Professional Documents
Culture Documents
Spence - Reguladores
Spence - Reguladores
APPLICATION GUIDE
DESIGNERS GUIDE
-1-
CONTROL VALVES
REGULATORS
SPENCE
SPENCE ENGINEERING
COMPANY, INC.
The Spence Engineering Company was founded in 1926 by Paulsen Spence in Walden,
New York. Paulsen Spence developed the original patent for the normally closed external
pilot operated packless pressure regulator. This design is the basis for the products offered
today. This technology offers the maximum in application and selection flexibility. Spence
stands alone in their ability to produce regulators up to 12 inches in cast iron and cast steel.
Their pilots are used to control pressure, temperature, differential pressure or back pressure
either mechanically or with a pneumatic pilot.
Spence Engineering is a widely recognized leader in the steam regulator and flow control
field. Spence regulators are used extensively for heating systems in buildings, institutions
and district heating systems as well as major industrial plants.
In 1984, Spence Engineering was acquired by Watts Industries. The company continued
to grow and develop new fluid control and steam specialty products. A new line of pneumatic
control valves was introduced in 1986. In 1989, a range of self contained temperature regulators was added to the line to meet the demand for an economical temperature regulator.
1990 was an active year, with Spence becoming certified by the ASME for the assembly and
setting of safety relief valves manufactured by their sister Watts company in Canada. Spence
was also instrumental in the acquisition and management of the Nicholson Steam Trap
Company. In 1994, Nicholson was integrated into the Spence Plant.
Spence continued its product development program with the introduction of variable
orifice steam traps and pressure operated condensate pumps. In 1996, Watts moved the
manufacturing responsibility for safety valves to the Spence Engineering in Walden, New
York. Spence is now an ASME certified manufacturer of bronze and iron safety relief valves.
Watts Industries, Inc. split in 1999 and Spence Engineering Company became a division
of the newly formed corporation, Circor International.
Spence Engineering continues to focus their attention on providing single source steam
specialty products for regulating and control of steam and fluids for the institutional and
industrial marketplace. Their growth efforts are to expand the already comprehensive
product capabilities to reach new developing markets.
-2-
TECHNICAL TRAINING
We offer a regular schedule of workshops covering various technical issues in our state of the art Valve
Technology Training Center. We can also schedule customized training sessions to suit your particular
needs.
ENGINEERING SEMINARS. These seminars provide the engineer with the skills of regulator selection
and sizing.
DISTRIBUTOR SEMINARS. This seminar will provide you with all the information you need to serve
your customers.
MAINTENANCE SEMINARS. Maintenance personnel will receive hands-on training in selection,
installation, operation, maintenance and troubleshooting.
INTERNATIONAL SALES
Spence is well equipped to provide product to our customers around the world. We regularly ship our
products to all parts of the world. Our experienced international sales group can meet the transport
and documentation requirements of our international customers with ease. Our network of International
Technical Sales Representatives will also be able to provide you with product from local inventory.
ENGINEERED SOLUTIONS
Spence offers a very comprehensive line of specialty options to enhance and optimize valve performance.
We can tailor custom solutions for your most unique process applications. Call us for solutions.
-3-
REGULATORS
TABLE OF CONTENTS
READY
TO START?
The best way to make a selection is to contact your local Spence Engineering Technical Sales Representative. Our network of
factory trained Representatives will offer you a choice of solutions for your application utilizing our Computer Valve Sizing
Program. For the name and number of your local Spence Representative, call our Hotline at 1-800-398-2493 or visit our website
at www.spenceengineering.com.
Spence Engineering Company, Inc. 2
The Spence Advantage is Service 3
SECTION I
REFERENCE
APPLICATION GUIDE
DESUPERHEATERS
& NOISE REDUCTION
CONTROL VALVES
REGULATORS
ED Series Pressure Regulator Features 8
How to Choose a Regulator 9
The Operating Cycle of a Spence Pressure Regulator 10
The Operating Cycle of a Spence Temperature Regulator 11
Quick Selection Chart for Steam Pressure Regulators 12
Quick Selection Chart for Temperature Regulators 13
Spence Main Valve Specification Table 14
COMBINATION REGULATORS
Type ED Series Pressure Regulator 16
Type E2D Series Pressure Regulator 17
Type ED & ED2 Integral Mound Pressure Regulator 18
Type EA Series Pressure Regulator 19
Type ET14 Temperature Regulator 20
Type ET14D Pressure Limiting Temperature Regulator 21
Type ET124/ET134 & E2T134 Temperature & Pressure Regulator 22
Type ED210 Regulator 23
Type ED208D Pressure Regulator 24
Type E Main Valve 26
Type E2 Main Valve 28
Type E5 Main Valve 30
Type E6 Main Valve 32
Type E8 Main Valve 34
Type C34 Main Valve 36
PILOTS
Type D Pressure Reducing Pilot 46
Type A Air Adjusted Pilot 48
Type N Differential Pressure Pilot 50
Type P Pump Governor Pilot52
Type F46 Vacuum Pump Governor Pilot 54
Type Q Back Pressure Pilot 56
Type F Back Pressure Pilot 58
Type P125 Trip Stop Pilot 60
Type SP/P Pressure Safety Pilot 62
Type M Solenoid Pilot 64
Type D208 Electronic Actuator Pilot66
Type D210 Electronic Actuator Pilot68
-4-
Type VH21070
Type T124/134 Temperature/ Pressure Pilot 72
Type T14 Vapor Tension Temperature Pilot 74
Type T52 Temperature Pilot 76
Type SP/T Temperature Safety Pilot78
Type T61, T62, T63, T64 Pneumatic Temperature Controller 79
Material Specifications for Main Valves & Pilots 80
PILOT ACCESSORIES
Thermostat Bulbs & Wells 82
Pilot Options 83
REGULATOR SIZING
Definitions Relating to Regulator Capacity 104
Planning Main Valve Installation 105
Rules for Main Valve Selection 106
Valve Sizing By Computation 107
Pressure Reducing Station Design Guidelines 108
Pressure Reducing Station General Specification 108
Regulator Cv Data 109
Saturated Steam Flow Table (lb/hr) 110
Selecting Pressure Pilots 112
Sizing Pressure Regulators 113
Selecting Temperature Pilots 114
Sizing Temperature Regulators 115
Selecting Differential Pressure Pilots 116
Sizing Differential Pressure Regulators 117
Selecting Back Pressure Pilots 118
Sizing Back Pressure Regulators 119
Selecting Pump Governor Pilots 120
Rated Steam Capacity Table 121
Sizing D36 Water Pressure Reducing Valve 128
SECTION II
CONTROL
VALVES
Kombat K1 Pneumatic Control Valve Features 130
Intimidator Type J Control Valve Features 131
SECTION III
DESUPERHEATERS
Desuperheaters 182
Rules for Sizing Desuperheaters 184
NOISE REDUCTION
Noise Suppressor 186
Muffling Orifice Plates (MOPS) 188
Noise Reduction Design Guidelines 191
SECTION IV
APPLICATION
GUIDE
Type ED Single Stage Pressure Reducing Valve 200
Type ED Parallel (Additive) Pressure Reducing Station 201
Type ED Two-stage Pressure Reducing Station 202
Type ED Turbine Exhaust Make-up Valve 203
Type EF14 and EF14D Steam Allocating Valves 204
Type ED Remote Shut Off 205
Type ED Remote Mounted Pilot 206
Type EP125 Trip Valve 207
Type D50 Direct Operated Pressure Reducing Valve 208
Type ED5 Pressure Regulator for Accurate Control of a Deaerator 209
Type EP Pressure Regulator
for Self-contained Control of an Unfired Steam Generator 210
Type EP Pressure Regulator Integrally Mounted
for Self-contained control of an Unfired Steam Generator 211
Type E8 Air Adjusted Pressure Reducing Valve 212
EA Series Air Adjusted Pressure Regulator 213
-5-
REGULATORS
CONTROL VALVES
DESUPERHEATERS
& NOISE REDUCTION
APPLICATION GUIDE
REFERENCE
TABLE OF CONTENTS
REGULATORS
TABLE OF CONTENTS
Intimidator Type J Control Valve and Liquid Level Controller
for Boilers 258
Intimidator Type J Control Valve with Electro-pneumatic
Positioner for computerized Cogeneration Control
259
CONTROL VALVES
SECTION V
REFERENCE & PIPING DESIGN
Glossary of Terms 262
Flow vs. Velocity Chart 263
Reference Tables 264
REFERENCE
APPLICATION GUIDE
DESUPERHEATERS
& NOISE REDUCTION
It is solely the responsibility of the system designer and the user to select products suitable for their
specific application requirements and to ensure proper installation, operation, and maintenance of these
products. Assistance shall be afforded with the selection of the materials based on the technical information supplied to Spence Engineering Company, Inc. Applicable codes, material compatibility, product
ratings and application details should be considered in the selection and application. Improper selection,
application or use of the products described herein can cause personal injury or property damage. If the
product is intended for an application or use other than originally specified, the system designer and or
user must reconfirm that the selection is suitable for the new operating conditions.
-6-
-7-
REGULATORS
SECTION I
REGULATORS
REGULATORS
Iron Horse ED
Series Pressure
Regulator
Applications
l
Springs Outside
Steam Path
assure exceptionally
long life on both
Main Valve and Pilot
Large, Protected
Metal Diaphragm
bathed in condensate,
sealed away from steam
seldom needs replacement
Easy Inspection
provided by external
diaphragm loading
steam passages
Guaranteed
Dead End Shutoff
meets FCI 70-3 Class IV in steam
service, even on large sizes
-8-
If you already know the product that you want information on, find the product page in the Table of
Contents. Pages showing popular combinations of Pilot and Regulators are found in the Combination
Regulators Chapter. Detailed product information on materials, ratings, dimensions, weights and applications are found in the Products Chapters. All sizing information is contained in the Regulator Sizing Chapter.
If you are not sure of what you need, collect all the following information. You will need it to select the right
product for your needs.
Inlet Pressure
Flow Rate
Flow Media (i.e.: Steam, Water, etc.)
Desired Delivery Pressure
Noise Restrictions, if any
Type of Pilot Control (i.e.: Self Contained, Pneumatic, Electronic, etc.)
Application (i.e.: Temperature Regulation, Single Stage Pressure Regulation, etc.)
Application data is listed on each Product Page. If you identify the nature of the installation, it will assist
you selecting the proper equipment.
DIRECT ACTING
ECONOMICAL, ENGINEERED
-9-
HOW TO CHOOSE
A REGULATOR
OPERATING CYCLE
PRESSURE
CONTROL LINE
connects Pilot Diaphragm
Chamber to Delivery piping.
PILOT receives
initial pressure
through Nipple and
Union Connection.
ADJUSTING SPRING,
when compressed,
forces Pilot Valve open.
CONNECTING TUBING
conducts fluid from Pilot to
Main Valve Diaphragm and
Bleedport. When Pilot opens,
fluid flows through Pilot faster
than it can escape at Bleedport, creating a loading
pressure (orange) which
forces Main Valve open.
KEY
HIGH PRESSURE
MEDIUM PRESSURE
LOW PRESSURE
- 10 -
The Type ET134 has been selected to illustrate the operation of a SPENCE Pilot Operated Temperature Regulator.
This presentation describes the successive steps in the mechanical cycle of the Regulator.
3
PILOT receives
initial pressure
through Nipple and
Union Connection.
KEY
INITIAL STEAM PRESSURE
LOADING STEAM PRESSURE
DELIVERY STEAM PRESSURE
VAPOR PRESSURE
FLUID HEATED
PRESSURE SPRING
forces Pilot Valve open.
- 11 -
OPERATING CYCLE
TEMPERATURE
QUICK SELECTION
CHART - PRESSURE
PAGE 46
PAGE 48
PAGE 68
PAGE 46
PAGE 48
PAGE 26
PAGE 68
PAGE 46
PAGE 48
PAGE 68
PAGE 46
PAGE 48
PAGE 68
PAGE 28
PAGE 46
PAGE 48
PAGE 68
- 12 -
Review the application data that you have collected. Consult the chart, starting with the inlet pressure that matches the inlet
pressure you have. Next, select your outlet pressure (reduced or delivery pressure). Then select the type of pilot control that you
will be using and, finally, the level of accuracy that your system requires. This will lead you to a recommended regulator.
Please bear in mind that these recommendations are general in nature and you should check the Product Pages and Sizing Section
to ensure you have selected the correct product. If you need assistance, contact your local Spence Technical Sales Representative.
PAGE 74
PAGE 74
PAGE 26
PAGE 72
PAGE 72
PAGE 79
PAGE 74
PAGE 79
PAGE 28
PAGE 74
PAGE 79
- 13 -
QUICK SELECTION
CHART - TEMPERATURE
- 14 -
250
450
/ -2
15
250
250
450
250
1-12
400
250
/ -2
38
750
300
/ -2
38
500
150
1-12
750
300
1-12
10
Hycar
Hycar
303/
304
316/
420
316/
420
10
200
316/
420
316
10
Min. Differentialcpsi
200
200
Hycar
Hycar
200
165
2-6
10
200
2-6
10
200
600
300
1-12
1-2
SIZESINCHES
10
200
250
500
150
1-12
10
Min. Differentialcpsi
200
250
600
300
/ -2
34
316/
420
200
125
/ -2
34
400
250
/ -2
34
250
15
/ -2
34
316/
420d
250
1-12
450
250
1-12
Stainless
Steel
/ -2
450
125
1-12
250
15
1-12
30
750
600
/ -8
12
SEAT RINGS
Hycar
Hycar
304/
420
Hycar
Stainless
Steel
Stainless
Steel
Stainless
Steel
Stainless
Steel
Stainless
Steel or
17-4PHe
Stem
Carbon
Steel
Carbon
Steel
Carbon
Steel
Carbon
Steel
Carbon
or
Inconelf
Main
Spring
304/
420
304/
420
304/
420
Water, Oil,
Air or Gas
Service
DISCS
OTHER MATERIALSa
34
SIZESINCHES
Min. Differentialcpsi
450
/ -2
34
SIZESINCHES
34
SIZESINCHES
Min. Differentialcpsi
450
125
1-12
/ -2
Min. Differentialcpsih
38
SIZESINCHES
Diaphragm
C34
E6
E5
E2
TYPES
MAIN VALVE
SPECIFICATION TABLE
COMBINATION
REGULATORS
COMBINATION
REGULATORS
- 15 -
TYPE ED SERIES
PRESSURE REGULATOR
CAST IRON or STEEL
PRESSURES to 600 PSIG at 750F
APPLICATION DATA
l Pressure
l Single
l Pressure
l District
l Single
l Two
Heating Systems
Stage Reductions
Stage Reductions
l Parallel
Reduction
PILOT INFO
PAGE 46
DIMENSIONS
inches (mm)
SIZE
3
/8
F
53/8
G
11/4
(10)
(136)
(32)
/2
5 /8
11/4
(15)
(136)
(32)
- 16 -
/4
53/8
13/8
(20)
(136)
(35)
53/4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(60)
(168)
(54)
21/2
63/4
23/8
(65)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
31/2
(100)
(203)
(89)
31/2
(125)
(229)
(89)
97/8
(150)
(251)
(102)
101/2
61/4
(200)
(267)
(159)
10
121/2
(250)
(318)
(152)
12
14
81/2
(300)
(356)
(216)
TYPE E2D
PRESSURE REGULATOR
l Single
l Single
Stage Reduction
l Parallel
l Low
Reduction
l Instantaneous
DIMENSIONS
inches (mm)
SIZE
3
/4
F
55/8
G
13/8
(20)
(143)
(35)
5 /4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152)
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(50)
(168)
(54)
21/2
63/4
23/8
(65)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
73/8
31/2
(100)
(187)
(89)
81/8
31/2
(125)
(206)
(89)
81/2
(150)
(216)
(102)
93/8
61/4
(200)
(238)
(159)
10
11
(250)
(279)
(152)
PILOT INFO
PAGE 46
- 17 -
DIMENSIONS
inches (mm)
SIZE
3
/8
F
51/4
(10)
(133)
(400)
/2
51/4
153/4
(15)
(133)
(400)
VALVE INFO
PAGE 26
PILOT INFO
PAGE 46
G*
G*
153/4
/4
53/8
17
(20)
(136)
(432)
181/2
51/2
(25)
(140)
(470)
11/4
53/4
181/2
(32)
(146)
(470)
11/2
191/2
(40)
(152)
(495)
61/2
205/8
(50)
(165)
(524)
21/2
213/4
(65)
(178)
(552)
73/8
231/2
(80)
(187)
(597)
87/8
271/4
(100)
(225)
(692)
10
285/8
(125)
(254)
(727)
113/8
311/2
(150)
(289)
(800)
123/4
353/8
(200)
(324)
(899)
10
151/2
433/4
(250)
(394)
(1111)
12
18
473/4
(300)
(457)
(1213)
- 18 -
TYPE EA Series
PRESSURE REGULATOR
TYPE EA SERIES
PRESSURE REGULATOR
CAST IRON or STEEL
for PRESSURES to 600 PSIG at 750F
APPLICATION DATA
l Pressure
l Single
l Pressure
l District
l Single
l Two
Heating Systems
Stage Reductions
Stage Reductions
l Parallel
Reduction
l Control
l Temperature
F
53/8
G
11/4
(10)
(136)
(32)
/2
53/8
11/4
(15)
(136)
(32)
/4
55/8
13/8
(20)
(143)
(35)
53/4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152)
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(50)
(168)
(54)
21/2
63/4
23/8
(65)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
31/2
(100)
(203)
(89)
31/2
(125)
(229)
(89)
97/8
(150)
(251)
(102)
101/2
61/4
(200)
(267)
(159)
10
121/2
(250)
(318)
(152)
12
14
81/2
(300)
(356)
(216)
VALVE INFO
PAGE 26
PILOT INFO
PAGE 48
DIMENSIONS
inches (mm)
SIZE
3
/8
TYPE EA SERIES
PRESSURE REGULATOR
- 19 -
TYPE ET14
TEMP. REGULATOR
TYPE ET14
TEMPERATURE REGULATOR
CAST IRON or STEEL
CONTROLS 20 to 500F
APPLICATION DATA
l Temperature
l Storage
l Air
Heating
DIMENSIONS
inches (mm)
VALVE INFO
PAGE 26
PILOT INFO
PAGE 74
SIZE
3
/8
F
53/8
G
11/4
(10)
(136)
(32)
/2
53/8
11/4
(15)
(136)
(32)
- 20 -
/4
55/8
13/8
(20)
(143)
(35)
53/4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152)
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(50)
(168)
(54)
21/2
63/4
23/8
(65)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
31/2
(100)
(203)
(89)
31/2
(125)
(229)
(89)
97/8
(150)
(251)
(102)
101/2
61/4
(200)
(267)
(159)
10
121/2
(250)
(318)
(152)
12
14
81/2
(300)
(356)
(216)
TYPE ET14D
TEMP. REGULATOR
TYPE ET14D
PRESSURE LIMITING
TEMPERATURE REGULATOR
CAST IRON or STEEL
CONTROLS 20 to 500F
APPLICATION DATA
l Temperature
l Storage
Heaters
l Jacketed
Kettles
l Vats
DIMENSIONS
inches (mm)
SIZE
3
/8
F
53/8
G
11/4
(10)
(136)
(32)
/2
53/8
11/4
(15)
(136)
(32)
/4
55/8
13/8
(20)
(143)
(35)
53/4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152)
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(50)
(168)
(54)
21/2
63/4
23/8
(65)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
31/2
(100)
(203)
(89)
31/2
(125)
(229)
(89)
97/8
(150)
(251)
(102)
101/2
61/4
(200)
(267)
(159)
10
121/2
(250)
(318)
(152)
12
14
81/2
(300)
(356)
(216)
D PILOT INFO
PAGE 46
T14 PILOT INFO
PAGE 74
6"
- 21 -
TYPE E(2)T124/134
TEMP. & PRESS. REGULATOR
Heaters
Kettles
Heaters
Heaters
l Batch
Process Heaters
Vats
Driers
Ovens
Heating
MODELS
l ET124 for heater operating pressures between 20 and 125 psi.
l ET134 for heater operating pressures up to 20 psi.
l E2T134 for heater operating pressures up to 15 psi.
DIMENSIONS
inches (mm)
E VALVE INFO
PAGE 26
SIZE
/8
53/8
(10)
(136)
(32)
PILOT INFO
PAGE 72
- 22 -
E2
/2
53/8
11/4
(15)
(136)
(32)
G
E
11/4
E2 VALVE
INFO PAGE 28
/4
55/8
13/8
13/8
(20)
(143)
(35)
(35)
53/4
11/2
11/2
(25)
(146)
(38)
(38)
11/4
17/8
17/8
(32)
(152)
(48)
(48)
11/2
61/4
(40)
(159)
(51)
(51)
65/8
21/8
21/8
(50)
(168)
(54)
(54)
21/2
63/4
23/8
23/8
(65)
(171)
(60)
(60)
71/4
23/4
23/4
(80)
(184)
(70)
(70)
31/2
31/2
(100)
(203)
(89)
(89)
31/2
31/2
(125)
(229)
(89)
(89)
97/8
(150)
(251)
(102)
(102)
101/2
61/4
61/4
(200)
(267)
(159)
(159)
10
121/2
(250)
(318)
(152)
(152)
12
14
81/2
71/4
(300)
(356)
(216)
(184)
TYPE ED210
REGULATOR
ELECTRONIC MODULATION
DELIVERY PRESSURES to 150 PSIG
APPLICATION DATA
l Main
l Requires
DIMENSIONS
inches (mm)
SIZE
3
/8
F
53/8
G
11/4
(10)
(136)
(32)
/2
53/8
11/4
(15)
(136)
(32)
/4
55/8
13/8
(20)
(143)
(35)
53/4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152)
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(50)
(168)
(54)
21/2
63/4
23/8
(654)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
31/2
(100)
(203)
(89)
31/2
(125)
(229)
(89)
97/8
(150)
(251)
(102)
101/2
61/4
(200)
(267)
(159)
10
121/2
(250)
(318)
(152)
12
14
81/2
(300)
(356)
(216)
- 23 -
TYPE ED208D
REGULATOR
TYPE ED208D
PRESSURE REGULATOR
ELECTRONIC STARTUP
PILOT OPERATED
DELIVERY PRESSURES to 150 PSIG
APPLICATION DATA
l Electronic
l Building
Heating Systems
l Can
l Requires
DIMENSIONS
inches (mm)
D208 PILOT
INFO
PAGE 66
SIZE
3
/8
F
53/8
G
11/4
(10)
(136)
(32)
/2
5 /8
11/4
(15)
(136)
(32)
61/2"
(165)
- 24 -
/4
55/8
13/8
(20)
(143)
(35)
53/4
11/2
(25)
(146)
(38)
11/4
17/8
(32)
(152)
(48)
11/2
61/4
(40)
(159)
(51)
65/8
21/8
(50)
(168)
(54)
21/2
63/4
23/8
(65)
(171)
(60)
71/4
23/4
(80)
(184)
(70)
31/2
(100)
(203)
(89)
31/2
(125)
(229)
(89)
97/8
(150)
(251)
(102)
101/2
61/4
(200)
(267)
(159)
10
121/2
(250)
(318)
(152)
12
14
81/2
(300)
(356)
(216)
MAIN VALVES
MAIN VALVES
- 25 -
Closed
l Single Seat
l Balanced Metal Diaphragms
l Protected Main Spring
l Fluid, Gas & Vapor Applications
l Multiple Trims for Precise Sizing
l ANSI/FCI 70-2 Class IV Shutoff
l FCI 70-3 Class VI Shutoff
l Virtually Frictionless for Long Service Life
l Packless Construction
l Easy In-line Maintenance
l Wide Variety of Pilots for Many Applications
l Minimum Operating P 10 psi (.7 bar)
l Lifetime Warranty against Wiredrawing of
Seat & Disc*
APPLICATION DATA
l Pressure Regulating for Steam Distribution
l Regulating for Process Control (Temperature or Pressure)
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown
OPTIONS (SEE
SIZING INFO
PAGE 106
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
CAST STEEL
B16.34 Class 300 NPT
B16.34 Class 150 Flanged
B16.34 Class 300 Flanged
B16.34 Class 600 Flanged
Pressure
PSIG (bar)
Temperature
F (C)
PAGE 42)
l Composition Disc
l Balanced Construction
l Insulcap Insulating Jacket
l High Temperature Construction
l Low P (LP) Main Spring
l Parabolic Disc
l Integral Mount Pilot
l Secoweld
l Dashpot
l EZ Connections
TYPICAL CONFIGURATIONS
250 (17.2)
125 (8.6)
250 (17.2)
@ 450 (232)
@ 450 (232)
@ 450 (232)
300
150
300
600
@
@
@
@
(21.0)
(10.3)
(21.0)
(41.4)
600 (315)
500 (260)
600 (315)
600 (315)
DIFFERENTIAL TYPE EN
TEMPERATURE CONTROL TYPE ET SERIES
/
1.5
.66
3 8
/
2.8
2.2
1.7
1.55
1 2
/
5.4
4.2
2.6
4.8
3 4
1
8.8
7.2
6.3
7.5
11/4
14.1
11.1
7.4
10.4
REGULATOR SIZE
11/2
2
21/2
19.8
31
44
15.9 22.9
37
11.3
17.7
25
14.6 17.6
24
18
14
- 26 -
3
74
56
42
43
34
26
4
109
88
65
78
62
46
5
169
136
94
115
89
65
6
248
188
139
151
110
83
8
444
353
252
249
187
139
10
706
558
400
377
294
230
12
1113
880
631
631
463
363
TYPE E
MAIN VALVE
MATERIALS
OF
CONSTRUCTION
SIZE
3
/8
(10)
57/8
C
Std. Mount
Integral Mount
ANSI CI & Brz. Steel
Steel
600
All
600
23/4
31/2
31/2
D*
51/4
ANSI
NPT
14
APPROX. WT.
ANSI
ANSI
ANSI
125,150 250,300 600
(111)
(149)
(70)
(89)
(89)
(133)
(6)
/2
43/8
57/8
23/4
23/4
31/2
31/2
35/8
51/4
14
20
(12)
(9.1)
(111)
(152)
(149)
(70)
(70)
(89)
(89)
(92)
(133)
(6)
/4
43/4
63/8
61/2
27/8
37/8
35/8
33/4
41/2
51/2
18
28
(19)
(111)
(162)
(165)
(73)
(98)
(92)
(95)
(114)
(140)
(8)
(13)
53/8
51/2
61/2
61/2
35/8
41/4
43/8
43/8
43/4
61/4
23
26
31
32
(25)
(137)
(140)
(152)
(165)
(165)
(178)
(92)
(108)
(111)
(111)
(121)
(159)
(10)
(12)
(14)
(15)
11/4
61/2
63/4
71/4
77/8
77/8
77/8
41/8
45/8
45/8
61/2
33
37
41
45
(32)
(165)
(171)
(184)
(200)
(200)
(200)
(105)
(117)
(102)
(117)
(127)
(165)
(15)
(17)
(19)
(20)
11/2
71/4
67/8
73/8
83/4
43/8
51/8
43/8
71/8
43
47
55
58
(38)
(184)
(175)
(187)
(203)
(203)
(222)
(111)
(130)
(111)
(127)
(181)
(20)
(21)
(25)
(26)
71/2
81/2
101/4
101/4
97/8
51/4
53/4
55/8
53/4
75/8
62
73
78
83
(51)
(191)
(216)
(229)
(260)
(260)
(251)
(133)
(146)
(127)
(143)
(146)
(194)
(28)
(33)
(35)
(38)
130
21/2
93/8
10
111/4
111/4
107/8
53/4
77/8
51/2
81/4
83/8
95
100
(64)
(238)
(254)
(286)
(286)
(276)
(146)
(200)
(140)
(152)
(210)
(213)
(43)
(45)
(59)
10
103/4
121/4
121/4
113/4
65/8
91/8
63/8
71/8
91/4
125
140
175
(76)
(254)
(273)
(311)
(311)
(298)
(168)
(232)
(162)
(181)
(235)
(57)
(64)
(80)
117/8
121/2
121/2
141/2
143/4
75/8
105/8
71/4
117/8
210
230
310
(141)
(102)
(302)
(318)
(318)
(368)
(375)
(194)
(270)
(184)
(203)
(302)
(95)
(105)
135/8
141/2
141/2
161/2
167/8
81/2
121/2
81/8
81/2
121/2
295
310
490
(127)
(346)
(368)
(368)
(419)
(429)
(216)
(318)
(206)
(216)
(318)
(134)
(141)
(223)
151/8
16
16
173/8
193/4
10
133/4
91/2
91/2
135/8
141/8
420
470
655
(152)
(384)
(406)
(406)
(441)
(502)
(254)
(349)
(241
(241)
(346)
(359)
(191)
(214)
(298)
19
20
20
215/8
221/2
111/2
153/8
111/4
113/4
171/4
700
710
1070
(203)
(483)
(508)
(508)
(549)
(572)
(292)
(391)
(286)
(298)
(438)
(318)
(323)
(486)
10
235/8
25
25
28
133/4
1240
1300
(600)
(635)
(635)
(711)
(349)
(594)
(563)
(591)
12
261/2
28
28
33
157/8
251/4
2060
2140
(305)
(673)
(711)
(711)
(838)
(403)
233/8
(254)
(641)
(936)
(972)
- 27 -
LOW PRESSURE
LOW DIFFERENTIAL
SIZES 3/4" 10"
PRESSURES to 15 PSIG at 250F
l Normally
Closed
l Single
Seat
l Nitrile
Diaphragm
l Protected
l Gas
Main Spring
l Accurate
Regulation Unaffected by
Service Conditions
l ANSI/FCI
l Virtually
l Packless
l Easy
In-line Maintenance
l Wide
APPLICATION DATA
l Minimum
l Lifetime
OPTIONS
l Composition Disc for liquid, air or gas service
l Insulcap Insulating Jacket
l Integral Mount Pilot
l EZ Connections
VALVE RATINGS
Valve Ends
Pressure
Temperature
ASME/ANSI
PSIG (bar)
F (C)
CAST IRON
B16.4 Class 250 NPT
15 (1.03)
250F (121C)
B16.1 Class 125 Flanged 15 (1.03)
250F (121C)
Canadian Registration # OC 0591.9C
SIZING INFO
PAGE 106
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E2D
AIR ADJUSTED TYPE E2A SERIES
BACK PRESSURE TYPE E2Q
LOAD ALLOCATING TYPE E2FD
AIR CONTROLLED TYPE E2AP60
ELECTRONIC SLOW START TYPE E2D208D
SOLENOID CONTROLLED TYPE E2MD
SOLENOID ACTUATED TYPE E2M
DIFFERENTIAL TYPE E2N
TEMPERATURE CONTROL TYPE E2T14
TEMP. & PRESSURE CONTROL TYPE E2T134
/
7.6
3 4
1
11.7
8.8
11/4
18.9
13.2
11/2
27.4
19.2
12.3
REGULATOR SIZE
2
21/2
3
44
68
96
30.8 47.6 67.2
30.6
- 28 -
4
143
100
64.4
5
202
141
6
255
178
115
8
465
10
748
336
12
1118
TYPE E2
MAIN VALVE
MATERIALS
OF
CONSTRUCTION
FITTINGS ON
PAGE 44
APPROX. WT.
CI,
CI
ANSI
ANSI
NPT
125
18
/4
(19)
(121)
(203)
(73)
(92)
(197)
(8)
53/8
51/2
35/8
43/8
81/8
19
21
(25)
(137)
(140)
(203)
(92)
(111)
(206)
(9)
(10)
11/4
61/2
63/4
41/8
81/4
30
33
(32)
(165)
(171)
(229)
(105)
(101)
(210)
(14)
(15)
SIZE
3
CI
ANSI
125
OTHER DIMENSIONS
C
B
Std. Integral
D*
Mount Mount
8
27/8
35/8
73/4
CI,
ANSI
NPT
43/4
11/2
71/4
67/8
93/4
43/8
41/2
83/4
36
40
(38)
(184)
(175)
(248)
(111)
(118)
(222)
(16)
(18)
71/2
81/2
101/2
51/4
10
50
57
(51)
(191)
(216)
(267)
(133)
(127)
(254)
(23)
(26)
21/2
93/8
101/2
53/4
53/8
111/2
70
(64)
(238)
(267)
(146)
(136)
(292)
(32)
10
111/4
65/8
63/8
123/4
98
(76)
(254)
(286)
(168)
(162)
(324)
(45)
135
117/8
131/2
63/4
65/8
135/8
(102)
(302)
(343)
(171)
(168)
(346)
(61)
135/8
141/4
71/2
73/8
15
185
(127)
(346)
(362)
(191)
(187)
(381)
(84)
151/8
16
77/8
165/8
250
(152)
(384)
(406)
(200)
(178)
(422)
(114)
19
20
91/2
91/4
197/8
1210
(550)
(203)
(483)
(508)
(241)
(235)
(505)
10
235/8
24
107/8
237/8
690
(254)
(600)
(610)
(276)
(606)
(314)
- 29 -
APPLICATION DATA
l Pressure Regulating for Steam Distribution
l High Pressure/Low Differential Pressure Regulating
l Fluid Regulation
l For use with Self-contained, Pneumatic or Electronic Pilots
l Slow Start-up or Shutdown
SIZING INFO
PAGE 106
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
CAST STEEL
B16.34 Class 300 NPT
B16.34 Class 150 Flanged
B16.34 Class 300 Flanged
Pressure
PSIG (bar)
Temperature
F (C)
Closed
l Single Seat
l Balanced Nitrile Diaphragm
l Protected Main Spring
l Long Main Spring Operates on 5 psi
Minimum Differential
l Internal & External Condensation Chambers
l Fluid, Gas & Vapor Applications
l Accurate Regulation Unaffected by
Service Conditions
l ANSI/FCI 70-2 Class IV Shutoff
l Virtually Frictionless for Long Service Life
l Packless Construction
l Easy In-line Maintenance
l Wide Variety of Pilots for Many Applications
l Lifetime Warranty against Wiredrawing of
Seat & Disc *
OPTIONS
l Composition Disc for liquid, air or gas service
l Balanced Construction
l Secoweld
l Integral Mount Pilot
l EZ Connections
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E5D
AIR ADJUSTED TYPE E5A
/
7.6
5.7
3 4
1
11.7
10.0
11/4
18.9
13.4
REGULATOR SIZE
11/2
2
21/2
3
27.4
43
67
95
19.8
25
35
59
- 30 -
4
159
120
5
258
176
6
350
228
8
665
366
10
1018
525
12
1611
952
TYPE E5
MAIN VALVE
MATERIALS
OF
CONSTRUCTION
SIZE
3
ANSI
NPT
A
ANSI
125
ANSI
250
Std.
Mount
C
Integral Mount
CI
Stl.
D*
ANSI
125
SCR
250
APPROX.WT
Iron,Brz.
Iron
Steel
Stl.ANSI ANSI
ANSI
ANSI
ANSI
NPT
125
250
150
300
/4
43/4
67/8
27/8
35/8
31/2
111/4
111/4
23
(19)
(111)
(175)
(73)
(92)
(89)
(286)
(286)
(10)
5 /8
5 /2
6 /8
3 /8
4 /8
4 /8
11 /8
11 /8
24
30
33
35
39
(25)
(137)
(140)
(152)
(175)
(92)
(111)
(111)
(295)
(295)
(11)
(14)
(15)
(16)
(18)
11/4
61/2
63/4
71/4
91/8
41/8
45/8
131/2
131/2
49
46
49
58
63
(32)
(165)
(171)
(184)
(232)
(105)
(102)
(117)
(343)
(343)
(22)
(21)
(22)
(26)
(29)
11/2
71/4
67/8
73/8
91/8
43/8
41/2
135/8
135/8
53
58
68
67
74
(38)
(184)
(175)
(187)
(232)
(111)
(114)
(127)
(346)
(346)
(24)
(26)
(31)
(30)
(34)
71/2
81/2
111/8
51/4
55/8
161/4
161/4
84
90
97
113
120
(51)
(191)
(216)
(229)
(283)
(133)
(127)
(143)
(413)
(413)
(38)
(41)
(44)
(51)
(55)
2 /2
9 /8
10
11 /8
5 /4
5 /8
16 /2
16 /2
97
112
130
135
(64)
(238)
(254)
(283)
(146)
(137)
(152)
(419)
(419)
(44)
(51)
(59)
(61)
10
10 /4
13 /2
6 /8
6 /8
19 /4
19 /4
148
170
210
226
(76)
(254)
(273)
(343)
(168)
(162)
(178)
(489)
(489)
(67)
(77)
(95)
(103)
117/8
121/2
131/2
75/8
65/8
183/8
233/8
208
293
307
330
(102)
(302)
(318)
(343)
(194)
(168)
(203)
(467)
(594)
(95)
(133)
(139)
(150)
135/8
141/2
131/2
81/2
73/8
83/4
183/4
233/4
240
333
335
366
(127)
(346)
(368)
(343)
(216)
(187)
(222)
(476)
(603)
(109)
(151)
(152)
(166)
151/8
16
163/4
10
231/2
273/8
348
616
560
503
(152)
(384)
(406)
(425)
(254)
(178)
(597)
(695)
(158)
(280)
(254)
(274)
19
20
163/4
111/2
91/4
233/4
295/8
650
814
795
862
(203)
(483)
(508)
(425)
(292)
(235)
(603)
(752)
(295)
(370)
(361)
(392)
10
235/8
25
20
133/4
303/4
353/8
910
1130
1345
1420
(254)
(600)
(635)
(508)
(349)
(781)
(899)
(414)
(513)
(611)
(645)
12
26 /2
28
24 /4
15 /8
39 /4
39 /4
1580
1920
1990
2160
(305)
(673)
(711)
(629)
(403)
(1010)
(1010)
(718)
(872)
(904)
(982)
- 31 -
Closed
Seat
l Balanced
Nitrile Diaphragm
l Protected
Main Spring
l Composition
l Air
l Accurate
Regulation Unaffected by
Service Conditions
l ANSI/FCI
l Virtually
APPLICATION DATA
l Pressure Regulating for Compressed Air Distribution
l Pressure Regulating for Gas Service
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown
Pressure
PSIG (bar)
Construction
In-line Maintenance
l Wide
OPTIONS
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
l Packless
l Easy
Temperature
F (C)
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E6D
SIZING INFO
PAGE 106
/
7.6
5.7
3 4
1
11.7
10.0
11/4
18.9
13.4
REGULATOR SIZE
11/2
2
21/2
3
27.4
43
67
95
19.8
25
35
59
- 32 -
4
159
120
5
258
176
6
350
228
8
665
366
10
1018
525
12
1611
952
TYPE E6
MAIN VALVE
MATERIALS
OF
CONSTRUCTION
34
ANSI
NPT
43/4
A
ANSI
125
ANSI
250
67/8
(19)
(111)
(175)
SIZE
38
12
78
C
Std. Integral
Mount Mount
27/8
35/8
(73)
(92)
58
38
D*
63/8
(162)
58
APPROX. WT.
ANSI
ANSI
ANSI
NPT
125
250
18
(8)
5/
5/
6/
3/
4/
6/
18
27
30
(25)
(137)
(140)
(152)
(175)
(92)
(111)
(168)
(8)
(129)
(14)
11/4
61/2
63/4
71/4
91/8
41/8
73/4
37
39
44
(32)
(165)
(171)
(184)
(232)
(105)
(102)
(197)
(17)
(18)
(20)
11/2
71/4
67/8
73/8
91/8
43/8
41/2
77/8
42
50
56
(38)
(184)
(175)
(187)
(232)
(111)
(114)
(200)
(19)
(23)
(25)
71/2
81/2
111/8
51/4
85/8
66
73
81
(51
191)
(216)
(229)
(283)
(133)
(127)
(219)
(30)
(33)
(37)
21/2
93/8
10
111/8
53/4
53/8
83
95
(64)
(238)
(254)
(283)
(146)
(137)
(229)
(38)
(43)
10
103/4
131/2
65/8
63/8
97/8
124
146
(76)
(254)
(273)
(343)
(168)
(162)
(251)
(56)
(66)
78
12
12
34
58
58
11 /
12 /
13 /
7/
6/
12 /
206
234
(102)
(302)
(318)
(343)
(194)
(168)
(324)
(94)
(106)
135/8
141/2
131/2
81/2
73/8
131/4
275
287
(127)
(346)
(368)
(343)
(216)
(187)
(337)
(125)
(130)
151/8
16
163/4
10
151/2
363
431
(152)
(384)
(406)
(425)
(254)
(178)
(394)
(165)
(196)
19
20
163/4
111/2
91/4
175/8
508
610
(203)
(483)
(508)
(425)
(292)
(235)
(448)
(231)
(277)
- 33 -
TYPE E8
MAIN VALVE
Closed
Seat
l Balanced
Metal Diaphragms
l ANSI/FCI
l No
l Packless
l No
Construction
Pilot Needed
l Maximum
l Permits
l Economical
APPLICATION DATA
OPTIONS
l Parabolic Disc
l Dashpot
l EZ Connections
l Composition Disc
l Balanced Construction
l Insulcap Insulating Jacket
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E8 65A
PRESSURE REDUCING TYPE E8 A PANEL
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
Pressure
PSIG (bar)
250 (17.2)
125 (8.6)
250 (17.2)
Temperature
F (C)
@ 450 (232)
@ 450 (232)
@ 450 (232)
SEAT
FACTOR
Full
Full 75 %
Full 50 %
Normal
Normal 75 %
Normal 50 %
.66
3 8
/
2.8
2.2
1.7
1.55
1 2
/
5.4
4.2
2.6
4.8
3 4
1
8.8
7.2
6.3
7.5
11/4
14.1
11.1
7.4
10.4
REGULATOR SIZE
11/2
2
21/2
19.8
31
44
15.9 22.9
37
11.3
17.7
25
14.6 17.6
24
18
14
- 34 -
3
74
56
42
43
34
26
4
109
88
65
78
62
46
5
169
136
94
115
89
65
6
248
188
139
151
110
83
8
444
353
252
249
187
139
10
706
558
400
377
294
230
12
1113
880
631
631
463
363
TYPE E8
MAIN VALVE
MATERIALS
OF
CONSTRUCTION
SIZE
3
/8
(10)
1
(111)
OTHER DIMENSIONS
C
D
ANSI
600
23/4
51/4
73/8
(149)
(70)
(133)
(187)
(31)
57/8
ANSI
125
APPROX. WT.
ANSI
ANSI
150
250
ANSI
NPT
14
ANSI
300
ANSI
600
/2
4 /8
5 /8
2 /4
2 /4
5 /4
7 /8
14
20
(12)
(111)
(152)
(149)
(70)
(70)
(133)
(187)
(31)
(44)
/4
43/8
63/8
61/2
27/8
37/8
51/2
77/8
18
28
(19)
(111)
(162)
(165)
(73)
(98)
(140)
(200)
(40)
(62)
53/8
51/2
61/2
61/2
35/8
41/4
61/4
87/8
23
24
26
27
31
32
(25)
(137)
(140)
(152)
(165)
(165)
(178)
(92)
(108)
(159)
(225)
(51)
(53)
(57)
(59)
(68)
(70)
11/4
61/2
63/4
71/4
77/8
77/8
77/8
41/8
45/8
61/2
91/8
33
36
37
40
41
45
(32)
(165)
(171)
(184)
(200)
(200)
(200)
(105)
(117)
(165)
(232)
(73)
(79)
(81)
(88)
(90)
(99)
11/2
71/4
67/8
73/8
83/4
43/8
51/8
71/8
93/4
43
45
47
51
55
58
(38)
(184)
(175)
(187)
(203)
(203)
(222)
(111)
(130)
(181)
(248)
(95)
(99)
(103)
(112)
(121)
(128)
71/2
81/2
101/4
101/4
97/8
51/4
53/4
75/8
111/4
62
67
73
72
78
83
(51)
(191)
(216)
(229)
(260)
(260)
(251)
(133)
(146)
(194)
(286)
(136)
(147)
(161)
(158)
(172)
(183)
21/2
93/8
10
111/4
111/4
107/8
53/4
77/8
83/8
121/8
82
95
100
100
130
(64)
(238)
(254)
(286)
(286)
(276)
(146)
(200)
(213)
(308)
(180)
(209)
(220)
(220)
(286)
10
103/4
121/4
121/4
113/4
65/8
91/8
91/4
145/8
110
125
130
140
175
(76)
(254)
(273)
(311)
(311)
(298)
(168)
(232)
(235)
(371)
(242)
(275)
(286)
(308)
(385)
117/8
121/2
121/2
141/2
143/4
75/8
105/8
117/8
181/4
200
210
235
230
310
(102)
(302)
(318)
(318)
(368)
(375)
(194)
(270)
(302)
(464)
(440)
(462)
(517)
(506)
(682)
135/8
141/2
141/2
161/2
167/8
81/2
121/2
121/2
201/8
280
295
315
310
490
(127)
(346)
(368)
(368)
(419)
(429)
(216)
(318)
(318)
(511)
(616)
(649)
(693)
(682)
(1078)
151/8
16
16
173/8
193/4
10
133/4
141/8
223/8
385
420
455
470
655
(152)
(384)
(406)
(406)
(441)
(502)
(254)
(349)
(359)
(568)
(847)
(924)
(1001)
(1034)
(1441)
19
20
20
215/8
221/2
111/2
153/8
171/4
273/4
657
700
735
710
1070
(203)
(483)
(508)
(508)
(549)
(572)
(292)
(391)
(438)
(705)
(1445)
(1540)
(1617)
(1562)
(2354)
10
235/8
25
25
28
133/4
233/8
361/4
1260
1240
1430
1300
(254)
(600)
(635)
(635)
(711)
(349)
(594)
(921)
(2772)
(2728)
(3146)
(2860)
12
26 /2
28
28
33
15 /8
25 /4
41 /2
2070
2060
2145
2140
(305)
(673)
(711)
(711)
(838)
(403)
(641)
(1054)
(4554)
(4532)
(4719)
(4708)
- 35 -
Closed
l Single
Seat
l Nitrile
Diaphragm
l Balanced
Composition Disc
l Protected
Main Spring
l Balanced
l Fluid
Applications
l Accurate
l ANSI/FCI
APPLICATION DATA
l Pressure Regulating for Liquid Distribution
l Regulating for Process Control (Temperature or Pressure)
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown
l Virtually
Pressure
PSIG (bar)
l Packless
Construction
l Wide
OPTIONS
l EZ Connections
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
Temperature
F (C)
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE C34D
AIR ADJUSTED TYPE C34A
SIZING INFO
PAGE 106
11/4
12.5
11/2
17.3
REGULATOR SIZE
2
21/2
3
4
24
36
53
86
- 36 -
5
139
6
196
TYPE C34
MAIN VALVE
MATERIALS
OF
CONSTRUCTION
6 7/8
(25)
(137)
(175)
11/4
61/2
6 7/8
(32)
(165)
11/2
71/4
(38)
(184)
71/2
81/2
(51)
(191)
21/2
(64)
SIZE
1
OTHER DIMENSIONS
D
3 3/8
(86)
(178)
3 7/8
(175)
(98)
6 7/8
4 1/4
(175)
(108)
9 1/8
4 1/2
(216)
(229)
(232)
(114)
93/8
10
9 1/8
5 1/2
(238)
(254)
(232)
(140)
APPROX. WT.
ANSI
ANSI
ANSI
NPT
125
250
19
1 3/8
10 3/8
(35)
(152)
(264)
(9)
1 13/16
6 5/8
11 1/4
24
(178)
(46)
(168)
(286)
(11)
1 15/16
6 3/8
11 7/8
29
(178)
(49)
(162)
(302)
(13)
2 1/16
6 1/2
12 1/2
46
51
60
(178)
(52)
(165)
(318)
(21)
(13)
(27)
7 3/8
2 3/8
6 7/8
14 1/2
65
74
(187)
(60)
(175)
(368)
(30)
(34)
111
10
103/4
11 1/8
8 3/4
2 3/4
7 1/4
15 7/8
94
(76)
(254)
(273)
(283)
(152)
(222)
(70)
(184)
(403)
(43)
(50)
117/8
121/2
13 1/2
6 5/8
9 3/8
7 3/4
17 3/4
148
172
(102)
(302)
(318)
(343)
(168)
(238)
(76)
(197)
(451)
(67)
(78)
135/8
141/2
13 1/2
7 5/8
10 7/8
3 1/2
8 5/8
20 1/4
194
226
(103)
(127)
(346)
(368)
(343)
(194)
(276)
(89)
(219)
(514)
(88)
151/8
16
13 1/2
9 1/8
13 1/8
4 1/4
10 5/8
25 1/8
280
325
(152)
(384)
(406)
(343)
(232)
(333)
(108)
(270)
(638)
(127)
(148)
- 37 -
NOTES:
- 38 -
MAIN VALVE
ACCESSORIES
MAIN VALVE
ACCESSORIES
- 39 -
MAIN VALVE
OPTIONS
SECOWELD
The greatest weakness in a High Pressure Valve is the threaded joint between the
Seat Ring and the body. A slight leak developing at this point will gradually erode
the Body metal, thus accentuating the leak and eventually ruining the body.
Various impractical schemes, such as welding the Seat Ring into the Body, have
been tried to overcome this weakness. The invention SECOWELD solves this
problem and, at the same time, provides an easily renewable Seat Ring. In the
SECOWELD Design, a SECO Metal Bushing is welded to and thus sealed in the
Body and, in turn, is threaded to take the Main Seat Ring, which is also of SECO
Metal. As SECO Metal resists wiredrawing, if slight leakage should occur, no
damage can be done to the body or to the threads of either SECO Metal piece.
EZ CONNECTIONS
Provides the performance of a flanged connection with the simplicity
of a union connection. Unlike conventional unions, EZ Connections
do not require matched sets or springing pipe to clear cone
tolerances and do not leak after just a few disassembly/reassembly
cycles. Uniform end to end dimensions simplify rough-in schematics.
Available on 12" through 2" threaded main valves in NPT, socketweld
and threaded by socketweld connections.
Consult Factory for pricing and availability.
