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QA/QC & safety consultancy services

We provide consultancy services in QA/QC, safety and RBI services
which include:
NDT consultancy services

Welding consultancy services

RBI services
Safety studies

Our NDT consultancy services include:

Introduction of TOFD to replace conventional RT
Corrosion under pipe support inspection
Complex geometry inspection solutions ( T,K,Y joints, bearings, complex shapes
like rail boogie part inspection)
High & low temperature inspection solutions
CUI inspection solution

Training services
Programs included are:
Non Destructive Testing as per
ASNT and ISO requirements
Welding Training (Train the
welders & QC personnel)

Manage QA/QC department for onshore and

Manage QA/QC, inspection and NDT side of fabrication and maintenance inspection contracts. Our team of
experienced and qualified managers are capable of handling and managing inspection projected for
onshore and offshore facilities.

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Conventional and Advanced NDT services

(construction Sites, onshore, offshore, sub sea etc)
Conventional NDT services
Ultrasonic Testing (UT)

Penetrant Testing (PT)

Thickness measurements and wall mapping for corrosion

Surface breaking discontinuity inspection of welding,

casting, structural member etc

Flaw detection of piping, pressure vessels, structural part

Magnetic particle Testing (MT)

Visual and Optical testing (VT)

Surface and near surface inspection on welding

Remote camera and video inspection of difficult access

areas like piping and pressure vessel internal

Radiography Testing (RT)

Gamma ray inspection piping, pressure vessels, castings,
profile mapping

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Conventional and Advanced NDT services

(construction Sites, onshore, offshore, sub sea etc)
Advanced NDT Techniques
Real time Time of Flight Diffraction Inspection method (TOFD)
Our real time TOFD inspection services is an answer to the disadvantages of
Ultrasonic Testing by providing real-time permanent scan images with high
sensitivity.
Radiography Testing has to deal with numerous safety issues and it is in
reality slower on attaining accurate reading for higher thickness with Ir192
source. As the defect delectability is getting lower at higher thickness, it is
being replaced by our real time TOFD technique which is more
comprehensive.

Real time ABI Scan Inspection

This is a combination of A and B Scan Enhancement Imaging
Technique. It is attained by capturing and recording the
successive unprocessed A-Scans along the scanning path or in
time progress.
ABI scan imaging technique provides inspection of difficult
access areas and complicated geometries with various graphical
records for the inspection report. The advantages of ABI scan
are;

Detailed off-line analysis at the post processing stage

Recovery of the single shot and dynamically changing

A-Scans along the scanning path

Amplitude filtering with suppressing of the

B-Scan-Enhanced segments corresponding to the echo
amplitudes below the variable threshold level

Determining of the defects coordinates and projection sizes

Detecting the defects which are well below DAC curve

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Advanced Ultrasonic Testing (A, B, C scan inspection)

Our real time advanced UT Testing equipment is capable of providing real time scans in pulse echo ( A scan), side view (B scan), top
view (C scan) views of the area of inspection

Computed radiography
Services (CR)
Our CR service adds value by providing
online thickness values of piping (up to
6 inches) with out removing insulation.
This technique has
excellent applications at high
temperature service lines, highly
corroded areas where UT is not possible

Alternating Current Field Measurement Inspection Technique (ACFM)

Our ACFM unit has significant advantages over conventional MT and PT techniques. ACFM provides surface and near surface
examination without coating removal. It is at least five times faster than the above mentioned conventional techniques
providing accurate sizing (length and depth). The soft copy records of the examination display could be used for discontinuity
monitoring purposes. This technique add value with rope access inspection on difficult access areas like crane inspection
offshore, platform structural inspection etc

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Corrosion monitoring and cathodic

protection services
We offer corrosion
monitoring and
cathodic protection
services in both
onshore and offshore
facilities worldwide

Rope access
Industrial Rope Access Technique
It is a form of work positioning developed from techniques used in
climbing and caving
In this technique non-readily accessible area is reachable by means
of rope suspended from structure or feature concerned via selected
anchor points

