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SNI 4096-2007 (IC 1.2077.140.50) BjLAS
SNI 4096-2007 (IC 1.2077.140.50) BjLAS
SNI 4096:2007
Zinc-aluminum Alloy-Coated
Steel Sheets and Coils (Bj.L AS)
ICS 77.140.50
BSN
SNI 4096:2007
Table of content
Preface.............................................................................................................................................
ii
Scope.......................................................................................................................................
Quality prerequisite...................................................................................................................
Marking .................................................................................................................................... 11
SNI 4096:2007
Preface
Indonesian National Standard (SNI) for Zinc-aluminum Alloy-Coated Steel Sheets and Coils (Bj.L AS)
is the revision of SNI 07-4096-1996 for Zinc-aluminum Alloy-Coated Steel Sheets and Coils.
SNI 07-4096-1996 was revised due to:
1. The improvement of technology for processing Bj. L-AS, in order to meet the demands of domestic
and export market.
2. Protect the final consumers in regard to product quality assurance.
3. Control of non-standard imported products.
4. Implementing National Standardization System, in order to evaluate SNI every 5 years.
This SNI was revised on the fields of:
Scope
Normative reference
Terms and definitions
Symbol, classification and applications
Quality prerequisite
Sampling Method
Testing Methodology
Pass examination prerequisite
Marking
This standard had been discussed in technical meetings, pre-agreements, and consensus meeting that
th
were held on December 5 , 2006 at Jakarta. Those meetings were attended by the members of Metal,
Steel and Steel Derivatives Technical Committee, producer and consumer representatives, testing
houses and related government instances. Later, this standard had been passed national consensus
process through poll on 28th of August 28th of October 2007.
This Standard is produced by 77-01 Technical Committee for Metal, Steel and Steel Products.
ii
SNI 4096:2007
Zinc-aluminum Alloy-Coated Steel Sheets and Coils (Bj.L AS)
1
Scope
This standard establish definition, classification, quality prerequisite, sampling method, testing
methodology, pass examination prerequisite, and requirements for marking of zinc-aluminum alloycoated steel sheets and coils.
2
SNI
SNI
SNI
Normative reference
07-0308-1989, Testing methodology of carbonized steel chemical composition.
07-0371-1998, Tensile testing gauge for metal testing materials.
07-0408-1989, Tensile testing methodology.
3
Terms and definitions
3.1
zinc-aluminum alloy-coated steel sheets and coils (Bj.L-AS)
steel sheets and coils coated by hot-dip process, with aluminum mixture 50%-60%, zinc mixture 40%50%, and other substance mixture.
3.2
mother coil
steel coils obtained from directly cold-rolled product.
3.3
nominal thickness of Bj.L AS mother coil
thickness size at the center part of cold-rolled carbonized steel in the same direction with rolling
direction.
3.4
nominal thickness tolerance of Bj.L AS mother coil
allowable nominal thickness measure deviation limit.
3.5
yield strength
lower yield strength. If yielding was not visible on the graph or measuring gauge, then the value of yield
strength is determined with offset 0.2% method.
4
The classification of Bj.L-AS can be separated as lower yield strength (stretch limit), lower strain, and
zinc-aluminum weight, as shown by Table 1 and Table 2.
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Table 1
No
Symbol
1
2
3
4
5
6
G1
G2
G3
G250
G300
G550
Note 1
Note 2
Minimum yield
Strength
(N/mm2)
Minimum
Strain
(%)
Lo=50 mm
250
300
550
30
35
25
20
2
Application
Profile
Commercial forming
Drawing
Structure and Commercial forming
Structure and Commercial forming
Structure
Table 2
No
Symbol
AS 50
50 g/m2
AS 70
70 g/m
AS 100
100 g/m
AS 150
150 g/m
AS 200
200 g/m2
Quality prerequisite
5.1
Material
5.1.1
Nominal thickness measure and tolerance of mother coil are stated on Table 3.
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Table 3
Nominal
Thickness
L 630
0.20
0.010
0.010
0.015
0.25
0.025
0.025
0.025
0.27
0.030
0.030
0.025
0.30
0.030
0.030
0.030
0.35
0.040
0.040
0.030
0.40
0.040
0.040
0.040
0.040
0.42
0.040
0.040
0.040
0.040
0.45
0.050
0.050
0.040
0.050
0.50
0.050
0.050
0.050
0.060
10
0.55
0.050
0.050
0.050
0.060
11
0.60
0.050
0.050
0.050
0.060
12
0.65
0.050
0.050
0.050
0.060
13
0.70
0.060
0.060
0.060
0.070
14
0.75
0.060
0.060
0.060
0.070
15
0.80
0.060
0.060
0.060
0.070
16
0.85
0.060
0.060
0.060
0.070
17
0.90
0.070
0.070
0.080
0.080
18
0.95
0.070
0.070
0.080
0.080
19
1.00
0.070
0.070
0.080
0.080
20
1.10
0.070
0.070
0.080
0.080
21
1.20
0.070
0.070
0.080
0.080
No.
