusing temperature is depended on the
paper type.
Ready temperature = (Fusing temperature +
Temperature specified in this SP mode.
[10 ~ 10 / 0 / 1oC/step]
G139
SM
5-13
G139
SP2-XXX (Drum)
2
201
#
208
#
310
#
G139
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Dev. Bias] Development Bias ([Color], Process Speed)
1
[K] Over All
Adjusts the development bias.
2
[C] Over All
[10 ~ 10 / 0 / 1 V/step] DFU
3
[M] Over All
4
[Y] Over All
5
[K] 100
6
[C] 100
7
[M] 100
8
[Y] 100
9
[K] 124
10 [C] 124
11 [M] 124
12 [Y] 124
13 [K] 50 600dpi
14 [C] 50 600dpi
15 [M] 50 600dpi
16 [Y] 50 600dpi
17 [K] 50 1200dpi
18 [C] 50 1200dpi
19 [M] 50 1200dpi
20 [Y] 50 1200dpi
21 OHP [K] 50
22 OHP [C] 50
23 OHP [M] 50
24 OHP [Y] 50
[Toner Control]
1
Set Flag
Sets the toner supply control flag. Toner is supplied to
the development unit at the following times when the flag
is set:
When the main power switch is turned off and on.
When the machine recovers from the energy saver
mode.
After the toner has been supplied to the development
unit, the toner control flag is reset (the flag is turned off).
DFU
2
Reset Flag
[Transfer Bias] Transfer Bias
( Paper Type, Process Speed, Tray)
Paper Type N: Normal, Thin, OHP, Card, Envelope, Coated Paper, Label, PostCard
Tray B: By-pass Tray Postcard DFU (used in Japan only)
1
N 100
Adjusts the transfer roller bias for paper type and each
print mode.
2
N 124
[15 ~ 15 / 0 / 63.16 V/step ]
3
N 50
4
Thin 100
5
Thin 124
6
Thin 50
7
OHP B
8
Card B
9
Envelop 1 B
10 Coated Paper B
11 Label B
5-14
SM
2
310
#
G139
311
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
12 PostCard Doc
Adjusts the transfer roller bias for paper type and each
(Postcard Document)
print mode.
[15 ~ 15 / 0 / 63.16 V/step ]
13 PostCard Adr
(Postcard address)
14 Index
[STR Type] Second Transfer Roller, Bias Type Selection
Selects the bias type for the paper transfer roller.
1
STR Type
[0 ~ 2 / 0 / 1/step]
0: Center (Middle), 1: High, 2: Low
SM
5-15
G139
SP5-XXX (Mode)
5
024*
045*
049*
051*
055*
150
302*
307*
G139
Mode No.
(Class 1, 2, and 3)
[mm/inch display]
1
mm/inch display
Function / [ Setting ]
5-16
SM
307*
404
501*
504*
SM
Mode No.
(Class 1, 2, and 3)
Rule Set(Start)
Function / [ Setting ]
Specifies the start setting for the summer time mode.
There are 8 digits in this SP. For months 1 to 9, the "0"
cannot be input in the first digit, so the eight-digit setting
for SP 5307 2 or 5307 3 becomes a seven-digit setting.
5-17
G139
G139
5
505*
507*
Mode No.
(Class 1, 2, and 3)
[Error Alarm]
801
Engine Setting
8
10
11
NCS
14
15
16
17
DCS Setting
Clear UCS Setting
MIRS Setting
CSS
G139
Interval: Others
Interval: A4
Interval: A5
Interval: B5
Interval: LG
Interval: LT
Interval: HLT
[Memory Clear]
1
All
803
804
Function / [ Setting ]
[Input Check]
[Output Check]
SM
5
808
811
812*
816*
SM
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Destination] Destination Code Display
1
Destination
Displays the destination code.
[ 0 = JP, 1 = NA, 2 = EU, 3 = AS ]
[Serial Number] Serial Number Display
2
DispCntl SN (Display
Display the machine serial number
Controller Serial
Number)
10 DisEng SN (Display
Display the mechanical engine serial number
#
Engine Serial Number)
11 SetEng SN (Set
Set the mechanical engine serial number when the
Engine Serial Number) EEPROM on the engine control board is replaced.
[TEL No. Setting] Telephone No. Setting
1
Service
Sets the telephone number for a service representative.
This number is printed on the Counter List, which can be
printed with the users Counter menu. This can be up to
16 characters (both numbers and alphabetic characters
can be input).
2
FAX TEL No.
Sets the fax or telephone number for a service
representative by using the enter key and the down
arrow key.
Both numbers and alphabetic characters can be input.
[Remote Service] These settings are used for NRS.
1
I/F Setting
Selects the remote service setting.
[0 or 2 / 2 / 1/step]
0: Off, 2: Network (The remote service function is on.)
2
CE Call
Performs the CE Call at the start or end of the service.
[0 or 1 / 0 / 1 /step]
0: Start, 1: End
3
Function Flag
Enables or disables the remote service function.
[0 or 1 / 0 / 1 /step]
0: Disabled, 1: Enabled
6
Device Informati
Shows or does not show the device information call in
the user tools mode.
[0 or 1 / 0 / 1 /step]
0: Not displayed, 1: Displayed
7
SSL Disable
Uses or does not use the RCG certification by SSL when
calling the RCG.
[0 or 1 / 0 / 1 /step]
0: Uses the RCG certification
1: Does no use the RCG certification
8
RCG Connect Time
Specifies the timeout interval when calling the RCG.
[1 to 90 / 10 / 1 second /step]
9
RCG Write Timeou
Specifies the timeout interval when writing to the RCG.
[1 to 100 / 60 / 1 second /step]
10 RCG Read Timeout
Specifies the timeout interval when reading from the
RCG.
[1 to 100 / 60 / 1 second /step]
11 Port 80 Enable
Enables or disables the access to the SOAP method via
port 80.
[0 or 1 / 0 / ]
0: Disabled, 1: Enabled
5-19
G139
G139
5
821*
824
825
828*
G139
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Remote Service A] Remote Service Address
1
CSS-PI Device Co
[0 ~ 4 / 0 / 1/step] DFU
2
RCG IP Address (used Sets the IP address of the RCG (Remote Communication
for NRS)
Gate).
[00000000h ~ FFFFFFFFh / 00000000h / 1/step]
[NVRAM Upload] NVRAM Data Upload
Uploads the UP and SP mode data (except for counters
and the serial number) from the NVRAM to an SD card.
See the 5.4.5 about details.
[NVRAM Download] NVRAM Data Download
Downloads the UP and SP mode data from an SD card
to the NVRAM.
See the 5.4.5 about details.
