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REFERENCE

APPLICATION GUIDE

DESIGNERS GUIDE

-1-

CONTROL VALVES

STEAM & FLUID CONTROL


DESUPERHEATERS
& NOISE REDUCTION

REGULATORS

SPENCE

SPENCE ENGINEERING
COMPANY, INC.
The Spence Engineering Company was founded in 1926 by Paulsen Spence in Walden,
New York. Paulsen Spence developed the original patent for the normally closed external
pilot operated packless pressure regulator. This design is the basis for the products offered
today. This technology offers the maximum in application and selection flexibility. Spence
stands alone in their ability to produce regulators up to 12 inches in cast iron and cast steel.
Their pilots are used to control pressure, temperature, differential pressure or back pressure
either mechanically or with a pneumatic pilot.
Spence Engineering is a widely recognized leader in the steam regulator and flow control
field. Spence regulators are used extensively for heating systems in buildings, institutions
and district heating systems as well as major industrial plants.
In 1984, Spence Engineering was acquired by Watts Industries. The company continued
to grow and develop new fluid control and steam specialty products. A new line of pneumatic
control valves was introduced in 1986. In 1989, a range of self contained temperature regulators was added to the line to meet the demand for an economical temperature regulator.
1990 was an active year, with Spence becoming certified by the ASME for the assembly and
setting of safety relief valves manufactured by their sister Watts company in Canada. Spence
was also instrumental in the acquisition and management of the Nicholson Steam Trap
Company. In 1994, Nicholson was integrated into the Spence Plant.
Spence continued its product development program with the introduction of variable
orifice steam traps and pressure operated condensate pumps. In 1996, Watts moved the
manufacturing responsibility for safety valves to the Spence Engineering in Walden, New
York. Spence is now an ASME certified manufacturer of bronze and iron safety relief valves.
Watts Industries, Inc. split in 1999 and Spence Engineering Company became a division
of the newly formed corporation, Circor International.
Spence Engineering continues to focus their attention on providing single source steam
specialty products for regulating and control of steam and fluids for the institutional and
industrial marketplace. Their growth efforts are to expand the already comprehensive
product capabilities to reach new developing markets.

For more information on Spence Engineering Co., visit our website at


www.spenceengineering.com or reach us via e-mail at sales@spenceengineering.com

-2-

THE SPENCE ADVANTAGE IS


SERVICE
LOCAL TECHNICAL SUPPORT
Spence Engineering has a network of technically trained Representatives around the world. These
Representatives can direct you to local inventory of our products for fast, fast service. They can also
help you in the selection and sizing of Regulators, Pilots, Desuperheaters and Noise Suppression
Products.

TECHNICAL TRAINING
We offer a regular schedule of workshops covering various technical issues in our state of the art Valve
Technology Training Center. We can also schedule customized training sessions to suit your particular
needs.
ENGINEERING SEMINARS. These seminars provide the engineer with the skills of regulator selection
and sizing.
DISTRIBUTOR SEMINARS. This seminar will provide you with all the information you need to serve
your customers.
MAINTENANCE SEMINARS. Maintenance personnel will receive hands-on training in selection,
installation, operation, maintenance and troubleshooting.

INTERNATIONAL SALES
Spence is well equipped to provide product to our customers around the world. We regularly ship our
products to all parts of the world. Our experienced international sales group can meet the transport
and documentation requirements of our international customers with ease. Our network of International
Technical Sales Representatives will also be able to provide you with product from local inventory.

ENGINEERED SOLUTIONS
Spence offers a very comprehensive line of specialty options to enhance and optimize valve performance.
We can tailor custom solutions for your most unique process applications. Call us for solutions.

-3-

REGULATORS

TABLE OF CONTENTS
READY

TO START?

The best way to make a selection is to contact your local Spence Engineering Technical Sales Representative. Our network of
factory trained Representatives will offer you a choice of solutions for your application utilizing our Computer Valve Sizing
Program. For the name and number of your local Spence Representative, call our Hotline at 1-800-398-2493 or visit our website
at www.spenceengineering.com.
Spence Engineering Company, Inc. 2
The Spence Advantage is Service 3

SECTION I

REFERENCE

APPLICATION GUIDE

DESUPERHEATERS
& NOISE REDUCTION

CONTROL VALVES

REGULATORS
ED Series Pressure Regulator Features 8
How to Choose a Regulator 9
The Operating Cycle of a Spence Pressure Regulator 10
The Operating Cycle of a Spence Temperature Regulator 11
Quick Selection Chart for Steam Pressure Regulators 12
Quick Selection Chart for Temperature Regulators 13
Spence Main Valve Specification Table 14

COMBINATION REGULATORS
Type ED Series Pressure Regulator 16
Type E2D Series Pressure Regulator 17
Type ED & ED2 Integral Mound Pressure Regulator 18
Type EA Series Pressure Regulator 19
Type ET14 Temperature Regulator 20
Type ET14D Pressure Limiting Temperature Regulator 21
Type ET124/ET134 & E2T134 Temperature & Pressure Regulator 22
Type ED210 Regulator 23
Type ED208D Pressure Regulator 24
Type E Main Valve 26
Type E2 Main Valve 28
Type E5 Main Valve 30
Type E6 Main Valve 32
Type E8 Main Valve 34
Type C34 Main Valve 36

MAIN VALVE ACCESSORIES


Main Valve Options40
Insulcap Jacket 42
Types A & B Panels 43
Auxiliary Fittings 44

PILOTS
Type D Pressure Reducing Pilot 46
Type A Air Adjusted Pilot 48
Type N Differential Pressure Pilot 50
Type P Pump Governor Pilot52
Type F46 Vacuum Pump Governor Pilot 54
Type Q Back Pressure Pilot 56
Type F Back Pressure Pilot 58
Type P125 Trip Stop Pilot 60
Type SP/P Pressure Safety Pilot 62
Type M Solenoid Pilot 64
Type D208 Electronic Actuator Pilot66
Type D210 Electronic Actuator Pilot68

-4-

Type VH21070
Type T124/134 Temperature/ Pressure Pilot 72
Type T14 Vapor Tension Temperature Pilot 74
Type T52 Temperature Pilot 76
Type SP/T Temperature Safety Pilot78
Type T61, T62, T63, T64 Pneumatic Temperature Controller 79
Material Specifications for Main Valves & Pilots 80

PILOT ACCESSORIES
Thermostat Bulbs & Wells 82
Pilot Options 83

DIRECT OPERATED VALVES


Series 2000 Temperature Regulator Features84
Series 2000 Temperature Regulator 86
Capacity Table90
Sizing Series 2000 Temperature Regulators 91
Steam Flow Requirements 91
Type D50 Pressure Reducing Valve 92
Type N6 Differential Pressure Valve 94
Type D & D2 Differential Pressure Valve 96
Type D34 Water Pressure Reducing Valve 98
Type D36 Water Pressure Reducing Valve 100

REGULATOR SIZING
Definitions Relating to Regulator Capacity 104
Planning Main Valve Installation 105
Rules for Main Valve Selection 106
Valve Sizing By Computation 107
Pressure Reducing Station Design Guidelines 108
Pressure Reducing Station General Specification 108
Regulator Cv Data 109
Saturated Steam Flow Table (lb/hr) 110
Selecting Pressure Pilots 112
Sizing Pressure Regulators 113
Selecting Temperature Pilots 114
Sizing Temperature Regulators 115
Selecting Differential Pressure Pilots 116
Sizing Differential Pressure Regulators 117
Selecting Back Pressure Pilots 118
Sizing Back Pressure Regulators 119
Selecting Pump Governor Pilots 120
Rated Steam Capacity Table 121
Sizing D36 Water Pressure Reducing Valve 128

SECTION II
CONTROL

VALVES
Kombat K1 Pneumatic Control Valve Features 130
Intimidator Type J Control Valve Features 131

CONTROL VALVE SIZING


Valve Sizing By Computation 176
Intimidator Piping Geometry Factors 177

SECTION III
DESUPERHEATERS
Desuperheaters 182
Rules for Sizing Desuperheaters 184

NOISE REDUCTION
Noise Suppressor 186
Muffling Orifice Plates (MOPS) 188
Noise Reduction Design Guidelines 191

SECTION IV
APPLICATION

GUIDE
Type ED Single Stage Pressure Reducing Valve 200
Type ED Parallel (Additive) Pressure Reducing Station 201
Type ED Two-stage Pressure Reducing Station 202
Type ED Turbine Exhaust Make-up Valve 203
Type EF14 and EF14D Steam Allocating Valves 204
Type ED Remote Shut Off 205
Type ED Remote Mounted Pilot 206
Type EP125 Trip Valve 207
Type D50 Direct Operated Pressure Reducing Valve 208
Type ED5 Pressure Regulator for Accurate Control of a Deaerator 209
Type EP Pressure Regulator
for Self-contained Control of an Unfired Steam Generator 210
Type EP Pressure Regulator Integrally Mounted
for Self-contained control of an Unfired Steam Generator 211
Type E8 Air Adjusted Pressure Reducing Valve 212
EA Series Air Adjusted Pressure Regulator 213

-5-

REGULATORS
CONTROL VALVES

Packing Configurations 168


Actuators 168
Model 65A Air Filter Regulator 169
Electro-Pneumatic (I/P) Transducer 169
RTD Resistance Probe Thermometer 170
Electronic Pressure Transmitter 170
Eckardt Positioner 171
PMV Positioner 172
Moore Positioner 173

DESUPERHEATERS
& NOISE REDUCTION

CONTROL VALVE OPTIONS & ACCESSORIES

EA95P60 Pneumatically Controlled Pressure Regulator 214


EA93 Automatic Transfer Pressure Reducing Station 215
Type E2 Slow Opening Valve 216
Type EA Pressure Regulator with Type B Panel 590
for Gaylord Shower Control 217
Type EA Pressure Regulator with Type B Panel
for Control of the Plate Sections of a Corrugator 218
Type EM33D Electrically Operated Reducing Valve 219
Type ED208D Electronic Startup Control in conjunction with
a Time Proportioning Outdoor Reset Controller 220
Type ED208P14-EF14D Electronic Slow Startup Control
for Parallel Operation 221
Type ED210 Electronic Modulating Regulator 222
Type ED208D Electronic Start-up Control 223
Type EDM33D Pressure Reducing Valve
with Two Set Point Control 224
Type D36 Water Pressure Reducing Valve 225
Type C34D Pilot Operated Pressure Reducing Valve 226
Type ET14 & ET14D Temperature Regulator 227
Type ET124 & ET134 Temperature Regulator 228
Type C34T52 Cooling Regulator 229
Type ET14D Temperature Regulator 230
Type ET14T14 Temperature Regulator 231
Type ET134 Temperature Regulator for Poultry Scalder 232
Type C34T52 Temperature Regulator for Chilled Water System 233
Series 2000 Direct Operated Temperature Regulator
for Storage Heater 234
Series 2000 Direct Operated Temperature Regulator
for Plate Heater 235
Series 2000 Direct Operated Temperature Regulator
for Engine Jacket Cooling 236
Series 2000 Direct Operated Temperature Regulator
for Liquid Cooling Tank 237
Series 2000 Direct Operated Temperature Regulator
for Three-way Blending/Mixing 238
Series 2000 Direct Operated Temperature Regulator
for Three-way Diverting 239
Type EAT61 Air Controlled Temperature Regulator 240
Type EA Temperature Regulator for Remote Thermostat Control 241
Type ET134 Self-contained Temperature Regulator for Starch Mixer 242
Type EAT60 Temperature Regulator for Wax Application Control 243
Type ET124A Viscosity/Temperature Regulator 244
Type EQ Back Pressure Regulator 245
Type EF14D Pressure Reducing Valve with Back Pressure Control 246
Type EQ Back Pressure Valve with Flow Control Orifice 247
Type C34Q Back Pressure Pump Bypass Control 248
Type EN Differential Regulator 249
Type N6 Differential Pressure Valve 250
Type C34N Differential Pressure Regulator 251
Type C34N20 Differential Regulator 252
Type EP14 Pump Governor 253
Steam Atomizing Air Operated Desuperheater 254
Mechanical Atomizing Air Operated Desuperheater 255
Pressure Regulator with Muffling Orifice 256
Pressure Regulator with Noise Suppressor 257

APPLICATION GUIDE

Boss Series D Control Valve Features 132


Kombat Series K Control Valve 134
Kombat Shutoff & Cv Tables 136
Kombat Capacity Tables 138
Intimidator Type J Control Valve 142
Intimidator Shutoff & Cv Tables 145
Intimidator Capacity Tables 146
Boss Series D Control Valve 152
Boss Capacity Tables 156
Boss Shutoff Tables - Reverse & Direct Acting 162

REFERENCE

TABLE OF CONTENTS

REGULATORS

TABLE OF CONTENTS
Intimidator Type J Control Valve and Liquid Level Controller
for Boilers 258
Intimidator Type J Control Valve with Electro-pneumatic
Positioner for computerized Cogeneration Control

259

Intimidator Type J Control Valve

CONTROL VALVES

for Level/Make-up on a Deaerator 260

SECTION V
REFERENCE & PIPING DESIGN
Glossary of Terms 262
Flow vs. Velocity Chart 263
Reference Tables 264

REFERENCE

APPLICATION GUIDE

DESUPERHEATERS
& NOISE REDUCTION

Pressure Temperature Limits 271


Spence Typical Installation for Sanitary Steam System 272
Spence Single Stage Pressure Reducing Station 273
Spence Two Stage Pressure Reducing Station 274
Spence Single Stage Parallel Pressure Reducing Station 275
Spence Two Stage Parallel Pressure Reducing Station 276
Spence Typical Installation for Instantaneous Heater 277
Spence Typical Installation for Storage Heater 278
Product Index 280
Steam Tables 281

It is solely the responsibility of the system designer and the user to select products suitable for their
specific application requirements and to ensure proper installation, operation, and maintenance of these
products. Assistance shall be afforded with the selection of the materials based on the technical information supplied to Spence Engineering Company, Inc. Applicable codes, material compatibility, product
ratings and application details should be considered in the selection and application. Improper selection,
application or use of the products described herein can cause personal injury or property damage. If the
product is intended for an application or use other than originally specified, the system designer and or
user must reconfirm that the selection is suitable for the new operating conditions.

-6-

-7-

REGULATORS

SECTION I
REGULATORS

REGULATORS

Iron Horse ED
Series Pressure
Regulator

Applications
l

Pressure Regulation for Steam Distribution

Single Point or Multiple Use Applications

Pressure Control for Steam Plants

District Heating Systems

Single Stage Reduction Stations

Two Stage Reduction Stations

Parallel Reduction Stations

Pressures To 600 PSIG


Temperatures to 750F

Three Pilot Mounting Options


include standard side mount (shown),
integral mount and remote mount
SECO Metal Seats and Discs
resist wiredraw - not one case
of SECO Metal being cut by
steam in 75 years
Packless Construction
eliminates leakage and
greatly reduces friction
and stem wear
Two Main
Spring Options
for superior regulation
over a wide range
of applications

Springs Outside
Steam Path
assure exceptionally
long life on both
Main Valve and Pilot

Large, Protected
Metal Diaphragm
bathed in condensate,
sealed away from steam
seldom needs replacement

Easy Inspection
provided by external
diaphragm loading
steam passages

No Closely Fitted Parts


to stick or bind due to
uneven expansion
or foreign matter

Guaranteed
Dead End Shutoff
meets FCI 70-3 Class IV in steam
service, even on large sizes

Few Moving Parts


mean long service life

Patented SECOWELD Option


allows easy repair of seat ring
threads damaged by high
pressure applications

-8-

If you already know the product that you want information on, find the product page in the Table of
Contents. Pages showing popular combinations of Pilot and Regulators are found in the Combination
Regulators Chapter. Detailed product information on materials, ratings, dimensions, weights and applications are found in the Products Chapters. All sizing information is contained in the Regulator Sizing Chapter.
If you are not sure of what you need, collect all the following information. You will need it to select the right
product for your needs.
Inlet Pressure
Flow Rate
Flow Media (i.e.: Steam, Water, etc.)
Desired Delivery Pressure
Noise Restrictions, if any
Type of Pilot Control (i.e.: Self Contained, Pneumatic, Electronic, etc.)
Application (i.e.: Temperature Regulation, Single Stage Pressure Regulation, etc.)
Application data is listed on each Product Page. If you identify the nature of the installation, it will assist
you selecting the proper equipment.

DIRECT ACTING

OR PILOT OPERATED REGULATOR?


You may be able to use a Direct Operated Regulator for your application. They are generally less expensive than Pilot Operated Regulators. However, they do not provide the same level of accuracy or rangeability.
If a Direct Acting Regulator is an option, consult the Direct Operated Valves Chapter to determine which
best fits your specific needs. Then, consult the appropriate pages in the Regulator Sizing Chapter to
select the exact size you need.
If a Pilot Operated Regulator is required, go to Page 14 (for Pressure Regulators) or Page 15 (for
Temperature Regulators). These selection charts will help you to quickly determine the type of product
that you need. The Pilot can be self contained, pneumatically or electronically actuated. Consult the
appropriate pages in the Regulator Sizing Chapter to select the exact size Regulator and Pilot you need.
Overall dimensions of the most popular combinations are provided in the Combination Regulators Chapter.

ECONOMICAL, ENGINEERED

OR ENGINEERED WITH NOISE SUPPRESSION?


The choice of how to size a regulator for an application is up to you. The most economical choice does
not necessarily take into consideration the optimum loading of the Regulator, which could affect its
service life. Properly engineered Spence Regulators have been in continuous service for as much as 50
years. In high pressure reduction stations, noise can be a serious environmental problem. Spence offers
a number of Noise Suppression products to reduce this problem. You will find comprehensive noise
reduction sizing and selection information in the Noise Reduction Chapter.

-9-

HOW TO CHOOSE
A REGULATOR

HOW TO CHOOSE A REGULATOR

OPERATING CYCLE
PRESSURE

THE OPERATING CYCLE OF A SPENCE PRESSURE REGULATOR


The basic Type ED has been selected to illustrate the operation of a SPENCE Pilot Operated Pressure Regulator.
This presentation describes the successive steps in the mechanical cycle of the Regulator.

MAIN VALVE is normally


closed. On placing Regulator in
service, initial pressure fills the
passages shown in red.

CONTROL LINE
connects Pilot Diaphragm
Chamber to Delivery piping.

PILOT receives
initial pressure
through Nipple and
Union Connection.

ADJUSTING SPRING,
when compressed,
forces Pilot Valve open.

CONNECTING TUBING
conducts fluid from Pilot to
Main Valve Diaphragm and
Bleedport. When Pilot opens,
fluid flows through Pilot faster
than it can escape at Bleedport, creating a loading
pressure (orange) which
forces Main Valve open.

DELIVERY PIPE and Control


Line are now being filled with
fluid flowing through Main Valve.
As delivery pressure (yellow) rises,
it overcomes the force exerted by
Adjusting Spring and Pilot throttles.
This, in turn, allows Main Valve to
throttle just enough to maintain the
set delivery pressure.
If the demand ceases, Pilot closes,
allowing the Main Valve to close
effecting a DEAD-END SHUTOFF.

KEY
HIGH PRESSURE
MEDIUM PRESSURE
LOW PRESSURE

- 10 -

The Type ET134 has been selected to illustrate the operation of a SPENCE Pilot Operated Temperature Regulator.
This presentation describes the successive steps in the mechanical cycle of the Regulator.

MAIN VALVE is normally closed. On placing


Regulator in service, initial pressure fills the
passages shown in red.

CONTROL LINE connects Pilot Diaphragm


Chamber to Delivery piping.

3
PILOT receives
initial pressure
through Nipple and
Union Connection.

KEY
INITIAL STEAM PRESSURE
LOADING STEAM PRESSURE
DELIVERY STEAM PRESSURE
VAPOR PRESSURE

CONNECTING TUBING conducts steam from


Pilot to Main Valve Diaphragm and Bleedport.
When Pilot opens, steam flows through Pilot faster
than it can escape at Bleedport, creating a loading
pressure (orange) which forces Main Valve open.

FLUID HEATED

PRESSURE SPRING
forces Pilot Valve open.

HEATER, Delivery Pipe and Control


Line are now being filled with steam
flowing through Main Valve.
As delivery pressure (yellow) rises, it
overcomes the force exerted by Pressure
Spring and Pilot throttles. This, in turn
allows Main Valve to throttle just enough
to maintain the set delivery pressure.

THERMOSTAT ELEMENT (vapor tension type) is connected into heater


outlet. The rising temperature of the fluid (blue) being heated creates a
vapor pressure (green) on the Temperature Diaphragm. When this pressure
has reached a point sufficient to overcome the Temperature Adjusting Spring, it
applies a force on the Lever so as gradually to decrease the spring loading on
the Pressure Diaphragm. This produces a stem-by-step reduction in the
delivery pressure as the temperature rises through several degrees.
If the desired temperature is exceeded, the vapor pressure on the Pilot
Temperature Diaphragm overcomes the forces of the Spring. This allows Pilot
and Main Valve to close tight.

- 11 -

OPERATING CYCLE
TEMPERATURE

THE OPERATING CYCLE OF A SPENCE TEMPERATURE REGULATOR

QUICK SELECTION
CHART - PRESSURE

QUICK SELECTION CHART


FOR STEAM PRESSURE REGULATORS
Review the application data that you have collected. Consult the chart, starting with the inlet pressure that matches the inlet pressure
you have. Next, select your outlet pressure (reduced or delivery pressure). Then select the type of pilot control that you will be using
and, finally, the level of accuracy that your system requires. This will lead you to a recommended regulator.
Please bear in mind that these recommendations are general in nature and you should check the Product Pages and Sizing Section
to ensure you have selected the correct product. If you need assistance, contact your local Spence Technical Sales Representative.

PAGE 46

PAGE 48

PAGE 68

PAGE 46

PAGE 48
PAGE 26

PAGE 68

PAGE 46

PAGE 48

PAGE 68

PAGE 46

PAGE 48

PAGE 68

PAGE 28
PAGE 46

PAGE 48

PAGE 68

* Electronic Pilot accuracy is a function of controller accuracy.

- 12 -

Review the application data that you have collected. Consult the chart, starting with the inlet pressure that matches the inlet
pressure you have. Next, select your outlet pressure (reduced or delivery pressure). Then select the type of pilot control that you
will be using and, finally, the level of accuracy that your system requires. This will lead you to a recommended regulator.
Please bear in mind that these recommendations are general in nature and you should check the Product Pages and Sizing Section
to ensure you have selected the correct product. If you need assistance, contact your local Spence Technical Sales Representative.

PAGE 74

PAGE 74

PAGE 26
PAGE 72

PAGE 72

PAGE 79

PAGE 74

PAGE 79

PAGE 28
PAGE 74

PAGE 79

* See Control Valve Section, Page 142

- 13 -

QUICK SELECTION
CHART - TEMPERATURE

QUICK SELECTION CHART


FOR TEMPERATURE REGULATORS

- 14 -

250
450

Max. Initial Pressurepsi

Max. Initial TemperatureF

/ -2

15
250

Max. Initial Pressurepsi

Max. Initial TemperatureF

250

Max. Initial Pressurepsi

450

250

1-12

400

250

/ -2

38

750

300

/ -2

38

500

150

1-12

750

300

1-12

10

Hycar

Hycar

303/
304

316/
420

Secoweld seat construction described in Options Section is


regularly furnished for service pressures 400 psi and higher.

316/
420

Inconel springs are furnished for service pressures


exceeding 400 psi and/or temperatures exceeding 600F.

10

200

316/
420

316

10

Min. Differentialcpsi

200

200

Hycar

Hycar

17-4 PH stems are furnished for service temperatures


exceeding 600F.

200

Max. Initial TemperatureF

165

2-6

10

Minimum Differential is the smallest permissible difference


between initial pressure (measured at the inlet) and the
delivery pressure (measured at the outlet) of the main valve.

200

Max. Initial Pressurepsi

2-6

10

200

600

300

1-12

1-2

SIZESINCHES

10

200

250

500

150

1-12

Bronze body and blind flange only.

10

Min. Differentialcpsi

200

250

600

300

/ -2

34

316/
420

200

Max. Initial TemperatureF

125

/ -2

34

400

250

/ -2

34

250

15

/ -2

34

316/
420d

250

Max. Initial Pressurepsi

1-12

450

250

1-12

Stainless
Steel

/ -2

450

125

1-12

250

15

1-12

30

750

600

/ -8

12

SEAT RINGS

Hycar

Hycar

304/
420

Hycar

Stainless
Steel

Stainless
Steel

Stainless
Steel

Stainless
Steel

Stainless
Steel or
17-4PHe

Stem

Carbon
Steel

Carbon
Steel

Carbon
Steel

Carbon
Steel

Carbon
or
Inconelf

Main
Spring

Standard spring (HP) requires minimum 30


PSI differential. 50 PSI is recommended
minimum differential. Use optional Low P
(LP) main spring for 15 psi minimum
differential. 10 psi minimum differential is
attainable by adding base bypass and 116"
bleedport.

304/
420

304/
420

304/
420

Water, Oil,
Air or Gas
Service

DISCS

OTHER MATERIALSa

Steam Water, Oil, Steam


Service Air or Gas Service
Service

Main Valves for corrosive fluids or costly gases require


special materials.

34

SIZESINCHES

Min. Differentialcpsi

450

/ -2

Max. Initial TemperatureF

34

SIZESINCHES

34

SIZESINCHES

Min. Differentialcpsi

450

125

1-12

10/30/50 10/30/50 10/30/50 10/30/50 10/30/50 10/30/50 10/30/50

/ -2

Min. Differentialcpsih

38

SIZESINCHES

Diaphragm

C34

E6

E5

E2

TYPES

SIZES, BODY MATERIALa AND FACINGS


CAST
CAST IRON
CAST STEEL
BRONZE
Flanged Flanged
Flanged Flanged Flanged
Screwed ANSI
ANSI Screwed Screwed ANSI
ANSI
ANSI
Ends
125
250
Ends
Ends
150
300
600

SPENCE MAIN VALVE SPECIFICATION TABLE

MAIN VALVE
SPECIFICATION TABLE

COMBINATION
REGULATORS

COMBINATION
REGULATORS

- 15 -

TYPE ED & ED2


PRESSURE REGULATOR

TYPE ED SERIES
PRESSURE REGULATOR
CAST IRON or STEEL
PRESSURES to 600 PSIG at 750F
APPLICATION DATA
l Pressure
l Single

Point or Multiple use Applications

l Pressure
l District
l Single
l Two

Regulating for Steam Distribution


Control for Steam Plants

Heating Systems

Stage Reductions

Stage Reductions

l Parallel

Reduction

TYPE ED PRESSURE REGULATOR


VALVE INFO
PAGE 26

PILOT INFO
PAGE 46

DIMENSIONS
inches (mm)
SIZE
3
/8

F
53/8

G
11/4

(10)

(136)

(32)

/2

5 /8

11/4

(15)

(136)

(32)

Valve is tapped so that


Pilot may be mounted
on either side.

- 16 -

/4

53/8

13/8

(20)

(136)

(35)

53/4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(60)

(168)

(54)

21/2

63/4

23/8

(65)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

31/2

(100)

(203)

(89)

31/2

(125)

(229)

(89)

97/8

(150)

(251)

(102)

101/2

61/4

(200)

(267)

(159)

10

121/2

(250)

(318)

(152)

12

14

81/2

(300)

(356)

(216)

TYPE E2D
PRESSURE REGULATOR

TYPE E2D SERIES


PRESSURE REGULATOR
CAST IRON
PRESSURES to 15 PSIG max.
APPLICATION DATA
l Pressure

Regulating for Steam Distribution

l Single

Point or Multiple use Applications

l Single

Stage Reduction

l Parallel
l Low

Reduction

Pressure Drop to Operate Valve

l Instantaneous

Hot Water Heaters with low


supply pressures (with the addition of a T14
Pilot)

TYPE E2D PRESSURE REGULATOR


VALVE INFO
PAGE 28

DIMENSIONS
inches (mm)
SIZE
3
/4

F
55/8

G
13/8

(20)

(143)

(35)

5 /4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152)

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(50)

(168)

(54)

21/2

63/4

23/8

(65)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

73/8

31/2

(100)

(187)

(89)

81/8

31/2

(125)

(206)

(89)

81/2

(150)

(216)

(102)

93/8

61/4

(200)

(238)

(159)

10

11

(250)

(279)

(152)

PILOT INFO
PAGE 46

NO. 5B OPEN ELBOW

Valve is tapped so that Pilot


may be mounted on either
side.

- 17 -

TYPE ED(2) INTEGRAL


PRESSURE REGULATOR

TYPE ED & ED2


INTEGRAL MOUND PRESSURE
REGULATOR
CAST IRON or STEEL
for PRESSURES to 600 PSIG at 750F
APPLICATION DATA
l Pressure

Regulation for Steam Distribution


where space is limited

DIMENSIONS
inches (mm)

TYPE ED INTEGRAL MOUNT


PRESSURE REGULATOR

SIZE
3
/8

F
51/4

(10)

(133)

(400)

/2

51/4

153/4

(15)

(133)

(400)

VALVE INFO
PAGE 26

PILOT INFO
PAGE 46

G*

G*
153/4

/4

53/8

17

(20)

(136)

(432)

181/2

51/2

(25)

(140)

(470)

11/4

53/4

181/2

(32)

(146)

(470)

11/2

191/2

(40)

(152)

(495)

61/2

205/8

(50)

(165)

(524)

21/2

213/4

(65)

(178)

(552)

73/8

231/2

(80)

(187)

(597)

87/8

271/4

(100)

(225)

(692)

10

285/8

(125)

(254)

(727)

113/8

311/2

(150)

(289)

(800)

123/4

353/8

(200)

(324)

(899)

10

151/2

433/4

(250)

(394)

(1111)

12

18

473/4

(300)

(457)

(1213)

* For D2 Pilot, add 51/4"


(133) to this dimension.

- 18 -

TYPE EA Series
PRESSURE REGULATOR

TYPE EA SERIES
PRESSURE REGULATOR
CAST IRON or STEEL
for PRESSURES to 600 PSIG at 750F
APPLICATION DATA
l Pressure
l Single

Point or Multiple use Applications

l Pressure
l District
l Single
l Two

Regulating for Steam Distribution


Control for Steam Plants

Heating Systems

Stage Reductions

Stage Reductions

l Parallel

Reduction

l Control

from Remote Location

l Temperature

Regulating (with addition of T60


Series Pneumatic Temperature Pilot)

F
53/8

G
11/4

(10)

(136)

(32)

/2

53/8

11/4

(15)

(136)

(32)

/4

55/8

13/8

(20)

(143)

(35)

53/4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152)

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(50)

(168)

(54)

21/2

63/4

23/8

(65)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

31/2

(100)

(203)

(89)

31/2

(125)

(229)

(89)

97/8

(150)

(251)

(102)

101/2

61/4

(200)

(267)

(159)

10

121/2

(250)

(318)

(152)

12

14

81/2

(300)

(356)

(216)

VALVE INFO
PAGE 26

PILOT INFO
PAGE 48

DIMENSIONS
inches (mm)
SIZE
3
/8

TYPE EA SERIES
PRESSURE REGULATOR

Valve is tapped so that


Pilot may be mounted
on either side.

- 19 -

TYPE ET14
TEMP. REGULATOR

TYPE ET14
TEMPERATURE REGULATOR
CAST IRON or STEEL
CONTROLS 20 to 500F
APPLICATION DATA
l Temperature
l Storage
l Air

Regulation for Batch Process

Heaters (Water, Fuel Oil or Chemical)

Heating

TYPE ET14 TEMPERATURE REGULATOR

DIMENSIONS
inches (mm)

VALVE INFO
PAGE 26

PILOT INFO
PAGE 74

SIZE
3
/8

F
53/8

G
11/4

(10)

(136)

(32)

/2

53/8

11/4

(15)

(136)

(32)

Valve is tapped so that


Pilot may be mounted
on either side.

- 20 -

/4

55/8

13/8

(20)

(143)

(35)

53/4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152)

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(50)

(168)

(54)

21/2

63/4

23/8

(65)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

31/2

(100)

(203)

(89)

31/2

(125)

(229)

(89)

97/8

(150)

(251)

(102)

101/2

61/4

(200)

(267)

(159)

10

121/2

(250)

(318)

(152)

12

14

81/2

(300)

(356)

(216)

TYPE ET14D
TEMP. REGULATOR

TYPE ET14D
PRESSURE LIMITING
TEMPERATURE REGULATOR
CAST IRON or STEEL
CONTROLS 20 to 500F
APPLICATION DATA
l Temperature

& Pressure Regulation for large


volume Heat Exchangers

l Storage

Heaters

l Jacketed

Kettles

l Vats

TYPE ET14D TEMPERATURE


& PRESSURE REGULATOR
VALVE INFO
PAGE 26

DIMENSIONS
inches (mm)
SIZE
3
/8

F
53/8

G
11/4

(10)

(136)

(32)

/2

53/8

11/4

(15)

(136)

(32)

/4

55/8

13/8

(20)

(143)

(35)

53/4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152)

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(50)

(168)

(54)

21/2

63/4

23/8

(65)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

31/2

(100)

(203)

(89)

31/2

(125)

(229)

(89)

97/8

(150)

(251)

(102)

101/2

61/4

(200)

(267)

(159)

10

121/2

(250)

(318)

(152)

12

14

81/2

(300)

(356)

(216)

D PILOT INFO
PAGE 46
T14 PILOT INFO
PAGE 74

6"

Valve is tapped so that


Pilot may be mounted on
either side.

- 21 -

TYPE E(2)T124/134
TEMP. & PRESS. REGULATOR

TYPE ET124/ET134 &


E2T134
TEMPERATURE & PRESSURE
REGULATOR
CAST IRON or STEEL
APPLICATION DATA
l Instantaneous
l Jacketed
l Storage
l Oil

Heaters

Kettles

Heaters

Heaters

l Batch

Process Heaters

Vats

Driers

Ovens

Heating

MODELS
l ET124 for heater operating pressures between 20 and 125 psi.
l ET134 for heater operating pressures up to 20 psi.
l E2T134 for heater operating pressures up to 15 psi.

TYPE ET124 TEMPERATURE &


PRESSURE REGULATOR

DIMENSIONS
inches (mm)
E VALVE INFO
PAGE 26

SIZE
/8

53/8

(10)

(136)

(32)

PILOT INFO
PAGE 72

- 22 -

E2

/2

53/8

11/4

(15)

(136)

(32)

Valve is tapped so that


Pilot may be mounted
on either side.

G
E
11/4

E2 VALVE
INFO PAGE 28

/4

55/8

13/8

13/8

(20)

(143)

(35)

(35)

53/4

11/2

11/2

(25)

(146)

(38)

(38)

11/4

17/8

17/8

(32)

(152)

(48)

(48)

11/2

61/4

(40)

(159)

(51)

(51)

65/8

21/8

21/8

(50)

(168)

(54)

(54)

21/2

63/4

23/8

23/8

(65)

(171)

(60)

(60)

71/4

23/4

23/4

(80)

(184)

(70)

(70)

31/2

31/2

(100)

(203)

(89)

(89)

31/2

31/2

(125)

(229)

(89)

(89)

97/8

(150)

(251)

(102)

(102)

101/2

61/4

61/4

(200)

(267)

(159)

(159)

10

121/2

(250)

(318)

(152)

(152)

12

14

81/2

71/4

(300)

(356)

(216)

(184)

TYPE ED210 ELECTRONIC


MODULATING REGULATOR

TYPE ED210
REGULATOR
ELECTRONIC MODULATION
DELIVERY PRESSURES to 150 PSIG
APPLICATION DATA
l Main

Valve adapted to 4-20 mA Signal

l Requires

balanced Main Valve

DIMENSIONS
inches (mm)
SIZE
3
/8

F
53/8

G
11/4

(10)

(136)

(32)

/2

53/8

11/4

(15)

(136)

(32)

/4

55/8

13/8

(20)

(143)

(35)

53/4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152)

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(50)

(168)

(54)

21/2

63/4

23/8

(654)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

31/2

(100)

(203)

(89)

31/2

(125)

(229)

(89)

97/8

(150)

(251)

(102)

101/2

61/4

(200)

(267)

(159)

10

121/2

(250)

(318)

(152)

12

14

81/2

(300)

(356)

(216)

TYPE ED210 REGULATOR


VALVE INFO
PAGE 26
PILOT INFO
PAGE 68

Valve is tapped so that


Pilot may be mounted on
either side.

- 23 -

TYPE ED208D
REGULATOR

TYPE ED208D
PRESSURE REGULATOR
ELECTRONIC STARTUP
PILOT OPERATED
DELIVERY PRESSURES to 150 PSIG
APPLICATION DATA
l Electronic

Control of Slow Startup and/or


Slow Shutdown of Pressure Regulation

l Building

Heating Systems

l Can

save more than 4 times its cost in


building heating in one year.

l Requires

balanced Main Valve

TYPE ED208D PRESSURE REGULATOR


VALVE INFO
PAGE 26
D PILOT INFO
PAGE 46

DIMENSIONS
inches (mm)

D208 PILOT
INFO
PAGE 66

SIZE
3
/8

F
53/8

G
11/4

(10)

(136)

(32)

/2

5 /8

11/4

(15)

(136)

(32)

61/2"
(165)

Valve is tapped so that


Pilot may be mounted on
either side.

- 24 -

/4

55/8

13/8

(20)

(143)

(35)

53/4

11/2

(25)

(146)

(38)

11/4

17/8

(32)

(152)

(48)

11/2

61/4

(40)

(159)

(51)

65/8

21/8

(50)

(168)

(54)

21/2

63/4

23/8

(65)

(171)

(60)

71/4

23/4

(80)

(184)

(70)

31/2

(100)

(203)

(89)

31/2

(125)

(229)

(89)

97/8

(150)

(251)

(102)

101/2

61/4

(200)

(267)

(159)

10

121/2

(250)

(318)

(152)

12

14

81/2

(300)

(356)

(216)

MAIN VALVES

MAIN VALVES

- 25 -

TYPE E MAIN VALVE


TYPE E
MAIN VALVE

SIZES 3/8" 12"


PRESSURES to 600 PSIG at 750F
l Normally

Closed
l Single Seat
l Balanced Metal Diaphragms
l Protected Main Spring
l Fluid, Gas & Vapor Applications
l Multiple Trims for Precise Sizing
l ANSI/FCI 70-2 Class IV Shutoff
l FCI 70-3 Class VI Shutoff
l Virtually Frictionless for Long Service Life
l Packless Construction
l Easy In-line Maintenance
l Wide Variety of Pilots for Many Applications
l Minimum Operating P 10 psi (.7 bar)
l Lifetime Warranty against Wiredrawing of
Seat & Disc*

TYPE E MAIN VALVE

APPLICATION DATA
l Pressure Regulating for Steam Distribution
l Regulating for Process Control (Temperature or Pressure)
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown

OPTIONS (SEE

SIZING INFO
PAGE 106

VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
CAST STEEL
B16.34 Class 300 NPT
B16.34 Class 150 Flanged
B16.34 Class 300 Flanged
B16.34 Class 600 Flanged

Pressure
PSIG (bar)

Temperature
F (C)

PAGE 42)
l Composition Disc
l Balanced Construction
l Insulcap Insulating Jacket
l High Temperature Construction
l Low P (LP) Main Spring

l Parabolic Disc
l Integral Mount Pilot
l Secoweld
l Dashpot
l EZ Connections

TYPICAL CONFIGURATIONS

250 (17.2)
125 (8.6)
250 (17.2)

@ 450 (232)
@ 450 (232)
@ 450 (232)

PRESSURE REDUCING TYPE ED SERIES

300
150
300
600

@
@
@
@

PUMP GOVERNOR TYPE EP SERIES

(21.0)
(10.3)
(21.0)
(41.4)

600 (315)
500 (260)
600 (315)
600 (315)

AIR ADJUSTED TYPE EA SERIES


BACK PRESSURE TYPE EQ SERIES
LOAD ALLOCATING TYPE EFD
AIR CONTROLLED TYPE EAP60

750F (400C) construction available on request.


Other pressure/temperature ratings available; consult factory.
Maximum downstream pressure is 300 psi.

ELECTRONIC SLOW START TYPE ED208D

Canadian Registration # OC 0591.9C

SOLENOID CONTROLLED TYPE EMD


SOLENOID ACTUATED TYPE EM

Installation Tip: Add EZ Connections for ease of maintenance


SEE PAGE 40

DIFFERENTIAL TYPE EN
TEMPERATURE CONTROL TYPE ET SERIES

RATED FLOW COEFFICIENTS (Cv)


SEAT
FACTOR
Full
Full 75 %
Full 50 %
Normal
Normal 75 %
Normal 50 %

/
1.5

.66

3 8

/
2.8
2.2
1.7
1.55

1 2

/
5.4
4.2
2.6
4.8

3 4

1
8.8
7.2
6.3
7.5

11/4
14.1
11.1
7.4
10.4

* When installed according to factory specifications.

REGULATOR SIZE
11/2
2
21/2
19.8
31
44
15.9 22.9
37
11.3
17.7
25
14.6 17.6
24

18

14

- 26 -

3
74
56
42
43
34
26

4
109
88
65
78
62
46

5
169
136
94
115
89
65

6
248
188
139
151
110
83

8
444
353
252
249
187
139

10
706
558
400
377
294
230

12
1113
880
631
631
463
363

TYPE E
MAIN VALVE

TYPE E MAIN VALVE


SPECIFICATION
The valve shall be self-operated, external pilot type, single
seated, metal diaphragm actuated, normally closed design. The
valve will function quickly and shut tight on dead end service.
Internal parts including seats, discs, stems and diaphragms shall
be of stainless steel. There shall be no springs in the steam space
and no stuffing box. The valve shall be easy to maintain with all
parts accessible without removal from the line.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl. B


Body, Cast Steel ASTM A216 WCB
Stem 303 St. Stl. ASTM A582
Disc 3/4 - 5" 420 St. Stl. ASTM A743 CA-40
Disc 6 - 12" 304 St. Stl. ASTM A167/A240
Seat 3/4 - 5" 420 St. Stl. ASTM A743 CA-40
Seat 6 - 12" 316 St. Stl. ASTM A743-79 CF-8M
Gasket Non-asbestos
Diaphragm Stainless Steel MIL-S-5059C
Spring Steel

TYPE E MAIN VALVE


FITTINGS ON
PAGE 44

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)

SIZE
3

/8

(10)

FACE TO FACE DIMENSIONS


A
ANSI
ANSI
ANSI
ANSI
ANSI
NPT 125,150 250
300
600
43/8

57/8

C
Std. Mount
Integral Mount
ANSI CI & Brz. Steel
Steel
600
All
600
23/4

31/2
31/2

D*

51/4

ANSI
NPT
14

APPROX. WT.
ANSI
ANSI
ANSI
125,150 250,300 600

(111)

(149)

(70)

(89)

(89)

(133)

(6)

/2

43/8

57/8

23/4

23/4

31/2

31/2

35/8

51/4

14

20

(12)

(9.1)

(111)

(152)

(149)

(70)

(70)

(89)

(89)

(92)

(133)

(6)

/4

43/4

63/8

61/2

27/8

37/8

35/8

33/4

41/2

51/2

18

28

(19)

(111)

(162)

(165)

(73)

(98)

(92)

(95)

(114)

(140)

(8)

(13)

53/8

51/2

61/2

61/2

35/8

41/4

43/8

43/8

43/4

61/4

23

26

31

32

(25)

(137)

(140)

(152)

(165)

(165)

(178)

(92)

(108)

(111)

(111)

(121)

(159)

(10)

(12)

(14)

(15)

11/4

61/2

63/4

71/4

77/8

77/8

77/8

41/8

45/8

45/8

61/2

33

37

41

45

(32)

(165)

(171)

(184)

(200)

(200)

(200)

(105)

(117)

(102)

(117)

(127)

(165)

(15)

(17)

(19)

(20)

11/2

71/4

67/8

73/8

83/4

43/8

51/8

43/8

71/8

43

47

55

58

(38)

(184)

(175)

(187)

(203)

(203)

(222)

(111)

(130)

(111)

(127)

(181)

(20)

(21)

(25)

(26)

71/2

81/2

101/4

101/4

97/8

51/4

53/4

55/8

53/4

75/8

62

73

78

83

(51)

(191)

(216)

(229)

(260)

(260)

(251)

(133)

(146)

(127)

(143)

(146)

(194)

(28)

(33)

(35)

(38)

130

21/2

93/8

10

111/4

111/4

107/8

53/4

77/8

51/2

81/4

83/8

95

100

(64)

(238)

(254)

(286)

(286)

(276)

(146)

(200)

(140)

(152)

(210)

(213)

(43)

(45)

(59)

10

103/4

121/4

121/4

113/4

65/8

91/8

63/8

71/8

91/4

125

140

175

(76)

(254)

(273)

(311)

(311)

(298)

(168)

(232)

(162)

(181)

(235)

(57)

(64)

(80)

117/8

121/2

121/2

141/2

143/4

75/8

105/8

71/4

117/8

210

230

310
(141)

(102)

(302)

(318)

(318)

(368)

(375)

(194)

(270)

(184)

(203)

(302)

(95)

(105)

135/8

141/2

141/2

161/2

167/8

81/2

121/2

81/8

81/2

121/2

295

310

490

(127)

(346)

(368)

(368)

(419)

(429)

(216)

(318)

(206)

(216)

(318)

(134)

(141)

(223)

151/8

16

16

173/8

193/4

10

133/4

91/2

91/2

135/8

141/8

420

470

655

(152)

(384)

(406)

(406)

(441)

(502)

(254)

(349)

(241

(241)

(346)

(359)

(191)

(214)

(298)

19

20

20

215/8

221/2

111/2

153/8

111/4

113/4

171/4

700

710

1070

(203)

(483)

(508)

(508)

(549)

(572)

(292)

(391)

(286)

(298)

(438)

(318)

(323)

(486)

10

235/8

25

25

28

133/4

1240

1300

(600)

(635)

(635)

(711)

(349)

(594)

(563)

(591)

12

261/2

28

28

33

157/8

251/4

2060

2140

(305)

(673)

(711)

(711)

(838)

(403)

233/8

(254)

(641)

(936)

(972)

*Add 65% to D dimension for stem removal clearance.

- 27 -

TYPE E2 MAIN VALVE


TYPE E2
MAIN VALVE

LOW PRESSURE
LOW DIFFERENTIAL
SIZES 3/4" 10"
PRESSURES to 15 PSIG at 250F
l Normally

Closed

l Single

Seat

l Nitrile

Diaphragm

l Protected
l Gas

Main Spring

& Steam Applications

l Accurate

Regulation Unaffected by
Service Conditions

l ANSI/FCI
l Virtually

Frictionless for Long Service Life

l Packless
l Easy

70-2 Class IV Shutoff


Construction

In-line Maintenance

l Wide

Variety of Pilots for Many


Applications

TYPE E2 MAIN VALVE

APPLICATION DATA

l Minimum

l Pressure Regulating for Steam Distribution


l Regulating for Process Control (Temperature or Pressure)
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown

Operating P 3 psi (.2 bar)

l Lifetime

Warranty against Wiredrawing of


Seat & Disc *

OPTIONS
l Composition Disc for liquid, air or gas service
l Insulcap Insulating Jacket
l Integral Mount Pilot
l EZ Connections

VALVE RATINGS
Valve Ends
Pressure
Temperature
ASME/ANSI
PSIG (bar)
F (C)
CAST IRON
B16.4 Class 250 NPT
15 (1.03)
250F (121C)
B16.1 Class 125 Flanged 15 (1.03)
250F (121C)
Canadian Registration # OC 0591.9C

Installation Tip: Add EZ Connections for ease of maintenance


SEE PAGE 40

SIZING INFO
PAGE 106

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E2D
AIR ADJUSTED TYPE E2A SERIES
BACK PRESSURE TYPE E2Q
LOAD ALLOCATING TYPE E2FD
AIR CONTROLLED TYPE E2AP60
ELECTRONIC SLOW START TYPE E2D208D
SOLENOID CONTROLLED TYPE E2MD
SOLENOID ACTUATED TYPE E2M
DIFFERENTIAL TYPE E2N
TEMPERATURE CONTROL TYPE E2T14
TEMP. & PRESSURE CONTROL TYPE E2T134

RATED FLOW COEFFICIENTS (Cv)


SEAT
FACTOR
Full
70%-75%
45%

/
7.6

3 4

1
11.7
8.8

11/4
18.9
13.2

11/2
27.4
19.2
12.3

REGULATOR SIZE
2
21/2
3
44
68
96
30.8 47.6 67.2

30.6

* When installed according to factory specifications.

- 28 -

4
143
100
64.4

5
202
141

6
255
178
115

8
465

10
748

336

12
1118

TYPE E2
MAIN VALVE

TYPE E2 MAIN VALVE


SPECIFICATION
The valve shall be self-operated, external pilot type, single
seated, nitrile diaphragm actuated, normally closed design. The
valve will function quickly and shut tight on dead end service.
Internal parts including seats, discs and stems shall be of
stainless steel. There shall be no springs in the steam flow path
and no stuffing box. The valve shall be easy to maintain with all
parts accessible without removal from the line.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl. B


Stem 303 St. Stl. ASTM A582
Disc 3/4 - 2" 420 St. Stl ASTM A743 CA-40
Disc 2-1/2 - 10" 304 St. Stl. ASTM A167/A240
Seat 420 St. Stl. ASTM A743 CA-40
Gasket Non-asbestos
Diaphragm Nitrile
Spring Steel

TYPE E2 MAIN VALVE

FITTINGS ON
PAGE 44

DIMENSIONS inches (mm), WEIGHTS pounds (kg)


A

APPROX. WT.
CI,
CI
ANSI
ANSI
NPT
125
18

/4

(19)

(121)

(203)

(73)

(92)

(197)

(8)

53/8

51/2

35/8

43/8

81/8

19

21

(25)

(137)

(140)

(203)

(92)

(111)

(206)

(9)

(10)

11/4

61/2

63/4

41/8

81/4

30

33

(32)

(165)

(171)

(229)

(105)

(101)

(210)

(14)

(15)

SIZE
3

CI
ANSI
125

OTHER DIMENSIONS
C
B
Std. Integral
D*
Mount Mount
8
27/8
35/8
73/4

CI,
ANSI
NPT
43/4

11/2

71/4

67/8

93/4

43/8

41/2

83/4

36

40

(38)

(184)

(175)

(248)

(111)

(118)

(222)

(16)

(18)

71/2

81/2

101/2

51/4

10

50

57

(51)

(191)

(216)

(267)

(133)

(127)

(254)

(23)

(26)

21/2

93/8

101/2

53/4

53/8

111/2

70

(64)

(238)

(267)

(146)

(136)

(292)

(32)

10

111/4

65/8

63/8

123/4

98

(76)

(254)

(286)

(168)

(162)

(324)

(45)

135

117/8

131/2

63/4

65/8

135/8

(102)

(302)

(343)

(171)

(168)

(346)

(61)

135/8

141/4

71/2

73/8

15

185

(127)

(346)

(362)

(191)

(187)

(381)

(84)

151/8

16

77/8

165/8

250

(152)

(384)

(406)

(200)

(178)

(422)

(114)

19

20

91/2

91/4

197/8

1210
(550)

(203)

(483)

(508)

(241)

(235)

(505)

10

235/8

24

107/8

237/8

690

(254)

(600)

(610)

(276)

(606)

(314)

*Add 55% to D dimension for stem removal clearance.

- 29 -

TYPE E5 MAIN VALVE


TYPE E5
MAIN VALVE

HIGH PRESSUREHIGH LIFT


LOW DIFFERENTIAL
SIZES 3/4" 12"
PRESSURES to 300 PSIG at 600F
l Normally

TYPE E5 MAIN VALVE

APPLICATION DATA
l Pressure Regulating for Steam Distribution
l High Pressure/Low Differential Pressure Regulating
l Fluid Regulation
l For use with Self-contained, Pneumatic or Electronic Pilots
l Slow Start-up or Shutdown
SIZING INFO
PAGE 106

VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged
CAST STEEL
B16.34 Class 300 NPT
B16.34 Class 150 Flanged
B16.34 Class 300 Flanged

Pressure
PSIG (bar)

Temperature
F (C)

Closed
l Single Seat
l Balanced Nitrile Diaphragm
l Protected Main Spring
l Long Main Spring Operates on 5 psi
Minimum Differential
l Internal & External Condensation Chambers
l Fluid, Gas & Vapor Applications
l Accurate Regulation Unaffected by
Service Conditions
l ANSI/FCI 70-2 Class IV Shutoff
l Virtually Frictionless for Long Service Life
l Packless Construction
l Easy In-line Maintenance
l Wide Variety of Pilots for Many Applications
l Lifetime Warranty against Wiredrawing of
Seat & Disc *

OPTIONS
l Composition Disc for liquid, air or gas service
l Balanced Construction
l Secoweld
l Integral Mount Pilot
l EZ Connections

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E5D
AIR ADJUSTED TYPE E5A

250 (17.2) @ 450 (232)


125 (8.6) @ 450 (232)
250 (17.2) @ 450 (232)

BACK PRESSURE TYPE E5Q

300 (21.0) @ 600 (315)


150 (10.3) @ 500 (260)
300 (21.0) @ 600 (315)

AIR CONTROLLED TYPE E5AP60

PUMP GOVERNOR TYPE E5P


LOAD ALLOCATING TYPE E5FD
ELECTRONIC SLOW START TYPE E5D208D
SOLENOID CONTROLLED TYPE E5MD

Other pressure/temperature ratings available; consult factory.


Maximum downstream pressure is 300 psi.

SOLENOID ACTUATED TYPE E5M

Canadian Registration # OC 0591.9C

DIFFERENTIAL TYPE E5N


Installation Tip: Add EZ Connections for ease of maintenance
SEE PAGE 40

TEMPERATURE CONTROL TYPE E5T

RATED FLOW COEFFICIENTS (Cv)


SEAT
FACTOR
Full
Normal

/
7.6
5.7
3 4

1
11.7
10.0

11/4
18.9
13.4

REGULATOR SIZE
11/2
2
21/2
3
27.4
43
67
95
19.8
25
35
59

* When installed according to factory specifications.

- 30 -

4
159
120

5
258
176

6
350
228

8
665
366

10
1018
525

12
1611
952

TYPE E5
MAIN VALVE

TYPE E5 MAIN VALVE


SPECIFICATION
The valve shall be self-operated, external pilot type, single
seated, diaphragm actuated, normally closed design. The valve
will function quickly and shut tight on dead end service. Internal
parts including seats, discs and stems shall be of stainless steel.
The diaphragm shall be a balanced Nitrile material for high lift.
There shall be an external condensation chamber supplied. The
main valve spring shall operate on a 5 psi minimum differential.
There shall be no springs in the steam flow path and no stuffing
box. The valve shall be easy to maintain with all parts accessible
without removal from the line.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl. B


Body, Cast Steel ASTM A216 WCB
Stem 303 St. Stl. ASTM A582
Disc 3/4 - 5"420 St. Stl. ASTM A582 Cond A
Disc 6 - 12" 304 St. Stl. ASTM A167/A240
Seat 3/4 - 5" 420 St. Stl. ASTM A582 Cond A
Seat 6 - 12" 316 St. Stl. ASTM A743 CF-8M
Gasket Non-asbestos
Diaphragm Nitrile
Spring Steel

TYPE E5 MAIN VALVE


FITTINGS ON
PAGE 44

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)

SIZE
3

ANSI
NPT

A
ANSI
125

ANSI
250

Std.
Mount

C
Integral Mount
CI

Stl.