5.1.2
Coating material composition is made up of mixture of aluminum 50% - 60%, zinc 40% - 50% and other
substances by hot-dip method/process.
5.1.3
The chemical composition of mother coil on Table 4 is complying with AS 1397 2001 (Steel sheet and
strip Hot-dip zinc-coated or aluminum/zinc-coated).
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Table 4
Symbol
5.1.4
Mn
G1
0.12
0.50
0.040
0.035
G2
0.10
0.45
0.030
0.030
G3
0.08
0.40
0.020
0.025
G250
0.12
0.50
0.040
0.035
G300
0.30
1.60
0.040
0.035
G550
0.20
1.20
0.040
0.030
Mechanical character
The mechanical character on Table 5 is complying with AS 1397 2001, Steel sheet and strip hot-dip
zinc-coated or aluminum/zinc-coated.
Table 5
Mechanical character
Tensile Testing
Symbol
Minimum
yield strength
2
(N/mm )
Minimum
pull strength
2
(N/mm )
250
300
550
320
340
550
G1
G2
G3
G250
G300
G550
Note 1
Note 2
Note 3
Note 4
5.2
Lo=50 mm
Bending
angle
()
Bending
thorn
()
30
35
25
20
2
180
180
180
180
180
-
0t
0t
0t
0t
1t
-
Minimum
strain (%)
Bonding strength of zinc-aluminum coating requires that there is no peeling of steel sheets and rolls
after bending test is done.
5.3
Bending ability
Bending ability of Bj.L AS requires that there is no cracking on the outer part of mother coil after
bending ability testing is done.
5.4
Visible nature
On Bj.L AS surface, there must be no hole, rip, spots without zinc-aluminum coating and surface
defects that may affect performance.
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5.5
Measurement
5.5.1
5.5.2
Width
Tolerance
L < 1250 mm
+ 7 mm
0
L 1250 mm
+ 10 mm
0
Length and tolerance measure of flat sheet Bj.L AS is consistent with Table 7.
Table 7
Length ( P )
Tolerance
P < 2000 mm
+ 10 mm
0
+ 15 mm
0
+ 20 mm
0
+0.5 % (weigh)
0
P 6000 mm
NOTE Particularly for coil Bj.L AS with length 6000 mm, it is measured in weigh unit
5.6
Surface steepness
Bj.L AS steepness is stated in steepness ratio, calculated with determining maximum height across two
waves on sheets surface divided by the distance between those waves.
Maximum steepness ratio for class A Bj.L AS with 1.7 mm thickness is 1.2%, please see Figure 5.
5.7
Camber
Maximum value for Bj.L AS camber is 0.20% of actual size, please see Figure 5.
5.8
Bj.L AS estimated thickness is stated in Table 8, where those thicknesses are the nominal thickness of
mother coil added with equivalent thickness of zinc-aluminum coating (confirmed with material nominal
thickness).
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Table 8
Bj.L AS-20
Bj.L AS-25
Bj.L AS-27
Bj.L AS-30
Bj.L AS-35
Bj.L AS-40
Bj.L AS-42
Bj.L AS-45
Bj.L AS-50
Bj.L AS-55
Bj.L AS-60
Bj.L AS-65
Bj.L AS-70
Bj.L AS-75
Bj.L AS-80
Bj.L AS-85
Bj.L AS-90
Bj.L AS-95
Bj.L AS-100
Bj.L AS-110
Bj.L AS-120
Nominal Thickness
Mother Coil
(mm)
0.20
0.25
0.27
0.30
0.35
0.40
0.42
0.45
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.10
1.20
AS 200
AS 150
AS 100
AS 70
AS 50
0.046
0.027
0.019
0.015
0.260
0.310
0.330
0.360
0.410
0.460
0.480
0.510
0.560
0.610
0.660
0.710
0.760
0.810
0.860
0.910
0.960
1.010
1.060
1.160
1.260
0.246
0.296
0.316
0.346
0.396
0.446
0.466
0.496
0.546
0.596
0.646
0.696
0.746
0.796
0.846
0.896
0.946
0.996
1.046
1.146
1.246
0.227
0.277
0.297
0.327
0.377
0.427
0.447
0.477
0.527
0.577
0.627
0.677
0.727
0.777
0.827
0.877
0.927
0.977
1.027
1.127
1.227
0.219
0.269
0.289
0.319
0.369
0.419
0.439
0.469
0.519
0.569
0.619
0.669
0.719
0.769
0.819
0.869
0.919
0.969
1.019
1.119
1.219
0.215
0.265
0.285
0.315
0.365
0.415
0.435
0.465
0.515
0.565
0.615
0.665
0.715
0.765
0.815
0.815
0.915
0.965
1.015
1.115
1.215
5.9
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Table 9
Symbol
One surface
Triple spot
test (average)
AS 200
200
180
80
AS 150
150
135
60
AS 100
100
90
40
AS70
70
63
28
AS 50
50
45
20
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Table 10
AS 200
AS150
AS 100
AS 70
AS 50
200
150
100
70
50
Sampling
6.1
6.2
Rolled Bj.L-AS with the same specification weighing up to 50 tons is represented by 1 (one)
sample sheet with 1 (one) meter length, subsequently every 50 tons fold will be taken 1 (one)
sample sheet, and at most 10 samples.