Industrail Applications
Inspection And Testing
Safety Surveys
Structural Surveys
Close Visual Inspection and Nondestructive Testing
Maintenance And Repair
Localized Civil Repairs
Mechanical Repairs
Secondary Fixings,
Installation of Anodes Etc.
Cleaning And Painting
Jet Spray, Grit Blast Method, Spray Painting
Roller Brush, Full Surface Preparation, Window Cleaning
Geotechincal (Civil Engineering)
Soil Nailing, Sprayed Concrete, Rock Fall Prevention Meshing
Construction
Curtain Walling

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Provision of Specialist manpower

We provide professional manpower to our clients through our worldwide man power resource base. All personnel in our
custom designed database are pre screened, thus providing our clients with reliable personnel who will perform satisfactorily.
Our database include following categories

Quality Assurance personnel

Quality Control personnel
Inspection personnel (Engineering, mechanical, civil, electrical, coating painting etc)
NDT personnel in various disciplines
Operations and Process Specialists
Project personnel
Drilling and well site personnel
Geologists and Geophysicists
Health, Safety and Environmental personnel

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INsulated COmponent TEST - INCOTEST

Using pulse eddy current method for measuring the remaining average wall thickness under insulation of low alloy carbon
steel/ferromagnetic object and analyzing their decay and is the most reliable method for corrosion detection.

This pulse eddy current technology is an excellent on-stream tool for positioning further inspection works during shut down or
periodic maintenance works.

Software
Raw Data
3D Modelling

Princi ple Of Operation :

ADVANTAGES :
ON/OFF Stream Measurements
Up to 1000 measurements per day
(fast speed)
Battery Operated
No Coupling required
Minimized Preparation Cost
( including material surface)
This system dies not require cleaning or removal of
not necessary and this results in huge savings in
comparison to traditional inspection preparation cost.
By monitoring with INCOTEST, you will substantially
reduce the chances to failures of your equipment.
Assessment of the damage that results from
CUI(Corrosion Under Insulation) or FAC (Flow Accelerated
Corrosion) is a relatively inexpensive and a prudent
prevention method.
The INOCTEST sensor can be easily handled by a diver or
a rope access operator to improve accessibility.
For measurements on risers and caissons in the splash
zone or deeper a manipulator can be applied
INCOTEST can be used to detect Accelerated Low Water
Corrosion and a comprehensive report will address the
areas where maintenance is necessary which enables you
to plan your maintenance and allocate funds necessary

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Magnetic Flux Leakage Inspection

Energy Workforce provides Magnetic Flux Leakage Inspection for the oil &
gas, petrochemical and power industries.

Introduction
technique. The system consists of a higher resolution scanning unit, having
the ability to map corrosion with a forward speed of 450 mm/s with a data
capture rate every 1mm. Filtered analysis is conducted at the end of each
scan to reduce the noise occurrence below a 20% thickness loss.

Basic Operation
Our technology is similar to Magnetic Particle Inspection (MPI) but without
the ink or magnetic particle.
The component is magnetised to a level at which the presence of a
site of the discontinuity.
The suitable sensors are used to give an electrical signal at the leakage site.
This signal may operate an audible or visual alarm to alert the inspector, or
may store the event for computer mapping of the area.
These techniques require two basic things, a method of magnetisation, and a

SOFTWARE
Captured data is imported into the desktop reporting
software for further analysis, utilizing its computing power
for visual representations of defects on a tank-wide or
plate-by-plate basis.

if required

- Add appurtenances such as manways, pipes, sumps etc

- Numbering system
Show major defects per track
Show selected levels of corrosion
Edit data at global / plate or individual defect level
- Add defects from other types of inspection into the
Floormap report
- Add MFL data from annular inspection into Floormap
report
- Weld defect reporting function
Floormap data 2D display at 15

manufacturer

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Creeping Head-Wave Inspection Method CHIME