CONDENSATION CHAMBER
A Condensation Chamber is standard on the Type E5 Main Valve. A
Condensation Chamber is standard on the Type E Main Valve when
steam temperatures exceed 600F. Any Main Valve discharging steam
into a vacuum should include a Condensation Chamber.
- 40 -
COMPOSITION DISC
In a Single Seat Main Valve, the Integral (all-metal) Disc is interchangeable
with the Composition Disc Assembly. The Composition Disc is recommended
for service on air, gas and water where absolutely tight shutoff is required and
is available on Full and Normal seats and Parabolic valve plugs. The Composition Disc is suitable for pressures to 200 psi and temperatures to 200F.
PARABOLIC DISC
In order to meet special flow requirements, any Spence Main Valve
can be equipped with a Parabolic or other specially shaped Disc.
Due to the fact that the Spence Main Valve is operated by a large,
balanced Diaphragm and is nearly frictionless in operation, special
Discs are not required on normal installations.
DASHPOT
In order to prevent water hammer, Dashpots are required in all single
seat, normally closed Main Valves used on liquid service, except Type
C34. Dashpots are neither necessary nor desirable on steam, air or gas
service and are not required in double seat valves or in normally open
single seat valves. Illustration shows Dashpot and Composition Disc for
initial pressures of 200 psig and less. For initial pressures greater than
200 psig, standard metal to metal seat and disc are used.
- 41 -
MAIN VALVE
OPTIONS
INSULCAP JACKET
INSULCAP SERIES
THERMAL & ACOUSTIC BLANKET
INSULATION
Temperatures to 450F (260C)
Average Sound Reduction of 6 dBa
Return on Investment 93% reduction in
Real
thermal losses over bare metal. ROIcalculations
available!
INSULCAP JACKET
APPLICATIONS
Valves
EJ, Main
Kand Boss Control Valves
Relief Valves
Safety
P3 and Condensate Commander Pumps
Separators and Condensate Receivers
Steam
Steam Traps
Strainers
Check Valves
MATERIALS
OF
CONSTRUCTION
SPECIFICATION
Blanket insulation shall be 1 1/2 thick, of 16.5 oz/yd2
impregnated fiberglass cloth and mat design, with
double sewn lock stitched seams, 7 stitches per inch
minimum. Acoustic design shall use a barium sulfate
sound reflector material, and shall be rated using ASTM
E1222-87. Extended fabric flaps shall be included for
overlapping of pipe insulation. Nameplate shall be of
permanent design, showing location, description, size,
- 42 -
TYPES A & B
PANELS
l Integral
l 50
l Accurate
of Flow
OPTIONS
l HIGH DELIVERY PRESSURE
MODELS
l MODEL A AIR ADJUSTMENT PANEL includes an air
adjusting valve incorporating its own bleed and two gages;
one for the supply air, the other to indicate the adjusting air. It
comes complete and ready to be mounted directly on a
control board or box.
l MODEL B AIR ADJUSTMENT PANEL is the same as the
Model A with the exception that it has, in addition, a gage
indicating the delivery pressure.
TYPICAL CONFIGURATIONS
TYPE B PANEL
APPLICATION DATA
l To display Air Loading, Air Supply and/or Delivery
Pressure
l EA
l E8
l Positioners
l EPC
l Any Controller Requiring Conditioned Pneumatic Signal
SPECIFICATION
Air Adjustment Panel shall provide remote control for air
actuated regulators and control valves. It shall convert plant
air to instrument quality air and provide 0 to 50 psi delivery
pressure The Panel shall have a flow capacity of 22 scfm.
Panel shall have gauges indicating air load pressure and air
supply pressure with option of process delivery pressure
gauge.
71/4
(184)
1/4R
(6.4)
1/4
NPT
FOUR 7/32
(5.6)
HOLES
1/4R
(6.4)
111/4
(292)
FILTER DRAIN
61/2
(165)
71/4
(184)
TYPE A PANEL
FILTER DRAIN
21/8
(54)
7
(178)
FOUR 7/32
(5.6)
HOLES
TYPE B PANEL
- 43 -
21/8
(54)
7
(178)
AUXILIARY FITTINGS
AUXILIARY FITTINGS
BLEEDPORTS
For steam, air and gas service, a 3/32" bleedport orifice is used for main valve
sizes up to 8". For 10" and 12" main valve sizes, a 1/8" bleedport orifice is used.
If the initial pressure or pressure drop is less than 15 psig, the orifice is reduced
to 1/16". For liquids: fuel oil utilizes a 3/32" bleedport and all other fluids utilize
a 1/16" bleedport regardless of pressure conditions. For main valve sizes up to
8" on long pressure drops, the orifice is sometimes increased to 1/8" to
eliminate hunting or to make the valve close faster and open slower.
4A BLEEDPORT
1A UNION
BLEEDPORT
8A BLEEDPORT
TEE
RESTRICTIONS
Spare restriction fittings can be supplied blank and drilled for a particular main
valve according to the table. If the initial pressure or pressure drop is less than
15 psi, an open fitting is used. All back pressure valves employ an open fitting.
For liquid services (except back pressure) the restriction orifice is 1/16" for all
sizes of main valves.
5A RESTRICTION
ELBOW
7A SAFETY PILOT
RESTRICTION TEE
E MAIN VALVE
RESTRICTION ORIFICES*
MAIN
VALVE
SIZE
3
/8
1
/2
3
/4
1
11/4
11/2
2
21/2
3
4
5
6
8
10
12
ORIFICE
DRILL
SIZE
60
60
60
60
58
58
56
56
53
51
47
45
42
17
7
7C ANTI-FREEZE
RESTRICTION TEE
OPEN FITTINGS
5B ELBOW
8B TEE
4B COUPLING
9B TUBING TEE
7B TEE
- 44 -
DECIMAL
EQUIVALENT
.0400
.0400
.0400
.0400
.0420
.0420
.0465
.0465
.0595
.0670
.0785
.0820
.0935
.1730
.2010
1B UNION
PILOTS
PILOTS
- 45 -
TYPE D
PRESSURE PILOT
TYPE D SERIES
PILOTS
PRESSURE REDUCING PILOTS
CONTROLS 3 to 300 PSIG
l Self
Contained
l Spring
Operated
l Normally
Closed
l Packless
Construction
l Fluid,
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
In-line Maintenance
MODELS
l TYPE D for 1 psi control of delivery pressures between
3 and 150 psi.
l TYPE D2 for control of delivery pressures between 100
and 300 psi.
l TYPE D5 for 1/2 psi control of delivery pressures
between 1 and 25 psi.
l TYPE D120 for exceptionally fast response controlling
delivery pressures between 5 and 300 psi. To be used
on large E main valves.
OPTIONS
l Spring Chamber
l Composition Disc
l Vacuum Spring Assembly
l Adjusting Handwheel
l Integral Mount Body
TYPICAL CONFIGURATIONS
APPLICATION DATA
l Pressure Regulating for Steam Distribution
l Regulating for Process Control
l Can be used with Temperature Pilot to Regulate Pressure on
Temperature control Application
SIZING INFO
PAGE 112
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
Construction
Cast Iron
Cast Steel
TYPE D2
100-300
TYPE D5
1-10
5-25
TYPE D120
5-25
10-75
40-150
100-300
- 46 -
TYPE D
PRESSURE PILOT
45/8
(117)
MATERIALS
OF
73/8
(187)
CONSTRUCTION
13/8
(35)
STANDARD D PILOT
7 LBS.
(3.2 KG)
45/8
(117)
45/8
(117)
87/8
(225)
93/4
(248)
13/8 (35)
13/8 (35)
D SPRING CHAMBER
8 LBS. (3.6 KG)
45/8
(117)
67/8 (175)
D ADJUSTING
HANDWHEEL
9 LBS. (4.1 KG)
57/8 (149)
7
(178)
143/8
(365)
125/8
(321)
121/4
(311)
73/8
(187)
21/4
(57)
13/8 (35)
TYPE D2
10 LBS.
(4.5 KG)
13/8 (35)
13/8 (35)
D2 ADJUSTING
HANDWHEEL
12 LBS. (5.4 KG)
TYPE D5
14 LBS.
(6.4 KG)
- 47 -
13/8 (35)
TYPE D120
16 LBS.
(7.3 KG)
TYPE A
AIR ADJUSTED PILOT
TYPE A SERIES
PILOTS
AIR ADJUSTED PILOTS
CONTROLS -30 in. hg to 150 PSIG
l Air
Loaded
l Remote
l Spring
Control
Operated
l Normally
Closed
l Packless
Construction
l Economic
lEase
Use of Air
of Adjustment
l Accurate
to 1 psi
l Delivery
l Fluid,
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
In-line Maintenance
OPTIONS
SIZING INFO
PAGE 112
l Integral Mount
l Air Filter Regulator/Gauges
MODELS*
TYPE A85 AIR ADJUSTED VACUUM PILOT
APPLICATION DATA
l Pressure Regulating for Remote Locations
l Pneumatic Pressure Control
l Pneumatic Temperature Control
l Process Control where Controller is Far from Pilot
RATINGS (Maximum Inlet Conditions)
Construction
Cast Iron
Cast Steel
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE EA
PRESSURE REDUCING TYPE E2A
PRESSURE REDUCING TYPE E5A
PRESSURE REDUCING TYPE E6A
WATER PRESSURE REDUCING TYPE C34A
TEMPERATURE & PRESSURE TYPE EAT61
Canadian Registration # OC 0591.9C
- 48 -
7
(178)
SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally closed design
with packless construction. A strainer screen shall be built into the
Pilot inlet. The Pilot shall be interchangeable on all sizes of main
valves.
MATERIALS
OF
2/
(60)
38
Type A82
11 lbs (5 kg)
51/4
(133)
63/4
(172)
43/4
(121)
45/8
(117) 23/8
(60)
15/16 (33)
13/8 (35)
Type A54
19 lbs (8.6 kg)
Type A43
11 lbs (5 kg)
51/4
(133)
7
(178)
45/8
(117)
45/8
(117)
45/8
(117)
2/
(60)
2/
(60)
38
2/
(60)
38
13/8 (35)
13/8 (35)
Type A or A83
6 lbs (2.7 kg)
61/2
(165)
8
(203)
23/8
(60)
13/8 (35)
CONSTRUCTION
41/8
(105)
37/8
(98)
38
13/8 (35)
13/8 (35)
13/8 (35)
Type A35
14 lbs (6.4 kg)
Type A53 or A 85
12 lbs (5.5 kg)
45/8
(117)
A73
A53 A85
A86
10 20
30
40 50 60
AIR LOADING PRESSURE (PSI)
- 49 -
DELIVERY PRESSURE
(PSI)
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
A70
25
DELIVERY PRESSURE
(INCHES HG)
A87
A85
A84
20
A86
15
A82
10
A35
0
-5
-10
-15
-20
-25
-30
A83
5
10
15
AIR LOADING PRESSURE (PSI)
20
TYPE A
AIR ADJUSTED PILOT
45/8
(117)
TYPE N DIFFERENTIAL
PRESSURE PILOT
TYPE N SERIES
PILOTS
DIFFERENTIAL PRESSURE
PILOTS
CONTROLS 3 to 150 PSIG
l Self
Contained
l Spring
Operated
l Normally
Closed
l Packless
Construction
l Accurate
to 1 psi
l Four
l Fluid,
l Loading
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
TYPE N PILOT
In-line Maintenance
OPTIONS
l Integral Mount (for N and N33)
MODELS
l TYPE N for delivery pressure at set differential above
loading pressure. Available in four spring ranges.
Includes integral strainer.
l TYPE N20 for fixed differential between regulators inlet
pressure and some other lower pressure.
l TYPE N33 for delivery pressure at set differential above
loading pressure where it is essential there be no mixing
of two fluids. Ensured by two diaphragms, separated by
a vented space. Available in four spring ranges. Includes
integral strainer.
APPLICATION DATA
l Boiler Feedwater Makeup
l Steam Atomizing for Oil Burners
l Heat Exchanger to maintain Constant Differential
Construction
Cast Iron
Cast Steel
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE EN
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
10-100
20-150
SIZING INFO
PAGE 116
- 50 -
TYPE N DIFFERENTIAL
PRESSURE PILOT
45/8
(117)
MATERIALS
OF
CONSTRUCTION
95/8
(244)
23/8
(60)
13/8 (35)
TYPE N PILOT
8 LBS.
(3.6 KG)
41/2
(114)
45/8
(117)
71/2
(90)
103/8
(264)
11/8 (29)
23/8
(60)
13/8 (35)
- 51 -
Integral
Mount
5/8 (16)
Integral
Mount
5/8 (16)
TYPE P PUMP
GOVERNOR PILOT
TYPE P SERIES
PILOTS
PUMP GOVERNOR PILOTS
CONTROLS 3 to 600 PSIG
l Self
Contained
l Spring
Operated
l Normally
Open
l ANSI/FCI
l Packless
Construction
l Accurate
to 1 psi
l Three
l Steam
Applications
l Constant
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
OPTIONS
l Adjustment Indicator
l Integral Mount
APPLICATION DATA
l Steam Driven Pump Control
l Steam Generated Output Control
MODELS
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
100-300
5-30
3-10
200-450
In-line Maintenance
TYPICAL CONFIGURATIONS
20-100
5-25
400-600
40-150
SIZING INFO
PAGE 120
- 52 -
TYPE P PUMP
GOVERNOR PILOT
57/8
(149)
MATERIALS
OF
CONSTRUCTION
11
(280)
2 (51)
63/4
(171)
41/2
(114)
3/
(89)
12
113/8
(289)
2 (51)
- 53 -
107/8
(276)
11
(280)
2 (51)
2 (51)
TYPE F46
VACUUM PUMP GOVERNOR
PILOT
CONTROLS to -30" Hg
l Self
Contained
l Spring
Operated
l Normally
Closed
l ANSI/FCI
l Packless
Construction
l Accurate
to 1 psi
l Steam
Applications
l Constant
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
In-line Maintenance
OPTIONS
l Adjustment Indicator
l Integral Mount
TYPICAL CONFIGURATIONS
APPLICATION DATA
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
SIZING INFO
PAGE 120
- 54 -
TYPE F46
57/8
(149)
SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally open design with
packless construction. A strainer screen shall be built into the
Pilot inlet. The Pilot shall be interchangeable on all sizes of main
valves. The pilot shall automatically adjust pump discharge
pressures within the spring range to maintain a constant average
pressure.
MATERIALS
OF
CONSTRUCTION
135/8
(346)
Integral
21/8
(54) Mount
13/8 (35)
- 55 -
TYPE Q BACK
PRESSURE PILOT
TYPE Q SERIES
PILOTS
BACK PRESSURE PILOTS
CONTROLS 3 to 300 PSIG
l Self
Contained
l Spring
Operated
l Normally
Open
l Packless
Construction
l Four
l Fluid,
l Loading
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
In-line Maintenance
OPTIONS
l Enclosed Spring Chamber
l Adjusting Handle
l High Pressure
TYPE Q PILOT
APPLICATION DATA
MODELS
l Pump Bypass
l Maintain Upstream Pressure in Steam Distribution Systems
l Maintain Upstream Pressure in Liquid Distribution Systems
Construction
Cast Iron
Cast Steel
TYPICAL CONFIGURATIONS
TYPE Q2
100-300
- 56 -
41/2
(114)
MATERIALS
OF
51/4
(133)
CONSTRUCTION
11/8
(29)
TYPE Q PILOT
7 LBS.
(3.2 KG)
8
(203)
83/8
(222)
21/2
(63)
11/16
(27)
ADJUSTING
HANDWHEEL
41/2
(114)
17/16
(37)
71/8
(181)
41/2
(114)
11/16
(27)
SPRING CHAMBER
11/8
(29)
103/8
(264)
TYPE Q2 PILOT
10 LBS.
(4.5 KG)
- 57 -
TYPE Q BACK
PRESSURE PILOT
TYPE F BACK
PRESSURE PILOT
TYPE F SERIES
PILOTS
BACK PRESSURE PILOTS
CONTROLS 2 to 600 PSIG
l Self
Contained
l Spring
Operated
l Normally
Closed
l ANSI/FCI
l Packless
Construction
l Four
l Operates
on remote/local pressure
source
l Not
l Accurate
Regulation Unaffected by
Service Conditions
MODELS
l TYPE F13 for 1 psi control of back pressure between
100 and 300 psi.
l TYPE F14 for 2 psi control of back pressure between
3 and 150 and 300 psi.
l TYPE F15 for 1/2 psi control of back pressure between
2 and 25 psi.
l TYPE F32 for 10 psi control of back pressure between
200 and 600 psi.
APPLICATION DATA
l Steam Backpressure Control
l Steam Backpressure Control with long control pipes
l Backpressure controlled by change in pressure of
secondary fluid
l Backpressure control where a water leg on the pilot
diaphragm cannot be avoided*
OPTIONS
l Adjustment Indicator
l Integral Mount
TYPICAL CONFIGURATIONS
BACK PRESSURE CONTROL TYPE EF
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
TYPE F32
200-450
400-600
- 58 -
41/2
(114)
TYPE F BACK
PRESSURE PILOT
14
SPECIFICATION
Pilot shall be separate from the main valve and connected to it
with a male union. The pilot shall be normally closed design with
packless construction. A strainer screen shall be built into the
pilot inlet. The pilot shall be interchangeable on all sizes of main
valves.
MATERIALS
OF
121/4
(311)
CONSTRUCTION
57/8
(149)
/ " NPT
14
121/2
(318)
21/8 (54)
6/
(171)
34
21/8 (54)
/ " NPT
14
121/4
(311)
21/8 (54)
- 59 -
41/2
(114)
31/2
(89)
/ " NPT
14
127/8
(327)
21/8 (54)
TYPE P125
TRIP STOP PILOT
SHUTOFF 5 to 175 PSI
l Self
Contained
l Spring
l Normally
Closed
l Packless
Construction
l Easy
Operated
In-line Maintenance
TYPICAL CONFIGURATIONS
APPLICATION DATA
l Safety Shutoff For Over Pressure Conditions
l May Be Used When Conditions Disallow Use of SRV
Construction
Cast Iron
Cast Steel
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
10-50
150-175
- 60 -
TYPE P125
513/16
(148)
MATERIALS
OF
127/8
(327)
CONSTRUCTION
21/2
(64)
- 61 -
TYPE SP/P
PRESSURE SAFETY PILOT
CONTROLS to 600 PSIG
l Self
Contained
l Spring
Operated
l Normally
Closed
l Packless
Construction
l Fluid,
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
in-line Maintenance
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE EDSP/P
PRESSURE REDUCING TYPE E5DSP/P
APPLICATION DATA
l Where overpressure could cause personal injury or damage
RATINGS (Maximum Inlet Conditions)
Construction
Cast Bronze
Cast Steel
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 400 (204)
600 (41.4) @ 750 (400)
31-65
66-120
121-175
- 62 -
TYPE SP/P
41/2
(114)
MATERIALS
OF
77/8
(200)
CONSTRUCTION
- 63 -
13/8
(35)
Integral
Mount
9/16 (14)
TYPE M PILOT
TYPE M SERIES
PILOTS
SOLENOID PILOTS
CONTROLS to 250 PSI
l Fast
l Available
Closed
MODELS*
l TYPE M24 3-way normally open for cold fluids in
straight solenoid valve applications
l TYPE M25 3-way normally closed for cold fluids in
straight solenoid valve applications
l TYPE M26 2-way normally open for cold fluids in
multiple pilot arrangements
l TYPE M27 2-way normally closed for cold fluids in
multiple pilot arrangements
l TYPE M32 2-way normally open for steam or other hot
fluid services in multiple pilot arrangements
l TYPE M33 2-way normally closed for steam or other hot
fluid services in multiple pilot arrangements
l TYPE M34 3-way normally open for steam or other hot
fluid services in straight solenoid valve applications
l TYPE M35 3-way normally closed for steam or other hot
fluid services in straight solenoid valve applications
APPLICATION DATA
l Remote Electronic Shutoff of Regulators
* For M32, M33, M34, M35 Pilots, add LP suffix for low pressure
and HP suffix for high pressure
@
@
@
@
Temperature
F (C)
200 (93)
180 (82)
363 (178)
406 (208)
TYPICAL CONFIGURATIONS
PRESSURE REDUCING EMD
TEMPERATURE REGULATING EMT14
TEMPERATURE & PRESSURE EMT134
TEMPERATURE & PRESSURE EMT14D
DIFFERENTIAL PRESSURE REDUCING E5M33N33
- 64 -
TYPE M PILOT
TYPE M SERIES
PILOTS
SOLENOID PILOTS
SPECIFICATION
The actuator pilot shall open or close the controlled system via an
external control signal. Actuator pilot shall be available in both fail
open or fail closed upon loss of signal. Actuator pilot shall mount
outside the main valve and provide remote on/off operation for a
wide range of control variables.
MATERIALS
OF
31/2
(89)
43/16
(106)
CONSTRUCTION
25/16
(59)
51/4
(133)
33/8
(86)
21/2
(64)
- 65 -
61/4
(159)
TYPE D208
ACTUATOR PILOT
TYPE D208
ELECTRONIC ACTUATOR PILOT
WITH ELECTRONIC TIME
CONTROLLER
CONTROLS to 150 PSIG
l Can
l Controlled
Incremental Positioning of
Main Valve
l Electronic
l Ambient
Temperatures 20 to 120 F
(-7 to 49C)
l For
OPTIONS
l Back-up (B.U.) Power Supply for up to 6 hours
continued service during power failure.
l Explosion proof actuator, NEMA
TYPICAL CONFIGURATIONS
SLOW OPEN/CLOSE PRESSURE ED208D
RATINGS
D208
120VAC, 50-60HZ, .3 AMPS
ETC
120VAC, 50-60HZ, .3 AMPS
B.U. Power Supply 120VAC, 60HZ, up to 6 AMPS
- 66 -
41/2
(114)
137/8
(352)
The Actuator Pilot shall slowly close and/or open the steam
system in a safe, quiet manner by incrementally reducing and/or
increasing the pressure under the main valve diaphragm until it
reaches dead-end shutoff or is fully open. In the event of a power
failure, it shall stop in its present position unless a back-up power
supply is specified. Such backup power supply shall provide a
minimum of specified hours of operation and be maintained in a
fully charged standby condition automatically.
The Actuator Pilot shall be controlled by a totally solid state
Electronic Time Controller which shall incrementally open and/or
close the Actuator Pilot with 320 pulses in periods from 1-1/2, 21/2, 3, 6 - 96 minutes and shall be field adjustable in multiples of
6 minutes.
MATERIALS
OF
17/8
(48)
41/2
(114)
31/2
(89)
CONSTRUCTION
153/4
(400)
3
(76)
10
(254)
- 67 -
TYPE D208
ACTUATOR PILOT
TYPE D208
TYPE D210
ACTUATOR PILOT
TYPE D210
ELECTRONIC ACTUATOR PILOT
WITH MODULATING
SERVO-AMPLIFIER
CONTROLS to 150 PSIG
l Modulate
l Servo-Amplifier
provides Continuous
Signal for Immediate Response
l Ambient
49C)
l For
OPTIONS
l Back-up Power Supply for up to 6 hours continued
service during power failure.
l Explosion proof actuator, NEMA
l Fail-Safe Device to stroke Actuator half or full open on
input signal failure.
TYPICAL CONFIGURATIONS
4-20 MA PROPORTIONAL CONTROL ED210
RATINGS
D210
120VAC, 50-60HZ, .3 AMPS
Servo-Amplifier
120VAC, 50-60HZ, .3 AMPS
B.U. Power Supply 120VAC, 60HZ, up to 6 AMPS
INPUT SIGNALS
1-5mA
4-20mA
10-50mA
Selectable from 0-24 VDC
- 68 -
41/2
(114)
SPECIFICATION
The Actuator Pilot shall maintain a system and modulate that
system as requirements dictate. A continuous signal (1-5mA, 420mA, 10-50mA or 0-24 VCD) is transmitted by the system
control to the Servo-Amplifier which positions the Actuator Pilot.
In the event of a power failure, the Actuator Pilot shall stop in its
present position unless a back-up power supply is specified.
Such backup power supply shall provide a minimum of specified
hours of operation and be maintained in a fully charged standby
condition automatically.
In the event of signal failure, the Actuator Pilot shall close unless
a Fail-Safe Device is specified in the Servo-Amplifier which will be
factory set to stoke the Actuator Pilot half open or full open.
MATERIALS
OF
153/4
(400)
17/8
(48)
31/2
(89)
41/2
(114)
CONSTRUCTION
111/2 (292)
103/4 (273)
57/16
(149)
83/4
6
(222) (152)
- 69 -
TYPE D210
ACTUATOR PILOT
TYPE D210
TYPE VH210
ACTUATOR PILOT
TYPEVH210
ELECTRONIC ACTUATOR PILOT
Inlet Pressures to 250 PSIG
APPLICATIONS
Valve Pilot (Pressure / Temperature )
E-Main
Building Control Systems
SCADA
PLC
Upgrading EMain Installations for Automated Control
ELECTRONIC DATA
mA or 0-10 VDC Input Signals
4-20
24 VAC 50-60 Hz Power Supply
Power Consumption
17VA/12W
UL Listed (UL873)
- 70 -
Spence pilot.
MATERIALS
OF
13 2132
CONSTRUCTION
1 2932
3
4 18
TYPEVH210 ELECTRONICPILOT
12.5 LBS (5.7 KG)
- 71 -
TYPE VH210
ACTUATOR PILOT
TYPEVH210
TYPE T124/134
TEMPERATURE/ PRESSURE
PILOTS
CONTROLS 20 to 500F
l Precise,
Rapid Response
l Vapor
l Self
Contained
l Normally
Open
l Packless
Construction
l Fluid,
l Strainer
l Easy
Screen Built-in
in-line Maintenance
l Temperature
MODELS
l TYPE T124 for heater operating pressures between 20
and 125 psi.
l TYPE T134 for heater operating pressures up to 20 psi.
OPTIONS
l Stainless Steel Flexible Tubing l Thermostat Well
l Stainless Steel Capillary Tubing l Dial Thermometer
l Tubing longer than 10
l Integral Mount
l Thermostat other than #700 (see Options Section)
700
701
702
703
704
APPLICATION DATA
l Jacketed Kettles
l Vats
l Driers
l Ovens
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
150-300
170-270
250-350
290-390
731
732
740
800
801
706
708
711
712
713
TYPICAL CONFIGURATIONS
THERMOSTATS
300-400
330-430
400-500
TYPE T124/134
57/8
(149)
TEMPERATURE/ PRESSURE
PILOTS
SPECIFICATION
Pilot valve shall be separate from the main valve and connected
to it by unions. Pilot seats shall be protected by built-in strainer
screens. Pilots shall be interchangeable on all sizes of main
valves. Thermal elements shall provide a 100F (38C) range of
temperature adjustment and shall withstand 100F (38C)
overheating without damage. Handwheel adjustment for
temperature shall be standard. Unless otherwise scheduled,
thermal elements shall be equipped with 10 feet of brass flexible
tubing. Number 700 bronze bulb and Number 728 bronze well
shall be included except with instantaneous heaters serving
intermittent demand. Steel wells shall be supplied for fuel oil
service on storage tank applications.
MATERIALS
OF
143/4
(375)
CONSTRUCTION
23/8
(60)
13/8 (35)
5
(127)
31/2
(89)
21/4
(57)
5
(127)
143/4
(375)
23/8
(60)
13/8 (35)
Integral
Mount
5/8 (16)
15/8
(41)
TYPE T14
TEMPERATURE PILOT
TYPE T14
VAPOR TENSION TEMPERATURE
PILOT
CONTROLS 20 to 500F
l Precise,
l Spring
l Self
Rapid Response
Operated
Contained
l Normally
l Packless
Construction
l Fluid,
l Strainer
l Easy
Screen Built-in
in-line Maintenance
OPTIONS
l Stainless Steel Flexible Tubing l Thermostat Well
l Stainless Steel Capillary Tubing l Dial Thermometer
l Tubing longer than 10
l Integral Mount
l Thermostat other than #700 (see Bulb Options, pg 82)
THERMOSTATS
700
701
702
703
704
APPLICATION DATA
l Storage Heaters
l Jacketed Kettles
l Vats
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
731
732
740
TYPICAL CONFIGURATIONS
706
708
711
712
713
150-300
170-270
250-350
290-390
300-400
330-430
400-500
- 74 -
TYPE T14
TEMPERATURE PILOT
TYPE T14
57/8
(149)
MATERIALS
OF
113/8
(289)
CONSTRUCTION
2 (51)
31/2
(89)
- 75 -
TYPE T52
TEMPERATURE PILOT
TYPE T52
TEMPERATURE PILOT
CONTROLS 20 to 500F
l Spring
l Self
Operated
Contained
l Normally
(Cooling)
l Packless
l Fluid,
l Strainer
l Easy
Construction
Screen Built-in
in-line Maintenance
OPTIONS
l Stainless Steel Flexible Tubing l Thermostat Well
l Stainless Steel Capillary Tubing l Dial Thermometer
l Tubing longer than 10
l Integral Mount
l Thermostat other than #700 (see Bulb Options, pg 82)
THERMOSTATS
700
701
702
703
704
706
708
711
712
713
731
732
740
800
801
TYPICAL CONFIGURATIONS
COOLING C34T52
COOLING & PRESSURE C34T52D
COOLING E6T52
TYPE T52 TEMPERATURE PILOT
APPLICATION DATA
l Control Flow of Cooling Liquid
l Blending
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)
150-300
170-270
250-350
290-390
300-400
330-430
400-500
- 76 -
COOLING E5T52
COOLING & PRESSURE E5T52D
TYPE T52
TEMPERATURE PILOT
57/8
(149)
TYPE T52
TEMPERATURE PILOT
SPECIFICATION
Pilot valve is for cooling applications (reverse acting). Pilot valve
shall be separate from the main valve and connected to it by
unions. Pilot seats shall be protected by built-in strainer screens.
Pilot shall be interchangeable on all sizes of main valves. Thermal
elements shall provide a 100F (38C) range of temperature
adjustment and shall withstand 100F overheating without
damage. Handwheel adjustment for temperature shall be standard.
Unless otherwise scheduled, thermal elements shall be equipped
with 10 feet of brass flexible tubing. Number 700 bronze bulb,
Number 728 bronze well shall be supplied for storage tank applications. Steel wells shall be supplied for fuel oil service.
13
(330)
MATERIALS
OF
CONSTRUCTION
3/
(89)
12
- 77 -
Integral
Mount
13/8 (35)
TYPE SP/T
TEMPERATURE SAFETY PILOT
TEMPERATURES to 500F
l Bimetallic
l Self
Thermostat
Contained
l Normally
Closed
l Packless
Construction
l Fluid,
l Strainer
l Easy
Screen Built-in
in-line Maintenance
TYPICAL CONFIGURATIONS
APPLICATION DATA
l Where overheating could cause personal injury or damage
SPECIFICATION
Pressure
PSIG (bar)
Cast Bronze
Cast Steel
300 (21.0)
600 (41.3)
Temperature
F (C)
500F (260C)
750F (400C)
MATERIALS
OF
CONSTRUCTION
11/16
(27)
47/16
(114)
215/8
(549)
1
(25)
39/16
(89)
- 78 -
Accuracy
l Adjustable
l Overtemperature
l Air
Protection
APPLICATION DATA
MODELS
l TYPE T61 for applications where air control signal decreases
as process temperature increases.
l TYPE T62 for applications where air control signal increases
as process temperature increases.
l TYPE T63 for high temperature applications where air control
signal decreases as process temperature increases.
l TYPE T64 for sanitary applications where air control signal
decreases as process temperature increases. Supplied with
IAMD Sanitary Cap.
l Instantaneous Heaters
l Process Applications with wide ranging, fast changing loads
Temperature
F (C)
400 (204)
TYPICAL CONFIGURATIONS
SPECIFICATION
50-250
150-350
SIZING INFO
PAGE 114
51/2"
(140)
MATERIALS
OF
CONSTRUCTION
1/2
12"
(305)
(13)*
NPT
155/8"
(397)
- 79 -
1/8
(3)
NPT
MATERIAL
SPECIFICATIONS
MATERIAL SPECIFICATIONS
FOR MAIN VALVES & PILOTS
MAIN VALVE & PILOT BODIES
NUTS
Class B
WCB
C92200
STUDS
ASTM A285
Grade C
CAP SCREWS
Cast Iron ValvesSAE J429
MATERIAL
St. Steel C316
St. Steel C420
St. Steel
St. Steel
St. Steel
St. Steel
St. Steel
St. Steel
St. Steel
COMPONENT
PARTS
Seat Rings
Seat Rings
Seat Rings
Discs
Discs
Discs
Stems
Stems
Diaphragms
COMPONENT USAGE
6"-12" E
Up to 5" E
C34, D34
Pilot
6" & Up, includes parabolic
Up to 5"
All Valves & Pilots
750F E, Bot. GU. VAL.
All Es & Pilots
ASTM A743-79
ASTM A743-79
ASTM A276-79a
ASTM A276-79a
ASTM A276-79a
ASTMA582-79
ASTM A276-79a
ASTM A564-79
ASTM A167
MATERIAL SIZE
Brz.
31/2"
St. Stl.
31/2"
Brz.
31/2"
St. St.
31/2"
Brz.
41/2"
St. Stl.
41/2"
Brz.
53/4"
St. Stl.
53/4"
Brz.
53/4"
St. Stl.
53/4"
Brz.
71/4"
St. Stl.
71/4"
Brz
41/2"
St. Stl.
41/2"
Grade 5
Grade CF-8
Grade CA-40
AISI 303 & 304
AISI 440C
AISI303 & 304
AISI 420F
AISI 303
AISI 630 (17-4)
AISI 301
Grade 2H
Grade 2
VALVE
SIZE
3
/8 & 1/2
3/4
1
11/4
11/2
2
21/2
3
4
5
6
8
10
12
PART
ST. STL.
4-01629-1
4-01662-0
4-01632-0
4-01664-0
4-01635-0
4-01638-0
4-01641-0
5-02038-0
5-01647-0
5-01649-0
5-01651-0
5-01653-0
4-02096-0
5-01656-0
NO.
BRZ.
4-01627-0
4-01660-0
4-01630-0
4-09678-0
4-01633-0
4-09679-0
4-09680-0
4-09681-0
4-09682-0
4-09683-0
5-09684-0
DIA.
41/2
51/8
53/4
61/2
71/4
81/8
9
10
13
15
171/2
20
25
30
- 80 -
ACCESSORIES
- 81 -
PILOT ACCESSORIES
PILOT
THERMOSTAT BULBS
THERMOSTAT BULBS
FOR USE WITH T14, T124, T134, T52 PILOTS
1" NPT (25)
/4 (6)
/8 (16)
/8 (16)
211/8
(536)
201/2
(521)
21/4
(57)
/8 (16)
191/8
(486)
35/8 3BC
(92) (76)
STYLE NO. 701Large Plain Bulb with 1-1/4" Union Connection. Used on pilots having more than 30 feet of flexible tubing
and with dial thermometer having 20 to 120F range.
58
/ (16)
211/8
(536)
STYLE NO 731Plain Bulb with Adjustable Extension. Used in
oil storage tanks or wherever it is desirable to change position
of bulb. Dimension E must be specified.
58
/ (16)
18
21 /
(536)
43/4
STYLE NO. 706Plain Bulb with 1" Union Connection and 1/4"
OD Bendable Extension. Dimension L must be specified.
(121)
4 /2
(114)
58
/ (16)
211/4
(540)
/ (11)
78
/ (22)
/ (16)
211/2
(546)
12
21 /
(546)
STYLE NO. 711Bulb Lead Covered. Chemical lead covering
homogeneously bonded to bulb and to lead sheathing on capillary.
11/4 (32)
NPT
58
1 (25)
17
(432)
21/4
(57)
/ (16)
207/8
(530)
71/2
(191)
2 - 9/32 Holes
58
3 - 9/32 Holes
/8 (16)
12
(305)
93/8
(238)
STYLE NO. 732Special Bulb with 12" Adjustable Extension.
THERMOSTAT WELLS
11/8 (29)
81/8
(206)
727 WELLUsed with 704 Bulb
/4 (19)
211/8
(536)
728 WELLUsed with 700 and 800 Bulb
- 82 -
11/8 (29)
173/4
(451)
729 WELLUsed with 701 and 801 Bulb
DIAL THERMOMETER
Any Spence Temperature Pilot can be equipped with a Dial
Thermometer. Pilots with Dial Thermometers are available in
the 20-120F, 70-170F, 120-220F and 170-270F ranges.
DIAL THERMOMETER
SPRING CHAMBER
Spence Pressure Pilots can be provided with an
enclosed spring chamber.
- 83 -
PILOT OPTIONS
PILOT OPTIONS
SERIES 2000
FEATURES
Applications
Direct Acting
Bottle Washers
l Steam Tables
l Plating Tanks
l Heating Ducts
l Sterilizers
l
l Fuel
Oil Heaters
l Cooking Vats
l Water Heaters
l Heat Exchangers
l Parts Washers
Reverse Acting
Induction Furnaces
l Industrial Compressors
l Engine Jacket Cooling
l
Cooling Ducts
l Liquid Chillers
l Fuel Oil Heaters
Series 2000
Temperature
Regulator
l
l
Coolers
Filters
Thermal System
is heavy duty bronze bellows with bronze
spiral armored copper capillary, copper bulb
and epoxy coated bellows housing.Other line
and bulb materials available.
Extra Long Adjustment Spring
permits adjustment over a wide
range of temperatures.
Packing Assembly
with spring loaded self adjusting
chevron type teflon packing eliminates
the human factor of improper adjustment.
Adjusting Key
is conveniently located and
always there when settings
have to be changed.
- 84 -
- 85 -
DIRECT OPERATED
VALVES
DIRECT
OPERATED
VALVES
SERIES 2000
TEMPERATURE REGULATOR
SIZES 1/2" 2"
CONTROLS -25 to 400F
l Self-actuated
l Two
l Single
or Double Seat
l Overtemperature
Protection
l Spring
l Double
APPLICATION DATA
DIRECT ACTING
l Bottle Washing Machinery
l Steam Tables
l Plating Tanks
l Heating Ducts
l Fuel Oil Heaters
l Cooking Vats
l Water Heaters
l Heat Exchangers
l Parts Washer
THREE-WAY MIXING
l Fire Tube Boiler
l Internal Combustion Engine
l Adjusting
Key Attached
l Galvanized
REVERSE ACTING
l Induction Furnaces
l Industrial Compressors
l Cold Storage Boxes
l Cooling Ducts
l Engine Jacket Cooling
l Liquid Chillers
GAS SERVICE
l Oil Treaters
l Line Heaters
l Separators
l Glycol Dehydrators
l Storage Tanks
l Full
l Copper
MODELS
l Type 2010 Single Seat, Direct Acting
l Type 2020 Single Seat, Reverse Acting
l Type 2030 Double Seat, Direct Acting
l Type 2040 Double Seat, Reverse Acting
l Type 2050 Three-way Mixing and Diverting
l Type 2060 Gas Service-15 psig maximum. If pressure
exceeds 15 psi, a pressure reducing regulator should be
used ahead of the temperature regulator.
OPTIONS
VALVE RATINGS
Valve Ends
ASME/ANSI
Class 250 NPT
l Stainless
Pressure
PSIG (bar)
250 (17.2)
Temperature
F (C)
400 (204)
- 86 -
SERIES 2000
TEMPERATURE REGULATOR
SPECIFICATION
The valve shall be self-operated, requiring no external energy source. It shall have single
or double stainless steel seats with double guided monolithic disc assembly for proper
alignment. The valve shall be direct acting (heating) or reverse acting (cooling) and have
two way or three way operation. The packing assembly shall be spring loaded, self
adjusting with chevron type teflon packing. The thermal system line and bulb assembly
shall be partially filled with a liquid/gas combination and in a range selected for fast
response. The valve rating shall be 250 PSIG at 400F. Body materials shall be bronze.
MODEL 2060 FOR GAS SERVICE ONLY: The valve shall be self-operated, requiring no
external energy source and designed to control process temperature by regulating gas
flow. It shall be normally open and close with increased temperature. Bubble tight dead
end shutoff shall be provided by Buna-N vulcanized to disc backing. The packing
assembly shall be spring loaded, self adjusting with chevron type teflon packing. The
thermal system line and bulb assembly shall be partially filled with a liquid/gas
combination and in a range selected for fast response. The valve rating shall be 15 PSIG.
Body materials shall be nodular iron.
MATERIALS
OF
CONSTRUCTION
ITEM
TYPE 2010-2050
TYPE 2060
Body Bronze ASTM B62 C83600 Ductile Iron ASTM A536 65-45-12
Trim Stainless Steel Buna-N
Packing Teflon Buna-N
UnionsIron Iron
Yoke Steel Steel
Cap Aluminum Aluminum
Bellows Bronze Bronze
Spring Steel Steel
Capillary Copper Copper
BulbCopper Copper
Armor Bronze
Stem 304 Stainless Steel 304 Stainless Steel
Disc 304 Stainless Steel Buna-N
Seat303 Stainless Steel
/ "(A, B,
C, D, E)
1/2, 3/4
1/2"
3/4"
1"
14
1/"
11/2"
2"
Type No.
2010
2020
2030
2040
9/
(248)
8/
(216)
5/
(140)
127/16
(316)
127/16
(316)
93/4
(248)
93/4
(248)
127/8
(327)
931/32
(253)
2010
2020
2030
2040
12
/"
/"
1"
34
93/4
81/2
55/8
31/2 10 Ft.
(248) (216) (143) (89) (3 m.)
3/
(89)
13 16
2 /
(71)
8 Ft.
10
(4.5)
73/16
(182)
73/16
(182)
31/2
(89)
31/2
(89)
213/16
(71)
213/16
(71)
8 Ft.
815/16
(227)
31/2
(89)
213/16
(71)
13
(5.9)
13
(5.9)
20 (9.1)
25 (11)
30 (14)
12
12
8 Ft.
8 Ft.
Dimensions
Size
12
Dimensions
A
12
Size
34
Shipping
Weight
(Approx.)
Shipping
Weight
(Approx.)
8
(3.6)
/"
137/8
3/4"
(352)
1"
11/4" 1421/32
11/2" (372)
147/8
2"
(378)
- 87 -
93/4
(248)
31/2
(89)
8 Ft.
35/16
(84)
35/8
(92)
931/32
(253)
931/32
(253)
31/2
(89)
31/2
(89)
41/8
(105)
43/16
(106)
411/16
(119)
47/8
(124)
8 Ft.
8 Ft.
213/16
(71)
Shipping
Weight
(Approx.)
12 (5.5)
12 (5.5)
13 (5.9)
27
(12)
33
(15)
Double Seat
Flow
Coefficient
Cv
Max.
Upstream
Pressure
/2"C
1
/2"D
1
/2"E
1
/2"A
.40
1.00
1.80
3.29
250
(17.2)
4.29
Size
Direct
Reverse
/2"B
2101
2201
5.22
2010
2020
6.85
/2"T
/4"T
1"T
9.15
11/4"T
14.3
11/2"T
15.1
2"T
17.2
200
(13.8)
140
(9.7)
90
(6.2)
65
(4.5)
40
(2.8)
30
(2.1)
20
(1.4)
Type Number
Direct
Reverse
Three Way
Flow
Coefficient
Cv
Max.
Upstream
Pressure
2203
2030
2040
Max. Difference
Between Inlet
Pressures*
NOT AVAILABLE IN
THREE WAY
NOT AVAILABLE IN
DOUBLE SEAT
2103
Flow
Coefficient
Cv
Type
Number
7.93
5.22
10.4
6.85
250
250
(17.2)
12.9
20.6
140
(9.7)
90
(6.2)
65
(4.5)
40
(2.8)
30
(2.1)
20
(1.4)
9.15
2050
14.3
24.8
15.1
33.0
17.2
SIZING INFO
PAGE 91
Short Ranges
(Gold Spring)
F
C
45 to 115
7.2 to 46
Long Ranges
(Silver Spring)
F
C
45 to 145
7.2 to 63
65 to 140
18 to 60
65 to 170
18 to 77
120 to 200
240 to 310
280 to 375
49 to 93
116 to 154
138 to 190
120 to 230
240 to 340
280 to 415
49 to 110
116 to 171
138 to 212
Bulb
Size
X Large
Max.
Line
Length
40 Ft.
X Large
Small
Small
Small
40 Ft.
40 Ft.
40 Ft.
40 Ft.
Maximum
Over-Temperature
F
C
450
232
450
232
300
350
450
149
177
232
Small
Large
Extra Large
Copper
Stain. Stl.
Coated
133/8
(340)
155/8
(397)
19
(483)
131/4
(337)
151/8
(384)
185/8
(473)
113/8
(289)
131/4
(337)
19
(483)
101/2
(267)
121/2
(317)
16
(406)
I
Plain
Union
Well
5/8
(16)
1
(25)
1
(25)
5/8
(16)
1
(25)
1
(25)
3/4
(19)
11/8
(29)
11/8
(29)
- 88 -
J
(NPT)
3
/4 or 1
1
1
81/4
73/8
(210) (187)
I
Bulb
Well
25/32
(20)
15/16
(24)
J
(NPT)
711/16
(195)
CODE SELECTION
CHART
Model
Orifice
Size
Line &
Inlet Bulb
Size
Style
Matl
Range
F
C - G
Orifice Position 5
A
B
C
D
E
T = Standard
Material Position 8
Q = Copper Bz Armor 8'
R = Copper Bz Armor 15'
N = Copper Bz Armor 25
P = Copper Bz Armor 40
T = SS Unarmored 8'
V = SS Unarmored 15'
W = SS Unarmored 25
X = SS Unarmored 40
Z = Other
Range F Position 9
C = 45/115
D = 45/145
E = 65/140
F = 65/170
J = 120/200
K = 120/230
L = 240/310
M = 240/340
N = 280/375
P = 280/415
Z = Other
For SS Armored Thermal Assembly Material, add (-TV) at the end of the code (ex.: 2010TC-NTH-TV)
Small bulb standard for J-1 range and higher.
Extra large bulb standard for D range and lower.
Large bulb standard for E and F range
UNION BUSHINGS
THERMOWELL
WELLS
Cat.
No.
99A
99B
99G
99H
99J
99K
99Q
99R
Bulb
Size
S
S
S
S
L
X
L
X
UNION BUSHINGS
Inches (mm)
NPT
U
Well Dia.
3/4 (19)
101/2 (267) 3/4 (19)
1/2 (267)
3/4 3(19)
1/2
1 (25) 1010
/4
3/4 (19)
1/2 (267)
3/(19)
10(267)
4 (19)
1 (25) 101/2 (267) 3/4 (19)
1 (25) 121/2 (318) 11/8 (29)
1 (25)
16 (406) 11/18 1(29)
1
/8
1(25)
(25) 121/2 (318) 11(29)
/8 (29)
1 (25)
16 (406) 11/8 (29)
Cat.
No.
98A
98B
98C
98D
98E
98F
Bulb
Size
S
S
S
S
L&X
L&X
Material
Brass
Brass
St. St.
St. St.
Brass
St. St.
Thermowells and union bushings are utilized as separate items and should be specified on separate lines.
- 89 -
Inches (mm)
Bulb Dia. NPT
5/8 (16)
3/4
5/85(16)
1
/8
5(16)
3/4
/8 (16)
5/8 (16)
1
1 1(25)
1
1(25)
(25)
1
SERIES 2000
CAPACITY TABLE
5
10
UP
to
UP to
9
HG.VAC.
9"HG.VAC.
6" HG.VAC.
HG.VAC.
6
2
2
UP to
UP
to
3
3"HG.VAC.
HG.VAC.
3
7
/C
12
/D
12
/E
12
/A
12
/B
12
34
11/4
11/2
12
34
11/4
11/2
DRY
DRYSATURATED
SATURATEDSTEAMLBS.
STEAMLBS.OF
OFSTEAM/HR.