D*
ANSI
125

SCR
250

APPROX.WT
Iron,Brz.
Iron
Steel
Stl.ANSI ANSI
ANSI
ANSI
ANSI
NPT
125
250
150
300

/4

43/4

67/8

27/8

35/8

31/2

111/4

111/4

23

(19)

(111)

(175)

(73)

(92)

(89)

(286)

(286)

(10)

5 /8

5 /2

6 /8

3 /8

4 /8

4 /8

11 /8

11 /8

24

30

33

35

39

(25)

(137)

(140)

(152)

(175)

(92)

(111)

(111)

(295)

(295)

(11)

(14)

(15)

(16)

(18)

11/4

61/2

63/4

71/4

91/8

41/8

45/8

131/2

131/2

49

46

49

58

63

(32)

(165)

(171)

(184)

(232)

(105)

(102)

(117)

(343)

(343)

(22)

(21)

(22)

(26)

(29)

11/2

71/4

67/8

73/8

91/8

43/8

41/2

135/8

135/8

53

58

68

67

74

(38)

(184)

(175)

(187)

(232)

(111)

(114)

(127)

(346)

(346)

(24)

(26)

(31)

(30)

(34)

71/2

81/2

111/8

51/4

55/8

161/4

161/4

84

90

97

113

120

(51)

(191)

(216)

(229)

(283)

(133)

(127)

(143)

(413)

(413)

(38)

(41)

(44)

(51)

(55)

2 /2

9 /8

10

11 /8

5 /4

5 /8

16 /2

16 /2

97

112

130

135

(64)

(238)

(254)

(283)

(146)

(137)

(152)

(419)

(419)

(44)

(51)

(59)

(61)

10

10 /4

13 /2

6 /8

6 /8

19 /4

19 /4

148

170

210

226

(76)

(254)

(273)

(343)

(168)

(162)

(178)

(489)

(489)

(67)

(77)

(95)

(103)

117/8

121/2

131/2

75/8

65/8

183/8

233/8

208

293

307

330

(102)

(302)

(318)

(343)

(194)

(168)

(203)

(467)

(594)

(95)

(133)

(139)

(150)

135/8

141/2

131/2

81/2

73/8

83/4

183/4

233/4

240

333

335

366

(127)

(346)

(368)

(343)

(216)

(187)

(222)

(476)

(603)

(109)

(151)

(152)

(166)

151/8

16

163/4

10

231/2

273/8

348

616

560

503

(152)

(384)

(406)

(425)

(254)

(178)

(597)

(695)

(158)

(280)

(254)

(274)

19

20

163/4

111/2

91/4

233/4

295/8

650

814

795

862

(203)

(483)

(508)

(425)

(292)

(235)

(603)

(752)

(295)

(370)

(361)

(392)

10

235/8

25

20

133/4

303/4

353/8

910

1130

1345

1420

(254)

(600)

(635)

(508)

(349)

(781)

(899)

(414)

(513)

(611)

(645)

12

26 /2

28

24 /4

15 /8

39 /4

39 /4

1580

1920

1990

2160

(305)

(673)

(711)

(629)

(403)

(1010)

(1010)

(718)

(872)

(904)

(982)

- 31 -

*Add 150% to D dimension for stem removal clearance.

TYPE E6 MAIN VALVE


TYPE E6
MAIN VALVE

HIGH PRESSUREHIGH LIFT


COLD SERVICE
SIZES 3/4" 12"
PRESSURES to 250 PSIG at 200F
l Normally
l Single

Closed

Seat

l Balanced

Nitrile Diaphragm

l Protected

Main Spring

l Composition
l Air

Disc for Tight Shutoff

& Gas Applications

l Accurate

Regulation Unaffected by
Service Conditions

l ANSI/FCI

TYPE E6 MAIN VALVE

l Virtually

APPLICATION DATA
l Pressure Regulating for Compressed Air Distribution
l Pressure Regulating for Gas Service
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown
Pressure
PSIG (bar)

Construction

In-line Maintenance

l Wide

Variety of Pilots for Many


Applications

OPTIONS

VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged

Frictionless for Long Service Life

l Packless
l Easy

70-2 Class VI Shutoff

Temperature
F (C)

l Dashpot for Water Service


l Insulcap Insulating Jacket
l EZ Connections

l Integral Mount Pilot


l Balanced Construction

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E6D

250 (17.2) @ 200 (93)


125 (8.6) @ 200 (93)

AIR ADJUSTED TYPE E6A


BACK PRESSURE TYPE E6Q

Other pressure/temperature ratings available; consult factory.

PUMP GOVERNOR TYPE E6P


Canadian Registration # OC 0591.9C

LOAD ALLOCATING TYPE E6FD


AIR CONTROLLED TYPE E6AP60
ELECTRONIC SLOW START TYPE E6D208D

Installation Tip: Add EZ Connections for ease of maintenance


SEE PAGE 40

SOLENOID CONTROLLED TYPE E6MD


SOLENOID ACTUATED TYPE E6M
DIFFERENTIAL TYPE E6N

SIZING INFO
PAGE 106

TEMPERATURE CONTROL TYPE E6T

RATED FLOW COEFFICIENTS (Cv)


SEAT
FACTOR
Full
Normal

/
7.6
5.7
3 4

1
11.7
10.0

11/4
18.9
13.4

REGULATOR SIZE
11/2
2
21/2
3
27.4
43
67
95
19.8
25
35
59

- 32 -

4
159
120

5
258
176

6
350
228

8
665
366

10
1018
525

12
1611
952

TYPE E6
MAIN VALVE

TYPE E6 MAIN VALVE


SPECIFICATION
The valve shall be self-operated, external pilot type, single
seated, composition disc, nitrile diaphragm actuated, normally
closed design. The valve will function quickly and shut tight on
dead end service. Seats and stems shall be of stainless steel.
There shall be no springs in the flow space and no stuffing box.
The valve shall be easy to maintain with all parts accessible
without removal from the line.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl. B


Stem 303 St. Stl. ASTM A582
Disc Nitrile Comp.
Seat 3/4 - 5"420 St. Stl. ASTM 473 CA-40
Seat 6 - 8" 316 St. Stl. ASTM A743 CF-8M
Gasket Non-asbestos
Diaphragm Nitrile
Spring Steel
Disc Holder ASTM B16 UNS C36000

TYPE E6 MAIN VALVE


FITTINGS ON
PAGE 44

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)


DIMENSIONS

34

ANSI
NPT
43/4

A
ANSI
125

ANSI
250

67/8

(19)

(111)

(175)

SIZE

38

12

78

C
Std. Integral
Mount Mount
27/8
35/8
(73)

(92)

58

38

D*
63/8
(162)
58

APPROX. WT.
ANSI
ANSI
ANSI
NPT
125
250
18

(8)

5/

5/

6/

3/

4/

6/

18

27

30

(25)

(137)

(140)

(152)

(175)

(92)

(111)

(168)

(8)

(129)

(14)

11/4

61/2

63/4

71/4

91/8

41/8

73/4

37

39

44

(32)

(165)

(171)

(184)

(232)

(105)

(102)

(197)

(17)

(18)

(20)

11/2

71/4

67/8

73/8

91/8

43/8

41/2

77/8

42

50

56

(38)

(184)

(175)

(187)

(232)

(111)

(114)

(200)

(19)

(23)

(25)

71/2

81/2

111/8

51/4

85/8

66

73

81

(51

191)

(216)

(229)

(283)

(133)

(127)

(219)

(30)

(33)

(37)

21/2

93/8

10

111/8

53/4

53/8

83

95

(64)

(238)

(254)

(283)

(146)

(137)

(229)

(38)

(43)

10

103/4

131/2

65/8

63/8

97/8

124

146

(76)

(254)

(273)

(343)

(168)

(162)

(251)

(56)

(66)

78

12

12

34

58

58

11 /

12 /

13 /

7/

6/

12 /

206

234

(102)

(302)

(318)

(343)

(194)

(168)

(324)

(94)

(106)

135/8

141/2

131/2

81/2

73/8

131/4

275

287

(127)

(346)

(368)

(343)

(216)

(187)

(337)

(125)

(130)

151/8

16

163/4

10

151/2

363

431

(152)

(384)

(406)

(425)

(254)

(178)

(394)

(165)

(196)

19

20

163/4

111/2

91/4

175/8

508

610

(203)

(483)

(508)

(425)

(292)

(235)

(448)

(231)

(277)

*Add 100% to D dimension for stem removal clearance.

- 33 -

TYPE E8
MAIN VALVE

TYPE E8 MAIN VALVE


AIR LOADED
SIZES 3/8" 12"
PRESSURES to 250 PSIG at 406F
l Normally
l Single

Closed

Seat

l Balanced

Metal Diaphragms

l ANSI/FCI

70-2 Class IV Shutoff

l No

Minimum Operating Differential


Pressure

l Packless
l No

Construction

Pilot Needed

l Maximum
l Permits

TYPE E8 MAIN VALVE

50 PSI Air Delivery Pressure

Remote Operation and Control

l Economical

APPLICATION DATA

Alternative to Control Valve

OPTIONS

l Pressure Regulating for Steam Distribution


l Regulating for Process Control (Temperature or Pressure)
l Maintain Back Pressure or Differential Pressure
l To use Air Load Pressure to Control Delivery Pressure
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown
l Use where Dirty Steam Conditions Exist

l Parabolic Disc
l Dashpot
l EZ Connections

l Composition Disc
l Balanced Construction
l Insulcap Insulating Jacket

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE E8 65A
PRESSURE REDUCING TYPE E8 A PANEL

VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged

Pressure
PSIG (bar)
250 (17.2)
125 (8.6)
250 (17.2)

Temperature
F (C)
@ 450 (232)
@ 450 (232)
@ 450 (232)

PRESSURE REDUCING TYPE E8 B PANEL


PRESSURE REDUCING TYPE E8EPC
TEMPERATURE CONTROL TYPE E8T61
TEMPERATURE CONTROL TYPE E8EPC

Canadian Registration # OC 0591.9C

Installation Tip: Add EZ Connections for ease of maintenance


SEE PAGE 40
SIZING INFO
PAGE 106

SEAT
FACTOR
Full
Full 75 %
Full 50 %
Normal
Normal 75 %
Normal 50 %

RATED FLOW COEFFICIENTS (Cv)


/
1.5

.66

3 8

/
2.8
2.2
1.7
1.55

1 2

/
5.4
4.2
2.6
4.8

3 4

1
8.8
7.2
6.3
7.5

11/4
14.1
11.1
7.4
10.4

REGULATOR SIZE
11/2
2
21/2
19.8
31
44
15.9 22.9
37
11.3
17.7
25
14.6 17.6
24

18

14

- 34 -

3
74
56
42
43
34
26

4
109
88
65
78
62
46

5
169
136
94
115
89
65

6
248
188
139
151
110
83

8
444
353
252
249
187
139

10
706
558
400
377
294
230

12
1113
880
631
631
463
363

TYPE E8
MAIN VALVE

TYPE E8 MAIN VALVE


SPECIFICATION
The valve shall be air operated, single seated, metal diaphragm
actuated, normally closed design. The valve will function quickly
and shut tight on dead end service. Internal parts including seats,
discs, stems and diaphragms shall be of stainless steel. There
shall be no springs in the steam space and no stuffing box. The
valve shall be easy to maintain with all parts accessible without
removal from the line.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl. B


Stem 303 St. Stl. ASTM A582
Disc 3/4 - 5" 420 St. Stl. ASTM A743 CA-40
Disc 6 - 12" 304 St. Stl. ASTM A167/A240
Seat 3/4 - 5" 420 St. Stl. ASTM A743 CA-40
Seat 6 - 12" 316 St. Stl. ASTM A743-79 CF-8M
Gasket Non-asbestos
Diaphragm Stainless Steel MIL-S-5059C
Spring Steel

TYPE E MAIN VALVE


FITTINGS ON
PAGE 44

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)

SIZE
3

/8

(10)
1

FACE TO FACE DIMENSIONS


A
ANSI
ANSI
ANSI
ANSI
ANSI
NPT 125,150 250
300
600
43/8

(111)

OTHER DIMENSIONS
C
D
ANSI
600
23/4

51/4

73/8

(149)

(70)

(133)

(187)

(31)

57/8

ANSI
125

APPROX. WT.
ANSI
ANSI
150
250

ANSI
NPT
14

ANSI
300

ANSI
600

/2

4 /8

5 /8

2 /4

2 /4

5 /4

7 /8

14

20

(12)

(111)

(152)

(149)

(70)

(70)

(133)

(187)

(31)

(44)

/4

43/8

63/8

61/2

27/8

37/8

51/2

77/8

18

28

(19)

(111)

(162)

(165)

(73)

(98)

(140)

(200)

(40)

(62)

53/8

51/2

61/2

61/2

35/8

41/4

61/4

87/8

23

24

26

27

31

32

(25)

(137)

(140)

(152)

(165)

(165)

(178)

(92)

(108)

(159)

(225)

(51)

(53)

(57)

(59)

(68)

(70)

11/4

61/2

63/4

71/4

77/8

77/8

77/8

41/8

45/8

61/2

91/8

33

36

37

40

41

45

(32)

(165)

(171)

(184)

(200)

(200)

(200)

(105)

(117)

(165)

(232)

(73)

(79)

(81)

(88)

(90)

(99)

11/2

71/4

67/8

73/8

83/4

43/8

51/8

71/8

93/4

43

45

47

51

55

58

(38)

(184)

(175)

(187)

(203)

(203)

(222)

(111)

(130)

(181)

(248)

(95)

(99)

(103)

(112)

(121)

(128)

71/2

81/2

101/4

101/4

97/8

51/4

53/4

75/8

111/4

62

67

73

72

78

83

(51)

(191)

(216)

(229)

(260)

(260)

(251)

(133)

(146)

(194)

(286)

(136)

(147)

(161)

(158)

(172)

(183)

21/2

93/8

10

111/4

111/4

107/8

53/4

77/8

83/8

121/8

82

95

100

100

130

(64)

(238)

(254)

(286)

(286)

(276)

(146)

(200)

(213)

(308)

(180)

(209)

(220)

(220)

(286)

10

103/4

121/4

121/4

113/4

65/8

91/8

91/4

145/8

110

125

130

140

175

(76)

(254)

(273)

(311)

(311)

(298)

(168)

(232)

(235)

(371)

(242)

(275)

(286)

(308)

(385)

117/8

121/2

121/2

141/2

143/4

75/8

105/8

117/8

181/4

200

210

235

230

310

(102)

(302)

(318)

(318)

(368)

(375)

(194)

(270)

(302)

(464)

(440)

(462)

(517)

(506)

(682)

135/8

141/2

141/2

161/2

167/8

81/2

121/2

121/2

201/8

280

295

315

310

490

(127)

(346)

(368)

(368)

(419)

(429)

(216)

(318)

(318)

(511)

(616)

(649)

(693)

(682)

(1078)

151/8

16

16

173/8

193/4

10

133/4

141/8

223/8

385

420

455

470

655

(152)

(384)

(406)

(406)

(441)

(502)

(254)

(349)

(359)

(568)

(847)

(924)

(1001)

(1034)

(1441)

19

20

20

215/8

221/2

111/2

153/8

171/4

273/4

657

700

735

710

1070

(203)

(483)

(508)

(508)

(549)

(572)

(292)

(391)

(438)

(705)

(1445)

(1540)

(1617)

(1562)

(2354)

10

235/8

25

25

28

133/4

233/8

361/4

1260

1240

1430

1300

(254)

(600)

(635)

(635)

(711)

(349)

(594)

(921)

(2772)

(2728)

(3146)

(2860)

12

26 /2

28

28

33

15 /8

25 /4

41 /2

2070

2060

2145

2140

(305)

(673)

(711)

(711)

(838)

(403)

(641)

(1054)

(4554)

(4532)

(4719)

(4708)

- 35 -

TYPE C34 MAIN VALVE


TYPE C34
MAIN VALVE

BALANCED SINGLE SEAT


LIQUID SERVICE
SIZES 1" 6"
PRESSURES to 250 PSIG at 200F
l Normally

Closed

l Single

Seat

l Nitrile

Diaphragm

l Balanced

Composition Disc

l Protected

Main Spring

l Balanced

Piston Design without Dashpot

l Fluid

Applications

l Accurate

Regulation for Non-violent Load


Fluctuations

TYPE C34 MAIN VALVE

l ANSI/FCI

APPLICATION DATA
l Pressure Regulating for Liquid Distribution
l Regulating for Process Control (Temperature or Pressure)
l Maintain Back Pressure or Differential Pressure
l For use with Self-contained, Pneumatic or Electronic Pilots
l Single Point or Multiple Use Applications
l Slow Start-up or Shutdown

l Virtually

Pressure
PSIG (bar)

Frictionless for Long Service Life

l Packless

Construction

l Wide

Variety of Pilots for Many


Applications

OPTIONS
l EZ Connections

VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged

70-2 Class VI Shutoff

Temperature
F (C)

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE C34D
AIR ADJUSTED TYPE C34A

250 (13.8) @ 200 (93)


125 (11.4) @ 200 (93)
250 (13.8) @ 200 (93)

BACK PRESSURE TYPE C34Q


PUMP GOVERNOR TYPE C34P
LOAD ALLOCATING TYPE C34FD

Canadian Registration # OC 0591.9C

AIR CONTROLLED TYPE C34AP60


ELECTRONIC SLOW START TYPE C34D208D

Installation Tip: Add EZ Connections for ease of maintenance


SEE PAGE 40

SOLENOID CONTROLLED TYPE C34MD


SOLENOID ACTUATED TYPE C34M
DIFFERENTIAL TYPE C34N
COOLING CONTROL TYPE C34T

SIZING INFO
PAGE 106

RATED FLOW COEFFICIENTS (Cv)


1
5.5

11/4
12.5

11/2
17.3

REGULATOR SIZE
2
21/2
3
4
24
36
53
86

- 36 -

5
139

6
196

TYPE C34
MAIN VALVE

TYPE C34 MAIN VALVE


SPECIFICATION
The valve shall be self-operated, external pilot type, single
seated, diaphragm actuated, normally closed design. The valve
will shut tight on dead end service and shall maintain a discharge
pressure which will not vary more than 10% (2 psi minimum) of
set point from zero flow to rated flow regardless of inlet pressure
variation. Valve shall be suitable for 200F (93C) service temperature. Bodies shall be cast iron. Sizes 2-1/2" and larger shall have
flanged ends. Trim shall be stainless steel. Valves shall be equipped
with a reversible composition disc. Diaphragms and discs shall
be nitrile. There shall be no springs in the fluid space and no
stuffing box.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl. B


Stem 303 St. Stl. ASTM A582
Disc Nitrile Comp
Seat 1 - 2" 303 St. Stl. ASTM A582
Seat 21/2 - 6"" 304 St. Stl. ASTM A276 Cond A
Gasket Non-asbestos
Diaphragm Nitrile
Spring Steel

TYPE C34 MAIN VALVE


FITTINGS ON
PAGE 44

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)


FACE TO FACE
A
ANSI
ANSI
ANSI
NPT
125
250
53/8

6 7/8

(25)

(137)

(175)

11/4

61/2

6 7/8

(32)

(165)

11/2

71/4

(38)

(184)

71/2

81/2

(51)

(191)

21/2

(64)

SIZE
1

OTHER DIMENSIONS
D

3 3/8

(86)

(178)

3 7/8

(175)

(98)

6 7/8

4 1/4

(175)

(108)

9 1/8

4 1/2

(216)

(229)

(232)

(114)

93/8

10

9 1/8

5 1/2

(238)

(254)

(232)

(140)

APPROX. WT.
ANSI
ANSI
ANSI
NPT
125
250
19

1 3/8

10 3/8

(35)

(152)

(264)

(9)

1 13/16

6 5/8

11 1/4

24

(178)

(46)

(168)

(286)

(11)

1 15/16

6 3/8

11 7/8

29

(178)

(49)

(162)

(302)

(13)

2 1/16

6 1/2

12 1/2

46

51

60

(178)

(52)

(165)

(318)

(21)

(13)

(27)

7 3/8

2 3/8

6 7/8

14 1/2

65

74

(187)

(60)

(175)

(368)

(30)

(34)

111

10

103/4

11 1/8

8 3/4

2 3/4

7 1/4

15 7/8

94

(76)

(254)

(273)

(283)

(152)

(222)

(70)

(184)

(403)

(43)

(50)

117/8

121/2

13 1/2

6 5/8

9 3/8

7 3/4

17 3/4

148

172

(102)

(302)

(318)

(343)

(168)

(238)

(76)

(197)

(451)

(67)

(78)

135/8

141/2

13 1/2

7 5/8

10 7/8

3 1/2

8 5/8

20 1/4

194

226
(103)

(127)

(346)

(368)

(343)

(194)

(276)

(89)

(219)

(514)

(88)

151/8

16

13 1/2

9 1/8

13 1/8

4 1/4

10 5/8

25 1/8

280

325

(152)

(384)

(406)

(343)

(232)

(333)

(108)

(270)

(638)

(127)

(148)

- 37 -

NOTES:

- 38 -

MAIN VALVE
ACCESSORIES

MAIN VALVE
ACCESSORIES

- 39 -

MAIN VALVE
OPTIONS

MAIN VALVE OPTIONS


BALANCED CONSTRUCTION
There are installations where it is desirable to not have the inlet pressure
forcing down on the Main Valve Disc. In these instances, the E Main
Valve should be internally balanced. The balance parts allow the downstream pressure to rest on top of the disc, thus allowing for finer
adjustments in the Main Valve travel and a smoother operating regulator.
The balance cylinder is suitable for 550 F max temperatures.

SECOWELD
The greatest weakness in a High Pressure Valve is the threaded joint between the
Seat Ring and the body. A slight leak developing at this point will gradually erode
the Body metal, thus accentuating the leak and eventually ruining the body.
Various impractical schemes, such as welding the Seat Ring into the Body, have
been tried to overcome this weakness. The invention SECOWELD solves this
problem and, at the same time, provides an easily renewable Seat Ring. In the
SECOWELD Design, a SECO Metal Bushing is welded to and thus sealed in the
Body and, in turn, is threaded to take the Main Seat Ring, which is also of SECO
Metal. As SECO Metal resists wiredrawing, if slight leakage should occur, no
damage can be done to the body or to the threads of either SECO Metal piece.

EZ CONNECTIONS
Provides the performance of a flanged connection with the simplicity
of a union connection. Unlike conventional unions, EZ Connections
do not require matched sets or springing pipe to clear cone
tolerances and do not leak after just a few disassembly/reassembly
cycles. Uniform end to end dimensions simplify rough-in schematics.
Available on 12" through 2" threaded main valves in NPT, socketweld
and threaded by socketweld connections.
Consult Factory for pricing and availability.

CONDENSATION CHAMBER
A Condensation Chamber is standard on the Type E5 Main Valve. A
Condensation Chamber is standard on the Type E Main Valve when
steam temperatures exceed 600F. Any Main Valve discharging steam
into a vacuum should include a Condensation Chamber.

- 40 -

LOW DIFFERENTIAL PRESSURE (LP) MAIN SPRING


The E Series Main Valves provide superior regulation in a broad range of applications by
utilizing a specialized Main Spring. When differential pressures between 10-50 psi are desired,
E Main Valves should be equipped with the optional LP Main Spring. The LP Main Spring
alone will achieve differential pressures to 15 psi. In order to attain differential pressures to 10
psi, optional 5B Open Elbow and 116" 4A Bleedport are required.

COMPOSITION DISC
In a Single Seat Main Valve, the Integral (all-metal) Disc is interchangeable
with the Composition Disc Assembly. The Composition Disc is recommended
for service on air, gas and water where absolutely tight shutoff is required and
is available on Full and Normal seats and Parabolic valve plugs. The Composition Disc is suitable for pressures to 200 psi and temperatures to 200F.

PARABOLIC DISC
In order to meet special flow requirements, any Spence Main Valve
can be equipped with a Parabolic or other specially shaped Disc.
Due to the fact that the Spence Main Valve is operated by a large,
balanced Diaphragm and is nearly frictionless in operation, special
Discs are not required on normal installations.

DASHPOT
In order to prevent water hammer, Dashpots are required in all single
seat, normally closed Main Valves used on liquid service, except Type
C34. Dashpots are neither necessary nor desirable on steam, air or gas
service and are not required in double seat valves or in normally open
single seat valves. Illustration shows Dashpot and Composition Disc for
initial pressures of 200 psig and less. For initial pressures greater than
200 psig, standard metal to metal seat and disc are used.

- 41 -

MAIN VALVE
OPTIONS

MAIN VALVE OPTIONS

INSULCAP JACKET

INSULCAP SERIES
THERMAL & ACOUSTIC BLANKET
INSULATION
Temperatures to 450F (260C)
Average Sound Reduction of 6 dBa
Return on Investment 93% reduction in
Real
thermal losses over bare metal. ROIcalculations
available!

INSULCAP JACKET

APPLICATIONS
Valves
EJ, Main
Kand Boss Control Valves
Relief Valves
Safety
P3 and Condensate Commander Pumps
Separators and Condensate Receivers
Steam
Steam Traps
Strainers
Check Valves

MATERIALS

OF

1 1/2 Thick Insulation Custom designs available!


and CNCProduced Ensures exact
CADDesigned
fit and quality coverage.
or Acoustic Design Realize up to $1200
Thermal
per year in energy savings; optional acoustic barrier
provides reduction of harmful radiant noise.
Fastener Hardware Flexible and easy to
Integral
install, remove and reinstall.
Nameplate Ideal for large projects or
Riveted
sensitive industries, blankets are traceable and
certifiable.

CONSTRUCTION

Core Filler.......................................................... ASTM C 1086-88


Jacketing Material.................PTFECoated FiberglassComposite
Sound Reflector........................................................ASTM E 90-90

SPECIFICATION
Blanket insulation shall be 1 1/2 thick, of 16.5 oz/yd2
impregnated fiberglass cloth and mat design, with
double sewn lock stitched seams, 7 stitches per inch
minimum. Acoustic design shall use a barium sulfate
sound reflector material, and shall be rated using ASTM
E1222-87. Extended fabric flaps shall be included for
overlapping of pipe insulation. Nameplate shall be of
permanent design, showing location, description, size,

pressure rating and sequential tag number. Fasteners


shall be stainless steel, permanently affixed, and
properly aligned for mulitple removals and installations.
Blankets shall have a stainless steel drain grommet or
mating seam at lowest installed point for drainage and
leak detection. Quilting pins, secured with stainless steel
speed washers, shall be incorporated into the blanket at
random, no greater than 18 apart.

- 42 -

TYPES A & B
PANELS

TYPES A & B PANELS


l Gauges

indicate Air Loading, Air Supply


and/or Delivery Pressures

l Integral
l 50

Filter Conditions Dirty Shop Air

PSI Delivery Pressure

l Accurate

Delivery Pressure over Wide Range

of Flow

OPTIONS
l HIGH DELIVERY PRESSURE

MODELS
l MODEL A AIR ADJUSTMENT PANEL includes an air
adjusting valve incorporating its own bleed and two gages;
one for the supply air, the other to indicate the adjusting air. It
comes complete and ready to be mounted directly on a
control board or box.
l MODEL B AIR ADJUSTMENT PANEL is the same as the
Model A with the exception that it has, in addition, a gage
indicating the delivery pressure.

TYPICAL CONFIGURATIONS

TYPE B PANEL

APPLICATION DATA
l To display Air Loading, Air Supply and/or Delivery
Pressure

For use with:

l To Remotely Adjust Air Pilots

l EA
l E8
l Positioners
l EPC
l Any Controller Requiring Conditioned Pneumatic Signal

l To Reduce Plant Air Pressure to Instrument Air Pressure


for Signaling Regulators and Control Valves
l To Filter Plant Air to Instrument Air Quality

SPECIFICATION
Air Adjustment Panel shall provide remote control for air
actuated regulators and control valves. It shall convert plant
air to instrument quality air and provide 0 to 50 psi delivery
pressure The Panel shall have a flow capacity of 22 scfm.
Panel shall have gauges indicating air load pressure and air
supply pressure with option of process delivery pressure
gauge.
71/4
(184)

1/4R
(6.4)
1/4
NPT

FOUR 7/32

(5.6)

HOLES

1/4R
(6.4)

111/4
(292)

FILTER DRAIN

61/2
(165)

71/4
(184)
TYPE A PANEL

FILTER DRAIN

21/8
(54)

7
(178)

FOUR 7/32

(5.6)

HOLES

TYPE B PANEL

cutout 51/4 (133) high by 6 (152) wide

- 43 -

21/8
(54)

7
(178)

cutout 101/4 (286) high by 6 (152) wide

AUXILIARY FITTINGS

AUXILIARY FITTINGS
BLEEDPORTS
For steam, air and gas service, a 3/32" bleedport orifice is used for main valve
sizes up to 8". For 10" and 12" main valve sizes, a 1/8" bleedport orifice is used.
If the initial pressure or pressure drop is less than 15 psig, the orifice is reduced
to 1/16". For liquids: fuel oil utilizes a 3/32" bleedport and all other fluids utilize
a 1/16" bleedport regardless of pressure conditions. For main valve sizes up to
8" on long pressure drops, the orifice is sometimes increased to 1/8" to
eliminate hunting or to make the valve close faster and open slower.

4A BLEEDPORT

1A UNION
BLEEDPORT

8A BLEEDPORT
TEE

RESTRICTIONS
Spare restriction fittings can be supplied blank and drilled for a particular main
valve according to the table. If the initial pressure or pressure drop is less than
15 psi, an open fitting is used. All back pressure valves employ an open fitting.
For liquid services (except back pressure) the restriction orifice is 1/16" for all
sizes of main valves.

5A RESTRICTION
ELBOW

7A SAFETY PILOT
RESTRICTION TEE

E MAIN VALVE
RESTRICTION ORIFICES*
MAIN
VALVE
SIZE
3
/8
1
/2
3
/4
1
11/4
11/2
2
21/2
3
4
5
6
8
10
12

ORIFICE
DRILL
SIZE
60
60
60
60
58
58
56
56
53
51
47
45
42
17
7

* Steam, Air & Gas.


If the initial pressure or pressure drop is
less than 15 psi, a No. 5A elbow with
orifice removed is used

7C ANTI-FREEZE
RESTRICTION TEE

OPEN FITTINGS

5B ELBOW
8B TEE

4B COUPLING

9B TUBING TEE

7B TEE

- 44 -

DECIMAL
EQUIVALENT
.0400
.0400
.0400
.0400
.0420
.0420
.0465
.0465
.0595
.0670
.0785
.0820
.0935
.1730
.2010

1B UNION

PILOTS

PILOTS

- 45 -

TYPE D
PRESSURE PILOT

TYPE D SERIES
PILOTS
PRESSURE REDUCING PILOTS
CONTROLS 3 to 300 PSIG
l Self

Contained

l Spring

Operated

l Normally

Closed

l Packless

Construction

l Fluid,

Gas & Vapor Applications

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

In-line Maintenance

MODELS
l TYPE D for 1 psi control of delivery pressures between
3 and 150 psi.
l TYPE D2 for control of delivery pressures between 100
and 300 psi.
l TYPE D5 for 1/2 psi control of delivery pressures
between 1 and 25 psi.
l TYPE D120 for exceptionally fast response controlling
delivery pressures between 5 and 300 psi. To be used
on large E main valves.

OPTIONS
l Spring Chamber
l Composition Disc
l Vacuum Spring Assembly

TYPE D PRESSURE PILOT

l Adjusting Handwheel
l Integral Mount Body

TYPICAL CONFIGURATIONS

APPLICATION DATA
l Pressure Regulating for Steam Distribution
l Regulating for Process Control
l Can be used with Temperature Pilot to Regulate Pressure on
Temperature control Application

PRESSURE REDUCING TYPE E5D

RATINGS (Maximum Inlet Conditions)

PRESSURE REDUCING TYPE E6D

SIZING INFO
PAGE 112

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

Construction
Cast Iron
Cast Steel

SPRING PRESSURE RANGES (PSIG)


TYPE D
3-20
5-50
10-100
20-150

TYPE D2
100-300

TYPE D5
1-10
5-25

TYPE D120
5-25
10-75
40-150
100-300

With Vacuum Spring Assembly, minimum range is 30 inches Hg;


maximum is reduced by 15 PSIG.

Canadian Registration # OC 0591.9C

- 46 -

PRESSURE REDUCING TYPE ED


PRESSURE REDUCING TYPE E2D

WATER PRESSURE REDUCING TYPE C34D


TEMPERATURE & PRESSURE TYPE ET14D

TYPE D SERIES PILOTS

TYPE D
PRESSURE PILOT

45/8
(117)

PRESSURE REDUCING PILOTS


SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally closed design
with packless construction. A strainer screen shall be built into the
Pilot inlet. The Pilot shall be interchangeable on all sizes of main
valves.

MATERIALS

OF

73/8
(187)

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 303 St. Stl. ASTM A582 COND A
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Inconel

13/8
(35)

STANDARD D PILOT
7 LBS.
(3.2 KG)
45/8
(117)

45/8
(117)

87/8
(225)

93/4
(248)

13/8 (35)

13/8 (35)

D SPRING CHAMBER
8 LBS. (3.6 KG)
45/8
(117)

67/8 (175)

D ADJUSTING
HANDWHEEL
9 LBS. (4.1 KG)
57/8 (149)

7
(178)
143/8
(365)

125/8
(321)

121/4
(311)
73/8
(187)
21/4
(57)

13/8 (35)

TYPE D2
10 LBS.
(4.5 KG)

13/8 (35)

13/8 (35)

D2 ADJUSTING
HANDWHEEL
12 LBS. (5.4 KG)

TYPE D5
14 LBS.
(6.4 KG)

For Integral Mount Pilot, this dimension is 5/8" (16).

- 47 -

13/8 (35)

TYPE D120
16 LBS.
(7.3 KG)

TYPE A
AIR ADJUSTED PILOT

TYPE A SERIES
PILOTS
AIR ADJUSTED PILOTS
CONTROLS -30 in. hg to 150 PSIG
l Air

Loaded

l Remote
l Spring

TYPE A73 AIR ADJUSTED PILOT

Control

Operated

l Normally

Closed

l Packless

Construction

l Economic
lEase

Use of Air

of Adjustment

l Accurate

to 1 psi

l Delivery

to Loading Air Pressure Ratios


from 5/8 to 1 up to 6-2/3 to 1 psi

l Fluid,

Gas & Vapor Applications

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

In-line Maintenance

OPTIONS
SIZING INFO
PAGE 112

l Integral Mount
l Air Filter Regulator/Gauges

MODELS*
TYPE A85 AIR ADJUSTED VACUUM PILOT

APPLICATION DATA
l Pressure Regulating for Remote Locations
l Pneumatic Pressure Control
l Pneumatic Temperature Control
l Process Control where Controller is Far from Pilot
RATINGS (Maximum Inlet Conditions)
Construction
Cast Iron
Cast Steel

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE EA
PRESSURE REDUCING TYPE E2A
PRESSURE REDUCING TYPE E5A
PRESSURE REDUCING TYPE E6A
WATER PRESSURE REDUCING TYPE C34A
TEMPERATURE & PRESSURE TYPE EAT61
Canadian Registration # OC 0591.9C

l TYPE A for pressure control at low pressures. Delivery to


loading pressure is 1 to 1 psi.
l TYPE A35 for pressure control at very low delivery
pressures as in some heating system control. Delivery to
loading pressure is 12 to 1 psi.
l TYPE A43 & A54 for pressure control at medium to high
pressures. Delivery to loading pressure is 258 to 1 psi.
l TYPE A53 for pressure control at medium pressures.
Delivery to loading pressure is 4 to 1 psi.
l TYPE A70 & A73 for pressure control at high delivery
pressures when available loading air is at low pressure.
Delivery to loading pressures are 15 and 623 (respectively)
to 1 psi.
l TYPE A82 Vacuum for pressure control of very low pressure
or systems varying between very low pressure and light
vacuum. Delivery to loading pressure is 1 to 1 psi.
l TYPE A83 Vacuum for temperature control. Delivery to
loading pressure is 1 to 1 psi.
l TYPE A84 Vacuum for temperature control at lower
delivery pressure features more gradual response.
Delivery to loading pressure is 238 to 1 psi.
l TYPE A85 Vacuum for temperature, pressure and vacuum
control. Delivery to loading pressure is 378 to 1 psi.
l TYPE A86 for pressure control at low pressures. Delivery
to loading pressure is 1 to 11316 psi.
l TYPE A87 Vacuum for temperature, pressure and vacuum
control. Delivery to loading pressure is 823 to 1 psi.
*Ranges are approximate.

- 48 -

TYPE A SERIES PILOTS

7
(178)

AIR ADJUSTED PILOTS


23/8
(60)

SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally closed design
with packless construction. A strainer screen shall be built into the
Pilot inlet. The Pilot shall be interchangeable on all sizes of main
valves.

MATERIALS

OF

2/
(60)
38

Type A82
11 lbs (5 kg)

51/4
(133)

63/4
(172)

43/4
(121)

45/8
(117) 23/8
(60)

15/16 (33)

13/8 (35)

Type A54
19 lbs (8.6 kg)

Type A43
11 lbs (5 kg)

51/4
(133)

7
(178)

45/8
(117)

45/8
(117)

45/8
(117)

2/
(60)

2/
(60)
38

2/
(60)

38

13/8 (35)

Type A73 or A70


15 lbs (6.8 kg)

13/8 (35)

Type A or A83
6 lbs (2.7 kg)

61/2
(165)

8
(203)

23/8
(60)

13/8 (35)

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 303 St. Stl. ASTM A582 COND A
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Inconel

41/8
(105)

37/8
(98)

38

13/8 (35)

13/8 (35)

13/8 (35)

Type A84 or A86


11 lbs (5 kg)

Type A35
14 lbs (6.4 kg)

Type A53 or A 85
12 lbs (5.5 kg)

45/8
(117)

For Integral Mount Pilot, this dimension is 5/8" (16).

A73

A53 A85

PILOTS FOR VACUUM PRESSURE

A43 & A54


A84

A86

10 20
30
40 50 60
AIR LOADING PRESSURE (PSI)
- 49 -

DELIVERY PRESSURE
(PSI)

150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0

A70

25

DELIVERY PRESSURE
(INCHES HG)

DELIVERY PRESSURE (PSI)

PILOTS FOR POSITIVE PRESSURE

A87

A85

A84

20

A86

15

A82

10

A35

0
-5
-10
-15
-20
-25
-30

A83

5
10
15
AIR LOADING PRESSURE (PSI)

20

TYPE A
AIR ADJUSTED PILOT

45/8
(117)

TYPE N DIFFERENTIAL
PRESSURE PILOT

TYPE N SERIES
PILOTS
DIFFERENTIAL PRESSURE
PILOTS
CONTROLS 3 to 150 PSIG
l Self

Contained

l Spring

Operated

l Normally

Closed

l Packless

Construction

l Accurate

to 1 psi

l Four

Adjustable Spring Ranges

l Fluid,

Gas & Vapor Applications

l Loading

Pressure Supplied by any Fluid

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

TYPE N PILOT

In-line Maintenance

OPTIONS
l Integral Mount (for N and N33)

MODELS
l TYPE N for delivery pressure at set differential above
loading pressure. Available in four spring ranges.
Includes integral strainer.
l TYPE N20 for fixed differential between regulators inlet
pressure and some other lower pressure.
l TYPE N33 for delivery pressure at set differential above
loading pressure where it is essential there be no mixing
of two fluids. Ensured by two diaphragms, separated by
a vented space. Available in four spring ranges. Includes
integral strainer.

TYPE N33 PILOT

APPLICATION DATA
l Boiler Feedwater Makeup
l Steam Atomizing for Oil Burners
l Heat Exchanger to maintain Constant Differential

PRESSURE REDUCING TYPE E2N

RATINGS (Maximum Inlet Conditions)

PRESSURE REDUCING TYPE E5N

Construction
Cast Iron
Cast Steel

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE EN

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

SPRING PRESSURE RANGES (PSIG)


3-20
5-50

10-100
20-150

Canadian Registration # OC 0591.9C

SIZING INFO
PAGE 116

- 50 -

TYPE N DIFFERENTIAL
PRESSURE PILOT

TYPE N SERIES PIOLTS

45/8
(117)

DIFFERENTIAL PRESSURE PILOTS


SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall have packless construction.
The Pilot shall be interchangeable on all sizes of main valves.

MATERIALS

OF

CONSTRUCTION

95/8
(244)

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 303 St. Stl. ASTM A582 COND A
Disc 440 St. St. ASTM A276 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Inconel

23/8
(60)

13/8 (35)

TYPE N PILOT
8 LBS.
(3.6 KG)

41/2
(114)

45/8
(117)

71/2
(90)
103/8
(264)

11/8 (29)
23/8
(60)

TYPE N20 PILOT


8 LBS.
(3.6 KG)

13/8 (35)

TYPE N33 PILOT


11 LBS.
(5 KG)

- 51 -

Integral
Mount
5/8 (16)

Integral
Mount
5/8 (16)

TYPE P PUMP
GOVERNOR PILOT

TYPE P SERIES
PILOTS
PUMP GOVERNOR PILOTS
CONTROLS 3 to 600 PSIG
l Self

Contained

l Spring

Operated

l Normally

Open

l ANSI/FCI

70-2 Class IV Shutoff

l Packless

Construction

l Accurate

to 1 psi

l Three

Adjustable Spring Ranges

l Steam

Applications

l Constant

Average Discharge Pressure

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

TYPE P14 PILOT

OPTIONS
l Adjustment Indicator
l Integral Mount

APPLICATION DATA
l Steam Driven Pump Control
l Steam Generated Output Control

MODELS

RATINGS (Maximum Inlet Conditions)


Construction
Cast Iron
Cast Steel

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

SPRING PRESSURE RANGES (PSIG)


P13
P14
P15
P32

100-300
5-30
3-10
200-450

In-line Maintenance

l TYPE P13 features a spring for controlling pressures


100 to 300 PSI.
l TYPE P14 features three spring ranges for controlling
pressures 5 to 150 PSI.
l TYPE P15 features two spring ranges for controlling
pressures 3 to 25 PSI.
l TYPE P32 is piston driven and features three spring
ranges for controlling pressures 200 to 2000 PSI.

TYPICAL CONFIGURATIONS
20-100
5-25
400-600

40-150

STEAM PUMP CONTROL TYPE EP


STEAM PUMP CONTROLTYPE E2P
STEAM PUMP CONTROLTYPE E5P

Canadian Registration # OC 0591.9C

SIZING INFO
PAGE 120

- 52 -

TYPE P PUMP
GOVERNOR PILOT

TYPE P SERIES PILOTS

57/8
(149)

PUMP GOVERNOR PILOTS


SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally open design with
packless construction. A strainer screen shall be built into the
Pilot inlet. The Pilot shall be interchangeable on all sizes of main
valves. The pilot shall automatically adjust pump discharge
pressures within the spring range to maintain a constant average
pressure.

MATERIALS

OF

CONSTRUCTION

11
(280)

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 2024-T4 ASTM B211-75
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Steel ASTM A231

2 (51)

TYPE P14 PILOT


13 LBS.
(5.9 KG)
41/2
(114)

63/4
(171)

41/2
(114)

3/
(89)
12

113/8
(289)

2 (51)

TYPE P32 PILOT


10 LBS.
(4.5 KG)

TYPE P13 PILOT


11 LBS.
(5 KG)

For Integral Mount Pilot, this dimension is 11/16" (27).

- 53 -

107/8
(276)

11
(280)

2 (51)

2 (51)

TYPE P15 PILOT


15 LBS.
(6.8 KG)

TYPE F46 VACUUM


PUMP GOVERNOR PILOT

TYPE F46
VACUUM PUMP GOVERNOR
PILOT
CONTROLS to -30" Hg
l Self

Contained

l Spring

Operated

l Normally

Closed

l ANSI/FCI

70-2 Class IV Shutoff

l Packless

Construction

l Accurate

to 1 psi

l Steam

Applications

l Constant

Average Discharge Pressure

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

In-line Maintenance

OPTIONS
l Adjustment Indicator
l Integral Mount

TYPE F46 PILOT

TYPICAL CONFIGURATIONS

APPLICATION DATA

VACUUM PUMP CONTROL TYPE EF46

l Steam Driven Vacuum Pump Control

VACUUM PUMP CONTROL TYPE E2F46

RATINGS (Maximum Inlet Conditions)


Construction
Cast Iron
Cast Steel

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

SPRING PRESSURE RANGES (PSIG)


30" hg-0 psi
Canadian Registration # OC 0591.9C

SIZING INFO
PAGE 120

- 54 -

VACUUM PUMP CONTROL TYPE E5F46

VACUUM PUMP GOVERNOR PILOT

TYPE F46 VACUUM


PUMP GOVERNOR PILOT

TYPE F46

57/8
(149)

SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally open design with
packless construction. A strainer screen shall be built into the
Pilot inlet. The Pilot shall be interchangeable on all sizes of main
valves. The pilot shall automatically adjust pump discharge
pressures within the spring range to maintain a constant average
pressure.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel 1018 St. ASTM A108-79
Stem303 St. St. ASTM A582 COND A
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Inconel

135/8
(346)

Integral
21/8
(54) Mount
13/8 (35)

TYPE F46 PILOT


15 LBS.
(6.8 KG)

- 55 -

TYPE Q BACK
PRESSURE PILOT

TYPE Q SERIES
PILOTS
BACK PRESSURE PILOTS
CONTROLS 3 to 300 PSIG
l Self

Contained

l Spring

Operated

l Normally

Open

l Packless

Construction

l Four

Adjustable Spring Ranges

l Fluid,

Gas & Vapor Applications

l Loading

Pressure Supplied by any Fluid

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

In-line Maintenance

OPTIONS
l Enclosed Spring Chamber
l Adjusting Handle
l High Pressure

TYPE Q PILOT

APPLICATION DATA

MODELS

l Pump Bypass
l Maintain Upstream Pressure in Steam Distribution Systems
l Maintain Upstream Pressure in Liquid Distribution Systems

RATINGS (Maximum Inlet Conditions)


Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

Construction
Cast Iron
Cast Steel

TYPICAL CONFIGURATIONS

SPRING PRESSURE RANGES (PSIG)


TYPE Q
3-20
5-50
10-100
20-150

l TYPE Q for 1 psig accuracy controlling back


pressures between 3 and 150 psig.
l TYPE Q2 for 2 psig accuracy controlling back
pressures between 100 and 300 psig.
l TYPE Q73 air adjusted for 1 psig accuracy controlling
back pressure at high retained pressures when available
loading air is at low pressure. Delivery to loading
pressure is 6-2/3 to 1 psig.

BACK PRESSURE CONTROL TYPE EQ

TYPE Q2
100-300

BACK PRESSURE CONTROL TYPE E2Q


BACK PRESSURE CONTROL TYPE E5Q
SIZING INFO
PAGE 118

Canadian Registration # OC 0591.9C

- 56 -

41/2
(114)

BACK PRESSURE PILOTS


SPECIFICATION
The Pilot shall be separate from the main valve and connected to
it with a male union. The Pilot shall be normally closed design
with packless construction. A strainer screen shall be built into
the Pilot inlet. The Pilot shall be interchangeable on all sizes of
main valves.

MATERIALS

OF

51/4
(133)

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Disc 440 St. St. ASTM A276-75 COND A
Seat 440 St. St. ASTM A276-75 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Steel

11/8
(29)

TYPE Q PILOT
7 LBS.
(3.2 KG)

8
(203)
83/8
(222)

21/2
(63)

11/16
(27)

ADJUSTING
HANDWHEEL

TYPE Q73 PILOT


15 LBS.
(6.8 KG)

41/2
(114)

17/16
(37)

71/8
(181)
41/2
(114)
11/16
(27)

SPRING CHAMBER

11/8
(29)

103/8
(264)

TYPE Q2 PILOT
10 LBS.
(4.5 KG)

- 57 -

TYPE Q BACK
PRESSURE PILOT

TYPE Q SERIES PILOTS

TYPE F BACK
PRESSURE PILOT

TYPE F SERIES
PILOTS
BACK PRESSURE PILOTS
CONTROLS 2 to 600 PSIG
l Self

Contained

l Spring

Operated

l Normally

Closed

l ANSI/FCI

70-2 Class IV Shutoff

l Packless

Construction

l Four

Adjustable Spring Ranges

l Operates

on remote/local pressure

source
l Not

Affected by Static Head

l Accurate

Regulation Unaffected by
Service Conditions

MODELS
l TYPE F13 for 1 psi control of back pressure between
100 and 300 psi.
l TYPE F14 for 2 psi control of back pressure between
3 and 150 and 300 psi.
l TYPE F15 for 1/2 psi control of back pressure between
2 and 25 psi.
l TYPE F32 for 10 psi control of back pressure between
200 and 600 psi.

TYPE F32 PILOT

APPLICATION DATA
l Steam Backpressure Control
l Steam Backpressure Control with long control pipes
l Backpressure controlled by change in pressure of
secondary fluid
l Backpressure control where a water leg on the pilot
diaphragm cannot be avoided*

OPTIONS
l Adjustment Indicator
l Integral Mount

TYPICAL CONFIGURATIONS
BACK PRESSURE CONTROL TYPE EF

RATINGS (Maximum Inlet Conditions)


Construction
Cast Iron
Cast Steel

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

SPRING PRESSURE RANGES (PSIG)


TYPE F13
100-300

TYPE F14 TYPE F15


3-30
2-10
20-100
5-25
40-150

TYPE F32
200-450
400-600

Canadian Registration # OC 0591.9C

- 58 -

BACK PRESSURE CONTROL TYPE EF14D


BACK PRESSURE CONTROL TYPE E2F
BACK PRESSURE CONTROL TYPE E5F

BACK PRESSURE PILOTS

41/2
(114)

TYPE F BACK
PRESSURE PILOT

TYPE F SERIES PILOTS


/ " NPT

14

SPECIFICATION
Pilot shall be separate from the main valve and connected to it
with a male union. The pilot shall be normally closed design with
packless construction. A strainer screen shall be built into the
pilot inlet. The pilot shall be interchangeable on all sizes of main
valves.

MATERIALS

OF

121/4
(311)

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 2024-T4 ASTM B211-75
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Steel ASTM A231

57/8
(149)

/ " NPT

14

121/2
(318)

21/8 (54)

TYPE F14 PILOT


14 LBS. (6.4 KG)

6/
(171)
34

21/8 (54)

TYPE F13 PILOT


12 LBS. (5.5 KG)

/ " NPT

14

121/4
(311)

21/8 (54)

TYPE F15 PILOT


15 LBS. (6.8 KG)

- 59 -

41/2
(114)
31/2
(89)

/ " NPT

14

127/8
(327)

21/8 (54)

TYPE F32 PILOT


12 LBS. (5.5 KG)

TYPE P125 PILOT

TYPE P125
TRIP STOP PILOT
SHUTOFF 5 to 175 PSI
l Self

Contained

l Spring

l Normally

Closed

l Packless

Construction

l Easy

TYPE P125 TRIP STOP PILOT

Operated

In-line Maintenance

Quickly shuts off steam flow in the event


of an over pressure condition

Factory preset and tested for desired trip


set point

Trip setting unaffected by service


conditions

Manual reset feature keeps system safely


shut down until control is regained

TYPICAL CONFIGURATIONS

APPLICATION DATA
l Safety Shutoff For Over Pressure Conditions
l May Be Used When Conditions Disallow Use of SRV

OVER PRESSURE SHUTDOWN EP125

RATINGS (Maximum Inlet Conditions)

OVER PRESSURE SHUTDOWN E2P125

Construction
Cast Iron
Cast Steel

OVER PRESSURE SHUTDOWN ESP125

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

SPRING PRESSURE RANGES


5-25
40-150

10-50
150-175

Canadian Registration # OC 0591.9C

- 60 -

TYPE P125

TYPE P125 PILOT

513/16
(148)

TRIP STOP PILOT


SPECIFICATION
The Trip Stop Pilot shall be separate from the main valve and
connected to it with a male union. The Pilot shall be normally
closed design with packless construction. A strainer screen shall
be built into the Pilot inlet. The Pilot shall be interchangeable on all
sizes of main valves. The trip stop pilot shall maintain a Spence
main valve in the open position while system pressure remains
below set pressure. The pilot shall trip in the event of system
overpressure, shutting main valve. Pilot shall be manually
resettable and maintain safe shut off until reset.

MATERIALS

OF

127/8
(327)

CONSTRUCTION

Body, Cast Iron ASTM 126 Cl. B


Body, Carbon Steel ASTM 216 Gr. WCB
Stem 303 St. Stl. ASTM 582 Cond. A
Disc 440 St. Stl. ASTM 276-75 Cond. A
Seat 304 St. Stl. ASTM 276 Cond. A
Gasket Non-asbestos

21/2
(64)

TYPE P125 TRIP STOP PILOT


CAST IRON 26 LBS. (12 KG)
CAST STEEL 28 LBS. (13 KG)

- 61 -

TYPE SP/P PRESSURE


SAFETY PILOT

TYPE SP/P
PRESSURE SAFETY PILOT
CONTROLS to 600 PSIG
l Self

Contained

l Spring

Operated

l Normally

Closed

l Packless

Construction

l Fluid,

Gas & Vapor Applications

l Accurate

Regulation Unaffected by
Service Conditions

l Easy

in-line Maintenance

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE EDSP/P
PRESSURE REDUCING TYPE E5DSP/P

TYPE SP/P PRESSURE SAFETY PILOT

APPLICATION DATA
l Where overpressure could cause personal injury or damage
RATINGS (Maximum Inlet Conditions)
Construction
Cast Bronze
Cast Steel

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 400 (204)
600 (41.4) @ 750 (400)

SPRING PRESSURE RANGES (PSIG)


5-13
13-30

31-65
66-120

121-175

Canadian Registration # OC 0591.9C

- 62 -

TYPE SP/P PRESSURE


SAFETY PILOT

TYPE SP/P

41/2
(114)

PRESSURE SAFETY PILOT


SPECIFICATION
Pilot to be used to prevent an accidental rise in reducing valve
pressure and not to be used as substitute for a safety relief valve.
Valve is normally closed. Body to be cast steel rated 600 psig
750F or bronze rated 300 psig 500F. Valve must provide for
easy in line maintenance and of packless construction.
Operating pressure range to be determined by spring selection.

MATERIALS

OF

77/8
(200)

CONSTRUCTION

Body, Cast Bronze ASTM B61-80 C92200


Body, Cast Steel ASTM A216 GR. WCB
Stem303 St. St. ASTM A582 COND A
Disc 440 St. St. ASTM A276 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Inconel

- 63 -

13/8
(35)

TYPE SP/P PRESSURE


SAFETY PILOT
8 LBS. (3.6 KG)

Integral
Mount
9/16 (14)

TYPE M PILOT

TYPE M SERIES
PILOTS
SOLENOID PILOTS
CONTROLS to 250 PSI
l Fast

Acting for Quick Response

l Available

Normally Open or Normally

Closed

MODELS*
l TYPE M24 3-way normally open for cold fluids in
straight solenoid valve applications
l TYPE M25 3-way normally closed for cold fluids in
straight solenoid valve applications
l TYPE M26 2-way normally open for cold fluids in
multiple pilot arrangements
l TYPE M27 2-way normally closed for cold fluids in
multiple pilot arrangements
l TYPE M32 2-way normally open for steam or other hot
fluid services in multiple pilot arrangements
l TYPE M33 2-way normally closed for steam or other hot
fluid services in multiple pilot arrangements
l TYPE M34 3-way normally open for steam or other hot
fluid services in straight solenoid valve applications
l TYPE M35 3-way normally closed for steam or other hot
fluid services in straight solenoid valve applications

TYPE M SOLENOID PILOT

APPLICATION DATA
l Remote Electronic Shutoff of Regulators

* For M32, M33, M34, M35 Pilots, add LP suffix for low pressure
and HP suffix for high pressure

RATINGS (Maximum Inlet Conditions)


Pressure
Model
PSIG (bar)
M24, M25
250 (17.2)
M26, M27
125 (8.6)
M32LP, M33, M34LP, M35LP 125 (8.6)
M32HP, M33HP, M34HP
250 (17.2)

@
@
@
@

Temperature
F (C)
200 (93)
180 (82)
363 (178)
406 (208)

TYPICAL CONFIGURATIONS
PRESSURE REDUCING EMD
TEMPERATURE REGULATING EMT14
TEMPERATURE & PRESSURE EMT134
TEMPERATURE & PRESSURE EMT14D
DIFFERENTIAL PRESSURE REDUCING E5M33N33

Canadian Registration # OC 0591.9C

- 64 -

TYPE M PILOT

TYPE M SERIES
PILOTS
SOLENOID PILOTS
SPECIFICATION
The actuator pilot shall open or close the controlled system via an
external control signal. Actuator pilot shall be available in both fail
open or fail closed upon loss of signal. Actuator pilot shall mount
outside the main valve and provide remote on/off operation for a
wide range of control variables.