[Network] Job spool settings/ Interface selection for Ethernet and wireless LAN
Switches Centronics IEEE1284 compatibility on/off for
50 1284 Compatible
the network.
[0 or 1 / 1 / - ]
0: Disabled, 1: Enabled
Selecting 0 disables bi-directional data transmission.
52 ECP
Switches the ECP setting for Centronics off/on.
[0 or 1 / 1 / -]
0: Disabled, 1: Enabled
With 1 selected, SP5-828-50 must be enabled for 1284
mode compatibility.
65 Job Spool
Switches the job spool on/off.
[0 or 1 / 0 / -]
0: Disabled, 1: Enabled
66 HD job Clear
Selects the treatment of the job when a spooled job
exists at power on.
[0 or 1 / 1 / -]
0: OFF (Data is cleared.)
1: ON (Automatically printed)
69 Job Spool (Protocol)
Switches job spooling off or on and enables settings for
job spooling protocols.
[0 to 1 / 1 / 1/step]
0: Off, 1: On
Bit switch:
Bit 0: LPR
Bit 1: FPT
Bit 2: IPP
Bit 3: SMB
Bit 4: Not used.
Bit 5: DIPRINT
Bits 6 and 7: Reserved
84 Print Settings List
Prints a list of NCS related parameters.
90 TELNET
Enables or disables the Telnet protocol.
[ 0 or 1 / 1 / ]
0: Disabled, 1: Enabled
91 Web
Enables or disables the Web monitor.
[0 or 1 / 1 / 1/step]
0: Disabled, 1: Enabled
5-20
SM
5
832
839*
840*
Mode No.
(Class 1, 2, and 3)
[HDD Init.] HDD Initialization
1
HDD Init.
[IEEE1394]
4
Host Name
7
Cycle Master
BCR mode
10
Unique ID
11
Logout
12
Login
13
Login MAX
[IEEE802.11b]
6
Channel Max
Channel Min
Function / [ Setting ]
SM
5-21
G139
5
840*
842*
844*
845*
846*
848*
856
857*
G139
Mode No.
(Class 1, 2, and 3)
11 WEP key number
Function / [ Setting ]
5-22
SM
857*
858*
859*
860*
Mode No.
(Class 1, 2, and 3)
10 HDD to SD (Any)
11
12
13
14
15
SD to SD (Any)
16
17
System SC Error
Any SC Error
Jam
SM
SMTP Auth.
Function / [ Setting ]
Sets the key number of the debug log copied from the
hard disk to the SD card.
Deletes the debug log from the hard disk.
Deletes the debug log from the SD card.
Shows the free space on the SD card.
Copies the most recent 4 MB of the debug log from an
SD card to a different SD card.
Sets the key number of the debug log copied from an SD
card to a different SD card.
Makes a log file on the HDD to save debug logs. To save
debug logs, the controller makes a log file first, then
writes data in the file. (This procedure can take a long
time). The user can switch off the main power switch
before the log is written in the file. To prevent this
possible problem, prepare a log file in advance. By doing
this, the controller uses less time to save logs because
the log file is prepared.
Saves debug logs to the specified location with SP 5857
2 when an engine-related SC code occurs.
[0 or 1 / 0 / 1/step]
0: OFF, 1: ON
Saves debug logs to the specified location with SP 5857
2 when a controller-related SC code occurs.
[0 or 1 / 0 / 1/step]
0: OFF, 1: ON
Sets the SC code whose log is saved.
[00000 to 65535 / 0 / 1/step]
Saves debug logs to the specified location with SP 5857
2 when a paper jam occurs.
[0 or 1 / 0 / 1/step]
0: OFF, 1: ON
Sets the key number of a specific event (
NOTE)
whose log is saved in the specified storage (
NOTE).
When multiple key numbers are assigned, the logs are
collected in this order: Key 1, Key 2, ..., Key 9, Key 10.
NOTE: The event is set with SP5-857-2. The storage is
set with SP5-858.
[0000000 ~ 9999999 / 0 / 1/step]
5-23
G139
G139
Mode No.
(Class 1, 2, and 3)
SMTP Auth. Encryp
Rcv Protocol
13
14
15
17
Receive Interval
19
20
21
22
5
860*
G139
Function / [ Setting ]
Encrypts or does not encrypt passwords for
POP3/IMAP4 authentications.
[0 ~ 2 / 0 / 1/step]
0: Automatic, 1: Not encrypt, 2: Encrypt
Enables or disables the authentication that is executed
on the POP server before the communication is
established with the SMTP server to transfer mails.
[0 or 1 / 0 / 1/step]
0: Disable, 1: Enable
Adjusts the waiting time to access the SMTP server after
the authentication on the POP server.
[0 ~ 10000 / 300 / 1 ms/step]
Sets the protocol for receiving e-mail.
[0 ~ 2 / 0 / 1/step]
0: Not receive, 1: POP3, 2: IMAP4
Encrypts or does not encrypt passwords for
POP3/IMAP4 authentications.
[0 ~ 2 / 0 / 1/step]
0: Automatic, 1: Not encrypt, 2: Encrypt
Adjusts the port number for the POP server.
[1 ~ 65535 / 110 / 1/step]
Adjusts the port number for the IMAP4 server.
[1 ~ 65535 / 143 / 1/step]
Adjusts the interval for receiving e-mail.
[2 ~ 1440 / 3 / 1 minute/step]
Sets the method to keep e-mail on the server.
[0 ~ 2 / 0 / 1/step]
0: Not keeping
1: Keeping All
2: Keeping the only error e-mail
Adjusts the time to keep partial e-mails. These emails get
deleted if the partial e-mails are not received during the
set time.
[1 ~ 168 / 72 / 1 h/step]
Uses or does not use the RFC2298 standard when
transmitting the MDN response mail.
[0 or 1 / 1 / -]
0: Not use the RFC2298 standard.
1: Use the RFC2298 standard.
Determines whether the FROM item of the mail header is
switched to the validated account after the SMTP server
is validated.
[0 or 1 / 0 / 1/step]
0: No. From item not switched,
1: Yes. From item switched.
5-24
SM
5
860*
866*
Mode No.
(Class 1, 2, and 3)
25 SMTP Auth Direct
[E-Mail Alert]
1
Notice Func E-Ma
5
Function / [ Setting ]
Selects directly the way of SMTP authentication if all
SMTP authentications fail due to the error in the SP5860-6.
This SP is activated only when SP 5860 3 is set to
Enable.
Bit switch 0: LOGIN
Bit switch 1: PLAIN
Bit switch 2: CRAM MD5
Bit switch 3: DIGEST MD
Bit switch 4 - 7: Not used
869*
870
873
876
Undo Exec
[Security]
1
All Clear
11 Clear
15 Clear
[ROM update]
1
ROM update
5.5.2
5.5.3
886*
Initialize
SM
5-25
G139
907*
Mode No.