Energy Workforce provides an ultrasonic technique for the efficient, rapid and complete inspection of pipe or plate called CHIME
for the examination of under-clamp or under-support corrosion.
CHIME is the transmission of ultrasound between two probes placed a distance apart (up to 1m) in parallel (or near parallel) walled
material. The consequence is that 100% of wall volume is covered between the probes. In contrast to conventional ultrasonic
inspection techniques which require movement of the probes to cover large surface areas, the CHIME method is a medium range
technique which provides instantaneous coverage of the full volume between the probes.
Application Of Chime
Pipe Supports, saddles or sleepers
Clamps
Vessel/Tanks
Pipe screening for internal corrosion
Pipes with limited access
Featuers
100% wall coverage in between two probes
Large area screening
Inspection around pipe circumference
Signal response can give information on defect
severity
Tolerant to typical field surface conditions and
thin coating
Pipe diameters 2 upwards
Advantage
Battery operated equipment
Inspection without removing supports
Easy Interpretation
Provide raw data for future analysis
Minimize the complexity

Corrosion under Pipe Support using Floormap imaging Technique

Energy Workforce provides the express ultrasonic inspection and mapping of the pitting (Corrosion) in the large metallic plates
either flat or curved
Basic Operation
The specially designed probe emits the ultrasonic beam having width, duration of the wave
package and basic wavelength comparable with the thickness of the plate.
The probes dead zone is located under the fillet weld, so the probable echoes from the
welding are significantly suppressed. After passing through the fillet weld area the
ultrasonic wave package saturates the volume of the plate while propagating.
Pitting and corrosion damage if any returns an echo picked up by the probe.
Advantage
Battery operated equipment
Inspection without removing supports
Provide plane view of the surface covered by inspection
Allows localizing defects
Provide raw data for future analysis
Application of CUPS
Annular plates of the storage tank
Shell and walls of the storage tank
Floor plates of the storage tank
Inaccessible pipe walls
Walls of the underground storage tanks

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Phase Array
Energy Workforce provides advanced ultrasonic technique used for flaw
detection, sizing, and imaging. Phased-array technology is the ability to
modify electronically the acoustic probe characteristics. Probe modifications
are performed by introducing time shifts in the signals sent to (pulse) and
received from (echo) individual elements of an array probe. Any UT
technique for flaw detection and sizing can be applied using phased-array
probes.
Features

Electronically controlled and selectable beam Angles, beam focus and

bean size
Encoded data storage and analysis
Fully functional Conventional flaw detector with multiple gates,
trigonometric functions and setup and A-Scan memory
Full color Real time Sector- or Linear- displays with selectable A-Scan
Real time B-Scan and C-Scan in Linear and Sector mode with optional
A-Scan
Code compliant

Advantages

Battery operated equipment

Improve the Probability of Detection
Multiple angles from one probe at one location are used instead of
using a raster motion and multiple wedges
Greater flexibility for inspection of complex geometries
Give more data in the available time
Very sensitive to all kinds of defects
Capability to modify the refracted angle of the beam generated by the
array probe
Can replace costly and hazardous radiography applications
Minimize false calls
Higher confidence in results
Excellent far field resolution
Very fast scanning speed, more volume tested

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Conformable Eddy Current Array Pat. Pend.

Defect Assessment
Electronic Rubbings
Record Keeping
Data Comparison & Validation
Immediate Information Electronic Format

Advantage
Rapid Data Collection
Immediate Access to Electronic Data
Rapid Defect Assessment Using Industry Standard Critical Engineering Assessments
Saves Time, Promotes Quick Decisions, Helps Eliminate Costly Disruptions to Projects or Operations

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SOFTWARE

Specifications
Length accuracy
Width accuracy
Depth accuracy typical
Scan area
Transducers
USB 2 compatible

0.18-inches (4-5 mm)

0.18-inches (4.5 mm)
0-020-inches (0-50 mm)
6-inches x 6-inches (152 mm x 152 mm)
256 send, 256 receive

Assessment algorithms
B31 G
Modified B31
Effective Area
The array consists of a flexible pad Imprinted with a two dimensional array of transducers.
The transducers provide a measurement of the depth, length and width of the feature
being assessed and generate a three dimensional feature map. Calibration and accuracy
are ensured by physically measuring selected regions of the defect and entering this data
-into the analysis software. (Pit Gage Optional.)