MATERIALS

OF

31/2
(89)

43/16
(106)

CONSTRUCTION

Head Epoxy Coated aluminum (NEMA1)


Polypropylene (NEMA 4)
Body Brass
Internal Core Assembly Ferrous & Brass
Bonnet Gasket EPDM

25/16
(59)

TYPE M33 SOLENOID PILOT 125#


3 LBS. (1.4 KG)

51/4
(133)

33/8
(86)

21/2
(64)

TYPE M33 SOLENOID PILOT 250#


6 LBS. (2.7 KG)

- 65 -

61/4
(159)

TYPE D208
ACTUATOR PILOT

TYPE D208
ELECTRONIC ACTUATOR PILOT
WITH ELECTRONIC TIME
CONTROLLER
CONTROLS to 150 PSIG
l Can

save more than 4 times its cost in


building heating in one year.

l Controlled

Incremental Positioning of

Main Valve
l Electronic

Time Controller (ETC) Opens


and/or Closes Valve in up to 96 Minute
Time Period*

l Ambient

Temperatures 20 to 120 F
(-7 to 49C)

l For

use with Balanced Main Valve only

OPTIONS
l Back-up (B.U.) Power Supply for up to 6 hours
continued service during power failure.
l Explosion proof actuator, NEMA

TYPICAL CONFIGURATIONS
SLOW OPEN/CLOSE PRESSURE ED208D

TYPE D208 ELECTRONIC PILOT ACTUATOR


APPLICATION DATA
l Building Control Systems

RATINGS
D208
120VAC, 50-60HZ, .3 AMPS
ETC
120VAC, 50-60HZ, .3 AMPS
B.U. Power Supply 120VAC, 60HZ, up to 6 AMPS

Canadian Registration # OC 0591.9C

*Timing periods are selectable from 6-96 minutes in 6 minute


increments by setting a binary dip switch.

- 66 -

41/2
(114)

ELECTRONIC ACTUATOR PILOT


WITH ELECTRONIC TIME
CONTROLLER
SPECIFICATION

137/8
(352)

The Actuator Pilot shall slowly close and/or open the steam
system in a safe, quiet manner by incrementally reducing and/or
increasing the pressure under the main valve diaphragm until it
reaches dead-end shutoff or is fully open. In the event of a power
failure, it shall stop in its present position unless a back-up power
supply is specified. Such backup power supply shall provide a
minimum of specified hours of operation and be maintained in a
fully charged standby condition automatically.
The Actuator Pilot shall be controlled by a totally solid state
Electronic Time Controller which shall incrementally open and/or
close the Actuator Pilot with 320 pulses in periods from 1-1/2, 21/2, 3, 6 - 96 minutes and shall be field adjustable in multiples of
6 minutes.

MATERIALS

OF

17/8
(48)
41/2
(114)

31/2
(89)

TYPE D208 ELECTRONIC


ACTUATOR PILOT
61/2
(165)

CONSTRUCTION

Body, Cast Iron ASTM 126 Cl. B


Body, Carbon Steel ASTM 216 Gr. WCB
Stem 303 St. Stl. ASTM 582 Cond. A
Disc 440 St. Stl ASTM 276-75 Cond. A
Seat 420 St. Stl. ASTM 276 Cond. A
Gasket Non-asbestos

153/4
(400)

3
(76)

10
(254)

TYPE D208 ELECTRONIC


TIME CONTROLLER (ETC)

- 67 -

TYPE D208
ACTUATOR PILOT

TYPE D208

TYPE D210
ACTUATOR PILOT

TYPE D210
ELECTRONIC ACTUATOR PILOT
WITH MODULATING
SERVO-AMPLIFIER
CONTROLS to 150 PSIG
l Modulate

Process Variable in Relation to


a Proportional Control Input Signal

l Servo-Amplifier

provides Continuous
Signal for Immediate Response

l Ambient

Temperatures 20 to 120F (-7 to

49C)
l For

use with Balanced Main Valve only

OPTIONS
l Back-up Power Supply for up to 6 hours continued
service during power failure.
l Explosion proof actuator, NEMA
l Fail-Safe Device to stroke Actuator half or full open on
input signal failure.

TYPICAL CONFIGURATIONS
4-20 MA PROPORTIONAL CONTROL ED210

TYPE D210 ELECTRONIC PILOT ACTUATOR


APPLICATION DATA
l Building Control Systems

RATINGS
D210
120VAC, 50-60HZ, .3 AMPS
Servo-Amplifier
120VAC, 50-60HZ, .3 AMPS
B.U. Power Supply 120VAC, 60HZ, up to 6 AMPS

INPUT SIGNALS
1-5mA
4-20mA

10-50mA
Selectable from 0-24 VDC

Canadian Registration # OC 0591.9C

- 68 -

41/2
(114)

ELECTRONIC ACTUATOR PILOT


WITH MODULATING
SERVO-AMPLIFIER
137/8
(352)

SPECIFICATION
The Actuator Pilot shall maintain a system and modulate that
system as requirements dictate. A continuous signal (1-5mA, 420mA, 10-50mA or 0-24 VCD) is transmitted by the system
control to the Servo-Amplifier which positions the Actuator Pilot.
In the event of a power failure, the Actuator Pilot shall stop in its
present position unless a back-up power supply is specified.
Such backup power supply shall provide a minimum of specified
hours of operation and be maintained in a fully charged standby
condition automatically.
In the event of signal failure, the Actuator Pilot shall close unless
a Fail-Safe Device is specified in the Servo-Amplifier which will be
factory set to stoke the Actuator Pilot half open or full open.

MATERIALS

OF

153/4
(400)

17/8
(48)
31/2
(89)

41/2
(114)

TYPE D210 ELECTRONIC


ACTUATOR PILOT

CONSTRUCTION

Body, Cast Iron ASTM 126 Cl. B


Body, Carbon Steel ASTM 216 Gr. WCB
Stem 303 St. Stl. ASTM 582 Cond. A
Disc 440 St. Stl. ASTM 276-75 Cond. A
Seat 304 St. Stl. ASTM 276 Cond. A
Gasket Non-asbestos

111/2 (292)
103/4 (273)

57/16
(149)

83/4
6
(222) (152)

TYPE D210 SERVO-AMPLIFIER

- 69 -

TYPE D210
ACTUATOR PILOT

TYPE D210

TYPE VH210
ACTUATOR PILOT

TYPEVH210
ELECTRONIC ACTUATOR PILOT
Inlet Pressures to 250 PSIG

APPLICATIONS
Valve Pilot (Pressure / Temperature )
E-Main
Building Control Systems
SCADA
PLC
Upgrading EMain Installations for Automated Control

Modulate Process Variable in Relation to a


Proportional
Control Input Signal
Spring Return Fail Closed Returns actuator to a
closed
position on power loss in 3 seconds or less.
Override Allows simple field adjustment
onManual
signal or power loss.
NEMA 1 Enclosure Protects electronic
components
from industrial environments.
High Thrust Motor Allows Class IVshutoff.
Response Reacts to direct changes in 0 10Rapid
VDC or 4-20 mA signals from process controllers.
Cast Aluminum Yoke and Housing Provides
years
of trouble free actuator operation.
Pilot Lower Body Uses proven design
forStandard
dependability and compatibility with existing
SpencePilot installations.
Seemless Integration Balanced Main valve
construction
not required.
Multi Variable Control Pressure and
Temperature
control when integrated with additional

ELECTRONIC DATA
mA or 0-10 VDC Input Signals
4-20
24 VAC 50-60 Hz Power Supply
Power Consumption
17VA/12W
UL Listed (UL873)

- 70 -

Spence pilot.

ELECTRONIC ACTUATOR PILOT


SPECIFICATION
The electronic actuator pilot shall maintain a system variable and
modulate the valve travel in response to that system variable as
requirements dictate. A continuous signal (4-20mA, 0-10 VDC) is
transmitted by the system controller to the actuator which
positions the valve stem. In the event of power loss, the electronic
actuator pilot shall return to a closed position.

MATERIALS

OF

13 2132

CONSTRUCTION

Body, Cast Iron.............................................ASTM 126 CI B


Body, Cast Steel ...............................ASTM A216 GR. WCB
Stem.........................................303 SS ASTM 582 Cond. A
Disc.....................................440 SS ASTM276-75 Cond. A
Seat..........................................304 SS ASTM 276 Cond. A
Gasket............................................................Non-Asbestos

1 2932
3

4 18

TYPEVH210 ELECTRONICPILOT
12.5 LBS (5.7 KG)

- 71 -

TYPE VH210
ACTUATOR PILOT

TYPEVH210

TYPE T124/134 TEMP/


PRESSURE PILOT

TYPE T124/134
TEMPERATURE/ PRESSURE
PILOTS
CONTROLS 20 to 500F
l Precise,

Rapid Response

l Vapor

Tension Thermostat Spring


Operated

l Self

Contained

l Normally

Open

l Packless

Construction

l Fluid,

Gas and Vapor Applications

l Strainer
l Easy

Screen Built-in

in-line Maintenance

l Temperature

and Pressure in One Pilot

MODELS
l TYPE T124 for heater operating pressures between 20
and 125 psi.
l TYPE T134 for heater operating pressures up to 20 psi.

OPTIONS
l Stainless Steel Flexible Tubing l Thermostat Well
l Stainless Steel Capillary Tubing l Dial Thermometer
l Tubing longer than 10
l Integral Mount
l Thermostat other than #700 (see Options Section)

TYPE T134 TEMPERATURE/PRESSURE PILOT

700
701
702
703
704

APPLICATION DATA
l Jacketed Kettles
l Vats
l Driers
l Ovens

l Instantaneous Water Heaters


l Oil Heaters
l Storage Heaters
l Process Heaters

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

150-300
170-270
250-350
290-390

731
732
740
800
801

TEMPERATURE & PRESSURE ET124

TEMPERATURE RANGES (F)


20-120
50-150
70-170
120-220

706
708
711
712
713

TYPICAL CONFIGURATIONS

RATINGS (Maximum Inlet Conditions)


Construction
Cast Iron
Cast Steel*

THERMOSTATS

300-400
330-430
400-500

Canadian Registration # OC 0591.9C


SIZING INFO
PAGE 114

*Cast Steel available in T134 only.


- 72 -

TEMPERATURE & PRESSURE ET134


TEMPERATURE & PRESSURE E2T134
TEMPERATURE & PRESSURE E5T124

TYPE T124/134

TYPE T124/134 TEMP/


PRESSURE PILOT

57/8
(149)

TEMPERATURE/ PRESSURE
PILOTS
SPECIFICATION
Pilot valve shall be separate from the main valve and connected
to it by unions. Pilot seats shall be protected by built-in strainer
screens. Pilots shall be interchangeable on all sizes of main
valves. Thermal elements shall provide a 100F (38C) range of
temperature adjustment and shall withstand 100F (38C)
overheating without damage. Handwheel adjustment for
temperature shall be standard. Unless otherwise scheduled,
thermal elements shall be equipped with 10 feet of brass flexible
tubing. Number 700 bronze bulb and Number 728 bronze well
shall be included except with instantaneous heaters serving
intermittent demand. Steel wells shall be supplied for fuel oil
service on storage tank applications.

MATERIALS

OF

143/4
(375)

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 WCB
Stem 416 St. Stl. ASTM A582-75
Disc 440 St. St. ASTM A582 COND A
Seat 420 St. Stl ASTM A582 COND A
Gasket Graphite
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Steel

23/8
(60)

13/8 (35)

TYPE T124 PILOT


16 LBS. (7.3 KG)
57/8
(149)
31/2
(89)

5
(127)

31/2
(89)

21/4
(57)

5
(127)

143/4
(375)

23/8
(60)
13/8 (35)

Integral
Mount
5/8 (16)

TYPE T134 PILOT


18 LBS. (8.2 KG)
- 73 -

15/8
(41)

TYPE T14
TEMPERATURE PILOT

TYPE T14
VAPOR TENSION TEMPERATURE
PILOT
CONTROLS 20 to 500F
l Precise,
l Spring
l Self

Rapid Response

Operated

Contained

l Normally

Open, Direct Operation (Heating)

l Packless

Construction

l Fluid,

Gas and Vapor Applications

l Strainer
l Easy

Screen Built-in

in-line Maintenance

OPTIONS
l Stainless Steel Flexible Tubing l Thermostat Well
l Stainless Steel Capillary Tubing l Dial Thermometer
l Tubing longer than 10
l Integral Mount
l Thermostat other than #700 (see Bulb Options, pg 82)

THERMOSTATS
700
701
702
703
704

TYPE T14 TEMPERATURE PILOT

APPLICATION DATA
l Storage Heaters
l Jacketed Kettles
l Vats

TEMPERATURE REGULATING ET14


TEMPERATURE & PRESSURE ET14D
TEMPERATURE REGULATING E2T14

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

TEMPERATURE RANGES (F)


20-120
50-150
70-170
120-220

731
732
740

TYPICAL CONFIGURATIONS

RATINGS (Maximum Inlet Conditions)


Construction
Cast Iron
Cast Steel

706
708
711
712
713

150-300
170-270
250-350
290-390

300-400
330-430
400-500

Canadian Registration # OC 0591.9C


SIZING INFO
PAGE 114

- 74 -

TEMPERATURE & PRESSURE E2T14D


TEMPERATURE REGULATING E5T14
TEMPERATURE & PRESSURE E5T14D

TYPE T14
TEMPERATURE PILOT

TYPE T14

57/8
(149)

VAPOR TENSION TEMPERATURE


PILOT
SPECIFICATION
Pilot valve shall be separate from the main valve and connected
to it by unions. Pilot seats shall be protected by built-in strainer
screens. Pilot shall be interchangeable on all sizes of main valves.
Thermal elements shall provide a 100F (38C) range of temperature adjustment and shall withstand 100F overheating without
damage. Handwheel adjustment for temperature shall be standard.
Unless otherwise scheduled, thermal elements shall be equipped
with 10 feet of brass flexible tubing. Number 700 bronze bulb,
Number 728 bronze well shall be supplied for storage tank applications. Steel wells shall be supplied for fuel oil service.

MATERIALS

OF

113/8
(289)

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 2024-T4 ASTM B211-75
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Graphite
Diaphragm Bronze ASTM B103-77 UNS C51000
Spring Steel

2 (51)

TYPE T14 TEMPERATURE PILOT


13 LBS. (6 KG)

31/2
(89)

- 75 -

TYPE T52
TEMPERATURE PILOT

TYPE T52
TEMPERATURE PILOT
CONTROLS 20 to 500F
l Spring
l Self

Operated

Contained

l Normally

Closed, Indirect Operation

(Cooling)
l Packless
l Fluid,

Gas and Vapor Applications

l Strainer
l Easy

Construction

Screen Built-in

in-line Maintenance

OPTIONS
l Stainless Steel Flexible Tubing l Thermostat Well
l Stainless Steel Capillary Tubing l Dial Thermometer
l Tubing longer than 10
l Integral Mount
l Thermostat other than #700 (see Bulb Options, pg 82)

THERMOSTATS
700
701
702
703
704

706
708
711
712
713

731
732
740
800
801

TYPICAL CONFIGURATIONS
COOLING C34T52
COOLING & PRESSURE C34T52D
COOLING E6T52
TYPE T52 TEMPERATURE PILOT

COOLING & PRESSURE E6T52D


COOLING ET52

APPLICATION DATA
l Control Flow of Cooling Liquid
l Blending

COOLING & PRESSURE ET52D


COOLING E2T52
COOLING & PRESSURE E2T52D

RATINGS (Maximum Inlet Conditions)


Construction
Cast Iron
Cast Steel

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 450 (232)
600 (41.4) @ 750 (400)

TEMPERATURE RANGES (F)


20-120
50-150
70-170
120-220

150-300
170-270
250-350
290-390

300-400
330-430
400-500

Canadian Registration # OC 0591.9C


SIZING INFO
PAGE 114

- 76 -

COOLING E5T52
COOLING & PRESSURE E5T52D

TYPE T52
TEMPERATURE PILOT

57/8
(149)

TYPE T52
TEMPERATURE PILOT
SPECIFICATION
Pilot valve is for cooling applications (reverse acting). Pilot valve
shall be separate from the main valve and connected to it by
unions. Pilot seats shall be protected by built-in strainer screens.
Pilot shall be interchangeable on all sizes of main valves. Thermal
elements shall provide a 100F (38C) range of temperature
adjustment and shall withstand 100F overheating without
damage. Handwheel adjustment for temperature shall be standard.
Unless otherwise scheduled, thermal elements shall be equipped
with 10 feet of brass flexible tubing. Number 700 bronze bulb,
Number 728 bronze well shall be supplied for storage tank applications. Steel wells shall be supplied for fuel oil service.

13
(330)

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 C53


Body, Steel ASTM A108-79
Stem 303 St. Stl ASTM 582 Cond. A
Disc 440 St. Stl. ASTM 276-75 Cond. A
Seat 420 St. Stl ASTM 276 Cond. A
Gasket Graphite
Diaphragm PH Bronze
Spring Inconel
21/8
(54)

TYPE T52 PILOT


14 LBS. (6.4 KG)

3/
(89)
12

- 77 -

Integral
Mount
13/8 (35)

TYPE SP/T TEMP.


SAFETY PILOT

TYPE SP/T
TEMPERATURE SAFETY PILOT
TEMPERATURES to 500F

l Bimetallic
l Self

Thermostat

Contained

l Normally

Closed

l Packless

Construction

l Fluid,

Gas and Vapor Applications

l Strainer
l Easy

Screen Built-in

in-line Maintenance

TYPICAL CONFIGURATIONS

TYPE SP/T TEMPERATURE SAFETY PILOT

TEMPERATURE REGULATING ET14SP/T


TEMPERATURE REGULATING ET134SP/T

APPLICATION DATA
l Where overheating could cause personal injury or damage

SPECIFICATION

RATINGS (Maximum inlet Conditions)


Construction

Pressure
PSIG (bar)

Cast Bronze
Cast Steel

300 (21.0)
600 (41.3)

Temperature
F (C)
500F (260C)
750F (400C)

Pilot to be used to insure that pressure regulator will not fail


open. Pilot to be bronze, with stainless steel trim. Pilot to
be normally closed and to employ a bimetallic element that
will ensure that the pilot will fail open. Pilot to be of packless
construction to provide for long service life. Pilot to have a
built in strainer for protection.
Canadian Registration # OC 0591.9C

TEMPERATURE RANGES (F)


0-500

MATERIALS

OF

CONSTRUCTION

Body Bronze ASTM B61-80 UNS C92200


Stem 303 St. Stl. ASTM A582 Cond A
Disc 440C St. Stl. ASTM A276-75 Cond A
Seat 420 St. Stl. ASTM A276 Cond A
Gasket Non-asbestos
Bellows Bronze
Bulb Bronze ASTM B62-80 UNS C31400
SIZING INFO
PAGE 112

11/16
(27)

47/16
(114)

215/8
(549)

1
(25)

1" (35) NPT

39/16
(89)

TEMPERATURE SAFETY PILOT


13/8
(35)

- 78 -

TYPE T61, 62, 63, T64


TEMPERATURE PILOT

TYPE T61, T62, T63, T64


PNEUMATIC TEMPERATURE
CONTROLLERS
TEMPERATURES to 350F
l Bimetallic
l Pinpoint
l 200F
l Air

Thermostat for Fast Response

Accuracy

Adjustable Temperature Range

Consumption - Average .25, Maximum .7

l Adjustable

Proportional Band 1/4-2 psi per 1F

l Overtemperature
l Air

Protection

TYPE T61 PNEUMATIC


TEMPERATURE CONTROLLER

Supply Pressure 30 psi

APPLICATION DATA

MODELS
l TYPE T61 for applications where air control signal decreases
as process temperature increases.
l TYPE T62 for applications where air control signal increases
as process temperature increases.
l TYPE T63 for high temperature applications where air control
signal decreases as process temperature increases.
l TYPE T64 for sanitary applications where air control signal
decreases as process temperature increases. Supplied with
IAMD Sanitary Cap.

l Instantaneous Heaters
l Process Applications with wide ranging, fast changing loads

RATINGS (Maximum Inlet Conditions)


Pressure
PSIG (bar)
250 (17.2)

Temperature
F (C)
400 (204)

TEMPERATURE RANGES (F)

TYPICAL CONFIGURATIONS

T61, T62, T64


T63

PRESSURE & TEMPERATURE EA85T61

SPECIFICATION

50-250
150-350

The temperature controller shall be of the non-indicating type. It


shall be equipped with 0-30 psi supply and loading gages. The
controller shall have 200F adjustable range and be equipped
with a bronze bulb as part of its bimetal thermostat. Control
point adjustments to be made by a knob on the temperature
pilot and throttling range shall be adjustable externally with a set
screw wrench. A stainless steel thermostat bulb, preferable in
lieu of a well, is available as an alternate to bronze.

SIZING INFO
PAGE 114

51/2"
(140)

MATERIALS

OF

CONSTRUCTION

Body Bronze ASTM B62-80 UNS C83600


Bulb, Bronze ASTM B140-80 UNS C31400
Bulb, Steel316 St. Stl. ASTM A276 Cond. A
Seals Viton
Spool Brass ASTM B16-80 UNS 36000
Spring St. Steel
37/8"
(98)

1/2

12"
(305)

(13)*
NPT

155/8"
(397)

TYPE T61, T62, T63, T64


CONTROLLER
11/2 LBS (.7 KG)

* For T64, this is IAMD Sanitary Cap.

- 79 -

1/8

(3)
NPT

MATERIAL
SPECIFICATIONS

MATERIAL SPECIFICATIONS
FOR MAIN VALVES & PILOTS
MAIN VALVE & PILOT BODIES

NUTS

Cast IronASTM A126


Cast Carbon SteelASTM A216
Cast Bronze ASTM B61

Class B
WCB
C92200

Steel Valves ASTM A194-79


Cast Iron ValvesSAE J995

STUDS

STEEL PLATE FLANGES


& HOODSFLANGE QUALITY

Steel Valves ASTM A193-79a Grade 2H


Cast Iron ValvesAISI 12L14
Ledloy

ASTM A285

Grade C

CAP SCREWS
Cast Iron ValvesSAE J429

MATERIAL
St. Steel C316
St. Steel C420
St. Steel
St. Steel
St. Steel
St. Steel
St. Steel
St. Steel
St. Steel

COMPONENT
PARTS
Seat Rings
Seat Rings
Seat Rings
Discs
Discs
Discs
Stems
Stems
Diaphragms

COMPONENT USAGE
6"-12" E
Up to 5" E
C34, D34
Pilot
6" & Up, includes parabolic
Up to 5"
All Valves & Pilots
750F E, Bot. GU. VAL.
All Es & Pilots

ASTM A743-79
ASTM A743-79
ASTM A276-79a
ASTM A276-79a
ASTM A276-79a
ASTMA582-79
ASTM A276-79a
ASTM A564-79
ASTM A167

MATERIAL SIZE
Brz.
31/2"
St. Stl.
31/2"
Brz.
31/2"
St. St.
31/2"
Brz.
41/2"
St. Stl.
41/2"
Brz.
53/4"
St. Stl.
53/4"
Brz.
53/4"
St. Stl.
53/4"
Brz.
71/4"
St. Stl.
71/4"
Brz
41/2"
St. Stl.
41/2"

Grade 5

Grade CF-8
Grade CA-40
AISI 303 & 304
AISI 440C
AISI303 & 304
AISI 420F
AISI 303
AISI 630 (17-4)
AISI 301

TYPE E MAIN VALVE DIAPHRAGMS

PRESSURE PILOT DIAPHRAGMS


PART NO.
4-01621-0
4-01623-0
4-07890-0
4-01626-0
4-01627-0
4-01629-1
4-01630-0
4-01632-0
4-10721-0
4-03927-0
4-01633-0
4-01635-0
4-09685-0
4-01659-0

Grade 2H
Grade 2

USED ON PILOT TYPE


W, A88, D2
D, N, Q, A43, A53
A35, A, A81, SP/P
P13, N4, F13, N24
A43, A84, A86, A93
P14, P110, Q43, F14
A53, A5, P95, A85
A92, P15, A54, F15
D5, A35
Q35, A81, A82
A73, A70, A75, A87
A73
D120, A92, D234
A54, F46

VALVE
SIZE
3
/8 & 1/2
3/4
1
11/4
11/2
2
21/2
3
4
5
6
8
10
12

PART
ST. STL.
4-01629-1
4-01662-0
4-01632-0
4-01664-0
4-01635-0
4-01638-0
4-01641-0
5-02038-0
5-01647-0
5-01649-0
5-01651-0
5-01653-0
4-02096-0
5-01656-0

NO.
BRZ.
4-01627-0
4-01660-0
4-01630-0
4-09678-0
4-01633-0
4-09679-0
4-09680-0
4-09681-0
4-09682-0
4-09683-0
5-09684-0

DIA.
41/2
51/8
53/4
61/2
71/4
81/8
9
10
13
15
171/2
20
25
30

PRESSURE PILOT SPRINGS


DELIVERY SPRING
WIRE
PART NO. PRESSURE COLOR DIAMETER
5-05007-0
1 - 10
Aluminum
3/16"
5-05007-0
3 - 20
Aluminum
3/16"
5-05003-0
5 - 25
Orange
1/4"
5-05016-0
5 - 25
Uncolored
7/32"
5-05003-0
5 - 50
Orange
1/4"
5-05028-0
10-75
Uncolored
5/16"
5-05005-0
10 - 100
Green
5/16"
5-05012-0
20 -150
Black
11/32"
5-04990-0
100-300
Uncolored
7/16"
5-05030-0
40 - 150
Uncolored
3/8"

USED ON PILOT TYPE


D5
D, N, N33, Q, N20
D5
D120
D, N, N33, Q,
D120
D, N, N33, Q, N20
D, N, N33, Q, N20
D2, N2, Q2
D120

- 80 -

The number of E Main Valve Diaphragms


per set is as follows:
Initial Pressure # per Set
10 - 250
2
250 - 400
3
400 - 600
4
The Number of Diaphragms per set for
Pilots varies with the type and delivery
pressure. Consult factory.

ACCESSORIES

- 81 -

PILOT ACCESSORIES

PILOT

THERMOSTAT BULBS

THERMOSTAT BULBS
FOR USE WITH T14, T124, T134, T52 PILOTS
1" NPT (25)

/4 (6)

/8 (16)

/8 (16)

211/8
(536)

201/2
(521)

STYLE NO. 712Plain Bulb with 1/4" OD Bendable Tubing


Cover for Capillary. Used in open tanks or where a mounting
connection is not required.

STYLE NO. 700 Plain Bulb with 1" Union Connection.


2 - 9/32 Holes

21/4
(57)

/8 (16)

191/8
(486)

35/8 3BC
(92) (76)

STYLE NO. 702Finned Bulb with Wall Mounting Bracket. For


space heating.
5/8 (16)
3 - 9/32 Holes
35/8 3BC
(92) (76)
183/4
(476)

STYLE NO. 701Large Plain Bulb with 1-1/4" Union Connection. Used on pilots having more than 30 feet of flexible tubing
and with dial thermometer having 20 to 120F range.
58

/ (16)

1" NPT (25)

211/8
(536)
STYLE NO 731Plain Bulb with Adjustable Extension. Used in
oil storage tanks or wherever it is desirable to change position
of bulb. Dimension E must be specified.

58

/ (16)

18

21 /
(536)

43/4

STYLE NO. 706Plain Bulb with 1" Union Connection and 1/4"
OD Bendable Extension. Dimension L must be specified.

(121)

11/4 (32)-18 THD

4 /2
(114)

58

/ (16)

211/4
(540)

/ (11)

78

/ (22)

/ (16)

211/2
(546)

1" NPT (25)

12

21 /
(546)
STYLE NO. 711Bulb Lead Covered. Chemical lead covering
homogeneously bonded to bulb and to lead sheathing on capillary.

11/4 (32)
NPT

58

STYLE NO. 740Sanitary Bulb for Milk Heaters. Threaded to


fit standard No. 23A Thermometer Ferrule. Stainless Steel Bulb
and Flexible Tubing.

STYLE NO. 708Plain Bulb with Wall Mounting Bracket. Used


for space heating when dust is a problem.
7 16

1 (25)

17
(432)

STYLE NO. 704Plain Short Bulb with 1-1/4" Union Connection.


For installations where depth is limited.

21/4
(57)

/ (16)

207/8
(530)

11/4 NPT (32)

71/2
(191)

2 - 9/32 Holes

58

STYLE 713Plain Bulb with Duct Mounting Flange. For forced


warm air heating when dust is a problem.

STYLE NO. 703Finned Bulb with Duct Mounting Flange. For


forced warm air heating.
11/4 NPT
(32)
1 (25)

1" NPT (25)

3 - 9/32 Holes

/8 (16)

12
(305)

93/8
(238)
STYLE NO. 732Special Bulb with 12" Adjustable Extension.

THERMOSTAT WELLS
11/8 (29)

81/8
(206)
727 WELLUsed with 704 Bulb

1" NPT (25)

/4 (19)

211/8
(536)
728 WELLUsed with 700 and 800 Bulb

- 82 -

1" NPT (25)

11/8 (29)

173/4
(451)
729 WELLUsed with 701 and 801 Bulb

DIAL THERMOMETER
Any Spence Temperature Pilot can be equipped with a Dial
Thermometer. Pilots with Dial Thermometers are available in
the 20-120F, 70-170F, 120-220F and 170-270F ranges.

DIAL THERMOMETER

SPRING CHAMBER
Spence Pressure Pilots can be provided with an
enclosed spring chamber.

- 83 -

PILOT OPTIONS

PILOT OPTIONS

SERIES 2000
FEATURES

Applications
Direct Acting
Bottle Washers
l Steam Tables
l Plating Tanks
l Heating Ducts
l Sterilizers
l

l Fuel

Oil Heaters
l Cooking Vats
l Water Heaters
l Heat Exchangers
l Parts Washers

Reverse Acting
Induction Furnaces
l Industrial Compressors
l Engine Jacket Cooling
l

Cooling Ducts
l Liquid Chillers
l Fuel Oil Heaters

Fire Tube Boilers


Internal Combustion
Engine

Pressures To 250 PSIG


Temperatures to 406F

Three Way Acting


l

Series 2000
Temperature
Regulator

l
l

Coolers
Filters

Positionable Temperature Indicator


(indicating regulators only) may be turned
in direction of easiest reading. Highly
accurate with stainless steel case and
bayonet lock ring.
Overtemperature Protection
prevents damage to regulator
from inadvertent overheating.

Thermal System
is heavy duty bronze bellows with bronze
spiral armored copper capillary, copper bulb
and epoxy coated bellows housing.Other line
and bulb materials available.
Extra Long Adjustment Spring
permits adjustment over a wide
range of temperatures.
Packing Assembly
with spring loaded self adjusting
chevron type teflon packing eliminates
the human factor of improper adjustment.

Stainless Steel Disc


is self aligning to assure accurate
seating, long wear and tight
closure.

Epoxy Coated Compact


Single Piece Channel Frame
permits installation in tight locations.

Adjusting Key
is conveniently located and
always there when settings
have to be changed.

Full Scale Adjustment


makes repeat settings easy and accurate.

Galvanized Iron Union Ends


for sturdiness and ease of
installation.

Double Guided Stainless Steel Monolithic Disc


Assembly
maintains proper alignment
of all moving parts.

Full Ported and Full Flow Bronze


Valve Body
provides maximum capacity
for each valve size.

Stainless Steel Seat Rings


are threaded and bonded to
eliminate any possibility of leakage
through seat ring threads.

Heavy Section Valve Body


is tough, solid, durable and will
withstand severe piping strains
for pressures to 250 psig at 406F.

- 84 -

- 85 -

DIRECT OPERATED
VALVES

DIRECT
OPERATED
VALVES

SERIES 2000 TEMP.


REGULATOR

SERIES 2000
TEMPERATURE REGULATOR
SIZES 1/2" 2"
CONTROLS -25 to 400F
l Self-actuated
l Two

and Three Way Valve Bodies

l Single

or Double Seat

l Overtemperature

Protection

l Spring

Loaded Teflon Chevron Type


Packing Assembly

l Double

Guided Stainless Steel Monolithic


Disc Assembly

SERIES 2000 TEMPERATURE REGULATOR

APPLICATION DATA
DIRECT ACTING
l Bottle Washing Machinery
l Steam Tables
l Plating Tanks
l Heating Ducts
l Fuel Oil Heaters
l Cooking Vats
l Water Heaters
l Heat Exchangers
l Parts Washer
THREE-WAY MIXING
l Fire Tube Boiler
l Internal Combustion Engine

Steel Seat Rings and Disc

l Adjusting

Key Attached

l Galvanized

REVERSE ACTING
l Induction Furnaces
l Industrial Compressors
l Cold Storage Boxes
l Cooling Ducts
l Engine Jacket Cooling
l Liquid Chillers
GAS SERVICE
l Oil Treaters
l Line Heaters
l Separators
l Glycol Dehydrators
l Storage Tanks

l Full

Iron Union Ends

Ported and Full Flow Bronze Body

l Copper

Bulb with 8' Armored Capillary

MODELS
l Type 2010 Single Seat, Direct Acting
l Type 2020 Single Seat, Reverse Acting
l Type 2030 Double Seat, Direct Acting
l Type 2040 Double Seat, Reverse Acting
l Type 2050 Three-way Mixing and Diverting
l Type 2060 Gas Service-15 psig maximum. If pressure
exceeds 15 psi, a pressure reducing regulator should be
used ahead of the temperature regulator.

OPTIONS

VALVE RATINGS
Valve Ends
ASME/ANSI
Class 250 NPT

l Stainless

Pressure
PSIG (bar)
250 (17.2)

Temperature
F (C)
400 (204)

Canadian Registration # OC 0591.9C

- 86 -

l Dial Temperature Gage (Indicating)


l Stainless Steel Bulb
l Stainless Steel Armored Capillary
l Capillary lengths greater than 8'
l Extra Large Bulb
l Union Bushings & Wells

SERIES 2000 TEMP.


REGULATOR

SERIES 2000
TEMPERATURE REGULATOR
SPECIFICATION
The valve shall be self-operated, requiring no external energy source. It shall have single
or double stainless steel seats with double guided monolithic disc assembly for proper
alignment. The valve shall be direct acting (heating) or reverse acting (cooling) and have
two way or three way operation. The packing assembly shall be spring loaded, self
adjusting with chevron type teflon packing. The thermal system line and bulb assembly
shall be partially filled with a liquid/gas combination and in a range selected for fast
response. The valve rating shall be 250 PSIG at 400F. Body materials shall be bronze.
MODEL 2060 FOR GAS SERVICE ONLY: The valve shall be self-operated, requiring no
external energy source and designed to control process temperature by regulating gas
flow. It shall be normally open and close with increased temperature. Bubble tight dead
end shutoff shall be provided by Buna-N vulcanized to disc backing. The packing
assembly shall be spring loaded, self adjusting with chevron type teflon packing. The
thermal system line and bulb assembly shall be partially filled with a liquid/gas
combination and in a range selected for fast response. The valve rating shall be 15 PSIG.
Body materials shall be nodular iron.

MATERIALS

OF

TYPE 2010-2040 DIRECT


& REVERSE ACTING

CONSTRUCTION

ITEM
TYPE 2010-2050
TYPE 2060
Body Bronze ASTM B62 C83600 Ductile Iron ASTM A536 65-45-12
Trim Stainless Steel Buna-N
Packing Teflon Buna-N
UnionsIron Iron
Yoke Steel Steel
Cap Aluminum Aluminum
Bellows Bronze Bronze
Spring Steel Steel
Capillary Copper Copper
BulbCopper Copper
Armor Bronze
Stem 304 Stainless Steel 304 Stainless Steel
Disc 304 Stainless Steel Buna-N
Seat303 Stainless Steel

TYPE 2050 THREE WAY

TYPE 2010-2040 DIRECT & REVERSE ACTING


DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)
Dimensions
Size
12

/ "(A, B,
C, D, E)
1/2, 3/4
1/2"
3/4"
1"
14

1/"
11/2"
2"

Type No.

2010
2020
2030
2040

9/
(248)

8/
(216)

5/
(140)

127/16
(316)
127/16
(316)

93/4
(248)
93/4
(248)

127/8
(327)

931/32
(253)

2010
2020
2030
2040

TYPE 2060 GAS SERVICE DIMENSIONS


inches (mm) AND WEIGHTS pounds (kg)

12

/"
/"
1"

34

93/4
81/2
55/8
31/2 10 Ft.
(248) (216) (143) (89) (3 m.)

3/
(89)

13 16

2 /
(71)

8 Ft.

10
(4.5)

73/16
(182)
73/16
(182)

31/2
(89)
31/2
(89)

213/16
(71)
213/16
(71)

8 Ft.

815/16
(227)

31/2
(89)

213/16
(71)

13
(5.9)
13
(5.9)
20 (9.1)
25 (11)
30 (14)

12

12

8 Ft.
8 Ft.

Dimensions
Size
12

Dimensions
A

12

TYPE 2050 THREE WAY


DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)

TYPE 2060 GAS SERVICE

Size

34

Shipping
Weight
(Approx.)

Shipping
Weight
(Approx.)

8
(3.6)

FSee following pages for standard lengths, ranges, bulb


sizes and maximum line lengths.

/"
137/8
3/4"
(352)
1"
11/4" 1421/32
11/2" (372)
147/8
2"
(378)

- 87 -

93/4
(248)

31/2
(89)

8 Ft.

35/16
(84)

35/8
(92)

931/32
(253)
931/32
(253)

31/2
(89)
31/2
(89)

41/8
(105)
43/16
(106)

411/16
(119)
47/8
(124)

8 Ft.
8 Ft.

213/16
(71)

Shipping
Weight
(Approx.)

12 (5.5)
12 (5.5)
13 (5.9)
27
(12)
33
(15)

SERIES 2000 TEMP.


REGULATOR

SERIES 2000 TEMPERATURE REGULATOR


SELECTION
DIRECT & REVERSE ACTING & THREE WAY FLOW AND PRESSURE RATINGS psig (bar)
Single Seat
Type Number

Double Seat

Flow
Coefficient
Cv

Max.
Upstream
Pressure

/2"C
1
/2"D
1
/2"E
1
/2"A

.40
1.00
1.80
3.29

250
(17.2)

4.29

Size
Direct

Reverse

/2"B

2101

2201

5.22

2010

2020

6.85

/2"T
/4"T

1"T

9.15

11/4"T

14.3

11/2"T

15.1

2"T

17.2

200
(13.8)
140
(9.7)
90
(6.2)
65
(4.5)
40
(2.8)
30
(2.1)
20
(1.4)

Type Number
Direct

Reverse

Three Way

Flow
Coefficient
Cv

Max.
Upstream
Pressure

2203

2030

2040

Max. Difference
Between Inlet
Pressures*

NOT AVAILABLE IN
THREE WAY

NOT AVAILABLE IN
DOUBLE SEAT

2103

Flow
Coefficient
Cv

Type
Number

7.93

5.22

10.4

6.85
250
250
(17.2)

12.9
20.6

140
(9.7)
90
(6.2)
65
(4.5)
40
(2.8)
30
(2.1)
20
(1.4)

9.15
2050
14.3

24.8

15.1

33.0

17.2

SIZING INFO
PAGE 91

RANGES, BULB SIZES & MAXIMUM LINE LENGTHS

How to Select Range & Bulb Size

l Select a temperature range with the


control point in the upper half of the
temperature range.
l Determine line length required (8' is
standard).
l Use line length and temperature
range to find correct bulb size in
chart at right.
EXAMPLE:
Control point: 130F.
Temperature range: 65/140F.
Line length: 15'
SOLUTION:
Bulb size: extra large G = 1558"

Short Ranges
(Gold Spring)
F
C
45 to 115
7.2 to 46

Long Ranges
(Silver Spring)
F
C
45 to 145
7.2 to 63

65 to 140

18 to 60

65 to 170

18 to 77

120 to 200
240 to 310
280 to 375

49 to 93
116 to 154
138 to 190

120 to 230
240 to 340
280 to 415

49 to 110
116 to 171
138 to 212

Bulb
Size
X Large

Max.
Line
Length
40 Ft.

X Large
Small
Small
Small

40 Ft.
40 Ft.
40 Ft.
40 Ft.

Maximum
Over-Temperature
F
C
450
232
450

232

300
350
450

149
177
232

Standard line lengths are 25' and 40'.

BULB DIMENSIONS* inches (mm)


Bulb Sizes

Small
Large
Extra Large

Copper

Stain. Stl.

Coated

133/8
(340)
155/8
(397)
19
(483)

131/4
(337)
151/8
(384)
185/8
(473)

113/8
(289)
131/4
(337)
19
(483)

101/2
(267)
121/2
(317)
16
(406)

I
Plain

Union

Well

5/8
(16)
1
(25)
1
(25)

5/8
(16)
1
(25)
1
(25)

3/4
(19)
11/8
(29)
11/8
(29)

- 88 -

J
(NPT)
3

/4 or 1
1
1

GAS SERVICE BULB & WELL


DIMENSIONS inches (mm)
E

81/4
73/8
(210) (187)

I
Bulb

Well

25/32
(20)

15/16
(24)

J
(NPT)

711/16
(195)

CODE SELECTION
CHART

Model Position 1, 2, 3 & 4


2010 = Single Seat,
Direct Acting
2020 = Single Seat,
Reverse Acting
2030 = Double Seat,
Direct Acting
2040 = Double Seat,
Reverse Acting
2050 = Three Way

Model

Orifice
Size

Line &
Inlet Bulb
Size
Style

Matl

Range
F

C - G

Inlet Size Position 6


C = 1/2
D = 3/4
E =1
F = 114
G = 112
H =2

Orifice Position 5
A
B
C
D
E
T = Standard

Line & Bulb Style Position 7


G = Indicating
N = Non-indicating

Material Position 8
Q = Copper Bz Armor 8'
R = Copper Bz Armor 15'
N = Copper Bz Armor 25
P = Copper Bz Armor 40
T = SS Unarmored 8'
V = SS Unarmored 15'
W = SS Unarmored 25
X = SS Unarmored 40
Z = Other

Range F Position 9
C = 45/115
D = 45/145
E = 65/140
F = 65/170
J = 120/200
K = 120/230
L = 240/310
M = 240/340
N = 280/375
P = 280/415
Z = Other

For SS Armored Thermal Assembly Material, add (-TV) at the end of the code (ex.: 2010TC-NTH-TV)
Small bulb standard for J-1 range and higher.
Extra large bulb standard for D range and lower.
Large bulb standard for E and F range

UNION BUSHINGS

THERMOWELL

WELLS
Cat.
No.
99A
99B
99G
99H
99J
99K
99Q
99R

Bulb
Size
S
S
S
S
L
X
L
X

Material Bulb Dia.


5/8 (16)
Brass
5/8 (55/8/8(16)
Brass
316 St. St. 5/(16)
8 (16)
316 St. St.
Brass
1 (25)
Brass
1 (25)
1
316 St. St. 1(25)
(25)
316 St. St. 1 (25)

UNION BUSHINGS
Inches (mm)
NPT
U
Well Dia.
3/4 (19)
101/2 (267) 3/4 (19)
1/2 (267)
3/4 3(19)
1/2
1 (25) 1010
/4
3/4 (19)
1/2 (267)
3/(19)
10(267)
4 (19)
1 (25) 101/2 (267) 3/4 (19)
1 (25) 121/2 (318) 11/8 (29)
1 (25)
16 (406) 11/18 1(29)
1
/8
1(25)
(25) 121/2 (318) 11(29)
/8 (29)
1 (25)
16 (406) 11/8 (29)

Cat.
No.
98A
98B
98C
98D
98E
98F

Bulb
Size
S
S
S
S
L&X
L&X

Material
Brass
Brass
St. St.
St. St.
Brass
St. St.

Thermowells and union bushings are utilized as separate items and should be specified on separate lines.

- 89 -

Inches (mm)
Bulb Dia. NPT
5/8 (16)
3/4
5/85(16)
1
/8
5(16)
3/4
/8 (16)
5/8 (16)
1
1 1(25)
1
1(25)
(25)
1

SERIES 2000 TEMP.


REGULATOR

SERIES 2000 TEMPERATURE REGULATOR

SERIES 2000
CAPACITY TABLE

RATED STEAM CAPACITY TABLE


SERIES 2000 TEMPERATURE REGULATOR
VALVE SIZE
Inlet
Outlet
Pressure Pressure
PSIG
PSIG

5
10

UP
to
UP to
9
HG.VAC.
9"HG.VAC.
6" HG.VAC.
HG.VAC.
6
2
2
UP to
UP
to
3
3"HG.VAC.
HG.VAC.
3
7

SINGLE SEATED VALVES


12

/C

12

/D

12

/E

12

/A

12

/B

12

34

DOUBLE SEATED VALVES


1

11/4

11/2

12

34

11/4

11/2

DRY
DRYSATURATED
SATURATEDSTEAMLBS.
STEAMLBS.OF
OFSTEAM/HR.
STEAM/HR
12
11
8

30
29
21

53
52
38

97
95
70

130
125
90

155
150
110

200
195
145

270
265
195

420
415
305

450
440
320

510
500
365

235
230
170

305
300
220

380
375
275

610
600
440

735
720
525

975
960
700

15
13
10

35
33
24

65
60
44

120
110
80

160
145
105

195
175
125

255
230
165

340
305
220

530
480
345

565
510
370

635
575
415

295
265
190

385
345
250

480
430
310

765
690
500

920
830
600

1220
1100
800

895
810
630

415
375
290

540
490
380

670
610
470

1070
970
755

1290
1170
910

1720
1550
1200

530
500
335

695
660
440

865
815
545

1380
1300
870

1660
1570
1050

2210
2090
1390

650
625
505

885
820
660

1060
1020
820

1690
1630
1300

2030
1960
1570

2710
2610
2090

20

UP to 4
10
15

21
19
15

52
47
37

95
85
66

170
155
120

225
200
155

270
245
190

355
325
250

475
430
335

745
675
525

790
715
555

30

UP to 10
15
25

27
25
17

67
63
42

120
115
75

220
210
140

290
270
180

350
330
220

460
435
290

615
580
385

960
905
605

1020
960
640

40

UP to 15
20
30

33
32
25

82
79
63

150
140
115

270
260
210

350
340
270

430
415
330

560
540
435

750
725
580

1170
1130
905

50

UP to 20
30
40

39
36
28

97
90
70

175
160
125

320
295
230

415
385
300

505
470
365

665
615
480

890
820
640

770
710
555

1010
935
730

1250
1150
905

2000
1850
1440

2400
2220
1740

3200
2960
2310

60

UP to 25
30
50

45
44
30

112
110
75

200
198
135

370
360
250

480
470
325

585
575
400

770
755
525

1020
1000
700

890
870
605

1160
1140
795

1440
1410
985

2310
2260
1570

2780
2720
1890

3700
3620
2520

70

UP to 30
40
60

51
49
33

127
122
82

230
220
150

420
400
270

545
520
350

665
635
430

870
830
560

1010
965
650

1320
1260
855

1640
1570
1060

2610
2500
1690

3150
3010
2030

4190
4010
2700

80

UP to 35
50
70

57
53
35

140
130
85

255
240
155

465
435
285

610
565
375

740
690
455

975
905
600

1120
1050
690

1470
1370
910

1830
1705
1120

2920
2720
1800

3520
3280
2160

4690
4360
2880

90

UP to 41
60
90

65
57
35

155
140
90

285
255
165

515
465
305

675
610
395

820
740
480

1070
975
630

1240
1120
730

1630
1470
960

2020
1830
1190

3230
2790
1900

3890
3520
2290

5180
4680
3040

100

UP to 46
60
90

70
65
40

170
165
95

310
295
175

565
540
320

740
705
415

900
855
505

1360
1300
770

1790
1700
1010

2220
2110
1250

3540
3380
2000

4260
4060
2400

5680
5410
3200

110

UP to 52
70
90

75
70
55

185
175
135

335
315
245

615
575
450

800
750
590

975
910
715

1480
1380
1090

1940
1810
1430

2410
2250
1770

3850
3590
2830

4640
4330
3400

6170
5760
4530

120

UP to 57
80
100

80
75
55

200
185
145

365
330
260

665
605
475

865
790
615

1050
965
750

1600
1460
1140

2100
1920
1490

2600
2380
1850

4160
3800
2960

5010
4580
3560

6670
6090
4740

130

UP to 62
80
110

85
80
60

215
205
150

390
370
270

715
680
495

930
885
645

1130
1080
780

1720
1630
1190

2250
2140
1560

2800
2660
1930

4470
4250
3080

5380
5120
3710

7160
6810
4940

140

UP to 68
90
120

95
85
60

230
215
155

420
390
280

765
715
510

995
930
670

1215
1130
815

1840
1720
1230

2410
2250
1620

2990
2800
2010

4780
4470
3210

5750
5380
3860

7660
7160
5140

150

UP to 72
90
120

100
95
75

245
240
190

445
430
345

815
780
625

1060
1020
820

1960
1880
1510

2570
2470
1980

3180
3060
2460

5090
4900
3930

6120
5890
4730

8150
7840
6290

160

UP to 78
100
140

105
100
65

260
250
165

470
450
300

860
820
550

1120
1070
715

2080
1970
1320

2720
2590
1730

3380
3210
2150

5400
5120
3440

6500
6170
4140

8650
8210
5500

170

UP to 83
100
140

110
105
80

275
270
205

500
485
370

810
885
670

1190
1150
875

2190
2130
1620

2880
2790
2120

3570
3470
2630

5700
5540
4210

6870
6660
5070

9140
8870
6740

180

UP to 89
120
160

115
110
70

290
270
175

525
485
320

960
890
585

1250
1150
760

2310
2140
1400

3030
2800
1840

3760
3480
2290

6010
5550
3650

7240
6690
4400

9640
8900
5850

190

UP to 95
120
160

125
115
85

305
290
215

555
525
390

1010
960
715

1310
1250
930

2430
2310
1720

3190
3030
2260

3960
3760
2800

6320
6000
4470

7610
7220
5380

10100
9610
7160

200

UP to 100
120
180

130
125
75

320
310
185

580
560
335

1060
1020
615

1380
1330
805

2550
2470
1480

3350
3240
1940

4150
4010
2410

6630
6410
3850

7980
7720
4640

10600
10300
6180

210

UP to 105
120
180

135
130
90

335
330
230

605
595
415

1110
1080
755

2670
2620
1820

3500
3430
2380

4350
4260
2960

6940
6800
4720

8360
8190
5680

11100
10900
7560

220

UP to 110
140
200

140
135
80

350
335
195

635
600
355

1160
1100
645

2790
2640
1560

3660
3470
2040

4540
4300
2530

7250
6870
4050

8730
8270
4870

11600
11000
6480

230

UP to 115
140
200

145
140
95

365
355
240

660
635
435

1210
1160
790

2910
2800
1910

3810
3680
2500

4730
4560
3100

7560
7290
4960

9100
8780
5970

12100
11700
7940

240

UP to 120
160
200

155
140
110

380
355
280

690
640
500

1250
1160
915

3030
2810
2200

3970
3690
2890

4930
4570
3580

7870
7300
5720

9470
8790
6890

12600
11700
9170

250

UP to 126
160
220

160
150
100

395
375
250

715
675
455

1300
1240
830

3150
2980
1990

4130
3910
2620

5120
4850
3240

8180
7750
5180

9840
9330
6240

13100
12400
8300

- 90 -

FOR HEATING SERVICE


The maximum anticipated flow requirements for
a regulator on heating service is 500 lbs. of
steam per hour. The unit steam pressure is 50
psig and the downstream pressure is essentially
zero because the steam downstream is discharged into an open drain.
ANSWER: Locate 50 psi on the inlet pressure
scale on the left side of the Series 2000 Capacity
Chart. Choose the outlet pressure line up to 20
psig because the downstream pressure is
essentially zero. Follow the up to 20 outlet
pressure line until you come to the value closest
to 500 lbs. of steam per hour (in this case, 505).
Read upward to the valve size and we see that
the 1/2" single seated valve is the correct size. To
size for three-way valves, use single seated
capacities 1/2" through 2" size.
NOTE: FORMULAS FOR EXACT CALCULATIONS.
If the outlet pressure is equal to or less than
53% of the absolute inlet pressure:
Q (lbs steam/hr) = 1.5 x Cv x inlet pressure (psia)
If the outlet pressure is greater than 53% of the
absolute inlet pressure:
Q (lbs steam/hr) = 3 x Cv x pressure drop (psi) x
outlet pressure (psia)

PERFORMANCE VARIABLE

EXAMPLE

STEAM FLOW REQUIREMENTS


Use the top chart on this page to determine the
pounds of steam per hour required to raise the
temperature in tank of known capacity to the
required temperature. Determine the rise in temperature (control temp. - room temp.) on the left
hand column, read the corresponding pounds of
steam per hour under the corresponding gallons
of water to be heated. Use the lbs. steam/hr.
figure in the chart on the opposite page to determine valve size.
Formula for converting the length, width
and depth of solutions (all measured in
feet) to gallons of solution: Gallons=7.48 x
length x width x depth.

EXAMPLE

FOR COOLING SERVICE


Find the correct regulator valve size that will feed
a compressor intercooler that requires 100 gallons
of water per minute under maximum operating
conditions. The supply (inlet) pressure (P1) is 60
psi and the downstream pressure (P2) under
maximum flow conditions is 20 psi. The 20 psi
pressure is required to force the full flow of water
through the compressors cooling system. Inlet
pressure must not exceed maximum upstream
pressure, per the Series 2000 Temperature Regulator Product Pages.
ANSWER: The pressure drop permitted across
the regulator is P1 minus P2 (40 psi). In the
Water Capacity Table (right), locate 40 psi in the
differential pressure column and read across to
the required gallons per minute. Read to the
highest value (in this case, 130 GPM). The chart
indicates that a 11/4" double seated valve is
required. To size 3-way valve, use single seated
capacities 1/2" through 2" size.

SIZING SERIES 2000


REGULATORS

SIZING SERIES 2000 TEMPERATURE REGULATORS


30F span from fully open to fully closed
Oversized valve can provide narrower spansConsult Factory
CAPACITY CHART SEE PAGE 90

STEAM FLOW REQUIREMENTS


GALLONS OF WATER HEATED PER HOUR
Temp.
Rise
F
10
20
30
40
50
60
80
100
120
140
160

25

50

2
4
6
9
11
13
17
21
25
29
33

4
8
12
17
21
25
33
42
50
58
66

75 100
LBS. OF
6
8
12 17
19 25
25 33
31 42
37 50
50 67
63 83
75 100
88 117
100 133

150 200 300 400


STEAM PER HOUR
12 17 25 33
25 33 50 67
37 50 70 100
50 66 100 130
63 84 125 170
75 100 150 200
100 130 200 270
120 170 250 330
150 200 300 400
175 230 350 470
200 270 400 530

500 750 1000


42
83
120
170
210
250
330
420
500
580
660

63
120
190
250
310
370
500
630
750
880
1000

83
167
250
330
420
500
670
830
1000
1170
1330

RATED WATER CAPACITY TABLE


SINGLE SEATED VALVES
PSIG
Diff.
Press.
5
10
15
20
25
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250

12

34

11/4

11/2

DOUBLE SEATED VALVES


12

34

11/4

11/2

WATER
WATERFLOWU.S.
FLOWU.S.GALLONS
GALLONSPER
PERMINUTE
MINUTE
12
17
20
23
26
29
33
37
40
44
47
50
52
55
57
60
62

15
22
27
31
34
38
43
48
53
57
61
65

- 91 -

20
29
35
41
46
50
58
65
71

32
45
55
64
72
78
90

34
48
59
68
76
83

38
54
67
77
86

18
25
31
35
40
43
50
56
61
66
71
75
79
83
87
90
94
97
100
103
106
109
112
115
118
120
123
125

23
33
40
47
52
57
66
74
81
87
93
99
104
109
114
119
123
127
132
136
140
143
147
151
154
158
161
164

29
41
50
58
65
71
82
91
100
108
115
122
129
135
141
147
153
158
163
168
173
178
182
187
191
196
200
204

46
65
80
92
103
113
130
146
160
172
184
195
206
216
226
235
244
252
261
269
276
284
291
299
306
312
319
326

55
78
96
111
124
136
157
175
192
207
222
235
248
260
272
283
293
304
314
323
333
342
351
359
368
376
384
392

74
104
128
148
165
181
209
233
256
276
295
313
330
346
361
376
390
404
417
430
443
455
467
478
489
500
511
522

D50 PRESSURE
REDUCING VALVE

TYPE D50
PRESSURE REDUCING VALVE
PRESSURES to 300 PSIG at 420F
l Direct

Acting

l Steam,

Water or Gas

l Spherical

Seating Surface on Floating


Stainless Steel Disc for Tight Shutoff

l Four

Spring Ranges

l Integral

Stainless Steel Strainer

l ANSI/FCI
l

70 Class IV Shutoff

Turndown is 5:1

OPTIONS
l Teflon Disc for Dead-end Service for Liquid and Gas

Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance


Consult factory for pricing and availability

TYPE D50 DIRECT ACTING


PRESSURE REDUCING VALVE

RATED FLOW COEFFICIENTS (Cv)

APPLICATION DATA
l Steam Irons
l Autoclaves
l Laundry Mangles
l Single Radiators
l Steam Tables
l Vulcanizers

/
2.2
1 2

VALVE RATINGS
Body Material
WITH ST. STL. DISC
Cast Iron
Bronze
Stainless Steel
WITH TEFLON DISC
Cast Iron
Bronze

Pressure
PSIG (bar)

Temperature
F (C)

200 (13.8) @ 400 (204.4)


300 (21.0) @ 430 (215.6)
300 (21.0) @ 420 (215.6)
300 (21.0) @ 300 (148.9)
200 (13.8) @ 400 (204.4)

SPRING RANGES
3-15
10-30
25-80

All Sizes
/ -1"
1/2-11/4"
12

75-140
30-100
10- 40

12

/ -11/4"
11/2-2"
11/2-2"

Canadian Registration # OC 0591.9C

- 92 -

34

/
3.3

VALVE SIZE
1
11/4
4.9
5.0

11/2
10.1

2
10.8

D50 PRESSURE
REDUCING VALVE

TYPE D50
PRESSURE REDUCING VALVE
SPECIFICATION
The valve shall be self operated, requiring no external energy
source. The valve shall operate quickly and provide dead end shutoff. The body materials and rating shall be cast iron for 200 psig
and 400F, Bronze or Stainless Steel for 300 psi and 420F.
Valve trim material is to be stainless steel. Valve to have a standard aspirator to allow for adjustment of operation.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM 126 Cl. B


Body, Bronze ASTM B61-80 UNS C92200
Body, St. Stl.ASTM 743 CF-8M
Stem 304 St. Stl ASTM 276 Cond. A
Disc316 St. Stl. ASTM 276 Cond. A
Seat 304 St. Stl ASTM 276 Cond. A
GasketTeflon
Diaphragm 304 St. Stl ASTM 276 Cond. A
Spring 302 St. Stl.