(Class 1, 2, and 3)
[Plug/Play] Plug and Play
1
Plug/Play
917
#
[Printable Area]
1
Extended
Function / [ Setting ]
Specifies the Plug and Play setting.
[0 ~ 4 / 0 / 1 /step]
0: Ricoh Aficio CL3500N
1: SAVIN CLP22
2: GES
C7521n
3: NRG
C7521n
4: LANIER LP222cn/LP221c
Enlarges the width of the printable area.
The sides of images are sometimes not printed even if
Wide-A4 is selected with PCL. Set this SP mode to 1 to
enlarge the printable area, but the quality of the image
will be slightly poorer.
[ 0 or 1 / 0 / ]
0: No, 1: Yes
920
#
930*
[Meter Charge]
1
On/Off
G139
5-26
SM
5
945*
Mode No.
(Class 1, 2, and 3)
2
MenteStyle
(Maintenance Style)
[PlainPaperType]
1
Bypass tray
2
Tray 1
3
Tray2
4
Tray3
Function / [ Setting ]
Selects "Year Contract / Click Charge / M-Pac".
946
[EnvelopeType]
1
Bypass Tray
950
990*
991
992
993
SM
7
NIB Summary
[Jam OFF] Jam ON/OFF
1
Jam OFF
5-27
G139
G139
990*
5
994
995
#
996
997*
998
G139
Mode No.
Function / [ Setting ]
(Class 1, 2, and 3)
[Eng Err Stat] Engine Error Status
1
(7) 00000000 (0)
Display the engine error status.
Bit 7: The fuse did not blow after installing a new PCU(K)
Bit 6: The fuse did not blow after installing a new
PCU(YMC)
Bit 5: By-pass tray and duplex unit motor error
Bit 4: The color registration sensor cannot be calibrated.
Bit 3: Cannot measure the color registration sensor
value.
Bit 2: Cannot correct the color registration.
Bit 1: PCU(YMC) home position error.
Bit 0: Not used
[Skew Adj.] Skew Adjustment
1
Skew Adj.
Select color skew correction ON or OFF.
[ 0 or 1 / 1 / - ]
0: Off, 1: On
[Engine Print] (May not be present in final firmware)
1
Composite Line
Prints the engine pattern to check the color registration,
vertical line or four solid colors.
2
Streaks Check
3
4C Single Solid
[Eng Control Type] Engine Control Type
1
Eng Control Type
Displays the engine type. DFU
[0 or 1 / 1 / - ]
0: Rated voltage, 1: Rated current
[ENG Mem Clear] Engine Memory Clear
2
Color Mis-Reg
Clears the correction values for the color registration. Do
this SP mode after replacing the color registration board.
The correction values are set after the main power has
been turned on.
3
PJ Counter
Clear the P/J counter.
5-28
SM
Mode No.
(Class 1, 2, and 3)
[SC Counter]
1
SC Counter
Function / [ Setting ]
Shows how many times SC codes have been output.
[0 ~ 9999 / 0 / 0 time/step]
502*
[Total Jam]
1
Total Jam
504*
[Jam Location]
Displays the number of jams according to the location where they were detected.
[0 ~ 9999 / 0 / 0 /step]
1
Initial
Paper is not fed at power on.
19 Fuser : OFF1
Paper arrives at the fusing exit sensor and then goes
back to the fusing unit.
20 Fuser : OFF2
Paper does not pass the fusing exit sensor.
24 PaperSizeErr (Paper
The registration sensor recognized that paper was too
Size Error)
short.
25 Tray 2: ON2
Paper does not pass the registration roller.
26 Tray 3: ON2
Paper does not pass the registration roller.
27 Duplex: ON
Paper does not get to the duplex unit sensor.
32 Tray 1: ON1
Paper does not reach the registration sensor.
33 Tray 2: ON1
Paper does not reach the gate sensor of tray 2.
34 Tray 3: ON1
Paper does not reach the gate sensor of tray 3.
35 Multi: ON1
Paper from the by-pass tray does not reach the
registration sensor.
36 Duplex: ON1
Paper does not reach the duplex unit sensor.
37 Regist: ON1
Paper from the by-pass tray does not pass the
registration roller.
38 Regist: ON2
Paper from the tray 1, 2 or 3 does not pass the
registration roller.
39 Fuser: ON1
Paper from the by-pass tray does not reach the fusing
exit sensor.
40 Fuser: ON2
Paper from the tray 1, 2 or 3 does not reach the fusing
exit sensor.
[Jam Paper Size]
133 A4 SEF
Shows the number of jams according to paper size.
[0 ~ 9999 / 0 / 1 /step]
134 A5 SEF
142 B5 SEF
164 LG SEF
166 LT SEF
172 HLT SEF
255 Others
[PM Counter Displ] PM Counter Display
Shows the number of pages printed for each current maintenance unit.
1
Paper
DFU
2
Page Total
Shows the total number of pages printed.
[ 0 ~ 99999999 / 0 / 1 page ]
3
Page Mono
Shows the total number of monochrome pages printed.
[ 0 ~ 99999999 / 0 / 1 page ]
Shows the number of pages calculated from drum
4
PC(K) Page
rotation.
5
PC(YMC) Page
[ 0 ~ 99999999 / 0 / 1 page ]
506*
803
#
SM
5-29
G139
G139
7
803
#
804
805
807
832*
833
#
834
#
G139
Mode No.
(Class 1, 2, and 3)
6
Toner(K) Pixel
7
Toner(C) Pixel
8
Toner(M) Pixel
9
Toner(Y) Pixel
10 Fusing Page
11 Trans Page
[PM Counter Reset]
(Unit [Color])
1
Paper
2
PC [K]
3
PC [YMC]
Function / [ Setting ]
[ 0 ~ 9999999999 / 0 / 1/1024 pixel ]
[ 0 ~ 99999999 / 0 / 1 page ]
Shows the number of pages calculated from the transfer
belt rotation.
[ 0 ~ 99999999 / 0 / 1 page ]
DFU
Clears the PM counter.
Press the Enter key after the machine prompts
Execute?.
The machine automatically detects that the new unit is
installed when a unit is replaced. Then, the current PM
counter value is automatically reset to 0.
Clears the PM counter.
4
Fusing
5
Transfer
6
Toner:Bk
7
Toner:C
8
Toner:M
9
Toner:Y
[TonerBotolInfo] Toner Bottle Information
Shows how much toner remains in the bottle.
17 TonerRest:Bk
[0 ~ 1 / 100 / 1 %]
18 TonerRest:C
19 TonerRest:M
20 TonerRest:Y
[SC/Jam Clear]
1
SC/Jam Clear
Clears the counters related to SC codes and paper jams.