STEAM/HR
12
11
8
30
29
21
53
52
38
97
95
70
130
125
90
155
150
110
200
195
145
270
265
195
420
415
305
450
440
320
510
500
365
235
230
170
305
300
220
380
375
275
610
600
440
735
720
525
975
960
700
15
13
10
35
33
24
65
60
44
120
110
80
160
145
105
195
175
125
255
230
165
340
305
220
530
480
345
565
510
370
635
575
415
295
265
190
385
345
250
480
430
310
765
690
500
920
830
600
1220
1100
800
895
810
630
415
375
290
540
490
380
670
610
470
1070
970
755
1290
1170
910
1720
1550
1200
530
500
335
695
660
440
865
815
545
1380
1300
870
1660
1570
1050
2210
2090
1390
650
625
505
885
820
660
1060
1020
820
1690
1630
1300
2030
1960
1570
2710
2610
2090
20
UP to 4
10
15
21
19
15
52
47
37
95
85
66
170
155
120
225
200
155
270
245
190
355
325
250
475
430
335
745
675
525
790
715
555
30
UP to 10
15
25
27
25
17
67
63
42
120
115
75
220
210
140
290
270
180
350
330
220
460
435
290
615
580
385
960
905
605
1020
960
640
40
UP to 15
20
30
33
32
25
82
79
63
150
140
115
270
260
210
350
340
270
430
415
330
560
540
435
750
725
580
1170
1130
905
50
UP to 20
30
40
39
36
28
97
90
70
175
160
125
320
295
230
415
385
300
505
470
365
665
615
480
890
820
640
770
710
555
1010
935
730
1250
1150
905
2000
1850
1440
2400
2220
1740
3200
2960
2310
60
UP to 25
30
50
45
44
30
112
110
75
200
198
135
370
360
250
480
470
325
585
575
400
770
755
525
1020
1000
700
890
870
605
1160
1140
795
1440
1410
985
2310
2260
1570
2780
2720
1890
3700
3620
2520
70
UP to 30
40
60
51
49
33
127
122
82
230
220
150
420
400
270
545
520
350
665
635
430
870
830
560
1010
965
650
1320
1260
855
1640
1570
1060
2610
2500
1690
3150
3010
2030
4190
4010
2700
80
UP to 35
50
70
57
53
35
140
130
85
255
240
155
465
435
285
610
565
375
740
690
455
975
905
600
1120
1050
690
1470
1370
910
1830
1705
1120
2920
2720
1800
3520
3280
2160
4690
4360
2880
90
UP to 41
60
90
65
57
35
155
140
90
285
255
165
515
465
305
675
610
395
820
740
480
1070
975
630
1240
1120
730
1630
1470
960
2020
1830
1190
3230
2790
1900
3890
3520
2290
5180
4680
3040
100
UP to 46
60
90
70
65
40
170
165
95
310
295
175
565
540
320
740
705
415
900
855
505
1360
1300
770
1790
1700
1010
2220
2110
1250
3540
3380
2000
4260
4060
2400
5680
5410
3200
110
UP to 52
70
90
75
70
55
185
175
135
335
315
245
615
575
450
800
750
590
975
910
715
1480
1380
1090
1940
1810
1430
2410
2250
1770
3850
3590
2830
4640
4330
3400
6170
5760
4530
120
UP to 57
80
100
80
75
55
200
185
145
365
330
260
665
605
475
865
790
615
1050
965
750
1600
1460
1140
2100
1920
1490
2600
2380
1850
4160
3800
2960
5010
4580
3560
6670
6090
4740
130
UP to 62
80
110
85
80
60
215
205
150
390
370
270
715
680
495
930
885
645
1130
1080
780
1720
1630
1190
2250
2140
1560
2800
2660
1930
4470
4250
3080
5380
5120
3710
7160
6810
4940
140
UP to 68
90
120
95
85
60
230
215
155
420
390
280
765
715
510
995
930
670
1215
1130
815
1840
1720
1230
2410
2250
1620
2990
2800
2010
4780
4470
3210
5750
5380
3860
7660
7160
5140
150
UP to 72
90
120
100
95
75
245
240
190
445
430
345
815
780
625
1060
1020
820
1960
1880
1510
2570
2470
1980
3180
3060
2460
5090
4900
3930
6120
5890
4730
8150
7840
6290
160
UP to 78
100
140
105
100
65
260
250
165
470
450
300
860
820
550
1120
1070
715
2080
1970
1320
2720
2590
1730
3380
3210
2150
5400
5120
3440
6500
6170
4140
8650
8210
5500
170
UP to 83
100
140
110
105
80
275
270
205
500
485
370
810
885
670
1190
1150
875
2190
2130
1620
2880
2790
2120
3570
3470
2630
5700
5540
4210
6870
6660
5070
9140
8870
6740
180
UP to 89
120
160
115
110
70
290
270
175
525
485
320
960
890
585
1250
1150
760
2310
2140
1400
3030
2800
1840
3760
3480
2290
6010
5550
3650
7240
6690
4400
9640
8900
5850
190
UP to 95
120
160
125
115
85
305
290
215
555
525
390
1010
960
715
1310
1250
930
2430
2310
1720
3190
3030
2260
3960
3760
2800
6320
6000
4470
7610
7220
5380
10100
9610
7160
200
UP to 100
120
180
130
125
75
320
310
185
580
560
335
1060
1020
615
1380
1330
805
2550
2470
1480
3350
3240
1940
4150
4010
2410
6630
6410
3850
7980
7720
4640
10600
10300
6180
210
UP to 105
120
180
135
130
90
335
330
230
605
595
415
1110
1080
755
2670
2620
1820
3500
3430
2380
4350
4260
2960
6940
6800
4720
8360
8190
5680
11100
10900
7560
220
UP to 110
140
200
140
135
80
350
335
195
635
600
355
1160
1100
645
2790
2640
1560
3660
3470
2040
4540
4300
2530
7250
6870
4050
8730
8270
4870
11600
11000
6480
230
UP to 115
140
200
145
140
95
365
355
240
660
635
435
1210
1160
790
2910
2800
1910
3810
3680
2500
4730
4560
3100
7560
7290
4960
9100
8780
5970
12100
11700
7940
240
UP to 120
160
200
155
140
110
380
355
280
690
640
500
1250
1160
915
3030
2810
2200
3970
3690
2890
4930
4570
3580
7870
7300
5720
9470
8790
6890
12600
11700
9170
250
UP to 126
160
220
160
150
100
395
375
250
715
675
455
1300
1240
830
3150
2980
1990
4130
3910
2620
5120
4850
3240
8180
7750
5180
9840
9330
6240
13100
12400
8300
- 90 -
PERFORMANCE VARIABLE
EXAMPLE
EXAMPLE
25
50
2
4
6
9
11
13
17
21
25
29
33
4
8
12
17
21
25
33
42
50
58
66
75 100
LBS. OF
6
8
12 17
19 25
25 33
31 42
37 50
50 67
63 83
75 100
88 117
100 133
63
120
190
250
310
370
500
630
750
880
1000
83
167
250
330
420
500
670
830
1000
1170
1330
12
34
11/4
11/2
34
11/4
11/2
WATER
WATERFLOWU.S.
FLOWU.S.GALLONS
GALLONSPER
PERMINUTE
MINUTE
12
17
20
23
26
29
33
37
40
44
47
50
52
55
57
60
62
15
22
27
31
34
38
43
48
53
57
61
65
- 91 -
20
29
35
41
46
50
58
65
71
32
45
55
64
72
78
90
34
48
59
68
76
83
38
54
67
77
86
18
25
31
35
40
43
50
56
61
66
71
75
79
83
87
90
94
97
100
103
106
109
112
115
118
120
123
125
23
33
40
47
52
57
66
74
81
87
93
99
104
109
114
119
123
127
132
136
140
143
147
151
154
158
161
164
29
41
50
58
65
71
82
91
100
108
115
122
129
135
141
147
153
158
163
168
173
178
182
187
191
196
200
204
46
65
80
92
103
113
130
146
160
172
184
195
206
216
226
235
244
252
261
269
276
284
291
299
306
312
319
326
55
78
96
111
124
136
157
175
192
207
222
235
248
260
272
283
293
304
314
323
333
342
351
359
368
376
384
392
74
104
128
148
165
181
209
233
256
276
295
313
330
346
361
376
390
404
417
430
443
455
467
478
489
500
511
522
D50 PRESSURE
REDUCING VALVE
TYPE D50
PRESSURE REDUCING VALVE
PRESSURES to 300 PSIG at 420F
l Direct
Acting
l Steam,
Water or Gas
l Spherical
l Four
Spring Ranges
l Integral
l ANSI/FCI
l
70 Class IV Shutoff
Turndown is 5:1
OPTIONS
l Teflon Disc for Dead-end Service for Liquid and Gas
APPLICATION DATA
l Steam Irons
l Autoclaves
l Laundry Mangles
l Single Radiators
l Steam Tables
l Vulcanizers
/
2.2
1 2
VALVE RATINGS
Body Material
WITH ST. STL. DISC
Cast Iron
Bronze
Stainless Steel
WITH TEFLON DISC
Cast Iron
Bronze
Pressure
PSIG (bar)
Temperature
F (C)
SPRING RANGES
3-15
10-30
25-80
All Sizes
/ -1"
1/2-11/4"
12
75-140
30-100
10- 40
12
/ -11/4"
11/2-2"
11/2-2"
- 92 -
34
/
3.3
VALVE SIZE
1
11/4
4.9
5.0
11/2
10.1
2
10.8
D50 PRESSURE
REDUCING VALVE
TYPE D50
PRESSURE REDUCING VALVE
SPECIFICATION
The valve shall be self operated, requiring no external energy
source. The valve shall operate quickly and provide dead end shutoff. The body materials and rating shall be cast iron for 200 psig
and 400F, Bronze or Stainless Steel for 300 psi and 420F.
Valve trim material is to be stainless steel. Valve to have a standard aspirator to allow for adjustment of operation.
MATERIALS
OF
CONSTRUCTION
- 93 -
Dimensions, Inches
Size
/2, 3/4
A
45/8
B
13/4
C
67/8
D
6
Weight
(lbs.)
12
(13, 19)
(143)
(5.5)
(44)
(175)
(152)
1, 1 /4
5 /8
7 /4
7 /2
19
(25, 32)
(143)
(51)
(184)
(191)
(8.6)
11/2, 2
65/8
23/4
111/2
30
(38, 51)
(168)
(70)
(292)
(229)
(13.6)
/2
15/8
51/2
47/8
(13)
(127)
(41)
(140)
(124)
(3.6)
55/8
(143)
21/4
(57)
61/2
(165)
77/16
(191)
22
(10)
34
/,1
(19, 25)
N6 DIFFERENTIAL
PRESSURE VALVE
TYPE N6
DIFFERENTIAL PRESSURE
VALVE
SIZES 3/4" 2"
PRESSURES to 250 PSIG at 350F
l Maintains
l Stainless
l High
l Polished
l ANSI/FCI
/4
7.1
APPLICATION DATA
l Maintain Pump Discharge Pressure
l Pump Bypass Valve
l Boiler Feedwater Valve
VALVE RATINGS
Valve Ends
ASME/ANSI
B16.4 Class 250 NPT
B16.1 Class 250 Flanged
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 350 (176.7)
250 (17.2) @ 350 (176.7)
100-200
- 94 -
1
13.3
VALVE SIZE
11/4
11/2
22.0 32.5
2
51.0
21/2
88.0
N6 DIFFERENTIAL
PRESSURE VALVE
TYPE N6
DIFFERENTIAL PRESSURE VALVE
SPECIFICATIONS
Valve to maintain pump discharge pressure at a constant
differential. Valve to be suitable for 250 psig and 350F. Body to
be of cast iron. Trim to be stainless steel. Spring to be enclosed
to prevent contamination. Adjusting screw shall be protected by
cap and to be easily accessible. Piston and disc to be balanced
construction.
MATERIALS
OF
CONSTRUCTION
- 95 -
APPROX. WT.
ANSI
ANSI
NPT
250
10
34
ANSI
NPT
43/4
ANSI
250
23/4
71/2
(19)
(121)
(70)
(190)
(76)
(4.5)
53/8
81/2
35/8
12
(25)
(137)
(76)
(216)
(92)
(5.5)
11/4
61/2
35/8
93/8
37/8
19
(32)
(165)
(92)
(238)
(98)
(8.6)
11/2
71/4
33/4
107/8
41/4
26
(38)
(184)
(95)
(276)
(108)
(12)
71/2
43/8
117/8
47/8
39
(51)
(191)
(111)
(302)
(124)
(18)
21/2
10
41/2
143/8
53/8
74
(64)
(254)
(114)
(365)
(136)
(34)
D & D2 PRESSURE
REDUCING VALVE
TYPE D & D2
PRESSURE REDUCING VALVE
SIZES 14" 12"
PRESSURES to 600 PSIG at 750F
l Self-contained
l Direct
Operated
l Normally
Open
l Packless
Construction
l Accurate
Regulation Unaffected by
Service Conditions
l Easy
l Five
In-line Maintenance
l Utilizes
MODELS
l TYPE D VALVE for 1 PSI control of delivery pressure
between 3 and 150 PSI
l TYPE D2 VALVE for 2 PSI control of delivery pressure
between 100 and 300 PSI
APPLICATION DATA
l Pressure Regulating for Steam Distribution
l Regulating for Fluid, Gas and Vapor Process Control
l Processes with Small, Relatively Steady Flow Rates
OPTIONS
VALVE RATINGS
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 400 (204)
600 (41.4) @ 750 (400)
Construction
Cast Iron
Cast Steel
l Adjusting Handwheel
l Locking Device
TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE D VALVE
TYPE D2
100-300
- 96 -
Cv
VALVE SIZE
1/4
1/2
0.25
0.32
38
/
0.32
31/2
(89)
SPECIFICATION
The Valve shall be of normally open design with packless
construction. A strainer Screen shall be built into the valve inlet.
The valve shall be single- seated, spring loaded and diaphragm
actuated.
MATERIALS
OF
CONSTRUCTION
63/4
(172)
45/8
(117)
D VALVE
7.3 LBS.
(3.3 KG)
33/8
(86)
13/4
(45)
12
(305)
45/8
(117)
D2 VALVE
10.6 LBS.
(4.8 KG)
- 97 -
D & D2 PRESSURE
REDUCING VALVE
TYPE D & D2
TYPE D34
WATER PRESSURE
REDUCING VALVE
SIZES 1" 6"
PRESSURES to 200 PSIG at 200F
l Self-contained
l Closes
l Fast
l Sediment
l ANSI/FCI
TYPE D34
WATER PRESSURE REDUCING VALVE
APPLICATION DATA
l Dead-end water service where flow is intermittent and
changes rapidly
l Flushometers
l Snap cocks
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
Pressure
PSIG (bar)
Temperature
F (C)
30-80
70-140
Cv
1
5.5
11/4
12.5
11/2
17.3
2
24
VALVE SIZE
21/2
3
36
53
- 98 -
4
86
5
139
6
196
TYPE D34
D
WATER PRESSURE
REDUCING VALVE
SPECIFICATION
The Valve shall be adjustable, direct operated, packless,
diaphragm actuated, balanced and single seated.The valve shall
close tight on dead end shutoff and shall maintain a discharge
pressure which will not vary more than 1 psig for each 10 psig
inlet pressure variation. Delivery pressure variations from zero
flow to rated flow shall not exceed 15% of the maximum spring
pressure rating. The valve shall be suitable for 200F service
temperature.
Valve body shall be cast iron. Sizes 2-1/2" and larger shall have
flanged ends. Trim shall be stainless steel. Valve shall be
equipped with a reversible composition disc and diaphragms and
discs shall be nitrile. All working parts shall be easily accessible
without removal of valve from the line.
MATERIALS
OF
CONSTRUCTION
A
TYPE D34
WATER PRESSURE REDUCING VALVE
DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)
SIZE
1
(25)
14
FACE TO FACE
A
ANSI
ANSI
ANSI
NPT
125
250
53/8
OTHER DIMENSIONS
(136)
58
12
12
33/8
121/8
(86)
(308)
APPROX. WT.
51/2
ANSI
NPT
22
ANSI
125
ANSI
250
(140)
(10)
12
1/
6/
3/
12 /
5/
24
(32)
(165)
(92)
(316)
(140)
(11)
14
38
12
14
1/
7/
4/
13 /
34
(38)
(184)
(108)
(340)
(152)
(15)
12
12
58
34
34
7/
8/
4/
14 /
6/
44
51
57
(51)
(191)
(216)
(228)
(117)
(375)
(171)
(20)
(23)
(26)
21/2
93/8
10
51/2
183/4
78
89
(64)
(238)
(254)
(140)
(476)
(203)
(35)
(40)
10
103/4
213/4
108
128
(76)
(254)
(273)
(152)
(552)
(229)
(49)
(58)
78
12
58
14
58
11 /
12 /
6/
26 /
11 /
198
225
(102)
(302)
(318)
(168)
(676)
(283)
(90)
(102)
135/8
141/2
75/8
331/8
141/4
352
394
(127)
(346)
(268)
(194)
(841)
(362)
(160)
(252)
6
(152)
151/8
(384)
16
(406)
91/8
(232)
357/8
(911)
16
(406)
500
(227)
550
(250)
- 99 -
TYPE D36
WATER PRESSURE
REDUCING VALVE
SIZES 1/2" 2"
PRESSURES to 300 PSIG at 160F
l High
Capacity
l Sensitive
l Renewable
l Watertight
l Soft
Cage Assembly
l Quiet
l ANSI/FCI
OPTIONS
l Strainer
and nipple
TYPE D36
WATER PRESSURE REDUCING VALVE
APPLICATION DATA
l Liquid pressure reduction in industrial, commercial and
domestic applications
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST BRONZE
B16.15 Class 250 NPT
Pressure
PSIG (bar)
Temperature
F (C)
/
4.6
1 2
75-100
- 100 -
/4
6.0
VALVE SIZE
1
11/4
8.7
12.2
11/2
16.7
2
34.0
WATER PRESSURE
REDUCING VALVE
SPECIFICATION
Valve shall be self operated requiring no external energy source.
Valve shall have a bronze body and stainless steel renewable
seat. Diaphragm shall be suitable for water service. Valve rated
to 300 psi at 160F. Disc to be removable without disassembly
of the valve. Valve to meet A.S.S.E. Standard 1003, Southern
Standard Plumbing Code and I. A. P. M O. Military Standard MILV-18146A Type I.
MATERIALS
OF
CONSTRUCTION
TYPE D36
WATER PRESSURE REDUCING VALVE
A
41/4
B
2
C
61/4
Weight
(lbs.)
5.25
(13)
(108)
(51)
(159)
(2.4)
- 101 -
Dimensions, Inches
34
14
4/
6/
5.25
(19)
(108)
(51)
(159)
(2.4)
34
18
14
12
4/
2/
6/
(25)
(121)
(54)
(165)
(3.5)
11/4
23/4
63/4
10
(32)
(127)
(70)
(171)
(4.4)
11/2
63/4
23/4
97/8
20
(38)
(171)
(70)
(251)
(9.1)
31/4
103/4
33
(51)
(203)
(83)
(273)
(15)
TYPE D36
NOTES:
- 102 -
- 103 -
REGULATOR SIZING
REGULATOR
SIZING
REGULATED VARIABLE
REDUCED PRESSURE
NOTES
ON
USE
OF
TABLES
- 104 -
1.
2.
3.
4.
5.
6.
Inlet Pipe
Isolation Valve
Strainer
PRV Type
Bypass Pipe
Bypass Valve
7. Delivery Pipe
8. SRV Type
9. Drip Pan Elbow
10. Vent Stack
11. Low Pressure Trap
12. High Pressure Trap
10
9
1
6
10 d1
20 d2
2
7
d1
d2
Min. 4 d2
11
12
- 105 -
PLANNING MAIN
VALVE INSTALLATION
RULES
FOR
type for your application, and then to the Capacity Tables and
select the size that will provide you with the capacity needed.
Verify that the velocities fall within the guidelines by consulting
the Velocity Charts in this Section.
Together with the following rules, reference should be made to the Main Valve Specification Table or individual Product Pages for
maximum initial pressures and temperatures and minimum differentialsfor the several types of Main Valve. For pressure reduction
where fast response time is important, but capacity and accuracy are not critical, select D50 DIRECT OPERATED REGULATOR.
RULES
FOR
Together with the following rules, reference should be made to the Main Valve Specification Table or individual Product Pages for
maximum initial pressures and temperatures and minimum differentialsfor the several types of Main Valve.For pressure reduction
where fast response time is important, but capacity and accuracy are not critical, select D50 DIRECT OPERATED REGULATOR.
RULES
FOR
Pilot Operated Regulators are not uniformly successful in liquid pressure reducing service unless the delivery system has unusual
cushioning such as afforded by an elevated tank or large air chamber.
- 106 -
FORMULA KEY
A
Cv
EDR
F
ft
G
P
P1
P2
Pc
=
=
=
=
=
=
=
=
=
=
PS =
P1 Pv when P2 > Pv
Pv
PS = P1 (.96 .28
PC ) Pv when P2 < Pv
=
=
=
=
To avoid interpolation or solve problems beyond the scope of the table, valve sizes may be determined by calculation as follows:
Cv
LOADS
SUBCRITICAL
CRITICAL
SATURATED
STEAM:
P2 > .58 P1
W
Cv=
2.1 P (P1 + P2)
Cv=
P2 > .55 P1
SUPERHEATED
STEAM:
Cv= W (1 + .0007TSH)
P2 < .58 P1
W
1.71 P1
P2 < .55 P1
Cv= W (1 + .0007TSH)
1.75 P1
GAS:
Q
Cv= 963
P2 < .5 P1
P (PGT P )
1+
P2 > P1 .85 PS
LIQUID:
Cv=
P2 < P1 .85 PS
G
P
Cv=
FUEL OIL
AIR
RADIATION
Q GT
834 P1
Cv=
.93q
WATER
W = 0.1 #/Hr./#Oil
VELOCITY
V = 2.4
STEAM
G
PS
Wv
A
PIPE FACTORS
FOR STANDARD
(SCHEDULE 40) PIPE
SIZE
1
8
14
38
12
34
/
/
/
/
/
1
11/4
11/2
2
21/2
3
FLOW
STEAM
W = .0433 x V x F
q = .0054 x V x F
- 107 -
FACTOR
.55
1.0
1.8
2.9
5.1
8.3
14
20
32
46
71
SIZE
12
3/
4
5
6
8
10
12
14
16
18
20
FACTOR
95
122
192
278
481
758
1076
1301
1699
2151
2673
VALVE SIZING BY
COMPUTATION
PRESSURE STATION
DESIGN GUIDELINES
C. When complying with Power Piping Code ANSI B31.11986, which reads, in part, in district heating and steam
distribution systems where the steam pressure does not
exceed 400 psi (2758 kPa) and where the use of relief
valves and vent piping are not feasible, two or more
pressure reducing valves may be installed in series, each
set at or below the safe working pressure of equipment
served and no relief valve is required.
B. Two stage
Inlet side of primary: ten (10) diameters of PRV pipe size.
Intermediate: twenty (20) diameters of secondary PRV pipe
size.
pressure regulator
inlet strainer
inlet and outlet stop valves (gate type)
by-pass valve (globe type)
trap at inlet to pressure regulator
pressure gauges on inlet and outlet of station
pressure relief valve downstream of regulator
15,000 FPM
10,000 FPM
8,000 FPM
45,000 FPM
30,000 FPM
24,000 FPM
15,000 FPM
10,000 FPM
8,000 FPM
- 108 -
- 109 -
14
26
46
65
83
139
230
363
/8
/2
34
14
11/2
21/2
10
12
463
294
187
110
89
62
34
18
631
377
249
151
115
78
43
24
17.6
14.6
10.4
7.5
4.8
1.55
.66
631
400
252
139
94
65
42
25
17.7
11.3
7.4
6.3
2.6
1.7
880
558
353
188
136
88
56
27
22.9
15.9
11.1
7.2
4.2
2.2
1113
706
444
248
169
109
74
44
31
19.8
14.1
8.8
5.4
2.8
1.5
Full
1118
748
462
255
202
143
96
68
44
27.4
18.9
11.7
7.6
E2
952
525
366
228
176
120
59
35
25
19.8
13.4
10.0
5.7
1611
1018
665
350
258
159
95
67
43
27.4
18.9
11.7
7.6
Normal Full
E5,E6
196
139
86
53
36
24
17.3
12.5
5.5
C34
1.05
1.05
.42
The Parabolic Discs given in the above table are designed to:
a) Improve performance at minimum flows by improving stability over wide flow ranges.
b) Provide easy field conversion to obtain a substantial increase or decrease in regulator Cv to meet system load requirements.
c) Facilitate selection of smaller size safety relief valves.
d) Size more precisely to the required Cv, thereby eliminating one of the most frequent causes of poor performance.
1/
/4
E
Valve
Size Normal Normal Normal Full Full
50% 75%
50% 75%
REGULATOR Cv DATA
196
139
86
53
36
24
17.3
12.5
5.5
D34
88
51
32.5
22
13.3
7.1
N6
17.2
15.1
14.3
9.15
6.85
.4-5.22
Series
2000
REGULATOR
Cv DATA
10.8
10.1
5.0
4.9
3.3
2.2
D50
SATURATED STEAM
FLOW TABLE
45000
45000
45000
45000
45000
45000
45000
45000
3/8
43
93
134
178
220
260
301
341
381
460
538
616
692
770
846
922
1113
1302
1491
1680
2057
2452
1/2
68
148
213
284
350
415
479
543
607
732
857
981
1102
1225
1347
1468
1771
2072
2374
2675
3274
3902
3/4
120
260
373
498
613
728
841
953
1065
1285
1504
1721
1934
2150
2364
2577
3108
3636
4166
4694
5746
6848
1
195
422
605
807
994
1179
1363
1545
1726
2083
2437
2789
3134
3485
3831
4176
5037
5893
6752
7608
9313
11099
11/4
337
730
1046
1396
1720
2041
2359
2673
2987
3605
4217
4827
5424
6031
6630
7228
8718
10198
11685
13166
16118
19209
11/2
458
994
1424
1900
2342
2778
3210
3639
4065
4906
5740
6570
7383
8209
9024
9838
11866
13881
15905
17921
21938
26145
2
755
1638
2348
3132
3860
4579
5292
5998
6700
8087
9461
10829
12170
13531
14874
16216
19558
22879
26216
29539
36160
43094
30000
30000
30000
24000
24000
8
7507
16276
23334
31131
38362
45512
52594
59613
66596
80378
94036
107631
120955
134481
147834
161169
194385
227395
260557
293586
359389
428313
10
9466
20524
29424
39256
48374
57390
66320
75171
83977
101355
118578
135722
152523
169579
186417
203233
245117
286743
328560
370208
453186
540098
12
13437
29134
41767
55723
68666
81464
94139
106703
119203
143871
168318
192653
216502
240713
264614
288484
347938
407024
466382
525501
643286
766655
30000
30000
30000
21/2
718
1558
2233
2979
3671
4356
5033
5705
6373
7692
9000
10301
11576
12870
14148
15424
18603
21763
24936
28097
34395
40991
3
1109
2405
3448
4600
5669
6725
7772
8809
9841
11878
13896
15905
17874
19873
21846
23817
28725
33603
38503
43384
53108
63293
4
1910
4142
5938
7922
9762
11581
13383
15170
16947
20454
23929
27389
30779
34221
37619
41012
49465
57865
66303
74708
91453
108992
5
3002
6509
9331
12449
15341
18200
21032
23839
26632
32143
37605
43042
48370
53779
59119
64452
77735
90936
104197
117405
143720
171283
- 110 -
6
4335
9399
13475
17978
22154
26283
30372
34426
38459
46418
54305
62156
69851
77662
85373
93074
112256
131319
150470
169544
207545
247348
15000
15000
15000
15000
15000
15000
15000
10000
10000
10000
1/2
23
49
71
95
117
138
160
181
202
244
286
327
367
408
449
489
590
691
791
892
1091
1301
1696
2110
2532
3/4
40
87
124
166
204
243
280
318
355
428
501
574
645
717
788
859
1036
1212
1389
1565
1915
2283
2976
3703
4444
1
65
141
202
269
331
393
454
515
575
694
812
930
1045
1162
1277
1392
1679
1964
2251
2536
3104
3700
4823
6002
7202
10000
8000
11/4
112
243
349
465
573
680
786
891
996
1202
1406
1609
1808
2010
2210
2409
2906
3399
3895
4389
5373
6403
8347
10387
12464
11/2
153
331
475
633
781
926
1070
1213
1355
1635
1913
2190
2461
2736
3008
3279
3955
4627
5302
5974
7313
8715
11361
14138
16965
2
252
546
783
1044
1287
1526
1764
1999
2233
2696
3154
3610
4057
4510
4958
5405
6519
7626
8739
9846
12053
14365
18725
23303
27963
21/2
239
519
744
993
1224
1452
1678
1902
2124
2564
3000
3434
3859
4290
4716
5141
6201
7254
8312
9366
11465
13664
17812
22166
26599
3
370
802
1149
1533
1890
2242
2591
2936
3280
3959
4632
5302
5958
6624
7282
7939
9575
11201
12834
14461
17703
21098
27502
34225
41070
4
637
1381
1979
2641
3254
3860
4461
5057
5649
6818
7976
9130
10260
11407
12540
13671
16488
19288
22101
24903
30484
36331
47360
58936
70724
8000
8000
8000
8000
8000
8000
16
7071
15332
21980
29325
36136
42871
49542
56153
62731
75713
88579
101385
113936
126677
139255
151817
183105
214199
245437
276549
338534
404358
525936
654498
785398
18
8951
19407
27822
37119
45740
54265
62708
71078
79404
95836
112121
128331
144217
160345
176265
192166
231770
271128
310668
350048
428507
510687
665717
828448
994137
20
11122
24115
34572
46124
56836
67430
77921
88321
98667
119086
139321
159464
179204
199244
219027
238785
287997
336904
386036
434970
532463
634579
827219
1029428
1235314
24
16087
34878
50002
66710
82204
97526
112700
127741
142706
172238
201505
230638
259189
288174
316787
345363
416540
487276
558337
629112
770120
917814
1196436
1488898
1786677
10000
10000
5
1001
2170
3110
4150
5114
6067
7011
7946
8877
10714
12535
14347
16123
17926
19706
21484
25912
30312
34732
39135
47907
57094
74426
92620
111143
6
1445
3133
4492
5993
7385
8761
10124
11475
12820
15473
18102
20719
23284
25887
28458
31025
37419
43773
50157
56151
69182
82449
107479
133751
160501
8
2502
5425
7778
10377
12787
15171
17531
19871
22199
26793
31345
35877
40318
44827
49278
53723
64795
75798
86852
97862
119796
142771
186112
231607
277928
10
3155
6841
9808
13085
16125
19130
22107
25057
27992
33785
39526
45241
50841
56526
62139
67744
81706
95581
109520
123403
151062
180033
234685
292053
350464
12
4479
9711
13922
18574
22889
27155
31380
35568
39734
47957
56106
64218
72167
80238
88205
96161
115979
135675
155461
175167
214429
255552
333130
414562
497474
- 111 -
14
5413
11737
16826
22448
27662
32818
37924
42986
48021
57959
67808
77611
87219
96972
106601
116217
140168
163972
187884
211700
259150
308850
402609
501024
601229
SATURATED STEAM
FLOW TABLE
SELECTING
PRESSURE PILOTS
Service Conditions
Cast Iron
Cast Bronze
Diaphragm
Cast Steel
250
450
600
750
150
D2
250
450
600
750
100
300
D5
250
450
25
150
Diameter
inches
Material
1 psi
31/2
St. Stl.
Spring
E or C Series
2 psi
3 /2
St. Stl.
Spring
E or C Series
/2 psi
53/4
St. Stl.
Spring
E or C Series
1 psi
12
4/
St. Stl.
Spring
E or C Series
31/2-71/4b
St. Stl.
Air
E or C Series
3 / -5 /
St. Stl.
Air
E or C Series
31/2
St. Stl.
Air
E or C Series
D120
250
450
600
750
A73
250
450
600
750
12
/ psi
A53
250
450
600
750
12
250
450
600
750
12
A35
250
450
A54
250
450
600
750
A70
250
450
600
750
A86
250
450
600
750
A87
250
450
600
750
A85
250
450
600
750
Main Valve
Delivery Pressure
Loading
/ psi
/ psi
See response
curves on
A Pilot
/ psi
1 2b
5 / -3 /
St. Stl.
Air
E or C Series
1 psi
41/2-53/4b
St. Stl.
Air
E or C Series
2 psi
14
7/
St. Stl.
Air
E or C Series
12
41/2
St. Stl.
Air
E or C Series
12
14
7/
St. Stl.
Air
E or C Series
12
31/2-53/4b
St. Stl.
Air
E or C Series
/ psi
/ psi
49
3 4b
18
/ psi
Product Page
12
34
A84
250
450
600
750
12
3/
St. Stl.
Air
E or C Series
A83
250
450
600
750
12
31/2
St. Stl.
Air
E or C Series
18
/ psi
34
5/
St. Stl.
Air
E or C Series
/ psi
/ psi
12
A82
250
450
Safety
Pilot
300
500
600
750
175
31/2
St. Stl.
Spring
E or C Series
P125
250
450
600
750
175
1 psi
41/2
St. Stl.
Spring
E or C Series
These Pilots have dual diaphragms, the first size being the control diaphragm and the second, the air loading diaphragm.
NOTES
ON
SELECTION
OF
PILOTS
- 112 -
DATA REQUIRED
FOR
ORDERING
EXAMPLE
(a) Maximum/Minimum.
Select size and type Regulator to pass 14,600 lb. steam per
hour reducing from 175/150 psi saturated to 40/20 psi. Ends
to be flanged, pilot spring loaded and pressure controlled
within 2 psi.
1. Steam
2.
SELECTION
OF
TYPE
AND
SIZE
OF
MAIN VALVE
REGULATOR
SELECTION
AND
SIZE
OF
REGULATOR
PILOT
TYPE
MAIN VALVE
PILOT
OF
ECONOMICAL SOLUTION: 3" FULL PORT SPENCE TYPE ED, CAST IRON BODY, 250 LB. FLANGED ENDS
ENGINEERED SOLUTION: 4" NORMAL PORT SPENCE TYPE ED, CAST IRON BODY, 250 LB. FLANGED ENDS.
NOTE:Pressure Regulators should always be protected by properly designed Strainers.
FL (Liquid Service)
TRIM
Normal
Full
Parabolic
10%
20%
30%
50%
60%
70%
80%
0.998
0.997
0.996
0.990
40%
0.980
0.968
0.958
0.950
0.944
90%
0.940
100%
0.998
0.996
0.987
0.980
0.970
0.960
0.948
0.936
0.928
0.925
0.957
0.956
0.955
0.954
0.953
0.952
0.95
0.945
0.942
0.938
X (Gas Service)
T
TRIM
Normal
Full
Parabolic
10%
20%
30%
50%
60%
70%
80%
0.837
0.835
0.833
0.823
40%
0.807
0.787
0.771
0.758
0.749
0.742
0.837
0.833
0.818
0.807
0.790
0.774
0.755
0.736
0.723
0.719
0.769
0.768
0.766
0.764
0.763
0.761
0.758
0.750
0.745
0.739
- 113 -
90%
100%
SIZING PRESSURE
REGULATORS
SELECTING TEMP.
PILOTS
Service Conditions
Cast Iron
Cast Bronzea
Cast Steel
Delivery
Maximum Maximum Maximum Maximum Maximum Maximum Pressure
Initial
TemperInitial
TemperInitial
TemperPressure ature Pressure ature Pressure ature
Maximum
psi
F
psi
F
psi
F
psi
Operating Characteristics
Main Valve
E or C Series
E or C Series
E or C Series
T134
250
450
600
750
20
T124
250
450
125
T14
250
450
600
750
T14D
250
450
600
750
150
T14D2
250
450
600
750
300
T52
250
450
E or C Series
Safety
Pilot
300
500
E or C Series
Bulb
Material
No.736
Bronze
No. 737
St. Stl.1
T64
No. 738
St. Stl.1
T60
No.745
St. Stl.2
Type
T61
Bulb
Mounting
over-heating. By cascading an air signal onto a pressure regulator, the EAT Series temperature control reduces steam pressure
to an adjustable limit as well as regulating output temperature.
Range
F
Maximum Bulb
Temperature F
Control
Mode
Action
12
50-250
350
Proportional
Reverse*
12
50-250
350
Proportional
Reverse*
50-250
350
Proportional
Reverse*
180
350
Proportional
Proportional
Reverse*
Reverse*
/ NPT
/ NPT
Sanitary
Thermometer
Bushing
1
/2 NPT
Union
Mounted
30-150
100-300***
* Rising output pressure on falling temperature. This action applied to an EA Series Regulator increases steam flow with decreasing
temperature. Direct action available for cooling control.
1
2
**Rate or reset available on application
***Other ranges on application
Type 304
Type 347 or optional Type 316
NOTES
ON
SELECTION
OF
PILOTS
HEATING CONTROL Single Pilot Types T134 and Combination Pilot Type T14D2 reduce the steam pressure as well as
regulate the output temperature. A choice should be made
according to the maximum required delivery pressure, i.e., the
pressure needed in the heater to carry the peak load. Pilot
Types T14D and T14D2 in cast steel are designed for initial
steam pressures in excess of 500F.
Of the Air Control Pilots, the Type T61 is the general choice.
The Type T60 is used for temperature indication or for remote
adjustment. The required heater pressure will determine the
choice of the A Series Pilot. See Product Pages.
- 114 -
DATA REQUIRED
FOR
ORDERING
EXAMPLE
Select size and type Regulator for heating 120 gpm water from
50F entering temperature to 170F final temperature in an
instantaneous heater. Steam supply at 125 psi pressure to be
reduced to 30 psi maximum in heater.
1. SERVICE
(a) Fluid flowing though Regulator.
(b) Type heater to be controlled.
1. (a) Steam
(b) Instantaneous
(a) Maximum/Minimum.
3. 30 psi
5. THERMOSTAT CHARACTERISTICS:
SELECTION
OF
TYPE
AND
SIZE
MAIN VALVE
A. TYPE See Selection Criteria
for Steam, Air, Gases or Water
and Liquids in beginning of this
Section.
OF
REGULATOR
OF
TYPE
AND
MAIN VALVE
PILOT
SIZE
OF
REGULATOR
PILOT
Since maximum Initial
Pressure 125 psi, Total
Temperature 353F
maximum Delivery
Pressure 30 psi
SELECT TYPE T124
SELECTION
ECONOMICAL SOLUTION: 3" SPENCE TYPE ET124, CAST IRON BODY, NPT 250 ENDS
TEMPERATURE RANGE 120-220F EQUIPPED WITH 10 FEET OF BRASS FLEXIBLE TUBING
AND STYLE NO. 700 BRONZE THERMOSTAT BULB.
Temperature Regulators should always be protected by properly designed Strainers.
- 115 -
SIZING TEMPERATURE
REGULATORS
SELECTING
DIFFERENTIAL PILOTS
1. Control of the delivery pressure at a constant, adjustable, predetermined differential above another source of fluid pressure.
This case is illustrated by the use of the SPENCE Type EN
Differential Pressure Regulator on a boiler feedwater make-up
line to control the delivery pressure of the feedwater at a constant differential above the boiler steam pressure. Another
example is the use of the Type EN to control the steam pres-
Service Conditions
Cast Iron
Cast Bronzea
Diaphragm
Differential
Pressure
Max.
Operating
Characteristics
Cast Steel
Max.
Max.
Max.
Max.
Max.
Max.
Max.
Max.
Initial Temper- Diaph. Initial Temper- Diaph. Initial Temper- Diaph.
Pressure ature Pressure Pressure ature Pressure Pressure ature Pressure
psi
F
psi
psi
F
psi
psi
F
psi
Normal
Accuracy
Min.
psi
Max.
psi
Main
Valve
Loading
Diameter Material
inches
250
450
240
300
500
290
600
750
300
150
1 psi
N33
250
450
240
300
500
290
600
750
300
150
1 psi
N20
250
366
250
300
366
300
300
366
300
150
1 psi
E or C
Series
E or C
Series
E or C
Series
NOTES
ON
SELECTION
OF
PILOTS
- 116 -
DATA REQUIRED
ORDERING
FOR
EXAMPLE
Select size and type Regulator to control the flow of water from
a Motor-Driven Centrifugal Boiler Feed Pump maintaining an
Excess or Differential pressure of 50 psi between the boiler
feedwater and the boiler steam pressure. The feedwater
temperature is 240F. The boiler steam pressure is 150 psi.
Flow 90 gpm at 220 psi pump discharge pressure.
1. Water
2. (a) 220 psi
(b) 240F
3. (a) 150 psi Boiler Pressure
3. LOADING PRESSURE
(b) Steam
(a) Maximum/Minimum.
(b) Fluid
(b) Water
4. CONTROLLED PRESSURE
(a) Maximum/Minimum.
(b) Fluid
6. 90 gpm
7. Flanged, if 21/2" size or larger
SELECTION
OF
TYPE
AND
SIZE
MAIN VALVE
OF
REGULATOR
SELECTION
PILOT
OF
TYPE
AND
SIZE
MAIN VALVE
REGULATOR
PILOT
OF
ANSWER: 3" SPENCE TYPE EN, CAST IRON BODY, 250 LB FLANGED ENDS,
EQUIPPED WITH BRONZE DASHPOT AND BRONZE PILOT BODY.
NOTE: Differential Regulators should always be protected by properly designed Strainers.
IN
GALLONS
PER
MINUTE
These flow rates provide a simple method for sizing regulators or water pipes with inlet velocities in the
range of 240 to 600 fpm. Spence Regulators have variable seat sizes. The factory will select the proper
seat for particular flow and pressure drop. Additional capacity data is available on request.
1
10
12
285
390
420
480
540
600
30
52
405
630
1250
2210
3490
/4
38
12
34
11/4
11/2
247
251
255
262
270
277
1.3
2.5
4.0
7.3
12
22
78
- 117 -
127
238
SIZING DIFFERENTIAL
REGULATORS
SELECTING BACK
PRESSURE PILOTS
setting. The table below lists the principal Back Pressure Pilots.
THE SPENCE BACK PRESSURE REGULATOR IS NOT A
SAFETY VALVE AND SHOULD NEVER BE USED AS SUCH.
The discharge pressure must always be low enough in relation
to the back pressure to provide the required minimum differential listed in the Main Valve Selection Chart in the Technical
Reference Section.
Service Conditions
Cast Iron
Cast Steel
Diaphragm
Main Valve
Delivery Pressure
inches
Material
150
366
150
366
150
1 psi
31/2
St. Stl.
E or C Series
Q2
250
450
600
750
100
400
2 psi
31/2
St. Stl.
E or C Series
150
366
150
366
150
12
/ psi
3 / -7 /
St. Stl.
E or C Series
F14
250
450
600
750
150
1 psi
412
St. Stl.
E or C Series
F13
250
450
600
750
100
300
2 psi
3 2
St. Stl.
E or C Series
F15
250
450
600
750
25
1/2 psi
534
St. Stl.
E or C Series
F32
250
450
600
750
200
2000
10 psi
8 piston
St. Stl.
E or C Series
Q73
12
1 4c
than that flowing through the regulator. Type F Series Pilots are
also recommended for usual back pressure service in the event
that long control pipes are unavoidable.
In either series of back pressure pilots, a larger Diaphragm will
produce closer accuracy of control but with less range in back
pressure.
- 118 -
DATA REQUIRED
FOR
ORDERING
EXAMPLE
(a) Maximum/Minimum.
Select size and type Regulator to pass 9000 lb steam per hour
retaining a back pressure of 5 psi and exhausting into a
condenser at 6" Hg vacuum. Pilot to be packless, spring
loaded and to control the pressure within 1/2 psi.
1. Steam
2. (a) 5 psi
3. 6" Hg vacuum
SELECTION
OF
TYPE
AND
SIZE
MAIN VALVE
A. TYPE See Selection Criteria
for Steam, Air, Gases or Water
and Liquids in beginning of this
Section.
OF
REGULATOR
OF
TYPE
AND
MAIN VALVE
PILOT
SELECTION
SIZE
OF
REGULATOR
PILOT
Since maximum Initial Pressure 5 psi, Total Temperature
228F, accuracy of control 12
psi and Pilot spring loaded:
SELECT TYPE F15
ANSWER: 8" SPENCE TYPE E2F15, CAST IRON BODY, 125 LB. FLANGED ENDS,
EQUIPPED WITH CONDENSATION CHAMBER.
NOTE: Back Pressure Regulators should always be protected by properly designed Strainers.
- 119 -
SELECTING PUMP
GOVERNOR PILOTS
Service Conditions
Cast Iron
Cast Steel
Maximum
Initial
Pressure
psi
Maximum
Temperature
F
Maximum Maximum
Initial
TemperPressure
ature
psi
F
P13
250
450
600
P14
250
450
P15
250
P32
Diaphragm
Main Valve
Type of Control
Pump Discharge
Pressure
Minimum
psi
Maximum
psi
Diameter
inches
Material
750
100
300
31/2
St. Stl.
600
750
150
41/2
St. Stl.
450
600
750
25
53/4
St. Stl.
250
450
600
750
200
2000
7
/8
Piston
St. Stl.
F46
250
450
600
750
30
Hg vac
41/2
St. Stl.
E or C Series
Vacuum
250
450
600
500
3b
300b
31/2
St. Stl.
E or C Series
Differentialc
b
c
NOTES
ON
SELECTION
OF
PILOTS
- 120 -
- 121 -
VALVE INFO
PAGE 26
VALVE INFO
PAGE 26
- 122 -
/
1
11/4
11/2
2
21/2
3
4
5
6
8
10
12
E2 Cv
Valve Coefficient
7.6
11.7
18.9
27.4
44
68
96
143
202
255
465
748
1118
P
Nominal
K
Factor
3
4
5
6
7
8
9
10
11
12
15
0.635
0.785
0.855
0.895
0.915
0.928
0.935
0.937
0.938
0.940
0.940
- 123 -
VALVE INFO
PAGE 28
TYPE E2
CAPACITY TABLE
VALVE INFO
PAGE 30
- 124 -
- 125 -
TYPE E5 NORMAL
PORT CAPACITY TABLE
VALVE INFO
PAGE 30
VALVE INFO
PAGE 36
EXAMPLE
- 126 -
12
DROPpsig
1/
1/
21/2
5
10
15
20
30
50
75
100
125
150
175
7.4
10
13
15
18
23
29
33
37
40
44
17
24
29
33
41
53
65
75
84
92
100
23
33
40
47
51
74
90
104
116
127
138
32
45
55
64
79
102
125
144
161
176
190
48
68
84
97
118
153
187
216
241
265
285
71
101
124
143
175
226
277
320
358
392
423
116
164
201
233
285
368
450
520
581
637
688
188
266
325
376
460
594
727
840
939
1029
1111
263
373
457
528
646
834
1022
1180
1320
1445
1560
- 127 -
VALVE INFO
PAGE 94
GENERAL CONSIDERATIONS
EXAMPLE
SPECIFIED CONDITIONS
Initial Pressure
Reduced No Flow Pressure
Capacity Required
Allowable Droop
100 PSIG
50 PSIG (lock-up pressure)
30 GPM
10-15 PSIG
500
400
2"
200
=
=
=
=
11/2"
11/4"
100
80
1"
60
3
/4"
40
/2"
20
6
4
0
5
10
15
20
25
VELOCITY FT./SEC.
VALVE INFO
PAGE 100
DROOP PSIG
- 128 -
- 129 -
CONTROL VALVES
SECTION II
CONTROL
VALVES
KOMBAT K1
Pneumatic
Control Valve
Applications
l Bottle
l Induction
Furnaces
l Industrial Compressors
l Cold Storage Boxes
l Cooling Ducts
l Engine Jacket Cooling
l Liquid Chillers
l Water Heaters
l Parts Washers
KOMBAT K1
FEATURES
Washing
Machinery
l Steam Tables
l Plating Tanks
l Heating Ducts
l Fuel Oil Heaters
l Cooking Vats
l Heat Exchangers
- 130 -
INTIMIDATOR
Type J
Control Valve
Applications
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat exchangers,
water purification systems & vaporizer, metal
cleaning and plating
- 131 -
INTIMIDATOR TYPE J
FEATURES
BOSS
Series D
Control Valve
Applications
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat
exchangers, water purification systems & vaporizer,
metal cleaning and plating
BOSS SERIES D
FEATURES
- 132 -
- 133 -
CONTROL VALVES
CONTROL
VALVES
KOMBAT SERIES K
CONTROL VALVE
SIZES 1/2" 4"
ANSI Class 125/250
l Shutoff to 400 PSI without Positioner for broad range of
applications.
l Ultra Compact Multi-spring Pneumatic Actuator installs in
tight spaces.
KOMBAT SERIES K
CONTROL VALVES
APPLICATION DATA
l Process control systems for food, pulp and
paper, chemical, petrochemical & other
industries
l HVAC systems
l Feed water and fuel system controls in boiler
rooms
l Packaged systems (OEM) such as heat
exchangers, water purification systems &
vaporizer, metal cleaning and plating
l Mixing or diverting applications
PRESSURE/TEMPERATURE CHART
MODELS
l Type K1 Single Seat Bronze w/union ends & Pneumatic Actuator
l Type K3 3-Way Bronze w/union ends & Pneumatic Actuator
l Type K4 Single Seat Flanged Cast Iron w/Pneumatic Actuator
l Type K5 Same as K1 w/Electric Actuator, fail closed
l Type K6 Same as K1 w/Electric Actuator, fail open
l Type K7 Same as K3 w/Electric Actuator
OPTIONS
l 36 or 60 sq. in. Pneumatic Actuator
l Electric Actuator
APPLICABLE CODES
l Meets or exceeds ANSI B16.15 Class 250 or ANSI B16.1 Class 125
l ANSI/FCI 70-2 Class IV Seat Leakage
PLUG CHARACTERISTICS
Modified Equal Percent, 30:1 flow rangeability
KOMBAT SERIES K VALVE ORDERING CODE
Model
K
1
1
2
Orifice
Size
T
3
E
4
8
5
1
6
Actuator
1 - 3
7
8
6
9
Spring
R
10
Packing Position 7
1 = V-ring
Actuator Position 8 & 9
K1, K3, K4 only
01 = None
36 = 36 sq. in.
60 = 60 sq. in.
K5, K6, K7 only
90 = 0-10vDC
91 = 4-20mA
92 = 0-135ohm
- 134 -
B
11
Positioner
M - P
12 13
Posit. Set
0
14
2
15
Accessories
0
16
1
17
5"
F
KOMBAT SERIES K
CONTROL VALVE
1312"
SPECIFICATION
Valve shall be pneumatically or electrically actuated, have a bronze or
cast iron body and meet ANSI B16.15 Class 250 or ANSI B16.1 Class
125 accommodating pressures to 400 PSIG. Guiding shall be low
friction utilizing spring loaded self adjusting chevron type teflon
packing, burnished stem and double guided stainless steel monolithic
disc assembly. Valve trim shall be erosion resistant stainless steel with
a modified equal percent flow characteristic capable of exceeding
ANSI/FCI 70-2 Class IV shut off. Valve connections shall be female
NPT with integral galvanized cast iron unions or flanged.
Pneumatic actuator shall be 36 sq. in. or 60 sq. in and have a high
thrust multi spring diaphragm. Actuator components shall be stainless
steel and epoxy coated. Fixed 3-15 pound springs shall be utilized to
accommodate standard controller outputs without a positioner.
The electric actuator shall accept 0-10 VDC, 4-20 mA or 0-135 ohm
input signal. Spring shall return to initial position on loss of signal.
Actuator shall have manual override. It shall close to 400 psi.
Enclosure shall meet NEMA 1.