TYPE D50 DIRECT ACTING


PRESSURE REDUCING VALVE
DIMENSIONS inches (mm)
AND WEIGHTS pounds (kg)
Body
Matl.
C.I.&.
Brz
C.I.
C.I.
St. Stl.
St. Stl.

- 93 -

Dimensions, Inches

Size
/2, 3/4

A
45/8

B
13/4

C
67/8

D
6

Weight
(lbs.)
12

(13, 19)

(143)

(5.5)

(44)

(175)

(152)

1, 1 /4

5 /8

7 /4

7 /2

19

(25, 32)

(143)

(51)

(184)

(191)

(8.6)

11/2, 2

65/8

23/4

111/2

30

(38, 51)

(168)

(70)

(292)

(229)

(13.6)

/2

15/8

51/2

47/8

(13)

(127)

(41)

(140)

(124)

(3.6)

55/8
(143)

21/4
(57)

61/2
(165)

77/16
(191)

22
(10)

34

/,1
(19, 25)

N6 DIFFERENTIAL
PRESSURE VALVE

TYPE N6
DIFFERENTIAL PRESSURE
VALVE
SIZES 3/4" 2"
PRESSURES to 250 PSIG at 350F
l Maintains
l Stainless
l High

Constant Differential Pressure

Steel Valve Trim

Temperature Sealing Ring

l Polished

Stainless Steel Piston

l ANSI/FCI

70-2 Class IV Shutoff

RATED FLOW COEFFICIENTS (Cv)


3

/4
7.1

TYPE N6 DIFFERENTIAL PRESSURE VALVE

APPLICATION DATA
l Maintain Pump Discharge Pressure
l Pump Bypass Valve
l Boiler Feedwater Valve
VALVE RATINGS
Valve Ends
ASME/ANSI
B16.4 Class 250 NPT
B16.1 Class 250 Flanged

Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 350 (176.7)
250 (17.2) @ 350 (176.7)

SPRING RANGES (Differential Pressure, psi)


5-50
40-125

100-200

Canadian Registration # OC 0591.9C

Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance


Consult factory for pricing and availability

- 94 -

1
13.3

VALVE SIZE
11/4
11/2
22.0 32.5

2
51.0

21/2
88.0

N6 DIFFERENTIAL
PRESSURE VALVE

TYPE N6
DIFFERENTIAL PRESSURE VALVE
SPECIFICATIONS
Valve to maintain pump discharge pressure at a constant
differential. Valve to be suitable for 250 psig and 350F. Body to
be of cast iron. Trim to be stainless steel. Spring to be enclosed
to prevent contamination. Adjusting screw shall be protected by
cap and to be easily accessible. Piston and disc to be balanced
construction.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM 126 C. B


Stem 303 St. Stl. ASTM 582 Cond. A
Disc420 St. Stl. ASTM 276 Cond. A
Seat Ring 420 St. Stl. ASTM 276 Cond. A
Piston 303 St. Stl. ASTM 582 Cond. A
Sealing RingViton
Gasket Graphite
Spring St. Stl. 17-4

TYPE N6 DIFFERENTIAL PRESSURE VALVE


DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)
A
SIZE

- 95 -

APPROX. WT.
ANSI
ANSI
NPT
250
10

34

ANSI
NPT
43/4

ANSI
250

23/4

71/2

(19)

(121)

(70)

(190)

(76)

(4.5)

53/8

81/2

35/8

12

(25)

(137)

(76)

(216)

(92)

(5.5)

11/4

61/2

35/8

93/8

37/8

19

(32)

(165)

(92)

(238)

(98)

(8.6)

11/2

71/4

33/4

107/8

41/4

26

(38)

(184)

(95)

(276)

(108)

(12)

71/2

43/8

117/8

47/8

39

(51)

(191)

(111)

(302)

(124)

(18)

21/2

10

41/2

143/8

53/8

74

(64)

(254)

(114)

(365)

(136)

(34)

D & D2 PRESSURE
REDUCING VALVE

TYPE D & D2
PRESSURE REDUCING VALVE
SIZES 14" 12"
PRESSURES to 600 PSIG at 750F
l Self-contained
l Direct

Operated

l Normally

Open

l Packless

Construction

l Accurate

Regulation Unaffected by
Service Conditions

l Easy
l Five

In-line Maintenance

Spring Ranges for Improved Control

l Utilizes

Many Standard D/D2 Pilot


Components

MODELS
l TYPE D VALVE for 1 PSI control of delivery pressure
between 3 and 150 PSI
l TYPE D2 VALVE for 2 PSI control of delivery pressure
between 100 and 300 PSI

APPLICATION DATA
l Pressure Regulating for Steam Distribution
l Regulating for Fluid, Gas and Vapor Process Control
l Processes with Small, Relatively Steady Flow Rates

OPTIONS

VALVE RATINGS
Pressure
Temperature
PSIG (bar)
F (C)
250 (17.2) @ 400 (204)
600 (41.4) @ 750 (400)

Construction
Cast Iron
Cast Steel

SPRING PRESSURE RANGES (PSIG)


TYPE D
3-20
5-50
10-100
20-150

l Enclosed Spring Chamber


l Composition Disc
l Wall Bracket

l Adjusting Handwheel
l Locking Device

TYPICAL CONFIGURATIONS
PRESSURE REDUCING TYPE D VALVE

TYPE D2
100-300

PRESSURE REDUCING TYPE D2 VALVE

Canadian Registration # OC 0591.9C

RATED FLOW COEFFICIENTS (Cv)

Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance


Consult factory for pricing and availability

- 96 -

Cv

VALVE SIZE
1/4
1/2
0.25
0.32

38

/
0.32

31/2
(89)

PRESSURE REDUCING VALVE


13/4
(45)

SPECIFICATION
The Valve shall be of normally open design with packless
construction. A strainer Screen shall be built into the valve inlet.
The valve shall be single- seated, spring loaded and diaphragm
actuated.

MATERIALS

OF

CONSTRUCTION

Body, Cast Iron ASTM A126 Cl B


Body, Cast Steel ASTM A216 GR. WCB
Stem 303 St. Stl. ASTM A582 COND A
Disc 440 St. St. ASTM A276-75 COND A
Seat 420 St. Stl ASTM A276 COND A
Gasket Non-Asbestos
Diaphragm 301 St. Stl. MIL-5-5059C
Spring Inconel

63/4
(172)

45/8
(117)

D VALVE
7.3 LBS.
(3.3 KG)
33/8
(86)

13/4
(45)

12
(305)

45/8
(117)

D2 VALVE
10.6 LBS.
(4.8 KG)

- 97 -

D & D2 PRESSURE
REDUCING VALVE

TYPE D & D2

D34 PRESSURE VALVE

TYPE D34
WATER PRESSURE
REDUCING VALVE
SIZES 1" 6"
PRESSURES to 200 PSIG at 200F
l Self-contained
l Closes
l Fast

Tight on Dead-end Shutoff

Acting for Rapid Changes in Flow

l Sediment

Settles away from Control Ports


when Installed Horizontally

l ANSI/FCI

70-2 Class VI Shutoff

TYPE D34
WATER PRESSURE REDUCING VALVE

APPLICATION DATA
l Dead-end water service where flow is intermittent and
changes rapidly
l Flushometers
l Snap cocks
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST IRON
B16.4 Class 250 NPT
B16.1 Class 125 Flanged
B16.1 Class 250 Flanged

Pressure
PSIG (bar)

Temperature
F (C)

200 (13.8) @ 200 (93)


165 (11.4) @ 200 (93)
200 (13.8) @ 200 (93)

SPRING RANGES (psi)


10-40

30-80

70-140

Canadian Registration # OC 0591.9C

Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance


Consult factory for pricing and availability

RATED FLOW COEFFICIENTS (Cv)

Cv

1
5.5

11/4
12.5

11/2
17.3

2
24

VALVE SIZE
21/2
3
36
53

- 98 -

4
86

5
139

6
196

D34 PRESSURE VALVE

TYPE D34
D

WATER PRESSURE
REDUCING VALVE
SPECIFICATION
The Valve shall be adjustable, direct operated, packless,
diaphragm actuated, balanced and single seated.The valve shall
close tight on dead end shutoff and shall maintain a discharge
pressure which will not vary more than 1 psig for each 10 psig
inlet pressure variation. Delivery pressure variations from zero
flow to rated flow shall not exceed 15% of the maximum spring
pressure rating. The valve shall be suitable for 200F service
temperature.
Valve body shall be cast iron. Sizes 2-1/2" and larger shall have
flanged ends. Trim shall be stainless steel. Valve shall be
equipped with a reversible composition disc and diaphragms and
discs shall be nitrile. All working parts shall be easily accessible
without removal of valve from the line.

MATERIALS

OF

CONSTRUCTION

BodyCast Iron ASTM 126 Cl. B


Stem 303 St. Stl. ASTM 582 Cond. A
Disc Nitrile
Seat 304 St. Stl. ASTM 276 Cond. A
Gasket Non-asbestos
Diaphragm Nitrile
Spring Steel

A
TYPE D34
WATER PRESSURE REDUCING VALVE
DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)

SIZE
1
(25)
14

FACE TO FACE
A
ANSI
ANSI
ANSI
NPT
125
250
53/8

OTHER DIMENSIONS

(136)

58

12

12

33/8

121/8

(86)

(308)

APPROX. WT.

51/2

ANSI
NPT
22

ANSI
125

ANSI
250

(140)

(10)

12

1/

6/

3/

12 /

5/

24

(32)

(165)

(92)

(316)

(140)

(11)

14

38

12

14

1/

7/

4/

13 /

34

(38)

(184)

(108)

(340)

(152)

(15)

12

12

58

34

34

7/

8/

4/

14 /

6/

44

51

57

(51)

(191)

(216)

(228)

(117)

(375)

(171)

(20)

(23)

(26)

21/2

93/8

10

51/2

183/4

78

89

(64)

(238)

(254)

(140)

(476)

(203)

(35)

(40)

10

103/4

213/4

108

128

(76)

(254)

(273)

(152)

(552)

(229)

(49)

(58)

78

12

58

14

58

11 /

12 /

6/

26 /

11 /

198

225

(102)

(302)

(318)

(168)

(676)

(283)

(90)

(102)

135/8

141/2

75/8

331/8

141/4

352

394

(127)

(346)

(268)

(194)

(841)

(362)

(160)

(252)

6
(152)

151/8
(384)

16
(406)

91/8
(232)

357/8
(911)

16
(406)

500
(227)

550
(250)

- 99 -

D36 WATER PRESSURE


REDUCING VALVE

TYPE D36
WATER PRESSURE
REDUCING VALVE
SIZES 1/2" 2"
PRESSURES to 300 PSIG at 160F
l High

Capacity

l Sensitive

Spring and Large Diaphragm


Area for Accurate Pressure Control

l Renewable
l Watertight
l Soft

Stainless Steel Single Seat

Cage Assembly

Seat for Tight Shutoff

l Quiet

Operation due to Opening in


Direction of Flow

l ANSI/FCI

70-2 Class VI Shutoff

OPTIONS
l Strainer

and nipple

TYPE D36
WATER PRESSURE REDUCING VALVE

APPLICATION DATA
l Liquid pressure reduction in industrial, commercial and
domestic applications
VALVE RATINGS
Valve Ends
ASME/ANSI
CAST BRONZE
B16.15 Class 250 NPT

Pressure
PSIG (bar)

Temperature
F (C)

/
4.6
1 2

300 (21.0) @ 160 (71)

SPRING RANGES (psi)


10-35
25-75

RATED FLOW COEFFICIENTS (Cv)

75-100

Canadian Registration # OC 0591.9C

Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance


Consult factory for pricing and availability
SIZING INFO
PAGE 128

- 100 -

/4
6.0

VALVE SIZE
1
11/4
8.7
12.2

11/2
16.7

2
34.0

WATER PRESSURE
REDUCING VALVE
SPECIFICATION
Valve shall be self operated requiring no external energy source.
Valve shall have a bronze body and stainless steel renewable
seat. Diaphragm shall be suitable for water service. Valve rated
to 300 psi at 160F. Disc to be removable without disassembly
of the valve. Valve to meet A.S.S.E. Standard 1003, Southern
Standard Plumbing Code and I. A. P. M O. Military Standard MILV-18146A Type I.

MATERIALS

OF

CONSTRUCTION

Body Bronze ASTM B61-80 UNS C92200


Stem Bronze ASTM B61-80 UNS C92200
Disc Buna N
Seat 304 St. Stl ASTM 276 Cond. A
Gasket Nylatron-GS
Diaphragm Buna N
Spring 302 St. Stl.

TYPE D36
WATER PRESSURE REDUCING VALVE

DIMENSIONS inches (mm)


AND WEIGHTS pounds (kg)
Size
/2

A
41/4

B
2

C
61/4

Weight
(lbs.)
5.25

(13)

(108)

(51)

(159)

(2.4)

- 101 -

Dimensions, Inches

34

14

4/

6/

5.25

(19)

(108)

(51)

(159)

(2.4)

34

18

14

12

4/

2/

6/

(25)

(121)

(54)

(165)

(3.5)

11/4

23/4

63/4

10

(32)

(127)

(70)

(171)

(4.4)

11/2

63/4

23/4

97/8

20

(38)

(171)

(70)

(251)

(9.1)

31/4

103/4

33

(51)

(203)

(83)

(273)

(15)

D36 WATER PRESSURE


REDUCING VALVE

TYPE D36

NOTES:

- 102 -

- 103 -

REGULATOR SIZING

REGULATOR
SIZING

SIZING MAIN VALVES

DEFINITIONS RELATING TO REGULATOR CAPACITY


The capacities contained in this bulletin are based on a specific
level of performance by the regulator. The measure of performance is accuracy of regulation, also known as offset or deviation.
Each table is appended with a footnote indicating the accuracy
of regulation obtainable at the rated capacities listed.
Pertinent terms involved in the determination of accuracy of
regulation and rated capacity are defined as follows:
* CONTROLLED VARIABLE is the variable which shall be
monitored by the controlling process. This variable is either the
outlet pressure or the differential pressure.
* MINIMUM CONTROLLED FLOW is the lowest flow rate, at
a given set point and temperature, at which a steady regulated
condition of the controlled variable can be maintained. For
some regulators, minimum controllable flow is essentially zero.
It is used to determine turndown or rangeability.
* SET POINT is the regulator adjustment corresponding to the
desired value of the contolled variable.

* RATED CAPACITY is the rate of flow obtainable through a


regulator, for specified inlet and outlet conditions and fluid, as a
specified offset or accuracy of regulation.
* ACCURACY OF REGULATION is the deviation from the set
point, expressed as a percentage or as a fixed unit, taken at the
test conditions.
* LOCK-UP or dead-end shutoff, is the deviation of the controlled
variable from set point obtained at a no-flow condition.
* Adapted from Definitions of Regulator Capacities, Standard
No. ANSI/FCI 99-2, published by Fluid Controls Institute, Inc.

TYPICAL REGULATION CURVE


The performance characteristic of a Spence Pressure Regulator
is shown above. Using this curve to illustrate several terms of
reference, the following facts are evident:

TYPICAL REGULATION CURVE


SPENCE TYPE ED
INLET PRESSURE 100 psi

REGULATED VARIABLE

REDUCED PRESSURE

Minimum Controlled Flow4%


Set Point 25.0
Reduced Pressure at Rated (100%) Flow 22.5 psi
Accuracy of Regulation, psi 2.5 psi
Accuracy of Regulation, % of set pressure 10%
The slight slope of the curve establishes a definite relationship
between flow and regulated pressure. Note that 1 psi accuracy
of regulation is obtainable at 95% of rated flow.
For back pressure regulation, or differential where the regulator
opens on increasing differential, the characteristic curve would lie
opposite to that shown. It would slope upward with flow increase
because a positive deviation is required to cancel valve opening.

NOTES

ON

USE

OF

TABLES

reduction. The Steam Capacity Tables are useful for determining


steam pipe sizes and regulator size at any desired lower velocity
level.
Reduced SeatsSpence Regulators are available with a choice
of seat sizes called Full and Normal Ports. There is a capacity
table for each port with standard plugs. The Cv Valve Coefficients
shown on the back page, indicate where 75% and 50%
parabolic plugs are available. For a given pressure drop, rated
flows with various ports and plugs in the same size body may be
compared. Thus, valve and port size may be selected to limit
velocities entering and leaving the regulator. Lower velocities
mean a greater proportion of the pressure drop occurs at the
valve seat, where it belongs, rather than in the body outlet and
connected piping.
Capacity ratings apply to Spence Regulators with Type D, N and
Q Pilots which are spring loaded and have 31/2 inch diaphragms.
Other pilots having greater or lesser sensitivity will provide
proportionally greater or less accuracy of regulation.

The lowest reduced pressures are approximate critical


pressures. No appreciable increase in flow can be obtained at
lower pressures.
Downstream pipe size should be enlarged at regulator outlet to
approximately equalize pipe velocities before and after the

- 104 -

A. PLANNING THE INSTALLATION


1. Locate the valve in a straight run of horizontal pipe. See Fig. 1.
2. Allow headroom above the valve for access through the blind
flange. Provide clearance for stem withdrawal underneath.
3. Prevent water hammer and erratic operation by installing
traps to provide proper drainage before and after the valve,
and before secondary PRV or control valve.
4. Avoid damaging affects of scale and dirt in pipe lines by
using a strainer as shown in Fig. 1 .
5. Provide a 3-valve by-pass to facilitate inspection without
interrupting service.
6. To eliminate excessive noise and erratic regulation with
steam and other compressible fluids enlarge the delivery
pipe size to effect a reasonable flow velocity at the reduced
pressure. A tapered transition is recommended. If possible,
avoid a sharp turn close to the regulator outlet and a bullheaded tee connection to the low pressure main.
7. Install initial and delivery pressure gauges to indicate
performance. If the pressure rating of the delivery system or
connected equipment is less than the initial steam pressure,
provide a safety valve.
B. CONTROL PIPE
1. Use 1/4 pipe for this line which connects the pilot diaphragm
chamber to the desired point of pressure control. See Fig. 1.
2. Take the control at a point of minimum turbulence. Avoid
control immediately at the valve outlet or after a turn. When
the delivery pipe expands in size select a spot at least 4 pipe
diameters beyond the point of enlargement.
3. Pitch away from pilot to avoid erratic operation and fouling.
Eliminate water pockets.
4. Locate delivery pressure gauge in control pipe to show
pressure actually reaching pilot diaphragm.

1.
2.
3.
4.
5.
6.

Inlet Pipe
Isolation Valve
Strainer
PRV Type
Bypass Pipe
Bypass Valve

C. DESIGN GUIDELINES TO MINIMIZE NOISE


1. Size the regulator to provide a maximum inlet velocity of
about 10,000 FPM.
2. Determine the regulator outlet velocity. if it would exceed
30,000 FPM, use a Spence muffling orifice or a second stage
regulator.
3 Expand regulator outlet piping to limit discharge line velocity
to about 10,000 FPM.
4. Avoid abrupt changes in pipe size. Limit pipe diameter
changes to two pipe sizes per stage of expansion. Do not
use eccentric reducers.
5. Directional changes in downstream piping should be made
only after the line size has been increased. Use long radius
fittings; avoid bull-head tee connection.
6. Provide as much straight run of pipe on both sides of
regulator as possible:
a - 10 pipe diameters minimum to the inlet.
b - 20 pipe diameters minimum of expanded line size from
the outlet.
7. Size all piping components, including strainer and stop valves
for a maximum flow velocity of about 10,000 FPM (Exception:
An outlet stop valve mounted at the regulator outlet should
be equal in size to the regulator). In areas where low sound
levels are specified, reduce this limit by 25% to 50%.
8. To limit noise transmission through the buildings structure.
keep the regulator and piping at least 3 feet away from solid
surfaces. Use sound-isolating piping supports.
9. Apply high density insulation to the regulator body, piping and
system components. Insulation reduces heat loss significantly
and can provide moderate (3-6 dB) local noise attenuation.
10. Use a Spence noise suppressor to reduce the propagation
of noise via the downstream piping.

7. Delivery Pipe
8. SRV Type
9. Drip Pan Elbow
10. Vent Stack
11. Low Pressure Trap
12. High Pressure Trap

10

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

9
1
6

10 d1

20 d2

2
7

d1

d2

Min. 4 d2

11
12

- 105 -

PLANNING MAIN
VALVE INSTALLATION

PLANNING MAIN VALVE INSTALLATION

RULES FOR MAIN


VALVE SELECTION

RULES FOR MAIN VALVE SELECTION


When you select a Main Valve, your sizing can be based on
one of three methods. They are:

ECONOMICAL MAIN VALVE


Economical Main Valve Selection is choosing a regulator that
has the line size and rough capacity to handle the load. No
consideration is given to velocities or noise. If you are
interested in an economical selection, select a regulator type
for your application, then go to the Capacity Tables and select
the size that will provide you with the capacity needed.
ENGINEERED MAIN VALVE
Engineered Main Valve Selection takes into consideration the
inlet and outlet velocities of the regulator, It will limit these
velocities to acceptable standards. See Pressure Reducing
Station Design Guidelines on the following pages for details. If
you are interested in an engineered selection, select a regulator

RULES

FOR

type for your application, and then to the Capacity Tables and
select the size that will provide you with the capacity needed.
Verify that the velocities fall within the guidelines by consulting
the Velocity Charts in this Section.

ENGINEERED MAIN VALVE WITH NOISE SUPPRESSION


Engineered Main Valve Selection with Noise Suppression
considers both velocity and noise suppression in the selection
of the regulator. For this selection, it is recommended that you
contact your local Spence Technical Sales Representative who
can provide you with a computer generated solution.
SELECTING A REGULATOR TYPE
The following rules should be used to help you to determine
the type of regulator that you should use. You should consult
the Product Pages, Velocity Tables and Capacity Tables for
additional information on your selection.

MAIN VALVE SELECTIONSTEAM SERVICE

Together with the following rules, reference should be made to the Main Valve Specification Table or individual Product Pages for
maximum initial pressures and temperatures and minimum differentialsfor the several types of Main Valve. For pressure reduction
where fast response time is important, but capacity and accuracy are not critical, select D50 DIRECT OPERATED REGULATOR.

EITHER DEAD-END OR CONTINUOUS FLOW SERVICE


RULE 1. For Initial Pressures exceeding 15 psi:
(a) TYPE E Select when the Delivery Pressure is less than
75% of Initial Pressure. For Differential Pressures of 15-50
psi, specify optional LP Spring (10 psi minimum Differential Pressure is attainable by adding optional fittings).

RULES

FOR

(b) TYPE E5 Select when the Delivery Pressure is 75%


to 96%of Initial Pressure.
RULE 2. For Initial Pressures less than 15 psi:
(a) TYPE E2 Select when Initial Pressure is less than 15 psi.

MAIN VALVE SELECTIONAIR SERVICE

Together with the following rules, reference should be made to the Main Valve Specification Table or individual Product Pages for
maximum initial pressures and temperatures and minimum differentialsfor the several types of Main Valve.For pressure reduction
where fast response time is important, but capacity and accuracy are not critical, select D50 DIRECT OPERATED REGULATOR.

EITHER DEAD-END OR CONTINUOUS FLOW SERVICE


RULE 1. For Initial Pressures exceeding 15 psi:
(a) TYPE E Select when the Delivery Pressure is less than
75% of Initial Pressure. For Differential Pressures of 15-50
psi, specify optional LP Spring (10 psi minimum Differential Pressure is attainable by adding optional fittings).

RULES

FOR

(b) TYPE E6 Select when the Delivery Pressure is 75%


to 93%of Initial Pressure.
(c) TYPE E5 Select when the Delivery Pressure is 93%
to 96%of Initial Pressure.
RULE 2. For Initial Pressures less than 15 psi:
(a) TYPE E2 Select when Initial Pressure is less than 15 psi.

MAIN VALVE SELECTIONWATER SERVICE

Pilot Operated Regulators are not uniformly successful in liquid pressure reducing service unless the delivery system has unusual
cushioning such as afforded by an elevated tank or large air chamber.

WATER PRESSURE REDUCING VALVES


The TYPE D34 DIRECT OPERATED VALVE was developed
for application on rapidly changing and intermittent flow to an
inflexible system.
RULE 1. Select TYPE D34 DIRECT OPERATED VALVE for
pressure reducing service.

FOR PILOT OPERATED WATER REGULATORS


When a pilot operated regulator is required the following rules
for the selection of a main valve govern:
RULE 2. When pressure drop across valve exceeds 10 psi:
(a) TYPE C34 -Select for all normal requirements.

(b) TYPE E6 with Dashpot-Select where high lift is desired


or special flow requirements encountered.
RULE 3. When pressure drop across valve is between 5 and
10 psi:
(a) TYPE E5 - Select for pressure drops not less than 5 psi.
(b) TYPE E6 with Dashpot-Select if auxiliary operation is
possible.
Together with the above rules, reference should be made to
the Main Valve Specification Table for maximum initial pressures and temperatures and minimum differentials for the
several types of Main Valves.

- 106 -

FORMULA KEY
A
Cv
EDR
F
ft
G
P
P1
P2
Pc

=
=
=
=
=
=
=
=
=
=

Area of Pipe in (inches)2


Valve Coefficient
Equivalent Direct Radiation (Sq. Ft.)
Pipe Area Factor (see Pipe Factors Table)
Feet
Specific Gravity
Pressure Drop,P1 P2 psi
Inlet Pressure, psia (psi + 14.7)
Reduced Pressure, psia (psi + 14.7)
Pressure at Thermodynamic Critical Point,
psia (water = 3206 psia)

PS =

P1 Pv when P2 > Pv
Pv
PS = P1 (.96 .28
PC ) Pv when P2 < Pv

q = Liquid Flow Rate, U.S. gpm


Q = Flow Rate, SCFH
T = Absolute T (T + 460)R
TSH = Steam Superheat (F) =
Total Steam Temp. Saturated Steam Temp.
v
V
W
Ws

Pv = Vapor Pressure, psia

=
=
=
=

Specific Volume FT3/#


Velocity, FPM
Steam Flow, #/Hr.
Flow, #/Hr. Superheated Steam

To avoid interpolation or solve problems beyond the scope of the table, valve sizes may be determined by calculation as follows:

Cv

LOADS

SUBCRITICAL

CRITICAL

SATURATED
STEAM:

P2 > .58 P1
W
Cv=
2.1 P (P1 + P2)

Cv=

P2 > .55 P1
SUPERHEATED
STEAM:
Cv= W (1 + .0007TSH)

P2 < .58 P1
W
1.71 P1

P2 < .55 P1
Cv= W (1 + .0007TSH)
1.75 P1

2.1 P (P1 + P2)


P2 > .5 P1

GAS:

Q
Cv= 963

P2 < .5 P1

P (PGT P )
1+

P2 > P1 .85 PS

LIQUID:

Cv=

P2 < P1 .85 PS

G
P

Cv=

FUEL OIL
AIR
RADIATION

ABSORPTION W = 16-20 #/Hr./Ton-Hr.


STM. ATOM

Q GT
834 P1

Cv=

.93q

GPM X Temp. Rise (F)


2
W = GPM X Temp. Rise (F)
4
CFM
W=
X Temp. Rise (F)
900
2
W = f EDR
4
W=

WATER

W = 0.1 #/Hr./#Oil

VELOCITY
V = 2.4

STEAM

G
PS

Wv
A

PIPE FACTORS
FOR STANDARD
(SCHEDULE 40) PIPE
SIZE
1
8
14
38
12
34

/
/
/
/
/
1
11/4
11/2
2
21/2
3

FLOW
STEAM

W = .0433 x V x F

AIR & GASES Q = .0259 x V x F x P1


T
LIQUIDS

q = .0054 x V x F

- 107 -

FACTOR

.55
1.0
1.8
2.9
5.1
8.3
14
20
32
46
71

SIZE
12

3/
4
5
6
8
10
12
14
16
18
20

FACTOR

95
122
192
278
481
758
1076
1301
1699
2151
2673

VALVE SIZING BY
COMPUTATION

VALVE SIZING BY COMPUTATION

PRESSURE STATION
DESIGN GUIDELINES

PRESSURE REDUCING STATION DESIGN GUIDELINES


I. SINGLE STAGE PRESSURE REGULATOR

A. When intermediate steam pressure is required.

1. When to use single stage regulator:

B. When concerned with PRV generated noise, use two


stage station when specific volume ratio, outlet to inlet, is
greater than 3 to 1, unless manufacturer offers
assurance or other means of meeting noise specification.

A. When load turndown requirement is generally no greater


than 10:1.
B. When ratio of specific volume of steam, outlet to inlet, is
no greater than 3 to 1.

C. When complying with Power Piping Code ANSI B31.11986, which reads, in part, in district heating and steam
distribution systems where the steam pressure does not
exceed 400 psi (2758 kPa) and where the use of relief
valves and vent piping are not feasible, two or more
pressure reducing valves may be installed in series, each
set at or below the safe working pressure of equipment
served and no relief valve is required.

C. When only one reduced steam pressure level is


required.

II. PARALLEL PRESSURE REGULATORS


1. When to use parallel pressure regulator stations:
A. When maximum specified capacity requires selection of
a pressure regulator greater than 12 inch pipe size. (It
may be more economical to install two smaller valves
than one very large one.)

IV. TWO STAGE


PARALLEL PRESSURE REGULATORS
1. Whenever any condition from II and any condition from III
applies.

B. When normal conditions require operation at 10% or


less of specified maximum capacity for sustained
periods.

SPACE CONSIDERATIONS FOR REDUCING STATIONS

C. When there are two distinct load requirements; i.e.,


summer/winter operation.

1. Following are rules of thumb for approximating space


requirements for installing reducing stations:

2. When to use a pneumatically operated parallel pressure


regulator station:

A. Single stage (with or without noise suppressors)


Inlet side: ten (10) diameters of PRV pipe size

A. When the combined accuracy of regulation of


mechanically operated controls is unacceptable.

Outlet side: twenty (20) diameters of final pipe size, where


final pipe size is determined on the basis of 10,000 fpm
line velocity.

For Spence mechanically operated regulators normal


sizing/selection results in accuracy of regulation of
approximately 5% of set pressure. Combined accuracy
of regulation of mechanically operated parallel installed
regulators is approximately 10% of set pressure.

B. Two stage
Inlet side of primary: ten (10) diameters of PRV pipe size.
Intermediate: twenty (20) diameters of secondary PRV pipe
size.

Pneumatically operated regulators equipped with reset


maintain set point within 1% for all sustained flows.

III. TWO STAGE PRESSURE REGULATORS

Outlet side: twenty (20) diameters of final pipe size, where


final pipe size is determined on the basis of 10,000 fpm
line velocity.

1. When to use two stage pressure regulator stations:

C. Two stage with muffling orifice; same as A above.

Primary PRV requires optional base bypass and 1/8" bleedport.

PRESSURE REDUCING STATION GENERAL SPECIFICATION


D.Unions shall be used on either side of screwed end bypass valve and pressure regulator to facilitate removal.

A.Pressure Reducing Station shall consist of:


-

pressure regulator
inlet strainer
inlet and outlet stop valves (gate type)
by-pass valve (globe type)
trap at inlet to pressure regulator
pressure gauges on inlet and outlet of station
pressure relief valve downstream of regulator

E. Pressure regulators 2-1/2 and larger shall have flanged


ends and be suitable for pressure and temperature
specified.
F. Limit pressure regulator inlet velocity to:
Up to and including 2
2 1/2 thru 8
Above 8

B.Stop valves and strainer shall be at least pressure regulator size


C.Expand pressure regulator outlet pipe size to obtain
discharge line velocity which will not exceed:
Up to and including 2
2 1/2 up to 8
Above 8

15,000 FPM
10,000 FPM
8,000 FPM

Regulator outlet velocity shall be limited to:


Up to and including 2
2 1/ 2 up to 8
Above 8

45,000 FPM
30,000 FPM
24,000 FPM

15,000 FPM
10,000 FPM
8,000 FPM

G.Regulator sound pressure level while operating at specified


maximum capacity shall not exceed 90 dbA as measured
at a point three feet downstream and three feet from
uninsulated pipe surface.
H.Pressure regulator capacity shall not be greater than 120 of
specified maximum capacity.
I. For details of safety valve sizing and installation, please
refer to the latest National Board Inspection Code and
ANSI B31.1 Code.

- 108 -

- 109 -

14

26

46

65

83

139

230

363

/8

/2

34

14

11/2

21/2

10

12

463

294

187

110

89

62

34

18

631

377

249

151

115

78

43

24

17.6

14.6

10.4

7.5

4.8

1.55

.66

631

400

252

139

94

65

42

25

17.7

11.3

7.4

6.3

2.6

1.7

880

558

353

188

136

88

56

27

22.9

15.9

11.1

7.2

4.2

2.2

1113

706

444

248

169

109

74

44

31

19.8

14.1

8.8

5.4

2.8

1.5

Full

1118

748

462

255

202

143

96

68

44

27.4

18.9

11.7

7.6

E2

952

525

366

228

176

120

59

35

25

19.8

13.4

10.0

5.7

1611

1018

665

350

258

159

95

67

43

27.4

18.9

11.7

7.6

Normal Full

E5,E6

196

139

86

53

36

24

17.3

12.5

5.5

C34

1.05

1.05

.42

The Parabolic Discs given in the above table are designed to:
a) Improve performance at minimum flows by improving stability over wide flow ranges.
b) Provide easy field conversion to obtain a substantial increase or decrease in regulator Cv to meet system load requirements.
c) Facilitate selection of smaller size safety relief valves.
d) Size more precisely to the required Cv, thereby eliminating one of the most frequent causes of poor performance.

75% AND 50% REDUCED TRIM (Parabolic)

1/

/4

E
Valve
Size Normal Normal Normal Full Full
50% 75%
50% 75%

REGULATOR Cv DATA

196

139

86

53

36

24

17.3

12.5

5.5

D34

88

51

32.5

22

13.3

7.1

N6

17.2

15.1

14.3

9.15

6.85

.4-5.22

Series
2000

REGULATOR
Cv DATA

10.8

10.1

5.0

4.9

3.3

2.2

D50

SATURATED STEAM
FLOW TABLE

SATURATED STEAM FLOW TABLE (LB/HR)


Based on Schedule 40 Pipe
SIZES 1/4" THROUGH 2"
VEL., FPM
PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300

45000

45000

45000

45000

45000

45000

45000

45000

REGULATOR or PIPE SIZE (inches)


1/4
23
51
73
97
120
142
164
186
208
251
293
336
377
420
461
503
607
710
813
916
1121
1336

3/8
43
93
134
178
220
260
301
341
381
460
538
616
692
770
846
922
1113
1302
1491
1680
2057
2452

1/2
68
148
213
284
350
415
479
543
607
732
857
981
1102
1225
1347
1468
1771
2072
2374
2675
3274
3902

3/4
120
260
373
498
613
728
841
953
1065
1285
1504
1721
1934
2150
2364
2577
3108
3636
4166
4694
5746
6848

1
195
422
605
807
994
1179
1363
1545
1726
2083
2437
2789
3134
3485
3831
4176
5037
5893
6752
7608
9313
11099

11/4
337
730
1046
1396
1720
2041
2359
2673
2987
3605
4217
4827
5424
6031
6630
7228
8718
10198
11685
13166
16118
19209

11/2
458
994
1424
1900
2342
2778
3210
3639
4065
4906
5740
6570
7383
8209
9024
9838
11866
13881
15905
17921
21938
26145

2
755
1638
2348
3132
3860
4579
5292
5998
6700
8087
9461
10829
12170
13531
14874
16216
19558
22879
26216
29539
36160
43094

30000

30000

30000

24000

24000

8
7507
16276
23334
31131
38362
45512
52594
59613
66596
80378
94036
107631
120955
134481
147834
161169
194385
227395
260557
293586
359389
428313

10
9466
20524
29424
39256
48374
57390
66320
75171
83977
101355
118578
135722
152523
169579
186417
203233
245117
286743
328560
370208
453186
540098

12
13437
29134
41767
55723
68666
81464
94139
106703
119203
143871
168318
192653
216502
240713
264614
288484
347938
407024
466382
525501
643286
766655

SIZES 21/2" THROUGH 12"


VEL., FPM
PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300

30000

30000

30000

REGULATOR or PIPE SIZE (inches)

21/2
718
1558
2233
2979
3671
4356
5033
5705
6373
7692
9000
10301
11576
12870
14148
15424
18603
21763
24936
28097
34395
40991

3
1109
2405
3448
4600
5669
6725
7772
8809
9841
11878
13896
15905
17874
19873
21846
23817
28725
33603
38503
43384
53108
63293

4
1910
4142
5938
7922
9762
11581
13383
15170
16947
20454
23929
27389
30779
34221
37619
41012
49465
57865
66303
74708
91453
108992

5
3002
6509
9331
12449
15341
18200
21032
23839
26632
32143
37605
43042
48370
53779
59119
64452
77735
90936
104197
117405
143720
171283

- 110 -

6
4335
9399
13475
17978
22154
26283
30372
34426
38459
46418
54305
62156
69851
77662
85373
93074
112256
131319
150470
169544
207545
247348

Based on Schedule 40 Pipe


SIZES 3/8" THROUGH 4"
VEL., FPM
PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300
400
500
600

15000

15000

15000

15000

15000

15000

15000

10000

10000

10000

REGULATOR or PIPE SIZE (inches)


3/8
14
31
45
59
73
87
100
114
127
153
179
205
231
257
282
307
371
434
497
560
686
817
1065
1326
1591

1/2
23
49
71
95
117
138
160
181
202
244
286
327
367
408
449
489
590
691
791
892
1091
1301
1696
2110
2532

3/4
40
87
124
166
204
243
280
318
355
428
501
574
645
717
788
859
1036
1212
1389
1565
1915
2283
2976
3703
4444

1
65
141
202
269
331
393
454
515
575
694
812
930
1045
1162
1277
1392
1679
1964
2251
2536
3104
3700
4823
6002
7202

10000

8000

11/4
112
243
349
465
573
680
786
891
996
1202
1406
1609
1808
2010
2210
2409
2906
3399
3895
4389
5373
6403
8347
10387
12464

11/2
153
331
475
633
781
926
1070
1213
1355
1635
1913
2190
2461
2736
3008
3279
3955
4627
5302
5974
7313
8715
11361
14138
16965

2
252
546
783
1044
1287
1526
1764
1999
2233
2696
3154
3610
4057
4510
4958
5405
6519
7626
8739
9846
12053
14365
18725
23303
27963

21/2
239
519
744
993
1224
1452
1678
1902
2124
2564
3000
3434
3859
4290
4716
5141
6201
7254
8312
9366
11465
13664
17812
22166
26599

3
370
802
1149
1533
1890
2242
2591
2936
3280
3959
4632
5302
5958
6624
7282
7939
9575
11201
12834
14461
17703
21098
27502
34225
41070

4
637
1381
1979
2641
3254
3860
4461
5057
5649
6818
7976
9130
10260
11407
12540
13671
16488
19288
22101
24903
30484
36331
47360
58936
70724

8000

8000

8000

8000

8000

8000

16
7071
15332
21980
29325
36136
42871
49542
56153
62731
75713
88579
101385
113936
126677
139255
151817
183105
214199
245437
276549
338534
404358
525936
654498
785398

18
8951
19407
27822
37119
45740
54265
62708
71078
79404
95836
112121
128331
144217
160345
176265
192166
231770
271128
310668
350048
428507
510687
665717
828448
994137

20
11122
24115
34572
46124
56836
67430
77921
88321
98667
119086
139321
159464
179204
199244
219027
238785
287997
336904
386036
434970
532463
634579
827219
1029428
1235314

24
16087
34878
50002
66710
82204
97526
112700
127741
142706
172238
201505
230638
259189
288174
316787
345363
416540
487276
558337
629112
770120
917814
1196436
1488898
1786677

SIZES 5" THROUGH 24"


VEL., FPM
PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300
400
500
600

10000

10000

REGULATOR or PIPE SIZE (inches)

5
1001
2170
3110
4150
5114
6067
7011
7946
8877
10714
12535
14347
16123
17926
19706
21484
25912
30312
34732
39135
47907
57094
74426
92620
111143

6
1445
3133
4492
5993
7385
8761
10124
11475
12820
15473
18102
20719
23284
25887
28458
31025
37419
43773
50157
56151
69182
82449
107479
133751
160501

8
2502
5425
7778
10377
12787
15171
17531
19871
22199
26793
31345
35877
40318
44827
49278
53723
64795
75798
86852
97862
119796
142771
186112
231607
277928

10
3155
6841
9808
13085
16125
19130
22107
25057
27992
33785
39526
45241
50841
56526
62139
67744
81706
95581
109520
123403
151062
180033
234685
292053
350464

12
4479
9711
13922
18574
22889
27155
31380
35568
39734
47957
56106
64218
72167
80238
88205
96161
115979
135675
155461
175167
214429
255552
333130
414562
497474

- 111 -

14
5413
11737
16826
22448
27662
32818
37924
42986
48021
57959
67808
77611
87219
96972
106601
116217
140168
163972
187884
211700
259150
308850
402609
501024
601229

SATURATED STEAM
FLOW TABLE

SATURATED STEAM FLOW TABLE (LB/HR)

SELECTING
PRESSURE PILOTS

SELECTING PRESSURE PILOTS


Any of the Main Valves described in the Main Valve Section can
be combined with any of the Pilots listed below to produce the
SPENCE Pressure Regulator. This Regulator will reduce and

regulate a steady or varying initial pressure, within the range


specified, so as to maintain a constant, adjustable,
predetermined delivery pressure. The table below lists the
principal Pressure Pilots.

PRESSURE REGULATOR PILOTS


Type

Service Conditions
Cast Iron

Cast Bronze

Diaphragm

Cast Steel

250

450

600

750

150

D2

250

450

600

750

100

300

D5

250

450

25

150

Diameter
inches

Material

1 psi

31/2

St. Stl.

Spring

E or C Series

2 psi

3 /2

St. Stl.

Spring

E or C Series

/2 psi

53/4

St. Stl.

Spring

E or C Series

1 psi

12

4/

St. Stl.

Spring

E or C Series

31/2-71/4b

St. Stl.

Air

E or C Series

3 / -5 /

St. Stl.

Air

E or C Series

31/2

St. Stl.

Air

E or C Series

D120

250

450

600

750

A73

250

450

600

750

12

/ psi

A53

250

450

600

750

12

250

450

600

750

12

A35

250

450

A54

250

450

600

750

A70

250

450

600

750

A86

250

450

600

750

A87

250

450

600

750

A85

250

450

600

750

Main Valve

Delivery Pressure

Maximum Maximum Maximum Maximum Maximum Maximum


Normal
Initial
TemperInitial
TemperInitial
TemperAccuracy
Pressure ature Pressure ature Pressure ature Minimum Maximum
psi
F
psi
F
psi
F
psi
psi

Loading

/ psi
/ psi

See response
curves on
A Pilot

/ psi

1 2b

5 / -3 /

St. Stl.

Air

E or C Series

1 psi

41/2-53/4b

St. Stl.

Air

E or C Series

2 psi

14

7/

St. Stl.

Air

E or C Series

12

41/2

St. Stl.

Air

E or C Series

12

14

7/

St. Stl.

Air

E or C Series

12

31/2-53/4b

St. Stl.

Air

E or C Series

/ psi
/ psi

49

3 4b

18

/ psi

Product Page

12

34

A84

250

450

600

750

12

3/

St. Stl.

Air

E or C Series

A83

250

450

600

750

12

31/2

St. Stl.

Air

E or C Series

18

/ psi

34

5/

St. Stl.

Air

E or C Series

/ psi
/ psi

12

A82

250

450

Safety
Pilot

300

500

600

750

175

31/2

St. Stl.

Spring

E or C Series

P125

250

450

600

750

175

1 psi

41/2

St. Stl.

Spring

E or C Series

These Pilots have dual diaphragms, the first size being the control diaphragm and the second, the air loading diaphragm.

NOTES

ON

SELECTION

OF

PILOTS

D SERIES PILOTS meet the requirements of the majority of all


pressure regulator problems. They are spring-loaded. Other
Pilots are modifications of the D Series for specific purposes.
A SERIES PILOTS are air-loaded. These Pilots are recommended where frequent changes in setting must be made and
the Regulator is not easily accessible.
In any one Series of Pilots a larger Diaphragm will produce closer
accuracy of control but with less range in delivery pressure.
Water Service Pilot operated Regulators are not uniformly

satisfactory as water reducing valves unless the delivery


system has the ample cushioning afforded by an elevated tank
or air chamber. When the flow is intermittent to an inflexible
system, the SPENCE Type D34 Direct Operated Pressure
Reducing Valve is recommended.

- 112 -

DATA REQUIRED

FOR

ORDERING

EXAMPLE

(a) Maximum/Minimum.

Select size and type Regulator to pass 14,600 lb. steam per
hour reducing from 175/150 psi saturated to 40/20 psi. Ends
to be flanged, pilot spring loaded and pressure controlled
within 2 psi.

(b) Superheat, Gravity, etc.

1. Steam

1. SERVICE Fluid flowing though Regulator.


2. INITIAL (INLET) PRESSURE

2.

(1) Steam ServiceTotal Temperature or Degrees


Superheat, if any.

(a) 175/150 psi

(2) Air, Gases, Water and LiquidsTemperature and


Specific Gravity.

(b) None (saturated, 378F total temperature)


3. 40/20 psi

3. DELIVERY (OUTLET) PRESSURE Maximum/Minimum.

4. 14,600 lb. per hour


5. Flanged, if 21/2" size or larger

4. CAPACITY Maximum required flow through Regulator.


5. END CONNECTIONS Screwed or Flanged. (If flanged,
state drilling.)

SELECTION

OF

TYPE

AND

SIZE

OF

MAIN VALVE

REGULATOR

SELECTION

AND

SIZE

OF

REGULATOR

PILOT

A. Since maximum Delivery


Pressure is less than 75%
of minimum Initial Pressure
and the least pressure drop
exceeds required minimal
differential.
SELECT TYPE E

See Selection Criteria


and Selection Charts
opposite.

B. SIZESee applicable Valve


Capacity Tables in this Section.

C. MATERIAL See Main Valve


Selection Chart in Technical
Reference Section or individual
Product Pages.

TYPE

MAIN VALVE

PILOT

A. TYPE See Selection Criteria


for Steam, Air, Gases or Water
and Liquids in beginning of this
Section.

OF

Since maximum Initial


Pressure 175 psi, Total
Temperature 378F maximum Delivery Pressure 40
psi, Pilot spring loaded and
required accuracy 2 psi:
SELECT TYPE D

B. For 14,600 lb. per hour


and 150 psi minimum
Initial Pressure Economical:
SELECT 3" FULL PORT
Engineered: SELECT 4"
NORMAL PORT
See Pilot Selection
Chart opposite or individual Product Pages.

D. ACCESSORIESSee Accessories in Other Products


Section.

C. For 175 psi, 378F:


SELECT CAST IRON,
FLANGED 250 LB.

For 175 psi, 378F:


SELECT CAST IRON

D. None required in this case.

None required in this case.

ECONOMICAL SOLUTION: 3" FULL PORT SPENCE TYPE ED, CAST IRON BODY, 250 LB. FLANGED ENDS
ENGINEERED SOLUTION: 4" NORMAL PORT SPENCE TYPE ED, CAST IRON BODY, 250 LB. FLANGED ENDS.
NOTE:Pressure Regulators should always be protected by properly designed Strainers.

PRESSURE RECOVERY FACTORS FOR REGULATORS

FL (Liquid Service)

TRIM
Normal
Full
Parabolic

10%

20%

30%

50%

60%

70%

80%

0.998

0.997

0.996

0.990

40%

0.980

0.968

0.958

0.950

0.944

90%

0.940

100%

0.998

0.996

0.987

0.980

0.970

0.960

0.948

0.936

0.928

0.925

0.957

0.956

0.955

0.954

0.953

0.952

0.95

0.945

0.942

0.938

X (Gas Service)
T

TRIM
Normal
Full
Parabolic

10%

20%

30%

50%

60%

70%

80%

0.837

0.835

0.833

0.823

40%

0.807

0.787

0.771

0.758

0.749

0.742

0.837

0.833

0.818

0.807

0.790

0.774

0.755

0.736

0.723

0.719

0.769

0.768

0.766

0.764

0.763

0.761

0.758

0.750

0.745

0.739

Note- XT= .84*FL2

- 113 -

90%

100%

SIZING PRESSURE
REGULATORS

SIZING PRESSURE REGULATORS

SELECTING TEMP.
PILOTS

SELECTING TEMPERATURE PILOTS


Any of the Main Valves described in the Main Valve Section can
be combined with any of the Pilots listed below, to produce the
SPENCE Temperature Regulator. This Regulator is designed to
control the flow of fluid to a heating or cooling element so as to
maintain a constant, adjustable, precise predetermined temperature. Pilots fully stroke valve within 5F. The table below lists
the principal Temperature Pilots.
The Thermostats of these SPENCE Pilots are of the Vapor
Tension Type. They are ruggedly constructed and will not be
injured by overheating.

These SPENCE Temperature Pilots can be furnished with 150F


range of temperature adjustment on special order. It should be
noted that since heavier Adjusting Springs are required for this
greater range the regulation will not be quite so accurate.
TEMPERATURE RANGES
20F to 120F
150F to 300F
50F to 150F
170F to 270F
70F to 170F
250F to 350F
120F to 220F

Thermostats can be furnished for temperatures


higher than 350F on
special order.

TEMPERATURE REGULATOR PILOTS


Type

Service Conditions
Cast Iron
Cast Bronzea
Cast Steel
Delivery
Maximum Maximum Maximum Maximum Maximum Maximum Pressure
Initial
TemperInitial
TemperInitial
TemperPressure ature Pressure ature Pressure ature
Maximum
psi
F
psi
F
psi
F
psi

Operating Characteristics

Main Valve

Cascade ControlCloses on rise in temperaturecontrols delivery pressuredecreases


delivery pressure as temperature increases
& vice versaspring loaded pressure control.

E or C Series

Closes on rise in temperature.

E or C Series

Closes on rise in temperaturecontrols


delivery pressure at predetermined setting
spring loaded pressure control

E or C Series

T134

250

450

600

750

20

T124

250

450

125

T14

250

450

600

750

T14D

250

450

600

750

150

T14D2

250

450

600

750

300

T52

250

450

Opens on rise in temperature.

E or C Series

Safety
Pilot

300

500

Prevents excessive temperature rise.

E or C Series

Bronze Body Pilots are recommended for water service.

AIR CONTROLLED TEMPERATURE PILOTS


SPENCE Air Control Pilots, listed below, have been developed
to meet special conditions when used in conjunction with A
Series Pressure Pilots. The fast bi-metal thermostats have a
200F adjustable range and protection against damage from
Bulb
Style

Bulb
Material

No.736

Bronze

No. 737

St. Stl.1

T64

No. 738

St. Stl.1

T60

No.745

St. Stl.2

Type
T61

Bulb
Mounting

over-heating. By cascading an air signal onto a pressure regulator, the EAT Series temperature control reduces steam pressure
to an adjustable limit as well as regulating output temperature.
Range
F

Maximum Bulb
Temperature F

Control
Mode

Action

12

50-250

350

Proportional

Reverse*

12

50-250

350

Proportional

Reverse*

50-250

350

Proportional

Reverse*

180
350

Proportional
Proportional

Reverse*
Reverse*

/ NPT

/ NPT
Sanitary
Thermometer
Bushing
1
/2 NPT
Union
Mounted

30-150
100-300***

* Rising output pressure on falling temperature. This action applied to an EA Series Regulator increases steam flow with decreasing
temperature. Direct action available for cooling control.
1
2
**Rate or reset available on application
***Other ranges on application
Type 304
Type 347 or optional Type 316

NOTES

ON

SELECTION

OF

PILOTS

HEATING CONTROL Single Pilot Types T134 and Combination Pilot Type T14D2 reduce the steam pressure as well as
regulate the output temperature. A choice should be made
according to the maximum required delivery pressure, i.e., the
pressure needed in the heater to carry the peak load. Pilot
Types T14D and T14D2 in cast steel are designed for initial
steam pressures in excess of 500F.
Of the Air Control Pilots, the Type T61 is the general choice.
The Type T60 is used for temperature indication or for remote
adjustment. The required heater pressure will determine the
choice of the A Series Pilot. See Product Pages.

COOLING CONTROL Pilot Type T52 is employed With Type


E or C Series Main Valves to control temperature by regulating
the flow of a cooling medium. This Pilot opens the Main Valve on
rising temperature and exercises no control over the delivery
pressure. The Air Control Pilots can be furnished with increasing
air signal on temperature rise for use in cooling control.
TEMPERATURE RANGES Selection of the following ranges of
temperature adjustment is recommended for the services noted:
50F to 150F Room or air duct control
120F to 220F Domestic or laundry hot water service.
70F to 170F Fuel oil preheating.
170F to 270F Fuel oil heating.

- 114 -

DATA REQUIRED

FOR

ORDERING

EXAMPLE
Select size and type Regulator for heating 120 gpm water from
50F entering temperature to 170F final temperature in an
instantaneous heater. Steam supply at 125 psi pressure to be
reduced to 30 psi maximum in heater.

1. SERVICE
(a) Fluid flowing though Regulator.
(b) Type heater to be controlled.

1. (a) Steam

2. INITIAL (INLET) PRESSURE

(b) Instantaneous

(a) Maximum/Minimum.

2. (a) 125 psi

(b) Superheat, Gravity, etc.

(b) None (saturated, 353F total temperature)

(1) Steam ServiceTotal Temperature or Degrees


Superheat, if any.

3. 30 psi

(2) Air, Gases, Water and LiquidsTemperature and


Specific Gravity.

4. See Capacity Tables in this Section.

3. DELIVERY (OUTLET) PRESSURE Maximum required on


heater.
4. CAPACITY Maximum required flow through Regulator or
the following data leading to same:
(a) Quantity and type of fluid to be heated or cooled.

(a) 120 gpm water.


(b) 170-50 = 120F Rise
120 x 120 = 7200#/Hr.
2
5. (a) 170FSelect standard Temperature Range from facing
page to include this final temperature.

(b) Temperature rise or drop, F.

(b) Close on temperature rise.

5. THERMOSTAT CHARACTERISTICS:

(c) Style No. 700 bronze. (See Options Section)

(a) Controlled Temperature, FMaximum/Minimum.