[Diag. Result ] Diagnosis Result
1
Diag. Result
Shows the result of the diagnostics. Refer to section 4.2
for the error codes.
[Covrage] Pixel Coverage Ratio
1
Last: Bk
Shows the pixel coverage ratio for each color of
2
Last: C
the last output.
3
Last: M
[ 0 ~ 100.00 / - / 0.01 %/step ]
4
Last: Y
Shows accumulated average value of pixel coverage
5
Average: Bk
ratio for each color.
6
Average: C
[ 0 ~ 100.00 / - / 0.01 %/step ]
7
Average: M
8
Average: Y
[P/J Count] Paper per Job Counter
Shows the number of printed pages with each job
1
1 Page
command.
2
2 Page
[0 ~ 99999999 / 0 / 1 page/step]
3
3 Page
4
4 Page
5
5 Page
6
610 Page
7
1120 Page
8
21 Page
9
Dplx 2 Page
Shows the number of duplex printed pages with each job
5-30
SM
834
#
901
905
#
910
911
SM
Mode No.
(Class 1, 2, and 3)
10 Dplx 4 Page
Function / [ Setting ]
command.
[0 ~ 99999999 / 0 / 1 page/step]
[Assert Info] Assert Information
Records the location where the last problem (SC990)
1
File Name
was detected in the program. The data stored in this SP
2
# of Lines (Number of
is used for problem analysis.
lines)
3
Location
[Alert Display]
51 PC(K) Page
Shows the threshold of the number of pages for the alert
display for each maintenance unit.
52 PC(YMC) Page
53 TC(K) starter
54 TC(K) option
55 TC(3C) starter
56 TC(3C) opt 3K
57 TC(3C) opt 6K
58 Fusing Page
60 Trans Page
[ROM No] ROM Number Display
Shows the part number.
1
System
18 NIB
131 Bluetooth
150 RPCS
151 PS
152 RPDL
153 R98
154 R16
155 RPGL
156 R55
157 RTIFF
158 PCL
159 PCLXL
160 MSIS
161 MSIS (OPTION)
162 PDF
163 BMLinks
180 FONT
181 FONT1
182 FONT2
183 FONT3
200 Factory
202 Net File
204 Printer
209 Test Suite
210 MIB
211 WebSystem
[Firmware Ver.] Firmware Version display
Shows the firmware version.
1
System
18 NIB
131 Bluetooth
150 RPCS
151 PS
152 RPDL
153 R98
5-31
G139
G139
7
911
950
#
G139
Mode No.
(Class 1, 2, and 3)
154 R16
155 RPGL
156 R55
157 RTIFF
158 PCL
159 PCLXL
160 MSIS
161 MSIS (OPTION)
162 PDF
163 BMLinks
180 FONT
181 FONT1
182 FONT2
183 FONT3
200 Factory
202 Net File
204 Printer
209 Test Suite
210 MIB
211 WebSystem
[Page Count]
1
PC(K) Page
2
PC(YMC) Page
3
Toner(K) Page
4
Toner(C) Page
5
Toner(M) Page
6
Toner(Y) Page
7
Trans Page
8
WTB Page
Function / [ Setting ]
Shows the firmware version.
5-32
SM
*CTL
[T: 1001]
Total jobs
*CTL
[P: 1001]
The number of times the application program starts a job
[0~9999999/ 0 / 1]
Jobs interrupted by paper jams or some other errors are also counted.
Jobs executed by SPs are not counted.
8021
8024
8027
Print job
*CTL
[T: 1003]
/ Local storage; document server
*CTL
[P: 1003]
*CTL
[O: 1003]
The number of times the application program stores data on the document server
[0~9999999/ 0 / 1]
*CTL
[T: 1004]
Print job/ Designated application program
*CTL
[P: 1004]
*CTL
[O: 1004]
The number of times the application program retrieves data from the document
server
[0~9999999/ 0 / 1]
G139
When documents already stored on the document server are printed, the
counter of the application program that executes the print job increases.
SM
5-33
G139
8061
8064
8067
001
002
003
004
005
006
007
8071
8074
8077
-001
-002
-003
-004
-005
-006
-007
*CTL
[T: 1007]
Finish, post-print processing jobs
*CTL
[P: 1007]
*CTL
[O: 1007]
The number of times the application program uses the finisher
[0~9999999/ 0 / 1]
Sort
The number of times the application program starts the
sort mode
Stack
The number of times the application program starts the
tack mode
Staple
The number of times the application program starts the
staple mode
Booklet
The number of times the application program starts the
booklet mode
NOTE: The counter of the staple mode (003) can also
increase.
Z-Fold
The number of times the application program starts the
Z-fold mode
NOTE: The booklet mode is not included.
Punch
The number of times the application program starts the
punch mode
NOTE: The counter of the printer application program
(P:) can also increase.
Other
(Reserved)
*CTL
[T: 1008]
Jobs/ Pages
*CTL
[P: 1008]
*CTL
[O: 1008]
The number of jobs that try to output a specific number of pages
[0~9999999/ 0 / 1]
1 Page
-008 21~50 Pages
2 Pages
-009 51~100 Pages
3 Pages
-010 101~300 Pages
4 Pages
-011 301~500 Pages
5 Pages
-012 501~700 Pages
6~10 Pages
-013 701~1000 Pages
11~20 Pages
-014 1001~ Pages
Jobs interrupted by paper jams or some other errors are also counted.
Job is suspended and restarted later, the job is seen as one job.
G139
5-34
SM
*CTL
[T: 2201]
Total print pages
*CTL
[P: 2201]
*CTL
[O: 2201]
The number of sheets that the application program tries to print (excluding the
pages printed in the SP mode)
[0~9999999/ 0 / 1]
8411
[T: 2202]
Large size print pages
*CTL
[T: 2204]
Prints/Duplex
*CTL
G139
The counter increases by +1 when both sides (front/back) are printed. The
counter does not increase when one of the two sides is not printed (e.g., the last
page of the documents that have three pages, five pages, seven pages, and so
on).
SM
5-35
G139
001
004
005
006
007
008
009
010
011
012
013
*CTL
[T: 2205]
Print pages/ Duplex printing combine
*CTL
[P: 2205]
*CTL
[O: 2205]
The number of sheets used in binding and combining
[0~9999999/ 0 / 1]
Simplex> Duplex
*CTL
Simplex Combine
*CTL
Duplex Combine
*CTL
2>
*CTL
2 pages on 1 side (2-Up)
4>
*CTL
4 pages on 1 side (4-Up)
6>
*CTL
6 pages on 1 side (6-Up)
8>
*CTL
8 pages on 1 side (8-Up)
9>
*CTL
9 pages on 1 side (9-Up)
16>
*CTL
16 pages on 1 side (16-Up)
Booklet
*CTL
Magazine
*CTL
These counters let users know how much paper they have saved.