6.3
Bj.L-AS sheets amounting up to 3000 sheets with the same specification is represented by 1
(one) sample sheet. Subsequently, in every 3000 sheets will be taken 1 (one) sample sheet,
and at most 10 samples.
6.4
Testing methodology
7.1
Mother coil carbonized steel chemical composition testing is conducted by using spectrometer or by
following SNI 07-0308-1989, Testing methodology of carbonized steel chemical composition.
7.3
The measurement of mother coil thickness Bj.L-AS is conducted after the zinc-aluminum coating is
removed.
It is measured at least by three in-line spots, 90 against rolling direction, one spot in the middle part of
sample, two spots at the outer sides, not less than 15 mm from both samples tips, using tolerance as
stated in Table 3 (Nominal thickness and tolerance of mother coil).
7.4
Dimension measurement
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7.5
7.5.1
Tested sample measure is 75 mm x 125 mm, taken transversally against rolling direction.
7.5.2
Tested sample is bended 180 and then the point of bend is observed. If there was no
peeling/cracking, then its bend ability is zero t (0t).
7.5.3
Tested sample is bended 180 and then the point of bend coating is peeled and then the
surface is observed. If there was no crack seen, then its bend ability is zero t (0t).
7.5.4
The first bend is called as zero t, then the second bend is one t (1t) and so on.
7.5.5
Symbol
Bj.L-AS-G1
Bj.L-AS-G2
Bj.L-AS-G3
Bj.L-AS-G250
Bj.L-AS-G300
Bj.L-AS-G550
AS 200
AS 150
AS 100
AS 70
AS 50
0t
0t
0t
0t
1t
2t
0t
0t
0t
0t
1t
2t
0t
0t
0t
0t
1t
2t
0t
0t
0t
0t
1t
2t
0t
0t
0t
0t
1t
2t
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7.6
Single spot test one surface; conducted on one of whichever side from triple spot test.
7.7
Tensile testing
The methodology of tensile testing is conducted in comply with SNI 07-0408-1989, Methodology of
metal tensile testing and SNI 07-0371-1998, Tensile testing gauge for metal.
7.8
Steepness testing
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Steepness ratio is calculated with the following formula:
Steepness ratio = T x 100%
P
Specification of steepness ratio refers to Table 8.
7.9
Camber testing
Figure 5 Camber
Legend:
P is the length (mm)
L is the width (mm)
K is the camber (mm)
Camber value (Kc) is measured using the following formula:
Kc = T x 100%
P
Maximum camber value is stipulated at pointer 5.7.
8
8.1
Product lot is declared passing the examination if it meets all of quality prerequisites.
8.2
Should part of quality prerequisites can not be fulfilled, then re-examination can be conducted
with twice of testing sample amount from the same group.
8.3
If re-examination produced fully fulfilled quality prerequisite, then product lot is declared pass.
Marking
9.1
Bj.L-AS sheets
The marking is applied towards every packaging and product sheet at least with the following tags:
- The name or identity or symbol of producer and of trade mark.
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-
Product marking must use the clear and permanent letters, and must also state manufacturers name
and registered trade mark.
9.2
Bj.L-AS coils
The marking is applied towards every product at the beginning and at ending points of roll, at least with
the following tags:
- The name or identity or symbol of producer and of trade mark.
- Complete specification of Bj.L-AS, for example: Bj.L-AS-G300;
- The nominal size of width x thickness of mother coil, in mm;
- Coils weight measure, in metric tons;
- The symbol of Zinc-Aluminum Mixture coatings mass, for example: AS 150;
- Production code
Product marking must use the clear and permanent letters, and must also state manufacturers name
and registered trade mark.
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Bibliography
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