(b) OperationOpen or Close on temperature rise.

(d) Ten (10) feet, brassfurnished unless otherwise specified.


6. Flanged, if 21/2" size or larger.

(c) Thermostat BulbStyle Number and Material.


(d) Flexible TubingLength and Material.
6. END CONNECTIONS Screwed or Flanged. (If flanged,
state drilling)

SELECTION

OF

TYPE

AND

SIZE

MAIN VALVE
A. TYPE See Selection Criteria
for Steam, Air, Gases or Water
and Liquids in beginning of this
Section.

OF

REGULATOR

See Selection Criteria


and Selection Charts
opposite.

D. ACCESSORIESSee Accessories in Other Products Section.

OF

TYPE

AND

MAIN VALVE

PILOT

A. Since maximum Delivery


Pressure is less than 75%
of minimum Initial Pressure
and the least pressure drop
exceeds required minimal
differential.
SELECT TYPE E

SIZE

OF

REGULATOR

PILOT
Since maximum Initial
Pressure 125 psi, Total
Temperature 353F
maximum Delivery
Pressure 30 psi
SELECT TYPE T124

B. Using Capacity Tables in


this Section, for 7200#/Hr
and 125 psi initial pressure
SELECT 2" FULL PORT

B. SIZESee applicable Valve


Capacity Tables in this Section.

C. MATERIAL See Main Valve


Selection Chart in Technical
Reference Section or individual
Product Pages.

SELECTION

See Pilot Selection


Chart opposite or individual Product Pages.

C. For 125 psi, 353F:


SELECT CAST IRON,
NPT 250

For 125 psi, 353F:


SELECT CAST IRON

D. None required in this case.

None required in this case.

ECONOMICAL SOLUTION: 3" SPENCE TYPE ET124, CAST IRON BODY, NPT 250 ENDS
TEMPERATURE RANGE 120-220F EQUIPPED WITH 10 FEET OF BRASS FLEXIBLE TUBING
AND STYLE NO. 700 BRONZE THERMOSTAT BULB.
Temperature Regulators should always be protected by properly designed Strainers.

- 115 -

SIZING TEMPERATURE
REGULATORS

SIZING TEMPERATURE REGULATORS

SELECTING
DIFFERENTIAL PILOTS

SELECTING DIFFERENTIAL PRESSURE PILOTS


SPENCE Differential Pressure Regulators may usually be classified in one or the other of the following groups:

sure on a steam atomizing oil burner at a constant differential


above the oil pressure at the nozzle.

1. Control of the delivery pressure at a constant, adjustable, predetermined differential above another source of fluid pressure.
This case is illustrated by the use of the SPENCE Type EN
Differential Pressure Regulator on a boiler feedwater make-up
line to control the delivery pressure of the feedwater at a constant differential above the boiler steam pressure. Another
example is the use of the Type EN to control the steam pres-

2. Control of the differential pressure or pressure drop across


the Pressure Regulator itself. This case is illustrated by the use
of the SPENCE Type EN24 Differential Pressure Regulator
installed in parallel with a heat exchanger to maintain a constant differential across it, thereby limiting the flow rate of
fluid through the heater.
The table below lists the principal Differential Pilots.

DIFFERENTIAL PRESSURE REGULATOR PILOTS


Type

Service Conditions
Cast Iron

Cast Bronzea

Diaphragm
Differential
Pressure
Max.

Operating
Characteristics

Cast Steel

Max.
Max.
Max.
Max.
Max.
Max.
Max.
Max.
Initial Temper- Diaph. Initial Temper- Diaph. Initial Temper- Diaph.
Pressure ature Pressure Pressure ature Pressure Pressure ature Pressure
psi
F
psi
psi
F
psi
psi
F
psi

Normal
Accuracy

Min.
psi

Max.
psi

Main
Valve

Loading
Diameter Material
inches

250

450

240

300

500

290

600

750

300

150

1 psi

31/2 St. Stl. Spring

N33

250

450

240

300

500

290

600

750

300

150

1 psi

31/2 St. Stl. Spring

N20

250

366

250

300

366

300

300

366

300

150

1 psi

31/2 St. Stl. Spring

Closes on increase in differential


Delivery pressure controlled at set
differential above loading pressure
Loading Pressure may be any fluid
Opens on increase in differential
Initial pressure controlled at set
differential above loading pressure
Loading pressure may be any fluid

E or C
Series
E or C
Series
E or C
Series

Bronze Body Pilots are recommended for water service.

NOTES

ON

SELECTION

OF

PILOTS

TYPE N AND N33 PILOTS require that the delivery pressure


(pressure of fluid discharged from the Regulator) be controlled
at a given differential above some separate source of loading
pressure.
TYPE N meets the requirements of most boiler feedwater
make-up and steam atomizing oil burner differential control
problems as described in the first group in the above table.

TYPE N33 is a version of the Type N in which two separated


diaphragms are employed to preclude the possibility of contact
between the two fluids applied to the pilot.
TYPE N20 is a differential relief pilot which causes the Main
Valve to open when its initial pressure exceeds the loading
pressure by a set differential.

- 116 -

DATA REQUIRED

ORDERING

FOR

EXAMPLE
Select size and type Regulator to control the flow of water from
a Motor-Driven Centrifugal Boiler Feed Pump maintaining an
Excess or Differential pressure of 50 psi between the boiler
feedwater and the boiler steam pressure. The feedwater
temperature is 240F. The boiler steam pressure is 150 psi.
Flow 90 gpm at 220 psi pump discharge pressure.

1. SERVICE Fluid flowing though Regulator.


2. INITIAL (INLET) PRESSURE
(a) Maximum/Minimum.
(b) Superheat, Gravity, etc.
(1) Steam ServiceTotal Temperature or Degrees
Superheat, if any.

1. Water
2. (a) 220 psi

(2) Air, Gases, Water and LiquidsTemperature and


Specific Gravity.

(b) 240F
3. (a) 150 psi Boiler Pressure

3. LOADING PRESSURE

(b) Steam

(a) Maximum/Minimum.

4. (a) 200 psi (Loading plus Excess Pressure)

(b) Fluid

(b) Water

4. CONTROLLED PRESSURE
(a) Maximum/Minimum.

5. Identical with Controlled Pressure, Item 4

(b) Fluid

6. 90 gpm
7. Flanged, if 21/2" size or larger

5. DELIVERY PRESSURE Maximum/Minimum.


6. CAPACITY Maximum required flow through Regulator.
7. END CONNECTIONS Screwed or Flanged. (If flanged,
state drilling.)

SELECTION

OF

TYPE

AND

SIZE

MAIN VALVE

OF

REGULATOR

SELECTION

PILOT

A. TYPE See Selection Criteria


for Steam, Air, Gases or Water
and Liquids in beginning of this
Section.

OF

TYPE

AND

SIZE

MAIN VALVE

B. SIZESee applicable Valve


Capacity Tables in this Section.

REGULATOR

PILOT

A. Since pressure drop across


valve (Initial Pressure minus
Delivery Pressure) is greater
than 10 psi:
SELECT TYPE E

See Selection Criteria


and Selection Charts
opposite.

OF

Since Initial Pressure 220 psi,


240F, Differential (Excess)
Pressure 50 psi and the
Delivery and Controlled
Pressures are the same:
SELECT TYPE N

B. For 90 gpm: SELECT 3"

C. MATERIAL See Main Valve


Selection Chart in Technical
Reference Section or individual
Product Pages.

See Pilot Selection


Chart opposite or individual Product Pages.

D. ACCESSORIESSee Accessories in Other Products


Section.

C. For 220 psi, 240F:


SELECT CAST IRON,
FLANGED 250 LB.

For 220 psi, 240F:


SELECT BRONZE

D. For Water Service:


Dashpot required.

None required in this case.

ANSWER: 3" SPENCE TYPE EN, CAST IRON BODY, 250 LB FLANGED ENDS,
EQUIPPED WITH BRONZE DASHPOT AND BRONZE PILOT BODY.
NOTE: Differential Regulators should always be protected by properly designed Strainers.

WATER CAPACITY TABLEFLOW

IN

GALLONS

PER

MINUTE

These flow rates provide a simple method for sizing regulators or water pipes with inlet velocities in the
range of 240 to 600 fpm. Spence Regulators have variable seat sizes. The factory will select the proper
seat for particular flow and pressure drop. Additional capacity data is available on request.
1

10

12

285

VALVE OR PIPE SIZE


2
21/2
3
4
Velocity, fpm
fpm
Velocity,
300
315
330
360

390

420

480

540

600

30

52

405

630

1250

2210

3490

/4

38

12

34

11/4

11/2

247

251

255

262

270

277

1.3

2.5

4.0

7.3

12

22

78

- 117 -

127

238

SIZING DIFFERENTIAL
REGULATORS

SIZING DIFFERENTIAL PRESSURE REGULATORS

SELECTING BACK
PRESSURE PILOTS

SELECTING BACK PRESSURE PILOTS


Any of the Main Valves described in the Main Valve Section can
be combined with any of the Pilots listed below to produce the
SPENCE Back Pressure Regulator. Provided the delivery (discharge) pressure is sufficiently below the desired back pressure
to operate the Regulator, it will maintain a steady back pressure
regardless of fluctuations in the load. The Pilot is guaranteed to
shut tight when the back pressure falls below a predetermined

setting. The table below lists the principal Back Pressure Pilots.
THE SPENCE BACK PRESSURE REGULATOR IS NOT A
SAFETY VALVE AND SHOULD NEVER BE USED AS SUCH.
The discharge pressure must always be low enough in relation
to the back pressure to provide the required minimum differential listed in the Main Valve Selection Chart in the Technical
Reference Section.

BACK PRESSURE REGULATOR PILOTS


Type

Service Conditions
Cast Iron

Cast Steel

Diaphragm

Main Valve

Delivery Pressure

Maximum Maximum Maximum Maximum


Normal
Initial
TemperInitial
TemperAccuracy
Pressure ature Pressure ature Minimum Maximum
Diameter
psi
F
psi
F
psi
psi

inches

Material

150

366

150

366

150

1 psi

31/2

St. Stl.

E or C Series

Q2

250

450

600

750

100

400

2 psi

31/2

St. Stl.

E or C Series

150

366

150

366

150

12

/ psi

3 / -7 /

St. Stl.

E or C Series

F14

250

450

600

750

150

1 psi

412

St. Stl.

E or C Series

F13

250

450

600

750

100

300

2 psi

3 2

St. Stl.

E or C Series

F15

250

450

600

750

25

1/2 psi

534

St. Stl.

E or C Series

F32

250

450

600

750

200

2000

10 psi

8 piston

St. Stl.

E or C Series

Q73

12

1 4c

Type Q73 is air adjusted, all others are spring loaded.


These Pilots have dual diaphragms, the first size being the control diaphragm and the second, the air loading
diaphragm.
b
c

NOTES ON SELECTION OF PILOTS


TYPE Q SERIES meet the requirements of the majority of all
back pressure problems. They are packless and spring or air loaded.
The Type Q Pilot can be furnished for service on refrigerants on
special order.
TYPE F SERIES have bellows stem seals and separate diaphragm chambers. They are designed for applications where a
regulator is required to open on rise in pressure of a fluid other

than that flowing through the regulator. Type F Series Pilots are
also recommended for usual back pressure service in the event
that long control pipes are unavoidable.
In either series of back pressure pilots, a larger Diaphragm will
produce closer accuracy of control but with less range in back
pressure.

- 118 -

DATA REQUIRED

FOR

ORDERING

EXAMPLE

(a) Maximum/Minimum.

Select size and type Regulator to pass 9000 lb steam per hour
retaining a back pressure of 5 psi and exhausting into a
condenser at 6" Hg vacuum. Pilot to be packless, spring
loaded and to control the pressure within 1/2 psi.

(b) Superheat, Gravity, etc.

1. Steam

1. SERVICE Fluid flowing though Regulator.


2. INITIAL (INLET) PRESSURE

(1) Steam ServiceTotal Temperature or Degrees


Superheat, if any.

2. (a) 5 psi

(2) Air, Gases, Water and LiquidsTemperature and


Specific Gravity.

3. 6" Hg vacuum

3. DISCHARGE (OUTLET) PRESSURE Maximum/Minimum.


4. CAPACITY Maximum required flow through Regulator.

(b) None (saturated, 228F total temperature)


4. 9000lb. per hour
5. Flanged, if 21/2" size or larger

5. END CONNECTIONS Screwed or Flanged. (If flanged,


state drilling.)

SELECTION

OF

TYPE

AND

SIZE

MAIN VALVE
A. TYPE See Selection Criteria
for Steam, Air, Gases or Water
and Liquids in beginning of this
Section.

OF

REGULATOR

See Selection Criteria


and Selection Charts
opposite.

D. ACCESSORIESSee Accessories in Other Products Section.

OF

TYPE

AND

MAIN VALVE

PILOT

B. SIZESee applicable Valve


Capacity Tables in this Section.
C. MATERIAL See Main Valve
Selection Chart in Technical
Reference Section or individual
Product Pages.

SELECTION

A. Since Initial Pressure is less


than 15 psi and the least
pressure drop exceeds
minimum differential:
SELECT TYPE E2

SIZE

OF

REGULATOR

PILOT
Since maximum Initial Pressure 5 psi, Total Temperature
228F, accuracy of control 12
psi and Pilot spring loaded:
SELECT TYPE F15

B. For 9000 lb. per hour and


5 psi Initial Pressure:
SELECT 8" SIZE.
See Pilot Selection
Chart opposite or individual Product Pages.

C. For 5 psi, 228F:


SELECT CAST IRON,
FLANGED 125 LB.

For 5 psi, 228F:


SELECT CAST IRON

D. For discharge into vacuum:


Condensation Chamber
required.

None required in this case.

ANSWER: 8" SPENCE TYPE E2F15, CAST IRON BODY, 125 LB. FLANGED ENDS,
EQUIPPED WITH CONDENSATION CHAMBER.
NOTE: Back Pressure Regulators should always be protected by properly designed Strainers.

- 119 -

SIZING BACK PRESS.


REGULATORS

SIZING BACK PRESSURE REGULATORS

SELECTING PUMP
GOVERNOR PILOTS

SELECTING PUMP GOVERNOR PILOTS


SPENCE Pump Governors are classified in four groups as follows:
1. Constant Pressure Pump Governor which is illustrated by
the SPENCE Type EP14 Pump Governor. This Regulator
governs the steam supply to a pump, either reciprocating or
turbine-driven, and maintains a constant, adjustable pump
discharge pressure.
2. Excess Pressure Pump Governor which is illustrated by the
SPENCE Type EN Differential Pressure Regulator. Although
this Regulator is not a Pump Governor, it is recommended to
govern the steam supply to boiler feed pump where it is
desired to maintain the pump discharge pressure at a constant, adjustable differential pressure in excess of the boiler
steam pressure.

3. Vacuum Pump Governor which is illustrated by the SPENCE


Type EF46 Pump Governor. This Regulator governs the
steam supply to a vacuum pump and maintains a constant,
adjustable vacuum on the pump suction.
4.Differential Control for electric motor-driven centrifugal pumps
which is illustrated by the SPENCE Type EN Differential
Pressure Regulator. Although this Regulator is not a Pump
Governor, it is recommended to maintain a constant, adjustable differential between the feedwater pressure and the boiler
steam pressure; i.e., a constant pressure drop across the
feedwater regulator.
The table below lists the principal Pump Governor Pilots.

PUMP GOVERNOR PILOTS


Type

Service Conditions
Cast Iron

Cast Steel

Maximum
Initial
Pressure
psi

Maximum
Temperature
F

Maximum Maximum
Initial
TemperPressure
ature
psi
F

P13

250

450

600

P14

250

450

P15

250

P32

Diaphragm

Main Valve

Type of Control

Pump Discharge
Pressure
Minimum
psi

Maximum
psi

Diameter
inches

Material

750

100

300

31/2

St. Stl.

E or C Series Constant Pressure

600

750

150

41/2

St. Stl.

E or C Series Constant Pressure

450

600

750

25

53/4

St. Stl.

E or C Series Constant Pressure

250

450

600

750

200

2000

7
/8
Piston

St. Stl.

E or C Series Constant Pressure

F46

250

450

600

750

30
Hg vac

41/2

St. Stl.

E or C Series

Vacuum

250

450

600

500

3b

300b

31/2

St. Stl.

E or C Series

Differentialc

Regulator discharge pressure


For electric motor driven centrifugal pump applications only, differential pressure range 3 to 150 psi

b
c

NOTES

ON

SELECTION

OF

PILOTS

P SERIES PILOTS are used for constant pressure control. In


this Series a larger Diaphragm will produce closer accuracy of
control but with less range in pump discharge pressure.
TYPE F46 is a vacuum pump governor Pilot.
TYPE N is a differential pressure Pilot which is applied to the
discharge of a constant speed centrifugal pump to effect

excess pressure control. The design of the Pilot requires that


the delivery pressure (pressure of fluid discharged from Regulator) be controlled at a given differential above some separate
source of loading pressure. In typical service, boiler feedwater
flows through the Regulator and is delivered at constant excess
pressure above the boiler steam pressure.

- 120 -

Based on 10% (2 psi minimum) accuracy of regulation.

Pounds of Saturated Steam per Hour

TYPE E MAIN VALVEFULL PORT

- 121 -

TYPE E FULL PORT


CAPACITY TABLE

VALVE INFO
PAGE 26

RATED STEAM CAPACITY TABLE

Pounds of Saturated Steam per Hour

Based on 10% (2 psi minimum) accuracy of regulation.

VALVE INFO
PAGE 26

TYPE E NORMAL PORT


CAPACITY TABLE

RATED STEAM CAPACITY TABLE


TYPE E MAIN VALVENORMAL PORT

- 122 -

TYPE E2 MAIN VALVE


Based on 1 psi accuracy of regulation.
K-Factor is included in the above tabulations.
Size
34

/
1
11/4
11/2
2
21/2
3
4
5
6
8
10
12

E2 Cv
Valve Coefficient
7.6
11.7
18.9
27.4
44
68
96
143
202
255
465
748
1118

P
Nominal

K
Factor

3
4
5
6
7
8
9
10
11
12
15

0.635
0.785
0.855
0.895
0.915
0.928
0.935
0.937
0.938
0.940
0.940

TYPE E2 MAIN VALVE ONLY


Used at such low pressure drops, a 1 psi deviation of reduced
pressure at rated capacity is a significant portion of the total
drop. It must be accounted for in calculations dealing with a
subcritical flow condition.
Also, because E2 valve opening, for 1 psi accuracy of
regulation, varies with the pressure drop, a regulation factor K
is inserted in the formula.
Cv=
Where

2.1 K P(P1 +P2)


K = Factor from accompanying table
Cv = Valve coefficient
W = Flow, #/Hr. (saturated steam)
P = P nominal plus 1 psi
P1 = Inlet pressure, psia (psi + 14.7)
P2 = Reduced pressure, psia (psi + 14.7)
P2 = P2 nominal (set point value) minus 1 psi
P = Pressure drop, psi

NOTE: When computing W for safety valve sizing, use K = 1.0

Pounds of Saturated Steam per Hour

- 123 -

VALVE INFO
PAGE 28

TYPE E2
CAPACITY TABLE

RATED STEAM CAPACITY TABLE

VALVE INFO
PAGE 30

Pounds of Saturated Steam per Hour

Based on 10% (2 psi minimum) accuracy of regulation.

TYPE E5 FULL PORT


CAPACITY TABLE

RATED STEAM CAPACITY TABLE


TYPE E5 MAIN VALVEFULL PORT

- 124 -

Based on 10% (2 psi minimum) accuracy of regulation.

Pounds of Saturated Steam per Hour

TYPE E5 MAIN VALVENORMAL PORT

- 125 -

TYPE E5 NORMAL
PORT CAPACITY TABLE

VALVE INFO
PAGE 30

RATED STEAM CAPACITY TABLE

TYPE C34 WATER


CAPACITY CHART

RATED WATER CAPACITY CHART


TYPE C34 PILOT OPERATED MAIN VALVE
(Specific Gravity of 1)

VALVE INFO
PAGE 36

VALVE SIZE SELECTION

EXAMPLE

Prior to selecting valve size, the maximum required flow and


the pressure drop across the valve must be determined. Enter
the Capacity Chart at the maximum required flow GPM and
follow vertically to the intersection of the horizontal pressure
drop line. The valve size nearest to, but to the right of this
intersection is the smallest valve that will satisfy the flow
requirements.
The vertical portion of the curves indicate the flow at which 15
feet per second velocity is reached. By selecting the next
larger size valve, a lower velocity may be maintained. For
general service, 8 to 10 feet per second is recommended.

Required maximum flow is 100 GPM, Inlet Pressure is 60 psi,


Delivery Pressure is 35 psi (Pressure drop is 25 psi). Enter the
Capacity Chart at the 100 GPM line and follow up to 25 psi
pressure drop. It falls to the right of the 11/2" valve size line,
therefore 2" is the minimum valve size required.

- 126 -

TYPE N6 DIFFERENTIAL PRESSURE VALVE


(Specific Gravity of 1)

RATED WATER CAPACITY TABLE


TYPE D34 VALVE
Water in GPM
PRESSURE

VALVE SIZE (inches)


14

12

DROPpsig

1/

1/

21/2

5
10
15
20
30
50
75
100
125
150
175

7.4
10
13
15
18
23
29
33
37
40
44

17
24
29
33
41
53
65
75
84
92
100

23
33
40
47
51
74
90
104
116
127
138

32
45
55
64
79
102
125
144
161
176
190

48
68
84
97
118
153
187
216
241
265
285

71
101
124
143
175
226
277
320
358
392
423

116
164
201
233
285
368
450
520
581
637
688

188
266
325
376
460
594
727
840
939
1029
1111

263
373
457
528
646
834
1022
1180
1320
1445
1560

- 127 -

VALVE INFO
PAGE 94

TYPE N6 & D34 WATER


CAPACITY TABLES

RATED WATER CAPACITY CHART

GENERAL CONSIDERATIONS

EXAMPLE

When sizing a water valve, the following points should be


considered:

SPECIFIED CONDITIONS
Initial Pressure
Reduced No Flow Pressure
Capacity Required
Allowable Droop

(a) The recommended velocity in the pipe (8-10 ft./sec.)


(b) The droop which is the fall-off pressure below the no flow
pressure setting.

FLOW VS. VELOCITY CHART


(Specific Gravity of 1)

100 PSIG
50 PSIG (lock-up pressure)
30 GPM
10-15 PSIG

The lowest point indicates the minimum size valve required


(3/4") at a droop of approximately 16 psi.

500
400

2"
200

FLOW IN GALLONS PER MINUTE

=
=
=
=

1. Enter Capacities vs. Droop Chart, below, at 30 GPM. Move


up until you intersect a curve line (possibly more than one
curve). e.g. points (a), (b)etc.

11/2"
11/4"

100
80

2. Enter Flow vs. Velocity Chart (left) at 30 GPM and move up


until you reach the 3/4" pipe size curve. Move downward and
note that the velocity is approximately 18.5 ft./sec., which is
unacceptably high.
At the point of intersection of 30 GPM with the next valve
curve (1"), the velocity will be approximately 11 ft./sec.,
which is closer to the recommended value.

1"

60
3

/4"

40

Referring back to the Capacities vs. Droop Chart, you will


find that the droop for a 1" valve is only 11 psig, which is also
more acceptable.

/2"

20

SELECT A 1" TYPE D36


10
8

NOTE: The capacities shown in the Capacities vs. Droop


Chart are based on a difference of 50 psig or more between
the initial pressure and the regulator lock-up pressure.
Where this difference is less than 50 psig, deduct 20% from
the capacity obtained.

SCHEDULE 40 PIPE SIZE

6
4

0
5

10

15

20

25

VELOCITY FT./SEC.
VALVE INFO
PAGE 100

CAPACITIES VS. DROOP CHART

DROOP PSIG

SIZING D36 WATER


PRESSURE VALVE

SIZING D36 WATER PRESSURE REDUCING VALVE

GALLONS PER MINUTE

- 128 -

- 129 -

CONTROL VALVES

SECTION II
CONTROL
VALVES

KOMBAT K1
Pneumatic
Control Valve

Applications
l Bottle

l Induction

Furnaces
l Industrial Compressors
l Cold Storage Boxes
l Cooling Ducts
l Engine Jacket Cooling
l Liquid Chillers
l Water Heaters
l Parts Washers

Pressures To 400 PSIG


Temperatures to 400F
High-thrust Compact Actuator
offers the muscle required to positively
position plug in response to control signal

KOMBAT K1
FEATURES

Washing
Machinery
l Steam Tables
l Plating Tanks
l Heating Ducts
l Fuel Oil Heaters
l Cooking Vats
l Heat Exchangers

Fixed Actuator 3-15 Spring Ranges


conform to standard controller outputs
36 and 60 sq. in. Actuator Sizes
with stainless steel internals
match different operating conditions
Bolted Diaphragm Joint
for maximum strength, ease of maintenance and high-pressure tightness
Molded Reinforced Rolling Diaphragm
provides linearity of diaphragm loading
pressure to valve travel for accuracy of control
Corrosion Protected Multiple Springs
for lower hysteresis and minimal deadband
Low Friction Actuator Design
for accurate repetitive positioning
Low Friction Burnished Stem
provides precise control and long life
Spring Loaded Chevron Type Packing Assembly
eliminates leakage which reduces maintenance
Erosion Resistant
Stainless Steel Seat Rings and Disc
for precise flow control and long life
High Capacity Bronze Body
minimizes turbulence and pressure drop
Galvanized Iron Union Ends
for easy installation

- 130 -

INTIMIDATOR
Type J
Control Valve

Applications
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat exchangers,
water purification systems & vaporizer, metal
cleaning and plating

High-thrust, Compact Actuator


offers the muscle required to
positively position the plug in
response to control signal
36 & 60 Inch Actuator
sizes match different
operating conditions
Bolted Diaphragm Joint
for maximum strength,
ease of maintenance and
high-pressure tightness
Molded, Reinforced Rolling Diaphragm
provides dependable, accurate control
Corrosion-protected Multiple Springs
for lower hysteresis and positive shutoff
with 3-15 psi signal
Low-friction Actuator Stem Guiding
for accurate repetitive positioning
Mounting Pad NEMUR 4 Compliant
drilled and tapped for accessories
Superfinished Stem
reduces friction, extends packing life
High Performance, Low Friction Packing
selections to meet your system requirements
High-capacity Streamlined Body
minimizes turbulence and pressure drop

- 131 -

INTIMIDATOR TYPE J
FEATURES

Pressures to 1440 PSIG


Temperatures to 600F

BOSS
Series D
Control Valve

Applications
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat
exchangers, water purification systems & vaporizer,
metal cleaning and plating

Pressures to 1550 PSIG


Temperatures to 800F

BOSS SERIES D
FEATURES

Ultra Compact Actuators


install in tight spaces
Bolted Actuator Yoke
Four bolt mounting
guarantees easy disassembly
High Flow Capacities
Valve body flow areas 42% of
pipe area, reducing velocities
and pressure loss
Multiple Cage Options
for maximum versatility
Hung Cage Design
eliminates problems
associated with fixed cages
Rugged Piston Seal
with three times the wear
surface of competitive valves
for long lasting leak tight seal
Hardened Stainless Steel Trim
provides twice the service
life of 316 stainless trim
Controlled Seat Loading
maintains constant seat gasket load
Balanced Plug Design
provides smooth high pressure control
Tighter Shutoffs to Class VI
Superior design provides
exceptional performance up to Class VI

- 132 -

- 133 -

CONTROL VALVES

CONTROL
VALVES

KOMBAT SERIES K
CONTROL VALVE
SIZES 1/2" 4"
ANSI Class 125/250
l Shutoff to 400 PSI without Positioner for broad range of

applications.
l Ultra Compact Multi-spring Pneumatic Actuator installs in

tight spaces.

KOMBAT SERIES K
CONTROL VALVES

KOMBAT K1 CONTROL VALVE

l 315 lb. Spring Ranges in durable epoxy coated pneumatic

actuators accommodate most standard input devices.

APPLICATION DATA
l Process control systems for food, pulp and
paper, chemical, petrochemical & other
industries
l HVAC systems
l Feed water and fuel system controls in boiler
rooms
l Packaged systems (OEM) such as heat
exchangers, water purification systems &
vaporizer, metal cleaning and plating
l Mixing or diverting applications

PRESSURE/TEMPERATURE CHART

l Powerful Electric Actuator accepts a wide variety of signals

while providing highest shutoff in its class.


l Live Loaded V ring Packing Assembly is self adjusting.
l Stainless Steel Valve Plugs & Seat Rings resist wear and corrosion
l Optional 3-Way Body for mixing or diverting

MODELS
l Type K1 Single Seat Bronze w/union ends & Pneumatic Actuator
l Type K3 3-Way Bronze w/union ends & Pneumatic Actuator
l Type K4 Single Seat Flanged Cast Iron w/Pneumatic Actuator
l Type K5 Same as K1 w/Electric Actuator, fail closed
l Type K6 Same as K1 w/Electric Actuator, fail open
l Type K7 Same as K3 w/Electric Actuator

OPTIONS
l 36 or 60 sq. in. Pneumatic Actuator
l Electric Actuator

APPLICABLE CODES
l Meets or exceeds ANSI B16.15 Class 250 or ANSI B16.1 Class 125
l ANSI/FCI 70-2 Class IV Seat Leakage

PLUG CHARACTERISTICS
Modified Equal Percent, 30:1 flow rangeability
KOMBAT SERIES K VALVE ORDERING CODE
Model

K
1

1
2

Orifice
Size

T
3

Model Position 1 & 2


K1 = Bronze, Pneumatic
K3 = Bronze, 3 Way,
Pneumatic
K4 = Cast Iron, Pneumatic
K5 = Bronze, Electric, FC
K6 = Bronze, Electric, FO
K7 = Bronze, 3 Way,
Electric
Orifice Size Position 3
A
B
C
E
T

Valve Connec- Trim Packing


Size
tions Material

E
4

8
5

1
6

Valve Size Position 4


C = 1/2
D = 3/4
E =1
F = 114
G = 112
H =2
J = 212
K =3
M =4
Connections Position 5
2 = 125 Flg
8 = Unions

Actuator

1 - 3
7
8

6
9

Spring

R
10

Packing Position 7
1 = V-ring
Actuator Position 8 & 9
K1, K3, K4 only
01 = None
36 = 36 sq. in.
60 = 60 sq. in.
K5, K6, K7 only
90 = 0-10vDC
91 = 4-20mA
92 = 0-135ohm

Trim Material Position 6


1 = Metal

- 134 -

B
11

Positioner

M - P
12 13

Spring Position 10 & 11


All except K4
DA = Dir 36
DC= Dir 36
DD = Dir 36
DG =Dir 60
FM = Dir 36
RA = Rev 36
RB = Rev 36
RC = Rev 36
RD = Rev 36
RE = Rev 36
DF = Dir 60
DG =Dir 60
RG =Rev 60
K4 only
DH = Dir 60
RH = Rev 60
RQ =Rev 60
RT = Rev 60

Posit. Set

0
14

2
15

Accessories

0
16

1
17

Positioner Position 12 & 13


A = None
MI = Moore I/P
MP= Moore P
4P = PMV P4 P
5I = PMV P5 I/P
5P = PMV P5 P
Positioner Set
Position 14 & 15
01 = None
02 = 8-15/4-20 mA
03 = 3-9/4-12 mA
04 = 9-15/12-20 mA
Accessories Position 16 & 17
01 = None
02 = Limit Switch, Mechanical
03 = Limit Switch, Proximity Sw.
04 - Feedback Potentiometer 1K
05 = Feedback 4-20mA Posit. Tra

5"
F

KOMBAT SERIES K
CONTROL VALVE

1312"

SPECIFICATION
Valve shall be pneumatically or electrically actuated, have a bronze or
cast iron body and meet ANSI B16.15 Class 250 or ANSI B16.1 Class
125 accommodating pressures to 400 PSIG. Guiding shall be low
friction utilizing spring loaded self adjusting chevron type teflon
packing, burnished stem and double guided stainless steel monolithic
disc assembly. Valve trim shall be erosion resistant stainless steel with
a modified equal percent flow characteristic capable of exceeding
ANSI/FCI 70-2 Class IV shut off. Valve connections shall be female
NPT with integral galvanized cast iron unions or flanged.
Pneumatic actuator shall be 36 sq. in. or 60 sq. in and have a high
thrust multi spring diaphragm. Actuator components shall be stainless
steel and epoxy coated. Fixed 3-15 pound springs shall be utilized to
accommodate standard controller outputs without a positioner.
The electric actuator shall accept 0-10 VDC, 4-20 mA or 0-135 ohm
input signal. Spring shall return to initial position on loss of signal.
Actuator shall have manual override. It shall close to 400 psi.
Enclosure shall meet NEMA 1.

MATERIALS

OF

2-WAY
3-WAY

K5, K6, K7 ACTUATOR

/
5.2
5.4
1 2

VALVE SIZE
1
11/4 11/2
2
11 20 25 30
8.7 19.5 24 34

/
7
6.4
3 4

21/2
71

3
94

2" - 2"

C
C

PNEUMATIC ACTUATOR
DIMENSIONS inches (mm)

2-34

512

11116

1316

(140)

(43)

(30)

(9.5)

(6)

7316

278

2516

2512

39

1712

(25)

(183)

(74)

(58)

(11.6)

(17)

(8)

114-112

878

318

278

3112

45

2312

(32)-(40)

(226)

(79)

(74)

(14.3)

(20)

(11)

878

318

278

3312

47

2512

(50)

(226)

(79)

(74)

(15.2)

(21)

(12)

938

514

378

72

(238)

(133)

(118)

(33)

10

638

458

84

(80)

(254)

(155)

(136)

(39)

1178

714

612

145

(100)

(302)

(181)

(187)

(66)

2-34

36 in2
978

(15)-(20)

(251)

(235)

978

1134

914

1114
(286)

Size

(15)-(20)

212

Size

60 in2

36 in2
914

60 in2

(25)

(251)

(298)

(235)

114-112

978

1134

914

1114

(32)-(40)

(251)

(298)

(235)

(286)

978

1134

914

1114

(50)

(251)

(298)

(235)

(286)

212

1178

1114

(65)

(302)

(286)

1178

1114

(80)

(302)

(286)

1178

1114

(100)

(302)

(286)

K3, K7 DIMENSIONS inches (mm)


AND WEIGHTS pounds (kg)

Weight
K1, K4 K1, K4 K5, K6
36 in2 60 in2
21

13

(65)

K3, K7 12" - 2"

K4 212" - 4"

4
146

K1, K4, K5 & K6 DIMENSIONS inches (mm)


AND WEIGHTS pounds (kg)

K6

*See Flow Characteristic Chart on following pages.

Size

K1, K5 12" - 2"

CONSTRUCTION

Body K1, K3, K5, K6, K7 Bronze ASTM B62


K4 Cast Iron ASTM A126 CL B
Bonnet K4DI ASTM A536 65-45-12
Seat K1, K3, K5, K6, K7 303 SS ASTM A276
K4 420 SS ASTM A743
Plug/Stem Assy K1, K3, K5, K6, K7 303 SS ASTM A276
Plug K4 420 SS ASTM A743
Stem 303SS ASTM A582
Stem Guide - Body K1, K3, K5, K6, K7 301 SS/Monel/Brass
Live Loaded Packing PTFE/302 SS Spring/Viton O-Ring
Actuator Casing K1, K3, K4 Steel SAE 1006 - 1008/Epoxy
K5, K6, K7 Powder Coated Aluminum
Actuator Spring K1, K3, K4 Music Wire ASTM A228
Diaphragm K1, K3, K4Nitrile/Polyester
Yoke K1, K3, K4 D Iron ASTM A536/Epoxy
K5, K6, K7 Powder Coated Aluminum
MAXIMUM RATED FLOW COEFFICIENTS* (Cv)
VALVE

K1, K3, K4 ACTUATOR

2-34

358

(15)-(20)

(92)

1
(25)

16

Weight
36 in2 60 in2
28

418

278

(84)

(105)

(73)

358

3516

418

278

28

( 92)

(84)

(105)

(73)

(13)

(13)

114

41116

418

41116

318

35

48

(32)

(119)

(105)

(119)

(79)

(16)

(22)

112

41116

418

41116

318

37

50

(40)

(119)

(105)

(119)

(79)

(17)

(23)

478

4316

458

318

42

55

(50)

(124)

(106)

(125)

(79)

(19)

(25)

Control Tip: Pair with Airmaster Pneumatic Temperature


Controller for local temperature control. SEE PAGE 79.
Control Tip: Install with Model 65A Air Filter Regulator
to convert plant air to instrument quality air. SEE PAGE 169.

- 135 -

KOMBAT SERIES K
CONTROL VALVES

K1, K4, K5, K6


ACTUATOR SHUTOFF TABLE

KOMBAT SERIES K
CONTROL VALVES

(Refer to Temperature Limits)


Size

Orifice

1/2

A, C, E
B

Act.
Size
36
36

3/4

T
T

36
36

60
36

114

60
36

60
112

36
60

36
60

212

60

60

60

Direct Shutoff, K1,K4*


Shutoff,
Bench Actuator Reverse Shutoff, K1,K4* Bench Actuator
Range Code 3-15 psi 0-20 psi 0-30 psi Range Code 3-15 psi 0-20 psi 0-30 psi K5,K6
6-15
RA
400
400

3-12
DA
400
400

6-15
RA
400
400

3-12
DA
300
400

400

3-9
DB
400
400

6-15
RA
300
400

3-9
DB
400
400

6-15
RA
100
300

3-9
DB
250
400

9-15
RR
225
350

400
12-15
RC
300
400

12-15
RC
400
400

3-7
DG
400
400

9-15
RB
150
250

3-9
DB
100
200

12-15
RC
250
400

330
13-15
RE
400
400

3-7
DG
400
400

9-15
RB
150
175

3-9
DR
150
250

12-15
RC
200
250

13-15
RE
250
275

210
12-15
RG
300
400

3-7
DG
300
400

13-15
RH
400
400

12-15
RC
150
225

13-15
RE
200
250

161
12-15
RG
225
275

3-7
DG
200
400

13-15
RH
275
300

12-15
RC
50
75

13-15
RE
75
100

121
12-15
RG
125
200

3-7
DG
100
300

13-15
RH
175
250

10-15
RH
75

100
3-8
DH
70

200
12-15
RQ
125

125
3-8
DH
70

200

22-30
RT

125
3-8
DH
70

200
10-15
RH
40

60
3-8
DH
40

100
12-15
RQ
60

80
3-8
DH
40

100

22-30
RT

110
3-8
DH
40

100
12-15
RQ
20

32
3-8
DH
10

25

22-30
RT

50
3-8
DH
10

25
Based on 20 psi air supply.
Based on 30 psi air supply.

* Shutoff pressures are in conformance with ANSI/FCI 70-2 Class IV


Reverse Acting - Fail Closed/Air to Open (FC/ATO)
Direct Acting - Fail Open/Air to Close (FO/ATC)

K1, K4, K5, K6 CV TABLE


PERCENT OF TRAVEL
5
Valve Size Travel
Orifice
1/2
1/4
C
0.1
E
0.3
A
0.3
B
0.15
T
0.7
3/4
5/16
T
0.7
1
1/4
T
0.7
1-1/4
5/16
T
0.8
1-1/2
5/16
T
1.0
2
5/16
T
1.0
2-1/2
3/4
T
5
3
3/4
T
5
4
3/4
T
12

10

20

30

40

0.2
0.5
0.6
0.25
1.2
1.3
1.3
1.7
2.0
2.0
11
11
23

0.3
0.7
1.2
0.65
2.0
2.4
2.4
4.0
4.5
4.5
23
30
46

0.36
0.9
1.7
1.5
2.7
3.3
3.8
6.5
7.2
7.4
36
47
69

0.41
1.1
2.2
2.7
3.2
4.2
5.5
9.3
9.9
10.6
46
61
89

- 136 -

50
Cv
0.46
1.3
2.6
3.3
3.8
4.9
7.4
12.6
12.4
15.1
53
72
104

60

70

80

90

100

0.51
1.5
2.9
3.7
4.3
5.5
9.0
15.3
15.2
18.8
59
79
116

0.56
1.7
3.1
3.9
4.7
6.0
10.0
17.0
18.2
22.8
62.5
85
127

0.6
1.9
3.2
4.1
4.9
6.4
10.6
18.1
20.9
26.1
65.7
90
134

0.65
2
3.25
4.2
5.1
6.8
10.9
19.1
23.4
28.3
68
92
140

0.7
2.1
3.3
4.3
5.2
7.0
11.0
20.0
25.0
30.0
71
94
146

K3, K7 ACTUATOR SHUTOFF TABLE


Size

Act.
Size

Bench
Range

1/2

36

3/4

36

36

114

36

5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
6.5 - 11.5
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5 - 12
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5 - 12
8 - 11
5.5 - 12.5
7.5 - 10.5
7.5-12
8 - 11

60
112

36
60

36
60

* Lower Part (B)Fail Closed


** Upper Part (A) Fail Closed

Actuator
K3
Bench Actuator
K3
K7
Code Reverse Shutoff* Range
Code
Direct Shutoff** Shutoff
3-15 psi 0-20 psi
3-15 psi 0-20 psi
RA
125
300
4.5 - 13.5
DM
85
400
RB
175
375
6 - 12
DA
175
400
400
RC
250
400
RA
125
300
4.5 - 13.5
85
400
DM
RB
175
375
6 - 12
DA
175
400
400
RC
250
400
RA
75
200
4.5 - 13.5
60
250
DM
RB
125
250
6 - 12
DA
125
300
295
RC
200
300
RC
60
125
6 - 12
80
200
DC
RE
110
200
7 - 11
DD
100
225
185
RG
200
300
7 - 11
175
XX
DG
RH
225
350
RC
50
100
6 - 12
60
150
DC
RE
85
150
7 - 11
DD
75
175
145
RG
125
250
7 - 11
135
XX
DG
RH
175
275
RC
35
75
6 - 12
45
100
DC
RE
70
100
7 - 11
DD
60
135
105
RG
75
175
7-11
100
XX
DG
RH
125
200
--

K3, K7 CV TABLE

PERCENT OF TRAVEL
Valve Size Travel (In) Port
1/2
7/32
Lower
Upper
3/4
7/32
Lower
Upper
1
7/32
Lower
Upper
1-1/4
1/2
Lower
Upper
1-1/2
1/2
Lower
Upper
2
1/2
Lower
Upper

10

20

30

40

0
5.6
0
7.1
0
9.2
0
19.5
0
24
0
35

0.9
5.55
0.9
7
0.8
8.5
2.7
19
2
23
2.2
32.4

1.9
5.5
2
6.9
1.7
7.9
6.2
18.5
6
22
5.7
30

2.7
5.3
3
6.5
2.9
7.1
10.2
17.5
11
20
10.9
27

3.6
4.9
4
5.9
4
6.2
15
15.5
16
18
16
23.5

50
Cv
4.3
4.5
4.9
5.2
5.3
5.3
18.8
13.5
20
15
21
20

60

70

80

90

100

4.8
3.9
5.5
4.4
6.2
4.2
20
11
22.5
12
24
16

5.2
3.1
6
3.4
7.2
3.2
20.8
8
24.5
9
27.4
12

5.3
2.2
6.2
2.3
7.8
2.1
21.2
5
26
6
30
8

5.35
1.2
6.3
1.2
8.4
1.1
21.6
2.5
27
2.7
32
4

5.4
0
6.4
0
8.7
0
22
0
28
0
34
0

K3, K7 OPERATION
MIXING

DIVERTING

AB

AB

B
B
- 137 -

When used for mixing


service, the forces developed
by the two inlet flows oppose
each other, creating little, if
any, unbalance. Thus, the
actuator can control the flow
efficiently with very little
power lost in overcoming
dynamic unbalance.
When used for diverting
service, simply reverse the
valve installation.

KOMBAT SERIES K
CONTROL VALVES

(Refer to Temperature Limits)

K1, K4, K5, K6 SATURATED STEAM


CAPACITY TABLE
(Modified Equal Percent Contour Plug) (Lb/Hr)
Pressure (PSI)
P1

10

KOMBAT STEAM
CAPACITY TABLE

15

20

30

40

50

60

75

100

125

150

175

200

225

250

Valve Size and Port

P2

1/2
C

1/2
E

1/2
A

1/2
B

1/2
T

3/4

1-1/4

1-1/2

2-1/2

5
0
10
5
0
15
10
0
25
15
0
25
15
0
35
30
25
2-0
45
40
35
4-0
55
50
45
8-0
75
60
15-0
100
75
21-0
125
100
28-0
150
125
100
35-0
150
125
41-0
175
150
48-0
200
150
100
54-0

22
27
24
31
34
26
34
40
30
46
51
52
59
62
57
63
67
72
63
69
74
83
77
84
89
99
97
113
125
109
138
151
119
153
176
128
168
189
202
181
206
227
193
221
252
204
256
275
277

65
81
72
92
101
79
102
119
90
137
152
156
178
185
172
190
202
217
188
208
223
249
232
251
266
296
291
340
375
326
413
452
356
460
529
384
503
567
605
542
618
681
578
664
755
611
769
825
830

102
128
114
145
159
124
161
187
142
215
239
245
280
290
271
299
318
341
295
327
351
391
365
395
417
466
457
534
589
512
649
710
560
723
831
604
791
891
951
852
971
1069
908
1043
1187
960
1208
1297
1304

133
166
148
189
207
161
209
243
184
280
312
319
365
378
353
389
414
444
384
426
457
509
476
514
544
607
596
696
767
667
845
925
730
943
1082
787
1030
1161
1239
1110
1265
1393
1183
1359
1547
1251
1574
1690
1699

161
201
179
229
250
195
253
294
223
338
377
385
442
457
427
470
501
537
464
515
552
616
575
622
658
734
721
841
927
806
1022
1119
882
1140
1309
951
1246
1403
1498
1342
1529
1685
1430
1644
1870
1512
1904
2044
2055

217
270
241
308
337
262
341
396
300
455
507
519
595
615
575
633
674
723
625
693
744
829
774
837
885
988
970
1133
1249
1086
1376
1507
1188
1535
1762
1281
1677
1889
2016
1806
2059
2268
1925
2213
2518
2036
2563
2752
2766

341
425
379
484
529
412
536
623
472
715
797
815
935
967
903
995
1059
1136
982
1090
1169
1303
1216
1315
1391
1552
1525
1780
1962
1706
2163
2367
1866
2412
2769
2013
2635
2969
3168
2839
3235
3565
3025
3478
3956
3199
4027
4324
4346

620
773
689
880
962
750
974
1132
858
1301
1450
1482
1699
1758
1643
1809
1925
2066
1786
1981
2125
2370
2212
2391
2530
2822
2773
3236
3567
3102
3933
4304
3394
4385
5035
3659
4791
5398
5761
5161
5882
6481
5500
6323
7194
5817
7322
7862
7902

775
966
861
1099
1202
937
1217
1416
1072
1626
1812
1852
2124
2198
2053
2262
2406
2582
2232
2477
2656
2962
2765
2989
3162
3527
3466
4045
4459
3877
4916
5381
4242
5481
6293
4574
5989
6747
7201
6452
7353
8101
6875
7904
8992
7271
9153
9827
9878

930
1159
1033
1319
1443
1125
1461
1699
1287
1951
2174
2223
2549
2637
2464
2714
2888
3099
2679
2972
3187
3555
3318
3587
3795
4233
4159
4854
5351
4652
5899
6457
5090
6577
7552
5489
7187
8097
8641
7742
8823
9722
8250
9485
10790
8725
10984
11792
11854

2237
2846
2477
3216
3586
2692
3543
4262
3072
4755
5525
5384
6297
6724
5943
6596
7076
7905
6444
7194
7767
9067
7996
8690
9246
10797
10020
11845
13649
11169
14409
16470
12192
15975
19264
13124
17388
19859
22031
18677
21533
24799
-

2962
3768
3280
4257
4748
3565
4691
5643
4067
6295
7315
7128
8337
8903
7869
8732
9368
10466
8531
9524
10282
12005
10587
11505
12241
14294
13266
15683
18071
14787
19077
21806
16142
21150
25505
17376
23021
26293
29168
24728
28509
32833
-

4601
5853
5094
6613
7374
5537
7286
8765
6316
9778
11362
11071
12948
13827
12222
13563
14550
16256
13250
14792
15971
18645
16443
17870
19013
22202
20604
24358
28068
22968
29630
33869
25071
32850
39614
26988
35755
40838
45304
38407
44279
50996
-

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 138 -

K1, K4, K5, K6 SATURATED STEAM


CAPACITY TABLE
(Modified Equal Percent Contour Plug) (Kg/Hr)
P1

0.7

1.5

3.5

10

12

14

15

17

Valve Size and Port

P2

1/2
C

1/2
E

1/2
A

1/2
B

1/2
T

3/4

1-1/4

1-1/2

2-1/2

0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.0
0
3.0
2.0
1.0
.1-0
3.0
2.0
1.0
.3-0
4.0
3.0
2.0
.6-0
5.0
3.0
1.0-0
7.0
5.0
1.6-0
8.0
5.0
1.8-0
10.0
7.0
5.0
2.4-0
10.0
5.0
2.9-0
12.0
5.0
3.1-0
15.0
10.0
5.0
3.7-0

10
11
10
12
14
14
17
18
16
19
20
24
29
32
20
30
33
36
28
34
37
39
30
39
43
47
47
56
62
53
67
77
56
75
84
62
85
90
98
87
104
112
81
111
120
73
115
127
133

31
34
31
37
42
43
50
53
47
56
60
73
87
97
59
89
99
108
83
103
110
118
91
117
128
140
140
169
187
160
200
230
168
224
251
185
254
270
294
261
312
337
243
332
359
219
346
380
400

49
53
48
59
65
67
79
84
74
88
95
114
137
152
92
140
155
170
130
162
172
186
144
184
201
220
221
265
293
252
314
361
265
353
395
291
399
425
462
410
491
530
383
521
564
344
544
597
629

64
69
63
76
85
87
103
109
97
115
124
149
179
198
120
182
202
222
169
211
224
242
187
239
262
287
288
346
382
328
410
470
345
459
515
379
520
553
602
535
640
691
499
679
734
448
709
778
819

78
84
76
92
103
106
124
132
117
139
149
180
216
239
145
221
245
268
204
255
271
293
226
290
317
347
348
418
462
397
496
569
417
556
623
458
629
669
728
647
774
835
603
821
888
542
858
941
990

104
113
102
125
139
142
167
178
157
188
201
242
291
322
195
297
329
361
275
344
365
394
305
390
427
467
468
563
622
534
667
765
562
748
838
616
846
900
979
871
1041
1124
812
1105
1195
730
1155
1266
1333

164
177
161
196
218
224
263
280
247
295
316
381
457
506
307
466
518
567
432
540
574
620
479
612
671
734
736
884
978
839
1048
1203
882
1175
1317
968
1330
1415
1539
1368
1636
1767
1275
1737
1878
1147
1815
1990
2095

298
322
292
356
396
407
479
508
449
536
575
692
832
920
558
848
941
1031
786
982
1044
1126
870
1113
1220
1334
1338
1607
1778
1526
1906
2187
1605
2137
2395
1761
2418
2573
2798
2488
2975
3213
2319
3158
3415
2086
3300
3619
3809

373
402
365
445
495
508
598
635
562
670
719
865
1040
1149
698
1060
1176
1289
983
1228
1305
1408
1088
1392
1525
1667
1672
2009
2222
1907
2382
2733
2006
2671
2994
2201
3023
3216
3498
3110
3719
4016
2898
3948
4269
2607
4125
4523
4762

447
483
438
534
594
610
718
762
674
804
862
1038
1248
1379
838
1272
1412
1547
1179
1473
1566
1690
1306
1670
1830
2001
2007
2411
2667
2289
2859
3280
2407
3205
3592
2641
3627
3859
4197
3732
4463
4819
3478
4737
5123
3129
4950
5428
5714

1079
1171
1049
1289
1448
1467
1746
1870
1616
1945
2100
2508
3098
3264
2000
3099
3531
3661
2836
3615
3942
4000
3131
4069
4544
4757
4848
5987
6311
5505
7015
7762
5780
7916
8502
6327
8886
9633
9939
-

1429
1551
1389
1707
1918
1942
2312
2476
2139
2575
2781
3321
4102
4322
2647
4103
4675
4847
3755
4786
5219
5296
4145
5387
6016
6299
6419
7926
8356
7289
9288
10277
7652
10480
11256
8376
11764
12753
13158
-

2220
2409
2157
2651
2978
3017
3591
3846
3323
3999
4319
5158
6371
6713
4112
6373
7261
7528
5832
7433
8105
8225
6438
8367
9344
9783
9970
12311
12978
11321
14425
15962
11885
16277
17483
13009
18272
19808
20438
-

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 139 -

KOMBAT STEAM
CAPACITY TABLE

Pressure (bar)

K1, K4, K5, K6 WATER CAPACITY TABLE


(Modified Equal Percent Contour Plug) (G.P.M.)
Pressure (PSI)
P1

10

15

KOMBAT WATER
CAPACITY TABLE

20

30

40

50

60

75

100

125

150

175

200

225

250

300

400

Valve Size and Port

P2

1/2
C

1/2
E

1/2
A

1/2
B

1/2
T

3/4

1-1/4

1-1/2

2-1/2

5
3
10
7
4
15
10
5
22
17
6
25
20
8
35
30
25
10
50
40
25
12
70
50
25
15
75
60
20
100
75
24
125
100
29
150
125
100
34
150
100
39
175
100
43
200
150
100
48
250
150
58
350
200
77

2
2
2
2
2
2
2
3
2
3
3
3
3
4
3
3
4
4
2
3
4
5
2
4
5
5
4
4
6
4
5
7
4
5
8
4
5
6
8
5
7
9
5
8
9
5
7
9
10
5
9
11
5
10
13

5
6
5
6
7
5
7
8
6
8
10
8
9
12
8
9
11
13
7
9
12
15
5
11
15
16
11
13
19
11
15
21
11
15
23
11
15
18
25
15
21
27
15
23
28
15
21
26
30
15
26
33
15
30
38

7
9
7
9
11
7
10
13
9
12
16
13
15
19
13
15
17
21
10
15
20
23
7
17
23
26
17
21
30
17
23
33
17
23
36
17
23
29
39
23
33
42
23
37
45
23
33
40
47
23
40
51
23
47
59

10
11
10
12
14
10
14
17
12
16
21
17
19
24
17
19
22
27
14
19
25
30
10
22
30
33
22
27
38
22
30
43
22
30
47
22
30
37
51
30
43
55
30
48
58
30
43
53
61
30
53
67
30
61
77

12
14
12
15
17
12
16
20
15
19
25
20
23
29
20
23
26
33
16
23
31
36
12
26
37
40
26
33
47
26
37
52
26
37
57
26
37
45
62
37
52
66
37
58
70
37
52
64
74
37
64
81
37
74
93

16
19
16
20
23
16
22
27
20
25
34
27
31
40
27
31
35
44
22
31
41
48
16
35
49
54
35
44
63
35
49
70
35
49
77
35
49
61
83
49
70
89
49
78
94
49
70
86
99
49
86
109
49
99
126

25
29
25
31
36
25
35
43
31
40
54
43
49
62
43
49
55
70
35
49
65
76
25
55
78
85
55
70
98
55
78
111
55
78
121
55
78
95
131
78
110
140
78
123
148
78
110
135
156
78
135
171
78
156
198

45
53
45
57
66
45
63
77
57
72
98
77
89
113
77
89
100
126
63
89
118
139
45
100
141
155
100
126
179
100
141
201
100
141
220
100
141
173
237
141
200
254
141
224
270
141
200
245
284
141
245
311
141
283
359

56
66
56
71
83
56
79
97
71
90
122
97
112
141
97
112
125
158
79
112
148
173
56
125
177
194
125
158
224
125
177
251
125
177
275
125
177
217
297
177
250
317
177
280
337
177
250
306
355
177
306
389
177
354
449

67
79
67
85
99
67
95
116
85
108
147
116
134
170
116
134
150
190
95
134
177
208
67
150
212
232
150
190
268
150
212
301
150
212
330
150
212
260
356
212
300
381
212
335
405
212
300
367
426
212
367
467
212
424
539

159
188
159
201
235
159
225
275
201
256
348
275
318
402
275
318
355
449
225
318
420
492
159
355
502
550
355
449
635
355
502
714
355
502
781
355
502
615
843
502
710
901
-

210
249
210
266
312
210
297
364
266
339
461
364
420
532
364
420
470
595
297
420
556
651
210
470
665
728
470
595
841
470
665
945
470
665
1034
470
665
814
1116
665
940
1193
-

326
386
326
413
484
326
462
565
413
526
715
565
653
826
565
653
730
923
462
653
864
1012
326
730
1032
1131
730
923
1306
730
1032
1467
730
1032
1606
730
1032
1264
1734
1032
1460
1853
-

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.
- 140 -

K1, K4, K5, K6 WATER CAPACITY TABLE


(Modified Equal Percent Contour Plug) (M3/Hr.)
P1

0.7

1.5

3.5

10

12

14

15

17

20

27

Valve Size and Port

P2

1/2
C

1/2
E

1/2
A

1/2
B

1/2
T

3/4

1-1/4

1-1/2

2-1/2

0.3
0.2
0.7
0.5
0.25
1
0.7
0.3
1.5
1
0.4
2
1.5
0.6
3
2
1.5
0.7
3.5
3
2
0.8
4
3
2
1
5
3
1.2
6
5
1.6
8
5
2
10
8
5
2.3
10
5
2.7
12
5
2.9
14
10
5
3.2
17
14
3.9
24
20
5.2

0.4
0.4
0.3
0.4
0.5
0.4
0.5
0.7
0.4
0.6
0.8
0.6
0.7
0.9
0.4
0.7
0.9
1.0
0.4
0.6
0.9
1.1
0.6
0.9
1.0
1.2
0.6
1.0
1.3
0.9
1.0
1.5
0.9
1.4
1.7
0.9
1.2
1.6
1.9
1.2
1.8
2.0
1.0
1.9
2.1
1.0
1.6
2.1
2.2
1.0
1.5
2.4
1.0
1.6
2.8

1.1
1.3
1.0
1.3
1.6
1.3
1.6
2.0
1.3
1.8
2.3
1.8
2.2
2.8
1.3
2.2
2.6
3.0
1.3
1.8
2.6
3.2
1.8
2.6
3.1
3.6
1.8
3.1
4.0
2.6
3.1
4.6
2.6
4.1
5.1
2.6
3.6
4.8
5.7
3.6
5.4
6.1
3.1
5.7
6.3
3.1
4.8
6.3
6.7
3.1
4.4
7.3
3.1
4.8
8.5

1.8
2.0
1.6
2.0
2.5
2.0
2.6
3.1
2.0
2.9
3.6
2.9
3.5
4.4
2.0
3.5
4.0
4.8
2.0
2.9
4.0
5.1
2.9
4.0
4.9
5.7
2.9
4.9
6.3
4.0
4.9
7.2
4.0
6.4
8.1
4.0
5.7
7.6
8.9
5.7
8.6
9.6
4.9
9.0
9.9
4.9
7.6
9.9
10.6
4.9
7.0
11.5
4.9
7.6
13.3

2.4
2.6
2.0
2.6
3.2
2.6
3.3
4.1
2.6
3.7
4.7
3.7
4.6
5.8
2.6
4.6
5.3
6.2
2.6
3.7
5.3
6.7
3.7
5.3
6.4
7.4
3.7
6.4
8.1
5.3
6.4
9.4
5.3
8.3
10.5
5.3
7.4
9.8
11.6
7.4
11.2
12.5
6.4
11.8
12.9
6.4
9.8
12.9
13.8
6.4
9.1
14.9
6.4
9.8
17.4

2.8
3.2
2.5
3.2
3.9
3.2
4.0
4.9
3.2
4.5
5.7
4.5
5.5
7.0
3.2
5.5
6.4
7.5
3.2
4.5
6.4
8.0
4.5
6.4
7.8
9.0
4.5
7.8
9.9
6.4
7.8
11.4
6.4
10.1
12.7
6.4
9.0
11.9
14.0
9.0
13.5
15.1
7.8
14.2
15.6
7.8
11.9
15.6
16.7
7.8
11.0
18.0
7.8
11.9
21.0

3.8
4.3
3.3
4.3
5.2
4.3
5.4
6.6
4.3
6.1
7.7
6.1
7.4
9.4
4.3
7.4
8.6
10.1
4.3
6.1
8.6
10.8
6.1
8.6
10.5
12.1
6.1
10.5
13.3
8.6
10.5
15.3
8.6
13.5
17.1
8.6
12.1
16.0
18.9
12.1
18.2
20.3
10.5
19.1
21.1
10.5
16.0
21.0
22.5
10.5
14.8
24.3
10.5
16.0
28.3

6.0
6.7
5.2
6.7
8.2
6.7
8.5
10.4
6.7
9.5
12.0
9.5
11.7
14.7
6.7
11.7
13.5
15.9
6.7
9.5
13.5
17.0
9.5
13.5
16.5
19.0
9.5
16.5
20.8
13.5
16.5
24.1
13.5
21.3
26.9
13.5
19.0
25.2
29.6
19.0
28.5
32.0
16.5
30.1
33.1
16.5
25.2
33.0
35.3
16.5
23.3
38.2
16.5
25.2
44.4

10.9
12.2
9.5
12.2
15.0
12.2
15.5
18.9
12.2
17.3
21.9
17.3
21.2
26.8
12.2
21.2
24.5
28.9
12.2
17.3
24.5
30.9
17.3
24.5
30.0
34.6
17.3
30.0
37.9
24.5
30.0
43.8
24.5
38.7
48.9
24.5
34.6
45.8
53.9
34.6
51.9
58.1
30.0
54.7
60.2
30.0
45.8
59.9
64.2
30.0
42.4
69.4
30.0
45.8
80.8

13.7
15.3
11.8
15.3
18.7
15.3
19.3
23.7
15.3
21.6
27.3
21.6
26.5
33.5
15.3
26.5
30.6
36.2
15.3
21.6
30.6
38.7
21.6
30.6
37.4
43.2
21.6
37.4
47.4
30.6
37.4
54.7
30.6
48.3
61.1
30.6
43.2
57.2
67.3
43.2
64.9
72.7
37.4
68.4
75.2
37.4
57.2
74.9
80.3
37.4
53.0
86.7
37.4
57.2
100.9

16.4
18.3
14.2
18.3
22.5
18.3
23.2
28.4
18.3
25.9
32.8
25.9
31.8
40.2
18.3
31.8
36.7
43.4
18.3
25.9
36.7
46.4
25.9
36.7
44.9
51.9
25.9
44.9
56.8
36.7
44.9
65.6
36.7
58.0
73.4
36.7
51.9
68.6
80.8
51.9
77.8
87.2
44.9
82.0
90.2
44.9
68.6
89.9
96.4
44.9
63.5
104.1
44.9
68.6
121.1

38.8
43.4
33.6
43.4
53.2
43.4
54.9
67.3
43.4
61.4
77.7
61.4
75.2
95.1
43.4
75.2
86.8
102.7
43.4
61.4
86.8
109.8
61.4
86.8
106.3
122.8
61.4
106.3
134.5
86.8
106.3
155.3
86.8
137.3
173.7
86.8
122.8
162.4
191.2
-

51.4
57.5
44.5
57.5
70.4
57.5
72.7
89.0
57.5
81.3
102.8
81.3
99.6
125.9
57.5
99.6
115.0
136.0
57.5
81.3
115.0
145.4
81.3
115.0
140.8
162.6
81.3
140.8
178.1
115.0
140.8
205.6
115.0
181.8
229.9
115.0
162.6
215.1
253.2
-

79.9
89.3
69.2
89.3
109.3
89.3
112.9
138.3
89.3
126.3
159.7
126.3
154.6
195.6
89.3
154.6
178.6
211.3
89.3
126.3
178.6
225.9
126.3
178.6
218.7
252.5
126.3
218.7
276.6
178.6
218.7
319.4
178.6
282.3
357.1
178.6
252.5
334.0
393.2
-

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.
- 141 -

KOMBAT WATER
CAPACITY TABLE

Pressure (bar)

INTIMIDATOR TYPE J
CONTROL VALVE
SIZES 1/2" - 2"
ANSI CLASS 150, 300, 600
l High

Capacity Streamlined Body reduces


velocity and pressure loss.