Partially printed sheets are also counted as 1 page (e.g, the last page in the 4-Up
mode is only partially printed when the documents have 5, 6, or 7 pages, 9, 10,
or 11 pages, 13, 14, or 15 pages, and so on.).
The following is a summary of how the counters work in the booklet and
magazine modes.
Booklet
Original Pages
1
2
3
4
5
6
7
8
8431
8434
8437
001
002
003
G139
Magazine
Original Pages
1
2
3
4
5
6
7
8
Count
1
2
2
2
3
4
4
4
Count
1
2
2
2
4
4
4
4
*CTL
[T: 2206]
Print pages/ Image editing performed on the
*CTL
[P: 2206]
original with the copier GUI
*CTL
[O: 2206]
The number of pages that the application program handles in a specific way
[0~9999999/ 0 / 1]
Cover/Slip Sheet
*CTL
The number of cover sheets or slip sheets
inserted
NOTE: A duplex-printed cover is counted as
two.
Series/Book
*CTL
The number of pages printed in series (one
side) or in the booklet mode
User Stamp
*CTL
The number of pages where stamps were
applied (including page numbering and date
stamping)
5-36
SM
8441
8444
8447
001
002
003
004
005
006
*CTL
[T: 2207]
Print pages/ Paper size
*CTL
[P: 2207]
*CTL
[O: 2207]
The number of sheets of a specific paper size that the application program uses
[0~9999999/ 0 / 1]
A3
007 LG
A4
008 LT
A5
009 HLT
B4
010 Full Bleed
B5
254 Other (Standard)
DLT
255 Other (Custom)
8451 001
8451 002
8451 003
8451 004
8451 005
8451 006
8451 007
8451 008
8451 009
8451 010
8461
8464
001
002
003
004
*CTL
Print pages/ Paper tray
[2208]
The number of sheets fed from a specific tray
[0~9999999/ 0 / 1]
Bypass Tray
*CTL
By-pass Tray
Tray 1
*CTL
Printer
Tray 2
*CTL
Paper Tray Unit/LCT (Optional)
Tray 3
*CTL
Paper Tray Unit (Optional)
Tray 4
*CTL
(Not used)
Tray 5
*CTL
(Not used)
Tray 6
*CTL
(Not used)
Tray 7
*CTL
(Not used)
Tray 8
*CTL
(Not used)
Tray 9
*CTL
(Not used)
*CTL
[T: 2209]
Print pages/ Paper type
*CTL
[P: 2209]
The number of sheets of specific paper types
[0~9999999/ 0 / 1]
Normal
005 Normal (Back)
Recycled
006 Thick (Back)
Special
007 OHP
Thick
008 Other
G139
These counters increase when the paper is output. On the other hand, the PM
counter increases (to measure the service life of each feed roller) when the
paper is fed.
Blank sheets (covers, chapter covers, slip sheets) are also counted.
During duplex printing, a sheet printed on two sides and a sheet printed on one
side are both counted as 1.
SM
5-37
G139
8471 001
8471 002
*CTL
Print pages/ Magnification
[2210]
The number of pages magnified or reduced
[0~9999999/ 0 / 1]
~49%
8471 004 101%~200%
50%~99%
8471 005 201% ~
8471 003
100%
8471
Some application programs (on the computer) can specify the magnification
setting of the printer driver (e.g., MS Excel). In a case like this, SP 8471
recognizes the setting and increases the corresponding counter. Other
application programs can magnify or reduce the print images on their own. In this
condition, SP 8471 does not recognize the magnification setting of the
application programs and increase the counter of 100%.
Magnification adjustment conducted on the document server is not counted.
Blank cover sheets and slip sheets are regarded as 100%.
*CTL
[T: 2211]
Print pages/ Toner save
*CTL
[P: 2211]
The number of pages printed with the toner save feature activated
[0~9999999/ 0 / 1]
8481
8484
001
002
*CTL
[T: 2212]
Print pages/ Color mode
*CTL
[P: 2213]
The number of pages printed in a specific color mode
[0~9999999/ 0 / 1]
B/W
003 Full Color
Single Color
001
002
003
004
005
006
007
*CTL
[T: 2214]
Print pages/ Emulation
*CTL
[P: 2214]
The number of pages printed by the printer emulation mode
[0~9999999/ 0 / 1]
RPCS
008 RTIFF
RPDL
009 PDF
PS3
010 PCL5e/5c
R98
011 PCL XL
R16
012 IPDL-C
GL/GL2
013 BM-Links (for local models only)
R55
014 Other
8501
8504
8511
8514
G139
5-38
SM
001
002
003
004
*CTL
[T: 2215]
Print pages/ Finish post-print processing
*CTL
[P: 2215]
The number of pages processed by the finisher
[0~9999999/ 0 / 1]
Sort
005 Z-Fold
Stack
006 Punch
Staple
007 Other
Booklet
All pages get counted (including unstapled pages) even if the pages are more
than the finisher can staple.
The stapling counter (003) increases by +1 when the paper is transported from
the printer to the tray of the finisher. Counter (003) increases even if a paper jam
occurs on this path. If the same job is done again, the counter (003) also
increases again.
8531
8581
001
002
003
004
005
008
009
8584
8584 001
8584 002
8591
8591 001
8591 001
*CTL
Staples
[T: 2216]
The number of staples
[0~9999999/ 0 / 1]
*CTL
Total counter
[T: 2223]
The number of outputs in a specific color mode
[0~9999999/ 0 / 1]
Total
010 Total: Color
Total: Full Color
011 Total: B/W
B&W/Single Color
012 Full Color: A3
Development: CMY
013 Full Color: ~B4
Development: K
014 Full Color Prin
Print: Color
015 Mono Color Prin
Print: B/W
*CTL
Print counter
[P: 2223]
The number of outputs in a specific color mode
[0~9999999/ 0 / 1]
B/W
8584 003 Full Color
Single Color
*CTL
Other counter
[O: 2223]
The number of A3/DLT, duplex printing, or staples
[0~9999999/ 0 / 1]
A3/DLT
8591 001 Staple
Duplex
G139
Note that these counters are not for the printer application program.