MATERIALS
OF
2-WAY
3-WAY
/
5.2
5.4
1 2
VALVE SIZE
1
11/4 11/2
2
11 20 25 30
8.7 19.5 24 34
/
7
6.4
3 4
21/2
71
3
94
2" - 2"
C
C
PNEUMATIC ACTUATOR
DIMENSIONS inches (mm)
2-34
512
11116
1316
(140)
(43)
(30)
(9.5)
(6)
7316
278
2516
2512
39
1712
(25)
(183)
(74)
(58)
(11.6)
(17)
(8)
114-112
878
318
278
3112
45
2312
(32)-(40)
(226)
(79)
(74)
(14.3)
(20)
(11)
878
318
278
3312
47
2512
(50)
(226)
(79)
(74)
(15.2)
(21)
(12)
938
514
378
72
(238)
(133)
(118)
(33)
10
638
458
84
(80)
(254)
(155)
(136)
(39)
1178
714
612
145
(100)
(302)
(181)
(187)
(66)
2-34
36 in2
978
(15)-(20)
(251)
(235)
978
1134
914
1114
(286)
Size
(15)-(20)
212
Size
60 in2
36 in2
914
60 in2
(25)
(251)
(298)
(235)
114-112
978
1134
914
1114
(32)-(40)
(251)
(298)
(235)
(286)
978
1134
914
1114
(50)
(251)
(298)
(235)
(286)
212
1178
1114
(65)
(302)
(286)
1178
1114
(80)
(302)
(286)
1178
1114
(100)
(302)
(286)
Weight
K1, K4 K1, K4 K5, K6
36 in2 60 in2
21
13
(65)
K4 212" - 4"
4
146
K6
Size
CONSTRUCTION
2-34
358
(15)-(20)
(92)
1
(25)
16
Weight
36 in2 60 in2
28
418
278
(84)
(105)
(73)
358
3516
418
278
28
( 92)
(84)
(105)
(73)
(13)
(13)
114
41116
418
41116
318
35
48
(32)
(119)
(105)
(119)
(79)
(16)
(22)
112
41116
418
41116
318
37
50
(40)
(119)
(105)
(119)
(79)
(17)
(23)
478
4316
458
318
42
55
(50)
(124)
(106)
(125)
(79)
(19)
(25)
- 135 -
KOMBAT SERIES K
CONTROL VALVES
KOMBAT SERIES K
CONTROL VALVES
Orifice
1/2
A, C, E
B
Act.
Size
36
36
3/4
T
T
36
36
60
36
114
60
36
60
112
36
60
36
60
212
60
60
60
3-12
DA
400
400
6-15
RA
400
400
3-12
DA
300
400
400
3-9
DB
400
400
6-15
RA
300
400
3-9
DB
400
400
6-15
RA
100
300
3-9
DB
250
400
9-15
RR
225
350
400
12-15
RC
300
400
12-15
RC
400
400
3-7
DG
400
400
9-15
RB
150
250
3-9
DB
100
200
12-15
RC
250
400
330
13-15
RE
400
400
3-7
DG
400
400
9-15
RB
150
175
3-9
DR
150
250
12-15
RC
200
250
13-15
RE
250
275
210
12-15
RG
300
400
3-7
DG
300
400
13-15
RH
400
400
12-15
RC
150
225
13-15
RE
200
250
161
12-15
RG
225
275
3-7
DG
200
400
13-15
RH
275
300
12-15
RC
50
75
13-15
RE
75
100
121
12-15
RG
125
200
3-7
DG
100
300
13-15
RH
175
250
10-15
RH
75
100
3-8
DH
70
200
12-15
RQ
125
125
3-8
DH
70
200
22-30
RT
125
3-8
DH
70
200
10-15
RH
40
60
3-8
DH
40
100
12-15
RQ
60
80
3-8
DH
40
100
22-30
RT
110
3-8
DH
40
100
12-15
RQ
20
32
3-8
DH
10
25
22-30
RT
50
3-8
DH
10
25
Based on 20 psi air supply.
Based on 30 psi air supply.
10
20
30
40
0.2
0.5
0.6
0.25
1.2
1.3
1.3
1.7
2.0
2.0
11
11
23
0.3
0.7
1.2
0.65
2.0
2.4
2.4
4.0
4.5
4.5
23
30
46
0.36
0.9
1.7
1.5
2.7
3.3
3.8
6.5
7.2
7.4
36
47
69
0.41
1.1
2.2
2.7
3.2
4.2
5.5
9.3
9.9
10.6
46
61
89
- 136 -
50
Cv
0.46
1.3
2.6
3.3
3.8
4.9
7.4
12.6
12.4
15.1
53
72
104
60
70
80
90
100
0.51
1.5
2.9
3.7
4.3
5.5
9.0
15.3
15.2
18.8
59
79
116
0.56
1.7
3.1
3.9
4.7
6.0
10.0
17.0
18.2
22.8
62.5
85
127
0.6
1.9
3.2
4.1
4.9
6.4
10.6
18.1
20.9
26.1
65.7
90
134
0.65
2
3.25
4.2
5.1
6.8
10.9
19.1
23.4
28.3
68
92
140
0.7
2.1
3.3
4.3
5.2
7.0
11.0
20.0
25.0
30.0
71
94
146
Act.
Size
Bench
Range
1/2
36
3/4
36
36
114
36
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5 - 12
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5 - 12
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5-12
8 - 11
60
112
36
60
36
60
Actuator
K3
Bench Actuator
K3
K7
Code Reverse Shutoff* Range
Code
Direct Shutoff** Shutoff
3-15 psi 0-20 psi
3-15 psi 0-20 psi
RA
125
300
4.5 - 13.5
DM
85
400
RB
175
375
6 - 12
DA
175
400
400
RC
250
400
RA
125
300
4.5 - 13.5
85
400
DM
RB
175
375
6 - 12
DA
175
400
400
RC
250
400
RA
75
200
4.5 - 13.5
60
250
DM
RB
125
250
6 - 12
DA
125
300
295
RC
200
300
RC
60
125
6 - 12
80
200
DC
RE
110
200
7 - 11
DD
100
225
185
RG
200
300
7 - 11
175
XX
DG
RH
225
350
RC
50
100
6 - 12
60
150
DC
RE
85
150
7 - 11
DD
75
175
145
RG
125
250
7 - 11
135
XX
DG
RH
175
275
RC
35
75
6 - 12
45
100
DC
RE
70
100
7 - 11
DD
60
135
105
RG
75
175
7-11
100
XX
DG
RH
125
200
--
K3, K7 CV TABLE
PERCENT OF TRAVEL
Valve Size Travel (In) Port
1/2
7/32
Lower
Upper
3/4
7/32
Lower
Upper
1
7/32
Lower
Upper
1-1/4
1/2
Lower
Upper
1-1/2
1/2
Lower
Upper
2
1/2
Lower
Upper
10
20
30
40
0
5.6
0
7.1
0
9.2
0
19.5
0
24
0
35
0.9
5.55
0.9
7
0.8
8.5
2.7
19
2
23
2.2
32.4
1.9
5.5
2
6.9
1.7
7.9
6.2
18.5
6
22
5.7
30
2.7
5.3
3
6.5
2.9
7.1
10.2
17.5
11
20
10.9
27
3.6
4.9
4
5.9
4
6.2
15
15.5
16
18
16
23.5
50
Cv
4.3
4.5
4.9
5.2
5.3
5.3
18.8
13.5
20
15
21
20
60
70
80
90
100
4.8
3.9
5.5
4.4
6.2
4.2
20
11
22.5
12
24
16
5.2
3.1
6
3.4
7.2
3.2
20.8
8
24.5
9
27.4
12
5.3
2.2
6.2
2.3
7.8
2.1
21.2
5
26
6
30
8
5.35
1.2
6.3
1.2
8.4
1.1
21.6
2.5
27
2.7
32
4
5.4
0
6.4
0
8.7
0
22
0
28
0
34
0
K3, K7 OPERATION
MIXING
DIVERTING
AB
AB
B
B
- 137 -
KOMBAT SERIES K
CONTROL VALVES
10
KOMBAT STEAM
CAPACITY TABLE
15
20
30
40
50
60
75
100
125
150
175
200
225
250
P2
1/2
C
1/2
E
1/2
A
1/2
B
1/2
T
3/4
1-1/4
1-1/2
2-1/2
5
0
10
5
0
15
10
0
25
15
0
25
15
0
35
30
25
2-0
45
40
35
4-0
55
50
45
8-0
75
60
15-0
100
75
21-0
125
100
28-0
150
125
100
35-0
150
125
41-0
175
150
48-0
200
150
100
54-0
22
27
24
31
34
26
34
40
30
46
51
52
59
62
57
63
67
72
63
69
74
83
77
84
89
99
97
113
125
109
138
151
119
153
176
128
168
189
202
181
206
227
193
221
252
204
256
275
277
65
81
72
92
101
79
102
119
90
137
152
156
178
185
172
190
202
217
188
208
223
249
232
251
266
296
291
340
375
326
413
452
356
460
529
384
503
567
605
542
618
681
578
664
755
611
769
825
830
102
128
114
145
159
124
161
187
142
215
239
245
280
290
271
299
318
341
295
327
351
391
365
395
417
466
457
534
589
512
649
710
560
723
831
604
791
891
951
852
971
1069
908
1043
1187
960
1208
1297
1304
133
166
148
189
207
161
209
243
184
280
312
319
365
378
353
389
414
444
384
426
457
509
476
514
544
607
596
696
767
667
845
925
730
943
1082
787
1030
1161
1239
1110
1265
1393
1183
1359
1547
1251
1574
1690
1699
161
201
179
229
250
195
253
294
223
338
377
385
442
457
427
470
501
537
464
515
552
616
575
622
658
734
721
841
927
806
1022
1119
882
1140
1309
951
1246
1403
1498
1342
1529
1685
1430
1644
1870
1512
1904
2044
2055
217
270
241
308
337
262
341
396
300
455
507
519
595
615
575
633
674
723
625
693
744
829
774
837
885
988
970
1133
1249
1086
1376
1507
1188
1535
1762
1281
1677
1889
2016
1806
2059
2268
1925
2213
2518
2036
2563
2752
2766
341
425
379
484
529
412
536
623
472
715
797
815
935
967
903
995
1059
1136
982
1090
1169
1303
1216
1315
1391
1552
1525
1780
1962
1706
2163
2367
1866
2412
2769
2013
2635
2969
3168
2839
3235
3565
3025
3478
3956
3199
4027
4324
4346
620
773
689
880
962
750
974
1132
858
1301
1450
1482
1699
1758
1643
1809
1925
2066
1786
1981
2125
2370
2212
2391
2530
2822
2773
3236
3567
3102
3933
4304
3394
4385
5035
3659
4791
5398
5761
5161
5882
6481
5500
6323
7194
5817
7322
7862
7902
775
966
861
1099
1202
937
1217
1416
1072
1626
1812
1852
2124
2198
2053
2262
2406
2582
2232
2477
2656
2962
2765
2989
3162
3527
3466
4045
4459
3877
4916
5381
4242
5481
6293
4574
5989
6747
7201
6452
7353
8101
6875
7904
8992
7271
9153
9827
9878
930
1159
1033
1319
1443
1125
1461
1699
1287
1951
2174
2223
2549
2637
2464
2714
2888
3099
2679
2972
3187
3555
3318
3587
3795
4233
4159
4854
5351
4652
5899
6457
5090
6577
7552
5489
7187
8097
8641
7742
8823
9722
8250
9485
10790
8725
10984
11792
11854
2237
2846
2477
3216
3586
2692
3543
4262
3072
4755
5525
5384
6297
6724
5943
6596
7076
7905
6444
7194
7767
9067
7996
8690
9246
10797
10020
11845
13649
11169
14409
16470
12192
15975
19264
13124
17388
19859
22031
18677
21533
24799
-
2962
3768
3280
4257
4748
3565
4691
5643
4067
6295
7315
7128
8337
8903
7869
8732
9368
10466
8531
9524
10282
12005
10587
11505
12241
14294
13266
15683
18071
14787
19077
21806
16142
21150
25505
17376
23021
26293
29168
24728
28509
32833
-
4601
5853
5094
6613
7374
5537
7286
8765
6316
9778
11362
11071
12948
13827
12222
13563
14550
16256
13250
14792
15971
18645
16443
17870
19013
22202
20604
24358
28068
22968
29630
33869
25071
32850
39614
26988
35755
40838
45304
38407
44279
50996
-
- 138 -
0.7
1.5
3.5
10
12
14
15
17
P2
1/2
C
1/2
E
1/2
A
1/2
B
1/2
T
3/4
1-1/4
1-1/2
2-1/2
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.0
0
3.0
2.0
1.0
.1-0
3.0
2.0
1.0
.3-0
4.0
3.0
2.0
.6-0
5.0
3.0
1.0-0
7.0
5.0
1.6-0
8.0
5.0
1.8-0
10.0
7.0
5.0
2.4-0
10.0
5.0
2.9-0
12.0
5.0
3.1-0
15.0
10.0
5.0
3.7-0
10
11
10
12
14
14
17
18
16
19
20
24
29
32
20
30
33
36
28
34
37
39
30
39
43
47
47
56
62
53
67
77
56
75
84
62
85
90
98
87
104
112
81
111
120
73
115
127
133
31
34
31
37
42
43
50
53
47
56
60
73
87
97
59
89
99
108
83
103
110
118
91
117
128
140
140
169
187
160
200
230
168
224
251
185
254
270
294
261
312
337
243
332
359
219
346
380
400
49
53
48
59
65
67
79
84
74
88
95
114
137
152
92
140
155
170
130
162
172
186
144
184
201
220
221
265
293
252
314
361
265
353
395
291
399
425
462
410
491
530
383
521
564
344
544
597
629
64
69
63
76
85
87
103
109
97
115
124
149
179
198
120
182
202
222
169
211
224
242
187
239
262
287
288
346
382
328
410
470
345
459
515
379
520
553
602
535
640
691
499
679
734
448
709
778
819
78
84
76
92
103
106
124
132
117
139
149
180
216
239
145
221
245
268
204
255
271
293
226
290
317
347
348
418
462
397
496
569
417
556
623
458
629
669
728
647
774
835
603
821
888
542
858
941
990
104
113
102
125
139
142
167
178
157
188
201
242
291
322
195
297
329
361
275
344
365
394
305
390
427
467
468
563
622
534
667
765
562
748
838
616
846
900
979
871
1041
1124
812
1105
1195
730
1155
1266
1333
164
177
161
196
218
224
263
280
247
295
316
381
457
506
307
466
518
567
432
540
574
620
479
612
671
734
736
884
978
839
1048
1203
882
1175
1317
968
1330
1415
1539
1368
1636
1767
1275
1737
1878
1147
1815
1990
2095
298
322
292
356
396
407
479
508
449
536
575
692
832
920
558
848
941
1031
786
982
1044
1126
870
1113
1220
1334
1338
1607
1778
1526
1906
2187
1605
2137
2395
1761
2418
2573
2798
2488
2975
3213
2319
3158
3415
2086
3300
3619
3809
373
402
365
445
495
508
598
635
562
670
719
865
1040
1149
698
1060
1176
1289
983
1228
1305
1408
1088
1392
1525
1667
1672
2009
2222
1907
2382
2733
2006
2671
2994
2201
3023
3216
3498
3110
3719
4016
2898
3948
4269
2607
4125
4523
4762
447
483
438
534
594
610
718
762
674
804
862
1038
1248
1379
838
1272
1412
1547
1179
1473
1566
1690
1306
1670
1830
2001
2007
2411
2667
2289
2859
3280
2407
3205
3592
2641
3627
3859
4197
3732
4463
4819
3478
4737
5123
3129
4950
5428
5714
1079
1171
1049
1289
1448
1467
1746
1870
1616
1945
2100
2508
3098
3264
2000
3099
3531
3661
2836
3615
3942
4000
3131
4069
4544
4757
4848
5987
6311
5505
7015
7762
5780
7916
8502
6327
8886
9633
9939
-
1429
1551
1389
1707
1918
1942
2312
2476
2139
2575
2781
3321
4102
4322
2647
4103
4675
4847
3755
4786
5219
5296
4145
5387
6016
6299
6419
7926
8356
7289
9288
10277
7652
10480
11256
8376
11764
12753
13158
-
2220
2409
2157
2651
2978
3017
3591
3846
3323
3999
4319
5158
6371
6713
4112
6373
7261
7528
5832
7433
8105
8225
6438
8367
9344
9783
9970
12311
12978
11321
14425
15962
11885
16277
17483
13009
18272
19808
20438
-
- 139 -
KOMBAT STEAM
CAPACITY TABLE
Pressure (bar)
10
15
KOMBAT WATER
CAPACITY TABLE
20
30
40
50
60
75
100
125
150
175
200
225
250
300
400
P2
1/2
C
1/2
E
1/2
A
1/2
B
1/2
T
3/4
1-1/4
1-1/2
2-1/2
5
3
10
7
4
15
10
5
22
17
6
25
20
8
35
30
25
10
50
40
25
12
70
50
25
15
75
60
20
100
75
24
125
100
29
150
125
100
34
150
100
39
175
100
43
200
150
100
48
250
150
58
350
200
77
2
2
2
2
2
2
2
3
2
3
3
3
3
4
3
3
4
4
2
3
4
5
2
4
5
5
4
4
6
4
5
7
4
5
8
4
5
6
8
5
7
9
5
8
9
5
7
9
10
5
9
11
5
10
13
5
6
5
6
7
5
7
8
6
8
10
8
9
12
8
9
11
13
7
9
12
15
5
11
15
16
11
13
19
11
15
21
11
15
23
11
15
18
25
15
21
27
15
23
28
15
21
26
30
15
26
33
15
30
38
7
9
7
9
11
7
10
13
9
12
16
13
15
19
13
15
17
21
10
15
20
23
7
17
23
26
17
21
30
17
23
33
17
23
36
17
23
29
39
23
33
42
23
37
45
23
33
40
47
23
40
51
23
47
59
10
11
10
12
14
10
14
17
12
16
21
17
19
24
17
19
22
27
14
19
25
30
10
22
30
33
22
27
38
22
30
43
22
30
47
22
30
37
51
30
43
55
30
48
58
30
43
53
61
30
53
67
30
61
77
12
14
12
15
17
12
16
20
15
19
25
20
23
29
20
23
26
33
16
23
31
36
12
26
37
40
26
33
47
26
37
52
26
37
57
26
37
45
62
37
52
66
37
58
70
37
52
64
74
37
64
81
37
74
93
16
19
16
20
23
16
22
27
20
25
34
27
31
40
27
31
35
44
22
31
41
48
16
35
49
54
35
44
63
35
49
70
35
49
77
35
49
61
83
49
70
89
49
78
94
49
70
86
99
49
86
109
49
99
126
25
29
25
31
36
25
35
43
31
40
54
43
49
62
43
49
55
70
35
49
65
76
25
55
78
85
55
70
98
55
78
111
55
78
121
55
78
95
131
78
110
140
78
123
148
78
110
135
156
78
135
171
78
156
198
45
53
45
57
66
45
63
77
57
72
98
77
89
113
77
89
100
126
63
89
118
139
45
100
141
155
100
126
179
100
141
201
100
141
220
100
141
173
237
141
200
254
141
224
270
141
200
245
284
141
245
311
141
283
359
56
66
56
71
83
56
79
97
71
90
122
97
112
141
97
112
125
158
79
112
148
173
56
125
177
194
125
158
224
125
177
251
125
177
275
125
177
217
297
177
250
317
177
280
337
177
250
306
355
177
306
389
177
354
449
67
79
67
85
99
67
95
116
85
108
147
116
134
170
116
134
150
190
95
134
177
208
67
150
212
232
150
190
268
150
212
301
150
212
330
150
212
260
356
212
300
381
212
335
405
212
300
367
426
212
367
467
212
424
539
159
188
159
201
235
159
225
275
201
256
348
275
318
402
275
318
355
449
225
318
420
492
159
355
502
550
355
449
635
355
502
714
355
502
781
355
502
615
843
502
710
901
-
210
249
210
266
312
210
297
364
266
339
461
364
420
532
364
420
470
595
297
420
556
651
210
470
665
728
470
595
841
470
665
945
470
665
1034
470
665
814
1116
665
940
1193
-
326
386
326
413
484
326
462
565
413
526
715
565
653
826
565
653
730
923
462
653
864
1012
326
730
1032
1131
730
923
1306
730
1032
1467
730
1032
1606
730
1032
1264
1734
1032
1460
1853
-
0.7
1.5
3.5
10
12
14
15
17
20
27
P2
1/2
C
1/2
E
1/2
A
1/2
B
1/2
T
3/4
1-1/4
1-1/2
2-1/2
0.3
0.2
0.7
0.5
0.25
1
0.7
0.3
1.5
1
0.4
2
1.5
0.6
3
2
1.5
0.7
3.5
3
2
0.8
4
3
2
1
5
3
1.2
6
5
1.6
8
5
2
10
8
5
2.3
10
5
2.7
12
5
2.9
14
10
5
3.2
17
14
3.9
24
20
5.2
0.4
0.4
0.3
0.4
0.5
0.4
0.5
0.7
0.4
0.6
0.8
0.6
0.7
0.9
0.4
0.7
0.9
1.0
0.4
0.6
0.9
1.1
0.6
0.9
1.0
1.2
0.6
1.0
1.3
0.9
1.0
1.5
0.9
1.4
1.7
0.9
1.2
1.6
1.9
1.2
1.8
2.0
1.0
1.9
2.1
1.0
1.6
2.1
2.2
1.0
1.5
2.4
1.0
1.6
2.8
1.1
1.3
1.0
1.3
1.6
1.3
1.6
2.0
1.3
1.8
2.3
1.8
2.2
2.8
1.3
2.2
2.6
3.0
1.3
1.8
2.6
3.2
1.8
2.6
3.1
3.6
1.8
3.1
4.0
2.6
3.1
4.6
2.6
4.1
5.1
2.6
3.6
4.8
5.7
3.6
5.4
6.1
3.1
5.7
6.3
3.1
4.8
6.3
6.7
3.1
4.4
7.3
3.1
4.8
8.5
1.8
2.0
1.6
2.0
2.5
2.0
2.6
3.1
2.0
2.9
3.6
2.9
3.5
4.4
2.0
3.5
4.0
4.8
2.0
2.9
4.0
5.1
2.9
4.0
4.9
5.7
2.9
4.9
6.3
4.0
4.9
7.2
4.0
6.4
8.1
4.0
5.7
7.6
8.9
5.7
8.6
9.6
4.9
9.0
9.9
4.9
7.6
9.9
10.6
4.9
7.0
11.5
4.9
7.6
13.3
2.4
2.6
2.0
2.6
3.2
2.6
3.3
4.1
2.6
3.7
4.7
3.7
4.6
5.8
2.6
4.6
5.3
6.2
2.6
3.7
5.3
6.7
3.7
5.3
6.4
7.4
3.7
6.4
8.1
5.3
6.4
9.4
5.3
8.3
10.5
5.3
7.4
9.8
11.6
7.4
11.2
12.5
6.4
11.8
12.9
6.4
9.8
12.9
13.8
6.4
9.1
14.9
6.4
9.8
17.4
2.8
3.2
2.5
3.2
3.9
3.2
4.0
4.9
3.2
4.5
5.7
4.5
5.5
7.0
3.2
5.5
6.4
7.5
3.2
4.5
6.4
8.0
4.5
6.4
7.8
9.0
4.5
7.8
9.9
6.4
7.8
11.4
6.4
10.1
12.7
6.4
9.0
11.9
14.0
9.0
13.5
15.1
7.8
14.2
15.6
7.8
11.9
15.6
16.7
7.8
11.0
18.0
7.8
11.9
21.0
3.8
4.3
3.3
4.3
5.2
4.3
5.4
6.6
4.3
6.1
7.7
6.1
7.4
9.4
4.3
7.4
8.6
10.1
4.3
6.1
8.6
10.8
6.1
8.6
10.5
12.1
6.1
10.5
13.3
8.6
10.5
15.3
8.6
13.5
17.1
8.6
12.1
16.0
18.9
12.1
18.2
20.3
10.5
19.1
21.1
10.5
16.0
21.0
22.5
10.5
14.8
24.3
10.5
16.0
28.3
6.0
6.7
5.2
6.7
8.2
6.7
8.5
10.4
6.7
9.5
12.0
9.5
11.7
14.7
6.7
11.7
13.5
15.9
6.7
9.5
13.5
17.0
9.5
13.5
16.5
19.0
9.5
16.5
20.8
13.5
16.5
24.1
13.5
21.3
26.9
13.5
19.0
25.2
29.6
19.0
28.5
32.0
16.5
30.1
33.1
16.5
25.2
33.0
35.3
16.5
23.3
38.2
16.5
25.2
44.4
10.9
12.2
9.5
12.2
15.0
12.2
15.5
18.9
12.2
17.3
21.9
17.3
21.2
26.8
12.2
21.2
24.5
28.9
12.2
17.3
24.5
30.9
17.3
24.5
30.0
34.6
17.3
30.0
37.9
24.5
30.0
43.8
24.5
38.7
48.9
24.5
34.6
45.8
53.9
34.6
51.9
58.1
30.0
54.7
60.2
30.0
45.8
59.9
64.2
30.0
42.4
69.4
30.0
45.8
80.8
13.7
15.3
11.8
15.3
18.7
15.3
19.3
23.7
15.3
21.6
27.3
21.6
26.5
33.5
15.3
26.5
30.6
36.2
15.3
21.6
30.6
38.7
21.6
30.6
37.4
43.2
21.6
37.4
47.4
30.6
37.4
54.7
30.6
48.3
61.1
30.6
43.2
57.2
67.3
43.2
64.9
72.7
37.4
68.4
75.2
37.4
57.2
74.9
80.3
37.4
53.0
86.7
37.4
57.2
100.9
16.4
18.3
14.2
18.3
22.5
18.3
23.2
28.4
18.3
25.9
32.8
25.9
31.8
40.2
18.3
31.8
36.7
43.4
18.3
25.9
36.7
46.4
25.9
36.7
44.9
51.9
25.9
44.9
56.8
36.7
44.9
65.6
36.7
58.0
73.4
36.7
51.9
68.6
80.8
51.9
77.8
87.2
44.9
82.0
90.2
44.9
68.6
89.9
96.4
44.9
63.5
104.1
44.9
68.6
121.1
38.8
43.4
33.6
43.4
53.2
43.4
54.9
67.3
43.4
61.4
77.7
61.4
75.2
95.1
43.4
75.2
86.8
102.7
43.4
61.4
86.8
109.8
61.4
86.8
106.3
122.8
61.4
106.3
134.5
86.8
106.3
155.3
86.8
137.3
173.7
86.8
122.8
162.4
191.2
-
51.4
57.5
44.5
57.5
70.4
57.5
72.7
89.0
57.5
81.3
102.8
81.3
99.6
125.9
57.5
99.6
115.0
136.0
57.5
81.3
115.0
145.4
81.3
115.0
140.8
162.6
81.3
140.8
178.1
115.0
140.8
205.6
115.0
181.8
229.9
115.0
162.6
215.1
253.2
-
79.9
89.3
69.2
89.3
109.3
89.3
112.9
138.3
89.3
126.3
159.7
126.3
154.6
195.6
89.3
154.6
178.6
211.3
89.3
126.3
178.6
225.9
126.3
178.6
218.7
252.5
126.3
218.7
276.6
178.6
218.7
319.4
178.6
282.3
357.1
178.6
252.5
334.0
393.2
-
KOMBAT WATER
CAPACITY TABLE
Pressure (bar)
INTIMIDATOR TYPE J
CONTROL VALVE
SIZES 1/2" - 2"
ANSI CLASS 150, 300, 600
l High
INTIMIDATOR TYPE J
CONTROL VALVE
l Compact
l Multiple
l Stainless
resistance.
l Super
l Live
l Slip-on
APPLICATION DATA
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat exchangers, water
purification systems & vaporizer, metal cleaning and plating
l NEMUR
MODELS
l J1 Cast Iron
l J3 Stainless Steel*
OPTIONS
l 36 or 60 sq. in. actuators
l Soft Seats- 450 F
l Moore, PMV, Eckardt Accessories
l Threaded of Flanged Connections
l Graphite or High Temperature Packing
l High Temperature 600F
PRESSURE/TEMPERATURE CHART
APPLICABLE CODES
l ANSI/ISA 70-2 Class IV & VI seat leakage
l NEMUR 4 mounting of accessories
PLUG CHARACTERISTICS
l 1/8" to 1/4" Port Sizes - Equal Percent, 50:1 flow rangeability
l 5/8" to 2-1/4" Port Sizes - Modified Equal Percent, 100:1
flow rangeability
Canadian Registration # OC 0591.9C
VALVE SIZE
/
1
11/2
10.3
18.2
37
3 4
2
67
- 142 -
INTIMIDATOR TYPE J
CONTROL VALVE
SPECIFICATION
MATERIALS
INTIMIDATOR TYPE J
CONTROL VALVE
The valve shall be single seated, top guided compact pneumatic globe control valve
with a streamlined body. The actuator shall have all SS hardware with a maximum
deadband of .3 PSIG. the valve trim shall be all 316SS with replaceable threaded
seats for easy maintenance. Standard packing shall be spring loaded teflon VRings. Optional graphite or high temperature packings available. The valve seat
leakage shall conform to ANSI/ISA 70-2 Class IV for metal seats and Class VI for
teflon soft seats. The valve shall conform to NEMUR 4 for mounting of accessories.
CONSTRUCTION
OF
G
(Flange Diameter)
Weights*
Screwed
300/600 36 in.2 60 in.2
36 in.2
60 in.2
36 in.2
60 in.2
150
178
978
1178
914
1114
312
334
2 16
1 8
9 8
11 8
9 4
11 4
3 8
4 8
20 2
234
218
978
1178
914
1114
414
478
2212
9 8
33/8
11
2 16
9 8
11 8
9 4
11 4
6 8
29 4
45 2
1114
3932
3516
978
1178
914
1114
612
3814
Size
Scrd.
Flg.
758
21116
7 8
8 8
11
734
814
1 2
9 4
1012
2012
1
3612
1
Flanged
36 in.2 60 in.2
2312
3912
36 2
25 4
4134
3834
29
4514
40 4
5712
5414
5014
6814
.851
4
8
.79
.864
.82
.775
.869
.839
114
.805
.768
- 143 -
112
114
134
114
2
134
214
.843
.82
.782
.841
.811
.772
INTIMIDATOR
ORDERING CODE
J
1
1
2
Orifice
J
3
Size
C
4
Connections
9
5
Trim
1
6
Packing-
Actuator
1 - 3
7
8
6
9
Trim Position 6
1 = Metal
2 = Soft
Packing Position 7
1 = V-ring
2 = Graphite
3 = Hi-Temp
Actuator Position 8 & 9
01 = None
36 = 36 sq. in.
60 = 60 sq. in.
Spring Position 10 & 11
DC = 3-13 Dir 36
DD = 3-10 Dir 36
DE = 3-5 Dir 36
DF = 3-10 Dir 60*
DG= 3-11 Dir 60
DH = 3-8 Dir 60
RC = 5-15 Rev 36
RD = 8-15 Rev 36
RE = 10-15 Rev 36
RG = 8-15 Rev 60
RH = 10-15 Rev 60
RK = 20-60 Rev 60
RL = 20-60 Rev 60*
RQ = 12-15 Rev 60
Spring
R
10
Positioner
M
11
M
12
P
13
Posit. Set
0
2
0
14 15 16
- 144 -
Accessories
Inlet Pressure
1 - 1
17 18
2
19
5
20
ACTUATOR
BENCH
SIZE
SIZE
RANGE
3-15 PSI
0-20 PSI*
RANGE
3-15 PSI
0-20 PSI
1/8
36
5 - 15
0 - 750
0 - 750
3 - 13
0 - 750
0 - 750
3/16, 1/4
36
5 - 15
0 - 250
0 - 750
3 - 13
0 - 250
0 - 750
36
5 - 15
8 - 15
10 - 15
0 - 350
350 - 550
0 - 50
50 - 500
500 - 750
3 - 10
3-5
0 - 300
300 - 750
0 - 750
300 -750
8 - 15
10 - 15
8 - 15
10 - 15
12 - 15
0 - 200
200 - 300
0 - 500
500 - 650
650 - 750
0 - 300
300 - 450
0 - 700
700 - 750
3 - 10
3-5
3 - 11
3-8
0 -150
150 - 400
0 - 300
300 - 500
0 - 350
350 - 650
0 - 600
600 - 750
10 - 15
8 - 15
10 - 15
12 - 15
20 - 60**
0 - 150
0 - 200
200 - 250
250 - 300
0 - 225
0 - 300
300 - 350
350 - 400
0 - 750**
3 - 10
3-5
3 - 11
3-8
0 - 150
150 - 225
0 - 150
150 - 250
0 - 300
300 - 375
0 - 350
350 - 450
10 - 15
8 - 15
10 - 15
12 - 15
20 - 60**
0 - 75
0 - 75
75 - 125
125 - 175
0 - 125
0 - 125
125 - 175
175 - 225
0 - 375**
3-5
3 - 11
3-8
0 - 100
0 - 100
100 - 125
0 - 200
0 - 200
200 - 250
12 - 15
20 - 60**
0 - 100
0 - 125
0 - 225**
3 - 10
0 - 50
0 - 100
5/8
36
7/8
60
36
1-1/4
60
36
1-3/4
60
2-1/4
60
DIRECT SHUTOFF
INTIMIDATOR Cv &
SHUTOFF TABLES
PORT
ACTUATOR SELECTION
Select Actuator size and bench range that will
accommodate require shut off with port size selected.
Select reverse for air to open fail close applications,
direct for air to close fail open applications.
Cv TABLE
SIZE
1/2
3/4
1-1/2
TRAVEL
3/4
3/4
3/4
3/4
3/4
1-1/16
PERCENT OF TRAVEL
PORT
SIZE
PLUG
CONTOUR
10
20
30
40
50
60
70
80
90
100
1/8
EP
0.002
0.003
0.006
0.011
0.021
0.032
0.042
0.052
0.062
0.072
0.08
3/16
EP
0.004
0.008
0.014
0.021
0.03
0.045
0.063
0.095
0.145
0.25
0.5
1/4
EP
0.03
0.04
0.07
0.12
0.18
0.25
0.36
0.49
0.7
1.1
1.5
5/8
MEP
0.05
0.1
0.18
0.31
0.49
0.73
1.1
1.6
2.3
3.4
5.1
1/8
EP
0.002
0.003
0.006
0.011
0.021
0.032
0.042
0.052
0.062
0.072
0.08
3/16
EP
0.004
0.008
0.014
0.021
0.03
0.045
0.063
0.095
0.145
0.25
0.5
1/4
EP
0.03
0.04
0.07
0.12
0.18
0.25
0.36
0.49
0.7
1.1
1.5
5/8
MEP
0.05
0.07
0.18
0.31
0.47
0.73
1.1
1.6
2.4
3.8
7/8
MEP
0.07
0.19
0.58
1.3
1.9
2.5
3.8
5.7
8.7
10.3
5/8
MEP
0.04
0.07
0.16
0.31
0.54
0.79
1.1
1.8
2.2
6.2
7/8
MEP
0.07
0.15
0.42
0.75
1.2
1.9
2.9
4.2
6.7
9.8
12.1
1-1/4
MEP
0.09
0.27
0.63
1.4
3.2
5.3
7.5
11.5
15.6
18.2
7/8
MEP
0.11
0.21
0.54
0.89
1.4
1.9
2.7
3.9
6.4
10.1
13.2
1-1/4
MEP
0.14
0.37
0.99
1.5
2.4
3.6
5.3
7.5
12.3
16.8
22
37
1-3/4
MEP
0.41
0.85
2.4
4.3
6.4
9.9
15.7
22.7
29
34.2
1-1/4
MEP
0.14
0.37
0.99
1.5
2.4
3.6
5.3
7.5
12.3
17.3
23
1-3/4
MEP
0.41
0.85
2.4
4.3
6.5
10
16
23
31
37
43
2-1/4
MEP
0.75
1.5
3.5
6.5
10.5
15.5
26
39
50
60
67
- 145 -
INTIMIDATOR STEAM
CAPACITY TABLE
10
15
20
30
40
50
60
75
100
125
150
175
200
225
250
1/2
3/4
1-1/2
P2
1/8
3/16
1/4
5/8
1/8
3/16
1/4
5/8
7/8
5/8
7/8
1-1/4
7/8
1-1/4
1-3/4
1-1/4
1-3/4
2-1/4
5
3
10
7
5
15
10
7
22
17
10
25
20
3-0
35
30
25
6-0
45
40
35
9-0
55
50
45
14-0
75
60
22-0
100
75
30-0
125
100
38-0
150
125
100
46-0
150
125
54-0
175
150
63-0
200
175
150
71-0
2
3
3
3
4
3
4
4
4
5
6
6
7
8
7
7
8
9
7
8
9
10
9
10
10
12
11
13
15
13
16
19
14
18
22
15
20
22
25
21
24
28
22
26
31
23
27
30
34
16
18
17
21
22
19
25
27
26
32
36
38
41
47
42
46
49
55
45
50
54
64
56
61
65
76
70
83
96
78
101
116
86
112
136
92
122
139
155
131
152
175
139
162
194
147
172
189
214
47
53
52
62
67
56
74
81
79
95
108
113
124
141
125
138
148
166
135
151
163
191
168
182
194
227
210
249
288
234
303
348
257
336
407
275
367
418
466
392
455
525
417
485
583
441
515
566
641
159
181
177
212
229
192
253
275
268
323
369
384
423
480
424
470
505
564
460
513
554
648
571
620
660
772
715
847
978
797
1030
1182
875
1142
1385
936
1249
1421
1585
1333
1549
1784
1418
1649
1981
1498
1751
1926
2179
2
3
3
3
4
3
4
4
4
5
6
6
7
8
7
7
8
9
7
8
9
10
9
10
10
12
11
13
15
13
16
19
14
18
22
15
20
22
25
21
24
28
22
26
31
23
27
30
34
16
18
17
21
22
19
25
27
26
32
36
38
41
47
42
46
49
55
45
50
54
64
56
61
65
76
70
83
96
78
101
116
86
112
136
92
122
139
155
131
152
175
139
162
194
147
172
189
214
47
53
52
62
67
56
74
81
79
95
108
113
124
141
125
138
148
166
135
151
163
191
168
182
194
227
210
249
288
234
303
348
257
336
407
275
367
418
466
392
455
525
417
485
583
441
515
566
641
187
213
208
250
269
226
297
324
315
380
434
452
497
564
498
553
594
663
541
604
652
763
671
730
777
909
841
996
1151
938
1212
1391
1029
1343
1629
1101
1469
1672
1865
1569
1822
2098
1669
1940
2330
1762
2060
2266
2564
322
366
357
429
463
387
510
555
541
652
744
775
854
969
855
950
1019
1139
928
1036
1119
1309
1153
1253
1334
1560
1444
1710
1975
1609
2081
2388
1766
2306
2796
1890
2522
2870
3202
2693
3127
3602
2865
3331
4001
3025
3536
3889
4401
194
220
215
258
278
233
307
334
326
393
448
467
514
583
515
572
614
686
559
624
674
788
694
754
803
939
869
1029
1189
969
1252
1437
1063
1388
1683
1138
1518
1728
1927
1621
1883
2168
1724
2005
2408
1821
2129
2341
2649
378
430
419
503
543
455
599
652
636
766
874
911
1003
1138
1005
1116
1198
1338
1090
1217
1315
1538
1354
1472
1567
1833
1697
2009
2321
1891
2444
2805
2075
2709
3285
2221
2963
3372
3761
3164
3674
4232
3365
3913
4700
3554
4154
4569
5170
569
646
630
757
817
685
902
981
957
1153
1315
1370
1508
1711
1511
1679
1801
2013
1640
1831
1977
2314
2036
2214
2356
2757
2552
3021
3491
2844
3676
4220
3121
4074
4941
3340
4457
5072
5657
4759
5526
6365
5062
5885
7069
5345
6249
6872
7776
412
469
457
549
593
497
654
712
694
836
954
994
1094
1241
1096
1217
1307
1460
1189
1328
1434
1678
1477
1606
1709
1999
1851
2191
2532
2063
2666
3060
2264
2955
3584
2422
3232
3678
4103
3451
4008
4616
3671
4268
5127
3877
4532
4984
5640
687
781
762
915
988
828
1090
1186
1156
1393
1590
1656
1823
2069
1827
2029
2178
2433
1982
2213
2390
2797
2462
2677
2848
3332
3085
3652
4219
3438
4444
5101
3773
4925
5973
4037
5387
6131
6838
5752
6680
7694
6119
7114
8545
6461
7554
8307
9400
1156
1314
1281
1540
1662
1392
1833
1995
1945
2343
2674
2786
3067
3479
3073
3413
3662
4091
3334
3722
4020
4704
4140
4501
4791
5604
5188
6142
7096
5782
7474
8578
6346
8283
10045
6790
9060
10311
11501
9674
11235
12939
10291
11964
14371
10866
12704
13971
15808
719
817
796
957
1033
865
1139
1240
1209
1457
1662
1732
1906
2163
1910
2121
2277
2543
2072
2313
2499
2924
2574
2798
2978
3484
3225
3818
4411
3594
4646
5332
3945
5149
6244
4221
5632
6409
7149
6014
6984
8043
6397
7437
8933
6755
7897
8685
9827
1344
1527
1489
1789
1931
1617
2130
2319
2260
2723
3108
3237
3564
4043
3571
3966
4256
4755
3874
4325
4672
5466
4811
5231
5568
6513
6029
7138
8247
6719
8686
9969
7375
9626
11674
7891
10529
11983
13366
11243
13056
15038
11960
13904
16701
12628
14764
16237
18372
2094
2380
2320
2788
3009
2520
3319
3613
3522
4243
4842
5044
5553
6300
5564
6179
6632
7409
6037
6739
7279
8517
7497
8151
8675
10148
9394
11122
12850
10469
13534
15534
11491
14998
18190
12296
16406
18671
20826
17518
20344
23431
18635
21665
26023
19676
23004
25300
28626
- 146 -
P1
0.7
1.5
3.5
10
12
14
15
17
1/2
3/4
P2
1/8
3/16
1/4
5/8
1/8
3/16
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
.4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0
1
1
1
1
2
2
2
2
2
2
2
3
3
4
2
3
4
4
3
4
4
4
4
5
5
5
5
7
7
6
8
9
6
9
10
7
10
11
11
10
12
13
9
11
14
8
12
14
15
8
8
7
9
10
10
12
13
11
14
15
18
20
23
14
22
24
25
20
25
27
28
22
28
31
33
34
42
44
38
49
55
41
55
60
44
62
67
70
63
75
80
59
71
85
53
76
85
96
23
25
22
27
30
31
37
39
34
41
44
53
60
68
42
65
73
76
59
75
81
84
66
85
94
100
102
125
132
115
147
164
122
165
179
133
186
201
210
189
225
241
176
213
256
158
229
255
287
77
83
75
92
103
104
124
133
115
139
151
179
205
231
143
221
249
259
202
256
276
286
224
290
321
341
345
424
449
392
500
557
414
561
609
451
634
683
715
644
766
820
597
724
870
536
778
868
975
1
1
1
1
2
2
2
2
2
2
2
3
3
4
2
3
4
4
3
4
4
4
4
5
5
5
5
7
7
6
8
9
6
9
10
7
10
11
11
10
12
13
9
11
14
8
12
14
15
8
8
7
9
10
10
12
13
11
14
15
18
20
23
14
22
24
25
20
25
27
28
22
28
31
33
34
42
44
38
49
55
41
55
60
44
62
67
70
63
75
80
59
71
85
53
76
85
96
1/4
5/8
1-1/2
7/8
5/8
7/8
1-1/4
7/8
1-1/4
1-3/4
1-1/4
1-3/4
2-1/4
23
90 155
25
98 169
22
88 151
27 108 186
30 121 208
31 123 211
37 146 251
39 157 269
34 136 233
41 163 280
44 178 305
53 211 362
60 241 414
68 272 467
42 169 289
65 260 446
73 293 503
76 304 523
59 238 409
75 301 517
81 325 558
84 337 578
66 264 453
85 341 585
94 378 649
100 401 688
102 406 698
125 499 856
132 529 908
115 462 793
147 589 1010
164 656 1126
122 487 836
165 660 1132
179 716 1230
133 530 910
186 746 1280
201 803 1379
210 841 1444
189 757 1300
225 901 1546
241 965 1656
176 703 1207
213 852 1462
256 1024 1758
158 630 1082
229 915 1572
255 1022 1754
287 1147 1969
93
101
91
112
125
127
151
162
140
169
184
218
249
281
174
268
303
315
246
311
336
348
272
352
391
414
420
515
546
477
608
678
503
682
740
548
771
830
869
783
931
997
726
880
1058
651
946
1056
1185
182
198
178
218
245
247
295
316
273
329
358
425
487
549
340
524
591
614
480
607
656
679
532
687
762
808
820
1006
1066
931
1187
1322
982
1330
1445
1069
1504
1620
1697
1527
1817
1946
1417
1718
2065
1271
1846
2060
2314
274
298
267
328
368
372
444
475
411
495
539