INTIMIDATOR TYPE J
CONTROL VALVE

l Compact
l Multiple

Design for ease of installation.

Port Sizes allows flexibility in sizing.

l Stainless

Steel Trim for long life and corrosion

resistance.
l Super

Polished, Extra Thick Stem provides


low friction and precise control.

l Live

Loaded V ring Packing is self adjusting.

l Slip-on

APPLICATION DATA
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat exchangers, water
purification systems & vaporizer, metal cleaning and plating

Flanges for flexibility in piping.

l NEMUR

4 Mounting Pad for accessories.

MODELS
l J1 Cast Iron
l J3 Stainless Steel*

OPTIONS
l 36 or 60 sq. in. actuators
l Soft Seats- 450 F
l Moore, PMV, Eckardt Accessories
l Threaded of Flanged Connections
l Graphite or High Temperature Packing
l High Temperature 600F

PRESSURE/TEMPERATURE CHART

APPLICABLE CODES
l ANSI/ISA 70-2 Class IV & VI seat leakage
l NEMUR 4 mounting of accessories

PLUG CHARACTERISTICS
l 1/8" to 1/4" Port Sizes - Equal Percent, 50:1 flow rangeability
l 5/8" to 2-1/4" Port Sizes - Modified Equal Percent, 100:1
flow rangeability
Canadian Registration # OC 0591.9C

MAXIMUM RATED FLOW


COEFFICIENTS* (Cv)
/
5.1
1 2

VALVE SIZE
/
1
11/2
10.3
18.2
37
3 4

2
67

* Body is ANSI Class 600.


Pressure rating may be limited by
choice of flanges.

- 142 -

INTIMIDATOR TYPE J
CONTROL VALVE
SPECIFICATION

MATERIALS

INTIMIDATOR TYPE J
CONTROL VALVE

The valve shall be single seated, top guided compact pneumatic globe control valve
with a streamlined body. The actuator shall have all SS hardware with a maximum
deadband of .3 PSIG. the valve trim shall be all 316SS with replaceable threaded
seats for easy maintenance. Standard packing shall be spring loaded teflon VRings. Optional graphite or high temperature packings available. The valve seat
leakage shall conform to ANSI/ISA 70-2 Class IV for metal seats and Class VI for
teflon soft seats. The valve shall conform to NEMUR 4 for mounting of accessories.

CONSTRUCTION

OF

Body 316 SS ASTM A351 CF8M


Cast Iron ASTM A126 CL B
Seat Ring 316 SS ASTM A276 Cond A
PackingPTFE V ring
PTFE/Graphite
Graphite
Plug & Stem Assy 316 SS ASTM A276 Cond A
YokeDI ASTM A536/Epoxy
Diaphragm Nitrile/Polyester
Piston 316 SS ASTM A743 Grd CF8
Spring Music Wire ASTM A228
Actuator Housing Steel SAE 1006-1008/Epoxy

DIMENSIONS inches AND WEIGHTS pounds


A

G
(Flange Diameter)

Weights*

Screwed
300/600 36 in.2 60 in.2

36 in.2

60 in.2

36 in.2

60 in.2

150

178

978

1178

914

1114

312

334

2 16

1 8

9 8

11 8

9 4

11 4

3 8

4 8

20 2

234

218

978

1178

914

1114

414

478

2212

9 8

33/8

11

2 16

9 8

11 8

9 4

11 4

6 8

29 4

45 2

1114

3932

3516

978

1178

914

1114

612

3814

Size

Scrd.

Flg.

758

21116

7 8

8 8

11

734

814

1 2

9 4

1012

2012
1

3612
1

Flanged
36 in.2 60 in.2

2312

3912

36 2

25 4

4134

3834

29

4514

40 4

5712

5414

5014

6814

*Weights are approximate.

PRESSURE RECOVERY FACTORS


For Gas: XT=0.7, For FL: See Chart
2

.851

4
8

.79

.864

.82

.775

.869

.839

114

.805

.768

- 143 -

112
114

134

114

2
134

214

.843

.82

.782

.841

.811

.772

INTIMIDATOR ORDERING CODE


CODE SELECTION CHART
Model

INTIMIDATOR
ORDERING CODE

J
1

1
2

Orifice

J
3

Size

C
4

Connections

9
5

Model Position 1 & 2


J1 = Cast Iron
J3 = Stainless
Orifice Position 3
F = 18
G = 316
H = 14
J = 58
K = 78
L = 114
M = 134
N = 214
Size Position 4
C = 12
D = 34
E =1
G = 112
H =2
Connections Position 5
1 = 150
3 = 300
6 = 600#
9 = Threaded

Trim

1
6

Packing-

Actuator

1 - 3
7
8

6
9

Trim Position 6
1 = Metal
2 = Soft
Packing Position 7
1 = V-ring
2 = Graphite
3 = Hi-Temp
Actuator Position 8 & 9
01 = None
36 = 36 sq. in.
60 = 60 sq. in.
Spring Position 10 & 11
DC = 3-13 Dir 36
DD = 3-10 Dir 36
DE = 3-5 Dir 36
DF = 3-10 Dir 60*
DG= 3-11 Dir 60
DH = 3-8 Dir 60
RC = 5-15 Rev 36
RD = 8-15 Rev 36
RE = 10-15 Rev 36
RG = 8-15 Rev 60
RH = 10-15 Rev 60
RK = 20-60 Rev 60
RL = 20-60 Rev 60*
RQ = 12-15 Rev 60

Spring

R
10

Positioner

M
11

M
12

P
13

Posit. Set

0
2
0
14 15 16

Positioner Position 12 & 13


AA = None
EI = Eckardt I/P
EP = Eckardt P
MI = Moore I/P
MP= Moore P
4P = PMV P4 P
5I = PMV P5 I/P
5P = PMV P5 P
Positioner Set
Position 14 & 15
01 = None
02 = 3-15/4-20 mA
03 = 3-9/4-12 mA
04 = 9-15/12-20
mA

* 214" port only.

- 144 -

Accessories

Inlet Pressure

1 - 1
17 18

Accessories Position 16 & 17


01 = None
02 = Limit Switch,
Mechanical
03 = Limit Switch,
Proximity Switch
04 = Feedback
Potentiometer 1K
05 = Feedback 420mA Posit. Trans
Inlet Pressure Position 18, 19 & 20
__ __ __ = Actual
Setting

2
19

5
20

INTIMIDATOR SHUTOFF & CV TABLES


ACTUATOR SHUTOFF TABLE
REVERSE SHUTOFF
BENCH

ACTUATOR

BENCH

SIZE

SIZE

RANGE

3-15 PSI

0-20 PSI*

RANGE

3-15 PSI

0-20 PSI

1/8

36

5 - 15

0 - 750

0 - 750

3 - 13

0 - 750

0 - 750

3/16, 1/4

36

5 - 15

0 - 250

0 - 750

3 - 13

0 - 250

0 - 750

36

5 - 15
8 - 15
10 - 15

0 - 350
350 - 550

0 - 50
50 - 500
500 - 750

3 - 10
3-5

0 - 300
300 - 750

0 - 750
300 -750

8 - 15
10 - 15
8 - 15
10 - 15
12 - 15

0 - 200
200 - 300
0 - 500
500 - 650
650 - 750

0 - 300
300 - 450
0 - 700
700 - 750

3 - 10
3-5
3 - 11
3-8

0 -150
150 - 400
0 - 300
300 - 500

0 - 350
350 - 650
0 - 600
600 - 750

10 - 15
8 - 15
10 - 15
12 - 15
20 - 60**

0 - 150
0 - 200
200 - 250
250 - 300

0 - 225
0 - 300
300 - 350
350 - 400
0 - 750**

3 - 10
3-5
3 - 11
3-8

0 - 150
150 - 225
0 - 150
150 - 250

0 - 300
300 - 375
0 - 350
350 - 450

10 - 15
8 - 15
10 - 15
12 - 15
20 - 60**

0 - 75
0 - 75
75 - 125
125 - 175

0 - 125
0 - 125
125 - 175
175 - 225
0 - 375**

3-5
3 - 11
3-8

0 - 100
0 - 100
100 - 125

0 - 200
0 - 200
200 - 250

12 - 15
20 - 60**

0 - 100

0 - 125
0 - 225**

3 - 10

0 - 50

0 - 100

5/8

36
7/8
60
36
1-1/4
60

36
1-3/4

60

2-1/4

60

* Based on 20 psi air supply w/ EPC or Positioner


** Based on 60 psi air supply w/ EPC or Positioner
NOTES:
1) For pressures over 750 psi please consult factory
2) For direct configured actuators 60 psi air signal will achieve 750 psi
shutoff except for 2.25 port which will achieve 650 psi shutoff
3) Do not exceed 60 psi air signal to actuator

DIRECT SHUTOFF

INTIMIDATOR Cv &
SHUTOFF TABLES

PORT

ACTUATOR SELECTION
Select Actuator size and bench range that will
accommodate require shut off with port size selected.
Select reverse for air to open fail close applications,
direct for air to close fail open applications.

Cv TABLE
SIZE
1/2

3/4

1-1/2

TRAVEL
3/4

3/4

3/4

3/4

3/4
1-1/16

PERCENT OF TRAVEL

PORT
SIZE

PLUG
CONTOUR

10

20

30

40

50

60

70

80

90

100

1/8

EP

0.002

0.003

0.006

0.011

0.021

0.032

0.042

0.052

0.062

0.072

0.08

3/16

EP

0.004

0.008

0.014

0.021

0.03

0.045

0.063

0.095

0.145

0.25

0.5

1/4

EP

0.03

0.04

0.07

0.12

0.18

0.25

0.36

0.49

0.7

1.1

1.5

5/8

MEP

0.05

0.1

0.18

0.31

0.49

0.73

1.1

1.6

2.3

3.4

5.1

1/8

EP

0.002

0.003

0.006

0.011

0.021

0.032

0.042

0.052

0.062

0.072

0.08

3/16

EP

0.004

0.008

0.014

0.021

0.03

0.045

0.063

0.095

0.145

0.25

0.5

1/4

EP

0.03

0.04

0.07

0.12

0.18

0.25

0.36

0.49

0.7

1.1

1.5

5/8

MEP

0.05

0.07

0.18

0.31

0.47

0.73

1.1

1.6

2.4

3.8

7/8

MEP

0.07

0.19

0.58

1.3

1.9

2.5

3.8

5.7

8.7

10.3

5/8

MEP

0.04

0.07

0.16

0.31

0.54

0.79

1.1

1.8

2.2

6.2

7/8

MEP

0.07

0.15

0.42

0.75

1.2

1.9

2.9

4.2

6.7

9.8

12.1

1-1/4

MEP

0.09

0.27

0.63

1.4

3.2

5.3

7.5

11.5

15.6

18.2

7/8

MEP

0.11

0.21

0.54

0.89

1.4

1.9

2.7

3.9

6.4

10.1

13.2

1-1/4

MEP

0.14

0.37

0.99

1.5

2.4

3.6

5.3

7.5

12.3

16.8

22
37

1-3/4

MEP

0.41

0.85

2.4

4.3

6.4

9.9

15.7

22.7

29

34.2

1-1/4

MEP

0.14

0.37

0.99

1.5

2.4

3.6

5.3

7.5

12.3

17.3

23

1-3/4

MEP

0.41

0.85

2.4

4.3

6.5

10

16

23

31

37

43

2-1/4

MEP

0.75

1.5

3.5

6.5

10.5

15.5

26

39

50

60

67

- 145 -

INTIMIDATOR SATURATED STEAM


CAPACITY TABLE
(Lbs./Hr.)
Pressure
(PSI)
P1

INTIMIDATOR STEAM
CAPACITY TABLE

10

15

20

30

40

50

60

75

100

125

150

175

200

225

250

1/2

Valve Size and Port


1

3/4

1-1/2

P2

1/8

3/16

1/4

5/8

1/8

3/16

1/4

5/8

7/8

5/8

7/8

1-1/4

7/8

1-1/4

1-3/4

1-1/4

1-3/4

2-1/4

5
3
10
7
5
15
10
7
22
17
10
25
20
3-0
35
30
25
6-0
45
40
35
9-0
55
50
45
14-0
75
60
22-0
100
75
30-0
125
100
38-0
150
125
100
46-0
150
125
54-0
175
150
63-0
200
175
150
71-0

2
3
3
3
4
3
4
4
4
5
6
6
7
8
7
7
8
9
7
8
9
10
9
10
10
12
11
13
15
13
16
19
14
18
22
15
20
22
25
21
24
28
22
26
31
23
27
30
34

16
18
17
21
22
19
25
27
26
32
36
38
41
47
42
46
49
55
45
50
54
64
56
61
65
76
70
83
96
78
101
116
86
112
136
92
122
139
155
131
152
175
139
162
194
147
172
189
214

47
53
52
62
67
56
74
81
79
95
108
113
124
141
125
138
148
166
135
151
163
191
168
182
194
227
210
249
288
234
303
348
257
336
407
275
367
418
466
392
455
525
417
485
583
441
515
566
641

159
181
177
212
229
192
253
275
268
323
369
384
423
480
424
470
505
564
460
513
554
648
571
620
660
772
715
847
978
797
1030
1182
875
1142
1385
936
1249
1421
1585
1333
1549
1784
1418
1649
1981
1498
1751
1926
2179

2
3
3
3
4
3
4
4
4
5
6
6
7
8
7
7
8
9
7
8
9
10
9
10
10
12
11
13
15
13
16
19
14
18
22
15
20
22
25
21
24
28
22
26
31
23
27
30
34

16
18
17
21
22
19
25
27
26
32
36
38
41
47
42
46
49
55
45
50
54
64
56
61
65
76
70
83
96
78
101
116
86
112
136
92
122
139
155
131
152
175
139
162
194
147
172
189
214

47
53
52
62
67
56
74
81
79
95
108
113
124
141
125
138
148
166
135
151
163
191
168
182
194
227
210
249
288
234
303
348
257
336
407
275
367
418
466
392
455
525
417
485
583
441
515
566
641

187
213
208
250
269
226
297
324
315
380
434
452
497
564
498
553
594
663
541
604
652
763
671
730
777
909
841
996
1151
938
1212
1391
1029
1343
1629
1101
1469
1672
1865
1569
1822
2098
1669
1940
2330
1762
2060
2266
2564

322
366
357
429
463
387
510
555
541
652
744
775
854
969
855
950
1019
1139
928
1036
1119
1309
1153
1253
1334
1560
1444
1710
1975
1609
2081
2388
1766
2306
2796
1890
2522
2870
3202
2693
3127
3602
2865
3331
4001
3025
3536
3889
4401

194
220
215
258
278
233
307
334
326
393
448
467
514
583
515
572
614
686
559
624
674
788
694
754
803
939
869
1029
1189
969
1252
1437
1063
1388
1683
1138
1518
1728
1927
1621
1883
2168
1724
2005
2408
1821
2129
2341
2649

378
430
419
503
543
455
599
652
636
766
874
911
1003
1138
1005
1116
1198
1338
1090
1217
1315
1538
1354
1472
1567
1833
1697
2009
2321
1891
2444
2805
2075
2709
3285
2221
2963
3372
3761
3164
3674
4232
3365
3913
4700
3554
4154
4569
5170

569
646
630
757
817
685
902
981
957
1153
1315
1370
1508
1711
1511
1679
1801
2013
1640
1831
1977
2314
2036
2214
2356
2757
2552
3021
3491
2844
3676
4220
3121
4074
4941
3340
4457
5072
5657
4759
5526
6365
5062
5885
7069
5345
6249
6872
7776

412
469
457
549
593
497
654
712
694
836
954
994
1094
1241
1096
1217
1307
1460
1189
1328
1434
1678
1477
1606
1709
1999
1851
2191
2532
2063
2666
3060
2264
2955
3584
2422
3232
3678
4103
3451
4008
4616
3671
4268
5127
3877
4532
4984
5640

687
781
762
915
988
828
1090
1186
1156
1393
1590
1656
1823
2069
1827
2029
2178
2433
1982
2213
2390
2797
2462
2677
2848
3332
3085
3652
4219
3438
4444
5101
3773
4925
5973
4037
5387
6131
6838
5752
6680
7694
6119
7114
8545
6461
7554
8307
9400

1156
1314
1281
1540
1662
1392
1833
1995
1945
2343
2674
2786
3067
3479
3073
3413
3662
4091
3334
3722
4020
4704
4140
4501
4791
5604
5188
6142
7096
5782
7474
8578
6346
8283
10045
6790
9060
10311
11501
9674
11235
12939
10291
11964
14371
10866
12704
13971
15808

719
817
796
957
1033
865
1139
1240
1209
1457
1662
1732
1906
2163
1910
2121
2277
2543
2072
2313
2499
2924
2574
2798
2978
3484
3225
3818
4411
3594
4646
5332
3945
5149
6244
4221
5632
6409
7149
6014
6984
8043
6397
7437
8933
6755
7897
8685
9827

1344
1527
1489
1789
1931
1617
2130
2319
2260
2723
3108
3237
3564
4043
3571
3966
4256
4755
3874
4325
4672
5466
4811
5231
5568
6513
6029
7138
8247
6719
8686
9969
7375
9626
11674
7891
10529
11983
13366
11243
13056
15038
11960
13904
16701
12628
14764
16237
18372

2094
2380
2320
2788
3009
2520
3319
3613
3522
4243
4842
5044
5553
6300
5564
6179
6632
7409
6037
6739
7279
8517
7497
8151
8675
10148
9394
11122
12850
10469
13534
15534
11491
14998
18190
12296
16406
18671
20826
17518
20344
23431
18635
21665
26023
19676
23004
25300
28626

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 146 -

INTIMIDATOR SATURATED STEAM


CAPACITY TABLE
(Kg./Hr.)

P1

0.7

1.5

3.5

10

12

14

15

17

1/2

Valve Size and Port


1

3/4

P2

1/8

3/16

1/4

5/8

1/8

3/16

0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
.4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0

1
1
1
1
2
2
2
2
2
2
2
3
3
4
2
3
4
4
3
4
4
4
4
5
5
5
5
7
7
6
8
9
6
9
10
7
10
11
11
10
12
13
9
11
14
8
12
14
15

8
8
7
9
10
10
12
13
11
14
15
18
20
23
14
22
24
25
20
25
27
28
22
28
31
33
34
42
44
38
49
55
41
55
60
44
62
67
70
63
75
80
59
71
85
53
76
85
96

23
25
22
27
30
31
37
39
34
41
44
53
60
68
42
65
73
76
59
75
81
84
66
85
94
100
102
125
132
115
147
164
122
165
179
133
186
201
210
189
225
241
176
213
256
158
229
255
287

77
83
75
92
103
104
124
133
115
139
151
179
205
231
143
221
249
259
202
256
276
286
224
290
321
341
345
424
449
392
500
557
414
561
609
451
634
683
715
644
766
820
597
724
870
536
778
868
975

1
1
1
1
2
2
2
2
2
2
2
3
3
4
2
3
4
4
3
4
4
4
4
5
5
5
5
7
7
6
8
9
6
9
10
7
10
11
11
10
12
13
9
11
14
8
12
14
15

8
8
7
9
10
10
12
13
11
14
15
18
20
23
14
22
24
25
20
25
27
28
22
28
31
33
34
42
44
38
49
55
41
55
60
44
62
67
70
63
75
80
59
71
85
53
76
85
96

1/4

5/8

1-1/2

7/8

5/8

7/8

1-1/4

7/8

1-1/4

1-3/4

1-1/4

1-3/4

2-1/4

23
90 155
25
98 169
22
88 151
27 108 186
30 121 208
31 123 211
37 146 251
39 157 269
34 136 233
41 163 280
44 178 305
53 211 362
60 241 414
68 272 467
42 169 289
65 260 446
73 293 503
76 304 523
59 238 409
75 301 517
81 325 558
84 337 578
66 264 453
85 341 585
94 378 649
100 401 688
102 406 698
125 499 856
132 529 908
115 462 793
147 589 1010
164 656 1126
122 487 836
165 660 1132
179 716 1230
133 530 910
186 746 1280
201 803 1379
210 841 1444
189 757 1300
225 901 1546
241 965 1656
176 703 1207
213 852 1462
256 1024 1758
158 630 1082
229 915 1572
255 1022 1754
287 1147 1969

93
101
91
112
125
127
151
162
140
169
184
218
249
281
174
268
303
315
246
311
336
348
272
352
391
414
420
515
546
477
608
678
503
682
740
548
771
830
869
783
931
997
726
880
1058
651
946
1056
1185

182
198
178
218
245
247
295
316
273
329
358
425
487
549
340
524
591
614
480
607
656
679
532
687
762
808
820
1006
1066
931
1187
1322
982
1330
1445
1069
1504
1620
1697
1527
1817
1946
1417
1718
2065
1271
1846
2060
2314

274
298
267
328
368
372
444
475
411
495
539
639
732
826
511
788
889
923
722
913
986
1021
800
1034
1146
1215
1233
1513
1604
1400
1786
1989
1478
2001
2173
1608
2262
2437
2552
2297
2733
2927
2132
2584
3106
1911
2777
3099
3480

199
216
194
238
267
270
322
345
298
359
391
464
531
599
371
571
645
670
524
662
715
741
580
750
831
881
894
1097
1163
1016
1295
1442
1072
1451
1576
1167
1641
1768
1851
1666
1982
2123
1546
1874
2252
1386
2014
2248
2524

331
360
323
397
445
450
536
574
497
599
651
773
885
998
618
952
1075
1116
873
1104
1192
1234
967
1250
1386
1469
1490
1829
1939
1693
2158
2404
1786
2419
2627
1944
2735
2946
3085
2777
3303
3538
2577
3123
3754
2310
3357
3746
4206

557
606
543
667
748
756
902
966
836
1007
1095
1299
1489
1679
1040
1601
1808
1877
1468
1856
2005
2076
1625
2101
2331
2471
2506
3075
3260
2847
3630
4043
3004
4068
4417
3270
4599
4955
5188
4670
5555
5950
4334
5253
6313
3885
5645
6300
7075

346
376
337
415
465
470
561
600
520
626
681
808
925
1044
646
996
1124
1167
912
1154
1246
1290
1010
1306
1449
1536
1558
1912
2027
1770
2256
2513
1867
2529
2746
2033
2859
3080
3225
2903
3453
3699
2694
3265
3925
2415
3509
3916
4398

647
704
631
775
869
879
1048
1122
972
1170
1273
1510
1730
1951
1208
1861
2101
2181
1706
2158
2330
2413
1889
2442
2708
2871
2913
3574
3789
3309
4219
4699
3491
4727
5134
3800
5345
5758
6030
5427
6456
6915
5037
6104
7337
4515
6561
7322
8222

1008
1097
983
1208
1354
1370
1633
1749
1514
1823
1983
2353
2696
3040
1883
2900
3273
3399
2657
3362
3631
3759
2943
3805
4220
4474
4538
5569
5904
5155
6573
7321
5439
7366
7999
5921
8328
8972
9395
8456
10059
10775
7849
9511
11432
7035
10223
11408
12811

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 147 -

INTIMIDATOR STEAM
CAPACITY TABLE

Pressure
(bar)

INTIMIDATOR AIR CAPACITY TABLE


(SCFH)
Pressure
(PSI)

Valve Size and Port


1

3/4

P1

P2

1/8

3/16

1/4

5/8

1/8

3/16

1/4

5/8

7/8

10

5
3
10
7
5
15
10
7
22
17
10
25
20
3-0
35
30
25
6-0
45
40
35
9-0
55
50
45
14-0
75
60
22-0
100
75
30-0
125
100
38-0
150
125
100
46-0
150
125
54-0
175
150
63-0
200
175
150
71-0

48
55
54
64
69
59
77
84
83
100
113
119
131
148
133
147
158
175
145
162
174
202
181
197
209
243
230
271
310
259
333
378
285
372
445
309
408
466
513
441
508
581
472
548
648
501
584
641
716

300
341
335
403
434
367
482
524
517
623
708
746
820
924
830
920
986
1094
906
1010
1090
1263
1133
1231
1309
1516
1436
1696
1939
1617
2082
2361
1779
2328
2784
1928
2551
2910
3207
2758
3175
3629
2950
3422
4051
3131
3653
4008
4473

901
1023
1005
1208
1303
1100
1445
1572
1552
1868
2124
2239
2461
2773
2489
2760
2958
3281
2717
3031
3270
3789
3399
3692
3926
4549
4309
5087
5817
4850
6245
7084
5338
6983
8352
5785
7654
8729
9620
8274
9526
10888
8851
10266
12152
9394
10959
12024
13420

3064
3477
3418
4106
4429
3739
4914
5346
5276
6350
7222
7612
8367
9429
8463
9384
10057
11156
9238
10306
11119
12882
11558
12554
13349
15466
14650
17295
19777
16490
21232
24087
18148
23742
28398
19669
26024
29679
32708
28130
32390
37019
30094
34905
41317
31941
37262
40881
45628

48
55
54
64
69
59
77
84
83
100
113
119
131
148
133
147
158
175
145
162
174
202
181
197
209
243
230
271
310
259
333
378
285
372
445
309
408
466
513
441
508
581
472
548
648
501
584
641
716

300
341
335
403
434
367
482
524
517
623
708
746
820
924
830
920
986
1094
906
1010
1090
1263
1133
1231
1309
1516
1436
1696
1939
1617
2082
2361
1779
2328
2784
1928
2551
2910
3207
2758
3175
3629
2950
3422
4051
3131
3653
4008
4473

901
1023
1005
1208
1303
1100
1445
1572
1552
1868
2124
2239
2461
2773
2489
2760
2958
3281
2717
3031
3270
3789
3399
3692
3926
4549
4309
5087
5817
4850
6245
7084
5338
6983
8352
5785
7654
8729
9620
8274
9526
10888
8851
10266
12152
9394
10959
12024
13420

3605
4091
4021
4831
5211
4399
5781
6290
6208
7470
8497
8955
9844
11093
9956
11040
11832
13124
10868
12125
13081
15155
13598
14769
15704
18195
17235
20347
23267
19400
24979
28338
21350
27932
33409
23140
30617
34917
38480
33094
38105
43551
35404
41065
48608
37577
43837
48096
53680

6189
7023
6904
8293
8945
7552
9924
10797
10656
12824
14586
15373
16898
19043
17091
18951
20312
22530
18657
20814
22455
26017
23343
25354
26959
31236
29587
34928
39941
33303
42881
48647
36651
47950
57352
39723
52559
59940
66058
56812
65414
74763
60778
70495
83444
64507
75254
82564
92150

15

INTIMIDATOR AIR
CAPACITY TABLE

1/2

20

30

40

50

60

75

100

125

150

175

200

225

250

5/8

7/8

3725
7270
4227
8250
4156
8110
4992
9743
5385 10508
4546
8872
5973 11658
6499 12684
6414 12519
7719 15065
8780 17135
9253 18059
10172 19851
11463 22371
10288 20078
11408 22263
12227 23862
13562 26467
11231 21918
12529 24452
13517 26380
15661 30563
14051 27422
15262 29785
16228 31670
18802 36694
17810 34758
21025 41032
24042 46921
20046 39123
25812 50375
29282 57148
22062 43057
28863 56330
34523 67375
23911 46665
31637 61744
36080 70415
39763 77602
34197 66740
39376 76846
45003 87829
36585 71399
42434 82815
50229 98027
38830 75781
45298 88405
49699 96993
55469 108254

1-1/4

1-1/4

2
1-3/4

2-1/4

10936
7931 13219 22232 13820 25837
12409
9000 15000 25227 15682 29318
12199
8847 14745 24799 15416 28821
14655 10629 17714 29792 18519 34623
15806 11464 19106 32133 19975 37344
13345
9678 16131 27129 16864 31528
17535 12718 21196 35648 22160 41429
19078 13837 23062 38786 24110 45075
18830 13657 22761 38280 23796 44488
22660 16435 27391 46067 28636 53537
25774 18693 31155 52398 32572 60895
27163 19701 32835 55222 34327 64177
29859 21656 36094 60703 37734 70547
33649 24405 40674 68407 42523 79500
30200 21903 36505 61395 38164 71351
33487 24287 40478 68077 42318 79117
35891 26031 43385 72966 45357 84798
39810 28873 48122 80933 50310 94057
32967 23910 39850 67021 41662 77889
36778 26674 44457 74769 46478 86894
39679 28778 47963 80665 50143 93746
45971 33342 55570 93459 58096 108614
41247 29915 49859 83853 52125 97451
44800 32493 54154 91078 56616 105847
47636 34549 57582 96843 60199 112547
55193 40030 66717 112206 69749 130401
52281 37918 63196 106285 66069 123520
61718 44763 74604 125471 77995 145817
70576 51187 85311 143478 89189 166745
58846 42679 71132 119631 74365 139031
75770 54954 91591 154039 95754 179018
85958 62343 103906 174750 108629 203088
64763 46971 78285 131660 81843 153011
84727 61450 102417 172247 107073 200179
101341 73500 122500 206023 128068 239432
70191 50907 84846 142695 88702 165835
92871 67357 112262 188804 117365 219421
105914 76816 128027 215319 133847 250235
116723 84657 141094 237295 147508 275775
100385 72807 121345 204080 126861 237174
115587 83832 139720 234984 146071 273089
132106 95813 159689 268567 166947 312119
107394 77890 129816 218328 135717 253732
124564 90343 150572 253235 157416 294300
147445 106938 178230 299751 186332 348359
113984 82670 137783 231726 144046 269303
132973 96442 160736 270329 168043 314167
145890 105810 176350 296589 184366 344685
162828 118095 196825 331024 205771 384703

40258
45682
44907
53948
58188
49126
64552
70234
69318
83419
94882
99996
109922
123871
111174
123275
132127
146555
121362
135393
146070
169236
151842
164925
175364
203183
192462
227204
259811
216630
278935
316440
238412
311907
373068
258394
341889
389902
429696
369551
425511
486325
395350
458560
542792
419612
489515
537067
599421

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 148 -

1-1/2
7/8

1-3/4

1-1/4

INTIMIDATOR AIR CAPACITY TABLE


(M3/Hr.)

P1

0.7

1.5

3.5

10

12

14

15

17

1/2

Valve Size and Port


1

3/4

1-1/2

P2

1/8

3/16

1/4

5/8

1/8

3/16

1/4

5/8

7/8

5/8

7/8

1-1/4

7/8

1-1/4

1-3/4

0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0

1.4
1.6
1.4
1.7
2.0
2.0
2.4
2.5
2.2
2.7
2.9
3.5
4.0
4.5
2.8
4.3
4.9
5.0
4.0
5.1
5.5
5.6
4.4
5.8
6.4
6.7
6.9
8.5
8.9
8.0
10
11
8.4
12
12
9.3
13
14
14
13
16
17
12
15
18
11
16
18
20

9.0
10
8.9
11
12
12
15
16
14
17
18
22
25
28
17
27
31
31
25
32
34
35
28
36
40
42
43
53
56
50
63
70
53
72
76
58
81
88
90
83
99
104
78
94
111
70
101
113
125

27
29
27
33
37
37
44
48
42
50
54
65
75
84
52
81
92
94
75
95
103
104
83
108
120
125
130
160
167
149
190
209
158
216
229
174
244
264
271
250
296
313
233
281
333
209
304
339
375

92
100
90
111
125
127
151
162
142
170
184
221
254
284
178
275
313
320
254
323
351
355
283
367
409
426
442
545
567
507
645
709
537
733
780
592
829
897
921
849
1006
1063
791
957
1133
711
1034
1152
1275

1.4
1.6
1.4
1.7
2.0
2.0
2.4
2.5
2.2
2.7
2.9
3.5
4.0
4.5
2.8
4.3
4.9
5.0
4.0
5.1
5.5
5.6
4.4
5.8
6.4
6.7
6.9
8.5
8.9
8.0
10
11
8.4
12
12
9.3
13
14
14
13
16
17
12
15
18
11
16
18
20

9.0
10
8.9
11
12
12
15
16
14
17
18
22
25
28
17
27
31
31
25
32
34
35
28
36
40
42
43
53
56
50
63
70
53
72
76
58
81
88
90
83
99
104
78
94
111
70
101
113
125

27
29
27
33
37
37
44
48
42
50
54
65
75
84
52
81
92
94
75
95
103
104
83
108
120
125
130
160
167
149
190
209
158
216
229
174
244
264
271
250
296
313
233
281
333
209
304
339
375

109
118
106
131
147
150
178
190
167
200
216
261
299
334
209
324
368
376
299
380
413
418
333
432
481
501
521
641
667
597
759
834
632
863
917
696
976
1055
1084
999
1183
1250
930
1126
1333
837
1216
1355
1500

186
202
183
224
252
257
305
327
286
344
371
447
512
574
359
556
631
646
513
652
709
717
571
741
826
860
894
1100
1145
1025
1303
1433
1085
1481
1575
1195
1675
1812
1860
1715
2031
2147
1597
1932
2289
1436
2088
2326
2575

112
122
110
135
151
155
184
197
172
207
223
269
308
345
216
335
380
389
309
393
427
431
344
446
497
518
538
662
689
617
784
862
653
891
948
720
1008
1091
1120
1032
1223
1292
961
1163
1378
864
1257
1400
1550

219
237
214
263
295
302
359
384
336
404
436
525
602
674
422
653
742
758
602
766
833
842
671
870
970
1010
1050
1292
1345
1204
1531
1683
1274
1740
1850
1404
1967
2129
2185
2014
2386
2522
1876
2270
2689
1687
2452
2732
3025

329
357
323
396
444
454
539
577
505
607
655
790
905
1014
635
982
1116
1141
906
1152
1253
1267
1009
1309
1459
1520
1579
1944
2024
1811
2302
2531
1916
2617
2783
2112
2959
3202
3287
3030
3589
3793
2822
3414
4044
2537
3689
4110
4550

239
259
234
287
322
329
391
419
366
441
475
573
657
735
461
712
809
827
657
836
909
919
732
949
1058
1102
1145
1410
1468
1313
1670
1836
1390
1898
2018
1532
2146
2322
2384
2197
2603
2751
2047
2476
2933
1840
2675
2981
3300

398
432
390
479
537
549
652
698
611
734
792
955
1095
1225
768
1187
1349
1379
1095
1393
1515
1531
1220
1582
1763
1837
1909
2350
2446
2189
2783
3060
2316
3163
3364
2553
3577
3870
3973
3662
4338
4585
3411
4127
4888
3067
4459
4968
5500

669
726
656
805
904
923
1097
1174
1027
1235
1333
1607
1841
2060
1291
1997
2268
2319
1842
2342
2547
2575
2051
2661
2965
3089
3210
3952
4114
3681
4680
5146
3896
5319
5657
4294
6016
6509
6682
6159
7296
7711
5737
6942
8222
5158
7499
8355
9250

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 149 -

1-1/4

1-3/4

2-1/4

416
778
451
844
408
762
500
936
562 1050
573 1072
682 1274
730 1364
638 1194
768 1435
828 1549
999 1867
1144 2139
1281 2395
803 1501
1241 2321
1410 2636
1442 2695
1145 2141
1456 2722
1583 2960
1601 2992
1275 2384
1654 3093
1843 3446
1920 3590
1995 3731
2457 4593
2557 4781
2288 4278
2909 5439
3199 5981
2422 4528
3307 6182
3517 6575
2669 4990
3740 6992
4046 7564
4154 7766
3829 7158
4536 8480
4793 8961
3566 6667
4315 8067
5111 9555
3207 5995
4662 8715
5193 9709
5750 10750

1212
1315
1187
1458
1636
1671
1986
2125
1860
2236
2413
2909
3333
3731
2338
3616
4108
4200
3336
4242
4613
4662
3714
4819
5370
5594
5813
7157
7450
6666
8475
9318
7055
9632
10244
7776
10894
11786
12100
11153
13212
13963
10388
12570
14888
9341
13579
15129
16751

INTIMIDATOR AIR
CAPACITY TABLE

Pressure
(bar)

INTIMIDATOR WATER CAPACITY TABLE


(G.P.M.)
Pressure
(PSI)
P1

P2

10

5
4
10
7
6
15
10
8
25
20
12
25
20
15
35
30
25
15
45
40
35
25
55
50
45
31
75
60
50
100
75
55
125
100
75
150
125
100
75
150
125
85
175
150
100
200
175
150
125
250
200
125
350
300
175

INTIMIDATOR WATER
CAPACITY TABLE

15

20

30

40

50

60

75

100

125

150

175

200

225

250

300

400

1/2

Valve Size and Port


1

3/4

1-1/2

1/8

3/16

1/4

5/8

1/8

3/16

1/4

5/8

7/8

5/8

7/8

1-1/4

7/8

1-1/4

1-3/4

1-1/4

1-3/4

2-1/4

0.18
0.20
0.18
0.23
0.24
0.18
0.25
0.28
0.18
0.25
0.34
0.31
0.36
0.40
0.31
0.36
0.40
0.47
0.31
0.36
0.40
0.47
0.36
0.40
0.44
0.53
0.40
0.51
0.57
0.40
0.57
0.67
0.40
0.57
0.69
0.40
0.57
0.69
0.80
0.57
0.69
0.86
0.57
0.69
0.89
0.57
0.69
0.80
0.89
0.57
0.80
1.1
0.57
0.80
1.2

1.1
1.2
1.1
1.4
1.5
1.1
1.6
1.7
1.1
1.6
2.1
1.9
2.2
2.5
1.9
2.2
2.5
3.0
1.9
2.2
2.5
3.0
2.2
2.5
2.7
3.3
2.5
3.2
3.5
2.5
3.5
4.2
2.5
3.5
4.3
2.5
3.5
4.3
5.0
3.5
4.3
5.4
3.5
4.3
5.6
3.5
4.3
5.0
5.6
3.5
5.0
6.6
3.5
5.0
7.5

3.4
3.7
3.4
4.2
4.5
3.4
4.7
5.2
3.4
4.7
6.4
5.8
6.7
7.5
5.8
6.7
7.5
8.9
5.8
6.7
7.5
8.9
6.7
7.5
8.2
9.9
7.5
9.5
10.6
7.5
10.6
12.5
7.5
10.6
13.0
7.5
10.6
13.0
15.0
10.6
13.0
16.1
10.6
13.0
16.8
10.6
13.0
15.0
16.8
10.6
15.0
19.8
10.6
15.0
22.5

11.4
12.5
11.4
14.4
15.3
11.4
16.1
17.7
11.4
16.1
21.6
19.8
22.8
25.5
19.8
22.8
25.5
30.2
19.8
22.8
25.5
30.2
22.8
25.5
27.9
33.8
25.5
32.3
36.1
25.5
36.1
42.7
25.5
36.1
44.2
25.5
36.1
44.2
51.0
36.1
44.2
54.7
36.1
44.2
57.0
36.1
44.2
51.0
57.0
36.1
51.0
67.5
36.1
51.0
76.5

0.18
0.20
0.18
0.23
0.24
0.18
0.25
0.28
0.18
0.25
0.34
0.31
0.36
0.40
0.31
0.36
0.40
0.47
0.31
0.36
0.40
0.47
0.36
0.40
0.44
0.53
0.40
0.51
0.57
0.40
0.57
0.67
0.40
0.57
0.69
0.40
0.57
0.69
0.80
0.57
0.69
0.86
0.57
0.69
0.89
0.57
0.69
0.80
0.89
0.57
0.80
1.1
0.57
0.80
1.2

1.1
1.2
1.1
1.4
1.5
1.1
1.6
1.7
1.1
1.6
2.1
1.9
2.2
2.5
1.9
2.2
2.5
3.0
1.9
2.2
2.5
3.0
2.2
2.5
2.7
3.3
2.5
3.2
3.5
2.5
3.5
4.2
2.5
3.5
4.3
2.5
3.5
4.3
5.0
3.5
4.3
5.4
3.5
4.3
5.6
3.5
4.3
5.0
5.6
3.5
5.0
6.6
3.5
5.0
7.5

3.4
3.7
3.4
4.2
4.5
3.4
4.7
5.2
3.4
4.7
6.4
5.8
6.7
7.5
5.8
6.7
7.5
8.9
5.8
6.7
7.5
8.9
6.7
7.5
8.2
9.9
7.5
9.5
10.6
7.5
10.6
12.5
7.5
10.6
13.0
7.5
10.6
13.0
15.0
10.6
13.0
16.1
10.6
13.0
16.8
10.6
13.0
15.0
16.8
10.6
15.0
19.8
10.6
15.0
22.5

13.4
14.7
13.4
17.0
18.0
13.4
19.0
20.8
13.4
19.0
25.5
23.2
26.8
30.0
23.2
26.8
30.0
35.5
23.2
26.8
30.0
35.5
26.8
30.0
32.9
39.8
30.0
37.9
42.4
30.0
42.4
50.2
30.0
42.4
52.0
30.0
42.4
52.0
60.0
42.4
52.0
64.3
42.4
52.0
67.1
42.4
52.0
60.0
67.1
42.4
60.0
79.4
42.4
60.0
90.0

23.0
25.2
23.0
29.1
30.9
23.0
32.6
35.7
23.0
32.6
43.7
39.9
46.1
51.5
39.9
46.1
51.5
60.9
39.9
46.1
51.5
60.9
46.1
51.5
56.4
68.3
51.5
65.1
72.8
51.5
72.8
86.2
51.5
72.8
89
51.5
72.8
89.2
103
72.8
89.2
110
72.8
89.2
115
72.8
89.2
103
115
72.8
103
136
72.8
103
155

13.9
15.2
13.9
17.5
18.6
13.9
19.6
21.5
13.9
19.6
26.3
24.0
27.7
31.0
24.0
27.7
31.0
36.7
24.0
27.7
31.0
36.7
27.7
31.0
34.0
41.1
31.0
39.2
43.8
31.0
43.8
51.9
31.0
43.8
53.7
31.0
43.8
53.7
62.0
43.8
53.7
66.5
43.8
53.7
69.3
43.8
53.7
62.0
69.3
43.8
62.0
82.0
43.8
62.0
93.0

27.1
29.6
27.1
34.2
36.3
27.1
38.3
41.9
27.1
38.3
51.3
46.9
54.1
60.5
46.9
54.1
60.5
71.6
46.9
54.1
60.5
71.6
54.1
60.5
66.3
80.3
60.5
76.5
86
60.5
85.6
101
60.5
85.6
105
60.5
85.6
105
121
85.6
105
130
85.6
105
135
85.6
105
121
135
85.6
121
160
85.6
121
182

40.7
44.6
40.7
51.5
54.6
40.7
57.6
63.0
40.7
57.6
77.2
70.5
81.4
91.0
70.5
81.4
91.0
107.7
70.5
81.4
91.0
107.7
81.4
91.0
99.7
121
91.0
115
129
91.0
129
152
91.0
129
158
91.0
129
158
182
129
158
195
129
158
203
129
158
182
203
129
182
241
129
182
273

29.5
32.3
29.5
37.3
39.6
29.5
41.7
45.7
29.5
41.7
56.0
51.1
59.0
66.0
51.1
59.0
66.0
78.1
51.1
59.0
66.0
78.1
59.0
66.0
72.3
88
66.0
83.5
93
66.0
93.3
110
66.0
93.3
114
66.0
93.3
114
132
93.3
114
142
93.3
114
148
93.3
114
132
148
93.3
132
175
93.3
132
198

49.2
53.9
49.2
62.2
66.0
49.2
69.6
76.2
49.2
69.6
93.3
85.2
98.4
110
85.2
98.4
110
130
85.2
98.4
110
130
98.4
110
120
146
110
139
156
110
156
184
110
156
191
110
156
191
220
156
191
236
156
191
246
156
191
220
246
156
220
291
156
220
330

82.7
90.6
82.7
105
111
82.7
117
128
83
117
157
143
165
185
143
165
185
219
143
165
185
219
165
185
203
245
185
234
262
185
262
310
185
262
320
185
262
320
370
262
320
397
262
320
414
262
320
370
414
262
370
489
262
370
555

51.4
56.3
51.4
65
69
51.4
72.7
79.7
51.4
72.7
98
89.1
103
115
89.1
103
115
136
89.1
103
115
136
103
115
126
153
115
145
163
115
163
192
115
163
199
115
163
199
230
163
199
247
163
199
257
163
199
230
257
163
230
304
163
230
345

96.2
105
96.2
122
129
96.2
136
149
96
136
182
167
192
215
167
192
215
254
167
192
215
254
192
215
236
285
215
272
304
215
304
360
215
304
372
215
304
372
430
304
372
461
304
372
481
304
372
430
481
304
430
569
304
430
645

150
164
150
190
201
150
212
232
150
212
284
259
300
335
259
300
335
396
259
300
335
396
300
335
367
444
335
424
474
335
474
561
335
474
580
335
474
580
670
474
580
718
474
580
749
474
580
670
749
474
670
886
474
670
1005

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.
- 150 -

INTIMIDATOR WATER CAPACITY TABLE


(M3/Hr.)