SM
5-39
G139
8771 001
8771 002
8771 003
*CTL
Development counter
[3001]
The number of rotations of the development rollers
[0~9999999/ 0 / 1]
Total
8771 004 M
K
8771 005 C
Y
8801
8801 001
8801 001
8801 001
8801 001
[3005]
K
Y
M
C
8771
8831
8831 001
8831 002
8831 003
8831 004
8841
8841 001
8841 002
8841 003
8841 004
*CTL
*CTL
*CTL
*CTL
*CTL
Toner remain
The percentage of the remaining toner
[0~100/ 0 / 1/%]
SP8-841 displays the image coverage ratio for each color of the last output. This
SP mode displays the coverage ratio of the output, i.e. the ratio of the total pixel
area of the image data to the total printable area on the paper. Note that this
value is not directly proportional to the amount of toner consumed, although of
course it is one factor that affects this amount. The other major factors involved
include: the type, total image area and image density of the original, toner
concentration and developer potential.
8902
8902 001
8902 002
8903
8903 001
8903 002
G139
5-40
SM
8912
8912 001
8912 002
8913
8913 001
8913 002
8941
8941 001
8941 002
8941 003
8941 004
8941 005
G139
8941 006
8941 007
8941 008
8941 009
SM
5-41
G139
7
0 or 1
6
0 or 1
5
0 or 1
4
0 or 1
3
0 or 1
2
0 or 1
1
0 or 1
0
0 or 1
SP5-803
Reading
Bit
Description
-XXX
0
1
[Tray 1 Paper] Paper End Sensor (Tray 1)
1
Paper detected
Paper end
0 Paper End Sensor
[Regist] Registration Sensor
2
0 Registration Sensor
Paper detected
No paper
[Paper Tray 1] Cassette Sensor (Tray 1)
0 Tray set
Not set
Set
3
1 Paper Size Switch 1
See Table 1.
1: Pushed
2 Paper Size Switch 2
[By-pass Paper] By-pass Paper Sensor
4
0 By-pass Paper Sensor
No paper
Paper detected
[By-pass Home] By-pass Home Position Sensor
5
0 By-pass Home Position Sensor
Not home position
Home position
[Tray 2 Paper] Paper End Sensor (Tray 2)
6
0 Paper End Sensor
Paper detected
Paper end
[Tray 2 Jam] Jam Sensor (Tray 2)
7
0 Jam Sensor
Paper detected
No paper
[Paper Tray 2] Cassette Sensor (Tray 2)
0 Tray set
Not set
Set
8
1 Paper Size Switch 1
See Table 1.
1: Pushed
2 Paper Size Switch 2
[Tray 3 Paper] Paper End Sensor (Tray 3)
9
0 Paper End Sensor
Paper detected
Paper end
[Tray 3 Jam] Jam Sensor (Tray 3)
10
0 Jam Sensor
Paper detected
No paper
[Paper Tray 3] Cassette Sensor (Tray 3)
0 Tray set
Not set
Set
11
1 Paper Size Switch 1
See Table 1.
1: Pushed
2 Paper Size Switch 2
[P Exit Full] Exit Paper Full Sensor
12
0 Exit Paper Full Sensor
Not full
Paper full
[Paper Exit] Exit Sensor (may not be available in final firmware)
13
0 Exit Sensor
Paper detected
No paper
[Dpx Jam] Duplex Jam Sensor
14
0 Duplex Jam Sensor
Paper detected
No paper
[Dpx Unit] Duplex Unit Sensor
15
0 Duplex Unit Sensor
No unit
Duplex unit detected
[Fusing JAM] Fusing Exit Sensor
16
0 Fusing Exit Sensor
Paper detected
No paper
17
[Fusing Roller] Fusing Roller Rotation Sensor
0 Fusing Roller Rotation Sensor
Not rotating
Rotating
G139
5-42
SM
G139
SP5-803
Reading
Bit
Description
-XXX
0
1
[F Temp. Center] Fusing Temperature (Center)
18
0-7 Fusing Temperature
Data range: 0 to 250, Unit: 1oC
[F Temp. Left] Fusing Temperature (Side)
19
0-7 Fusing Temperature
Data range: 0 to 250, Unit: 1oC
[WstToner Full] Waste Toner Full Sensor
20
0 Waste Toner Full Sensor
Not full
Near full
[Toner Empty[Y]] Toner Empty Sensor (Y)
21
0 Toner Empty Sensor (Y)
Empty
Not empty
[Toner Empty[M]] Toner Empty Sensor (M)
22
0 Toner Empty Sensor (M)
Empty
Not empty
[Toner Empty[C]] Toner Empty Sensor (C)
23
0 Toner Empty Sensor (C)
Empty
Not empty
[Toner Empty[K]] Toner Empty Sensor (K)
24
0 Toner Empty Sensor (K)
Empty
Not empty
[Front/SideDoor] Front/Side Door Switch
25
0 Front/Side Door Switch
Open
Closed
[Toner Door] Top Cover Switch
26
0 Top Cover Switch
Open
Closed
[Mis-regist. 1] Color Registration Sensor 1
27
0- Color Registration Sensor 1
Data range: 0 to 1024, Unit:3.3/1024V
10
[Mis-regist. 2] Color Registration Sensor 2
28
0- Color Registration Sensor 2
Data range: 0 to 1024, Unit:3.3/1024V
10
[Temperature] Temperature Sensor
29
0-7 Temperature Sensor
Data range: 0 to 60, Unit: 1oC
[Humidity] Humidity Sensor
30
0-7 Humidity Sensor
Data range: 0 to 99, Unit:1%
[Accumulator] Transfer Belt Unit
33
0 Cam Home Position Sensor
Not home position
Home position
[PC(K) First]
34
0- Resistance of new PCU detection
Data range: 0 to 1024, Unit:3.3/1024V
10
[PC(YMC) First]
35
0- Resistance of new PCU detection
Data range: 0 to 1024, Unit:3.3/1024V
10
[F Press Temp.] Fusing Pressure Roller Temperature
37
0-7 Fusing Pressure Roller Temperature
Data range: 0 to 250, Unit: 1oC
SM
5-43
G139
Switch
Location
1
2
1
1
1
0
0
1
0
0
G139
Description
Check Reset (Initialize
mechanical position)
P1 SOL (Pickup
Solenoid: Tray1)
Regist CL
B Motor 100 (By-pass
Pickup Motor: 100mm/s)
B Motor 124 (By-pass
Pickup Motor: 124mm/s)
B Motor 50 (By-pass
Pickup Motor: 50mm/s)
B Motor OFF (By-pass
Pickup Motor: OFF)
P2 SOL (Pickup
Solenoid: Tray2)
P2 Motor 100 (Tray 2
Feed Motor: 100mm/s)
P2 Motor 124 (Tray 2
Feed Motor: 124mm/s)
P2 Motor 50 (Tray 2
Feed Motor: 50mm/s)
P2 Motor OFF (Tray 2
Feed Motor: OFF)
P3 SOL (Pickup
Solenoid: Tray3)
P3 Motor 100 (Tray 3
Feed Motor: 100mm/s)
P3 Motor 124 (Tray 3
Feed Motor: 124mm/s)
P3 Motor 50 (Tray 3
Feed Motor: 50mm/s)
P3 Motor OFF (Tray 3
Feed Motor: OFF)
5-44
SM
G139
31
Description
SM
5-45
G139
Engine - Main
System
Printer Application
NIB
Web System
Location of
firmware
Printer engine control
EGB flash
ROM
Printer system management Controller
flash ROM
Feature application
SD card
NIB management
SD card
Web service application
SD card
Function
Message
displayed
Engine
Onboard Sys
Opt SD1 Prn
Opt SD1 Prn
Opt SD1 Prn
5.4.2 PRECAUTIONS
Handling SD Cards
Make sure you do the following precautions when you handle SD cards:
Turn off the main power switch before you insert or remove a SD card. Data in
the SD card can get corrupted if you insert or remove a SD card while the main
power switch is on.