639
732
826
511
788
889
923
722
913
986
1021
800
1034
1146
1215
1233
1513
1604
1400
1786
1989
1478
2001
2173
1608
2262
2437
2552
2297
2733
2927
2132
2584
3106
1911
2777
3099
3480
199
216
194
238
267
270
322
345
298
359
391
464
531
599
371
571
645
670
524
662
715
741
580
750
831
881
894
1097
1163
1016
1295
1442
1072
1451
1576
1167
1641
1768
1851
1666
1982
2123
1546
1874
2252
1386
2014
2248
2524
331
360
323
397
445
450
536
574
497
599
651
773
885
998
618
952
1075
1116
873
1104
1192
1234
967
1250
1386
1469
1490
1829
1939
1693
2158
2404
1786
2419
2627
1944
2735
2946
3085
2777
3303
3538
2577
3123
3754
2310
3357
3746
4206
557
606
543
667
748
756
902
966
836
1007
1095
1299
1489
1679
1040
1601
1808
1877
1468
1856
2005
2076
1625
2101
2331
2471
2506
3075
3260
2847
3630
4043
3004
4068
4417
3270
4599
4955
5188
4670
5555
5950
4334
5253
6313
3885
5645
6300
7075
346
376
337
415
465
470
561
600
520
626
681
808
925
1044
646
996
1124
1167
912
1154
1246
1290
1010
1306
1449
1536
1558
1912
2027
1770
2256
2513
1867
2529
2746
2033
2859
3080
3225
2903
3453
3699
2694
3265
3925
2415
3509
3916
4398
647
704
631
775
869
879
1048
1122
972
1170
1273
1510
1730
1951
1208
1861
2101
2181
1706
2158
2330
2413
1889
2442
2708
2871
2913
3574
3789
3309
4219
4699
3491
4727
5134
3800
5345
5758
6030
5427
6456
6915
5037
6104
7337
4515
6561
7322
8222
1008
1097
983
1208
1354
1370
1633
1749
1514
1823
1983
2353
2696
3040
1883
2900
3273
3399
2657
3362
3631
3759
2943
3805
4220
4474
4538
5569
5904
5155
6573
7321
5439
7366
7999
5921
8328
8972
9395
8456
10059
10775
7849
9511
11432
7035
10223
11408
12811
- 147 -
INTIMIDATOR STEAM
CAPACITY TABLE
Pressure
(bar)
3/4
P1
P2
1/8
3/16
1/4
5/8
1/8
3/16
1/4
5/8
7/8
10
5
3
10
7
5
15
10
7
22
17
10
25
20
3-0
35
30
25
6-0
45
40
35
9-0
55
50
45
14-0
75
60
22-0
100
75
30-0
125
100
38-0
150
125
100
46-0
150
125
54-0
175
150
63-0
200
175
150
71-0
48
55
54
64
69
59
77
84
83
100
113
119
131
148
133
147
158
175
145
162
174
202
181
197
209
243
230
271
310
259
333
378
285
372
445
309
408
466
513
441
508
581
472
548
648
501
584
641
716
300
341
335
403
434
367
482
524
517
623
708
746
820
924
830
920
986
1094
906
1010
1090
1263
1133
1231
1309
1516
1436
1696
1939
1617
2082
2361
1779
2328
2784
1928
2551
2910
3207
2758
3175
3629
2950
3422
4051
3131
3653
4008
4473
901
1023
1005
1208
1303
1100
1445
1572
1552
1868
2124
2239
2461
2773
2489
2760
2958
3281
2717
3031
3270
3789
3399
3692
3926
4549
4309
5087
5817
4850
6245
7084
5338
6983
8352
5785
7654
8729
9620
8274
9526
10888
8851
10266
12152
9394
10959
12024
13420
3064
3477
3418
4106
4429
3739
4914
5346
5276
6350
7222
7612
8367
9429
8463
9384
10057
11156
9238
10306
11119
12882
11558
12554
13349
15466
14650
17295
19777
16490
21232
24087
18148
23742
28398
19669
26024
29679
32708
28130
32390
37019
30094
34905
41317
31941
37262
40881
45628
48
55
54
64
69
59
77
84
83
100
113
119
131
148
133
147
158
175
145
162
174
202
181
197
209
243
230
271
310
259
333
378
285
372
445
309
408
466
513
441
508
581
472
548
648
501
584
641
716
300
341
335
403
434
367
482
524
517
623
708
746
820
924
830
920
986
1094
906
1010
1090
1263
1133
1231
1309
1516
1436
1696
1939
1617
2082
2361
1779
2328
2784
1928
2551
2910
3207
2758
3175
3629
2950
3422
4051
3131
3653
4008
4473
901
1023
1005
1208
1303
1100
1445
1572
1552
1868
2124
2239
2461
2773
2489
2760
2958
3281
2717
3031
3270
3789
3399
3692
3926
4549
4309
5087
5817
4850
6245
7084
5338
6983
8352
5785
7654
8729
9620
8274
9526
10888
8851
10266
12152
9394
10959
12024
13420
3605
4091
4021
4831
5211
4399
5781
6290
6208
7470
8497
8955
9844
11093
9956
11040
11832
13124
10868
12125
13081
15155
13598
14769
15704
18195
17235
20347
23267
19400
24979
28338
21350
27932
33409
23140
30617
34917
38480
33094
38105
43551
35404
41065
48608
37577
43837
48096
53680
6189
7023
6904
8293
8945
7552
9924
10797
10656
12824
14586
15373
16898
19043
17091
18951
20312
22530
18657
20814
22455
26017
23343
25354
26959
31236
29587
34928
39941
33303
42881
48647
36651
47950
57352
39723
52559
59940
66058
56812
65414
74763
60778
70495
83444
64507
75254
82564
92150
15
INTIMIDATOR AIR
CAPACITY TABLE
1/2
20
30
40
50
60
75
100
125
150
175
200
225
250
5/8
7/8
3725
7270
4227
8250
4156
8110
4992
9743
5385 10508
4546
8872
5973 11658
6499 12684
6414 12519
7719 15065
8780 17135
9253 18059
10172 19851
11463 22371
10288 20078
11408 22263
12227 23862
13562 26467
11231 21918
12529 24452
13517 26380
15661 30563
14051 27422
15262 29785
16228 31670
18802 36694
17810 34758
21025 41032
24042 46921
20046 39123
25812 50375
29282 57148
22062 43057
28863 56330
34523 67375
23911 46665
31637 61744
36080 70415
39763 77602
34197 66740
39376 76846
45003 87829
36585 71399
42434 82815
50229 98027
38830 75781
45298 88405
49699 96993
55469 108254
1-1/4
1-1/4
2
1-3/4
2-1/4
10936
7931 13219 22232 13820 25837
12409
9000 15000 25227 15682 29318
12199
8847 14745 24799 15416 28821
14655 10629 17714 29792 18519 34623
15806 11464 19106 32133 19975 37344
13345
9678 16131 27129 16864 31528
17535 12718 21196 35648 22160 41429
19078 13837 23062 38786 24110 45075
18830 13657 22761 38280 23796 44488
22660 16435 27391 46067 28636 53537
25774 18693 31155 52398 32572 60895
27163 19701 32835 55222 34327 64177
29859 21656 36094 60703 37734 70547
33649 24405 40674 68407 42523 79500
30200 21903 36505 61395 38164 71351
33487 24287 40478 68077 42318 79117
35891 26031 43385 72966 45357 84798
39810 28873 48122 80933 50310 94057
32967 23910 39850 67021 41662 77889
36778 26674 44457 74769 46478 86894
39679 28778 47963 80665 50143 93746
45971 33342 55570 93459 58096 108614
41247 29915 49859 83853 52125 97451
44800 32493 54154 91078 56616 105847
47636 34549 57582 96843 60199 112547
55193 40030 66717 112206 69749 130401
52281 37918 63196 106285 66069 123520
61718 44763 74604 125471 77995 145817
70576 51187 85311 143478 89189 166745
58846 42679 71132 119631 74365 139031
75770 54954 91591 154039 95754 179018
85958 62343 103906 174750 108629 203088
64763 46971 78285 131660 81843 153011
84727 61450 102417 172247 107073 200179
101341 73500 122500 206023 128068 239432
70191 50907 84846 142695 88702 165835
92871 67357 112262 188804 117365 219421
105914 76816 128027 215319 133847 250235
116723 84657 141094 237295 147508 275775
100385 72807 121345 204080 126861 237174
115587 83832 139720 234984 146071 273089
132106 95813 159689 268567 166947 312119
107394 77890 129816 218328 135717 253732
124564 90343 150572 253235 157416 294300
147445 106938 178230 299751 186332 348359
113984 82670 137783 231726 144046 269303
132973 96442 160736 270329 168043 314167
145890 105810 176350 296589 184366 344685
162828 118095 196825 331024 205771 384703
40258
45682
44907
53948
58188
49126
64552
70234
69318
83419
94882
99996
109922
123871
111174
123275
132127
146555
121362
135393
146070
169236
151842
164925
175364
203183
192462
227204
259811
216630
278935
316440
238412
311907
373068
258394
341889
389902
429696
369551
425511
486325
395350
458560
542792
419612
489515
537067
599421
- 148 -
1-1/2
7/8
1-3/4
1-1/4
P1
0.7
1.5
3.5
10
12
14
15
17
1/2
3/4
1-1/2
P2
1/8
3/16
1/4
5/8
1/8
3/16
1/4
5/8
7/8
5/8
7/8
1-1/4
7/8
1-1/4
1-3/4
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0
1.4
1.6
1.4
1.7
2.0
2.0
2.4
2.5
2.2
2.7
2.9
3.5
4.0
4.5
2.8
4.3
4.9
5.0
4.0
5.1
5.5
5.6
4.4
5.8
6.4
6.7
6.9
8.5
8.9
8.0
10
11
8.4
12
12
9.3
13
14
14
13
16
17
12
15
18
11
16
18
20
9.0
10
8.9
11
12
12
15
16
14
17
18
22
25
28
17
27
31
31
25
32
34
35
28
36
40
42
43
53
56
50
63
70
53
72
76
58
81
88
90
83
99
104
78
94
111
70
101
113
125
27
29
27
33
37
37
44
48
42
50
54
65
75
84
52
81
92
94
75
95
103
104
83
108
120
125
130
160
167
149
190
209
158
216
229
174
244
264
271
250
296
313
233
281
333
209
304
339
375
92
100
90
111
125
127
151
162
142
170
184
221
254
284
178
275
313
320
254
323
351
355
283
367
409
426
442
545
567
507
645
709
537
733
780
592
829
897
921
849
1006
1063
791
957
1133
711
1034
1152
1275
1.4
1.6
1.4
1.7
2.0
2.0
2.4
2.5
2.2
2.7
2.9
3.5
4.0
4.5
2.8
4.3
4.9
5.0
4.0
5.1
5.5
5.6
4.4
5.8
6.4
6.7
6.9
8.5
8.9
8.0
10
11
8.4
12
12
9.3
13
14
14
13
16
17
12
15
18
11
16
18
20
9.0
10
8.9
11
12
12
15
16
14
17
18
22
25
28
17
27
31
31
25
32
34
35
28
36
40
42
43
53
56
50
63
70
53
72
76
58
81
88
90
83
99
104
78
94
111
70
101
113
125
27
29
27
33
37
37
44
48
42
50
54
65
75
84
52
81
92
94
75
95
103
104
83
108
120
125
130
160
167
149
190
209
158
216
229
174
244
264
271
250
296
313
233
281
333
209
304
339
375
109
118
106
131
147
150
178
190
167
200
216
261
299
334
209
324
368
376
299
380
413
418
333
432
481
501
521
641
667
597
759
834
632
863
917
696
976
1055
1084
999
1183
1250
930
1126
1333
837
1216
1355
1500
186
202
183
224
252
257
305
327
286
344
371
447
512
574
359
556
631
646
513
652
709
717
571
741
826
860
894
1100
1145
1025
1303
1433
1085
1481
1575
1195
1675
1812
1860
1715
2031
2147
1597
1932
2289
1436
2088
2326
2575
112
122
110
135
151
155
184
197
172
207
223
269
308
345
216
335
380
389
309
393
427
431
344
446
497
518
538
662
689
617
784
862
653
891
948
720
1008
1091
1120
1032
1223
1292
961
1163
1378
864
1257
1400
1550
219
237
214
263
295
302
359
384
336
404
436
525
602
674
422
653
742
758
602
766
833
842
671
870
970
1010
1050
1292
1345
1204
1531
1683
1274
1740
1850
1404
1967
2129
2185
2014
2386
2522
1876
2270
2689
1687
2452
2732
3025
329
357
323
396
444
454
539
577
505
607
655
790
905
1014
635
982
1116
1141
906
1152
1253
1267
1009
1309
1459
1520
1579
1944
2024
1811
2302
2531
1916
2617
2783
2112
2959
3202
3287
3030
3589
3793
2822
3414
4044
2537
3689
4110
4550
239
259
234
287
322
329
391
419
366
441
475
573
657
735
461
712
809
827
657
836
909
919
732
949
1058
1102
1145
1410
1468
1313
1670
1836
1390
1898
2018
1532
2146
2322
2384
2197
2603
2751
2047
2476
2933
1840
2675
2981
3300
398
432
390
479
537
549
652
698
611
734
792
955
1095
1225
768
1187
1349
1379
1095
1393
1515
1531
1220
1582
1763
1837
1909
2350
2446
2189
2783
3060
2316
3163
3364
2553
3577
3870
3973
3662
4338
4585
3411
4127
4888
3067
4459
4968
5500
669
726
656
805
904
923
1097
1174
1027
1235
1333
1607
1841
2060
1291
1997
2268
2319
1842
2342
2547
2575
2051
2661
2965
3089
3210
3952
4114
3681
4680
5146
3896
5319
5657
4294
6016
6509
6682
6159
7296
7711
5737
6942
8222
5158
7499
8355
9250
- 149 -
1-1/4
1-3/4
2-1/4
416
778
451
844
408
762
500
936
562 1050
573 1072
682 1274
730 1364
638 1194
768 1435
828 1549
999 1867
1144 2139
1281 2395
803 1501
1241 2321
1410 2636
1442 2695
1145 2141
1456 2722
1583 2960
1601 2992
1275 2384
1654 3093
1843 3446
1920 3590
1995 3731
2457 4593
2557 4781
2288 4278
2909 5439
3199 5981
2422 4528
3307 6182
3517 6575
2669 4990
3740 6992
4046 7564
4154 7766
3829 7158
4536 8480
4793 8961
3566 6667
4315 8067
5111 9555
3207 5995
4662 8715
5193 9709
5750 10750
1212
1315
1187
1458
1636
1671
1986
2125
1860
2236
2413
2909
3333
3731
2338
3616
4108
4200
3336
4242
4613
4662
3714
4819
5370
5594
5813
7157
7450
6666
8475
9318
7055
9632
10244
7776
10894
11786
12100
11153
13212
13963
10388
12570
14888
9341
13579
15129
16751
INTIMIDATOR AIR
CAPACITY TABLE
Pressure
(bar)
P2
10
5
4
10
7
6
15
10
8
25
20
12
25
20
15
35
30
25
15
45
40
35
25
55
50
45
31
75
60
50
100
75
55
125
100
75
150
125
100
75
150
125
85
175
150
100
200
175
150
125
250
200
125
350
300
175
INTIMIDATOR WATER
CAPACITY TABLE
15
20
30
40
50
60
75
100
125
150
175
200
225
250
300
400
1/2
3/4
1-1/2
1/8
3/16
1/4
5/8
1/8
3/16
1/4
5/8
7/8
5/8
7/8
1-1/4
7/8
1-1/4
1-3/4
1-1/4
1-3/4
2-1/4
0.18
0.20
0.18
0.23
0.24
0.18
0.25
0.28
0.18
0.25
0.34
0.31
0.36
0.40
0.31
0.36
0.40
0.47
0.31
0.36
0.40
0.47
0.36
0.40
0.44
0.53
0.40
0.51
0.57
0.40
0.57
0.67
0.40
0.57
0.69
0.40
0.57
0.69
0.80
0.57
0.69
0.86
0.57
0.69
0.89
0.57
0.69
0.80
0.89
0.57
0.80
1.1
0.57
0.80
1.2
1.1
1.2
1.1
1.4
1.5
1.1
1.6
1.7
1.1
1.6
2.1
1.9
2.2
2.5
1.9
2.2
2.5
3.0
1.9
2.2
2.5
3.0
2.2
2.5
2.7
3.3
2.5
3.2
3.5
2.5
3.5
4.2
2.5
3.5
4.3
2.5
3.5
4.3
5.0
3.5
4.3
5.4
3.5
4.3
5.6
3.5
4.3
5.0
5.6
3.5
5.0
6.6
3.5
5.0
7.5
3.4
3.7
3.4
4.2
4.5
3.4
4.7
5.2
3.4
4.7
6.4
5.8
6.7
7.5
5.8
6.7
7.5
8.9
5.8
6.7
7.5
8.9
6.7
7.5
8.2
9.9
7.5
9.5
10.6
7.5
10.6
12.5
7.5
10.6
13.0
7.5
10.6
13.0
15.0
10.6
13.0
16.1
10.6
13.0
16.8
10.6
13.0
15.0
16.8
10.6
15.0
19.8
10.6
15.0
22.5
11.4
12.5
11.4
14.4
15.3
11.4
16.1
17.7
11.4
16.1
21.6
19.8
22.8
25.5
19.8
22.8
25.5
30.2
19.8
22.8
25.5
30.2
22.8
25.5
27.9
33.8
25.5
32.3
36.1
25.5
36.1
42.7
25.5
36.1
44.2
25.5
36.1
44.2
51.0
36.1
44.2
54.7
36.1
44.2
57.0
36.1
44.2
51.0
57.0
36.1
51.0
67.5
36.1
51.0
76.5
0.18
0.20
0.18
0.23
0.24
0.18
0.25
0.28
0.18
0.25
0.34
0.31
0.36
0.40
0.31
0.36
0.40
0.47
0.31
0.36
0.40
0.47
0.36
0.40
0.44
0.53
0.40
0.51
0.57
0.40
0.57
0.67
0.40
0.57
0.69
0.40
0.57
0.69
0.80
0.57
0.69
0.86
0.57
0.69
0.89
0.57
0.69
0.80
0.89
0.57
0.80
1.1
0.57
0.80
1.2
1.1
1.2
1.1
1.4
1.5
1.1
1.6
1.7
1.1
1.6
2.1
1.9
2.2
2.5
1.9
2.2
2.5
3.0
1.9
2.2
2.5
3.0
2.2
2.5
2.7
3.3
2.5
3.2
3.5
2.5
3.5
4.2
2.5
3.5
4.3
2.5
3.5
4.3
5.0
3.5
4.3
5.4
3.5
4.3
5.6
3.5
4.3
5.0
5.6
3.5
5.0
6.6
3.5
5.0
7.5
3.4
3.7
3.4
4.2
4.5
3.4
4.7
5.2
3.4
4.7
6.4
5.8
6.7
7.5
5.8
6.7
7.5
8.9
5.8
6.7
7.5
8.9
6.7
7.5
8.2
9.9
7.5
9.5
10.6
7.5
10.6
12.5
7.5
10.6
13.0
7.5
10.6
13.0
15.0
10.6
13.0
16.1
10.6
13.0
16.8
10.6
13.0
15.0
16.8
10.6
15.0
19.8
10.6
15.0
22.5
13.4
14.7
13.4
17.0
18.0
13.4
19.0
20.8
13.4
19.0
25.5
23.2
26.8
30.0
23.2
26.8
30.0
35.5
23.2
26.8
30.0
35.5
26.8
30.0
32.9
39.8
30.0
37.9
42.4
30.0
42.4
50.2
30.0
42.4
52.0
30.0
42.4
52.0
60.0
42.4
52.0
64.3
42.4
52.0
67.1
42.4
52.0
60.0
67.1
42.4
60.0
79.4
42.4
60.0
90.0
23.0
25.2
23.0
29.1
30.9
23.0
32.6
35.7
23.0
32.6
43.7
39.9
46.1
51.5
39.9
46.1
51.5
60.9
39.9
46.1
51.5
60.9
46.1
51.5
56.4
68.3
51.5
65.1
72.8
51.5
72.8
86.2
51.5
72.8
89
51.5
72.8
89.2
103
72.8
89.2
110
72.8
89.2
115
72.8
89.2
103
115
72.8
103
136
72.8
103
155
13.9
15.2
13.9
17.5
18.6
13.9
19.6
21.5
13.9
19.6
26.3
24.0
27.7
31.0
24.0
27.7
31.0
36.7
24.0
27.7
31.0
36.7
27.7
31.0
34.0
41.1
31.0
39.2
43.8
31.0
43.8
51.9
31.0
43.8
53.7
31.0
43.8
53.7
62.0
43.8
53.7
66.5
43.8
53.7
69.3
43.8
53.7
62.0
69.3
43.8
62.0
82.0
43.8
62.0
93.0
27.1
29.6
27.1
34.2
36.3
27.1
38.3
41.9
27.1
38.3
51.3
46.9
54.1
60.5
46.9
54.1
60.5
71.6
46.9
54.1
60.5
71.6
54.1
60.5
66.3
80.3
60.5
76.5
86
60.5
85.6
101
60.5
85.6
105
60.5
85.6
105
121
85.6
105
130
85.6
105
135
85.6
105
121
135
85.6
121
160
85.6
121
182
40.7
44.6
40.7
51.5
54.6
40.7
57.6
63.0
40.7
57.6
77.2
70.5
81.4
91.0
70.5
81.4
91.0
107.7
70.5
81.4
91.0
107.7
81.4
91.0
99.7
121
91.0
115
129
91.0
129
152
91.0
129
158
91.0
129
158
182
129
158
195
129
158
203
129
158
182
203
129
182
241
129
182
273
29.5
32.3
29.5
37.3
39.6
29.5
41.7
45.7
29.5
41.7
56.0
51.1
59.0
66.0
51.1
59.0
66.0
78.1
51.1
59.0
66.0
78.1
59.0
66.0
72.3
88
66.0
83.5
93
66.0
93.3
110
66.0
93.3
114
66.0
93.3
114
132
93.3
114
142
93.3
114
148
93.3
114
132
148
93.3
132
175
93.3
132
198
49.2
53.9
49.2
62.2
66.0
49.2
69.6
76.2
49.2
69.6
93.3
85.2
98.4
110
85.2
98.4
110
130
85.2
98.4
110
130
98.4
110
120
146
110
139
156
110
156
184
110
156
191
110
156
191
220
156
191
236
156
191
246
156
191
220
246
156
220
291
156
220
330
82.7
90.6
82.7
105
111
82.7
117
128
83
117
157
143
165
185
143
165
185
219
143
165
185
219
165
185
203
245
185
234
262
185
262
310
185
262
320
185
262
320
370
262
320
397
262
320
414
262
320
370
414
262
370
489
262
370
555
51.4
56.3
51.4
65
69
51.4
72.7
79.7
51.4
72.7
98
89.1
103
115
89.1
103
115
136
89.1
103
115
136
103
115
126
153
115
145
163
115
163
192
115
163
199
115
163
199
230
163
199
247
163
199
257
163
199
230
257
163
230
304
163
230
345
96.2
105
96.2
122
129
96.2
136
149
96
136
182
167
192
215
167
192
215
254
167
192
215
254
192
215
236
285
215
272
304
215
304
360
215
304
372
215
304
372
430
304
372
461
304
372
481
304
372
430
481
304
430
569
304
430
645
150
164
150
190
201
150
212
232
150
212
284
259
300
335
259
300
335
396
259
300
335
396
300
335
367
444
335
424
474
335
474
561
335
474
580
335
474
580
670
474
580
718
474
580
749
474
580
670
749
474
670
886
474
670
1005
P1
0.7
1.5
3.5
10
12
14
15
17
20
27
1/2
3/4
1-1/2
P2
1/8
3/16
1/4
5/8
1/8
3/16
1/4
5/8
7/8
5/8
7/8
1-1/4
7/8
1-1/4
1-3/4
1-1/4
1-3/4
2-1/4
0.5
0.3
0.7
0.5
0.4
1
0.7
0.6
1.5
1
0.8
2
1.5
1.0
3
2
1.5
1
3.5
3
2
1.7
4
3
2.5
2.2
5
4
3.5
6
5
4
8
6
5
10
8
6
5
10
8
6
12
10
7
14
12
10
9
17
15
9
20
15
12
0.03
0.04
0.04
0.05
0.05
0.05
0.06
0.07
0.05
0.07
0.08
0.07
0.08
0.10
0.05
0.08
0.10
0.11
0.05
0.07
0.10
0.10
0.07
0.10
0.11
0.12
0.07
0.10
0.11
0.10
0.12
0.14
0.10
0.14
0.15
0.10
0.14
0.17
0.18
0.14
0.17
0.20
0.12
0.15
0.20
0.12
0.15
0.18
0.20
0.12
0.15
0.23
0.18
0.24
0.27
0.2
0.3
0.2
0.3
0.3
0.3
0.4
0.4
0.3
0.4
0.5
0.4
0.5
0.6
0.3
0.5
0.6
0.7
0.3
0.4
0.6
0.7
0.4
0.6
0.7
0.7
0.4
0.6
0.7
0.6
0.7
0.9
0.6
0.9
1.0
0.6
0.9
1.1
1.1
0.9
1.1
1.2
0.7
1.0
1.2
0.7
1.0
1.1
1.2
0.7
1.0
1.4
1.1
1.5
1.7
0.6
0.8
0.7
0.9
1.0
0.9
1.2
1.2
0.9
1.3
1.4
1.3
1.6
1.8
0.9
1.6
1.8
2.1
0.9
1.3
1.8
2.0
1.3
1.8
2.1
2.2
1.3
1.8
2.1
1.8
2.2
2.6
1.8
2.6
2.9
1.8
2.6
3.2
3.4
2.6
3.2
3.7
2.2
2.9
3.7
2.2
2.9
3.4
3.7
2.2
2.9
4.3
3.4
4.5
5.0
2.0
2.8
2.4
3.1
3.4
3.1
3.9
4.2
3.1
4.4
4.8
4.4
5.4
6.2
3.1
5.4
6.2
7.0
3.1
4.4
6.2
6.7
4.4
6.2
7.0
7.4
4.4
6.2
7.0
6.2
7.6
8.8
6.2
8.8
9.9
6.2
8.8
10.8
11.7
8.8
10.8
12.5
7.6
9.9
12.5
7.6
9.9
11.7
12.5
7.6
9.9
14.6
11.7
15.3
17.1
0.03
0.04
0.04
0.05
0.05
0.05
0.06
0.07
0.05
0.07
0.08
0.07
0.08
0.10
0.05
0.08
0.10
0.11
0.05
0.07
0.10
0.10
0.07
0.10
0.11
0.12
0.07
0.10
0.11
0.10
0.12
0.14
0.10
0.14
0.15
0.10
0.14
0.17
0.18
0.14
0.17
0.20
0.12
0.15
0.20
0.12
0.15
0.18
0.20
0.12
0.15
0.23
0.18
0.24
0.27
0.2
0.3
0.2
0.3
0.3
0.3
0.4
0.4
0.3
0.4
0.5
0.4
0.5
0.6
0.3
0.5
0.6
0.7
0.3
0.4
0.6
0.7
0.4
0.6
0.7
0.7
0.4
0.6
0.7
0.6
0.7
0.9
0.6
0.9
1.0
0.6
0.9
1.1
1.1
0.9
1.1
1.2
0.7
1.0
1.2
0.7
1.0
1.1
1.2
0.7
1.0
1.4
1.1
1.5
1.7
0.6
0.8
0.7
0.9
1.0
0.9
1.2
1.2
0.9
1.3
1.4
1.3
1.6
1.8
0.9
1.6
1.8
2.1
0.9
1.3
1.8
2.0
1.3
1.8
2.1
2.2
1.3
1.8
2.1
1.8
2.2
2.6
1.8
2.6
2.9
1.8
2.6
3.2
3.4
2.6
3.2
3.7
2.2
2.9
3.7
2.2
2.9
3.4
3.7
2.2
2.9
4.3
3.4
4.5
5.0
2.3
3.3
2.8
3.7
4.0
3.7
4.6
4.9
3.7
5.2
5.7
5.2
6.4
7.3
3.7
6.4
7.3
8.2
3.7
5.2
7.3
7.9
5.2
7.3
8.2
8.7
5.2
7.3
8.2
7.3
9.0
10.4
7.3
10.4
11.6
7.3
10.4
12.7
13.7
10.4
12.7
14.7
9.0
11.6
14.7
9.0
11.6
13.7
14.7
9.0
11.6
17.2
13.7
18.0
20.1
4.0
5.6
4.9
6.3
6.9
6.3
8.0
8.5
6.3
8.9
9.8
8.9
10.9
12.6
6.3
10.9
12.6
14.1
6.3
8.9
12.6
13.5
8.9
12.6
14.1
14.9
8.9
12.6
14.1
12.6
15.4
17.8
12.6
17.8
19.9
12.6
17.8
21.8
23.6
17.8
21.8
25.2
15.4
19.9
25.2
15.4
19.9
23.6
25.2
15.4
19.9
29.5
23.6
30.9
34.5
2.4
3.4
2.9
3.8
4.2
3.8
4.8
5.1
3.8
5.4
5.9
5.4
6.6
7.6
3.8
6.6
7.6
8.5
3.8
5.4
7.6
8.1
5.4
7.6
8.5
9.0
5.4
7.6
8.5
7.6
9.3
10.7
7.6
10.7
12.0
7.6
10.7
13.1
14.2
10.7
13.1
15.2
9.3
12.0
15.2
9.3
12.0
14.2
15.2
9.3
12.0
17.8
14.2
18.6
20.8
4.7
6.6
5.7
7.4
8.1
7.4
9.4
9.9
7.4
10.5
11.5
10.5
12.8
14.8
7.4
12.8
14.8
16.5
7.4
10.5
14.8
15.9
10.5
14.8
16.5
17.5
10.5
14.8
16.5
14.8
18.1
20.9
14.8
20.9
23.4
14.8
20.9
25.6
27.7
20.9
25.6
29.6
18.1
23.4
29.6
18.1
23.4
27.7
29.6
18.1
23.4
34.7
27.7
36.2
40.5
7.0
10.0
8.6
11.1
12.2
11.1
14.1
14.9
11.1
15.7
17.2
15.7
19.3
22.3
11.1
19.3
22.3
24.9
11.1
15.7
22.3
23.9
15.7
22.3
24.9
26.3
15.7
22.3
24.9
22.3
27.3
31.5
22.3
31.5
35.2
22.3
31.5
38.6
41.6
31.5
38.6
44.5
27.3
35.2
44.5
27.3
35.2
41.6
44.5
27.3
35.2
52.2
41.6
54.5
61.0
5.1
7.2
6.3
8.1
8.8
8.1
10.2
10.8
8.1
11.4
12.5
11.4
14.0
16.1
8.1
14.0
16.1
18.0
8.1
11.4
16.1
17.3
11.4
16.1
18.0
19.1
11.4
16.1
18.0
16.1
19.8
22.8
16.1
22.8
25.5
16.1
22.8
28.0
30.2
22.8
28.0
32.3
19.8
25.5
32.3
19.8
25.5
30.2
32.3
19.8
25.5
37.9
30.2
39.5
44.2
8.5
12.0
10.4
13.5
14.7
13.5
17.0
18.0
13.5
19.0
20.8
19.0
23.3
26.9
13.5
23.3
26.9
30.1
13.5
19.0
26.9
28.9
19.0
26.9
30.1
31.8
19.0
26.9
30.1
26.9
33.0
38.0
26.9
38.0
42.5
26.9
38.0
46.6
50.3
38.0
46.6
53.8
33.0
42.5
53.8
33.0
42.5
50.3
53.8
33.0
42.5
63.1
50.3
65.9
73.7
14.3
20.2
17.5
22.6
24.8
22.6
28.6
30.4
22.6
32.0
35.1
32.0
39.2
45.2
22.6
39.2
45.2
50.6
22.6
32.0
45.2
48.5
32.0
45.2
50.6
53.5
32.0
45.2
50.6
45.2
55.4
64.0
45.2
64.0
71.5
45.2
64.0
78.4
84.7
64.0
78.4
90.5
55.4
71.5
90.5
55.4
71.5
84.7
90.5
55.4
71.5
106
84.7
111
124
8.9
12.6
10.9
14.1
15.4
14.1
17.8
18.9
14.1
19.9
21.8
19.9
24.4
28.1
14.1
24.4
28.1
31.4
14.1
19.9
28.1
30.2
19.9
28.1
31.4
33.3
19.9
28.1
31.4
28.1
34.5
39.8
28.1
39.8
44.5
28.1
39.8
48.7
52.6
39.8
48.7
56.3
34.5
44.5
56.3
34.5
44.5
52.6
56.3
34.5
44.5
66.0
52.6
68.9
77.0
16.6
23.5
20.4
26.3
28.8
26.3
33.3
35.3
26.3
37.2
40.7
37.2
45.5
52.6
26.3
45.5
52.6
58.8
26.3
37.2
52.6
56.4
37.2
52.6
58.8
62.2
37.2
52.6
58.8
52.6
64.4
74.4
52.6
74.4
83.1
52.6
74.4
91.1
98.4
74.4
91.1
105
64.4
83.1
105
64.4
83.1
98.4
105
64.4
83.1
123
98.4
129
144
25.9
36.6
31.7
41.0
44.9
41.0
51.8
55.0
41.0
57.9
63.5
57.9
71.0
81.9
41.0
71.0
81.9
91.6
41.0
57.9
81.9
87.9
57.9
81.9
91.6
97.0
57.9
81.9
91.6
81.9
100
116
81.9
116
130
81.9
116
142
153
116
142
164
100
130
164
100
130
153
164
100
130
192
153
201
224
INTIMIDATOR WATER
CAPACITY TABLE
Pressure
(bar)
BOSS SERIES D
CONTROL VALVE
SIZES 2" 8"
ANSI CLASS 125/250, 250/300, 600
l Available
l Electric
BOSS SERIES D
CONTROL VALVE
l High
l Controlled
l Hung
APPLICATION DATA
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat exchangers, water
purification systems & vaporizer, metal cleaning and plating
l Hardened/Stainless
l Rugged
l Multiple
l Balanced
l Tighter
MODELS
l D1 Cast Iron Stainless Trim,
Pneumatic or Electrically Actuated
l D2 Cast Steel Stainless Trim,
Pneumatic or Electrically Actuated
OPTIONS
l 35, 55, 85 or 135 sq. in. Actuator, Reverse or Direct
l Electric Actuator Accepts Analog Signals 4-20 mA,
0-10 VDC or Profibus DP
l Soft Seats
l Thread of Flange Connection
l Moore and PMV Accessories
l Noise and Cavitation Reducing Trim
l Reduced Flow Caging
l Alternate Packings for Severe Service
l High Temperature Trim
APPLICABLE CODES
l ANSI B16.10 Face-To-Face Dimensions and ISA S75.03
Uniform Face-To-Face Dimensions for Flanged Globe Style
Control Valves
l ANSI B16.37 Hydrotesting of Control Valves
l ISA S75.02 Control Valve Capacity Test Procedure
l Canadian Registration # OC 0591.9C
- 152 -
BOSS SERIES D
CONTROL VALVE
SPECIFICATION
All cage-guided control valves shall be designed, built and tested in
accordance with the latest revision of applicable industry
standards (see previous page). Valve body materials and end
connections shall be as specified on the valve data sheets, in
accordance with ANSI B16.34 and B16.5. Bonnets shall be
through bolted, of the same material as the valve body. Stem
packing shall be adjustable and suitable for the intended service.
Asbestos or asbestos filled packings are prohibited. If graphite
packing is selected or specified, use alternating rings of braided
and die-cut anti-extrusion rings. Live-loaded PTFE V-ring packing
shall be used to 450F. Packing gland, clamp, studs and nuts shall
be of 300 Series stainless steel. Cage type guiding and throttling
shall be used for 2" valves and larger. Valves shall be of a "quick
change" trim design utilizing a hung cage in all pressure classes.
Seat rings shall be non-threaded and retained by a load spring with
laminated graphite seat/body gasket. Trim shall be of 400 Series
MATERIALS
OF
CONSTRUCTION
ASTM A-193 GRB7 Studs
ASTM A-194 GR2H Nuts
BODY ASSEMBLY:
Style: Single seated, top entry bolted bonnet,
globe style body, cage guided balanced plug
BODY/BONNET MATERIALS:
Cast Iron, ASTM A126 Class B
Carbon Steel, ASTM A216 Gr WCB
Chrome Moly, ASTM A217 Gr WC-9
Note: See ANSI B16.1 (cast iron) or ANSI B16.34
(other materials) for pressure/temp. limits of
body/bonnet assemblies.
SIZES: 2"-8" (50-200mm)
END CONNECTIONS:
ANSI Class 125/150 Integral Flanged, 2-8"
ANSI Class 250/300 Integral Flanged, 2-8"
ANSI Class 600 Integral Flanged, 2-8"
Threaded, NPT - 2" only, (ANSI 250 Cast Iron
Bodies), (ANSI 600 Carbon Steel & Alloy)
Socketweld - 2" only, (ANSI 600 Class)
Buttweld Ends
DIN Flanges: ND-16, ND-25, ND-40, ND-64, ND100
BONNET:
Bolted Bonnet, Standard
BODY/BONNET BOLTING:
STEM PACKING:
PTFE V-Rings, -40 to 460F(-22 to 238C)
PTFE/Graphite, -40 to 500F(-22 to 260C)
Laminated Graphite,-320 to 800F (-195 to
426C)
ACTUATORS:
Standard: Spring &Diaphragm
Digi Electric
Optional: Piston Double Acting/Spring Return
Hydraulic
TRIM SIZES:
Full Port and 40% reduced
FLOW CHARACTERISTICS:
Modified Linear, Standard
Equal % (w/ CAMCharacterized Positioner)
SHUTOFF CLASS (ANSI /ISA 70-2):
Standard trim, 0-500F(-18 to 260C) Max.
D
1
Orifice
Size
Connections
1 - 3
10
11
Trim
Packing-
Connections Position 5
1 = 150 RF Flg
2 = 125#
3 = 300RF Flg
4 = 250#
6 = 600 RF Flg
9 = Threaded
Trim - Position 6
1 = Metal
2 = Soft
3 = Hi-Temp
4 = Stellite
Packing Position 7
1 = V-ring
2 = Graphite
3 = Hi-Temp
Actuator
Spring
Positioner
- 153 -
12
13
Spring Position
10 & 11
AA = None
TA - 38422
TB - 41968
TC - 23239
TD - 35014
TE - 24296
TF - 24297
TG - 24299
TH - 24301
TJ - 42489
TK - 23996
TL - 61264
TM - 42489/
25390
Posit. Set
Accessories
2
14
Inlet Pressure
2 - # #
15
16
17
18
#
19
20
BOSS SERIES D
CONTROL VALVE
BOSS
DIMENSIONS
SIZE
B
C
D* WGT.* SIZE
A
B
C
D*
WGT.*
THREADED
THREADED
2
91/4
33/4
71/4
123/8 80 lb.
2
91/4
3
71/8
123/8 45 lb.
125 LB. ANSI FLANGE STANDARD
150 LB. ANSI FLANGE STANDARD
2
10
33/4
71/4
123/8 85 lb.
2
10
3
7-1/8
123/8 85 lb.
212
107/8
43/8
65/8
151/4 125 lb. 212
107/8
31/2
65/8
151/4 125 lb.
3
113/4
41/2
67/8
151/4 145 lb.
3
113/4
33/4
67/8
151/4 145 lb.
4
137/8
51/2
81/8
151/4 190 lb.
4
137/8
41/2
85/8
151/4 190 lb.
6
173/4
57/8
93/4
195/8 460 lb.
6
173/4
51/2
93/4
195/8 450 lb.
8
213/8
75/8
121/4
273/8 625 lb.
8
213/8
63/4
121/4
273/8 600 lb.
250 LB. ANSI FLANGE STANDARD
300 LB. ANSI FLANGE STANDARD
2
101/2
33/4
71/4
123/8 88 lb.
2
101/2
31/4
71/8
123/8 88 lb.
212
111/2
43/8
65/8
151/4 130 lb. 212
111/2
33/4
65/8
151/4 130 lb.
3
121/2
41/2
67/8
151/4 152 lb.
3
121/2
41/8
67/8
151/4 152 lb.
4
141/2
51/2
81/2
151/4 198 lb.
4
141/2
5
85/8
151/4 198 lb.
6
185/8
57/8
93/4
195/8 480 lb.
6
185/8
61/4
93/4
195/8 470 lb.
8
223/8
75/8
121/4
273/8 640 lb.
8
223/8
71/2
121/4
273/8 635 lb.
600 LB. ANSI FLANGE STANDARD
2
111/4
31/4
71/8
123/8 90 lb.
212
121/4
33/4
65/8
151/4 135 lb.
3
131/4
41/8
67/8
151/4 158 lb.
4
151/2
53/8
85/8
151/4 205 lb.
6
20
7
93/4
195/8 485 lb.
8
24
81/4
121/4
273/8 660 lb.
DIMENSIONS IN MILLIMETERS
DIMENSIONS IN MILLIMETERS
SIZE
A
B
C
D* WGT.* SIZE
A
B
C
D
WGT.*
THREADED
THREADED
50
235
95
184
314 36.3 kg 50
235
76
181
314 20.4 kg
DIN 2533 FLANGE STANDARD (ND-16)
DIN 2543 FLANGE STANDARD (ND-16)
50
254
95
184
314 39 kg
50
254
76
181
314
39 kg
65
276
111
168
387 57 kg
65
276
89
168
387
57 kg
80
299
114
175
387 66 kg
80
299
95
175
387
66 kg
100 352
140
206
387 86 kg 100
352
114
219
387
86 kg
160 451
149
248
499 209 kg 160
451
140
248
499 204 kg
200 543
194
311
695 284 kg 200
543
172
311
695 272 kg
DIN 2534 FLANGE STANDARD (ND-25)
DIN 2545 FLANGE STANDARD (ND-40)
50
267
95
184
314 40 kg
50
267
83
181
314
40 kg
65
292
111
168
387 59 kg
65
292
95
168
387
59 kg
80
318
114
175
387 69 kg
80
318
105
175
387
69 kg
100 368
140
206
387 90 kg 100
368
127
219
387
90 kg
160 473
149
248
499 218 kg 160
473
159
248
499 213 kg
200 568
194
311
695 290 kg 200
568
191
311
695 288 kg
DIN 2547 FLANGE STANDARD (ND-100)
50
286
83
181
314
41 kg
65
311
95
168
387
61 kg
80
337
105
175
387
72 kg
100
394
137
219
387
93 kg
160
508
178
248
499 220 kg
200
610
210
311
695 299 kg
* With standard actuator
Dimensions are subject to change without notice.
Request certified drawings for installation purposes
Cv TABLE
Valve
Full Port
40% Red.
Size
Cv
Range
Cv
2
212
3
4
6
8
65
90
125
205
435
760
30:1
40:1
40:1
50:1
50:1
50:1
26
36
50
82
174
304
Range
20:1
25:1
25:1
30:1
30:1
30:1
Seco-Sonic
Cv
48
70
97
156
349
579
Range
30:1
40:1
40:1
50:1
50:1
50:1
- 154 -
Seco-Cav
Cv Range
32
40
63
103
217
304
14:1
17:1
20:1
25:1
25:1
25:1
Stroke
Seat Unbalanced
(in.)
Dia.
0.750
0.875
1.00
1.25
2.00
2.75
2.3
2.9
3.5
4.6
6.9
9.2
Area (in2)
0.14
0.18
0.21
0.28
0.42
0.56
ST5112-34 1.57
674
39
25
38
16
91
29
Power Supply
Ambient
Temp.
Limits
Power
Consumption
Wgt.
-68F to 161116
158F (424)
-68F to 21516
140F (541)
-68F to 211516
140F (558)
18VA
72VA
66VA
12
(5.5)
23
(10.5)
23
(10.5)
4
7
8
1
114
2
234
3
750
600
600
750
750
350
500
300
258
718
(50)
(235)
(254)
(267)
(286)
(67)
(181)
(39)
(41)
2 2
(80)
4
(100)
6
(160)
8
(200)
11 2
12 4
3 4
6 4
135
(292)
(311)
( 83)
(172)
(61)
11 4
12 2
13 4
3 8
6 8
158
(299)
(318)
(337)
(92)
(175)
(72)
13 8
14 2
15 2
4 8
8 8
205
(352)
(368)
(394)
(105)
(206)
(93)
17 4
18 8
20
5 2
9 4
485
(451)
(473)
(508)
(140)
(248)
(220)
2138
2238
24
714
1214
660
(543)
(568)
(610)
(184)
(311)
(299)
Heater, 12 volt
Heater, 115 volt
Heater, 230 volt
Limit Switch Set
Field Bus
E68717
E68718
E68719
E68720
*
* Consult factory.