P1

0.7

1.5

3.5

10

12

14

15

17

20

27

1/2

Valve Size and Port


1

3/4

1-1/2

P2

1/8

3/16

1/4

5/8

1/8

3/16

1/4

5/8

7/8

5/8

7/8

1-1/4

7/8

1-1/4

1-3/4

1-1/4

1-3/4

2-1/4

0.5
0.3
0.7
0.5
0.4
1
0.7
0.6
1.5
1
0.8
2
1.5
1.0
3
2
1.5
1
3.5
3
2
1.7
4
3
2.5
2.2
5
4
3.5
6
5
4
8
6
5
10
8
6
5
10
8
6
12
10
7
14
12
10
9
17
15
9
20
15
12

0.03
0.04
0.04
0.05
0.05
0.05
0.06
0.07
0.05
0.07
0.08
0.07
0.08
0.10
0.05
0.08
0.10
0.11
0.05
0.07
0.10
0.10
0.07
0.10
0.11
0.12
0.07
0.10
0.11
0.10
0.12
0.14
0.10
0.14
0.15
0.10
0.14
0.17
0.18
0.14
0.17
0.20
0.12
0.15
0.20
0.12
0.15
0.18
0.20
0.12
0.15
0.23
0.18
0.24
0.27

0.2
0.3
0.2
0.3
0.3
0.3
0.4
0.4
0.3
0.4
0.5
0.4
0.5
0.6
0.3
0.5
0.6
0.7
0.3
0.4
0.6
0.7
0.4
0.6
0.7
0.7
0.4
0.6
0.7
0.6
0.7
0.9
0.6
0.9
1.0
0.6
0.9
1.1
1.1
0.9
1.1
1.2
0.7
1.0
1.2
0.7
1.0
1.1
1.2
0.7
1.0
1.4
1.1
1.5
1.7

0.6
0.8
0.7
0.9
1.0
0.9
1.2
1.2
0.9
1.3
1.4
1.3
1.6
1.8
0.9
1.6
1.8
2.1
0.9
1.3
1.8
2.0
1.3
1.8
2.1
2.2
1.3
1.8
2.1
1.8
2.2
2.6
1.8
2.6
2.9
1.8
2.6
3.2
3.4
2.6
3.2
3.7
2.2
2.9
3.7
2.2
2.9
3.4
3.7
2.2
2.9
4.3
3.4
4.5
5.0

2.0
2.8
2.4
3.1
3.4
3.1
3.9
4.2
3.1
4.4
4.8
4.4
5.4
6.2
3.1
5.4
6.2
7.0
3.1
4.4
6.2
6.7
4.4
6.2
7.0
7.4
4.4
6.2
7.0
6.2
7.6
8.8
6.2
8.8
9.9
6.2
8.8
10.8
11.7
8.8
10.8
12.5
7.6
9.9
12.5
7.6
9.9
11.7
12.5
7.6
9.9
14.6
11.7
15.3
17.1

0.03
0.04
0.04
0.05
0.05
0.05
0.06
0.07
0.05
0.07
0.08
0.07
0.08
0.10
0.05
0.08
0.10
0.11
0.05
0.07
0.10
0.10
0.07
0.10
0.11
0.12
0.07
0.10
0.11
0.10
0.12
0.14
0.10
0.14
0.15
0.10
0.14
0.17
0.18
0.14
0.17
0.20
0.12
0.15
0.20
0.12
0.15
0.18
0.20
0.12
0.15
0.23
0.18
0.24
0.27

0.2
0.3
0.2
0.3
0.3
0.3
0.4
0.4
0.3
0.4
0.5
0.4
0.5
0.6
0.3
0.5
0.6
0.7
0.3
0.4
0.6
0.7
0.4
0.6
0.7
0.7
0.4
0.6
0.7
0.6
0.7
0.9
0.6
0.9
1.0
0.6
0.9
1.1
1.1
0.9
1.1
1.2
0.7
1.0
1.2
0.7
1.0
1.1
1.2
0.7
1.0
1.4
1.1
1.5
1.7

0.6
0.8
0.7
0.9
1.0
0.9
1.2
1.2
0.9
1.3
1.4
1.3
1.6
1.8
0.9
1.6
1.8
2.1
0.9
1.3
1.8
2.0
1.3
1.8
2.1
2.2
1.3
1.8
2.1
1.8
2.2
2.6
1.8
2.6
2.9
1.8
2.6
3.2
3.4
2.6
3.2
3.7
2.2
2.9
3.7
2.2
2.9
3.4
3.7
2.2
2.9
4.3
3.4
4.5
5.0

2.3
3.3
2.8
3.7
4.0
3.7
4.6
4.9
3.7
5.2
5.7
5.2
6.4
7.3
3.7
6.4
7.3
8.2
3.7
5.2
7.3
7.9
5.2
7.3
8.2
8.7
5.2
7.3
8.2
7.3
9.0
10.4
7.3
10.4
11.6
7.3
10.4
12.7
13.7
10.4
12.7
14.7
9.0
11.6
14.7
9.0
11.6
13.7
14.7
9.0
11.6
17.2
13.7
18.0
20.1

4.0
5.6
4.9
6.3
6.9
6.3
8.0
8.5
6.3
8.9
9.8
8.9
10.9
12.6
6.3
10.9
12.6
14.1
6.3
8.9
12.6
13.5
8.9
12.6
14.1
14.9
8.9
12.6
14.1
12.6
15.4
17.8
12.6
17.8
19.9
12.6
17.8
21.8
23.6
17.8
21.8
25.2
15.4
19.9
25.2
15.4
19.9
23.6
25.2
15.4
19.9
29.5
23.6
30.9
34.5

2.4
3.4
2.9
3.8
4.2
3.8
4.8
5.1
3.8
5.4
5.9
5.4
6.6
7.6
3.8
6.6
7.6
8.5
3.8
5.4
7.6
8.1
5.4
7.6
8.5
9.0
5.4
7.6
8.5
7.6
9.3
10.7
7.6
10.7
12.0
7.6
10.7
13.1
14.2
10.7
13.1
15.2
9.3
12.0
15.2
9.3
12.0
14.2
15.2
9.3
12.0
17.8
14.2
18.6
20.8

4.7
6.6
5.7
7.4
8.1
7.4
9.4
9.9
7.4
10.5
11.5
10.5
12.8
14.8
7.4
12.8
14.8
16.5
7.4
10.5
14.8
15.9
10.5
14.8
16.5
17.5
10.5
14.8
16.5
14.8
18.1
20.9
14.8
20.9
23.4
14.8
20.9
25.6
27.7
20.9
25.6
29.6
18.1
23.4
29.6
18.1
23.4
27.7
29.6
18.1
23.4
34.7
27.7
36.2
40.5

7.0
10.0
8.6
11.1
12.2
11.1
14.1
14.9
11.1
15.7
17.2
15.7
19.3
22.3
11.1
19.3
22.3
24.9
11.1
15.7
22.3
23.9
15.7
22.3
24.9
26.3
15.7
22.3
24.9
22.3
27.3
31.5
22.3
31.5
35.2
22.3
31.5
38.6
41.6
31.5
38.6
44.5
27.3
35.2
44.5
27.3
35.2
41.6
44.5
27.3
35.2
52.2
41.6
54.5
61.0

5.1
7.2
6.3
8.1
8.8
8.1
10.2
10.8
8.1
11.4
12.5
11.4
14.0
16.1
8.1
14.0
16.1
18.0
8.1
11.4
16.1
17.3
11.4
16.1
18.0
19.1
11.4
16.1
18.0
16.1
19.8
22.8
16.1
22.8
25.5
16.1
22.8
28.0
30.2
22.8
28.0
32.3
19.8
25.5
32.3
19.8
25.5
30.2
32.3
19.8
25.5
37.9
30.2
39.5
44.2

8.5
12.0
10.4
13.5
14.7
13.5
17.0
18.0
13.5
19.0
20.8
19.0
23.3
26.9
13.5
23.3
26.9
30.1
13.5
19.0
26.9
28.9
19.0
26.9
30.1
31.8
19.0
26.9
30.1
26.9
33.0
38.0
26.9
38.0
42.5
26.9
38.0
46.6
50.3
38.0
46.6
53.8
33.0
42.5
53.8
33.0
42.5
50.3
53.8
33.0
42.5
63.1
50.3
65.9
73.7

14.3
20.2
17.5
22.6
24.8
22.6
28.6
30.4
22.6
32.0
35.1
32.0
39.2
45.2
22.6
39.2
45.2
50.6
22.6
32.0
45.2
48.5
32.0
45.2
50.6
53.5
32.0
45.2
50.6
45.2
55.4
64.0
45.2
64.0
71.5
45.2
64.0
78.4
84.7
64.0
78.4
90.5
55.4
71.5
90.5
55.4
71.5
84.7
90.5
55.4
71.5
106
84.7
111
124

8.9
12.6
10.9
14.1
15.4
14.1
17.8
18.9
14.1
19.9
21.8
19.9
24.4
28.1
14.1
24.4
28.1
31.4
14.1
19.9
28.1
30.2
19.9
28.1
31.4
33.3
19.9
28.1
31.4
28.1
34.5
39.8
28.1
39.8
44.5
28.1
39.8
48.7
52.6
39.8
48.7
56.3
34.5
44.5
56.3
34.5
44.5
52.6
56.3
34.5
44.5
66.0
52.6
68.9
77.0

16.6
23.5
20.4
26.3
28.8
26.3
33.3
35.3
26.3
37.2
40.7
37.2
45.5
52.6
26.3
45.5
52.6
58.8
26.3
37.2
52.6
56.4
37.2
52.6
58.8
62.2
37.2
52.6
58.8
52.6
64.4
74.4
52.6
74.4
83.1
52.6
74.4
91.1
98.4
74.4
91.1
105
64.4
83.1
105
64.4
83.1
98.4
105
64.4
83.1
123
98.4
129
144

25.9
36.6
31.7
41.0
44.9
41.0
51.8
55.0
41.0
57.9
63.5
57.9
71.0
81.9
41.0
71.0
81.9
91.6
41.0
57.9
81.9
87.9
57.9
81.9
91.6
97.0
57.9
81.9
91.6
81.9
100
116
81.9
116
130
81.9
116
142
153
116
142
164
100
130
164
100
130
153
164
100
130
192
153
201
224

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.
- 151 -

INTIMIDATOR WATER
CAPACITY TABLE

Pressure
(bar)

BOSS SERIES D
CONTROL VALVE
SIZES 2" 8"
ANSI CLASS 125/250, 250/300, 600
l Available

in Pneumatic & Electric Actuators


for modulating control and on/off applications.

l Electric

BOSS SERIES D
CONTROL VALVE

Actuator Accepts Analog Signals


4-20 mA, 0-10 VDC or Profibus DP

l High

Flow Capacities - Valve body flow areas


42% of pipe area, reducing velocities and
pressure loss.

l Controlled

Seat Loading maintains constant


seat gasket load.

BOSS D SERIES PNEUMATIC CONTROL VALVE

l Hung

Cage Design eliminates problems


associated with fixed cages.

APPLICATION DATA
l Process control systems for food, pulp and paper,
chemical, petrochemical & other industries
l HVAC systems
l Feed water and fuel system controls in boiler rooms
l Packaged systems (OEM) such as heat exchangers, water
purification systems & vaporizer, metal cleaning and plating

l Hardened/Stainless

Steel Trim provides twice


the service life of 316 stainless trim.

l Rugged

Piston Seal with three times the wear


surface of competitive valves for long lasting leak
tight seal.

l Multiple

Cage Options for maximum versatility.

l Balanced

Plug Design provides smooth high


pressure control.

l Tighter

Shut Offs to Class VI - Superior design


provides exceptional performance up to Class VI.

MODELS
l D1 Cast Iron Stainless Trim,
Pneumatic or Electrically Actuated
l D2 Cast Steel Stainless Trim,
Pneumatic or Electrically Actuated

OPTIONS
l 35, 55, 85 or 135 sq. in. Actuator, Reverse or Direct
l Electric Actuator Accepts Analog Signals 4-20 mA,
0-10 VDC or Profibus DP
l Soft Seats
l Thread of Flange Connection
l Moore and PMV Accessories
l Noise and Cavitation Reducing Trim
l Reduced Flow Caging
l Alternate Packings for Severe Service
l High Temperature Trim

APPLICABLE CODES
l ANSI B16.10 Face-To-Face Dimensions and ISA S75.03
Uniform Face-To-Face Dimensions for Flanged Globe Style
Control Valves
l ANSI B16.37 Hydrotesting of Control Valves
l ISA S75.02 Control Valve Capacity Test Procedure
l Canadian Registration # OC 0591.9C

- 152 -

BOSS SERIES D
CONTROL VALVE
SPECIFICATION
All cage-guided control valves shall be designed, built and tested in
accordance with the latest revision of applicable industry
standards (see previous page). Valve body materials and end
connections shall be as specified on the valve data sheets, in
accordance with ANSI B16.34 and B16.5. Bonnets shall be
through bolted, of the same material as the valve body. Stem
packing shall be adjustable and suitable for the intended service.
Asbestos or asbestos filled packings are prohibited. If graphite
packing is selected or specified, use alternating rings of braided
and die-cut anti-extrusion rings. Live-loaded PTFE V-ring packing
shall be used to 450F. Packing gland, clamp, studs and nuts shall
be of 300 Series stainless steel. Cage type guiding and throttling
shall be used for 2" valves and larger. Valves shall be of a "quick
change" trim design utilizing a hung cage in all pressure classes.
Seat rings shall be non-threaded and retained by a load spring with
laminated graphite seat/body gasket. Trim shall be of 400 Series

MATERIALS

OF

CONSTRUCTION
ASTM A-193 GRB7 Studs
ASTM A-194 GR2H Nuts

BODY ASSEMBLY:
Style: Single seated, top entry bolted bonnet,
globe style body, cage guided balanced plug
BODY/BONNET MATERIALS:
Cast Iron, ASTM A126 Class B
Carbon Steel, ASTM A216 Gr WCB
Chrome Moly, ASTM A217 Gr WC-9
Note: See ANSI B16.1 (cast iron) or ANSI B16.34
(other materials) for pressure/temp. limits of
body/bonnet assemblies.
SIZES: 2"-8" (50-200mm)
END CONNECTIONS:
ANSI Class 125/150 Integral Flanged, 2-8"
ANSI Class 250/300 Integral Flanged, 2-8"
ANSI Class 600 Integral Flanged, 2-8"
Threaded, NPT - 2" only, (ANSI 250 Cast Iron
Bodies), (ANSI 600 Carbon Steel & Alloy)
Socketweld - 2" only, (ANSI 600 Class)
Buttweld Ends
DIN Flanges: ND-16, ND-25, ND-40, ND-64, ND100
BONNET:
Bolted Bonnet, Standard
BODY/BONNET BOLTING:

Class IV (.01% Cv).


Metal/PTFE seats - Class VI, bubble tight to 460F
(238C).
High-temp trim, 0-800F(-18 to 426C),
Class III (.1% Cv).
For optional Class IV or V shutoff above
500F, contact factory.

STEM PACKING:
PTFE V-Rings, -40 to 460F(-22 to 238C)
PTFE/Graphite, -40 to 500F(-22 to 260C)
Laminated Graphite,-320 to 800F (-195 to
426C)

TRIM MATERIAL COMBINATIONS:

PACKING STUDS, NUTS & FOLLOWER:


300 Series Stainless Steel
GASKETS:
Body/Bonnet and Seat Ring/Body:
Filled 304 stainless steel 500F (260C) Max.
Inconel/Graphite: 800F (426C) Max.

ACTUATORS:
Standard: Spring &Diaphragm
Digi Electric
Optional: Piston Double Acting/Spring Return
Hydraulic

TRIM SIZES:
Full Port and 40% reduced

PRESSURE RECOVERY FACTOR:


Liquid: FL = 0.8, Gas: XT = 0.7

PLUG (PISTON) SEAL MATERIALS:


Standard TFE/Graphite, max. temp. 500
(Class IV shutoff)
Ni-Resist, max. temp. 800F (Class III shutoff)

ANSI BODY RATINGS:


Class 125 & 250 Cast Iron
Class 150, 300, & 600 Steel and Alloy

FLOW CHARACTERISTICS:
Modified Linear, Standard
Equal % (w/ CAMCharacterized Positioner)
SHUTOFF CLASS (ANSI /ISA 70-2):
Standard trim, 0-500F(-18 to 260C) Max.

BOSS SERIES D ORDERING CODE


Model

D
1

Orifice

Size

Connections

1 - 3

10

11

Model Position 1 & 2


D1 - Cast Iron
D2 - Cast Steel
Orifice Position 3
T = STD
P = 40%
Q = Seco-Sonic
R = Seco-Cav
Size Position 4
H =2
J = 212
K =3
M =4
P =6
Q =8

Trim

Packing-

Connections Position 5
1 = 150 RF Flg
2 = 125#
3 = 300RF Flg
4 = 250#
6 = 600 RF Flg
9 = Threaded
Trim - Position 6
1 = Metal
2 = Soft
3 = Hi-Temp
4 = Stellite
Packing Position 7
1 = V-ring
2 = Graphite
3 = Hi-Temp

Actuator

Spring

Positioner

Actuator Position 8 & 9


01 = None
02 = ST5112-34
03 = ST5113-07
04 = ST5114-17
34 = 35
35 = 35R
52 = 55
53 = 55R
54 = 55A
55 = 55AR
82 = 85
83 = 85R
84 = 85A
85 = 85AR
86 = 135
87 = 135R

- 153 -

12

13

Spring Position
10 & 11
AA = None
TA - 38422
TB - 41968
TC - 23239
TD - 35014
TE - 24296
TF - 24297
TG - 24299
TH - 24301
TJ - 42489
TK - 23996
TL - 61264
TM - 42489/
25390

Posit. Set

Accessories

2
14

Inlet Pressure

2 - # #
15

16

17

18

#
19

Positioner - Position 12 & 13


AA = None
MI = Moore I/P
MP = Moore P
4P = PMV P4 P
5I = PMV P5 I/P
Positioner Set - Position 14 & 15
1 = None
2 = Std 3-15
3 = S.R. 3-9
4 = S.R. 9-15
Accessories - Position 16 & 17
1 = None
2 = Limit Switch, Mechanical
3 = Limit Switch, Proximity Switch
4 = Feedback Potentiometer 1K
Inlet Pressure - Position 18, 19 & 20
__ __ __ = Actual Setting

20

BOSS SERIES D
CONTROL VALVE

hardened stainless steel. Plugs shall be balanced unless otherwise


noted. Where specified or required, valves shall be provided with
stellite seating surfaces on 400 Series hardened stainless steel plug
and seat ring. Seat stellite thickness shall be 3/32" minimum. Valve
characteristic shall be modified linear or equal percent. Valve leakage
shall be ANSI/ISA 70-2 Class IV unless otherwise specified. Valve
stems shall be 316 stainless steel with a minimum 16 RMS finish.
Plug/stem assemblies shall be of a two piece threaded and pinned
design. Actuators shall be of the spring and diaphragm type or
electrically driven. Pneumatic Actuators shall be capable of shutting
off the valve without the use of line pressure assist. Pneumatic
Actuator yokes shall be of cast iron unless otherwise specified and
bolted or clamped to the valve bonnet. Locknut mounting is not
preferred. Electric Actuators shall have integral handwheel
permitting easy manual operation when power is lost. Top mounted
handwheel manual overrides shall be provided where specified. Rim
pull required to operate valve shall not exceed 40 pounds.
Valve body size shall not be less than 1/2 the nominal inlet pipe
size. Provide reduced window cages where required. Valves shall
be sized to control within manufacturers published rangeability.
Size valve to pass 110% of maximum stated flow. Valve generated
noise shall not exceed 85 dBA when measured 3 feet downstream
and 3 feet away from the pipe.

BOSS SERIES D CONTROL VALVE


DIMENSIONS
PNEUMATIC ACTUATOR
CONTROL VALVE CAST IRON
DIMENSIONS IN INCHES

BOSS
DIMENSIONS

SIZE

CONTROL VALVE CAST STEEL


DIMENSIONS IN INCHES

B
C
D* WGT.* SIZE
A
B
C
D*
WGT.*
THREADED
THREADED
2
91/4
33/4
71/4
123/8 80 lb.
2
91/4
3
71/8
123/8 45 lb.
125 LB. ANSI FLANGE STANDARD
150 LB. ANSI FLANGE STANDARD
2
10
33/4
71/4
123/8 85 lb.
2
10
3
7-1/8
123/8 85 lb.
212
107/8
43/8
65/8
151/4 125 lb. 212
107/8
31/2
65/8
151/4 125 lb.
3
113/4
41/2
67/8
151/4 145 lb.
3
113/4
33/4
67/8
151/4 145 lb.
4
137/8
51/2
81/8
151/4 190 lb.
4
137/8
41/2
85/8
151/4 190 lb.
6
173/4
57/8
93/4
195/8 460 lb.
6
173/4
51/2
93/4
195/8 450 lb.
8
213/8
75/8
121/4
273/8 625 lb.
8
213/8
63/4
121/4
273/8 600 lb.
250 LB. ANSI FLANGE STANDARD
300 LB. ANSI FLANGE STANDARD
2
101/2
33/4
71/4
123/8 88 lb.
2
101/2
31/4
71/8
123/8 88 lb.
212
111/2
43/8
65/8
151/4 130 lb. 212
111/2
33/4
65/8
151/4 130 lb.
3
121/2
41/2
67/8
151/4 152 lb.
3
121/2
41/8
67/8
151/4 152 lb.
4
141/2
51/2
81/2
151/4 198 lb.
4
141/2
5
85/8
151/4 198 lb.
6
185/8
57/8
93/4
195/8 480 lb.
6
185/8
61/4
93/4
195/8 470 lb.
8
223/8
75/8
121/4
273/8 640 lb.
8
223/8
71/2
121/4
273/8 635 lb.
600 LB. ANSI FLANGE STANDARD

2
111/4
31/4
71/8
123/8 90 lb.

212
121/4
33/4
65/8
151/4 135 lb.

3
131/4
41/8
67/8
151/4 158 lb.

4
151/2
53/8
85/8
151/4 205 lb.

6
20
7
93/4
195/8 485 lb.

8
24
81/4
121/4
273/8 660 lb.
DIMENSIONS IN MILLIMETERS
DIMENSIONS IN MILLIMETERS
SIZE
A
B
C
D* WGT.* SIZE
A
B
C
D
WGT.*
THREADED
THREADED
50
235
95
184
314 36.3 kg 50
235
76
181
314 20.4 kg
DIN 2533 FLANGE STANDARD (ND-16)
DIN 2543 FLANGE STANDARD (ND-16)
50
254
95
184
314 39 kg
50
254
76
181
314
39 kg
65
276
111
168
387 57 kg
65
276
89
168
387
57 kg
80
299
114
175
387 66 kg
80
299
95
175
387
66 kg
100 352
140
206
387 86 kg 100
352
114
219
387
86 kg
160 451
149
248
499 209 kg 160
451
140
248
499 204 kg
200 543
194
311
695 284 kg 200
543
172
311
695 272 kg
DIN 2534 FLANGE STANDARD (ND-25)
DIN 2545 FLANGE STANDARD (ND-40)
50
267
95
184
314 40 kg
50
267
83
181
314
40 kg
65
292
111
168
387 59 kg
65
292
95
168
387
59 kg
80
318
114
175
387 69 kg
80
318
105
175
387
69 kg
100 368
140
206
387 90 kg 100
368
127
219
387
90 kg
160 473
149
248
499 218 kg 160
473
159
248
499 213 kg
200 568
194
311
695 290 kg 200
568
191
311
695 288 kg
DIN 2547 FLANGE STANDARD (ND-100)

50
286
83
181
314
41 kg

65
311
95
168
387
61 kg

80
337
105
175
387
72 kg

100
394
137
219
387
93 kg

160
508
178
248
499 220 kg

200
610
210
311
695 299 kg
* With standard actuator
Dimensions are subject to change without notice.
Request certified drawings for installation purposes

Cv TABLE

Valve

Full Port

40% Red.

Size

Cv

Range

Cv

2
212
3
4
6
8

65
90
125
205
435
760

30:1
40:1
40:1
50:1
50:1
50:1

26
36
50
82
174
304

Range
20:1
25:1
25:1
30:1
30:1
30:1

Seco-Sonic
Cv
48
70
97
156
349
579

Range
30:1
40:1
40:1
50:1
50:1
50:1
- 154 -

Seco-Cav
Cv Range
32
40
63
103
217
304

14:1
17:1
20:1
25:1
25:1
25:1

Stroke

Seat Unbalanced

(in.)

Dia.

0.750
0.875
1.00
1.25
2.00
2.75

2.3
2.9
3.5
4.6
6.9
9.2

Area (in2)
0.14
0.18
0.21
0.28
0.42
0.56

BOSS SERIES D CONTROL VALVE


DIMENSIONS
ELECTRIC ACTUATOR
ELECTRIC ACTUATORS SPECIFICATIONS,
DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)
Std. Max Stroke Sec./
Stroke Thrust Time Inch Rating
(in)
(lb/f) (sec)

ST5112-34 1.57

674

ST5113-07 2.36 1348


ST5114-17 3.14 2248

39

25

38

16

91

29

Power Supply

Ambient
Temp.
Limits

Power
Consumption

IP-65 24V(DC), 115V,


230V, 50/60 Hz
IP-55 24V(DC), 115V,
230V, 50/60 Hz
IP-55 24V(DC), 115V,
230V, 50/60 Hz

Wgt.

-68F to 161116
158F (424)
-68F to 21516
140F (541)
-68F to 211516
140F (558)

18VA
72VA
66VA

12
(5.5)

23
(10.5)

23
(10.5)

CARBON STEEL AND CHROME MOLY


VALVE BODY ASSEMBLY
DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)
SIZE

4
7
8
1
114
2
234
3

750
600
600

750
750
350

500
300

258

718

(50)

(235)

(254)

(267)

(286)

(67)

(181)

(39)

(41)

2 2

(80)

4
(100)

6
(160)

8
(200)

11 2

12 4

3 4

6 4

135

(292)

(311)

( 83)

(172)

(61)

11 4

12 2

13 4

3 8

6 8

158

(299)

(318)

(337)

(92)

(175)

(72)

13 8

14 2

15 2

4 8

8 8

205

(352)

(368)

(394)

(105)

(206)

(93)

17 4

18 8

20

5 2

9 4

485

(451)

(473)

(508)

(140)

(248)

(220)

2138

2238

24

714

1214

660

(543)

(568)

(610)

(184)

(311)

(299)

Prod. Ref. No.

Heater, 12 volt
Heater, 115 volt
Heater, 230 volt
Limit Switch Set
Field Bus

E68717
E68718
E68719
E68720
*

* Consult factory.

CAST IRON VALVE BODY ASSEMBLY


DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)

THD
914

A
125
10

250
1012

334

718

(50)

(235)

(254)

(267)

(95)

(181)

(39)

(41)

2 2

SIZE

(65)

DIGI MOUNTING KITS


Actuator
Code**
Model
Valve Size
12 to 112
02
ST5112-34
2 to 4
12 to 112
03
ST5113-07
2 to 4
12 to 112
04
ST5114-17
2 to 4
** Use Actuator Code for ordering.

10 8
(276)

Threaded Carbon Steel & Chrome Moly available in 2" only.


Flanged (150, 300 & 600#) Carbon Steel & Chrome Moly
available in 2" to 8".

DIGI ACTUATOR OPTIONS


Model

WEIGHT
THD
FLG
85
90

600
1112

2
212
3
4
6
8

300
1012

(65)

VALVE
MAXIMUM DELTA P (PSI)
VALVE STROKE
SIZE
(IN)
ST5112-34 ST5113-07 ST5114-17

150
10

CLASS IV SHUTOFF

A
THD
914

3
(80)

Prod. Ref. No.


U009005096
U009005097
U009005096
U009005097
U009005096
U009005097

4
(100)

6
(160)

8
(200)

WEIGHT
THD
FLG
85
90

10 8

11 2

4 8

6 4

135

(276)

(292)

(111)

(172)

(61)

11 4

12 2

4 2

6 8

158

(299)

(318)

(114)

(175)

(72)

13 8

14 2

5 2

8 8

205

(352)

(368)

(140)

(206)

(93)

17 4

18 8

5 8

9 8

485

(451)

(473)

(149)

(245)

(220)

2138

2238

758

1214

660

(543)

(568)

(194)

(311)

(299)

Threaded Cast Iron available in 2" only.


Flanged (125 and 250#) Cast Iron available in 2" to 8".

- 155 -

DIGIBOSS MATERIALS
AND DIMENSIONS

Model

BOSS SATURATED STEAM CAPACITY TABLE


(Modified Equal Percent Contour Plug) (Lb/Hr)
Valve Port and Trim

Pressure (PSI)
P1
10

15

BOSS STEAM
CAPACITY TABLE

20

30

40

50

60

75

100

125

150

175

200

225

250

P2
5
0
10
5
0
15
10
0
25
15
0
25
15
3-0
35
30
25
7-0
45
40
35
11-0
55
50
45
16-0
75
60
25-0
100
75
33-0
125
100
42-0
150
125
100
51-0
150
125
59-0
175
150
67-0
200
175
150
76-0

2
Full
2022
2531
2244
2876
3158
2443
3181
3726
2793
4253
4780
4839
5572
5798
5356
5909
6298
6808
5824
6469
6948
7814
7215
7809
8271
9304
9045
10584
11757
10110
12865
14194
11056
14327
16601
11918
15642
17674
18986
16831
19228
21359
17939
20666
23720
18963
21990
23966
26058

Sonic
1483
1840
1648
2097
2283
1795
2325
2682
2055
3102
3427
3539
4039
4157
3923
4314
4582
4882
4271
4732
5067
5603
5287
5709
6032
6672
6629
7714
8434
7420
9372
10178
8123
10463
11904
8762
11443
12852
13621
12328
14013
15315
13152
15086
17009
13913
16073
17442
18685

2-1/2
Full
Sonic
2800
2162
3505
2683
3107
2403
3982
3059
4373
3330
3382
2618
4405
3390
5159
3912
3867
2997
5889
4523
6618
4998
6701
5161
7715
5891
8028
6063
7416
5721
8181
6291
8720
6682
9426
7119
8063
6228
8958
6900
9620
7389
10819
8171
9990
7710
10812
8325
11453
8797
12883
9730
12523
9667
14655
11249
16279
12300
13998
10822
17813
13668
19653
14842
15309
11846
19837
15258
22987
17360
16501
12778
21659
16687
24472
18743
26288
19863
23305
17978
26624
20436
29574
22335
24838
19179
28614
22000
32844
24804
26256
20290
30447
23439
33183
25437
36080
27249

3
Full
3888
4867
4315
5531
6074
4698
6118
7165
5371
8179
9192
9307
10716
11150
10300
11363
12111
13092
11199
12441
13361
15027
13876
15017
15906
17893
17393
20354
22609
19442
24741
27295
21262
27552
31926
22918
30081
33988
36511
32368
36977
41075
34497
39741
45616
36467
42288
46088
50111

4
Sonic
2996
3718
3330
4238
4614
3628
4698
5420
4152
6268
6926
7151
8163
8401
7928
8718
9259
9865
8631
9562
10239
11323
10684
11536
12190
13482
13395
15588
17045
14996
18939
20567
16416
21143
24056
17707
23124
25972
27525
24913
28318
30950
26577
30485
34372
28116
32480
35248
37759

Full
6377
7982
7077
9071
9961
7705
10034
11751
8808
13414
15074
15263
17574
18286
16892
18635
19863
21471
18367
20403
21912
24644
22756
24628
26087
29345
28525
33381
37079
31885
40574
44765
34870
45185
52358
37586
49334
55741
59878
53083
60642
67362
56575
65176
74810
59806
69352
75584
82182

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 156 -

6
Sonic
4819
5979
5355
6816
7421
5835
7556
8717
6678
10080
11139
11501
13128
13512
12750
14021
14891
15865
13880
15378
16467
18210
17182
18553
19605
21683
21543
25070
27412
24117
30459
33077
26400
34004
38688
28478
37189
41770
44267
40066
45543
49775
42743
49028
55278
45218
52237
56688
60726

Full
13531
16938
15018
19248
21137
16349
21291
24935
18690
28464
31987
32387
37291
38801
35844
39543
42147
45560
38973
43295
46496
52293
48287
52259
55355
62268
60529
70832
78680
67659
86097
94988
73992
95880
111102
79756
104684
118280
127059
112639
128680
142940
120050
138300
158744
126906
147162
160385
174387

8
Sonic
10781
13376
11980
15249
16603
13054
16904
19502
14940
22552
24919
25729
29369
30228
28524
31366
33313
35493
31052
34403
36840
40738
38440
41507
43859
48509
48195
56086
61325
53953
68143
74000
59062
76073
86553
63709
83199
93447
99034
89634
101887
111356
95623
109684
123667
101160
116862
126820
135854

Full
23641
29594
26238
33629
36929
28563
37198
43565
32654
49730
55886
56585
65152
67791
62623
69087
73637
79600
68091
75642
81235
91362
84363
91303
96711
108790
105752
123753
137463
118209
150422
165956
129273
167515
194109
139344
182895
206650
221988
196795
224821
249734
209743
241628
277345
221721
257111
280212
304676

Sonic
17885
22191
19876
25299
27544
21656
28044
32355
24786
37414
41342
42685
48724
50148
47322
52038
55267
58884
51517
57076
61118
67586
63773
68862
72763
80478
79957
93048
101740
89509
113051
122767
97986
126207
143593
105695
138029
155031
164299
148705
169034
184742
158641
181969
205167
167827
193878
210398
225385

BOSS SATURATED STEAM CAPACITY TABLE


(Modified Equal Percent Contour Plug) (Kg/Hr)
Valve Port and Trim

P1
0.7

1.5

3.5

10

12

14

15

17

P2
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.3-0
3.0
2.0
1.0
.4-0
3.0
2.0
1.0
.6-0
4.0
3.0
2.0
.9-0
5.0
3.0
1.6-0
7.0
5.0
2.1-0
8.0
5.0
2.5-0
10.0
7.0
5.0
3.2-0
10.0
7.0
3.8-0
12.0
10.0
4.2-0
15.0
12.0
10.0
4.8-0

2
Full
973
1051
951
1161
1294
1326
1564
1664
1464
1749
1879
2259
2566
2798
1817
2771
3092
3123
2564
3216
3437
3449
2836
3641
4005
4102
4366
5276
5404
4976
6241
6690
5230
7007
7300
5736
7916
8455
8569
8118
9476
9822
7559
9073
10421
6791
9773
10803
11661

Sonic
713
768
699
850
943
973
1142
1210
1075
1280
1371
1653
1868
2006
1337
2021
2229
2240
1880
2338
2471
2473
2083
2655
2896
2941
3196
3816
3875
3649
4537
4797
3839
5080
5235
4214
5759
6101
6145
5938
6866
7043
5546
6623
7472
4997
7145
7859
8362

2-1/2
Full
Sonic
1348
1039
1456
1120
1317
1019
1608
1239
1792
1376
1836
1418
2166
1665
2304
1765
2027
1568
2422
1866
2602
1999
3128
2411
3552
2724
3874
2926
2516
1950
3837
2948
4282
3251
4325
3266
3550
2742
4453
3410
4759
3603
4775
3606
3927
3038
5041
3872
5545
4224
5680
4290
6045
4661
7306
5565
7483
5651
6890
5322
8641
6617
9264
6996
7242
5598
9702
7409
10108
7634
7943
6146
10960
8399
11708
8898
11865
8961
11240
8659
13121
10012
13600
10271
10466
8088
12563
9659
14429
10897
9403
7287
13532
10420
14958
11460
16146
12194

3
Full
1872
2022
1830
2233
2489
2550
3008
3200
2815
3364
3614
4344
4934
5380
3494
5329
5947
6006
4930
6185
6610
6632
5455
7001
7701
7889
8396
10147
10393
9569
12002
12866
10059
13475
14039
11032
15223
16261
16479
15612
18223
18888
14536
17448
20040
13060
18795
20775
22426

4
Sonic
1440
1552
1413
1717
1906
1966
2307
2445
2173
2586
2770
3341
3774
4054
2702
4085
4505
4526
3800
4725
4993
4997
4209
5366
5853
5944
6458
7711
7831
7375
9169
9695
7757
10266
10579
8516
11639
12330
12417
12000
13874
14232
11208
13385
15100
10098
14440
15881
16898

Full
3069
3316
3001
3662
4082
4182
4933
5249
4617
5517
5928
7124
8092
8823
5731
8740
9752
9850
8085
10143
10840
10877
8946
11482
12630
12937
13770
16641
17044
15693
19683
21101
16496
22099
23024
18092
24965
26667
27026
25603
29886
30977
23840
28615
32866
21419
30824
34072
36778

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 157 -

6
Sonic
2317
2497
2272
2762
3066
3161
3710
3933
3494
4159
4455
5374
6070
6520
4345
6569
7245
7279
6111
7599
8030
8037
6769
8629
9413
9560
10386
12402
12594
11860
14746
15592
12476
16510
17013
13697
18718
19830
19970
19298
22313
22889
18026
21526
24285
16240
23222
25540
27176

Full
6513
7036
6367
7770
8662
8875
10468
11138
9798
11707
12578
15117
17170
18723
12161
18546
20694
20902
17157
21522
23002
23081
18983
24364
26800
27452
29220
35311
36167
33300
41766
44775
35004
46893
48857
38390
52975
56587
57348
54329
63416
65731
50587
60719
69740
45450
65407
72299
78041

8
Sonic
5183
5586
5083
6179
6859
7072
8300
8798
7817
9304
9967
12022
13580
14586
9721
14696
16208
16283
13671
17001
17965
17981
15144
19306
21058
21386
23236
27745
28176
26534
32990
34881
27910
36937
38061
30642
41875
44362
44676
43174
49919
51207
40326
48157
54330
36332
51953
57139
60797

Full
11379
12293
11124
13575
15133
15506
18288
19459
17118
20454
21976
26411
29999
32711
21246
32402
36155
36518
29975
37602
40188
40325
33165
42567
46823
47963
51050
61693
63189
58180
72970
78227
61156
81927
85359
67072
92553
98864
100194
94920
110796
114840
88381
106083
121845
79406
114274
126315
136348

Sonic
8598
9267
8432
10252
11379
11732
13769
14596
12968
15435
16536
19944
22529
24198
16128
24381
26889
27015
22680
28205
29805
29830
25125
32029
34936
35481
38549
46030
46744
44020
54732
57869
46304
61279
63145
50836
69472
73598
74119
71626
82817
84954
66902
79893
90135
60276
86191
94794
100864

BOSS STEAM
CAPACITY TABLE

Pressure (bar)

BOSS AIR CAPACITY TABLE


(Modified Equal Percent Contour Plug) (SCFH)
Valve Port and Trim

Pressure (PSI)
P1
10

BOSS AIR
CAPACITY TABLE

15

20

30

40

50

60

75

100

125

150

175

200

225

250

P2
5
0
10
5
0
15
10
0
25
15
0
25
15
2-0
35
30
25
5-0
45
40
35
8-0
55
50
45
12-0
75
60
20-0
100
75
27-0
125
100
35-0
150
125
100
42-0
150
125
50-0
175
150
57-0
200
175
150
65-0

2
Full
38908
49154
43431
56067
62112
47534
62271
74057
54839
84296
96540
96492
112097
118211
107378
118861
127156
139823
117295
130667
140754
161435
146686
159129
168983
193951
185945
218861
247881
209464
268632
302061
230652
300776
355938
250081
329987
375147
410172
356925
409880
463995
382039
442100
518283
405650
472265
516974
572051

Sonic
28546
35773
31902
40924
44987
34945
45541
53434
40359
61532
69304
70607
81384
84808
78698
86856
92616
100312
86063
95638
102747
115816
107542
116421
123354
139073
136350
159670
177833
153808
195905
216594
169523
219837
255354
183926
241563
273137
294115
261583
299020
332875
280236
323009
371636
297762
345453
376690
410396

2-1/2
Full
Sonic
53872
41630
68059
52169
60135
46524
77631
59681
86001
65606
65816
50962
86221
66414
102540
77925
75931
58856
116718
89734
133671
101068
133604
102969
155212
118685
163677
123678
148678
114768
164576
126665
176062
135066
193601
146289
162409
125509
180924
139473
194890
149839
223525
168899
203103
156832
220333
169781
233976
179892
268547
202814
257463
198843
303038
232852
343220
259340
290028
224304
371952
285694
418239
315866
319364
247221
416459
320595
492837
372392
346266
268225
456905
352279
519434
398325
567930
428917
494204
381475
567526
436071
642454
485443
528978
408677
612138
471055
717622
541969
561669
434237
653905
503786
715810
549339
792071
598495

3
Full
74823
94527
83520
107822
119446
91411
119751
142417
105460
162108
185654
185562
215572
227330
206497
228578
244531
268891
225568
251284
270680
310452
282088
306018
324966
372982
357587
420886
476694
402816
516601
580887
443561
578416
684496
480924
634590
721436
788792
686394
788231
892297
734691
850192
996697
780096
908202
994180
1100099

4
Sonic
57687
72291
64470
82701
90911
70618
92031
107982
81558
124346
140051
142685
164464
171383
159036
175521
187162
202714
173919
193269
207635
234046
217324
235268
249279
281043
275540
322666
359371
310821
395891
437700
342578
444254
516028
371683
488158
551965
594357
528616
604270
672685
566310
652748
751014
601728
698103
761227
829342

Full
122709
155024
136974
176827
195892
149914
196392
233563
172954
265857
304473
304321
353538
372821
338655
374868
401030
440981
369931
412105
443916
509140
462624
501870
532945
611690
586443
690253
781778
660619
847225
952655
727440
948602
1122573
788716
1040728
1183155
1293619
1125687
1292699
1463368
1204894
1394314
1634584
1279358
1489451
1630456
1804162

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 158 -

6
Sonic
92775
116262
103683
133004
146208
113572
148009
173661
131165
199979
225237
229473
264498
275626
255770
282282
301004
326015
279705
310825
333928
376403
349511
378369
400902
451986
443136
518926
577958
499876
636690
703930
550950
714470
829901
597758
785079
887696
955873
850145
971816
1081845
910766
1049780
1207816
967728
1122722
1224242
1333788

Full
260383
328954
290651
375219
415672
318111
416734
495610
367001
564136
646077
645754
750190
791107
718609
795452
850966
935740
784976
874467
941968
1080371
981666
1064943
1130883
1297977
1244403
1464683
1658894
1401800
1797770
2021487
1543593
2012888
2382045
1673617
2208373
2510597
2744997
2388652
2743043
3105195
2556726
2958667
3468507
2714734
3160543
3459748
3828344

8
Sonic
207554
260099
231957
297554
327093
254080
331122
388511
293440
447389
503896
513372
591730
616625
572203
631514
673399
729353
625750
695370
747056
842082
781920
846479
896890
1011174
991375
1160932
1292996
1118313
1424390
1574817
1232575
1598397
1856638
1337292
1756363
1985936
2138459
1901926
2174127
2420280
2037548
2348547
2702102
2164981
2511731
2738849
2983923

Full
454921
574724
507804
655555
726232
555780
728087
865893
641196
985618
1128778
1128215
1310677
1382164
1255500
1389756
1486745
1634855
1371452
1527804
1645737
1887545
1715095
1860591
1975796
2267730
2174129
2558987
2898298
2449122
3140932
3531793
2696851
3516769
4161734
2924021
3858307
4386331
4795857
4173277
4792443
5425168
4466923
5169165
6059920
4742984
5521868
6044616
6688601

Sonic
344337
431511
384823
493650
542656
421526
549340
644550
486825
742230
835977
851697
981695
1022996
949299
1047699
1117186
1210016
1038135
1153638
1239386
1397035
1297225
1404330
1487963
1677564
1644717
1926016
2145113
1855310
2363099
2612662
2044873
2651782
3080210
2218602
2913852
3294719
3547759
3155344
3606932
4015308
3380344
3896300
4482856
3591760
4167027
4543821
4950405

BOSS AIR CAPACITY TABLE


(Modified Equal Percent Contour Plug) (M3/Hr.)
Valve Port and Trim

P1
0.7

1.5

3.5

10

12

14

15

17

P2
0.3
0.2
0.7
0.5
0.3
1
0.7
0.5
1.5
1.2
1
2
1.5
.2-0
3.0
2.0
1.0
.3-0
3.0
2.0
1.0
.5-0
4.0
3.0
2.0
.8-0
5.0
3.0
1.4-0
7.0
5.0
2.0-0
8.0
5.0
2.3-0
10.0
7.0
5.0
2.9-0
10.0
7.0
3.5-0
12.0
10.0
3.8-0

Full
1171
1268
1149
1408
1576
1615
1914
2045
1799
2158
2325
2809
3209
3562
2264
3484
3935
4007
3224
4081
4412
4449
3592
4644
5152
5336
5612
6866
7111
6442
8153
8886
6821
9254
9773
7522
10485
11295
11548
10764
12688
13323
10043
12119
14211

Sonic
847
915
834
1018
1135
1169
1380
1469
1304
1559
1676
2031
2308
2522
1645
2511
2806
2836
2335
2932
3138
3150
2605
3346
3684
3779
4057
4910
5036
4666
5858
6292
4943
6632
6921
5457
7539
8061
8177
7777
9089
9434
7277
8740
10062

2-1/2
Full
Sonic
1621
1235
1756
1335
1591
1216
1949
1484
2182
1655
2236
1705
2650
2013
2831
2143
2490
1902
2988
2274
3220
2444
3890
2962
4443
3366
4931
3678
3135
2398
4825
3662
5448
4092
5549
4136
4464
3405
5650
4276
6109
4577
6160
4594
4974
3799
6430
4880
7134
5373
7389
5511
7771
5917
9507
7161
9846
7343
8920
6805
11289
8544
12303
9176
9444
7209
12813
9672
13532
10093
10415
7958
14518
10994
15639
11756
15989
11925
14905
11342
17568
13254
18447
13758
13906
10612
16780
12746
19676
14674

15.0
12.0
10.0
4.4-0

9044
13103
14559
15986

6570
9462
10466
11319

12523
18142
20158
22135

9581
13799
15263
16507

Full
2252
2439
2209
2707
3031
3105
3681
3932
3459
4150
4472
5402
6171
6849
4354
6701
7567
7706
6200
7848
8485
8556
6908
8930
9908
10262
10792
13204
13675
12389
15680
17088
13117
17795
18794
14466
20163
21721
22207
20701
24400
25621
19313
23305
27328

Sonic
1712
1850
1684
2057
2294
2363
2789
2969
2636
3151
3386
4104
4665
5097
3323
5074
5670
5732
4719
5926
6342
6367
5264
6762
7446
7636
8199
9923
10176
9429
11839
12716
9990
13403
13985
11027
15235
16290
16525
15716
18367
19065
14706
17662
20334

Full
3692
3999
3623
4439
4971
5092
6037
6448
5673
6806
7334
8859
10120
11233
7140
10990
12409
12638
10168
12870
13915
14031
11330
14645
16249
16830
17700
21655
22427
20318
25714
28024
21512
29184
30823
23724
33068
35622
36420
33949
40017
42019
31674
38221
44819

Sonic
2753
2975
2709
3307
3689
3801
4485
4775
4239
5067
5446
6600
7502
8197
5345
8161
9119
9218
7589
9530
10199
10239
8466
10875
11975
12281
13186
15958
16365
15165
19040
20450
16066
21555
22492
17735
24501
26199
26576
25276
29538
30661
23650
28405
32703

Full
7835
8486
7688
9420
10548
10806
12810
13683
12037
14442
15563
18799
21475
23835
15151
23319
26332
26818
21575
27310
29526
29774
24041
31076
34479
35712
37558
45951
47589
43115
54565
59466
45648
61927
65404
50341
70169
75588
77281
72039
84913
89162
67211
81103
95103

Sonic
6158
6655
6060
7399
8253
8503
10035
10682
9483
11337
12184
14766
16783
18338
11958
18257
20400
20622
16977
21320
22818
22906
18940
24329
26789
27475
29500
35702
36613
33926
42596
45750
35942
48222
50319
39675
54814
58611
59456
56547
66082
68593
52910
63547
73162

Full
13689
14827
13432
16458
18429
18879
22381
23905
21030
25232
27190
32845
37519
41644
26470
40742
46005
46855
37695
47714
51586
52019
42003
54294
60240
62394
65618
80282
83144
75327
95332
103895
79752
108195
114270
87952
122594
132063
135020
125861
148354
155777
117426
141697
166157

Sonic
10216
11040
10054
12276
13692
14107
16648
17722
15732
18808
20214
24497
27844
30423
19838
30288
33844
34213
28166
35370
37855
38002
31421
40363
44444
45582
48941
59230
60741
56284
70668
75900
59629
80001
83480
65823
90938
97237
98639
93813
109631
113798
87778
105427
121378

17392
25197
27998
30743

13277
19122
21150
22874

28524
41324
45916
50419

21353
30753
34014
36787

60526
87687
97431
106986

47769
68800
76096
82299

105746
153199
170225
186918

79251
114141
126245
136537

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.

- 159 -

BOSS AIR
CAPACITY TABLE

Pressure (bar)

BOSS WATER CAPACITY TABLE


(Modified Equal Percent Contour Plug) (G.P.M.)
Valve Port and Trim

Pressure (PSI)
P1
10

15

BOSS WATER
CAPACITY TABLE

20

30

40

50

60

75

100

125

150

175

200

225

250

300

400

P2
5
3
10
5
0
15
10
0
25
10
0
25
10
0
40
30
25
0
45
40
25
0
55
50
25
0
75
50
0
100
50
0
100
50
0
150
100
50
0
150
50
0
150
50
0
200
150
50
0
250
100
0
350
150
0

2
Full
145
206
145
206
252
145
206
291
145
291
346
252
356
384
206
291
325
417
252
291
385
449
291
325
460
492
325
460
556
325
563
614
460
650
667
325
563
716
716
460
761
761
563
805
805
460
650
846
846
460
919
922
460
1028
1059

Sonic
72
101
72
101
124
72
101
143
72
143
175
124
175
202
101
143
160
226
124
143
189
248
143
160
226
277
160
226
320
160
277
355
226
320
386
160
277
358
414
226
392
440
277
423
465
226
320
453
489
226
453
533
226
506
612

2-1/2
Full
Sonic
201
89
285
126
201
89
285
126
349
155
201
89
285
126
402
179
201
89
402
179
480
219
349
155
493
219
531
253
285
126
402
179
450
200
578
283
349
155
402
179
532
237
621
310
402
179
450
200
636
283
681
346
450
200
636
283
770
400
450
200
779
346
850
444
636
283
900
400
923
482
450
200
779
346
991
447
991
517
636
283
1054
490
1054
551
779
346
1114
529
1114
582
636
283
900
400
1171
566
1171
611
636
283
1273
566
1277
667
636
283
1423
632
1466
765

3
Full
280
395
280
395
484
280
395
559
280
559
666
484
685
738
395
559
625
802
484
559
740
863
559
625
884
946
625
884
1070
625
1083
1181
884
1250
1282
625
1083
1376
1376
884
1464
1464
1083
1547
1547
884
1250
1626
1626
884
1768
1773
884
1976
2036

4
Sonic
141
199
141
199
244
141
199
282
141
282
345
244
345
398
199
282
315
445
244
282
373
488
282
315
445
546
315
445
630
315
546
699
445
630
759
315
546
704
815
445
772
867
546
833
916
445
630
891
963
445
891
1050
445
996
1206

Full
458
648
458
648
794
458
648
917
458
917
1093
794
1123
1210
648
917
1025
1316
794
917
1213
1415
917
1025
1450
1551
1025
1450
1754
1025
1775
1936
1450
2050
2103
1025
1775
2257
2257
1450
2401
2401
1775
2537
2537
1450
2050
2667
2667
1450
2899
2908
1450
3241
3339

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.
- 160 -

6
Sonic
230
326
230
326
399
230
326
461
230
461
564
399
564
651
326
461
515
728
399
461
609
798
461
515
728
892
515
728
1030
515
892
1143
728
1030
1241
515
892
1152
1332
728
1261
1418
892
1363
1498
728
1030
1457
1574
728
1457
1717
728
1629
1971

Full
973
1376
973
1376
1685
973
1376
1945
973
1945
2319
1685
2383
2567
1376
1945
2175
2793
1685
1945
2573
3002
1945
2175
3076
3290
2175
3076
3722
2175
3767
4109
3076
4350
4462
2175
3767
4789
4789
3076
5096
5096
3767
5384
5384
3076
4350
5659
5659
3076
6152
6171
3076
6878
7084

8
Sonic
485
686
485
686
840
485
686
970
485
970
1189
840
1189
1372
686
970
1085
1534
840
970
1284
1681
970
1085
1534
1879
1085
1534
2170
1085
1879
2408
1534
2170
2615
1085
1879
2426
2807
1534
2658
2987
1879
2871
3156
1534
2170
3069
3317
1534
3069
3617
1534
3431
4152

Full
1699
2403
1699
2403
2943
1699
2403
3399
1699
3399
4051
2943
4163
4484
2403
3399
3800
4879
2943
3399
4496
5244
3399
3800
5374
5749
3800
5374
6503
3800
6582
7179
5374
7600
7796
3800
6582
8367
8367
5374
8903
8903
6582
9407
9407
5374
7600
9886
9886
5374
10748
10781
5374
12017
12377

Sonic
680
961
680
961
1177
680
961
1360
680
1360
1665
1177
1665
1923
961
1360
1520
2150
1177
1360
1798
2355
1360
1520
2150
2633
1520
2150
3040
1520
2633
3374
2150
3040
3664
1520
2633
3399
3933
2150
3723
4184
2633
4022
4421
2150
3040
4299
4647
2150
4299
5067
2150
4807
5817

BOSS WATER CAPACITY TABLE


(Modified Equal Percent Contour Plug) (M3/Hr.)
Valve Port and Trim

P1
0.7

1.5

3.5

10

12

14

15

17

20

27

P2
0.5
0
0.7
0.5
0
1
0.7
0
1.5
1
0
2
1
0
3
2
1
0
3
2
1
0
4
3
2
0
5
4
0
6
5
0
8
5
0
10
8
5
0
10
5
0
10
5
0
14
10
5
0
15
10
0
20
10
0

212

2
Full
25
59
31
63
63
40
71
71
40
56
78
56
90
90
40
69
95
95
56
79
100
100
56
79
97
110
56
79
119
79
97
135
79
126
149
79
112
149
162
112
174
174
126
180
180
97
149
191
191
126
178
206
149
232
238

Sonic
12
34
15
20
37
20
25
41
20
28
45
28
39
52
20
34
44
55
28
39
48
58
28
39
48
64
28
39
69
39
48
78
39
62
86
39
55
73
94
55
83
101
62
88
104
48
73
96
110
62
88
119
73
114
138

Full
35
81
43
88
88
55
98
98
55
78
108
78
124
124
55
95
132
132
78
110
139
139
78
110
135
152
78
110
165
110
135
187
110
174
206
110
156
206
224
156
241
241
174
249
249
135
206
264
264
174
246
285
206
321
329

3
Sonic
15
42
19
24
46
24
31
51
24
35
56
35
49
65
24
42
55
69
35
49
60
73
35
49
60
80
35
49
86
49
60
98
49
77
108
49
69
92
117
69
104
126
77
109
130
60
92
120
138
77
109
149
92
143
172

Full
48
113
59
122
122
76
137
137
76
108
150
108
173
173
76
132
183
183
108
153
193
193
108
153
187
212
108
153
229
153
187
259
153
242
287
153
216
286
312
216
335
335
242
346
346
187
286
367
367
242
342
396
286
446
458

4
Sonic
24
67
30
39
72
39
49
81
39
54
89
54
77
102
39
67
86
109
54
77
94
114
54
77
94
125
54
77
135
77
94
154
77
122
170
77
109
144
185
109
163
198
122
172
205
94
144
189
217
122
172
235
144
225
271

Full
79
185
97
200
200
125
224
224
125
177
245
177
283
283
125
217
301
301
177
251
317
317
177
251
307
347
177
251
375
251
307
425
251
396
470
251
355
469
511
355
549
549
396
567
567
307
469
602
602
396
561
650
469
731
750

It is recommended to keep valve outlet velocity below 30,000 ft./min.


Capacities based on maximum Cv.
- 161 -

6
Sonic
40
109
49
63
118
63
80
132
63
89
145
89
126
167
63
109
141
177
89
126
154
187
89
126
154
205
89
126
221
126
154
251
126
199
278
126
178
236
302
178
267
324
199
282
335
154
236
309
355
199
282
384
236
367
443

Full
168
392
206
425
425
266
475
475
266
376
521
376
601
601
266
461
638
638
376
532
672
672
376
532
652
737
376
532
796
532
652
902
532
841
998
532
752
995
1085
752
1165
1165
841
1204
1204
652
995
1277
1277
841
1190
1379
995
1551
1592

8
Sonic
84
230
103
133
249
133
168
279
133
188
305
188
265
352
133
230
297
374
188
265
325
394
188
265
325
432
188
265
466
265
325
529
265
420
585
265
375
496
636
375
563
683
420
593
705
325
496
650
748
420
593
808
496
774
933

Full
294
684
360
742
742
465
830
830
465
657
910
657
1051
1051
465
805
1114
1114
657
929
1175
1175
657
929
1138
1287
657
929
1390
929
1138
1577
929
1470
1743
929
1314
1739
1895
1314
2036
2036
1470
2103
2103
1138
1739
2230
2230
1470
2078
2409
1739
2710
2782

Sonic
118
322
144
186
349
186
235
390
186
263
428
263
372
494
186
322
416
524
263
372
455
552
263
372
455
605
263
372
653
372
455
741
372
588
819
372
526
696
891
526
789
957
588
831
988
455
696
911
1048
588
831
1132
696
1084
1307

BOSS WATER
CAPACITY TABLE

Pressure (bar)

BOSS SHUTOFF TABLE - REVERSE ACTING


ACTUATOR SHUTOFF TABLE
SHUTOFF PSI
100

15

200

16

17

300

18

400

19

20

500

21

22

600

23

24

700

800

26

25

35R Spring 38422, Span 11.9

2"
17

CONTROL VALVES

16

16

17

18

18

19

19

20

20

21

22

21

23

22

24

25

55R Spring 41968, Span 12.7

55AR Spring 23239, Span 12.6

2 2"
1

15

15

16

16

17

18

19

17

20

21

18

19

20

85R Spring 35014, Span 11.3

22

55AR Spring 24296, Span 12.7

3"
16

17

18

19

20

21

22

23

24

25

85R Spring 35014, Span 12.9

16 17 18 19 20 21

55AR Spring 24297, Span 12.6

4"
16

17

17

18

19

19

21

20

21

22

23

24

25

26

27

28

29

30

31

85R Spring 24299, Span 12.8

23

85AR Spring 24301, Span 12.9

6"
16

8"

15

17

17

18

19

19

21

100

20

21

23

200

22

23

24

25

26

135R Spring 42489, Span 12.4

135R Spring 23996, Span 11.8

300

400

500

600

For shutoff pressure above this value, consult factory. Max air supply to actuator is 60psi

- 162 -

700

800

BOSS SHUTOFF TABLE - DIRECT ACTING


ACTUATOR SHUTOFF TABLE
SHUTOFF PSI
100

14

200

15

16

400

300

17

18

19

500

20

600

21

700

22

800

23

24

35 Spring 38422, Span 10.8

2"
16

15

17

16

17

18

18

19

19

20

21

20

22

21

23

55 Spring 41968, Span 12.7

24

55A Spring 23239, Span 12.0

212"
15

15

16

17

16

18

19

17

20

21

18

22

23

24

19

25

26

20

27

28

85 Spring 35014, Span 10.9

29

55A Spring 24296, Span 12.0

3"
15

16

17

18

19

20

22

21

23

24

85 Spring 35014, Span 12.4

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

55A Spring 24297, Span 12.0

4"
16

17

18

19

20

21

22

23

24

25

26

27

28

29

85 Spring 24299, Span 12.4

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

85A Spring 24301, Span 12.4

6"
16 16

8"

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

135 Spring 42489, Span 12.0

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

100

200

300

400

500

- 163 -

600

700

800

135 Spring 23996, Span 11.6

CONTROL VALVES

15

BOSS SERIES D CONTROL VALVE


HUNG CAGE DESIGN

DIGIBOSS HUNG CAGE


& TRIM MATERIAL

Unlike competitors valves (which use the cage to compress


the seat ring into the body), Spences cage is suspended in the
body from a machined shoulder. This eliminates bonnet gasket
leakage, cage deformation, sticking plugs, seat gasket and body
washout which can occur with cage retained seat designs. The
Spence hung cage design utilizes a 17-4 Ph stainless steel
Belleville load ring to maintain a constant seat gasket load,

even in temperature cycling service.