Do not turn off the main power switch during downloading.
Keep SD cards in a safe location. Do not store SD cards in the following areas:
Areas that get exposed to high temperature, high humidity, direct sunlight,
or strong vibration
Areas where there are effects from magnetic forces
Do not bend or scratch SD cards.
Do not drop SD cards or expose them to shock or vibration.
NOTE: For the arrangement of files in SD cards, see 5.4.3.
Upload or Download
In this section (5.4), upload and download have the following meanings:
Upload: To copy data from the printer to the SD card
Download: To copy data from the SD card to the printer
Network Connection
Before you start, tell the user that they cannot use the printer during firmware
update. Also, the user must disconnect the printer physically from the network. If a
print job comes in, this can cause problems with the firmware update.
G139
5-46
SM
Example
We recommend that you arrange folders and
files as follows when you save the firmware:
In the folder romdata, make only one folder
and use this folder for one model. Use the
machine code (G139) as the name of this
folder.
Make a new folder outside romdata if you
save some files other than firmware files.
Save the files in this folder. Do not save any
file outside the folders. (The diagram shows
an example. Three folders, log, nvramdata,
and prt, are outside romdata. These folders
can store debug logs, NVRAM data, and
captured files respectively.)
log
nvram
prt
romdata
G139
G1391111.fwu
G1392222.fwu
G1393333.fwu
G139
G139S901.WMF
SM
5-47
G139
5.4.4 UPDATING
Procedure
1. Turn off the main power switch.
2. Disconnect the printer from the
network (
5.4.2).
[A]
2
5-48
SM
Error Handling
An error code shows if an error occurs during the download. Error codes have the
letter E and a number. If an error occurs, the firmware is not correctly downloaded.
In this condition, examine the error code table (5.4.6) and do the necessary steps.
Then download the firmware again.
Power Failure
If firmware update is interrupted by power failure, the firmware is not correctly
downloaded. In this condition, machine operation is not guaranteed. Download the
firmware again.
G139
SM
5-49
G139
CAUTION
Turn off the main power switch before you insert or remove an SD card.
Make sure that the controller and the EGB are correctly connected.
[A]
5-50
SM
G139
SM
5-51
G139
Cause
Cannot map logical address
Cannot access memory
Cannot decompress
compressed data
Error occurred when ROM
update program started
SD card access error
No HDD available for stamp
data download
Data incorrect for continuous
download
Data incorrect after download
interrupted
Incorrect SD card version
35
36
34
40
42
43
44
50
G139
Solution
Make sure the SD card inserted correctly, or use
another SD card.
HDD connection incorrect or replace hard disks.
Incorrect ROM data on the SD card, or data is
corrupted.
Controller program abnormal. If the second attempt
fails, replace controller board.
Make sure SD card inserted correctly, or use another
SD card.
HDD connection incorrect or replace hard disks.
Insert the SD card with the remaining data required
for the download, the re-start the procedure.
Execute the recovery procedure for the intended
module download, then repeat the installation
procedure.
Incorrect ROM data on the SD card, or data is
corrupted.
SD update data is incorrect. Acquire the correct data
(Japan, Overseas, OEM, etc.) then install again.
SD update data is incorrect. The data on the SD card
is for another machine. Acquire correct update data
then install again.
SD update data is incorrect. The data on the SD card
is for another machine. Acquire correct update data
then install again.
Replace the update data for the module on the SD
card and try again, or replace the EGB board.
Replace the update data for the module on the SD
card and try again, or replace the LCDC.
Replace the update data for the module on the SD
card and try again, or replace the hard disks.
Replace the update data for the module on the SD
card and tray again, or replace controller board.
SD update data is incorrect. The data on the SD card
is for another machine. Acquire correct update data
then install again.
5-52
SM
G139
3. Keep the SD card in the place (
Note) after you copy the application program
from one card to another card. This is because: The SD card can be the only
proof that the user is licensed to use the application program. You may need
to check the SD card and its data to solve a problem in the future.
NOTE: Refer to Keeping the SD card at the end of this chapter.
SM
5-53
G139
[A]
G139S903.JPG
G139
5-54
SM
[A]
2
G139S903.JPG
G139
G139S905.JPG
SM
5-55
G139
POWER ON SELF-TEST
Diagnostic RAM
Check
NG
Not initialized
Optional NVRAM
Check
NG
Error Logged
CPU Check
NG
NG
SC820
Error Logged
ASIC Check
NG
SC821
Standard RAM
Conection Check
NG
SC827
Network Check
SC826
NG
NG
Error Logged
Optional RAM
Connection Check
NG
SC829
NG
Error Logged
Clock Generator
Check
NG
Interrupt Check
SC838
NG
Error Logged
Standard NVRAM
Check
NG
Memory Chip
Check
SC824
NG
Error Logged
END
G139S504.WMF
G139
5-56
SM
POWER ON SELF-TEST
Color adjustment
Ready
Printing
G139
G139S517.WMF
SM
5-57
G139
Maintenance
System
Function Menu
*1
*2
*2
Bypass Size
Paper Type
Tray Locking
Tray Priority
Config.P/Er. Log
Config. Page
Error Log
Menu List
Color Demo Page
PCL Config. Page
PS Config. Page
Hex Dump
Color Regist.
Color Calibrate
Image Density
Registration
Plain Paper
Maint. Reset
HDD Format *2
ROM Update *3
4C. Graphic Mode
Replacmnt Alert
WL. LAN Signal *4
WL. LAN Defaults *4
Key Repeat
Menu Protect *5
Series Print. Job *5
Prt. Err Report
Auto Continue
Memory Overflow
Copies
Category
System
Host Interface
PCL Menu
Function Menu
Printer Lang.
Sub Paper Size
Page Size
Def. Print Lang.