THD
914
A
125
10
250
1012
334
718
(50)
(235)
(254)
(267)
(95)
(181)
(39)
(41)
2 2
SIZE
(65)
10 8
(276)
WEIGHT
THD
FLG
85
90
600
1112
2
212
3
4
6
8
300
1012
(65)
VALVE
MAXIMUM DELTA P (PSI)
VALVE STROKE
SIZE
(IN)
ST5112-34 ST5113-07 ST5114-17
150
10
CLASS IV SHUTOFF
A
THD
914
3
(80)
4
(100)
6
(160)
8
(200)
WEIGHT
THD
FLG
85
90
10 8
11 2
4 8
6 4
135
(276)
(292)
(111)
(172)
(61)
11 4
12 2
4 2
6 8
158
(299)
(318)
(114)
(175)
(72)
13 8
14 2
5 2
8 8
205
(352)
(368)
(140)
(206)
(93)
17 4
18 8
5 8
9 8
485
(451)
(473)
(149)
(245)
(220)
2138
2238
758
1214
660
(543)
(568)
(194)
(311)
(299)
- 155 -
DIGIBOSS MATERIALS
AND DIMENSIONS
Model
Pressure (PSI)
P1
10
15
BOSS STEAM
CAPACITY TABLE
20
30
40
50
60
75
100
125
150
175
200
225
250
P2
5
0
10
5
0
15
10
0
25
15
0
25
15
3-0
35
30
25
7-0
45
40
35
11-0
55
50
45
16-0
75
60
25-0
100
75
33-0
125
100
42-0
150
125
100
51-0
150
125
59-0
175
150
67-0
200
175
150
76-0
2
Full
2022
2531
2244
2876
3158
2443
3181
3726
2793
4253
4780
4839
5572
5798
5356
5909
6298
6808
5824
6469
6948
7814
7215
7809
8271
9304
9045
10584
11757
10110
12865
14194
11056
14327
16601
11918
15642
17674
18986
16831
19228
21359
17939
20666
23720
18963
21990
23966
26058
Sonic
1483
1840
1648
2097
2283
1795
2325
2682
2055
3102
3427
3539
4039
4157
3923
4314
4582
4882
4271
4732
5067
5603
5287
5709
6032
6672
6629
7714
8434
7420
9372
10178
8123
10463
11904
8762
11443
12852
13621
12328
14013
15315
13152
15086
17009
13913
16073
17442
18685
2-1/2
Full
Sonic
2800
2162
3505
2683
3107
2403
3982
3059
4373
3330
3382
2618
4405
3390
5159
3912
3867
2997
5889
4523
6618
4998
6701
5161
7715
5891
8028
6063
7416
5721
8181
6291
8720
6682
9426
7119
8063
6228
8958
6900
9620
7389
10819
8171
9990
7710
10812
8325
11453
8797
12883
9730
12523
9667
14655
11249
16279
12300
13998
10822
17813
13668
19653
14842
15309
11846
19837
15258
22987
17360
16501
12778
21659
16687
24472
18743
26288
19863
23305
17978
26624
20436
29574
22335
24838
19179
28614
22000
32844
24804
26256
20290
30447
23439
33183
25437
36080
27249
3
Full
3888
4867
4315
5531
6074
4698
6118
7165
5371
8179
9192
9307
10716
11150
10300
11363
12111
13092
11199
12441
13361
15027
13876
15017
15906
17893
17393
20354
22609
19442
24741
27295
21262
27552
31926
22918
30081
33988
36511
32368
36977
41075
34497
39741
45616
36467
42288
46088
50111
4
Sonic
2996
3718
3330
4238
4614
3628
4698
5420
4152
6268
6926
7151
8163
8401
7928
8718
9259
9865
8631
9562
10239
11323
10684
11536
12190
13482
13395
15588
17045
14996
18939
20567
16416
21143
24056
17707
23124
25972
27525
24913
28318
30950
26577
30485
34372
28116
32480
35248
37759
Full
6377
7982
7077
9071
9961
7705
10034
11751
8808
13414
15074
15263
17574
18286
16892
18635
19863
21471
18367
20403
21912
24644
22756
24628
26087
29345
28525
33381
37079
31885
40574
44765
34870
45185
52358
37586
49334
55741
59878
53083
60642
67362
56575
65176
74810
59806
69352
75584
82182
- 156 -
6
Sonic
4819
5979
5355
6816
7421
5835
7556
8717
6678
10080
11139
11501
13128
13512
12750
14021
14891
15865
13880
15378
16467
18210
17182
18553
19605
21683
21543
25070
27412
24117
30459
33077
26400
34004
38688
28478
37189
41770
44267
40066
45543
49775
42743
49028
55278
45218
52237
56688
60726
Full
13531
16938
15018
19248
21137
16349
21291
24935
18690
28464
31987
32387
37291
38801
35844
39543
42147
45560
38973
43295
46496
52293
48287
52259
55355
62268
60529
70832
78680
67659
86097
94988
73992
95880
111102
79756
104684
118280
127059
112639
128680
142940
120050
138300
158744
126906
147162
160385
174387
8
Sonic
10781
13376
11980
15249
16603
13054
16904
19502
14940
22552
24919
25729
29369
30228
28524
31366
33313
35493
31052
34403
36840
40738
38440
41507
43859
48509
48195
56086
61325
53953
68143
74000
59062
76073
86553
63709
83199
93447
99034
89634
101887
111356
95623
109684
123667
101160
116862
126820
135854
Full
23641
29594
26238
33629
36929
28563
37198
43565
32654
49730
55886
56585
65152
67791
62623
69087
73637
79600
68091
75642
81235
91362
84363
91303
96711
108790
105752
123753
137463
118209
150422
165956
129273
167515
194109
139344
182895
206650
221988
196795
224821
249734
209743
241628
277345
221721
257111
280212
304676
Sonic
17885
22191
19876
25299
27544
21656
28044
32355
24786
37414
41342
42685
48724
50148
47322
52038
55267
58884
51517
57076
61118
67586
63773
68862
72763
80478
79957
93048
101740
89509
113051
122767
97986
126207
143593
105695
138029
155031
164299
148705
169034
184742
158641
181969
205167
167827
193878
210398
225385
P1
0.7
1.5
3.5
10
12
14
15
17
P2
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
.4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0
2
Full
973
1051
951
1161
1294
1326
1564
1664
1464
1749
1879
2259
2566
2798
1817
2771
3092
3123
2564
3216
3437
3449
2836
3641
4005
4102
4366
5276
5404
4976
6241
6690
5230
7007
7300
5736
7916
8455
8569
8118
9476
9822
7559
9073
10421
6791
9773
10803
11661
Sonic
713
768
699
850
943
973
1142
1210
1075
1280
1371
1653
1868
2006
1337
2021
2229
2240
1880
2338
2471
2473
2083
2655
2896
2941
3196
3816
3875
3649
4537
4797
3839
5080
5235
4214
5759
6101
6145
5938
6866
7043
5546
6623
7472
4997
7145
7859
8362
2-1/2
Full
Sonic
1348
1039
1456
1120
1317
1019
1608
1239
1792
1376
1836
1418
2166
1665
2304
1765
2027
1568
2422
1866
2602
1999
3128
2411
3552
2724
3874
2926
2516
1950
3837
2948
4282
3251
4325
3266
3550
2742
4453
3410
4759
3603
4775
3606
3927
3038
5041
3872
5545
4224
5680
4290
6045
4661
7306
5565
7483
5651
6890
5322
8641
6617
9264
6996
7242
5598
9702
7409
10108
7634
7943
6146
10960
8399
11708
8898
11865
8961
11240
8659
13121
10012
13600
10271
10466
8088
12563
9659
14429
10897
9403
7287
13532
10420
14958
11460
16146
12194
3
Full
1872
2022
1830
2233
2489
2550
3008
3200
2815
3364
3614
4344
4934
5380
3494
5329
5947
6006
4930
6185
6610
6632
5455
7001
7701
7889
8396
10147
10393
9569
12002
12866
10059
13475
14039
11032
15223
16261
16479
15612
18223
18888
14536
17448
20040
13060
18795
20775
22426
4
Sonic
1440
1552
1413
1717
1906
1966
2307
2445
2173
2586
2770
3341
3774
4054
2702
4085
4505
4526
3800
4725
4993
4997
4209
5366
5853
5944
6458
7711
7831
7375
9169
9695
7757
10266
10579
8516
11639
12330
12417
12000
13874
14232
11208
13385
15100
10098
14440
15881
16898
Full
3069
3316
3001
3662
4082
4182
4933
5249
4617
5517
5928
7124
8092
8823
5731
8740
9752
9850
8085
10143
10840
10877
8946
11482
12630
12937
13770
16641
17044
15693
19683
21101
16496
22099
23024
18092
24965
26667
27026
25603
29886
30977
23840
28615
32866
21419
30824
34072
36778
- 157 -
6
Sonic
2317
2497
2272
2762
3066
3161
3710
3933
3494
4159
4455
5374
6070
6520
4345
6569
7245
7279
6111
7599
8030
8037
6769
8629
9413
9560
10386
12402
12594
11860
14746
15592
12476
16510
17013
13697
18718
19830
19970
19298
22313
22889
18026
21526
24285
16240
23222
25540
27176
Full
6513
7036
6367
7770
8662
8875
10468
11138
9798
11707
12578
15117
17170
18723
12161
18546
20694
20902
17157
21522
23002
23081
18983
24364
26800
27452
29220
35311
36167
33300
41766
44775
35004
46893
48857
38390
52975
56587
57348
54329
63416
65731
50587
60719
69740
45450
65407
72299
78041
8
Sonic
5183
5586
5083
6179
6859
7072
8300
8798
7817
9304
9967
12022
13580
14586
9721
14696
16208
16283
13671
17001
17965
17981
15144
19306
21058
21386
23236
27745
28176
26534
32990
34881
27910
36937
38061
30642
41875
44362
44676
43174
49919
51207
40326
48157
54330
36332
51953
57139
60797
Full
11379
12293
11124
13575
15133
15506
18288
19459
17118
20454
21976
26411
29999
32711
21246
32402
36155
36518
29975
37602
40188
40325
33165
42567
46823
47963
51050
61693
63189
58180
72970
78227
61156
81927
85359
67072
92553
98864
100194
94920
110796
114840
88381
106083
121845
79406
114274
126315
136348
Sonic
8598
9267
8432
10252
11379
11732
13769
14596
12968
15435
16536
19944
22529
24198
16128
24381
26889
27015
22680
28205
29805
29830
25125
32029
34936
35481
38549
46030
46744
44020
54732
57869
46304
61279
63145
50836
69472
73598
74119
71626
82817
84954
66902
79893
90135
60276
86191
94794
100864
BOSS STEAM
CAPACITY TABLE
Pressure (bar)
Pressure (PSI)
P1
10
BOSS AIR
CAPACITY TABLE
15
20
30
40
50
60
75
100
125
150
175
200
225
250
P2
5
0
10
5
0
15
10
0
25
15
0
25
15
2-0
35
30
25
5-0
45
40
35
8-0
55
50
45
12-0
75
60
20-0
100
75
27-0
125
100
35-0
150
125
100
42-0
150
125
50-0
175
150
57-0
200
175
150
65-0
2
Full
38908
49154
43431
56067
62112
47534
62271
74057
54839
84296
96540
96492
112097
118211
107378
118861
127156
139823
117295
130667
140754
161435
146686
159129
168983
193951
185945
218861
247881
209464
268632
302061
230652
300776
355938
250081
329987
375147
410172
356925
409880
463995
382039
442100
518283
405650
472265
516974
572051
Sonic
28546
35773
31902
40924
44987
34945
45541
53434
40359
61532
69304
70607
81384
84808
78698
86856
92616
100312
86063
95638
102747
115816
107542
116421
123354
139073
136350
159670
177833
153808
195905
216594
169523
219837
255354
183926
241563
273137
294115
261583
299020
332875
280236
323009
371636
297762
345453
376690
410396
2-1/2
Full
Sonic
53872
41630
68059
52169
60135
46524
77631
59681
86001
65606
65816
50962
86221
66414
102540
77925
75931
58856
116718
89734
133671
101068
133604
102969
155212
118685
163677
123678
148678
114768
164576
126665
176062
135066
193601
146289
162409
125509
180924
139473
194890
149839
223525
168899
203103
156832
220333
169781
233976
179892
268547
202814
257463
198843
303038
232852
343220
259340
290028
224304
371952
285694
418239
315866
319364
247221
416459
320595
492837
372392
346266
268225
456905
352279
519434
398325
567930
428917
494204
381475
567526
436071
642454
485443
528978
408677
612138
471055
717622
541969
561669
434237
653905
503786
715810
549339
792071
598495
3
Full
74823
94527
83520
107822
119446
91411
119751
142417
105460
162108
185654
185562
215572
227330
206497
228578
244531
268891
225568
251284
270680
310452
282088
306018
324966
372982
357587
420886
476694
402816
516601
580887
443561
578416
684496
480924
634590
721436
788792
686394
788231
892297
734691
850192
996697
780096
908202
994180
1100099
4
Sonic
57687
72291
64470
82701
90911
70618
92031
107982
81558
124346
140051
142685
164464
171383
159036
175521
187162
202714
173919
193269
207635
234046
217324
235268
249279
281043
275540
322666
359371
310821
395891
437700
342578
444254
516028
371683
488158
551965
594357
528616
604270
672685
566310
652748
751014
601728
698103
761227
829342
Full
122709
155024
136974
176827
195892
149914
196392
233563
172954
265857
304473
304321
353538
372821
338655
374868
401030
440981
369931
412105
443916
509140
462624
501870
532945
611690
586443
690253
781778
660619
847225
952655
727440
948602
1122573
788716
1040728
1183155
1293619
1125687
1292699
1463368
1204894
1394314
1634584
1279358
1489451
1630456
1804162
- 158 -
6
Sonic
92775
116262
103683
133004
146208
113572
148009
173661
131165
199979
225237
229473
264498
275626
255770
282282
301004
326015
279705
310825
333928
376403
349511
378369
400902
451986
443136
518926
577958
499876
636690
703930
550950
714470
829901
597758
785079
887696
955873
850145
971816
1081845
910766
1049780
1207816
967728
1122722
1224242
1333788
Full
260383
328954
290651
375219
415672
318111
416734
495610
367001
564136
646077
645754
750190
791107
718609
795452
850966
935740
784976
874467
941968
1080371
981666
1064943
1130883
1297977
1244403
1464683
1658894
1401800
1797770
2021487
1543593
2012888
2382045
1673617
2208373
2510597
2744997
2388652
2743043
3105195
2556726
2958667
3468507
2714734
3160543
3459748
3828344
8
Sonic
207554
260099
231957
297554
327093
254080
331122
388511
293440
447389
503896
513372
591730
616625
572203
631514
673399
729353
625750
695370
747056
842082
781920
846479
896890
1011174
991375
1160932
1292996
1118313
1424390
1574817
1232575
1598397
1856638
1337292
1756363
1985936
2138459
1901926
2174127
2420280
2037548
2348547
2702102
2164981
2511731
2738849
2983923
Full
454921
574724
507804
655555
726232
555780
728087
865893
641196
985618
1128778
1128215
1310677
1382164
1255500
1389756
1486745
1634855
1371452
1527804
1645737
1887545
1715095
1860591
1975796
2267730
2174129
2558987
2898298
2449122
3140932
3531793
2696851
3516769
4161734
2924021
3858307
4386331
4795857
4173277
4792443
5425168
4466923
5169165
6059920
4742984
5521868
6044616
6688601
Sonic
344337
431511
384823
493650
542656
421526
549340
644550
486825
742230
835977
851697
981695
1022996
949299
1047699
1117186
1210016
1038135
1153638
1239386
1397035
1297225
1404330
1487963
1677564
1644717
1926016
2145113
1855310
2363099
2612662
2044873
2651782
3080210
2218602
2913852
3294719
3547759
3155344
3606932
4015308
3380344
3896300
4482856
3591760
4167027
4543821
4950405
P1
0.7
1.5
3.5
10
12
14
15
17
P2
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.2-0
3.0
2.0
1.0
.3-0
3.0
2.0
1.0
.5-0
4.0
3.0
2.0
.8-0
5.0
3.0
1.4-0
7.0
5.0
2.0-0
8.0
5.0
2.3-0
10.0
7.0
5.0
2.9-0
10.0
7.0
3.5-0
12.0
10.0
3.8-0
Full
1171
1268
1149
1408
1576
1615
1914
2045
1799
2158
2325
2809
3209
3562
2264
3484
3935
4007
3224
4081
4412
4449
3592
4644
5152
5336
5612
6866
7111
6442
8153
8886
6821
9254
9773
7522
10485
11295
11548
10764
12688
13323
10043
12119
14211
Sonic
847
915
834
1018
1135
1169
1380
1469
1304
1559
1676
2031
2308
2522
1645
2511
2806
2836
2335
2932
3138
3150
2605
3346
3684
3779
4057
4910
5036
4666
5858
6292
4943
6632
6921
5457
7539
8061
8177
7777
9089
9434
7277
8740
10062
2-1/2
Full
Sonic
1621
1235
1756
1335
1591
1216
1949
1484
2182
1655
2236
1705
2650
2013
2831
2143
2490
1902
2988
2274
3220
2444
3890
2962
4443
3366
4931
3678
3135
2398
4825
3662
5448
4092
5549
4136
4464
3405
5650
4276
6109
4577
6160
4594
4974
3799
6430
4880
7134
5373
7389
5511
7771
5917
9507
7161
9846
7343
8920
6805
11289
8544
12303
9176
9444
7209
12813
9672
13532
10093
10415
7958
14518
10994
15639
11756
15989
11925
14905
11342
17568
13254
18447
13758
13906
10612
16780
12746
19676
14674
15.0
12.0
10.0
4.4-0
9044
13103
14559
15986
6570
9462
10466
11319
12523
18142
20158
22135
9581
13799
15263
16507
Full
2252
2439
2209
2707
3031
3105
3681
3932
3459
4150
4472
5402
6171
6849
4354
6701
7567
7706
6200
7848
8485
8556
6908
8930
9908
10262
10792
13204
13675
12389
15680
17088
13117
17795
18794
14466
20163
21721
22207
20701
24400
25621
19313
23305
27328
Sonic
1712
1850
1684
2057
2294
2363
2789
2969
2636
3151
3386
4104
4665
5097
3323
5074
5670
5732
4719
5926
6342
6367
5264
6762
7446
7636
8199
9923
10176
9429
11839
12716
9990
13403
13985
11027
15235
16290
16525
15716
18367
19065
14706
17662
20334
Full
3692
3999
3623
4439
4971
5092
6037
6448
5673
6806
7334
8859
10120
11233
7140
10990
12409
12638
10168
12870
13915
14031
11330
14645
16249
16830
17700
21655
22427
20318
25714
28024
21512
29184
30823
23724
33068
35622
36420
33949
40017
42019
31674
38221
44819
Sonic
2753
2975
2709
3307
3689
3801
4485
4775
4239
5067
5446
6600
7502
8197
5345
8161
9119
9218
7589
9530
10199
10239
8466
10875
11975
12281
13186
15958
16365
15165
19040
20450
16066
21555
22492
17735
24501
26199
26576
25276
29538
30661
23650
28405
32703
Full
7835
8486
7688
9420
10548
10806
12810
13683
12037
14442
15563
18799
21475
23835
15151
23319
26332
26818
21575
27310
29526
29774
24041
31076
34479
35712
37558
45951
47589
43115
54565
59466
45648
61927
65404
50341
70169
75588
77281
72039
84913
89162
67211
81103
95103
Sonic
6158
6655
6060
7399
8253
8503
10035
10682
9483
11337
12184
14766
16783
18338
11958
18257
20400
20622
16977
21320
22818
22906
18940
24329
26789
27475
29500
35702
36613
33926
42596
45750
35942
48222
50319
39675
54814
58611
59456
56547
66082
68593
52910
63547
73162
Full
13689
14827
13432
16458
18429
18879
22381
23905
21030
25232
27190
32845
37519
41644
26470
40742
46005
46855
37695
47714
51586
52019
42003
54294
60240
62394
65618
80282
83144
75327
95332
103895
79752
108195
114270
87952
122594
132063
135020
125861
148354
155777
117426
141697
166157
Sonic
10216
11040
10054
12276
13692
14107
16648
17722
15732
18808
20214
24497
27844
30423
19838
30288
33844
34213
28166
35370
37855
38002
31421
40363
44444
45582
48941
59230
60741
56284
70668
75900
59629
80001
83480
65823
90938
97237
98639
93813
109631
113798
87778
105427
121378
17392
25197
27998
30743
13277
19122
21150
22874
28524
41324
45916
50419
21353
30753
34014
36787
60526
87687
97431
106986
47769
68800
76096
82299
105746
153199
170225
186918
79251
114141
126245
136537
- 159 -
BOSS AIR
CAPACITY TABLE
Pressure (bar)
Pressure (PSI)
P1
10
15
BOSS WATER
CAPACITY TABLE
20
30
40
50
60
75
100
125
150
175
200
225
250
300
400
P2
5
3
10
5
0
15
10
0
25
10
0
25
10
0
40
30
25
0
45
40
25
0
55
50
25
0
75
50
0
100
50
0
100
50
0
150
100
50
0
150
50
0
150
50
0
200
150
50
0
250
100
0
350
150
0
2
Full
145
206
145
206
252
145
206
291
145
291
346
252
356
384
206
291
325
417
252
291
385
449
291
325
460
492
325
460
556
325
563
614
460
650
667
325
563
716
716
460
761
761
563
805
805
460
650
846
846
460
919
922
460
1028
1059
Sonic
72
101
72
101
124
72
101
143
72
143
175
124
175
202
101
143
160
226
124
143
189
248
143
160
226
277
160
226
320
160
277
355
226
320
386
160
277
358
414
226
392
440
277
423
465
226
320
453
489
226
453
533
226
506
612
2-1/2
Full
Sonic
201
89
285
126
201
89
285
126
349
155
201
89
285
126
402
179
201
89
402
179
480
219
349
155
493
219
531
253
285
126
402
179
450
200
578
283
349
155
402
179
532
237
621
310
402
179
450
200
636
283
681
346
450
200
636
283
770
400
450
200
779
346
850
444
636
283
900
400
923
482
450
200
779
346
991
447
991
517
636
283
1054
490
1054
551
779
346
1114
529
1114
582
636
283
900
400
1171
566
1171
611
636
283
1273
566
1277
667
636
283
1423
632
1466
765
3
Full
280
395
280
395
484
280
395
559
280
559
666
484
685
738
395
559
625
802
484
559
740
863
559
625
884
946
625
884
1070
625
1083
1181
884
1250
1282
625
1083
1376
1376
884
1464
1464
1083
1547
1547
884
1250
1626
1626
884
1768
1773
884
1976
2036
4
Sonic
141
199
141
199
244
141
199
282
141
282
345
244
345
398
199
282
315
445
244
282
373
488
282
315
445
546
315
445
630
315
546
699
445
630
759
315
546
704
815
445
772
867
546
833
916
445
630
891
963
445
891
1050
445
996
1206
Full
458
648
458
648
794
458
648
917
458
917
1093
794
1123
1210
648
917
1025
1316
794
917
1213
1415
917
1025
1450
1551
1025
1450
1754
1025
1775
1936
1450
2050
2103
1025
1775
2257
2257
1450
2401
2401
1775
2537
2537
1450
2050
2667
2667
1450
2899
2908
1450
3241
3339
6
Sonic
230
326
230
326
399
230
326
461
230
461
564
399
564
651
326
461
515
728
399
461
609
798
461
515
728
892
515
728
1030
515
892
1143
728
1030
1241
515
892
1152
1332
728
1261
1418
892
1363
1498
728
1030
1457
1574
728
1457
1717
728
1629
1971
Full
973
1376
973
1376
1685
973
1376
1945
973
1945
2319
1685
2383
2567
1376
1945
2175
2793
1685
1945
2573
3002
1945
2175
3076
3290
2175
3076
3722
2175
3767
4109
3076
4350
4462
2175
3767
4789
4789
3076
5096
5096
3767
5384
5384
3076
4350
5659
5659
3076
6152
6171
3076
6878
7084
8
Sonic
485
686
485
686
840
485
686
970
485
970
1189
840
1189
1372
686
970
1085
1534
840
970
1284
1681
970
1085
1534
1879
1085
1534
2170
1085
1879
2408
1534
2170
2615
1085
1879
2426
2807
1534
2658
2987
1879
2871
3156
1534
2170
3069
3317
1534
3069
3617
1534
3431
4152
Full
1699
2403
1699
2403
2943
1699
2403
3399
1699
3399
4051
2943
4163
4484
2403
3399
3800
4879
2943
3399
4496
5244
3399
3800
5374
5749
3800
5374
6503
3800
6582
7179
5374
7600
7796
3800
6582
8367
8367
5374
8903
8903
6582
9407
9407
5374
7600
9886
9886
5374
10748
10781
5374
12017
12377
Sonic
680
961
680
961
1177
680
961
1360
680
1360
1665
1177
1665
1923
961
1360
1520
2150
1177
1360
1798
2355
1360
1520
2150
2633
1520
2150
3040
1520
2633
3374
2150
3040
3664
1520
2633
3399
3933
2150
3723
4184
2633
4022
4421
2150
3040
4299
4647
2150
4299
5067
2150
4807
5817
P1
0.7
1.5
3.5
10
12
14
15
17
20
27
P2
0.5
0
0.7
0.5
0
1
0.7
0
1.5
1
0
2
1
0
3
2
1
0
3
2
1
0
4
3
2
0
5
4
0
6
5
0
8
5
0
10
8
5
0
10
5
0
10
5
0
14
10
5
0
15
10
0
20
10
0
212
2
Full
25
59
31
63
63
40
71
71
40
56
78
56
90
90
40
69
95
95
56
79
100
100
56
79
97
110
56
79
119
79
97
135
79
126
149
79
112
149
162
112
174
174
126
180
180
97
149
191
191
126
178
206
149
232
238
Sonic
12
34
15
20
37
20
25
41
20
28
45
28
39
52
20
34
44
55
28
39
48
58
28
39
48
64
28
39
69
39
48
78
39
62
86
39
55
73
94
55
83
101
62
88
104
48
73
96
110
62
88
119
73
114
138
Full
35
81
43
88
88
55
98
98
55
78
108
78
124
124
55
95
132
132
78
110
139
139
78
110
135
152
78
110
165
110
135
187
110
174
206
110
156
206
224
156
241
241
174
249
249
135
206
264
264
174
246
285
206
321
329
3
Sonic
15
42
19
24
46
24
31
51
24
35
56
35
49
65
24
42
55
69
35
49
60
73
35
49
60
80
35
49
86
49
60
98
49
77
108
49
69
92
117
69
104
126
77
109
130
60
92
120
138
77
109
149
92
143
172
Full
48
113
59
122
122
76
137
137
76
108
150
108
173
173
76
132
183
183
108
153
193
193
108
153
187
212
108
153
229
153
187
259
153
242
287
153
216
286
312
216
335
335
242
346
346
187
286
367
367
242
342
396
286
446
458
4
Sonic
24
67
30
39
72
39
49
81
39
54
89
54
77
102
39
67
86
109
54
77
94
114
54
77
94
125
54
77
135
77
94
154
77
122
170
77
109
144
185
109
163
198
122
172
205
94
144
189
217
122
172
235
144
225
271
Full
79
185
97
200
200
125
224
224
125
177
245
177
283
283
125
217
301
301
177
251
317
317
177
251
307
347
177
251
375
251
307
425
251
396
470
251
355
469
511
355
549
549
396
567
567
307
469
602
602
396
561
650
469
731
750
6
Sonic
40
109
49
63
118
63
80
132
63
89
145
89
126
167
63
109
141
177
89
126
154
187
89
126
154
205
89
126
221
126
154
251
126
199
278
126
178
236
302
178
267
324
199
282
335
154
236
309
355
199
282
384
236
367
443
Full
168
392
206
425
425
266
475
475
266
376
521
376
601
601
266
461
638
638
376
532
672
672
376
532
652
737
376
532
796
532
652
902
532
841
998
532
752
995
1085
752
1165
1165
841
1204
1204
652
995
1277
1277
841
1190
1379
995
1551
1592
8
Sonic
84
230
103
133
249
133
168
279
133
188
305
188
265
352
133
230
297
374
188
265
325
394
188
265
325
432
188
265
466
265
325
529
265
420
585
265
375
496
636
375
563
683
420
593
705
325
496
650
748
420
593
808
496
774
933
Full
294
684
360
742
742
465
830
830
465
657
910
657
1051
1051
465
805
1114
1114
657
929
1175
1175
657
929
1138
1287
657
929
1390
929
1138
1577
929
1470
1743
929
1314
1739
1895
1314
2036
2036
1470
2103
2103
1138
1739
2230
2230
1470
2078
2409
1739
2710
2782
Sonic
118
322
144
186
349
186
235
390
186
263
428
263
372
494
186
322
416
524
263
372
455
552
263
372
455
605
263
372
653
372
455
741
372
588
819
372
526
696
891
526
789
957
588
831
988
455
696
911
1048
588
831
1132
696
1084
1307
BOSS WATER
CAPACITY TABLE
Pressure (bar)
15
200
16
17
300
18
400
19
20
500
21
22
600
23
24
700
800
26
25
2"
17
CONTROL VALVES
16
16
17
18
18
19
19
20
20
21
22
21
23
22
24
25
2 2"
1
15
15
16
16
17
18
19
17
20
21
18
19
20
22
3"
16
17
18
19
20
21
22
23
24
25
16 17 18 19 20 21
4"
16
17
17
18
19
19
21
20
21
22
23
24
25
26
27
28
29
30
31
23
6"
16
8"
15
17
17
18
19
19
21
100
20
21
23
200
22
23
24
25
26
300
400
500
600
For shutoff pressure above this value, consult factory. Max air supply to actuator is 60psi
- 162 -
700
800
14
200
15
16
400
300
17
18
19
500
20
600
21
700
22
800
23
24
2"
16
15
17
16
17
18
18
19
19
20
21
20
22
21
23
24
212"
15
15
16
17
16
18
19
17
20
21
18
22
23
24
19
25
26
20
27
28
29
3"
15
16
17
18
19
20
22
21
23
24
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
4"
16
17
18
19
20
21
22
23
24
25
26
27
28
29
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
6"
16 16
8"
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
100
200
300
400
500
- 163 -
600
700
800
CONTROL VALVES
15
STANDARD CAGE
ANTI-CAVITATION CAGE
Maximum
Service
Temp.
Plug
Seat Ring
Gaskets
ANSI/ISA
70-2
Shut-off
Standard
Balanced Trim
500F
(260C)
Filled Type
304 St. St
IV
Stellite
Balanced Trim
500F
(260C)
Filled Type
304 St. St
IV
High Temp.
Trim
800F
(426C)
Inconel
Graphite
III
Soft-Seated
Trim
500F
(260C)
Filled Type
304 St. St
VI
Table 1
- 164 -
CONTROL VALVE
SPEC SHEET
Steam
Fluid
Water
Service __________
MFR Serial#_________________________________
Gas______________
Liquid______________
Flow
#/hr
gpm
scfh
_________
Inlet Pressure
psig
psia
_________
Outlet Pressure
psig
psia
_________
____________
Temperature
Norm. Flow
Min. Flow
Shut-off Pressure
psia
_________
_____________
/2
125
Body/Bonnet Material:
/4
1
150
Cast Iron
11/4
250
11/2
21/2
300
600
Cast Steel
4
900
Cr Mo
1500
316SS
Bronze
10
2500
12
16
4500
Hast C
Other____________
Titanium
Alloy 20
Other____________________________
End Conn. Inlet/Outlet:
NPT
SWE
Packing Material:
PTFE
BTG
Trim Size
100%
60%
40%
BWE Sch.__________
Sep. Flanges
Laminated Graphite
20%
Kalrez
Int. Flanges
Other__________
Other
Other________________
Actuator
Spring Action:
Air to Open
Air to Close
Last Position
Max.__________
Min.__________
Manual Override:
Yes
Solenoid
Yes
No
Type____________________
Positioner
Yes
No
Type____________________
Switch
Yes
No
Type____________________
Air Set
Yes
No
Type:___________________
Other Accessories
Yes
No
Type____________________
II
III
No
None
Type____________
IV
- 165 -
Voltage_________________
Pneu
I/P
Range:__________________
VI
Leslie VIII
CONTROL VALVES
Max. Flow
Service Conditions
Crit Pres PC
CONTROL VALVE
SPEC SHEET
Steam
CONTROL VALVES
Fluid
Water
Service __________
MFR Serial#_________________________________
Gas______________
Liquid______________
Max. Flow
Service Conditions
Flow
#/hr
gpm
scfh
_________
Inlet Pressure
psig
psia
_________
Outlet Pressure
psig
psia
_________
____________
Temperature
Crit Pres PC
Norm. Flow
Min. Flow
Shut-off Pressure
psia
_________
_____________
/2
125
Body/Bonnet Material:
/4
1
150
Cast Iron
11/4
250
11/2
21/2
300
600
Cast Steel
Cr Mo
4
900
1500
316SS
Bronze
10
2500
12
16
4500
Hast C
Other____________
Titanium
Alloy 20
Other____________________________
End Conn. Inlet/Outlet:
NPT
SWE
Packing Material:
PTFE
BTG
Trim Size
100%
60%
40%
BWE Sch.__________
Sep. Flanges
Laminated Graphite
20%
Kalrez
Int. Flanges
Other__________
Other
Other________________
Actuator
Spring Action:
Air to Open
Air to Close
Last Position
Max.__________
Min.__________
Manual Override:
Yes
Solenoid
Yes
No
Type____________________
Positioner
Yes
No
Type____________________
Switch
Yes
No
Type____________________
Air Set
Yes
No
Type:___________________
Other Accessories
Yes
No
Type____________________
II
III
No
None
Type____________
IV
- 166 -
Voltage_________________
Pneu
I/P
Range:__________________
VI
Leslie VIII
- 167 -
CONTROL
VALVE
OPTIONS &
ACCESSORIES
PACKING &
ACTUATORS
PACKING CONFIGURATIONS
PTFE/GRAPHITE
(OPTIONAL)
HIGH TEMPERATURE
LAMINATED GRAPHITE
(OPTIONAL)
ACTUATORS
KOMBAT K1, K4
AND INTIMIDATOR
KOMBAT K5, K6
lPneumatic Actuated
lElectric Actuated
BOSS
l35, 55 and 85 sq. in.
lHigh Thrust
lFour Bolt Yoke Mounting
lCast Iron Yoke
l External Access for
Spring Preload Adjustment
lRolling Boot Seal on Stem
for Increased Accuracy &
Long Service Life
(Reverse only)
- 168 -
218
(54)
MODEL 65A
AIR FILTER REGULATOR
214
(57)
l Converts
l Delivers
3
(76)
0 to 50 PSIG
Air Filter Regulator shall provide remote control for air actuated
regulators and control valves. It shall convert plant air to
instrument quality air and provide 0 to 50 psi delivery pressure.
The Regulator shall have a flow capacity of 22 scfm.
9
(228)
3
(76)
APPLICATION DATA
l Provides Remote Control of E8, A Series Pilots, Positioners,
EPC-1.
l To Upgrade Plant Air to Instrument Quality Air
3
(76)
3
4
(19)
ELECTRO-PNEUMATIC
(I/P) TRANSDUCER
l Converts
l Handles
l Accommodates
4 (6)
Signals
SPECIFICATION
238
(60)
338
(86)
MATERIALS
8 MAX.
THICKNESS
FOR PANEL
MOUNT
OF
CONSTRUCTION
(2) STANDOFFS
(2) MOUNTING HOLES
#10-32 UMF-2
Housing Aluminum
Orifice Sapphire
NozzleBronze
PC Board Fiberglass
Cover Aluminum
ELECTRO-PNEUMATIC TRANSDUCER
APPLICATION DATA
l Simple way to control pneumatic valves with current signal
- 169 -
SPECIFICATION
RTD RESISTANCE
PROBE THERMOMETER
l 304
l
l Communicates
OPTIONS
SPECIFICATION
The RTD shall have a 304 stainless steel closed end probe with a 1/2 inch NPT male
with hex fitting process connection. The RTD shall change resistance in proportion to a
change in temperature and be capable of connecting to a device (such as a signal conditioning card) which can convert that resistance change to a standard 4-20 mA
signal.
MATERIALS
OF
CONSTRUCTION
RTD RESISTANCE
PROBE THERMOMETER
APPLICATION DATA
ELECTRONIC PRESSURE
TRANSMITTER
l Solid
l Integral
l Available
l NEMA
l Operates
l 1/8
ELECTRONIC PRESSURE
TRANSMITTER
APPLICATION DATA
l Building control systems
l Process control systems
l Systems utilizing the EPC
Electro-Pneumatic Controller
in 40-200F
SPECIFICATION
The Electronic Pressure Transmitter shall have a 1/8 NPT male or female 316 stainless
steel process connection. The Electronic Pressure Transmitter shall measure pressure
to 0.5% accuracy and output a standard 4-20 mA signal with 100 ohms output
impedance. The Electronic Pressure Transmitter shall be shock and vibration resistant,
overpressure protected, operate within 40-200F and be NEMA 4 compliant.
MATERIALS
OF
CONSTRUCTION
Case: 304 SS
Diaphragm: 17-4 PH SS
Process Connection: 316 SS
- 170 -
ECKARDT
POSITIONER
l Pneumatic
l Modular
l Boost
or Electro-Pneumatic
Design
Adjustable
l Separate
OPTIONS
MODELS
P6981 Pneumatic Positioner
EP6986 Electro-pneumatic Positioner
APPLICATION DATA
l Control of Intimidator Control Valve
l Split Range for Parallel Stations
l Fine Tune Control
l Where Required Air Pressure is Greater than Controller Output
l Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)
SPECIFICATION
The positioner shall be SIRA and WIB approved and shall be
mounted directly onto the valve. Feedback, I/P Transducer
and/or Limit Switch options shall be available.
RATINGS
Temperature Range -40 to 176F
(-40 to 80C)
Pneumatic Connections 1/4" NPT
Supply Pressure 60 psig
Air Consumption 0.11 to 0.21 scfm
Input Signal 3-15 psig, Split Range, 4-20mA*
Hysteresis <0.3%
Body Construction Aluminum
APPLICABLE CODES
SIRA & WIB Approved
- 171 -
ECKARDT
POSITIONER
l Gages
PMV POSITIONER
l Pneumatic
l Compact,
l Easy
Visible Indicator
Air Consumption
l Mounts
Compactly on Valve
l Stainless
PMV POSITIONER
Rugged Design
to Calibrate
l Bright,
l Low
or Electro-Pneumatic
Steel Cam
l External
Zero Adjustment
l Modular
Design
OPTIONS
APPLICATION DATA
l Control of Intimidator, Boss and Doctor Control Valves
l Split Range for Parallel Stations
l Fine Tune Control
l Where Required Air Pressure is Greater than Controller Output
l Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)
RATINGS
Temperature Range -4 to 185F
(-20 to 85C)
Supply Pressure 60 psig
Air Consumption 0.31 scfm (P4)
0.71 scfm (P5)
0.78 scfm (EP5)
Input Signal 3-15 psig, Split Range 4-20 mA
Linearity 0.7% (P4)
<0.5% (P5 & EP5)
Hysteresis .0.8% (P4)
<0.75% (P5)
<0.5% (EP5)
Body Construction Aluminum
MODELS
P5 Pneumatic Positioner w/Gauges
EP5 Electro-pneumatic Positioner w/Gauges
SPECIFICATION
The Positioner shall be modular and cam characterized with
FM, CSA and CENELEC certifications and shall be mounted
directly onto the valve. Feedback, I/P Transducer and/or
Limit Switch options shall be available.
APPLICABLE CODES
CENELEC, FM & CSA approved
PMV POSITIONER
ON INTIMIDATOR TYPE J CONTROL VALVE
- 172 -
MOORE POSITIONER
l Pneumatic
l Modular
Design
l Gauges
Included
l Proportional
l Easy
Control
to Calibrate
l Non-Interacting
l Mounts
compactly on Valve
l Provides
Precise Control
OPTIONS
l Mechanical Limit Switch
l Proximity Limit Switch
l 4-20 mA Position Transmitter Feedback
l Potentiometer 1K Feedback
MODELS
760P Pneumatic Positioner
760EP Electro-pneumatic Positioner w/Integral I/P
Transducer
SPECIFICATION
The Positioner shall be modular and cam characterized with
NEMA 4X, FM, CSA, CENELEC and Sirs certifications and
shall be mounted directly onto the valve. Feedback, I/P
Transducer and/or Limit Switch options shall be available.
The Positioner shall include gages,have non-interacting zero
and span and consume 0.5 to 0.6 scfm.
APPLICATION DATA
l Control of Intimidator, Boss & Doctor Control Valves
l Split Range for Parallel Stations
l Fine Tune Control
l Where Required Air Pressure is Greater than Controller Output
l Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)
RATINGS
Temperature Range -40 to 185F
(-40 to 85C)
Pneumatic Connections 1/4" NPT
Gauge Connections 1/8' NPT
Electrical Connections 3/4" NPT
Exhaust Connections 1/4" NPT
Action Direct or Reverse
Supply Pressure 60 psig
Air Consumption, Typical 0.5 scfm
Input Signal 3-15 psig, Split Range, 4-20 mA*
Span Adjustable, -60% to +25% of normal
ZeroAdjustable, -10% to +60% of normal
Linearity, Typical0.5% of normal span
0.75% of normal span*
Hysteresis, Typical 0.75% of normal span
1.0% of normal span*
Deadband <0.25% of span
APPLICABLE CODES
NEMA 4X, IP 65
FM, CSA, CENELEC, Sira Approved
- 173 -
MOORE
POSITIONER
l Cam
or Electro-Pneumatic
CONTROL VALVE
SPEC SHEET
Steam
CONTROL VALVES
Fluid
Water
Service __________
MFR Serial#_________________________________
Gas______________
Liquid______________
Max. Flow
Service Conditions
Flow
#/hr
gpm
scfh
_________
Inlet Pressure
psig
psia
_________
Outlet Pressure
psig
psia
_________
____________
Temperature
Crit Pres PC
Norm. Flow
Min. Flow
Shut-off Pressure
psia
_________
_____________
/2
125
Body/Bonnet Material:
/4
1
150
Cast Iron
11/4
250
11/2
21/2
300
600
Cast Steel
Cr Mo
4
900
1500
316SS
Bronze
10
2500
12
16
4500
Hast C
Other____________
Titanium
Alloy 20
Other____________________________
End Conn. Inlet/Outlet:
NPT
SWE
Packing Material:
PTFE
BTG
Trim Size
100%
60%
40%
BWE Sch.__________
Sep. Flanges
Laminated Graphite
20%
Kalrez
Int. Flanges
Other__________
Other
Other________________
Actuator
Spring Action:
Air to Open
Air to Close
Last Position
Max.__________
Min.__________
Manual Override:
Yes
Solenoid
Yes
No
Type____________________
Positioner
Yes
No
Type____________________
Switch
Yes
No
Type____________________
Air Set
Yes
No
Type:___________________
Other Accessories
Yes
No
Type____________________
II
III
No
None
Type____________
IV
- 174 -
Voltage_________________
Pneu
I/P
Range:__________________
VI
Leslie VIII
- 175 -
CONTROL VALVE
SIZING
CONTROL
VALVE
SIZING
SIZING BY
COMPUTATION
FORMULA KEY
= [p1 (psig) + 14.7]
CV
dP
FL
FP
FR
K
M
P1
if X <
T1 Z
XM
GAS (VOLUME)
if P < PC FL2
Q ____
CV = _____________
P
FP FR ___
G
T1
= Flow - lb/hr
XT
CRITICAL FLOW
T1 MZ
X
XT K
1.4
if X >
XT K
1.4
P
P1
P1 - P2
P1
XT K
1.4
1 -
X
2.14 XT K
.667
AVERAGE VALUE
LIQUID (VOLUME)
SUBCRITICAL FLOW
PV
SUBCRITICAL FLOW
STEAM (MASS)
Q
7320 FP P1 Y FR
CV =
PC
k Cv
______
+1
890d4
= Valve Reynolds Number factor
= 1 if CV > 0.1 and viscosity <1000 cs.
(consult factory for other applications)
CV =
W
19.3 FP P1 Y FR
P2
CRITICAL FLOW
if P > PC FL2
Q
____
CV = ______________
PC
FL FP FR ____
G
- 176 -
Air
Nitrogen
Oxygen
Hydrogen
Carbon Dioxide
Steam
OF
K & M TABLE
K
1.4
1.404
1.401
1.41
1.304
1.31
M
29
28
32
2
44
18.3
Port
Size
d/D
1/2
3/4
1/4
5/8
1/4
1.0
1.0
1.0
.9
1.0
.8
1-1/2
11/4
13/4
11/4
13/4
1.0
1.0
21/4
7/8
1/4
5/8
1.0
1.0
1.0
1.0
1.0
1.03 1.0
1.0
1.0
1.05 1.0
.7
1.0
1.05 1.0
.6
1.0
1.05 1.0
.5
1.0
1.04 1.0
1.0
.4
1.0
1.03 1.0
1.0
1.01 1.04
.3
1.0
1.02 1.0
1.0
1.01 1.02
1.0
7/8
11/4
5/8
7/8
1.0
1.0
1.0
1.0
1.02 1.05
FP
for Reduced Inlet & Expanded Outlet of the Same Size
Valve
Size
d/D Port
Size
1/2
3/4
1-1/2
11/4
11/4
13/4
11/4
13/4
21/4
1/4
5/8
1/4
5/8
7/8
1/4
5/8
7/8
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
.9
1.0 .999 .996 .992 .999 .998 .994 .999 .997 .992
.8
1.0 .997 .987 .971 .997 .992 .978 .997 .989 .974
.7
.997 .963 .999 .983 .953 .999 .993 .974 .945 .994 .984 .958 .993 .978 .95
.6
.995 .945 .998 .974 .929 .999 .989 .96 .917 .991 .976 .936
.5
.993 .926 .998 .965 .906 .999 .985 .947 .891 .988 .967 .915 .986 .955 .90
.4
.991 .91 .997 .956 .886 .999 .981 .935 .868 .985 .96 .897 .983 .944 .88
.3
.87
1.0
- 177 -
7/8
1.0
1.0
1.0
1.0
1.0
1.0
INTIMIDATOR PIPING
GEOMETRY FACTORS
Valve
Size
CONTROL VALVE
SPEC SHEET
Steam
CONTROL VALVES
Fluid
Water
Service __________
MFR Serial#_________________________________
Gas______________
Liquid______________
Max. Flow
Service Conditions
Flow
#/hr
gpm
scfh
_________
Inlet Pressure
psig
psia
_________
Outlet Pressure
psig
psia
_________
____________
Temperature
Crit Pres PC
Norm. Flow
Min. Flow
Shut-off Pressure
psia
_________
_____________
/2
125
Body/Bonnet Material:
/4
1
150
Cast Iron
11/4
250
11/2
21/2
300
600
Cast Steel
Cr Mo
4
900
1500
316SS
Bronze
10
2500
12
16
4500
Hast C
Other____________
Titanium
Alloy 20
Other____________________________
End Conn. Inlet/Outlet:
NPT
SWE
Packing Material:
PTFE
BTG
Trim Size
100%
60%
40%
BWE Sch.__________
Sep. Flanges
Laminated Graphite
20%
Kalrez
Int. Flanges
Other__________
Other
Other________________
Actuator
Spring Action:
Air to Open
Air to Close
Last Position
Max.__________
Min.__________
Manual Override:
Yes
Solenoid
Yes
No
Type____________________
Positioner
Yes
No
Type____________________
Switch
Yes
No
Type____________________
Air Set
Yes
No
Type:___________________
Other Accessories
Yes
No
Type____________________
II
III
No
None
Type____________
IV
- 178 -
Voltage_________________
Pneu
I/P
Range:__________________
VI
Leslie VIII
DESUPERHEATERS &
NOISE REDUCTION
SECTION III
DESUPERHEATERS
& NOISE
REDUCTION
- 179 -
NOTES:
- 180 -
DESUPER-
DESUPERHEATERS
HEATERS
- 181 -
DESUPERHEATERS
PRESSURES to 600 PSIG at 750F
l Reduces
l Mechanical
l Steam
l Line
l Velocities
l Air
operated only
APPLICATION DATA
l Reduce Temperature of Superheated Steam
SIZING INFO
PAGE 184
DESUPERHEATERS &
NOISE REDUCTION
Size
#1
5
(127)
#3
A
P = MAIN STEAM PIPE
6
8
10
12
31/2
/4
(6)
2
(51)
7
(178)
71/2
(191)
81/2
(216)
10
(254)
11
13
(280) (330)
41/2
(113)
1/2
(13)
2
(51)
81/2
(216)
10
(254)
#5
57/8
(149)
1
(25)
4
(102)
#6
71/2
(190)
11/4
(32)
4
(102)
#8
93/16
(233)
2
(51)
6
(152)
14
16
18
20
24
Weight
15
(6.8)
22
161/2
(419)
171/2
(445)
191/2
(495)
(10)
40
151/2
(394)
161/2
(419)
171/2
(445)
191/2
(495)
211/2
(546)
(18)
75
151/2
(394)
161/2
(419)
171/2
(445)
181/2
(470)
191/2
(495)
201/2
(521)
221/4
(565)
(34)
135
(61)
11
13
(280) (330)
151/2
(394)
161/2
(419)
11
13
(280) (330)
151/2
(394)
13
(330)
- 182 -
DESUPERHEATERS
SPECIFICATIONS
The Desuperheater shall be air operated, consisting of atomizing
injector nozzle, dual controller, air pilot and strainers. It shall be
capable of handing wide load variations from full load to 5% of
maximum and control within 5F.
The injector nozzle shall be designed and installed to disperse the
minute water particles and atomizing steam counter to the flow
of superheated steam, enabling the fine mist to be easily
evaporated.
The dual controller shall be so constructed that it will maintain a
balanced, modulated flow of steam and water to the injector
nozzle at all times and shall be so arranged that the atomizing
steam shall lead the water on opening and trail on closing, so that
it is impossible for the water to reach the injector nozzle before
the steam.
MATERIALS
OF
CONSTRUCTION
Size
#1
5
(127)
#3
A
P = MAIN STEAM PIPE
6
8
10
12
31/2
/4
(6)
33/4
(95)
2
(51)
7
(178)
71/2
(191)
81/2
(216)
10
11
(254) (280)
13
(330)
51/4
(133)
1/2
(13)
211/16
(68)
21/2
(64)
81/2
(216)
10
11
(254) (280)
#5
57/8
(148)
1
(25)
33/4
(95)
4
(102)
#6
69/16
(243)
11/4
(32)
6
(152)
5
(127)
#8
81/4
(210)
2
(51)
6
(152)
8
(203)
14
16
18
20
24
Weight
161/2
(419)
171/2
(445)
191/2
(495)
151/2
(394)
161/2
(419)
171/2
(445)
191/2
(495)
211/2
(546)
211/2
(546)
151/2
(394)
161/2
(419)
171/2
(445)
191/2
(495)
211/2
(546)
231/2
(597)
231/2
(597)
271/2
(699)
271/2
(699)
18
(8)1
28
(13)
68
(31)
110
(50)
270
(123)
13
(330)
151/2
(394)
161/2
(419)
11
(280)
13
(330)
151/2
(394)
13
(330)
Sch80 pipe
- 183 -
DESUPERHEATERS
No. 5
No. 6
No. 8
COOLING WATER
CAPACITY, GPM
4.0
12
22
52
PIPE CONNECTIONS
FOR COOLING WATER
AND ATOMIZING STEAM
/2"
1"
11/4"
2"
MINIMUM SIZE OF
MAIN STEAM PIPE
4"
6"
8"
12"
SIZE NUMBER
SIZING
DESUPERHEATERS
STEAM
FOR
ATOMIZATION
- 184 -
NOISE
NOISE REDUCTION
REDUCTION
- 185 -
NOISE SUPPRESSOR
SERVICE to 500F
l Standard
l Effective
l Noise
attenuation up to 26 dBA
l Expansion
l Straight
NOISE SUPPRESSORS
APPLICATION DATA
l Steam Pressure Reduction Stations
where Noise Reduction is Desired
NOISE SUPPRESSOR
SUPPRESSOR ENDS
INLET
OUTLET
ANSI
ANSI
NPT NPT
NPT 150#
NPT 300#
150# 150#
300# 150#
300# 300#
NOTE: ANSI 150# Flanges are flat
faced.
It is recommended that the Noise
Suppressor be insulated to reduce
condensation formation in the
acoustic material.
SIZING INFO
PAGE 193
150#
300#
150#
300#
Average
Atten-
uation
INLET
OUTLET
SHELL
150#
300#
150#
300#
dBa
16
12
D*-INSTALLED LENGTH
APPROX. WEIGHT
2/
47
47
97
109
(65)
(100)
(150)
(1010)
(1194)
(44)
(49)
21/2
471/2
481/8
99
115
(65)
(125)
(150)
(1200)
(1222)
(45)
(52)
47
473/4
99
103
(80)
(100)
(150)
(1009)
(1214)
(45)
(47)
471/2
481/4
101
119
(80)
(125)
(150)
(1207)
(1227)
(46)
(54)
589/16
595/16
150
181
(80)
(150)
(200)
1488)
(1506)
(68)
(82)
473/4
481/8
105
129
(100)
(125)
(150)
(1214)
(1222)
(48)
(59)
543/4
551/2
162
178
(100)
(150)
(200)
(1392)
(1410)
(74)
(81)
10
661/4
67
256
299
(100)
(200)
(250)
(1684)
(1702)
(116)
(134)
551/4
56
180
167
(125)
(150)
(200)
(1405)
(1422)
(82)
(76)
10
663/4
671/2
289
247
(125)
(200)
(250)
(1696)
(1715)
(131)
(130)
10
12
895/16
905/16
455
428
(125)
(250)
(300)
(2268)
(2294)
(207)
(194)
10
663/4
671/2
295
299
(150)
(200)
(350)
(1697)
(1715)
(134)
(136)
10
12
833/4
843/4
451
490
(150)
(250)
(300)
(2129)
(2154)
(205)
(222)
10
12
841/4
851/4
468
507
(200)
(250)
(300)
(2141)
(2166)
(213)
(230)
- 186 -
16
14
14
19
12
16
21
14
19
26
17
24
21
NOISE SUPPRESSOR
SPECIFICATION
MATERIALS
DRAIN
CONSTRUCTION
OF
MAXIMUM
VELOCITY
17,000
(0 - 51)
(5182)
21/2 - 8
11,000
(64 - 203)
(3353)
>8
9,000
(>203)
(2734)
APPROX. WEIGHT
NPT
INLET
OUTLET
SHELL
NPTxNPT
38
34
18
(10)
(20)
(50)
(457)
38
185/16
(10)
(25)
(50)
(465)
38
11/2
265/8
(10)
(40)
(80)
(676)
150x150# 300x300#
150#
300#
150#
300#
NPT
150#
300#
150#
300#
16
22
/2
215/16
197/8
205/16
12
13
(15)
(25)
(50)
(541)
(505)
(516)
(5.4)
(5.9)
/2
11/4
21/2
2315/16
221/8
225/8
15
17
(15)
(32)
(65)
(608)
(561)
(575)
(6.8)
(7.7)
/2
11/2
271/16
255/8
221/16
19
26
29
(15)
(40)
(80)
(687)
(650)
(662)
(9)
(12)
(13)
/4
11/4
283/8
265/8
271/8
19
25
28
(20)
(32)
(80)
(721)
(676)
(689)
(9)
(11)
(13)
Average
Attenuation
dBa
16
/4
285/8
265/8
271/8
19
31
34
(20)
(50)
(80)
(727)
(676)
(689)
(9)
(14)
(15)
11/2
253/4
237/8
243/8
18
27
31
(25)
(40)
(80)
(654)
(607)
(619)
(8)
(12)
(14)
36
34
341/2
28
33
36
(25)
(50)
(100)
(914)
(864)
(876)
(13)
(15)
(16)
11/4
361/16
341/16
345/8
29
34
38
(32)
(50)
(100)
(916)
(86)
(889)
(13)
(15)
(17)
11/4
345/16
35
34
39
(32)
(80)
(100)
(872)
(889)
(15)
(18)
11/2
317/16
321/16
31
34
(40)
(80)
(100)
(798)
(814)
(14)
(15)
311/2
321/8
37
45
(50)
(80)
(100)
(800)
(816)
(17)
(20)
393/4
403/8
67
69
(50)
(100)
(125)
(1010)
(1026)
(30)
(31)
12
15
20
16
16
12
13
14
14
12
10
14
- 187 -
NOISE SUPPRESSOR
MUFFLING ORIFICE
PLATES (MOPS)
l Reduces
l Engineered
l Designed
l For
INLET
OUTLET
MUFFLING ORIFICE
MATERIALS
APPLICATION DATA
l Spence Pressure Regulators or Control Valves where noise
reduction is desired
OF
CONSTRUCTION
SPECIFICATION
A Muffling Orifice Plate to be constructed of materials suitable for
the installation and compatible with the piping. Generally, it is to be
of steel construction with stainless steel plate weldedto the primary
plate. The orifices are to be on the stainless steel plate. Orifice
plates are to be designed for installation between two ANSI flanges
in the enlarged piping downstream of the regulator or noise
suppressor. Muffling Orifice Plates are to be designed to provide
between 6 to 12 dBA of noise reduction on a high flow PRV.
SIZING INFO
PAGE 193
1-1/4
1-1/2
MUFFLING ORIFICE
2-1/2
9/16
(14)
3
10
12
14
9/16
(14)
16
18
- 188 -
mm
108
71
51
117
76
64
127
92
73
152
106
92
178
125
105
191
145
127
229
176
157
254
211
186
279
246
216
343
303
270
406
357
324
483
418
381
533
481
413
597
535
460
635
592
584
NOISE REDUCTION
STEAM
PRESSURE
REDUCING
STATION
NOISE
REDUCTION
- 189 -
IS
NOISE IMPORTANT?
<1
Where:
T = permissible time at specified noise level
t = actual time at specified noise level
1, 2, , n = differing noise levels
115
110
105
100
95
90
85
82
14
12
12
24
INTRODUCTION TO
NOISE REDUCTION
WHAT IS A DBA?
Sound results from pressure fluctuations in the air. The sound
pressure level which the most sensitive listener can detect is
about 20N/m2. This level is normally taken as the reference
point for the measurement of sound pressure levels.
Sound pressure level cover an enormous range of values. In
order to compress this range, sound levels are usually expressed in decibels. A decibel (dB) is simply the logarithm of the
ratio of two quantities. In this case, the two quantities are the
- 190 -
DECIBEL
DIFFERENCE
10
DECIBEL
CORRECTION
3.0
2.6
2.1
1.8
1.5
1.2
1.0
0.8
0.6
0.5
0.4
FIGURE 2
RELATIVE
REDUCTION (dB)
10
20
40
ABSOLUTE
REDUCTION (%)
11
21
29
37
44
50
68
90
99
FIGURE 3
WITH
DISTANCE
DISTANCE
FROM PIPE
3 Ft.
6 Ft.
12 Ft.
25 Ft.
SOUND
REDUCTION
0 dBA
3 dBA
6 dBA
9 dBA 12 dBA
50 Ft.
FIGURE 4
- 191 -
CHARACTERISTICS OF
DECIBELS & DESIGN
MUFFLING
ORIFICE PLATE
FIGURE 5A: SINGLE STAGE INSTALLATION WITH MUFFLING ORIFICE
PATH TREATMENT
A Spence Noise Suppressor will reduce pipeline carried noise
by 10 to 20 dBA. Installed at the regulator outlet, the
NOISE SUPPRESSOR
SELECTING NOISE
REDUCTION DEVICES
SOURCE
AND
PATH TREATMENT
For maximum reduction of pipeline transmitted noise, the combined installation of a Spence Muffling Orifice and Spence Noise
MUFFLING
ORIFICE PLATE
NOISE SUPPRESSOR
FIGURE 5C: SINGLE STAGE INSTALLATION WITH MUFFLING ORIFICE AND NOISE SUPPRESSOR
- 192 -
OF
SIZE
AND
TYPE
OF
COMPONENTS
EXAMPLE
REGULATOR SIZE
1. Enter Saturated Steam Flow Table (opposite) at the specified
initial pressure. Read across the first tabulated value
which includes the specified steam flow. The regulator size
at the head of this column is the minimum required to limit
inlet velocity to 10,000 FPM.
2. Move up this column to the specified reduced pressure
(chosen outlet pressure, if Muffling Orifice is used) and note
the tabulated flow value. If the specified flow is more than
three times the tabulated flow, the regulators exit velocity
will exceed 30,000 FPM. (Use a Spence Muffling orifice or a
second stage reduction.)