Duplex *6
Blank Pages
Energy Saver 1
Energy Saver 2
Auto Reset Time
Unit of Measure
B& W Page Detect
Letterhead Mode
Spool Printing *2
Bypass Priority
RAM Disk
Notify by Email
I/ O Buffer
I/ O Timeout
Network Setup
IEEE 1394 Setup *7
IEEE 802.11b *4
Orientation
Form Lines
Font Source
Font Number
Point Size
Font Pitch
Symbol Set
Courier Font
Ext. A4 Width
Append CR to LF
Resolution
Language
NOTE:
1)
2)
3)
4)
G139
5-58
SM
DIP SWITCHES
G139
DIP SW No.
1
2 to 4
SM
5-59
G139
G139
SM
6-1
G139
SPECIFICATIONS
SPECIFICATIONS
1. GENERAL SPECIFICATIONS
Configuration:
Desktop
Print Process:
Printer Languages:
Resolution:
RPCS:
1200 x 1200 dpi, 1200 x 600 dpi, 600 x 600 dpi
PCL5c/e:
600 x 600 dpi 300 x 300 dpi
PCL-6:
1200 x 1200 dpi, 1200 x 600 dpi, 600 x 600 dpi
Adobe PostScript 3:
1200 x 1200 dpi, 1200 x 600 dpi, 600 x 600 dpi
PDF:
1200 x 1200 dpi, 1200 x 600 dpi, 600 x 600 dpi
Gradation
1 bit/pixel
Printing speed:
Monochrome
Color
Resolution
600 x 600 dpi
1200 x 600 dpi
1200 x 1200 dpi
600 x 600 dpi
1200 x 600 dpi
1200 x 1200 dpi
Plain paper
21 ppm
21 ppm
9 ppm
21 ppm
21 ppm
9 ppm
Thick/OHP
8 ppm
8 ppm
8 ppm
8 ppm
8 ppm
8 ppm
Resident Fonts:
PCL5c:
35 Manager Intelli fonts
10 TrueType fonts
1 Bitmap font
Adobe PostScript 3:
136 fonts (24 Type 2 fonts, 112 Type 14 fonts)
Host Interfaces:
Network Protocols:
SM
G139
G139
SPECIFICATIONS
Warm-up Time
Standard Tray
By-pass
Optional Tray
Printing Paper
Weight:
Standard tray:
Optional paper tray:
By-pass tray:
Output Paper
Capacity:
Memory:
Power Source:
Power Consumption:
Maximum
Energy Saver
120V
1200 W or less
9 W or less
230V
1300 W or less
9 W or less
Mainframe Only
Full System
63 dB or less
49 dB or less
63 dB or less
49
Noise Emission:
(Sound Power Level)
Printing
Stand-by
NOTE: The above measurements were made in accordance with ISO9296 at the
operator position.
Dimensions (W x D x H):419 x 536 x 398 mm (16.5" x 21.1" x 15.7")
Weight:
G139
7-2
SM
SPECIFICATIONS
Size (W x L)
A3
A4 SEF
A4 LEF
A5 SEF
A5 LEF
A6 SEF
B4 SEF
B5 SEF
B5 LEF
B6 SEF
Ledger
Letter SEF
Letter LEF
Legal SEF
Half Letter SEF
Executive SEF
Executive LEF
F SEF
Foolscap SEF
Folio SEF
8K
16K SEF
16K LEF
Custom
Com10 Env.
Monarch Env.
C6 Env.
C5 Env.
DL Env.
297 x 420 mm
210 x 297 mm
297 x 210 mm
148 x 210 mm
210 x 148 mm
105 x 148 mm
257 x 364 mm
182 x 257 mm
257 x 182 mm
128 x 182 mm
11" x 17"
8.5" x 11"
11" x 8.5"
8.5" x 14"
5.5" x 8.5"
7.25" x 10.5"
10.5" x 7.25"
8" x 13"
8.5" x 13"
8.25" x 13"
267 x 390 mm
195 x 267 mm
267 x 195 mm
Minimum:
90 x 148 mm
Maximum:
216 x 356 mm
4.125" x 9.5"
3.875" x 7.5"
114 x 162 mm
162 x 229 mm
110 x 220 mm
Paper Trays
Main Unit/Options
US
Eur/Asia
N
N
Y
Y
N
N
N
N
N
N
N
N
N
N
Y
Y
N
N
N
N
N
N
Y
Y
N
N
Y
Y
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
By-pass
Tray
Duplex
N
Y#
N
Y#
N
Y#
N
Y#
N
N
N
Y#
N
Y#
Y#
Y#
N
Y#
Y#
Y#
N
Y#
N
N
Y
N
N
N
N
N
Y
N
N
N
Y
N
Y
N
N
N
N
N
N
N
N
N
Y#
N
N
N
N
N
N
N
N
N
N
Y#
Y#
Y#
Y#
Y#
N
N
N
N
N
Remarks:
Supported: the sensor detects the paper size.
Supported: the user specifies the paper size.
Supported: depends on a technician adjustment
Not supported
G139
Y
Y#
Y*
N
SM
7-3
G139
SPECIFICATIONS
2. SOFTWARE ACCESSORIES
The printer drivers and utility software are provided on one CD-ROM. An auto-run
installer allows you to select which components to install.
Windows
95/98/ME
Yes
Yes
Yes
Windows
NT4.0
Yes
Yes
Yes
Windows
2000
Yes
Yes
Yes
Windows XP
Macintosh
Yes
Yes
Yes
No
Yes
No
NOTE: 1) The printer drivers for Windows NT 4.0 are only for the Intel x86
platform. There is no Windows NT 4.0 printer driver for the PowerPC,
Alpha, or MIPS platforms.
2) The PS3 drivers are all genuine AdobePS drivers, except for Windows
2000, which uses Microsoft PS. A PPD file for each operating system is
provided with the driver.
3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions.
Description
A font management utility with screen fonts for the printer
A printer management utility for network administrators. NIB
setup utilities are also available.
G139
7-4
SM
SPECIFICATIONS
3. MACHINE CONFIGURATION
G139V900.WMF
Item
Main Unit
Options
Duplex Unit
Paper Feed Unit
Internal Options
128 MB DIMM Memory
256 MB DIMM Memory
NVRAM Memory
IEEE1284 I/F Board
IEEE1394 I/F Board
IEEE802.11b Board
Bluetooth Board
HDD Type 3000
Network Data Protection
Unit Type A
Machine
Code
G139
No.
Remarks
G837
G836
B584
B818
G395
B679
B581
G813
B736
G345
G820
G139
NOTE:
1.) The IEEE1394, IEEE802.11b, Bluetooth, and IEEE1284 cannot be installed at
the same time.
2.) A second model, G149 with duplexing standard was not marketed in the U.S.
SM
7-5
G139