DELIVERY PIPE SIZE
Enter Saturated Steam Flow Table (opposite) at the specified
reduced pressure. Read across to the first tabulated value
which includes the specified steam flow. The pipe size at the
head of this column is the minimum expanded pipe size to limit
velocity to 10,000 FPM.
SPECIFIED CONDITIONS
Saturated Steam Flow = 5,000 lb/hr
Initial Pressure = 100 PSIG
Reduced Pressure = 15 PSIG
REGULATOR SIZE
Entering Saturated Steam Flow Table (opposite) at 100 psig,
the first tabulated value which includes 5,000 lb/hr is 5141
lb/hr. The head of this column indicates a 21/2" regulator is
required to limit inlet velocity to 10,000 FPM.
Moving up this column to 15 psig, the tabulated flow is 1452
lb/hr. Specified flow is 3.47 times the tabulated flow. The exit
velocity for a 21/2" regulator will be 34,700 FPM. The use of a
Muffling Orifice is indicated.
DELIVERY PIPE SIZE
Entering Saturated Steam Flow Table (opposite) at 15 psig, the
first tabulated value which includes 5000 lb/hr is 6030 lb/hr.
The delivery pipe size at the head of this column is 5". For this
pipe size, flow velocity will be 8,290 FPM.
CALCULATING VELOCITY
VELOCITY FORMULA
EXAMPLE
The Saturated Steam Flow Tables (opposite) provide a convenient means of calculating flow velocity. The flows tabulated are
based on 10,000 feet per minute (FPM) velocity. The velocities
at other steam flows can be obtained by simple proportioning:
Actual Velocity =
Actual Flow
Tabulated Flow
x 10,000 FPM
Pipe size
Pressure
Tabulated flow
Actual flow
=
=
=
=
5"
15 psig
6,030 lb/hr
5,000 lb/hr
- 193 -
SIZING NOISE
REDUCTION DEVICES
AT 10,000 FPM
Based on Schedule 40 Pipe
SIZES 3/8" THROUGH 4"
PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300
400
500
600
TEMP
(F)
160
192
212
228
240
250
259
267
274
287
298
308
316
324
331
338
353
366
378
388
406
422
448
470
489
/
10
21
30
40
49
58
67
76
85
102
120
137
154
171
188
205
247
289
331
373
457
545
710
884
1061
38
/
15
33
47
63
78
92
106
121
135
163
190
218
245
272
299
326
394
460
528
594
728
867
1130
1407
1688
12
/
27
58
83
111
136
162
187
212
237
286
334
382
430
478
525
573
691
808
926
1043
1277
1522
1984
2469
2963
21/2
239
519
744
993
1224
1452
1678
1902
2124
2564
3000
3434
3859
4290
4716
5141
6201
7254
8312
9366
11465
13664
17812
22166
26599
3
370
802
1149
1533
1890
2242
2591
2936
3280
3959
4632
5302
5958
6624
7282
7939
9575
11201
12834
14461
17703
21098
27502
34225
41070
4
637
1381
1979
2641
3254
3860
4461
5057
5649
6818
7976
9130
10260
11407
12540
13671
16488
19288
22101
24903
30484
36331
47360
58936
70724
8
2502
5425
7778
10377
12787
15171
17531
19871
22199
26793
31345
35877
40318
44827
49278
53723
64795
75798
86852
97862
119796
142771
186112
231607
277928
18
11189
24258
34778
46398
57175
67831
78386
88847
99255
119795
140151
160414
180272
200431
220332
240207
289712
338910
388335
437560
535634
638359
832146
1035560
1242672
20
13903
30143
43215
57655
71045
84287
97402
110401
123334
148857
174151
199330
224005
249055
273784
298481
359996
421130
482544
543712
665579
793224
1034024
1286785
1544142
24
20108
43597
62503
83388
102755
121908
140876
159677
178382
215297
251881
288298
323986
360217
395983
431704
520675
609095
697921
786390
962649
1147267
1495545
1861122
2233347
34
SATURATED STEAM
FLOW TABLES
TEMP
(F)
160
192
212
228
240
250
259
267
274
287
298
308
316
324
331
338
353
366
378
388
406
422
448
470
489
5
1001
2170
3110
4150
5114
6067
7011
7946
8877
10714
12535
14347
16123
17926
19706
21484
25912
30312
34732
39135
47907
57094
74426
92620
111143
6
1445
3133
4492
5993
7385
8761
10124
11475
12820
15473
18102
20719
23284
25887
28458
31025
37419
43773
50157
56515
69182
82449
107479
133751
160501
- 194 -
Note that the lowest outlet pressure listed for each inlet
pressure corresponds to a critical pressure drop. An outlet
pressure lower than this will not provide any further increase
in flow.
600
550
500
450
400
350
550
500
450
400
350
342
500
450
400
350
325
313
450
400
350
325
300
284
400
350
325
300
275
255
350
325
300
275
250
226
300
275
250
225
200
197
DEFINITION
COMPONENT
REGULATOR
ORIFICE
OF
W/C
INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)
510
706
845
953
1040
1050
488
674
805
905
947
966
465
640
763
812
855
881
440
605
666
718
763
795
415
500
567
623
670
709
387
465
527
577
619
624
300
250
200
175
150
125
275
250
225
200
175
168
225
200
175
150
145
139
190
175
150
125
115
110
165
150
125
115
100
95
140
125
100
90
85
81
115
100
90
80
75
66
INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)
W/C
258
357
428
483
527
538
236
325
388
435
433
453
136
211
289
342
359
367
128
198
270
291
317
325
119
183
248
267
275
282
109
168
194
216
225
239
100
90
80
70
60
50
90
80
70
60
55
52
80
75
70
60
50
46
70
60
55
50
45
40
60
55
50
45
40
34
50
45
40
35
30
29
45
40
35
30
25
23
W/C
98.4
136
162
183
191
196
93.8
113
129
154
173
179
88.9
122
135
145
154
162
83.8
101
115
126
136
145
78.4
94.3
107
117
126
128
52.4
72.6
87.0
98.2
107
111
INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)
40
30
25
20
15
10
35
33
30
25
20
17
25
24
22
20
15
11
20
19
18
15
10
8.3
15
14
13
12
10
5.4
10
9
8
7
5
2.5
5
4
3
2
0
-0.4
W/C
48.0
56.2
66.2
79.0
88.8
93.6
43.1
47.0
53.6
59.2
70.2
76.5
40.5
44.1
47.3
55.3
65.3
67.9
37.7
41.0
43.9
46.5
51.2
59.4
34.6
37.6
40.2
42.6
46.7
50.8
31.3
33.9
36.2
38.2
41.7
42.3
COMPONENT PRESSURE
REGULATOR ONLY
INLET PRESSURE
OUTLET PRESSURE
INLET PRESSURE
OUTLET PRESSURE
Initial Pressure
N/A
Reduced Pressure
N/A
Initial Pressure
Reduced Pressure
Chosen regulator outlet/orifice inlet pressure. A rule of thumb is to chose this pressure so that regulator flow is barely subcritical.
- 195 -
NOISE REDUCTION
FLOW COEFFICIENTS
INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)
EXAMPLE
SPECIFIED CONDITIONS
Saturated Steam Flow = 5,000 lb/hr
Initial Pressure = 100 PSIG
Reduced Pressure = 15 PSIG
From the component sizing example on preceding pages, a
21/2" regulator with a 5" Muffling Orifice is required. Choose an
orifice inlet (regulator outlet) pressure of 55 PSIG (critical
pressure is 52 PSIG).
Entering Flow for Cv=1 Table on facing page at 100 PSIG,
this intersection.
2. Enter Regulator Sound Pressure Level Chart L2 of SPLR at
bottom of following page at the required regulator flow
coefficient (CVR). Move vertically to the delivery pipe size.
Read L2 to the left of this intersection.
191) = 26.2.
Flow for Cv=1 Table does not provide a listing for 55 PSIG inlet
SPLO = L3 + L4
dB CORRECTION TABLE
DECIBEL
DIFFERENCE
0
1
2
3
4
5
6
7
8
9
10
NOISE REDUCTION
SPL CALCULATIONS
- 196 -
DECIBEL
CORRECTION
3.0
2.6
2.1
1.8
1.5
1.2
1.0
0.8
0.6
0.5
0.4
CRITICAL
FLOW
80
70
SUB-CRITICAL
FLOW
L1 dBA
60
50
40
30
REDUCED
(REGULATOR OUTLET)
PRESSURE PSIG
20
10
20
30
40
50
60 70 80
100
200
300
400
500 600
L2 OF SPLR CHART
PIPE SIZE
70
NOISE REDUCTION
SPLR CHARTS
60
L2 dBA
50
40
30
20
10
0
1
6 7 8
10
20
30
40 50
REGULATOR CV (CVR)
- 197 -
70
100
200
300
500
700
1000
80
70
SUB-CRITICAL
FLOW
L3 dBA
60
50
40
REDUCED
PRESSURE PSIG
30
20
10
20
30
40
50
60 70 80
100
200
300
L4 OF SPLO CHART
PLATE
SIZE
3 or smaller
4
6
8 or larger
30
25
L4 dBA
NOISE REDUCTION
SPLO CHARTS
35
20
15
10
0
1
6 7 8
10
20
30
40 50
70
- 198 -
100
200
300
500
700
1000
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
SECTION IV
APPLICATION
GUIDE
199
ED SINGLE STAGE
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To reduce a steady or varying lnlet pressure to a constant adjustable delivery
pressure.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Valve is operated by incoming pressure. As delivery pressure nears spring
setting on pilot, valve starts to modulate and maintain set pressure.
ADVANTAGES:
Accurate, sensitive control.
Packless construction.
High capacity.
Inexpensive.
200
ED PARALLEL
Application Guide
TYPE ED PARALLEL (ADDITIVE)
PRESSURE REDUCING STATION
APPLICATION:
Used on widely varying flow conditions
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Load is typically split 1/3 - 2/3. Small valve is sized for 1/3 of load and is lead
valve set for desired delivery pressure. Large valve is lag valve set 2 - 3 psig lower than
delivery pressure of small valve. On low flow demand, small valve only will be flowing;
as flow increases and small valve cannot handle flow, the delivery pressure drops and
large valve opens.
ADVANTAGES:
Better rangeability.
Accurate control.
201
ED TWO STAGE
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
Used when reducing from high inlet pressure to low delivery pressure.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Same as single stage reduction. When delivery pressure approaches spring setting
on pilot, main valve throttles to maintain setting.
ADVANTAGES:
Less velocity noise.
Less maintenance costs.
Safety is increased.
202
Application Guide
TYPE ED
TURBINE EXHAUST MAKE-UP VALVE
APPLICATION:
To provide additional (make-up) steam to turbine exhaust main.
ADVANTAGES:
Pilot operated accuracy avoids undue pressure drop before makeup starts.
Constant accurate supply to user.
Ease of operation - set & forget.
203
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
When turbine load decreases and turbine exhaust is insufficient for steam load, very
slight drop in exhaust pressure causes pressure regulator to feed correct amount of steam to
meet demand.
EF14(D) STEAM
ALLOCATING
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
With boiler operating within rated load and at rated pressure, F14 pilots (set slightly
lower) are wide open and main valves are either wide open or under control of alternate
pilots and delivering all the steam each line requires. Then, when load increases beyond
boiler capacity and boiler pressure drops, the F14 pilots will throttle the main valves,
restricting the flow to the less vital processes and permitting the others to function at
rating.
ADVANTAGES:
Less expensive than separate back pressure valve (when combined with
pressure, temperature or other regulating valves).
Can frequently postpone necessity of buying larger boiler.
Provides assurance against loss of steam to boiler auxiliaries.
204
ED REMOTE
SHUTOFF
Application Guide
TYPE ED
REMOTE SHUT OFF
APPLICATION:
Provides easy shut-down on a process where frequent shut-down is required.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Same as standard ED, except, closing 1/4 gate valve denies steam to the pilot and
shuts main valve.
ADVANTAGES:
Easier and much faster than opening and closing the larger gate valve in main.
Reduces maintenance on the gate valve in the main line.
Self contained.
205
ED REMOTE
MOUNTED PILOT
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
Provides remote location of pilot to area where pressure can be easily adjusted.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Standard ED operation.
ADVANTAGES:
Least expensive of remote-adjusting arrangements (less than special extra
equipment or re-routing main piping).
Maintenance personnel, who understand operation of standard mounted
regulator, have nothing new to learn.
Can be applied to existing regulators by merely extending connections.
Can be furnished with panel board and gages.
206
Application Guide
TYPE EP125 TRIP VALVE
APPLICATION:
In some district heating and steam distribution systems, the use of relief valves and
vent piping may not be feasible, because of building height. Where such a condition
exists, and the system steam pressure does not exceed 400 psi, ANSI B31.1-1977,
Paragraph 102.2.5 permits the use of a pressure reducing valve and a trip stop valve in
series to provide over-pressure protection.
The P125 trip pilot is a self-operated device intended to be used in conjunction with
a normally-closed Spence main valve, providing a trip stop valve, as cited in previous
paragraph.
OPERATION:
During normal operation, the P125 pilot holds its main valve in the open position.
Reduced pressure is under control of primary P.R.V.
If reduced pressure rises to the set point of P125 (generally 5 psig over controlled
pressure), it will shut and lock closed. This action closes its main valve and shuts system
off.
5B OPEN STEEL
ELBOW IN SIDE
MARKED HOOD
4A RESTRICTION BLEEDPORT
TYPE E MAIN VALVE
TYPE D PILOT
BASE BY-PASS
ADVANTAGES:
Trip valve has to be manually reset.
Less expensive than relief valve.
Control accuracy of ED.
207
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
UNION CONNECTION
TYPE P125
TRIP STOP PILOT
D50 DIRECT
OPERATED
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To reduce a steady or varying inlet pressure to a constant adjustable delivery
pressure. Ideal for small flows such as unit heaters and sterilizers.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Valve is operated by incoming pressure. As delivery pressure nears spring setting
on pilot, valve starts to modulate and maintain set pressure.
ADVANTAGES:
Accurate control.
Available in Cast Iron, Bronze and Stainless Steel.
Aspirator adjustment for greater sensitivity.
208
ED5 FOR
DEAERATOR
Application Guide
TYPE ED5
PRESSURE REGULATOR
for ACCURATE CONTROL of a DEAERATOR
APPLICATION:
To enhance the deaeration of boiler feedwater by accurately controlling the steam
pressure and temperature in a deaerator.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
The Type ED5 Pressure Regulator is connected to the Deaerator as shown, with the
Type D5 Pilot's Sensing Line connected to the Deaerator. Operation is identical to the Type
ED except delivery pressure is sensed in the Deaerator, not the steam piping. The larger,
more sensitive diaphragm of the Type D5 Pilot (1 to 25 psig delivery pressure) has twice
the accuracy (1/2 psig) of the Type D Pilot (1 psig). With the Type D5 Pilot typically set
at 5 psig, temperature variation inside the Deaerator is held to 1F.
ADVANTAGES:
Self-contained, packless regulator
Increased accuracy for better deaeration
TypeE2 substituted if initial steam pressure is between 9 and 15 psig
209
EP FOR UNFIRED
STEAM GENERATOR
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
The Spence Type EP Pressure Regulator controls the steam supply to the Unfired
Steam Generator and maintains a constant, average, adjustable steam outlet pressure of
the Unfired Steam Generator regardless of changes in load.
ADVANTAGES:
Can eliminate the need for a Pneumatic Control Valve, Positioner and Pressure
Controller.
When additionally equipped with a Type D Pressure Pilot, making a Spence Type
EPD Pressure Regulator, the need for a separate Pressure Reducing Valve may be
eliminated.
210
EP FOR UNFIRED
STEAM GENERATOR
Application Guide
TYPE EP PRESSURE REGULATOR INTEGRALLY MOUNTED
for SELF-CONTAINED CONTROL of an
UNFIRED STEAM GENERATOR
APPLICATION:
To provide self-contained control of an Unfired Steam Generator with Integrally
Mounted Pilot option for increased rigidity.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
The Spence Type EP Pressure Regulator controls the steam supply to the Unfired
Steam Generator and maintains a constant, average, adjustable steam outlet pressure of
the Unfired Steam Generator regardless of changes in load.
ADVANTAGES:
Can eliminate the need for a Pneumatic Control Valve, Positioner and Pressure
Controller.
Integrally Mounted Pilot option increases the rigidity of the Pilot for O.E.M.
installation on skid mounted equipment.
211
E8 AIR ADJUSTED
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To reduce high pressure to constant adjustable delivery pressure. Ideal for
regulation when poor steam conditions exist.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Valve is normally closed and is opened by air pressure under the diaphragm. The
downstream pressure is on top of the diaphragm, and the required delivery pressure is
obtained by adjusting the air pressure.
ADVANTAGES:
No pilot required.
No orifices to plug up.
Economy and performance of E valve.
212
EA AIR ADJUSTED
Application Guide
EA SERIES AIR ADJUSTED
PRESSURE REGULATOR
APPLICATION:
To provide simple accurate control when varying delivery pressures are required.
Ideal for tire moulding, laminate presses and drum dryers.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Delivery pressure is remotely adjusted by changing air pressure to pilots.
ADVANTAGES:
Ease of adjustment.
Operator control.
Many air adjusted Pilots available.
213
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
Provides control valve accuracy on jobs demanding close regulation. Ideal for
process applications requiring fast load changes and varying outlet pressures.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
A controller out-put air signal, covering a span of 12 psig, will fully stroke the
main valve. An out-put signal of 3 psig will start the main valve opening and at 15 psig
main valve is fully open.
ADVANTAGES:
Packless Construction.
Parabolic Disc available for greater rangeability.
Valve closes on loss of air.
Required Balanced Main Valve
214
EA93 AUTOMATIC
TRANSFER
Application Guide
EA93 AUTOMATIC TRANSFER
PRESSURE REDUCING STATION
APPLICATION:
The Spence Type EA93 Automatic Transfer Station is designed to provide accurate
and stable control of reduced pressure throughout an exceptionally wide range of flow
conditions. This design maximizes the rangeability of the station, while minimizing the
extreme throttling encountered in single valve stations operating under the identical
conditions. Balanced construction insures stability of regulator.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
The Type EA93 Automatic Transfer Station consists of two pressure reducing valves
installed in parallel. The larger of these valves is sized for 100% of the required load. The
smaller valve is sized for a fraction (typically 15% to 25%) of the required load. Both
valves are operated in a predetermined sequence by a pneumatic controller. An
interlocking system of pneumatic relays provided the logic to sequence the operation of
the station.
Under low flow conditions, the smaller valve will handle the demands on the station;
the larger valve will be shut. As demand increases, the smaller valve will gradually open
until it reaches the full open position. Upon further increases in demand, the larger valve
will open and, simultaneously, the smaller valve will shut. The larger valve will then carry
the higher loads on its own. Should demand drop, this sequence reverses: control of the
flow is transferred back to the smaller valve and, simultaneously, the larger valve closes.
ADVANTAGES:
Greater rangeability than single valve.
Pressure switches can be adapted to system for additional safety.
Standard stock valves can be used.
215
E2 SLOW
OPENING
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
When slow opening is required on a low pressure steam system, the E2 can be
slowly opened by using a low volume flow control valve.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
System is turned on by activating solenoid, and supplying air to flow control, which
sends air loading pressure to diaphragm of E2 valve. Opening time is regulated by
adjusting needle valve on flow control. When solenoid is shut off, it bleeds loading air from
diaphragm of the E2 valve allowing it to close.
ADVANTAGES:
Low cost.
Closes on loss of air.
Remote controlled.
216
EA FOR GAYLORD
SHOWER
Application Guide
TYPE EA PRESSURE REGULATOR
with TYPE B PANEL for GAYLORD SHOWER CONTROL
APPLICATION:
To improve paper conditioning and reduce steam consumption by utilizing reduced
pressure saturated steam instead of high pressure dry steam at the Gaylord Shower.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
A Spence Type EA Pressure Regulator supplied by a Type B Panel is installed in
the steam supply line to the Gaylord Shower and Steamer Pipe (if used) to reduce the
steam pressure used. When high pressure saturated steam is reduced in a single step to
0 psi, the quality of the steam may be so enhanced as to introduce a certain degree of
superheat. By comparison to low pressure saturated steam, low pressure superheated
steam is a rather inefficient transmitter of heat and moisture to paper.
ADVANTAGES:
Reduced steam consumption.
Improved paper conditioning.
Self-contained, packless construction.
Reduced pressure relatively unaffected by varying supply pressures.
B Panel may be remotely located.
217
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
When corrugator process speed is increased to the point that the flash steam
available to the plate sections is insufficient, high pressure steam is admitted to the plate
sections to permit increased process speed.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
A spence Type EA Pressure Regulator is installed between a high pressure steam
main and the flash steam supplied to the plate section. The Type B Panel is used to
supply the air loading pressure to the Type A Pilot to establish the minimum steam
pressure in the plate section. When insufficient flash steam is available to maintain the
pressure desired, the Type EA opens and admits sufficient steam to maintain the set
pressure.
ADVANTAGES:
Increased process speed may be possible.
Self-contained, packless construction.
B Panel may be remotely located.
Fast response to process variables.
218
EM33D ELECTRIC
FOR UNIT HEATER
Application Guide
TYPE EM33D
ELECTRICALLY OPERATED REDUCING VALVE
APPLICATION:
To provide control of unit heater coil pressure and room temperature.
ADVANTAGES:
Reduced pressure can prevent hot-blast.
Reduced pressure reduces trap wear.
Steam shut-off and pressure controlled by same valve.
Aquastat operation prevents cold drafts.
Seasonal pressure adjustment partially balances output to load and reduces
cycling on room temperature.
219
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
When the thermostat closes the circuit and opens the Type M33 solenoid pilot, the
D pilot operates the Type E main valve to control header pressure. Then, as unit heaters
warm up, the aquastats close the individual fan circuits, starting the fans.
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
When the Time Proportioning Outdoor Reset Controller calls for an on cycle, it
activates the D208s Electronic Time Controller. The ED208D then follows its preprogrammed start-up cycle, which gradually heats up and pressurizes the buildings steam
heating system until the downstream pressure reaches the setting of the D pilot, which
then assumes normal control. When the Time Proportioning Outdoor Reset Controller
signals an off cycle, the D208s Electronic Time Controller is deactivated and the
ED208D closes in approximately one minute.
ADVANTAGES:
Substantial fuel savings since the steam heating system is energized only when
required and in the amount necessary.
Substantial man-hour savings when frequent start-ups are necessary.
Reduces start-up load effect on boilers by controlling the rate at which the steam
heating load is applied.
Minimizes the possibility of water hammer by gradually heating lines and enabling
the traps to discharge condensate.
220
ED208P14 SLOW
STARTUP PARALLEL
Application Guide
TYPE ED208P14-EF14D ELECTRONIC
SLOW STARTUP CONTROL for PARALLEL OPERATION
APPLICATION:
To gradually heat up and pressurize a parallel installation.
OPERATION:
When activated, the D208 Electronic Slow Start-up Control on the lead valve
follows its pre-programmed start-up cycle, which gradually heats up and pressurizes the
system until the delivery pressure reaches the setting of the P14 pilot, which then
assumes control. The output of the lead stations P14 pilot is also connected to the trailing
stations F14 pilot. This F14 pilot is set approximately 20 psi higher than the delivery
pressure. Arranged in this manner, the trailing station is prohibited from normal parallel
operation until the lead station has been fully activated and its capacity exceeded.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
FEATURES:
May be started from manual switch, thermostat or time clock. May be readily
added to most existing Spence Parallel Operated Pressure Reducing Stations.
ADVANTAGES:
Substantial fuel savings when used to turn on steam heating mains only when
required by outdoor thermostat control.
Substantial man-hour savings when frequent start-ups are necessary.
Reduces start-up load effect on boilers by controlling the speed with which the load
is applied.
Minimizes the possibility of water hammer by gradually heating lines and enabling
the traps to discharge condensate.
221
ED210 ELECTRONIC
MODULATING
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To electronically modulate a Main Valve to control pressure or temperature.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
The D210 pilot will modulate a process variable in relation to a proportional control
input signal. There is a continuous signal between the systems input, the Servo-Amplifier
and the pilot actuator. This constant signal gives the D210 pilot the ability to react
immediately to a command from the input and modulate the Main Valve.
ADVANTAGES:
Back-up power supply available.
Optional input signals:1 - 5 ma
4 - 20 ma
10 - 50 ma
Selectable from 0 to 24 VDC
Can be used on standard Spence valve.
Adaptable to energy management systems.
222
Application Guide
TYPE ED208D
ELECTRONIC START-UP CONTROL
APPLICATION:
To gradually heat up and pressurize a steam distribution line.
ADVANTAGES:
May be started from manual switch, thermostat or time clock. May be readily
added to most existing Spence ED pressure reducing stations.
Substantial fuel savings when used to turn steam into heating mains only when
required by outdoor thermostat control.
Move even temperature is maintained in a comfort control system.
Substantial man-hour savings when frequent start-ups are necessary.
Reduces start-up load effect on boilers by controlling the speed with which the load
is applied.
Minimizes the possibility of a water hammer by gradually heating lines and
enabling the traps to discharge condensate.
Back up power supply available.
223
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
The D208 Pilot is controlled by a pre-programmed Electronic Time Controller
(E.T.C.). When activated by the customer supplied switch, the Pilot slowly opens the
Main Valve over the 6 - 96 minute time period selected. When deactivated, the Main Valve
closes in 1 minute.
EDM33D W/TWO
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide simple, economical and rapid means for alternating between a high and
low control point, when two control settings are repeatedly used.
APPLICATION GUIDE
PRESS. REDUCING-STM/GAS
OPERATION:
Standard ED operation with one pilot set higher than other. Pilot No. 1 has the
higher setting and is controlled by the M33 solenoid. When solenoid is closed, pilot No. 2
is in control at the lower setting. When higher setting is required, solenoid is opened and
pilot No. 1 is in control.
ADVANTAGES:
Consists of standard equipment.
Less expensive than two separate regulators.
Can be applied to existing regulator.
Can be tied to automatic control system (as illustrated).
Essentially no limit on location of station.
224
Application Guide
A division of CIRCOR International, Inc.
TYPE D36
WATER PRESSURE REDUCING VALVE
D36 WATER
PRESSURE
APPLICATION:
Designed for liquid pressure reduction, where very fast reaction to intermittent
flows or rapid changes are a system requirement.
ADVANTAGES:
High capacity.
Large sensitive diaphragm.
Meets requirements of:
A.S.S.E Standard 1003.
Southern Standard Plumbing Code.
MIL Standard MILV-18146A, Type I.
I.A.P.M.O.
City of Los Angeles.
W.P.O.A. Uniform Plumbing Code.
225
APPLICATION GUIDE
PRESS. REDUCING-LIQUID
OPERATION:
Valve is opened by compressing adjusting spring. Downstream pressure acts
against adjusting spring, and pressure is set by increasing or decreasing spring
pressure.
Application Guide
A division of CIRCOR International, Inc.
C34D WATER
PRESSURE
APPLICATION:
Designed to reduce a steady or varying inlet pressure to a constant, adjustable
delivery pressure. Recommended for applications needing high accuracy of regulation, but
with load changes not too violent for pilot operated valve.
APPLICATION GUIDE
PRESS. REDUCING-LIQUID
OPERATION:
Delivery pressure, acting on pilot diaphragm, throttles main valve to maintain set
pressure.
ADVANTAGES:
Self Operated.
Packless.
High Capacity.
226
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide temperature control in a storage water heater.
APPLICATION GUIDE
TEMPERATURE
OPERATION:
Steam flowing through the main valve is controlled by the T14 pilot. Variations in
temperature at the thermostat opens and closes T14 pilot, which operates the valve. If
pressure control is needed to protect heater coils, the D pilot is used.
ET14/ET14D FOR
STORAGE HEATER
ADVANTAGES:
Pilot operated accuracy.
No separate PRV required.
Many temperature ranges available.
All packless construction.
227
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
TEMPERATURE
ET124/ET134 FOR
INSTANT HEATER
ADVANTAGES:
No separate PRV required.
Pressure sensing anticipates load changes before thermostat sees temperature
change.
Standard stock valves.
228
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide temperature control for refrigeration condensers, lube oil coolers,
process coolers and water cooled heat exchangers.
APPLICATION GUIDE
TEMPERATURE
OPERATION:
The main valve and pilot are normally closed. When the temperature at the
thermostat bulb increases above its set point, the valve opens and flows cooling water to
maintain temperature setting.
C34T52 FOR
COOLING
TYPE C34T52
COOLING REGULATOR
ADVANTAGES:
Self contained.
Balanced construction for greater stability.
Can be furnished with pressure limit pilot.
Tight shut-off.
229
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
TEMPERATURE
TYPE ET14D
TEMPERATURE REGULATOR
APPLICATION:
To control fuel oil temperature in a storage tank.
OPERATION:
The T14 pilot opens and closes the main valve with slight variations in stored-oil
temperature. The D pilot takes over to control coil pressure when the T14 pilot opens
wide. The thermostat bulb can be raised or lowered by loosening the packing nut and
sliding the bulb extension through the packing.
ADVANTAGES:
Permits top-insertion. Bulb can be removed even when tank is full.
Permits adjusting bulb location for best efficiency, as tank level varies.
Minimizes oil carbonation through pressure control.
Combining pressure and temperature regulation in same valve reduces
maintenance.
Smaller high pressure line can be used for steam transmission to tank.
230
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide temperature control of heating coils and prevent freeze-up, if outside
temperature drops below freezing.
APPLICATION GUIDE
TEMPERATURE
OPERATION:
When outside temperature is above freezing, the pilot sensing that temperature is off
and the valve is controlled by the pilot sensing inside temperature. If outside temperature
drops below freezing, the pilot sensing outside temperature will open the valve regardless
ET14T14 FOR
HEATING COILS
TYPE ET14T14
TEMPERATURE REGULATOR
of inside temperature.
ADVANTAGES:
One pilot will over-ride other.
Pilot operated accuracy.
Self contained.
231
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide self-contained pressure reduction, temperature and pressure control to a
Poultry Scalder.
OPERATION:
A Poultry Scalder is essentially an open tapped multi-nozzle steam injection heater
custom fabricated to suit the customers requirements. Steam flowing through the Type E
Main Valve is controlled by the Type T134 Pilot. Steam pressure to the injection nozzles is
modulated, within the pre-set range of the T134s pressure limit spring, in proportion to
temperature, typically 140F., and process variations.
APPLICATION GUIDE
TEMPERATURE
ET134 FOR
POULTRY SCALDER
ADVANTAGES:
Self-contained, packless construction.
Provides pressure reduction, temperature and pressure control in a single unit.
Adaptable to existing scalders utilizing Pneumatic Temperature Controllers by
substituting the appropriate Type T134 Pilot in place of the Type A Pilot.
232
Application Guide
A division of CIRCOR International, Inc.
C34T52 FOR
CHILLED WATER
APPLICATION:
To provide self-contained temperature control of a chilled water system.
OPERATION:
The Spence Type C34T52 Temperature Regulator controls the chilled water
return by not allowing water to return to its source until the set point of the T52 pilot
has been reached.
Type T52 Pilot
Type C34 Valve
8B Tee
Thermostat Well
4A Bleedport
View on inlet
of C34 Valve
Individual
Cooling
Coil
5A Restriction Elbow
Check Valve
ADVANTAGES:
Pump By-pass
Self-contained.
See Application Guide D2-4
Tight shut-off.
Pilot operated accurate temperature control.
Economical, chilled water only returned when set point temperature is
reached.
System stability is maintained with variations in chilled water supply
temperature.
NOTES:
1. For large high-rise buildings, a desired head pressure may need to be
maintained. To accomplish this, an appropriate F Series pilot may be added to the
C34T52.
2. If the chilled water return must not exceed a desired pressure, an
appropriate D pilot may be added to the C34T52.
233
APPLICATION GUIDE
TEMPERATURE
Pump
Application Guide
A division of CIRCOR International, Inc.
SERIES 2000
STORAGE HEATER
APPLICATION:
To provide economical temperature control of a storage heater.
OPERATION:
Steam (or other heating medium) is supplied to the Series 2000 valve body.
Variations in temperature at the bulb opens and closes the valve thus maintaining the
desired temperature..
HOT WATER
OUTLET
SERIES 2000
INDICATING
REGULATOR
STEAM
INLET
APPLICATION GUIDE
TEMPERATURE
BULB
COLD WATER
INLET
ADVANTAGES:
Inexpensive.
Uncomplicated
Ideal when load fluctuations are minimal
Self-contained
234
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide economical temperature control of an open topped tank heater (ie: plating
tank).
OPERATION:
Operation: Steam (or other heating medium) is supplied to the Series 2000 valve body. The
bulb is suspended over the top of and into the tank. Variations in temperature at the bulb
opens and closes the valve thus maintaining the desired temperature in the tank.
SERIES 2000
PLATING TANK
SERIES 2000
INDICATING
REGULATOR
BULB
APPLICATION GUIDE
TEMPERATURE
STEAM
SUPPLY
ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained
235
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide engine jacket cooling.
OPERATION:
Reverse acting Series 2000 is installed in the engines cooling system as indicated
in the diagram. The bulb senses the engines coolant temperature and, when the coolant
temperature reaches the Series 2000s set point, the valve opens and modulates to
maintain the desired coolant temperature.
SERIES 2000
REVERSE ACTING
REGULATOR
APPLICATION GUIDE
TEMPERATURE
BULB
TO COOLING
SYSTEM
PUMP
RETURN
ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained
236
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To operate a liquid cooling tank.
OPERATION:
As the warm liquid to be cooled reaches the Series 2000s bulb, the valve opens
the by admitting coolant (brine) into the coolers coils. The Series 2000 modulates about its
set point, thereby controlling the temperature of the cooled liquid.
SERIES 2000
LIQUID COOLER
SERIES 2000
REVERSE ACTING
REGULATOR
BRINE
INLET
COOLED
LIQUID
OUTLET
BULB
(IN CENTER)
WARM
LIQUID
INLET
ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained
237
APPLICATION GUIDE
TEMPERATURE
BRINE
OUTLET
Application Guide
A division of CIRCOR International, Inc.
SERIES 2000
BLENDING/MIXING
APPLICATION:
To operate as a 3-way blending / mixing valve.
OPERATION:
The Series 2000 Three Way valve is installed as indicated in the diagram. In this
case, cold water enters the valve from the left while the heated boiler water enters from
the bottom. The bulb senses the temperature in the storage tank and modulates the
amounts of cold and hot water blended (mixed) to maintain the desired temperature of the
water in the storage tank.
HOT WATER
BULB
APPLICATION GUIDE
TEMPERATURE
160
STORAGE TANK
SUBMERGED BOILER
COIL
ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained
238
STEAM
OR HOT
WATER
BOILER
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To operate as a 3-way diverting valve.
OPERATION:
Engine coolant is supplied to the left, bottom discharge is returning to the engine
and right discharge is to cooler. Engine coolant is returned to the engine until it reaches
the valves set point. At that point, the valve starts modulating between returning engine
coolant to the engine and discharging to the cooler to maintain the desired temperature.
SERIES 2000
DIVERTING
TO COOLER
SERIES 2000
REGULATOR
3-WAY VALVE
ENGINE
PUMP
FROM COOLER
ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained
239
APPLICATION GUIDE
TEMPERATURE
BULB
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
TEMPERATURE
EAT61 AIR
CONTROLLED
APPLICATION:
To provide fast accurate control on instantaneous heaters and difficult process
applications.
OPERATION:
Temperature variations at thermostat bulb of T61 pilot changes its output air signal
going to A series pilot. The changing air signal positions the A pilot and main valve to
maintain temperature setting.
ADVANTAGES:
T61 and A pilot combine for cascade type control.
Accurate sensitive bi-metallic thermostat.
Low air consumption.
240
Application Guide
A division of CIRCOR International, Inc.
OPERATION:
The remote bulb thermostat on the master controller provides a pneumatic feedback based on outside air temperature. The pneumatic feed-back from the master
controller raises or lowers the set point of the sub-master controller, which puts out a
varying signal to the Spence EA regulator to maintain proper water temperature.
ADVANTAGES:
Accurate temperature control.
Economical, water heated only when needed.
Standard valve and pilot.
241
APPLICATION GUIDE
TEMPERATURE
APPLICATION:
To provide indoor-outdoor temperature control of hot water temperatures in a heating
system.
EA W/REMOTE
THERMOSTAT
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide accurate temperature control with pressure limitation in a Starch Mixer for
corrugated adhesive usage.
OPERATION:
A Starch Mixer is essentially an open topped, agitated sparge tube storage heater,
in which the adhesive is prepared before being placed in storage. The temperature probe
of a Type T134 Temperature Pilot is placed in an active area of the Starch Mixer. Once
activated, the ET134 flows steam to the heater until either the proper temperature or
pressure limit is reached, then the ET134 closes, opens or throttles to maintain its preset
temperature or pressure limit.
APPLICATION GUIDE
TEMPERATURE
ET134 FOR
STARCH MIXER
ADVANTAGES:
Self-contained packless construction.
If electronic activation of a remotely located regulator is needed, a Type M Pilot
can be added, making an EMT134
No separate PRV needed
242
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To provide fast accurate control of the wax temperature in order to assure the proper
coating of the product.
APPLICATION GUIDE
TEMPERATURE
OPERATION:
The Spence Type EAT60 utilizes cascade control, whereby a pneumatic
Temperature Controller, sensing wax temperature, is used to reset a pneumatically
adjusted pressure regulator sensing the steam pressure in the heater. Any change in
demand on the heater causes a change in the steam pressure in the heater, and the EA
Pressure Regulator responds to it immediately, maintaining a given pressure in the heater.
When a change in wax temperature is sensed by the T60 Temperature Controller, it resets
the EA Pressure Regulator to a new pressure, thus maintaining a fixed wax temperature.
ADVANTAGES:
Fast accurate control of wax temperature
Packless construction
Pressure sensing anticipates load changes before thermostat sees temperature
change (cascade control).
No separate PRV needed.
243
Application Guide
A division of CIRCOR International, Inc.
ET124A VISCOSITY/
TEMPERATURE
TYPE ET124A
VISCOSITY/TEMPERATURE REGULATOR
APPLICATION:
To provide increased economy by controlling the viscosity of the fuel oil to a burner
unit while, at the same time, retaining conventional self-contained temperature regulation
for emergency use in the event of pneumatic system failure.
OPERATION:
In normal operation the 1/4" gate valve supplying the Type T124 Pilot is closed, the
1/4:" gate valve supplying the Type A Pilot is open. The Norcross Viscosity Meter samples
the viscosity of the fuel oil discharge of the fuel oil heater and adjusts the 3 to 15 psi air
loading signal to the Type EA Regulator. The correct steam pressure and flow is supplied
to the fuel oil heater to optimize fuel oil viscosity for burner unit efficiency. In the event of a
pneumatic system failure, closing the 1/4" gate valve supplying the Type A Pilot and
opening the 1/4" gate valve supplying the Type T124 Pilot provides conventional
temperature control by a Type ET124 Temperature Regulator. (see Application Guide C12)
Viscosity Controller
APPLICATION GUIDE
TEMPERATURE
ADVANTAGES:
Increased fuel oil economy
Self-contained Temperature Regulator available for stand-by service
244
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
When steam pressure in the flash tank increases above the Q pilot setting, the
E valve will open and vent the excess to maintain correct pressure.
EQ BACK PRESS.
FLASH TANK
APPLICATION:
To maintain pressure in a flash tank so that steam can be used in low pressure
main.
ADVANTAGES:
Accurate control.
Saves money by using flash steam.
245
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
APPLICATION:
To retard flow of steam to a rate that can be handled by the boiler.
OPERATION:
Frequently, large automatic on-off control valves, or inexperienced equipment
operators, impose load pick-ups on a steam system that the boilers cannot follow. An F14
pilot added to the pressure regulator feeding such loads can be set to throttle, when the
boiler pressure sags, as it does on such a quick load surge. Then, when the boiler has
increased its steam rate, the F pilot will re-open and permit full load to be handled.
ADVANTAGES:
246
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
An orifice is sized for a known flow at a given pressure drop and is fitted in the
upstream piping of the Back Pressure Valve. The Q pilot is set for the pressure required
at the outlet of the orifice. If the pressure at the outlet of the orifice drops, the valve will
start to close to maintain the pressure and flow.
EQ BACK PRESS.
W/FLOW CONTROL
APPLICATION:
To provide a valve that will limit flow and provide steam at a constant pressure.
ADVANTAGES:
Standard Spence Valves.
Easily adjustable.
247
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
APPLICATION:
To maintain pump discharge pressure and insure constant circulation of water
through pump.
OPERATION:
The Q pilot is set to open when pump discharge pressure raises, due to decreased
need for water in system. The C34 will discharge excess water to return line.
ADVANTAGES:
Self operated.
Balanced construction.
High capacity.
248
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
The steam pressure under the diaphragm of the Type N Pilot is balanced by the
oil pressure and the adjusting spring on top. Once set, the adjusting spring force is
constant. Therefore, as the combustion control valve raises the oil pressure, the
regulator raises the steam pressure until the pilot diaphragm is again in balance.
EN DIFFERENTIAL
FOR OIL BURNER
APPLICATION:
To regulate the atomizing steam pressure to an oil burner by pre-setting that
amount higher than the oil pressure.
ADVANTAGES:
Accurate pilot control.
Valve can be balanced for greater rangeability.
Self contained.
249
Application Guide
A division of CIRCOR International, Inc.
N6 DIFFERENTIAL
APPLICATION GUIDE
OTHER PRODUCTS
PUMP DISCHARGE
APPLICATION:
To maintain pump discharge pressure at a constant differential above boiler steam
pressure.
OPERATION:
The desired differential is made by the adjusting spring. The boiler feed pressure
will then be maintained by the N6 at a constant pressure above the steam drum pressure
by modulating the quantity of water by-passed to pump suction.
ADVANTAGES:
Self contained.
Easily adjustable.
Stainless steel trim.
250
Application Guide
A division of CIRCOR International, Inc.
ADVANTAGES:
Reduces maintenance on level regulator.
Self operated.
Accuracy of pilot operation.
251
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
As the demand for feedwater decreases and the level regulator throttles, the
C34N also throttles, offsetting the increased pump discharge pressure and maintaining
the inlet pressure to the level regulator at a constant differential over the boiler pressure.
For high temperature water over 200F., use E main valve instead of C34.
C34N DIFFERENTIAL
BOILER LEVEL
APPLICATION:
To provide control of pressure drop across the boiler level regulator, when boiler is
supplied by a motor driven centrifugal pump.
Application Guide
A division of CIRCOR International, Inc.
C34N20 DIFFERENTIAL
CHILLED WATER
APPLICATION:
To maintain a constant pressure differential across the terminal units of a chilled water
system.
OPERATION:
The differential pressure across the system is adjusted by increasing or decreasing
the spring compression on the N20 pilot. This spring force, plus the return line pressure, is
balanced by the supply line pressure. A change in flow through the terminal units will be
compensated by the C34 valve, with the result that the pressure drop across the system
will be held at a constant value.
TO
WATER
CHILLER
APPLICATION GUIDE
OTHER PRODUCTS
TYPE N20
DIFFERENTIAL PILOT
CIRCULATING
PUMP
SYSTEM
1/2" PRESSURE
CONTROL PIPE
TYPE C34
MAIN VALVE
1/4"
DIFFERENTIAL
CONTROL
PIPE
RETURN
VIEW ON INLET OF
MAIN VALVE
ADVANTAGES:
Optimizes performance of terminal units and circulating pump.
Prevents chiller freeze-up by maintaining continuous flow.
Permits use of two-way rather than three-way valves at terminal units.
Economical, self-contained unit.
E valve may be used instead of C34.
252
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
Increase or decrease in pump discharge pressure throttles or opens the pilot, which
in turn operates the main valve. Controlling the steam going to the cylinder keeps a
constant oil pressure ahead of the combustion control valve for optimum performance.
EP14 PUMP
GOVERNOR
APPLICATION:
To provide control of a steam pump discharge pressure feeding burners.
ADVANTAGES:
Pilot operation give close control through wide load range.
Pressure control at combustion control permits best performance of it.
Pressure pilot (Type D) can be added to make a Type EP14D regulator that puts
a positive limit on chest pressure.
253
Application Guide
A division of CIRCOR International, Inc.
OPERATION:
Water and steam are injected into a superheated steam line through the injector
nozzle. The nozzle is designed to break the water into a fine mist to be easily absorbed by
the oncoming steam. The flow through the nozzle is controlled by the dual control valve,
and a pneumatic temperature controller.
APPLICATION GUIDE
OTHER PRODUCTS
DESUPERHEATER
AIR OP/STM ATOM
APPLICATION:
Spence steam atomizing desuperheaters are designed to reduce and control the
temperatures of superheated steam by the controlled injection of a cooling water mist.
ADVANTAGES:
Unique Dual Control Valve.
Complete package by Spence.
Spence Pressure Reducing Valve available.
Many sizes available.
254
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
Water is injected into a superheated steam line through the injector nozzle. The
nozzle is designed to break the water into a fine mist to be easily absorbed by the oncoming
steam. The flow through the nozzle is controlled by the dual control valve, and a pneumatic
temperature controller.
DESUPERHEATER
AIR OP/MECH ATOM
APPLICATION:
Spence mechanical atomizing desuperheaters are designed to reduce and control the
temperature of superheated steam by the controlled injection of a finely dispersed spray of
cooling water.
ADVANTAGES:
Complete package by Spence.
Spence Pressure Reducing Valve available.
Many sizes available.
255
Application Guide
A division of CIRCOR International, Inc.
OPERATION:
The muffling orifice consists of a steel plate with primary orifices, to which is welded
a stainless steel plate with secondary orifices. The plate is installed in the expanded
downstream piping, and creates the desired back pressure on the PRV for maximum
attenuation.
APPLICATION GUIDE
OTHER PRODUCTS
REGULATOR W/
MUFFLING ORIFICE
APPLICATION:
The Spence muffling orifice reduces the generation of pressure regulator noise at its
source. It provides an economical means of attenuating high flow PRV noises by 6 - 20 dba.
ADVANTAGES:
Inexpensive.
Maintenance free.
Capacity of valve not reduced.
Ease of installation.
256
Application Guide
A division of CIRCOR International, Inc.
APPLICATION GUIDE
OTHER PRODUCTS
OPERATION:
Installed at the reducing valve outlet, the required pipeline expansion takes place
within the noise suppressor. This expanded outlet feature eliminates the expense and
noise often associated with separate expansion fittings. A reflector assembly improves
performance by increasing the interaction of flow and acoustic material. The straight
through design minimizes pressure drop, permitting normal valve sizing.
REGULATOR W/
NOISE SUPPRESSOR
APPLICATION:
The Spence Noise Suppressor is designed to attenuate the noise generated by a
pressure reducing station. These devices are particularly effective in limiting the propagation
of valve-generated noise into the downstream piping. Being of the dissipative reactive type,
they are effective over abroad frequency band (up to 12,000 Hz). Depending upon flow and
piping configuration, noise attenuation of up to 20 decibels is obtainable.
ADVANTAGES:
Maintenance free.
Standard Spence valves used.
Capacity of valve not reduced.
257
Application Guide
A division of CIRCOR International, Inc.
OPERATION:
As the level in the condensate receiver increases, an output signal from the pilot
controller causes the number one J control valve to open and the number two control valve
(make-up) to close.
As the level continues to increase, valve number one fully opens, admitting water
from the condensate receiver to the boiler feed pump, valve two simultaneously closes,
cutting off the soft water make-up supply.
Should the level in the condensate receiver decrease, reverse action of the above
occurs and, at low level, all water to the boiler feed pump is obtained from the soft water
make-up supply.
APPLICATION GUIDE
CONTROL VALVES
TYPE J LIQUID
LEVEL CONTROL
APPLICATION:
To provide water to a boiler at all times, even if water in condensate tank falls too low.
258
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
To interface either a computerized cogeneration control, or electronic controller, to a
turbine exhaust make-up valve in order to control the generating turbines exhaust pressure
and flow for secondary steam usage.
APPLICATION GUIDE
CONTROL VALVES
OPERATION:
A pre-programmed computer, or electronic controller receiving a 4-20 MA signal
from a P/I Transmitter, is used as the controlling device for a Type J Control Valve with an
electro-pneumatic positioner opening the by-pass line to the extent necessary to maintain
the desired operating conditions.
P = 140 psig
P1 = 17 psig
2
W = 8000 lbs/hr
2 J Valve, 1 3/4 Port
259
Application Guide
A division of CIRCOR International, Inc.
APPLICATION:
When insufficient condensate to meet the demand for boiler feedwater is
returned to the deaerator, the make-up water control valve is opened to satisfy this
requirement.
OPERATION:
When the Deaerator's Pneumatic Level Controller senses low water level, it
sends a proportional 3 to 15 psia pneumatic signal to the Type J Control Valve. The
Type J Control Valve responds by opening, closing or modulating the flow of raw
make-up water into the Deaerator, thereby satisfying the demand for boiler
feedwater.
APPLICATION GUIDE
CONTROL VALVES
TYPE J FOR
DEAERATOR LEVEL
Level Controller
ADVANTAGES:
Precise control of make-up water
The standard modified equal percent plug contour provides superior throttling
action
260
REFERENCE
& PIPING DESIGN
SECTION V
REFERENCE &
PIPING DESIGN
- 261 -
GLOSSARY OF TERMS
GLOSSARY OF TERMS
- 262 -
2000
1000
900
800
700
600
500
400
300
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
4
2
1
10
15
20
25
FLOW VS VELOCITY
200
FLANGE STANDARDS
125 lb. CAST IRON
1/2
Pipe Size
Diameter of Flange
Number of Bolts
Diameter of Bolts
34
1
41/4
7/16
31/8
4
1/2
11/4
45/8
1/2
31/2
4
1/2
11/2
5
9/16
37/8
4
1/2
2
6
5/8
43/4
4
5/8
21/2
7
11/16
51/2
4
5/8
3
71/2
3/4
6
4
5/8
31/2
81/2
13/16
7
8
5/8
4
9
15/16
71/2
8
5/8
5
10
15/16
81/2
8
3/4
6
11
1
91/2
8
3/4
8
131/2
11/8
113/4
8
3/4
1/2
3/4
Pipe Size
1
Diameter of Flange
47/8
11/16
Thickness of Flange (min)b
211/16
Diameter of Bolt Circle
31/2
Number of Bolts
4
5/8
Diameter of Bolts
11/4
11/2
2
21/2
51/4
61/8
61/2
71/2
3/4
13/16
7/8
1
31/16
39/16
43/16 415/16
37/8
41/2
5
57/8
4
4
8
8
5/8
3/4
5/8
3/4
which is included in the flange
3
31/2
4
81/4
9
10
11/8
13/16
11/4
511/16 65/16 615/16
65/8
71/4
77/8
8
8
8
3/4
3/4
3/4
thickness dimensions.
5
11
13/8
85/16
91/4
8
3/4
6
8
10
121/2
15
171/2
17/16
15/8
17/8
911/16 1115/16 141/16
105/8
13
151/4
12
12
16
3/4
7/8
1
12
19
11/16
17
12
7/8
6
121/2
13/16
105/8
12
3/4
8
15
13/8
13
12
7/8
10
12
bolt holes.
1
Pipe Size
/2
Diameter of Flange
Number of Bolts
Diameter of Bolts
FLANGE STANDARDS
10
16
1
141/4
12
7/8
1
3/4
Pipe Size
/2
1
11/4
11/2
2
21/2
3
31/2
4
5
3
5
7
1
1
1
1
1
Diameter of Flange
3 /4
4 /8
4 /8
5 /4
6 /2
6 /2
7 /2
8 /4
9
10
11
17/32
19/32
5/8
11/16
3/4
13/16
29/32
31/32
Thickness of Flange (min)d 1/2
11/16
11/8
Diameter of Bolt Circle
25/8
31/4
31/2
37/8
41/2
5
57/8
65/8
71/4
77/8
91/4
Number of Bolts
4
4
4
4
4
8
8
8
8
8
8
1
5/8
5/8
5/8
3/4
5/8
3/4
3/4
3/4
3/4
3/4
Diameter of Bolts
/2
d 300 lb. bronze flanges have plain faces with two concentric gasket-retaining grooves between the port and the
3/4
1
11/4
11/2
4
45/8
5
7
1/2
9/16
/16
2
21/2
27/8
31/8
31/2
37/8
4
4
4
1
1/2
1/2
/2
raised face which is included in
2
21/2
3
31/2
4
6
7
71/2
81/2
9
5/8
11/16
3/4
13/16
15/16
35/8
41/8
5
51/2
63/16
43/4
51/2
6
7
71/2
4
4
4
8
8
5/8
5/8
5/8
5/8
5/8
the flange thickness dimensions.
5
10
15/16
75/16
81/2
8
3/4
6
11
1
81/2
91/2
8
3/4
8
131/2
11/8
105/8
113/4
8
3/4
10
16
13/16
123/4
141/4
12
7/8
12
19
11/4
15
17
12
7/8
5
11
13/8
75/16
91/4
8
3/4
6
121/2
17/16
81/2
105/8
12
3/4
8
15
15/8
105/8
13
12
7/8
10
171/2
17/8
123/4
151/4
16
1
12
201/2
2
15
173/4
16
11/8
5
11
11/2
75/16
91/4
8
7/8
6
121/2
15/8
81/2
105/8
12
7/8
8
15
17/8
105/8
13
12
1
10
171/2
21/8
123/4
151/4
16
11/8
12
201/2
21/4
15
173/4
16
11/4
5
13
13/4
75/16
101/2
8
1
6
14
17/8
81/2
111/2
12
1
8
161/2
23/16
105/8
133/4
12
11/8
10
20
21/2
123/4
17
16
11/4
12
22
25/8
15
191/4
20
11/4
3/4
/2
1
11/4
11/2
2
21/2
3
31/2
4
47/8
51/4
61/8
61/2
71/2
81/4
9
10
11
3/4
13/16
7/8
/16
1
11/8
13/16
11/4
2
21/2
27/8
35/8
41/8
5
51/2
63/16
31/2
37/8
41/2
5
57/8
65/8
71/4
77/8
4
4
4
8
8
8
8
8
5
5/8
3/4
5/8
3/4
3/4
3/4
3/4
3/4
/8
1/16" raised face which is included in the flange thickness dimensions.
1/2
3/4
Pipe Size
1
11/4
11/2
2
21/2
3
31/2
4
Diameter of Flange
33/4
45/8
47/8
51/4
61/8
61/2
71/2
81/4
9
10
5
11/16
13/16
7/8
Thickness of Flange (min)g 9/16
/8
1
11/8
11/4
13/8
13/8
Diameter of Raised Face 1/38 111/16
2
21/2
27/8
35/8
41/8
5
51/2
63/16
Diameter of Bolt Circle
25/8
31/4
31/2
37/8
41/2
5
57/8
65/8
71/4
77/8
Number of Bolts
4
4
4
4
4
8
8
8
8
8
1
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
7/8
Diameter of Bolts
/2
g 400 lb. steel flanges have a 1/4" raised face which is included in the flange thickness dimensions.
12
201/2
2
167/16
173/4
16
11/8
1/2
3/4
Pipe Size
1
11/4
11/2
2
21/2
3
31/2
4
5
6
8
Diameter of Flange
31/2
37/8
41/4
45/8
5
6
7
71/2
81/2
9
10
11
131/2
11/32
3/8
13/32
7/16
1/2
9/16
5/8
11/16
11/16
3/4
13/16
15/16
Thickness of Flange (min)c 5/16
Diameter of Bolt Circle
23/8
23/4
31/8
31/2
37/8
43/4
51/2
6
7
71/2
81/2
91/2
113/4
Number of Bolts
4
4
4
4
4
4
4
4
8
8
8
8
8
1
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
Diameter of Bolts
/2
c 150 lb. bronze flanges have plain faces with two concentric gasket-retaining grooves between the port and the bolt holes.
12
19
11/4
17
12
7/8
faces.
Pipe Size
Diameter of Flange
Thickness of Flange (min)f
Diameter of Raised Face
Diameter of Bolt Circle
Number of Bolts
Diameter of Bolts
f 300 lb. steel flanges have a
10
16
13/16
141/4
12
7/8
1/2
3/4
Pipe Size
1
11/4
11/2
2
21/2
3
31/2
4
Diameter of Flange
33/4
45/8
47/8
51/4
61/8
61/2
71/2
81/4
9
103/4
5
11
13
7
Thickness of Flange (min)h 9/16
/8
/16
/16
/8
1
11/8
11/4
13/8
11/2
Diameter of Raised Face
13/8
111/16
2
21/2
27/8
35/8
41/8
5
51/2
63/16
Diameter of Bolt Circle
25/8
31/4
31/2
37/8
41/2
5
57/8
65/8
71/4
81/2
Number of Bolts
4
4
4
4
4
8
8
8
8
8
1/2
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
7/8
Diameter of Bolts
h 600 lb. steel flanges have a 1/4" raised face which is included in the flange thickness dimensions.
- 264 -
CONVERSION TABLES
LIQUID WEIGHTS and MEASURES
Gallons
Gallons
Gallons
Gallons
Gallons
Liters
Liters
Liters
Liters
Liters
Cu. Inches
Cu. Inches
Cu. Inches
Cu. Inches
Cu. Inches
Cu. Feet
Cu. Feet
Cu. Feet
Cu. Feet
Cu. .Feet
Cu. Meters
Cu. Meters
Cu. Meters
Cu. Meters
Cu. Meters.
Lbs. of Water
Lbs. of Water
Lbs. of Water
Lbs. of Water
Lbs. of Water
Inches
Inches
Inches
Feet
Feet
mm
mm
cm
cm
Meters
Sq. Inches
Sq. Inches
Sq. Feet
Sq. Feet
Sq. Feet
Sq. cm
Sq. cm
Sq. cm
Sq. Meter
Sq. Meter
To
Liters
Cu. Inches
Cu. Feet
Cu. Meters
Lbs. of Water
Gallons
Cu. Inches
Cu. Feet
Cu. Meters
Lbs. of Water
Gallons
Liters
Cu. Feet
Cu. Meters
Lbs. of Water
Gallons
Liters
Cu. Inches
Cu. Meters
Lbs. of Water
Gallons
Liters
Cu. Inches
Cu. Feet
Lbs. of Water
Gallons
Liters
Cu. Inches
Cu. Feet
Cu. Meters
LINEAL MEASURES
mm
cm
Meters
cm
Meters
Inches
Feet
Inches
Feet
Feet
AREA
Sq. Feet
Sq. cm
Sq. Inches
Sq. cm
Sq. Meters
Sq. Inches
Sq. Feet
Sq. Meters
Sq. Inches
Sq. Feet
Multiply
By
3.7853
231
0.1337
0.00379
8.339
0.26418
61.025
0.0353
0.001
2.202
0.00433
0.01639
0.00058
0.000016
0.0362
7.48052
28.316
1728
0.0283
62.371
264.17
999.972
61023.74
35.3145
2202.61
0.11992
0.45419
27.643
0.01603
0.000454
25.4
2.54
0.0254
30.48
0.3048
0.03937
0.00328
0.3937
0.03281
3.28
0.006944
6.4516
144
929.03
0.0929
0.155
0.00108
0.0001
1550
10.76
To
Lbs. per Sq. Ft.
Atmospheres
Ins. of Water
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Atmospheres
Ins. of Water
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Ins. of Water
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Atmospheres
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Atmospheres
Ins. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
- 265 -
Multiply
To
By
Convert
To
Multiply
By
Ins. of Mercury
Lbs. per Sq. In.
0.491154
144
Lbs. per Sq. Ft.
70.7262
0.06805 Ins. of Mercury
Ins. of Mercury
Atmospheres
0.033421
27.728
Ins. of Mercury
Ins. of Water
13.6185
2.3106
Ft. of Water
1.1349
2.03602 Ins. of Mercury
Ins. of Mercury
mm of Mercury
25.40005
51.715
Bar
0.033864
0.06895 Ins. of Mercury
kg per Sq. cm
0.03453
0.070307 Ins. of Mercury
kg per Sq. M
345.316
703.070 Ins. of Mercury
Lbs. per Sq. In.
0.019337
0.0069445 mm of Mercury
Lbs. per Sq. Ft.
2.7845
0.000473 mm of Mercury
mm of Mercury
Atmospheres
0.001316
0.1926
Ins. of Water
0.53616
0.01605 mm of Mercury
Ft. of Water
0.04468
0.014139 mm of Mercury
Ins. of Mercury
0.03937
0.35913 mm of Mercury
Bar
0.00133
0.000479 mm of Mercury
kg per Sq. cm
0.00136
0.000488 mm of Mercury
kg per Sq. M
13.59509
4.88241 mm of Mercury
kg per Sq. cm
Lbs. per Sq. In.
14.2233
14.696
Lbs. per Sq. Ft.
2048.155
2116.22 kg per Sq. cm
Atmospheres
0.96784
407.484 kg per Sq. cm
kg per Sq. cm
Ins. of Water
394.38
33.957
kg per Sq. cm
Ft. of Water
32.865
29.921
kg per Sq. cm
Ins. of Mercury
28.959
760
mm of Mercury
735.559
1.01325 kg per Sq. cm
kg per Sq. cm
Bar
0.98067
1.0332
kg per Sq. M
10000
10332.27 kg per Sq. cm
0.03609
Note: All weights and measures of water are
5.1972
0.002454 based on temperature of 60F.
0.08333
Note: Temperature of Water and Mercury is 68F
0.07343
and 32F respectively.
1.8651
0.00249
0.00253
25.375
TEMPERATURE
0.432781
F - 32
To convert Fahrenheit to Celsius:
63.3205
1.8
0.029449
To convert Celsius to Fahrenheit: (1.8 x C) + 32
12
0.88115
VELOCITY
22.3813
1 Ft per Sec. = 0.3048 M Per Sec.
0.029839
0.03043
1 M per Sec. = 3.2808 Ft. per Sec.
304.275
CONVERSION TABLES
To
Convert
Absolute Pressure
PSIG
Inches of Hg
PSIA
-14.70000
-14.69998
-14.69996
-14.69994
-14.69992
-14.69990
-14.69981
-14.69961
-14.69942
-14.69923
-14.69903
-14.69806
-14.69613
-14.69449
-14.69226
-14.69032
-14.68066
-14.66698
-14.64197
-14.62262
-14.60329
-14.50658
-14.40980
-14.31320
-14.21840
-14.20870
-14.11970
-13.75700
-12.28300
-10.31800
-8.84400
-7.37000
-5.89600
-4.91300
-3.93000
-2.94800
-1.96500
-0.98300
-0.49100
-0.24600
29.92000
29.91996
29.91992
29.91988
29.91984
29.91980
29.91961
29.91921
29.91882
29.91843
29.91803
29.91606
29.91212
29.90818
29.90424
29.90030
29.88063
29.84126
29.80189
29.76252
29.72315
29.52630
29.32940
29.13260
28.93570
28.920
28.740
28.000
25.000
21.000
18.000
15.000
12.000
10.000
8.000
6.000
4.000
2.000
1.000
0.500
0.0
0.00002
0.00004
0.00006
0.00008
0.00010
0.00019
0.00039
0.00058
0.00077
0.00097
0.00194
0.00387
0.00551
0.00774
0.00968
0.01934
0.03302
0.05803
0.07738
0.09671
0.19342
0.29020
0.38680
0.48160
0.49130
0.58030
0.94330
2.41700
4.38200
5.85600
7.320
8.804
9.787
10.770
11.752
12.735
13.732
14.209
14.454
Inches of Hg Torricelli
0.0
0.00004
0.00008
0.00012
0.00016
0.00020
0.00039
0.00079
0.00118
0.00157
0.00197
0.00394
0.00788
0.01182
0.01576
0.01970
0.03937
0.07874
0.11811
0.15748
0.19685
0.39370
0.59060
0.78740
0.98430
1.000
1.181
1.920
4.920
8.920
11.920
14.920
17.920
19.920
21.920
23.920
25.920
27.920
28.920
29.420
0.0
0.001
0.002
0.003
0.004
0.005
0.010
0.020
0.030
0.040
0.050
0.100
0.200
0.300
0.400
0.500
1.000
2.000
3.000
4.000
5.000
10.000
15.000
20.000
25.000
25.400
30.000
48.770
124.970
226.570
302.770
378.970
455.770
505.970
556.770
607.570
658.370
709.170
733.570
747.270
Water Saturation
Temp. Pressure
Deg. F
PSIA
32
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
212
220
240
260
280
300
350
400
450
500
550
600
650
700
0.0886
0.1216
0.1780
0.2561
0.3629
0.5068
0.6981
0.9492
1.2750
1.6927
2.2230
2.8892
3.7184
4.7414
5.9926
7.5110
9.340
11.526
14.123
14.696
17.186
24.968
35.427
49.200
67.005
134.604
247.259
422.55
680.86
1045.43
1543.2
2208.4
3094.3
PRESSURE TO VACUUM
PROPERTIES OF WATER
+ 0.30
+ 1.00
+ 2.00
+ 10.00
0.0
14.700
29.920
760.000
15.000
15.700
16.700
24.700
30.540
31.970
34.000
50.290
775.720
811.910
863.630
277.35
Weight
Density
lbs/Gallon lbs/Cu.Ft.
8.344
8.345
8.343
8.338
8.329
8.318
8.304
8.288
8.270
8.250
8.228
8.205
8.180
8.154
8.126
8.097
8.067
8.035
8.002
7.996
7.969
7.898
7.823
7.743
7.661
7.431
7.172
6.880
6.543
6.143
5.655
4.999
3.651
62.414
62.426
62.410
62.371
62.305
62.220
62.116
61.996
61.862
61.713
61.550
61.376
61.188
60.994
60.787
60.569
60.343
60.107
59.862
59.812
59.613
59.081
58.517
57.924
57.307
55.586
53.648
51.467
48.948
45.956
42.301
37.397
27.307
Specific
Volume
Cu.Ft./lb
0.016022
0.016019
0.016023
0.016033
0.016050
0.016072
0.016099
0.016130
0.016165
0.016204
0.016247
0.016293
0.016343
0.016395
0.016451
0.016510
0.016572
0.016637
0.016705
0.016719
0.016775
0.016926
0.017089
0.017264
0.01745
0.01799
0.01864
0.01943
0.02043
0.02176
0.02364
0.02674
0.03662
NOTE:
Weight of water per gallon is based on 7.48052 gallons
per cubic foot.
Specific gravity of water @ 60F = 1.00
ATMOSPHERIC
0.0
Weight
- 266 -
1/8
.405
1/4
.540
3/8
.675
1/2
.840
3/4
1.050
1.315
11/4
1.660
11/2
1.900
2.375
21/2
2.875
Weight
Class
Carbon
Steel
Sched.
STD
XS
STD
XS
STD
XS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
40
80
40
80
40
80
40
80
160
40
80
160
40
80
160
40
80
160
40
80
160
40
80
160
40
80
160
Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)
10S
40S
80S
10S
40S
80S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
.049
.068
.095
.065
.088
.119
.065
.091
.126
.065
.083
.109
.147
.187
.294
.065
.083
.113
.154
.219
.308
.065
.109
.133
.179
.250
.358
.065
.109
.140
.191
.250
.382
.065
.109
.145
.200
.281
.400
.065
.109
.154
.218
.344
.436
.083
.120
.203
.276
.375
.552
.307
.269
.215
.410
.364
.302
.545
.493
.423
.710
.674
.622
.546
.466
.252
.920
.884
.824
.742
.612
.434
1.185
1.097
1.049
.957
.815
.599
1.530
1.442
1.380
1.278
1.160
.896
1.770
1.682
1.610
1.500
1.338
1.100
2.245
2.157
2.067
1.939
1.687
1.503
2.709
2.635
2.469
2.323
2.125
1.771
1.27
1.70
2.12
2.64
3.30
4.13
5.22
5.97
7.46
9.03
- 267 -
.96
.85
.68
1.29
1.14
.95
1.71
1.55
1.33
2.23
2.12
1.95
1.72
1.46
.79
2.89
2.78
2.59
2.33
1.92
1.36
3.72
3.45
3.30
3.01
2.56
1.88
4.81
4.53
4.34
4.02
3.64
2.81
5.56
5.28
5.06
4.71
4.20
3.46
7.05
6.78
6.49
6.09
5.30
4.72
8.51
8.28
7.76
7.30
6.68
5.56
Flow
Area
(sq. in.)
Weight
of Pipe
(lbs/Ft.)
.074
.057
.036
.132
.104
.072
.233
.191
.141
.396
.357
.304
.234
.171
.050
.665
.614
.533
.433
.296
.148
1.103
.945
.864
.719
.522
.282
1.839
1.633
1.495
1.283
1.057
.630
2.461
2.222
2.036
1.767
1.406
.950
3.958
3.654
3.355
2.953
2.241
1.774
5.764
5.453
4.788
4.238
3.546
2.464
.19
.24
.31
.33
.42
.54
.42
.57
.74
.54
.67
.85
1.09
1.31
1.71
.69
.86
1.13
1.47
1.94
2.44
.87
1.40
1.68
2.17
2.84
3.66
1.11
1.81
2.27
3.00
3.76
5.21
1.28
2.09
2.72
3.63
4.86
6.41
1.61
2.64
3.65
5.02
7.46
9.03
2.48
3.53
5.79
7.66
10.01
13.69
Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus
.032
.025
.016
.057
.045
.031
.101
.083
.061
.172
.155
.132
.102
.074
.022
.288
.266
.231
.188
.128
.064
.478
.409
.375
.312
.230
.122
.797
.708
.649
.555
.458
.273
1.066
.963
.882
.765
.608
.420
1.72
1.58
1.45
1.28
.97
.77
2.50
2.36
2.07
1.87
1.54
1.07
.004
.003
.002
.007
.005
.004
.012
.010
.007
.021
.019
.016
.012
.009
.003
.035
.032
.028
.022
.015
.008
.057
.049
.045
.037
.027
.015
.096
.085
.078
.067
.055
.033
.128
.115
.106
.092
.073
.049
.206
.190
.174
.153
.116
.092
.299
.283
.249
.220
.184
.128
.00437
.00523
.00602
.01032
.01227
.01395
.01736
.0216
.0255
.0285
.0341
.0407
.0478
.0527
.0577
.0467
.0566
.0706
.0853
.1004
.1103
.0760
.1151
.1328
.1606
.1903
.2136
.1250
.1934
.2346
.2913
.3421
.4110
.1662
.2598
.3262
.4118
.5078
.5977
.2652
.4204
.5606
.7309
.9790
1.1040
.4939
.6868
1.064
1.339
1.638
1.997
Pipe
Size
(in.)
1/8
1/4
3/8
1/2
3/4
11/4
11/2
21/2
Pipe Outside
Size Diameter
(in.)
(in.)
Pipe Outside
Size Diameter
(in.)
(in.)
3.500
4.500
5.563
6.625
8.625
10 10.750
Weight
Class
Carbon
Steel
Sched.
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
STD
XS
XXS
40
80
160
40
80
120
160
40
80
120
160
40
80
120
160
20
30
40
60
80
100
120
140
160
20
30
40
60
80
100
120
140
160
Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
5S
10S
40S
80S
.083
.120
.216
.300
.438
.600
.083
.120
.237
.337
.438
.531
.674
.109
.134
.258
.375
.500
.625
.750
.109
.134
.280
.432
.562
.719
.864
.109
.148
.250
.277
.322
.406
.500
.594
.719
.812
.875
.906
.134
.165
.250
.307
.365
.500
.594
.719
.844
1.000
1.125
3.334
3.260
3.068
2.900
2.624
2.300
4.334
4.260
4.026
3.826
3.624
3.438
3.152
5.345
5.295
5.047
4.813
4.563
4.313
4.063
6.407
6.357
6.065
5.761
5.501
5.187
4.897
8.407
8.329
8.125
8.071
7.981
7.813
7.625
7.437
7.187
7.001
6.875
6.813
10.482
10.420
10.250
10.136
10.020
9.750
9.562
9.312
9.062
8.750
8.500
11.00
14.14
17.48
20.81
27.10
33.77
- 268 -
10.47
10.24
9.64
9.11
8.24
7.23
13.62
13.38
12.65
12.02
11.39
10.80
9.90
16.79
16.63
15.86
15.12
14.34
13.55
12.76
20.13
19.97
19.05
18.10
17.28
16.30
15.38
26.41
26.17
25.53
25.36
25.07
24.55
23.95
23.36
22.58
21.99
21.60
21.40
32.93
32.74
32.20
31.84
31.48
30.63
30.04
29.25
28.47
27.49
26.70
Flow
Area
(sq. in.)
Weight
of Pipe
(lbs/Ft.)
8.730
8.347
7.393
6.605
5.408
4.155
14.75
14.25
12.73
11.50
10.31
9.28
7.80
22.44
22.02
20.01
18.19
16.35
14.61
12.97
32.24
31.74
28.89
26.07
23.77
21.15
18.84
55.51
54.48
51.85
51.16
50.03
47.94
45.66
43.46
40.59
38.50
37.12
36.46
86.29
85.28
82.52
80.69
78.86
74.66
71.84
68.13
64.53
60.13
56.75
3.03
4.33
7.58
10.25
14.32
18.58
3.92
5.61
10.79
14.98
19.00
22.51
27.54
6.36
7.77
14.62
20.78
27.04
32.96
38.55
7.60
9.29
18.97
28.57
36.39
45.35
53.16
9.93
13.40
22.36
24.70
28.55
35.64
43.39
50.95
60.71
67.76
72.42
74.69
15.19
18.65
28.04
34.24
40.48
54.74
64.43
77.03
89.29
104.13
115.64
Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus
3.78
3.62
3.20
2.86
2.35
1.80
6.39
6.18
5.50
4.98
4.47
4.02
3.38
9.72
9.54
8.67
7.88
7.09
6.33
5.61
13.97
13.75
12.51
11.29
10.30
9.16
8.16
24.06
23.61
22.47
22.17
21.70
20.77
19.78
18.83
17.59
16.68
16.10
15.80
37.39
36.95
35.76
34.96
34.20
32.35
31.13
29.53
27.96
26.06
24.59
.454
.434
.384
.343
.281
.216
.766
.740
.661
.597
.536
.482
.405
1.17
1.14
1.04
.945
.849
.759
.674
1.68
1.65
1.50
1.35
1.24
1.10
.978
2.88
2.83
2.69
2.66
2.60
2.49
2.37
2.26
2.11
2.00
1.93
1.89
4.48
4.43
4.29
4.19
4.10
3.88
3.73
3.54
3.35
3.12
2.95
.744
1.041
1.724
2.225
2.876
3.424
1.249
1.761
3.214
4.271
5.178
5.898
6.791
2.498
3.029
5.451
7.431
9.250
10.796
12.090
3.576
4.346
8.496
12.22
14.98
17.81
20.02
6.131
8.212
13.39
14.69
16.81
20.58
24.51
28.14
32.58
35.65
37.56
38.48
11.71
14.30
21.15
25.57
29.90
39.43
45.54
53.22
60.32
68.43
74.29
Pipe
Size
(in.)
10
12 12.750
14 14.000
16
16.00
18
18.00
Weight
Class
STD
XS
XXS
STD
XS
STD
XS
STD
XS
Carbon
Steel
Sched.
20
30
40
60
80
100
120
140
160
10
20
30
40
60
80
100
120
140
160
10
20
30
40
60
80
100
120
140
160
10
20
30
40
60
80
100
120
140
160
Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)
5S
10S
40S
80S
5S
10S
5S
10S
5S
10S
.156
.180
.250
.330
.375
.406
.500
.562
.688
.844
1.000
1.125
1.312
.156
.188
.250
.312
.375
.438
.500
.594
.750
.938
1.094
1.250
1.406
.165
.188
.250
.312
.375
.500
.656
.844
1.031
1.219
1.438
1.594
.165
.188
.250
.312
.375
.438
.500
.562
.750
.938
1.156
1.375
1.562
1.781
12.438
12.390
12.250
12.090
12.000
11.938
11.750
11.626
11.374
11.062
10.750
10.500
10.126
13.688
13.624
13.500
13.376
13.250
13.124
13.000
12.812
12.500
12.124
11.812
11.500
11.188
15.670
15.624
15.500
15.376
15.250
15.000
14.688
14.312
13.938
13.562
13.124
12.812
17.67
17.62
17.50
17.38
17.25
17.12
17.00
16.88
16.50
16.12
15.69
15.25
14.88
14.44
40.06
43.98
50.27
56.55
- 269 -
39.08
38.92
38.48
37.98
37.70
37.50
36.91
36.52
35.73
34.75
33.77
32.99
31.81
43.00
42.80
42.41
42.02
41.63
41.23
40.84
40.25
39.27
38.09
37.11
36.13
35.15
49.23
49.08
48.69
48.31
47.91
47.12
46.14
44.96
43.79
42.61
41.23
40.26
55.51
55.37
54.98
54.59
54.19
53.80
53.41
53.02
51.84
50.66
49.29
47.91
46.73
45.36
Flow
Area
(sq. in.)
Weight
of Pipe
(lbs/Ft.)
Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus
121.50
120.57
117.86
114.80
113.10
111.93
108.43
106.16
101.64
96.14
90.76
86.59
80.53
147.15
145.78
143.14
140.52
137.88
135.28
132.73
128.96
122.72
115.49
109.62
103.87
98.31
192.85
191.72
188.69
185.69
182.65
176.72
169.44
160.92
152.58
144.50
135.28
128.96
245.22
243.95
240.53
237.13
233.71
230.30
226.98
223.68
213.83
204.24
193.30
182.66
173.80
163.72
20.98
24.17
33.38
43.77
49.56
53.52
65.42
73.15
88.63
107.32
125.49
139.67
160.27
23.07
27.73
36.71
45.61
54.57
63.44
72.09
85.05
106.13
130.85
150.79
170.28
189.11
27.90
31.75
42.05
52.27
82.58
82.77
107.50
136.61
164.82
192.43
233.64
245.25
31.43
35.76
47.39
58.94
70.59
82.15
93.45
104.87
138.17
170.92
207.96
244.14
274.22
308.50
52.65
52.25
51.07
49.74
49.00
48.50
46.92
46.00
44.04
41.66
39.33
37.52
34.89
63.77
63.17
62.03
60.89
59.75
58.64
57.46
55.86
53.18
50.04
47.45
45.01
42.60
83.57
83.08
81.74
80.50
79.12
76.58
73.42
69.73
66.12
62.62
58.64
55.83
106.26
105.71
104.21
102.77
101.18
99.84
98.27
96.93
92.57
88.50
83.76
79.07
75.32
70.88
6.31
6.26
6.12
5.96
5.88
5.81
5.63
5.51
5.28
4.99
4.71
4.50
4.18
7.64
7.57
7.44
7.30
7.16
7.03
6.90
6.70
6.37
6.00
5.69
5.40
5.11
10.02
9.96
9.80
9.65
9.49
9.18
8.80
8.36
7.93
7.50
7.03
6.70
12.74
12.67
12.49
12.32
12.14
11.96
11.79
11.62
11.11
10.61
10.04
9.49
9.03
8.50
19.2
22.0
30.2
39.0
43.8
47.1
56.7
62.8
74.6
88.1
100.7
109.9
122.6
23.2
27.8
36.6
45.0
53.2
61.3
69.1
80.3
98.2
117.8
132.8
146.8
159.6
32.2
36.5
48.0
59.2
70.3
91.5
116.6
144.5
170.5
194.5
220.0
236.7
40.8
46.4
61.1
75.5
89.6
103.4
117.0
130.1
168.3
203.8
242.3
277.6
305.5
335.6
Pipe
Size
(in.)
12
14
16
18
Pipe Outside
Size Diameter
(in.)
(in.)
20.00
22
22.00
24
24.00
30
30.00
Carbon
Steel
Sched.
STD
XS
STD
XS
STD
XS
STD
XS
10
20
30
40
60
80
100
120
140
160
10
20
30
60
80
100
120
140
160
10
20
30
40
60
80
100
120
140
160
10
20
30
Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)
5S
10S
5S
10S
5S
10S
5S
10S
.188
.218
.250
.375
.500
.594
.812
1.031
1.281
1.500
1.750
1.969
.188
.218
.250
.375
.500
.875
1.125
1.375
1.625
1.875
2.125
.218
.250
.375
.500
.562
.688
.969
1.219
1.531
1.812
2.062
2.344
.250
.312
.375
.500
.625
19.62
19.56
19.50
19.25
19.00
18.81
18.38
17.94
17.44
17.00
16.50
16.06
21.62
21.56
21.50
21.25
21.00
20.25
19.75
19.25
18.75
18.25
17.75
23.56
23.50
23.25
23.00
22.88
22.62
22.06
21.56
20.94
20.38
19.88
19.31
29.50
29.38
29.25
29.00
28.75
62.83
69.12
75.40
94.25
20
Weight
Class
- 270 -
61.65
61.46
61.26
60.48
59.69
59.10
57.73
56.35
54.78
53.41
51.84
50.46
67.93
67.75
67.54
66.76
65.97
63.62
62.05
60.48
58.90
57.33
55.76
74.03
73.83
73.04
72.26
71.86
71.08
69.31
67.74
65.78
64.01
62.44
60.67
92.68
92.29
91.89
91.11
90.32
Flow
Area
(sq. in.)
Weight
of Pipe
(lbs/Ft.)
Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus
302.46
300.61
298.65
290.04
283.53
278.00
265.21
252.72
238.83
226.98
213.82
202.67
367.25
365.21
363.05
354.66
346.36
322.06
306.35
291.04
276.12
261.59
247.45
436.10
433.74
424.56
415.48
411.00
402.07
382.35
365.22
344.32
326.08
310.28
292.98
683.49
677.71
671.96
660.52
649.18
39.78
46.06
52.73
78.60
104.13
123.11
166.40
208.87
256.10
296.37
341.09
379.17
43.80
50.71
58.07
86.61
114.81
197.41
250.81
302.88
353.61
403.00
451.06
55
63
95
125
141
171
238
297
367
430
483
542
79
99
119
158
196
131.06
130.27
129.42
125.67
122.87
120.46
114.92
109.51
103.39
98.35
92.66
87.74
159.14
158.26
157.32
153.68
150.09
139.56
132.76
126.12
119.65
113.36
107.23
188.98
187.95
183.95
179.87
178.09
174.23
165.52
158.26
149.06
141.17
134.45
126.84
296.18
293.70
291.18
286.22
281.31
15.71
15.62
15.51
15.12
14.73
14.44
13.78
13.13
12.41
11.79
11.11
10.53
19.08
18.97
18.86
18.42
17.99
16.73
15.91
15.12
14.34
13.59
12.85
22.65
22.53
22.05
21.58
21.35
20.88
19.86
18.97
17.89
16.94
16.12
15.22
35.51
35.21
34.91
34.31
33.72
57.4
66.3
75.6
111.3
145.7
170.4
225.7
277.1
331.5
375.5
421.7
458.5
69.7
80.4
91.8
135.4
117.5
295.0
366.4
432.6
493.8
550.3
602.4
96.0
109.6
161.9
212.5
237.0
285.1
387.7
472.8
570.8
652.1
718.9
787.9
172.3
213.8
255.3
336.1
414.9
Pipe
Size
(in.)
20
22
24
30
Code Designations
2 = Class B Cast Iron
6 = Grade WC1 (0.50% Moly)
4 = Grade C5 (5.50% Chrome)
22 = Cast Bronze
8 = Grade WC6 (1.25% Chrome)
9 = Grade CF8 (304 SST)
3 = Grade WCB Carbon Steel
7 = Grade WC9 (2.25% Chrome)
5 = Grade CF8M (316 SST)
TEMPERATURE (F)
100
150
200
250
300
350
400
450
125# FLANGES
THREADS
2"-12"
2
22
A126
B62
200
200
200
200
190
190
175
180
165
165
150
150
140
125
125
125# FLANGES
THREADS
14" - 24"
2
22
A126
B62
150
200
150
200
135
190
125
180
110
165
100
150
125
150# FLANGES
SWE, BWE
THREADS
22
22
3
6
8
7
4
9
5
B61
B62
A216
A217
A217
A217
A217
A351
A351
225
225
285
265
290
290
290
275
275
225
225
215
210
260
260
260
260
260
230
235
205
195
195
180
230
230
230
230
230
205
215
180
165
250# FLANGES
THREADS
2
22
A126
B62
500
400
500
400
460
385
415
365
375
335
300# FLANGES
SWE, BWE
THREADS
22
22
3
6
8
7
4
9
5
B61
B62
A216
A217
A217
A217
A217
A351
A351
500
500
740
695
750
750
750
720
720
500
500
475
465
675
680
750
750
745
600
620
450
425
425
390
655
655
720
730
715
540
560
3
6
8
7
4
9
5
A216
A217
A217
A217
A217
A351
A351
1480
1390
1500
1500
1500
1440
1440
1350
1360
1500
1500
1490
1200
1240
1315
1305
1445
1455
1430
1080
1120
3
6
8
7
4
9
5
A216
A217
A217
A217
A217
A351
A351
2220
2085
2250
2250
2250
2160
2160
2025
2035
2250
2250
2235
1800
1860
3
6
8
7
4
9
5
A216
A217
A217
A217
A217
A351
A351
3705
3470
3750
3750
3750
3600
3600
3
6
8
7
4
9
5
A216
A217
A217
A217
A217
A351
A351
3
6
8
7
4
9
5
3
6
8
7
4
9
5
600# FLANGES
SWE, BWE
THREADS
900# FLANGES
SWE, BWE
1500# FLANGES
SWE, BWE
2500# FLANGES
SWE, BWE
3500# FLANGES
SWE, BWE
4500# FLANGES
SWE, BWE
NOTES:
650
700
750
800
850
140
140
140
140
140
140
140
125
125
125
125
125
125
125
110
110
110
110
110
110
110
95
95
95
95
95
95
95
80
80
80
80
80
80
80
65
600
620
665
665
665
465
480
550
605
605
605
605
435
450
535
590
590
590
590
430
445
535
570
570
570
570
425
430
505
530
530
530
530
415
425
410
510
510
510
510
405
420
485
485
485
485
395
420
1270
1280
1385
1410
1410
995
1025
1200
1245
1330
1330
1330
930
955
1095
1210
1210
1210
1210
875
900
1075
1175
1175
1175
1175
860
890
1065
1135
1135
1135
1135
850
870
1010
1065
1065
1065
1055
830
855
825
1015
1015
1015
1015
805
845
975
975
975
965
790
835
1970
1955
2165
2185
2150
1620
1680
1900
1920
2080
2115
2115
1490
1540
1795
1865
1995
1995
1995
1395
1435
1640
1815
1815
1815
1815
1310
1355
1610
1765
1765
1765
1765
1290
1330
1600
1705
1705
1705
1705
1275
1305
1510
1595
1595
1595
1585
1245
1280
1235
1525
1525
1525
1525
1210
1265
1460
1460
1460
1450
1190
1255
3375
3395
3750
3750
3725
3000
3095
3280
3260
3610
3640
3580
2700
2795
3170
3200
3465
3530
3530
2485
2570
2995
3105
3325
3325
3325
2330
2390
2735
3025
3025
3025
3025
2185
2255
2685
2940
2940
2940
2940
2150
2220
2665
2840
2840
2840
2840
2125
2170
2520
2660
2660
2660
2640
2075
2135
2060
2540
2540
2540
2540
2015
2110
2435
2435
2435
2415
1980
2090
6170
5785
6250
6250
6250
6000
6000
5625
5660
6250
6250
6205
5000
5160
5470
5435
6015
6070
5965
4500
4660
5280
5330
5775
5880
5880
4140
4280
4990
5180
5540
5540
5540
3880
3980
4560
5040
5040
5040
5040
3640
3760
4475
4905
4905
4905
4905
3580
3700
4440
4730
4730
4730
4730
3540
3620
4200
4430
4430
4430
4400
3460
3560
3430
4230
4230
4230
4230
3360
3520
4060
4060
4060
4030
3300
3480
A216
A217
A217
A217
A217
A351
A351
8640
8100
8750
8750
8750
8400
8400
7870
7920
8750
8750
8685
7000
7225
7655
7605
8420
8495
8350
6300
6525
7390
7460
8085
8230
8230
5795
5990
6985
7250
7750
7750
7750
5430
5570
6385
7055
7055
7055
7055
5095
5265
6265
6865
6865
6865
6865
5010
5180
6215
6620
6620
6620
6620
4955
5065
5880
6200
6200
6200
6160
4845
4925
4800
5920
5920
5920
5920
4705
4845
5680
5680
5680
5640
4620
4730
A216
A217
A217
A217
A217
A351
A351
11110
10415
11250
11250
11250
10800
10800
10120
10185
11250
11250
11170
9000
9290
9845
9780
10830
10925
10740
8100
8390
9505
9595
10400
10585
10585
7450
7705
8980
9320
9965
9965
9965
6985
7165
8210
9070
9070
9070
9070
6550
6770
8055
8825
8825
8825
8825
6445
6660
7990
8515
8515
8515
8515
6370
6515
7560
7970
7970
7970
7920
6230
6410
6170
7610
7610
7610
7610
6050
6335
7305
7305
7305
7250
5940
6265
170
150
200
200
200
200
200
190
195
160
335
300
290
250
250
400
350
375
315
635
640
695
705
705
495
515
350
500
550 600
150
140
170
170
170
170
170
170
170
325
950
1000
50
50
35
35
20
20
50
50
50
50
50
35
35
35
35
35
20
20
20
20
20
1050
300
FOR 125# ANSI CAST IRON, PRESSURE LIMIT @ 353*F, THE TEMPERATURE OF 125 PSIG SATURATED STEAM
FOR 250# ANSI CAST IRON, PRESSURE LIMIT @ 406*F, THE TEMPERATURE OF 250 PSIG SATURATED STEAM
FOR 400# ANSI STEEL PRESSURE/TEMPERATURE LIMITS, SEE 5/0.3.3 - 5/79 - 3R
- 271 -
65
65
65
65
65
65
900
270
535
805
1340
2230
3120
4010
170
450
105
280
50
165
450
450
370
390
415
320
375
275
380
385
215
260
200
329
350
345
900
205
560
105
330
900
900
740
780
830
640
755
550
765
775
430
520
400
640
700
515
1350
310
845
155
495
1350
1350
1110
1165
1245
955
1130
825
1145
1160
650
780
595
965
1050
860
2245
515
1405
260
825
2245
2245
1850
1945
2075
1595
1885
1370
1910
1930
1080
1305
995
1605
1750
1430
3745
860
2345
430
1370
3745
3745
3085
3240
3460
2655
3145
2285
3180
3220
1800
2170
1655
2675
2915
2000
5240
1200
3280
600
1920
5240
5240
4320
4535
4590
3720
4405
3200
4450
4505
2520
3040
2320
3745
4240
2570
6740
1545
4215
770
2470
6740
6740
5555
5830
6230
4785
5665
4115
5725
5795
3240
3910
2985
4815
5245
145
175
145
305
345
290
350
290
615
685
430
525
430
925
1030
720
875
720
1545
1720
1200
1455
1200
2570
2865
1680
2040
1680
3600
4200
2160
2625
2160
4630
5155
PRESSURE
TEMPERATURE LIMITS
END
CONNECTIONS
- 272 -
1.
2.
3.
4.
5.
Inlet Pipe
Isolation Valve
Strainer
D50 Regulator
Bypass Pipe
Bypass Valve
Steam Scrubber Filter
SRV Type
Sanitary Steam Trap
6.
7.
8.
9.
SANITARY STEAM
SYSTEM
- 273 -
12
d1
10 d1
SINGLE STAGE
PR STATION
Inlet Pipe
Isolation Valve
Strainer
PRV Type
Bypass Pipe
Bypass Valve
7.
8.
9.
10.
11.
12.
Delivery Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap
High Pressure Trap
Min. 4 d2
1.
2.
3.
4.
5.
6.
10
20 d2
11
d2
- 274 -
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Strainer
Secondary PRV
Bypass Pipe
Bypass Valve
Medium Pressure Trap
Delivery Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap
14
10
12
11
Inlet Pipe
Isolation Valve
Strainer
Primary PRV
Bypass Pipe
High Pressure Bypass Valve
High Pressure Trap
Intermediate Pipe
Isolation Valve
18
13
17
15
19
TWO STAGE
PR STATION
16
- 275 -
SINGLE STAGE
PARALLEL PR STATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Intermediate Pipe
Delivery Pipe
Discharge Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap
13
Supply Pipe
Inlet Pipe
Isolation Valve
Strainer
PRV Type
Bypass Pipe
High Pressure Trap
14
12
14
10
11
- 276 -
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15
15
13
11
10
12
10
21
10
20
21
21
19
12
14
10
15.
16.
17.
18.
19.
20.
21.
Supply Pipe
Inlet Pipe
Isolation Valve
Strainer
Primary PRV
Bypass Pipe
High Pressure Bypass Valve
16
17
18 16
TWO STAGE
PARALLEL PR STATION
- 277 -
INSTANTANEOUS
HEATER
11
15
12
13
16
10
14
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
10
Inlet Pipe
Isolation Valve
Strainer
Temperature Regulator
Bypass Pipe
Bypass Valve
Check Valve
Thermostat
Heat Exchanger
Storage Tank
High Pressure Trap
Low Pressure Trap
Thermometer
Recirculating Pump
Vacuum Breaker
Hot Water Outlet
- 278 -
11
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Delivery Pipe
Thermostat
Storage Heater
Tube Bundle
High Pressure Trap
Low Pressure Trap
12
10
Inlet Pipe
Isolation Valve
Strainer
Temperature Regulator
Bypass Pipe
Bypass Valve
STORAGE HEATER
NOTES:
- 279 -
PRODUCT INDEX
A Air Adjusted Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Desuperheaters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
. . . . . . . . . . . . . . . . . . . . .169
- 280 -
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
STEAM TABLE*
h = Total heat of steam, Btu per pound
v = Specific volume, cubic feet per pound
Pres- Tempersure ature
psi
F
(gage) (sat.)
TOTAL TEMPERATURE, F
Saturated
Liquid
Saturated
Vapor
220
240
260
280
300
1154.4
27.15
1164.2
28.00
1173.8
28.85
1183.3
29.70
1192.8
30.53
1162.3
20.48
1172.2
21.11
1182.0
21.74
320
340
360
380
400
420
440
460
1202.3
31.37
1211.7
32.20
1221.1
33.03
1230.5
33.85
1239.9
34.68
1249.3
35.50
1258.8
36.32
1268.2
37.14
1191.6
22.36
1201.2
22.98
1210.8
23.60
1220.3
24.21
1229.7
24.82
1239.2
25.43
1248.7
26.04
1258.2
26.65
1267.6
27.25
212
h
v
180.1
0.0167
1150.4
26.80
228
h
v
196.2
0.0168
1156.3
20.089
10
240
h
v
208.4
0.0169
1160.6
16.303
1170.7
16.819
1180.6
17.330
1190.5
17.836
1200.2
18.337
1209.8
18.834
1219.4
19.329
1229.0
19.821
1238.5
20.31
1248.1
20.80
1257.6
21.29
1267.1
21.77
15
250
h
v
218.8
0.0170
1164.1
13.746
1169.1
13.957
1179.3
14.390
1189.3
14.816
1199.1
15.238
1208.9
15.657
1218.6
16.072
1228.3
16.485
1237.9
16.897
1247.5
17.306
1257.0
17.714
1266.6
18.121
20
259
h
v
227.9
0.0171
1167.1
11.898
1167.5
11.911
1177.9
12.288
1188.1
12.659
1198.1
13.025
1208.0
13.387
1217.8
13.746
1227.5
14.103
1237.2
14.457
1246.8
14.810
1256A
15.162
1266.1
15.512
25
267
h
v
236.0
0.0171
1169.7
10.498
1176.5
10.711
1186.8
11.040
1197.0
11.364
1207.0
11.684
1216.9
12.001
1226.7
12.315
1236.5
12.628
12462
12.938
1255.9
13.247
1265.5
13.555
30
274
h
v
243.4
0.0172
1172.0
9.401
1175.0
9.484
1185.6
9.781
1195.9
10.072
1206.0
10.359
1216.0
10.643
1225.9
10.925
1235.8
11.204
1245.6
11.482
1255.3
11.758
1265.0
120033
40
287
h
v
256.3
0.0173
1175.9
7.787
1183.0
7.947
1193.6
8.192
1204.0
8.432
1214.3
8.668
1224.4
8.902
1234.3
9.134
1244.3
9.364
1254.1
9.592
1263.9
9.819
50
298
h
v
267.5
0.0174
1179.1
6.655
1180.3
6.676
1191.3
6.889
1202.0
7.096
1212.5
7.300
1222.7
7.501
1232.9
7.700
1242.9
7.896
1252.9
8.091
1262.8
8.285
60
308
h
v
277.4
0.0175
1181.9
5.816
1188.9
5.9321
1199.9
6.116
1210.6
6.296
1221.1
6.473
1231.4
6.648
1241.6
6.820
1251.7
6.991
1261.7
7.161
70
316
h
v
286.4
0.0176
1184.2
5.168
1186.4
5.200
1197.7
5.366
1208.7
5.528
1219.4
5.687
1229.9
5.843
1240.2
5.997
1250.4
6.150
1260.6
6.301
80
324
h
v
294.6
0.0177
1186.2
4.652
1195.5
4.773
1206.7
4.921
1217.7
5.065
1228.3
5.207
1238.8
5.347
1249.2
5.485
1259.4
5.621
90
331
h
v
302.1
0.0178
1188.1
4.232
1193.2
4.292
1204.7
4.429
1215.9
4.562
1226.7
4.693
1237.4
4.821
1247.9
4.947
1258.2
5.071
100
338
h
v
309.1
0.0178
1189.7
3.882
1190.8
3.895
1202.7
4.022
1214.1
4.146
1225.2
4.267
1236.0
4.385
1246.6
4.502
1257.1
4.617
125
353
h
v
324.8
0.0180
1193.0
3.220
1197.3
3.258
1209.4
3.365
1211.1
3.468
1232.3
3.569
1243.3
3.667
1254.1
3.764
150
366
h
v
338.5
0.0182
1195.6
2.752
1204.5
2.818
1216.7
2.910
1228.4
2.998
1239.8
3.085
1251.0
3.169
175
378
h
v
350.8
0.0183
1197.6
2.404
1199.3
2.414
1212.2
2.498
1224.5
2.577
1236.3
2.655
1247.8
2.730
200
388
h
v
361.9
0.0185
1199.3
2.134
1207.4
2.180
1220.3
2.253
1232.6
2.324
1244.5
2.393
225
397
h
v
372.1
0.0186
1200.6
1.9183
1202.5
1.9276
1216.0
1.9964
1228.8
2.062
1241.1
2.126
250
406
h
v
381.6
0.0187
1201.7
1.7422
1211.5
1.7870
1224.9
1.8488
1237.6
1.9081
275
414
h
v
390.5
0.0188
1202.6
1.5954
1206.8
1.6130
1220.8
1.6717
1234.0
1.7277
300
422
h
v
398.8
0.0190
1203.2
1.4711
1216.5
1.5222
1230.3
1.5755
350
436
h
v
414.1
0.0192
1204.1
1.2720
1207.5
1.2831
1222.4
1.3326
400
448
h
v
428.1
0.0194
1204.6
1.1194
450
460
h
v
440.9
0.0196
1204.6
0.9985
500
470
h
v
452.9
0.0198
1204.2
0.9004
550
480
h
v
464.1
0.0200
1203.7
0.8191
600
489
h
v
474.7
0.0202
1203.0
0.7503
1214.0
1.1468
*Adapted with permission from Thermodynamic Properties of Steam, Keenan and Keyes, published by John Wiley & Sons, Inc.
- 281 -
NOTES:
- 282 -
NOTES:
- 283 -
NOTES:
- 284 -
NOTES:
- 285 -
NOTES:
- 286 -
NOTES:
- 287 -
NOTES:
- 288 -