The Spence Boss D Series Control Valves are specifically
designed for high pressure drop service. Pressure drop, high
velocities and throttling occur between the cage window and
the plug, thereby protecting the seat ring and tight shutoff
capability of the valve. An optional protected seat seat ring
provides outstanding wear and shutoff performance.

STANDARD CAGE

ANTI-CAVITATION CAGE

The full ported, standard cage, provides


maximum flow with minimum pressure drop. The
inherent modified linear flow characteristic provides excellent low flow control, high rangeability
and maximum flows per given body size.

The Seco-Cav cage eliminates the effects of


valve cavitation providing a normal valve/trim life
expectancy in cavitating conditions. Diametrically opposed holes, increase the valves cavitation
index (Kc) and direct impinging flows to the
center of the cage, preventing mechanical
trim/body damage.

40% REDUCED TRIM CAGE

NOISE REDUCING CAGE

This optional cage reduces the maximum Cv


and flow to 40% of the normal, full port valve.
Used to provide body velocity control, future flow
expandability, or to correct for oversized valve
conditions.

The Seco-Sonic cage is designed to reduce


valve generated noise up to 10dBA in steam, gas
or any compressible fluid service. When used in
conjunction with a Seco-Sonic silencing orifice,
noise attenuations of 15-20dBA can be achieved.

TRIM MATERIAL SELECTION


Balanced Plug design allows line pressure under the plug to build
up above the plug, effectively cancelling out any unbalanced stem
force due to pressure. In addition to providing smooth, high
pressure control, balanced plugs allow use of small, light, cost
effective actuators. Class III, IV or VI shutoff can be provided.

The piston seal is critical to maintaining tight shutoff in any cage


valve. The Bosss heavy cupwasher style PTFE plug seal has
three times the cross sectional area and wear surface of
competitive valves and provides tight shutoff for longer than
competitors designs at both low and high pressures.

Maximum
Service
Temp.

Plug

Seat Ring

Gaskets

ANSI/ISA
70-2
Shut-off

Standard
Balanced Trim

500F
(260C)

AISI 410 St. St.


w/PTFE Seal

AISI Type 400


St. St.*

Filled Type
304 St. St

IV

Stellite
Balanced Trim

500F
(260C)

AISI 410 St. St.


w/PTFE Seal

AISI Type 400


St. St. Stellited

Filled Type
304 St. St

IV

High Temp.
Trim

800F
(426C)

AISI 410 St. St.


w/ Ni-Resist Seal

AISI Type 400


St. St. Stellited

Inconel
Graphite

III

Soft-Seated
Trim

500F
(260C)

AISI 410 St. St.


w/PTFE Seal

AISI Type 400 St. St.


w/PTFE Insert

Filled Type
304 St. St

VI

Table 1

* Stellite seat optional.

STANDARD & STELLITE


BALANCED PLUG
Balanced plug design eliminates large
stem forces allowing the use of small,
cost-effective actuators. Provides smooth
throttling control even at pressures to 1000
psi. Standard PTFE piston seal provides
ANSI Class IV tight shut-off to temperatures
of 500F.

HIGH-TEMP BALANCED PLUG

SOFT SEATED TRIM

Balanced plug with high-temp ni-resist or


carbon piston seal provides ANSI Class II
shut-off at temperatures up to 800F.

Balanced plug with PTFE piston seal and


an optional seat design with PTFE insert
provide ANSI Class VI bubble tight shut-off
at temperatures up to 460F.

- 164 -

Linear Valve Specification Form


Project/Job__________________________________
Data Sheet____of____
Unit/Customer _______________________________
Spec ____________
P.O./LCO File # ______________________________
Tag _____________
Item _______________________________________
Dwg _____________
Contract ____________________________________

CONTROL VALVE
SPEC SHEET
Steam

Fluid

Water

Service __________
MFR Serial#_________________________________

Gas______________

Liquid______________

Flow

#/hr

gpm

scfh

_________

Inlet Pressure

psig

psia

_________

Outlet Pressure

psig

psia

_________

____________

Temperature

Norm. Flow

Min. Flow

Shut-off Pressure

Max Press/Temperature:____________ /____________


Density/MW/SG
Viscosity
Vapor Pressure
Required Cv

psia

_________

_____________

Noise (dBA) Allowable_________


Line Info

Pipe Size In____________/Sch____________

Pipe Size Out____________/Sch____________

Valve, Body & Bonnet


Body Size in.
ANSI Class

/2

125

Body/Bonnet Material:

/4

1
150

Cast Iron

11/4
250

11/2

21/2

300

600

Cast Steel

4
900

Cr Mo

1500

316SS

Bronze

10
2500

12

16

4500

Hast C

Other____________
Titanium

Alloy 20

Other____________________________
End Conn. Inlet/Outlet:

NPT

SWE

Packing Material:

PTFE

BTG

Trim Size

100%

60%

40%

BWE Sch.__________

Sep. Flanges

Laminated Graphite
20%

Kalrez

Int. Flanges

Other__________

Other

Other________________

Actuator
Spring Action:

Air to Open

Available Air Supply Pressure:

Air to Close

Last Position

Max.__________

Min.__________

Manual Override:

Yes

Solenoid

Yes

No

Type____________________

Positioner

Yes

No

Type____________________

Switch

Yes

No

Type____________________

Air Set

Yes

No

Type:___________________

Other Accessories

Yes

No

Type____________________

II

III

Test ANSI/FCI Leakage Class:

No

None

Type____________

IV

- 165 -

Voltage_________________
Pneu

I/P

Range:__________________

VI

Leslie VIII

CONTROL VALVES

Max. Flow

Service Conditions

Crit Pres PC

Linear Valve Specification Form


Project/Job__________________________________
Data Sheet____of____
Unit/Customer _______________________________
Spec ____________
P.O./LCO File # ______________________________
Tag _____________
Item _______________________________________
Dwg _____________
Contract ____________________________________

CONTROL VALVE
SPEC SHEET
Steam

CONTROL VALVES

Fluid

Water

Service __________
MFR Serial#_________________________________

Gas______________

Liquid______________
Max. Flow

Service Conditions
Flow

#/hr

gpm

scfh

_________

Inlet Pressure

psig

psia

_________

Outlet Pressure

psig

psia

_________

____________

Temperature

Crit Pres PC

Norm. Flow

Min. Flow

Shut-off Pressure

Max Press/Temperature:____________ /____________


Density/MW/SG
Viscosity
Vapor Pressure
Required Cv

psia

_________

_____________

Noise (dBA) Allowable_________


Line Info

Pipe Size In____________/Sch____________

Pipe Size Out____________/Sch____________

Valve, Body & Bonnet


Body Size in.
ANSI Class

/2

125

Body/Bonnet Material:

/4

1
150

Cast Iron

11/4
250

11/2

21/2

300

600

Cast Steel

Cr Mo

4
900

1500

316SS

Bronze

10
2500

12

16

4500

Hast C

Other____________
Titanium

Alloy 20

Other____________________________
End Conn. Inlet/Outlet:

NPT

SWE

Packing Material:

PTFE

BTG

Trim Size

100%

60%

40%

BWE Sch.__________

Sep. Flanges

Laminated Graphite
20%

Kalrez

Int. Flanges

Other__________

Other

Other________________

Actuator
Spring Action:

Air to Open

Available Air Supply Pressure:

Air to Close

Last Position

Max.__________

Min.__________

Manual Override:

Yes

Solenoid

Yes

No

Type____________________

Positioner

Yes

No

Type____________________

Switch

Yes

No

Type____________________

Air Set

Yes

No

Type:___________________

Other Accessories

Yes

No

Type____________________

II

III

Test ANSI/FCI Leakage Class:

No

None

Type____________

IV

- 166 -

Voltage_________________
Pneu

I/P

Range:__________________

VI

Leslie VIII

- 167 -

CONTROL VALVE OPTIONS & ACCESSORIES

CONTROL
VALVE
OPTIONS &
ACCESSORIES

PACKING &
ACTUATORS

PACKING CONFIGURATIONS

LIVE-LOADED PTFE - V-RING


(STANDARD)

PTFE/GRAPHITE
(OPTIONAL)

HIGH TEMPERATURE
LAMINATED GRAPHITE
(OPTIONAL)

Live-loaded PTFE V-ring packing


provides the most maintenance free stem
seal. The V-ring packing is both pressure
energized and live-loaded by a 304 stainless
steel spring to automatically compensate
for packing wear. Maximum service temperature is 460F (238C). V-rings can be
inverted for vacuum service.

Split rings allow packing replacement


without removal of actuator. Graphite impregnated PTFE provides 500F (260C)
service temperature, better memory and
sealing than pure PTFE rings, lowered
stem hysteresis, and is ideal for fluids
that contain suspended particles.

Split rings allow packing replacement


without removal of actuator. Precision
die-cut laminated graphite rings provide
a reliable, tight stem seal to operating
temperatures of 800+F (426C).
Available on Intimidator and Boss.

Available on Intimidator and Boss.

Available on Kombat, Intimidator and


Boss.

ACTUATORS
KOMBAT K1, K4
AND INTIMIDATOR

KOMBAT K5, K6

lPneumatic Actuated

lAccepts 0-10vDC, 4-20mA


or 0-135 ohm signal

lElectric Actuated

l36 and 60 sq. in.


lHigh Thrust Multiple Spring
lEpoxy Coated
lStainless Steel Internals
lFixed 3-15 pound Springs
lCast Iron Yoke

lSpring Return to Fail Safe


Position
lManual Override
lNEMA 1 Enclosure
lPowder Coated Die Cast
Aluminum Housing

BOSS
l35, 55 and 85 sq. in.
lHigh Thrust
lFour Bolt Yoke Mounting
lCast Iron Yoke
l External Access for
Spring Preload Adjustment
lRolling Boot Seal on Stem
for Increased Accuracy &
Long Service Life
(Reverse only)
- 168 -

218
(54)

MODEL 65A
AIR FILTER REGULATOR

214
(57)

l Converts
l Delivers

3
(76)

Plant Air to Instrument Quality

0 to 50 PSIG

Air Filter Regulator shall provide remote control for air actuated
regulators and control valves. It shall convert plant air to
instrument quality air and provide 0 to 50 psi delivery pressure.
The Regulator shall have a flow capacity of 22 scfm.

9
(228)

OPTIONS See page 43


l MODEL A AIR ADJUSTMENT PANEL includes an air
adjusting valve incorporating its own bleed and two
gages; one for the supply air, the other to indicate the
adjusting air. It comes complete and ready to be
mounted directly on a control board or box.
l MODEL B AIR ADJUSTMENT PANEL is the same as
the Model A with the exception that it has, in addition, a
gage indicating the delivery pressure.

3
(76)

MODEL 65A AIR FILTER REGULATOR

APPLICATION DATA
l Provides Remote Control of E8, A Series Pilots, Positioners,
EPC-1.
l To Upgrade Plant Air to Instrument Quality Air

3
(76)
3
4
(19)

ELECTRO-PNEUMATIC
(I/P) TRANSDUCER
l Converts
l Handles

Current Signal to Pneumatic Signal

up to 150 PSIG Supply Air

l Accommodates

4-20 mA and 10-50 mA Input

4 (6)

Signals

SPECIFICATION

238
(60)
338
(86)

Electro-pneumatic Transducer shall convert 4-20 mA or 10-50 mA


input signals to a proportional 3-15 PSIG pneumatic output. Output
capacity shall be a minimum of 17 SCFM with a 20 PSIG supply or
47 SCFM with a 120 PSIG supply.

MATERIALS

8 MAX.
THICKNESS
FOR PANEL
MOUNT

OF

CONSTRUCTION

(2) STANDOFFS
(2) MOUNTING HOLES
#10-32 UMF-2

Housing Aluminum
Orifice Sapphire
NozzleBronze
PC Board Fiberglass
Cover Aluminum

ELECTRO-PNEUMATIC TRANSDUCER

APPLICATION DATA
l Simple way to control pneumatic valves with current signal

- 169 -

AIR FILTER REGULATOR


and I/P TRANSDUCER

SPECIFICATION

RTD RESISTANCE
PROBE THERMOMETER
l 304
l

SS closed end probe measures temperature

Varies electrical resistance in proportion to temperature


changes

l Communicates

change in resistance to automated systems

OPTIONS

RTD & PRESSURE


TRANSMITTER

l 304 SST Thermowell

SPECIFICATION
The RTD shall have a 304 stainless steel closed end probe with a 1/2 inch NPT male
with hex fitting process connection. The RTD shall change resistance in proportion to a
change in temperature and be capable of connecting to a device (such as a signal conditioning card) which can convert that resistance change to a standard 4-20 mA
signal.

MATERIALS

OF

CONSTRUCTION

RTD RESISTANCE
PROBE THERMOMETER

APPLICATION DATA

Connector Head:NB 1 Cast Iron


Probe: 304 SS Closed End
Process Connection: 1/2" NPT Male w/Hex fitting
Electrical Connection: 1/2" NPT Female
Sheath Length 512" or 1112"
Sheath Diameter 14"

l Building control systems


l Process control systems
l Systems utilizing the EPC ElectroPneumatic Controller

ELECTRONIC PRESSURE
TRANSMITTER
l Solid

state, calibrated transmitter measures pressure to


0.5% accuracy

Outputs 4-20 mA signal; 10-30 VDC unregulated; 100 ohms


output impedance

l Integral

metal diaphragm and polysilicon bridge are virtually


unaffected by shock, vibration or mounting

l Available

in ranges 0-30, 0-300 and 0-1000 psig, overpressure


protected

l NEMA

4 compliant with cable or waterproof connector

l Operates
l 1/8

ELECTRONIC PRESSURE
TRANSMITTER

APPLICATION DATA
l Building control systems
l Process control systems
l Systems utilizing the EPC
Electro-Pneumatic Controller

in 40-200F

NPT male or female process connection

SPECIFICATION
The Electronic Pressure Transmitter shall have a 1/8 NPT male or female 316 stainless
steel process connection. The Electronic Pressure Transmitter shall measure pressure
to 0.5% accuracy and output a standard 4-20 mA signal with 100 ohms output
impedance. The Electronic Pressure Transmitter shall be shock and vibration resistant,
overpressure protected, operate within 40-200F and be NEMA 4 compliant.

MATERIALS

OF

CONSTRUCTION

Case: 304 SS
Diaphragm: 17-4 PH SS
Process Connection: 316 SS

- 170 -

ECKARDT
POSITIONER
l Pneumatic
l Modular
l Boost

or Electro-Pneumatic

Design

Adjustable

l Separate

Control for Zero Point and


Range of Travel

OPTIONS
MODELS
P6981 Pneumatic Positioner
EP6986 Electro-pneumatic Positioner

ECKARDT PNEUMATIC POSITIONER W/GAUGES

APPLICATION DATA
l Control of Intimidator Control Valve
l Split Range for Parallel Stations
l Fine Tune Control
l Where Required Air Pressure is Greater than Controller Output
l Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)

SPECIFICATION
The positioner shall be SIRA and WIB approved and shall be
mounted directly onto the valve. Feedback, I/P Transducer
and/or Limit Switch options shall be available.

RATINGS
Temperature Range -40 to 176F
(-40 to 80C)
Pneumatic Connections 1/4" NPT
Supply Pressure 60 psig
Air Consumption 0.11 to 0.21 scfm
Input Signal 3-15 psig, Split Range, 4-20mA*
Hysteresis <0.3%
Body Construction Aluminum

APPLICABLE CODES
SIRA & WIB Approved

*Applies to EP6986 only

ECKARDT P6981 POSITIONER


ON INTIMIDATOR TYPE J CONTROL VALVE

- 171 -

ECKARDT
POSITIONER

l Gages

PMV POSITIONER
l Pneumatic
l Compact,
l Easy

Visible Indicator

Air Consumption

l Mounts

Compactly on Valve

l Stainless

PMV POSITIONER

Rugged Design

to Calibrate

l Bright,
l Low

or Electro-Pneumatic

Steel Cam

l External

Zero Adjustment

l Modular

Design

OPTIONS

APPLICATION DATA
l Control of Intimidator, Boss and Doctor Control Valves
l Split Range for Parallel Stations
l Fine Tune Control
l Where Required Air Pressure is Greater than Controller Output
l Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)
RATINGS
Temperature Range -4 to 185F
(-20 to 85C)
Supply Pressure 60 psig
Air Consumption 0.31 scfm (P4)
0.71 scfm (P5)
0.78 scfm (EP5)
Input Signal 3-15 psig, Split Range 4-20 mA
Linearity 0.7% (P4)
<0.5% (P5 & EP5)
Hysteresis .0.8% (P4)
<0.75% (P5)
<0.5% (EP5)
Body Construction Aluminum

l Mechanical Limit Switch


l Proximity Limit Switch
l 4-20 mA Position Transmitter Feedback
l Potentiometer 1K Feedback
l Gauges

MODELS
P5 Pneumatic Positioner w/Gauges
EP5 Electro-pneumatic Positioner w/Gauges

SPECIFICATION
The Positioner shall be modular and cam characterized with
FM, CSA and CENELEC certifications and shall be mounted
directly onto the valve. Feedback, I/P Transducer and/or
Limit Switch options shall be available.

APPLICABLE CODES
CENELEC, FM & CSA approved

PMV POSITIONER
ON INTIMIDATOR TYPE J CONTROL VALVE
- 172 -

MOORE POSITIONER
l Pneumatic
l Modular

Design

Characterized for Added Turndown

l Gauges

Included

l Proportional
l Easy

Control

to Calibrate

l Non-Interacting
l Mounts

Zero and Span

compactly on Valve

l Provides

Precise Control

OPTIONS
l Mechanical Limit Switch
l Proximity Limit Switch
l 4-20 mA Position Transmitter Feedback
l Potentiometer 1K Feedback

MODELS
760P Pneumatic Positioner
760EP Electro-pneumatic Positioner w/Integral I/P
Transducer

SPECIFICATION
The Positioner shall be modular and cam characterized with
NEMA 4X, FM, CSA, CENELEC and Sirs certifications and
shall be mounted directly onto the valve. Feedback, I/P
Transducer and/or Limit Switch options shall be available.
The Positioner shall include gages,have non-interacting zero
and span and consume 0.5 to 0.6 scfm.

MOORE 760P PNEUMATIC POSITIONER

APPLICATION DATA
l Control of Intimidator, Boss & Doctor Control Valves
l Split Range for Parallel Stations
l Fine Tune Control
l Where Required Air Pressure is Greater than Controller Output
l Where Change of Actuator Action is Desired (Reverse to Direct
& vice versa)
RATINGS
Temperature Range -40 to 185F
(-40 to 85C)
Pneumatic Connections 1/4" NPT
Gauge Connections 1/8' NPT
Electrical Connections 3/4" NPT
Exhaust Connections 1/4" NPT
Action Direct or Reverse
Supply Pressure 60 psig
Air Consumption, Typical 0.5 scfm
Input Signal 3-15 psig, Split Range, 4-20 mA*
Span Adjustable, -60% to +25% of normal
ZeroAdjustable, -10% to +60% of normal
Linearity, Typical0.5% of normal span
0.75% of normal span*
Hysteresis, Typical 0.75% of normal span
1.0% of normal span*
Deadband <0.25% of span

APPLICABLE CODES
NEMA 4X, IP 65
FM, CSA, CENELEC, Sira Approved

MOORE 760P POSITIONER


ON INTIMIDATOR TYPE J CONTROL VALVE

*Applies to 760EP only

- 173 -

MOORE
POSITIONER

l Cam

or Electro-Pneumatic

Linear Valve Specification Form


Project/Job__________________________________
Data Sheet____of____
Unit/Customer _______________________________
Spec ____________
P.O./LCO File # ______________________________
Tag _____________
Item _______________________________________
Dwg _____________
Contract ____________________________________

CONTROL VALVE
SPEC SHEET
Steam

CONTROL VALVES

Fluid

Water

Service __________
MFR Serial#_________________________________

Gas______________

Liquid______________
Max. Flow

Service Conditions
Flow

#/hr

gpm

scfh

_________

Inlet Pressure

psig

psia

_________

Outlet Pressure

psig

psia

_________

____________

Temperature

Crit Pres PC

Norm. Flow

Min. Flow

Shut-off Pressure

Max Press/Temperature:____________ /____________


Density/MW/SG
Viscosity
Vapor Pressure
Required Cv

psia

_________

_____________

Noise (dBA) Allowable_________


Line Info

Pipe Size In____________/Sch____________

Pipe Size Out____________/Sch____________

Valve, Body & Bonnet


Body Size in.
ANSI Class

/2

125

Body/Bonnet Material:

/4

1
150

Cast Iron

11/4
250

11/2

21/2

300

600

Cast Steel

Cr Mo

4
900

1500

316SS

Bronze

10
2500

12

16

4500

Hast C

Other____________
Titanium

Alloy 20

Other____________________________
End Conn. Inlet/Outlet:

NPT

SWE

Packing Material:

PTFE

BTG

Trim Size

100%

60%

40%

BWE Sch.__________

Sep. Flanges

Laminated Graphite
20%

Kalrez

Int. Flanges

Other__________

Other

Other________________

Actuator
Spring Action:

Air to Open

Available Air Supply Pressure:

Air to Close

Last Position

Max.__________

Min.__________

Manual Override:

Yes

Solenoid

Yes

No

Type____________________

Positioner

Yes

No

Type____________________

Switch

Yes

No

Type____________________

Air Set

Yes

No

Type:___________________

Other Accessories

Yes

No

Type____________________

II

III

Test ANSI/FCI Leakage Class:

No

None

Type____________

IV

- 174 -

Voltage_________________
Pneu

I/P

Range:__________________

VI

Leslie VIII

- 175 -

CONTROL VALVE
SIZING

CONTROL
VALVE
SIZING

VALVE SIZING BY COMPUTATION

SIZING BY
COMPUTATION

FORMULA KEY
= [p1 (psig) + 14.7]

CV

= Valve flow coefficient

= Nominal pipe size, inches

dP

= Nominal valve size, inches

FL

= Pressure recovery factor, Liquid (See valve


page)

FP

= Piping geometry factor, which is a capacity


correction factor for a valve with reduced inlet
and expanded outlet piping of the same size
or a valve with expanded outlet piping only.
(For Intimidator, see table on facing page.)
1
______________
=
__________

FR

= Specific gravity of liquid at flowing temperature

K
M

= Specific heat ratio (see table)


Cp Specific heat at constant pressure
=
Cv
Specific heat at constant volume
= Molecular weight (see table)

P1

= Initial fluid pressure psia

if X <

T1 Z
XM

GAS (VOLUME)

if P < PC FL2
Q ____
CV = _____________
P
FP FR ___
G

= Vapor pressure of liquid at inlet


temperature
(water @ 60F = 0.2563 psia)

= Flow - SCFM or GPM

T1

= Initial absolute temperature of gas


= [t1 (F) + 460]

= Flow - lb/hr

XT

= Pressure recovery factor, Gas (See


valve page)

= Compressibility factor (Typically = 1)

= Valve/piping friction factor


d2 2
1.5 1 - 2
D

CRITICAL FLOW

T1 MZ
X

XT K
1.4

if X >

XT K
1.4

P
P1

P1 - P2
P1

XT K
1.4

1 -

X
2.14 XT K

.667

AVERAGE VALUE

LIQUID (VOLUME)
SUBCRITICAL FLOW

PV

SUBCRITICAL FLOW

STEAM (MASS)

Q
7320 FP P1 Y FR

= Critical pressure of liquid


(water = 3206 psia)

CV =

PC

PC = Critical pressure drop (psi)


____
PV3
= P1 - .96 PV + .28
PC

k Cv
______
+1
890d4
= Valve Reynolds Number factor
= 1 if CV > 0.1 and viscosity <1000 cs.
(consult factory for other applications)

CV =

= Reduced fluid pressure psia


= [p2 (psig) + 14.7]

P = Comparative fluid pressure factor


= P1 - P2

W
19.3 FP P1 Y FR

P2

CRITICAL FLOW

if P > PC FL2
Q
____
CV = ______________
PC
FL FP FR ____
G

- 176 -

Air
Nitrogen
Oxygen
Hydrogen
Carbon Dioxide
Steam

OF

K & M TABLE

K
1.4
1.404
1.401
1.41
1.304
1.31

M
29
28
32
2
44
18.3

INTIMIDATOR PIPING GEOMETRY FACTORS


FP
for Expanded Outlet Only

Port
Size

d/D

1/2

3/4

1/4

5/8

1/4

1.0

1.0

1.0

.9

1.0

.8

1-1/2
11/4

13/4

11/4

13/4

1.0

1.0

21/4

7/8

1/4

5/8

1.0

1.0

1.0

1.0

1.0

1.03 1.0

1.01 1.04 1.0

1.0

1.02 1.06 1.0

1.0

1.05 1.0

1.02 1.07 1.0

1.01 1.04 1.09 1.01 1.02 1.06 1.01 1.03 1.07

.7

1.0

1.05 1.0

1.02 1.07 1.0

1.01 1.04 1.1

.6

1.0

1.05 1.0

1.02 1.07 1.0

1.01 1.04 1.09 1.01 1.02 1.06 1.01 1.03 1.07

.5

1.0

1.04 1.0

1.02 1.05 1.0

1.0

1.03 1.07 1.01 1.02 1.05 1.01 1.02 1.06

.4

1.0

1.03 1.0

1.01 1.04 1.0

1.0

1.02 1.05 1.0

1.01 1.03 1.0

1.01 1.04

.3

1.0

1.02 1.0

1.01 1.02 1.0

1.0

1.01 1.03 1.0

1.01 1.02 1.0

1.01 1.02

1.0

7/8

11/4

5/8

7/8

1.0

1.0

1.0

1.01 1.04 1.0

1.0

1.02 1.05

1.01 1.02 1.06 1.01 1.03 1.08

FP
for Reduced Inlet & Expanded Outlet of the Same Size
Valve
Size
d/D Port
Size

1/2

3/4

1-1/2
11/4

11/4

13/4

11/4

13/4

21/4

1/4

5/8

1/4

5/8

7/8

1/4

5/8

7/8

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

.9

1.0 .995 1.0 .997 .993

1.0 .999 .996 .992 .999 .998 .994 .999 .997 .992

.8

.998 .981 .999 .991 .976

1.0 .997 .987 .971 .997 .992 .978 .997 .989 .974

.7

.997 .963 .999 .983 .953 .999 .993 .974 .945 .994 .984 .958 .993 .978 .95

.6

.995 .945 .998 .974 .929 .999 .989 .96 .917 .991 .976 .936

.5

.993 .926 .998 .965 .906 .999 .985 .947 .891 .988 .967 .915 .986 .955 .90

.4

.991 .91 .997 .956 .886 .999 .981 .935 .868 .985 .96 .897 .983 .944 .88

.3

.99 .897 .997 .95

.87

1.0

.999 .979 .925 .85

- 177 -

7/8

1.0

1.0

1.0

.982 .953 .882

1.0

1.0

1.0

.99 .967 .925

.98 .936 .862

INTIMIDATOR PIPING
GEOMETRY FACTORS

Valve
Size

Linear Valve Specification Form


Project/Job__________________________________
Data Sheet____of____
Unit/Customer _______________________________
Spec ____________
P.O./LCO File # ______________________________
Tag _____________
Item _______________________________________
Dwg _____________
Contract ____________________________________

CONTROL VALVE
SPEC SHEET
Steam

CONTROL VALVES

Fluid

Water

Service __________
MFR Serial#_________________________________

Gas______________

Liquid______________
Max. Flow

Service Conditions
Flow

#/hr

gpm

scfh

_________

Inlet Pressure

psig

psia

_________

Outlet Pressure

psig

psia

_________

____________

Temperature

Crit Pres PC

Norm. Flow

Min. Flow

Shut-off Pressure

Max Press/Temperature:____________ /____________


Density/MW/SG
Viscosity
Vapor Pressure
Required Cv

psia

_________

_____________

Noise (dBA) Allowable_________


Line Info

Pipe Size In____________/Sch____________

Pipe Size Out____________/Sch____________

Valve, Body & Bonnet


Body Size in.
ANSI Class

/2

125

Body/Bonnet Material:

/4

1
150

Cast Iron

11/4
250

11/2

21/2

300

600

Cast Steel

Cr Mo

4
900

1500

316SS

Bronze

10
2500

12

16

4500

Hast C

Other____________
Titanium

Alloy 20

Other____________________________
End Conn. Inlet/Outlet:

NPT

SWE

Packing Material:

PTFE

BTG

Trim Size

100%

60%

40%

BWE Sch.__________

Sep. Flanges

Laminated Graphite
20%

Kalrez

Int. Flanges

Other__________

Other

Other________________

Actuator
Spring Action:

Air to Open

Available Air Supply Pressure:

Air to Close

Last Position

Max.__________

Min.__________

Manual Override:

Yes

Solenoid

Yes

No

Type____________________

Positioner

Yes

No

Type____________________

Switch

Yes

No

Type____________________

Air Set

Yes

No

Type:___________________

Other Accessories

Yes

No

Type____________________

II

III

Test ANSI/FCI Leakage Class:

No

None

Type____________

IV

- 178 -

Voltage_________________
Pneu

I/P

Range:__________________

VI

Leslie VIII

DESUPERHEATERS &
NOISE REDUCTION

SECTION III
DESUPERHEATERS
& NOISE
REDUCTION

- 179 -

NOTES:

- 180 -

DESUPER-

DESUPERHEATERS

HEATERS

- 181 -

DESUPERHEATERS
PRESSURES to 600 PSIG at 750F
l Reduces

the temperature of superheated


steam by controlled direct injection of
cooling water

l Mechanical
l Steam

atomizing 2.5:1 turndown

atomizing 20:1 turndown

l Line

Sizes 3" to 24" (larger sizes available


upon request)

l Velocities
l Air

to 8000 feet per minute

operated only

Canadian Registration # OH6267.51

STEAM ATOMIZING DESUPERHEATER

APPLICATION DATA
l Reduce Temperature of Superheated Steam
SIZING INFO
PAGE 184

DESUPERHEATERS &
NOISE REDUCTION

MECHANICAL ATOMIZING DIMENSIONS, inches (mm) AND WEIGHTS, pounds (kg)

Size

#1

5
(127)

#3

A
P = MAIN STEAM PIPE
6
8
10
12

31/2

/4
(6)

2
(51)

7
(178)

71/2
(191)

81/2
(216)

10
(254)

11
13
(280) (330)

41/2
(113)

1/2
(13)

2
(51)

81/2
(216)

10
(254)

#5

57/8
(149)

1
(25)

4
(102)

#6

71/2
(190)

11/4
(32)

4
(102)

#8

93/16
(233)

2
(51)

6
(152)

14

16

18

20

24

Weight

15
(6.8)
22

161/2
(419)

171/2
(445)

191/2
(495)

(10)
40

151/2
(394)

161/2
(419)

171/2
(445)

191/2
(495)

211/2
(546)

(18)
75

151/2
(394)

161/2
(419)

171/2
(445)

181/2
(470)

191/2
(495)

201/2
(521)

221/4
(565)

(34)
135
(61)

11
13
(280) (330)

151/2
(394)

161/2
(419)

11
13
(280) (330)

151/2
(394)

13
(330)

- 182 -

DESUPERHEATERS
SPECIFICATIONS
The Desuperheater shall be air operated, consisting of atomizing
injector nozzle, dual controller, air pilot and strainers. It shall be
capable of handing wide load variations from full load to 5% of
maximum and control within 5F.
The injector nozzle shall be designed and installed to disperse the
minute water particles and atomizing steam counter to the flow
of superheated steam, enabling the fine mist to be easily
evaporated.
The dual controller shall be so constructed that it will maintain a
balanced, modulated flow of steam and water to the injector
nozzle at all times and shall be so arranged that the atomizing
steam shall lead the water on opening and trail on closing, so that
it is impossible for the water to reach the injector nozzle before
the steam.

MATERIALS

OF

DUAL CONTROL DESUPERHEATER NOZZLE

CONSTRUCTION

300 Series Stainless Steel

Size

#1

5
(127)

#3

A
P = MAIN STEAM PIPE
6
8
10
12

31/2

/4
(6)

33/4
(95)

2
(51)

7
(178)

71/2
(191)

81/2
(216)

10
11
(254) (280)

13
(330)

51/4
(133)

1/2
(13)

211/16
(68)

21/2
(64)

81/2
(216)

10
11
(254) (280)

#5

57/8
(148)

1
(25)

33/4
(95)

4
(102)

#6

69/16
(243)

11/4
(32)

6
(152)

5
(127)

#8

81/4
(210)

2
(51)

6
(152)

8
(203)

14

16

18

20

24

Weight

161/2
(419)

171/2
(445)

191/2
(495)

151/2
(394)

161/2
(419)

171/2
(445)

191/2
(495)

211/2
(546)
211/2
(546)

151/2
(394)

161/2
(419)

171/2
(445)

191/2
(495)

211/2
(546)

231/2
(597)

231/2
(597)

271/2
(699)

271/2
(699)

18
(8)1
28
(13)
68
(31)
110
(50)
270
(123)

13
(330)

151/2
(394)

161/2
(419)

11
(280)

13
(330)

151/2
(394)

13
(330)

Sch80 pipe

- 183 -

DESUPERHEATERS

STEAM ATOMIZING DIMENSIONS, inches (mm) AND WEIGHTS, pounds (kg)

RULES FOR SIZING DESUPERHEATERS


The required amount of cooling water to be injected into the
superheated steam is the basis on which a Desuperheater size
is determined. Since the heat gained by the injected cooling
water equals the heat lost by the superheated steam, the
required cooling water, G, in gallons per minute is calculated as
follows:
Ws
hs hd
G=
x
gpm
500
hd (t 32)
Where: Ws = Superheated steam flow, lb per hour
hs = Total heat of the superheated steam, Btu per lb
hd = Total heat of the desuperheated steam, Btu per lb

t = Temperature of the cooling water, F


The values hs and hd may be taken from the Steam Tables on
the inside back cover. Having determined the amount of cooling
water, G, choice of the size unit may be made directly from the
Selection table below.
Cooling water supply pressure must always be at least 75 psig
higher than the pressure of the steam being desuperheated.
With Steam Atomizing Desuperheaters, the atomizing steam
pressure must always be at least 50 psig higher than the pressure of the steam being desuperheated. Also, when there is
more than approximately 100 psig difference between cooling
water and atomizing steam pressures, a pressure reduction should
be made on the higher of the two.

SELECTION TABLESTEAM ATOMIZING AND MECHANICAL ATOMIZING DESUPERHEATERS


J VALVE OPERATED
No. 3

No. 5

No. 6

No. 8

COOLING WATER
CAPACITY, GPM

4.0

12

22

52

PIPE CONNECTIONS
FOR COOLING WATER
AND ATOMIZING STEAM

/2"

1"

11/4"

2"

MINIMUM SIZE OF
MAIN STEAM PIPE

4"

6"

8"

12"

SIZE NUMBER

SIZING
DESUPERHEATERS

STEAM

FOR

ATOMIZATION

A source of higher pressure atomizing steam offers no problem


on most desuperheater installations. Generally, the steam being
desuperheated is at reduced pressure, having either been
throttled by a reducing valve or extracted from an intermediate
stage of a turbine.
When a pressure reduction is required in conjunction with
desuperheating the steam, it is recommended that the reduction
take place prior to desuperheating for the following reasons:
1. Auxiliary high pressure steam for atomization is
immediately available.

2. The Pressure Regulator is not subject to a damaging


accumulation of soluble salts precipitated by evaporation
from the cooling water.
3. Elimination of resuperheating when the pressure reduction
is after the point of superheat control.
If higher pressure steam is not available, a Mechanical Atomizing Desuperheater must be employed. The Injector Nozzle is
identical with the Steam Atomizing Nozzle except that it does
not have the advantage of secondary atomization into mist by
the action of the steam.

- 184 -

NOISE

NOISE REDUCTION

REDUCTION

- 185 -

NOISE SUPPRESSOR
SERVICE to 500F
l Standard

sizes 3/8" to 8". Consult Factory


for additional sizes

l Effective

over a broad frequency band (up


to 12,000 Hz)

l Noise

attenuation up to 26 dBA

l Expansion

fittings not required

l Straight

through design minimizes


pressure drop, permitting normal valve
sizing

Canadian Registration # CSA-OH 6266.5R1C

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)


INLET SIZE 21/2" TO 8"

NOISE SUPPRESSORS

APPLICATION DATA
l Steam Pressure Reduction Stations
where Noise Reduction is Desired

NOISE SUPPRESSOR

SUPPRESSOR ENDS
INLET
OUTLET
ANSI
ANSI
NPT NPT
NPT 150#
NPT 300#
150# 150#
300# 150#
300# 300#
NOTE: ANSI 150# Flanges are flat
faced.
It is recommended that the Noise
Suppressor be insulated to reduce
condensation formation in the
acoustic material.
SIZING INFO
PAGE 193

150#

300#

150#

300#

Average
Atten-

uation

INLET

OUTLET

SHELL

150#

300#

150#

300#

dBa

16

NOMINAL PIPE SIZE

12

D*-INSTALLED LENGTH

APPROX. WEIGHT

2/

47

47

97

109

(65)

(100)

(150)

(1010)

(1194)

(44)

(49)

21/2

471/2

481/8

99

115

(65)

(125)

(150)

(1200)

(1222)

(45)

(52)

47

473/4

99

103

(80)

(100)

(150)

(1009)

(1214)

(45)

(47)

471/2

481/4

101

119

(80)

(125)

(150)

(1207)

(1227)

(46)

(54)

589/16

595/16

150

181

(80)

(150)

(200)

1488)

(1506)

(68)

(82)

473/4

481/8

105

129

(100)

(125)

(150)

(1214)

(1222)

(48)

(59)

543/4

551/2

162

178

(100)

(150)

(200)

(1392)

(1410)

(74)

(81)

10

661/4

67

256

299

(100)

(200)

(250)

(1684)

(1702)

(116)

(134)

551/4

56

180

167

(125)

(150)

(200)

(1405)

(1422)

(82)

(76)

10

663/4

671/2

289

247

(125)

(200)

(250)

(1696)

(1715)

(131)

(130)

10

12

895/16

905/16

455

428

(125)

(250)

(300)

(2268)

(2294)

(207)

(194)

10

663/4

671/2

295

299

(150)

(200)

(350)

(1697)

(1715)

(134)

(136)

10

12

833/4

843/4

451

490

(150)

(250)

(300)

(2129)

(2154)

(205)

(222)

10

12

841/4

851/4

468

507

(200)

(250)

(300)

(2141)

(2166)

(213)

(230)

* 1/4" for 8" Shell and under, otherwise 3/8".

- 186 -

16
14
14
19
12
16
21
14
19
26
17
24
21

Consult factory for specifics.

NOISE SUPPRESSOR

SPECIFICATION

MATERIALS

Noise Suppression equipment shall be of the dissipative reactive


type. Suppressor shall not induce back pressure. It shall have
expanded outlet flange for attachment to downstream piping.
Equipment shall provide a minimum of 10 dBA reduction in noise.
Installation must be insulated.

DRAIN

CONSTRUCTION

OF

Pressure Shell Welded Steel Components


Acoustic Material Stainless Steel

MAXIMUM OUTLET VELOCITY


feet per minute
(meters per minute)
NOMINAL
PIPE SIZE
0-2

MAXIMUM
VELOCITY
17,000

(0 - 51)

(5182)

21/2 - 8

11,000

(64 - 203)

(3353)

>8

9,000

(>203)

(2734)

DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)


INLET SIZES 3/8" TO 2"
D* INSTALLED LENGTH

APPROX. WEIGHT
NPT

INLET

OUTLET

SHELL

NPTxNPT

38

34

18

(10)

(20)

(50)

(457)

38

185/16

(10)

(25)

(50)

(465)

38

11/2

265/8

(10)

(40)

(80)

(676)

150x150# 300x300#

150#

300#

150#

300#

NPT

150#

300#

150#

300#

16
22

/2

215/16

197/8

205/16

12

13

(15)

(25)

(50)

(541)

(505)

(516)

(5.4)

(5.9)

/2

11/4

21/2

2315/16

221/8

225/8

15

17

(15)

(32)

(65)

(608)

(561)

(575)

(6.8)

(7.7)

/2

11/2

271/16

255/8

221/16

19

26

29

(15)

(40)

(80)

(687)

(650)

(662)

(9)

(12)

(13)

/4

11/4

283/8

265/8

271/8

19

25

28

(20)

(32)

(80)

(721)

(676)

(689)

(9)

(11)

(13)

Average
Attenuation
dBa
16

/4

285/8

265/8

271/8

19

31

34

(20)

(50)

(80)

(727)

(676)

(689)

(9)

(14)

(15)

11/2

253/4

237/8

243/8

18

27

31

(25)

(40)

(80)

(654)

(607)

(619)

(8)

(12)

(14)

36

34

341/2

28

33

36

(25)

(50)

(100)

(914)

(864)

(876)

(13)

(15)

(16)

11/4

361/16

341/16

345/8

29

34

38

(32)

(50)

(100)

(916)

(86)

(889)

(13)

(15)

(17)

11/4

345/16

35

34

39

(32)

(80)

(100)

(872)

(889)

(15)

(18)

11/2

317/16

321/16

31

34

(40)

(80)

(100)

(798)

(814)

(14)

(15)

311/2

321/8

37

45

(50)

(80)

(100)

(800)

(816)

(17)

(20)

393/4

403/8

67

69

(50)

(100)

(125)

(1010)

(1026)

(30)

(31)

12
15
20
16
16
12
13
14
14
12
10
14

Consult factory for specifics.

* 1/4" for 8" Shell and under, otherwise 3/8".

- 187 -

NOISE SUPPRESSOR

NOMINAL PIPE SIZE

MUFFLING ORIFICE
PLATES (MOPS)
l Reduces

noise by 6 dBA to 12 dBA

l Engineered

for each application

l Designed

to fit between ANSI flanges (DIN


upon request)

l For

noise reduction estimates, consult your


Representative.

Canadian Registration # CSA-OH 6266.5R1C

INLET
OUTLET
MUFFLING ORIFICE

MATERIALS

APPLICATION DATA
l Spence Pressure Regulators or Control Valves where noise
reduction is desired

OF

CONSTRUCTION

Plate Steel ASTM A285-78 Gr. C.


Disc St. St. 302-2B

SPECIFICATION
A Muffling Orifice Plate to be constructed of materials suitable for
the installation and compatible with the piping. Generally, it is to be
of steel construction with stainless steel plate weldedto the primary
plate. The orifices are to be on the stainless steel plate. Orifice
plates are to be designed for installation between two ANSI flanges
in the enlarged piping downstream of the regulator or noise
suppressor. Muffling Orifice Plates are to be designed to provide
between 6 to 12 dBA of noise reduction on a high flow PRV.

SIZING INFO
PAGE 193

DIMENSIONS inches (mm)


Size

1-1/4

1-1/2

MUFFLING ORIFICE

2-1/2

9/16

(14)
3

ANSI 125 & 150 FLANGED

10

12

14

9/16
(14)

16

ANSI 250, 300 & 600 FLANGED

18

- 188 -

Muffling Orifice Plates


OD
Rating
inch
125/150
4.25
250/300
2.81
600
2.00
125/150
4.62
250/300
3.00
600
2.50
125/300
5.00
250/300
3.62
600
2.88
125/150
6.00
250/300
4.19
600
3.62
125/150
7.00
250/300
4.94
600
4.12
125/150
7.50
250/300
5.69
600
5.00
125/150
9.00
250/300
6.94
600
6.19
125/150
10.00
250/300
8.31
600
7.31
125/150
11.00
250/300
9.69
600
8.50
125/150
13.50
250/300
11.94
600
10.62
125/150
16.00
250/300
14.06
600
12.75
125/150
19.00
250/300
16.44
600
15.00
125/150
21.00
250/300
18.94
600
16.25
125/150
23.50
250/300
21.06
600
18.12
125/150
25.00
250/300
23.31
600
23.00

mm
108
71
51
117
76
64
127
92
73
152
106
92
178
125
105
191
145
127
229
176
157
254
211
186
279
246
216
343
303
270
406
357
324
483
418
381
533
481
413
597
535
460
635
592
584

NOISE REDUCTION

STEAM
PRESSURE
REDUCING
STATION
NOISE
REDUCTION

- 189 -

INTRODUCTION TO NOISE REDUCTION


WHY

IS

NOISE IMPORTANT?

Excessive noise is stressful to the human body and constitutes


a serious health hazard. The Walsh-Healy Public Contracts Act
and the Occupational Safety and Health Act have prompted
system designers to pay careful attention to the noise generated by pressure reducing stations.
OSHA has established limits on the length of time any employee
may be exposed to various sound levels. These limits are
shown in Figure 1 below. For a typical eight hour working day,
the limit is 90 dBA. OSHA does not provide sound level limits
for periods longer than eight hours. Figure 1 extrapolates the
OSHA limits to a full 24 hour day.

When daily exposure is composed of two or more at differing


sound levels, their combined effect must be considered. In
such cases, the sum of the ratios of actual to permissible
exposure times must not exceed unity. that is:
t1
t
t
+ 2 = = n
T1
T2
Tn

<1

Where:
T = permissible time at specified noise level
t = actual time at specified noise level
1, 2, , n = differing noise levels

FIGURE 1: OSHA MANDATED NOISE EXPOSURE LIMITS*


SOUND PRESSURE
LEVEL (DBA)
PERMISSIBLE EXPOSURE
(HOURS PER DAY)

115

110

105

100

95

90

85

82

14

12

12

24

* Values for 12 and 24 hour per day exposure are extrapolated.


NOTE: Ear protection must be worn above 90 dBA.

INTRODUCTION TO
NOISE REDUCTION

WHAT IS A DBA?
Sound results from pressure fluctuations in the air. The sound
pressure level which the most sensitive listener can detect is
about 20N/m2. This level is normally taken as the reference
point for the measurement of sound pressure levels.
Sound pressure level cover an enormous range of values. In
order to compress this range, sound levels are usually expressed in decibels. A decibel (dB) is simply the logarithm of the
ratio of two quantities. In this case, the two quantities are the

sound pressure level being measured and the reference level.


The reference level is, by definition, 0 dB.
The human ear does not respond equally to all frequencies. It
tends to be insensitive to very low and very high frequencies.
Standard sound level meters are equipped with a scale which
approximates the human ears response. Sounds measured on
this scale are expressed as A-weighted decibels (dBA). The
dBA is commonly used in engineering work.

- 190 -

IMPORTANT CHARACTERISTICS OF DECIBELS


ADDING SOUND LEVELS
Since decibels express a logarithmic ratio, they cannot simply
be added or subtracted. Figure 2 below provides a means of
adding decibels without lengthy calculations.

To add two sound levels:


1. Determine difference between sound level
2. Find correction from Figure 2.
3. Add the correction to the higher sound level.

DECIBEL
DIFFERENCE

10

DECIBEL
CORRECTION

3.0

2.6

2.1

1.8

1.5

1.2

1.0

0.8

0.6

0.5

0.4

FIGURE 2

SOUND LEVEL REDUCTIONS


Similarly, a 10% reduction in the decibel level does not represent
a 10% reduction in absolute sound pressure level. For example,
a reduction from 60 dB to 54 dB (a 10% dB reduction) produces a 50% reduction in the absolute sound pressure level. A

6 dB reduction always cuts the absolute sound pressure in half.


The relationship between decibel and absolute sound pressure
level reductions is summarized in Figure 3.

RELATIVE
REDUCTION (dB)

10

20

40

ABSOLUTE
REDUCTION (%)

11

21

29

37

44

50

68

90

99

FIGURE 3
WITH

DISTANCE

Sound ratings for reducing valves are conventionally established


at a point three feet downstream from the valves outlet and three
feet from the outlet pipe's surface. At further distances from the
pipe surface, the radiated sound drops off in intensity. Some typical
values are shown below in Figure 4.

The values shown in Figure 4 assume that the valve is acoustically


isolated from the surrounding structure. Sound can be transmitted throughout the structure with little attenuation if the piping
system is not properly isolated or if surroundings are acoustically
hard. The piping system itself can also act as a conduit for sound.

DISTANCE
FROM PIPE

3 Ft.

6 Ft.

12 Ft.

25 Ft.

SOUND
REDUCTION

0 dBA

3 dBA

6 dBA

9 dBA 12 dBA

50 Ft.

FIGURE 4

NOISE REDUCTION DESIGN GUIDELINES


1. Size the regulator to provide a maximum inlet velocity of
about 10,000 FPM.
2. Determine the regulator outlet velocity. If it would exceed
30,000 FPM, use a Spence Muffling Orifice or a second
stage regulator.
3. Expand regulator outlet piping to limit discharge line velocity
to about 10,000 FPM.
4. Avoid abrupt changes in pipe size. Limit pipe diameter
changes to two pipe sizes per stage of expansion. Do not
use eccentric reducers.
5. Directional changes in downstream piping should be made
only after the line size has been increased. Use long radius
fittings; avoid bullhead tee connections.
6. Provide as much straight run of pipe on both sides of the
regulator as possible:
a. 10 pipe diameters minimum to the inlet.

b. 20 pipe diameters minimum of expanded line size from


the outlet.
7. Size all piping components, including strainer and stop valves
for a maximum flow velocity of about 10,000 FPM (Exception:
An outlet stop valve mounted at the regulator outlet should
be equal in size to the regulator.) In areas where low sound
levels are specified, reduce this limit by 25% to 50%.
8. To limit noise transmission through the buildings structure,
keep the regulator and piping at least 3 feet away from solid
surfaces. Use sound isolating piping supports.
9. Apply high density insulation to regulator body, piping and
system components. Insulation reduces heat loss significantly
and can provide moderate (3-6 dB) local noise attenuation.
For greater noise reduction, use removable Spence Insulcap
Jacket with lead lining on regulator body.
10. Use a Spence Noise Suppressor to reduce the propagation
of noise via the downstream piping.

- 191 -

CHARACTERISTICS OF
DECIBELS & DESIGN

SOUND LEVELS DECREASE

SELECTING NOISE REDUCING DEVICES


SOURCE TREATMENT
A Spence Muffling Orifice will reduce high flow pressure
regulator noise by 6 to 10 dBA. Installed in the expanded down-

stream piping, the Muffling Orifice reduces the generation of


noise at its source.

MUFFLING
ORIFICE PLATE
FIGURE 5A: SINGLE STAGE INSTALLATION WITH MUFFLING ORIFICE

PATH TREATMENT
A Spence Noise Suppressor will reduce pipeline carried noise
by 10 to 20 dBA. Installed at the regulator outlet, the

Suppressor absorbs noise generated by the pressure regulator


and limits its propagation through the piping system.

NOISE SUPPRESSOR

SELECTING NOISE
REDUCTION DEVICES

FIGURE 5B: SINGLE STAGE INSTALLATION WITH NOISE SUPPRESSOR

SOURCE

AND

PATH TREATMENT

For maximum reduction of pipeline transmitted noise, the combined installation of a Spence Muffling Orifice and Spence Noise

Suppressor will reduce the sound pressure level by 15 to 30 dBA.


Installation of a Spence Insulcap Jacket with lead lining on the
regulator body will further reduce sound pressure levels.

MUFFLING
ORIFICE PLATE

NOISE SUPPRESSOR

FIGURE 5C: SINGLE STAGE INSTALLATION WITH MUFFLING ORIFICE AND NOISE SUPPRESSOR

- 192 -

SIZING NOISE REDUCTION COMPONENTS


SELECTION

OF

SIZE

AND

TYPE

OF

COMPONENTS

EXAMPLE

REGULATOR SIZE
1. Enter Saturated Steam Flow Table (opposite) at the specified
initial pressure. Read across the first tabulated value
which includes the specified steam flow. The regulator size
at the head of this column is the minimum required to limit
inlet velocity to 10,000 FPM.
2. Move up this column to the specified reduced pressure
(chosen outlet pressure, if Muffling Orifice is used) and note
the tabulated flow value. If the specified flow is more than
three times the tabulated flow, the regulators exit velocity
will exceed 30,000 FPM. (Use a Spence Muffling orifice or a
second stage reduction.)
DELIVERY PIPE SIZE
Enter Saturated Steam Flow Table (opposite) at the specified
reduced pressure. Read across to the first tabulated value
which includes the specified steam flow. The pipe size at the
head of this column is the minimum expanded pipe size to limit
velocity to 10,000 FPM.

SPECIFIED CONDITIONS
Saturated Steam Flow = 5,000 lb/hr
Initial Pressure = 100 PSIG
Reduced Pressure = 15 PSIG
REGULATOR SIZE
Entering Saturated Steam Flow Table (opposite) at 100 psig,
the first tabulated value which includes 5,000 lb/hr is 5141
lb/hr. The head of this column indicates a 21/2" regulator is
required to limit inlet velocity to 10,000 FPM.
Moving up this column to 15 psig, the tabulated flow is 1452
lb/hr. Specified flow is 3.47 times the tabulated flow. The exit
velocity for a 21/2" regulator will be 34,700 FPM. The use of a
Muffling Orifice is indicated.
DELIVERY PIPE SIZE
Entering Saturated Steam Flow Table (opposite) at 15 psig, the
first tabulated value which includes 5000 lb/hr is 6030 lb/hr.
The delivery pipe size at the head of this column is 5". For this
pipe size, flow velocity will be 8,290 FPM.

MUFFLING ORIFICE SIZE


If a Noise Suppressor is installed, the Muffling Orifice size is the
same as the regulator size. Otherwise, it is the same as the
delivery pipe size.
NOISE SUPPRESSOR SIZE
The inlet size of the Noise Suppressor is the same as the regulator size. The outlet size is the same as the delivery pipe size.
ANSWER: 21/2" SPENCE REGULATOR WITH MUFFLING ORIFICE,
NOISE SUPPRESSOR AND 5" DELIVERY PIPE.

CALCULATING VELOCITY
VELOCITY FORMULA

EXAMPLE

The Saturated Steam Flow Tables (opposite) provide a convenient means of calculating flow velocity. The flows tabulated are
based on 10,000 feet per minute (FPM) velocity. The velocities
at other steam flows can be obtained by simple proportioning:
Actual Velocity =

Actual Flow
Tabulated Flow

x 10,000 FPM

Pipe size
Pressure
Tabulated flow
Actual flow

=
=
=
=

5"
15 psig
6,030 lb/hr
5,000 lb/hr

Actual Velocity = 5,000 x 10,000 FPM = 8,290 FPM


6,030

- 193 -

SIZING NOISE
REDUCTION DEVICES

NOTE: Regulators should always be protected by properly designed Strainers.

SATURATED STEAM FLOW TABLE


(LB/HR)

AT 10,000 FPM
Based on Schedule 40 Pipe
SIZES 3/8" THROUGH 4"
PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300
400
500
600

TEMP
(F)
160
192
212
228
240
250
259
267
274
287
298
308
316
324
331
338
353
366
378
388
406
422
448
470
489

/
10
21
30
40
49
58
67
76
85
102
120
137
154
171
188
205
247
289
331
373
457
545
710
884
1061
38

/
15
33
47
63
78
92
106
121
135
163
190
218
245
272
299
326
394
460
528
594
728
867
1130
1407
1688
12

/
27
58
83
111
136
162
187
212
237
286
334
382
430
478
525
573
691
808
926
1043
1277
1522
1984
2469
2963

REGULATOR or PIPE SIZE (inches)


1
11/4
11/2
2
43
75
102
168
94
162
221
364
134
233
317
522
179
310
422
696
221
382
520
858
262
454
617
1018
303
524
713
1176
343
594
809
1333
383
664
903
1489
463
801
1090
1797
542
937
1276
2103
620
1073
1460
2406
697
1205
1641
2704
774
1340
1824
3007
851
1473
2005
3305
928
1606
2186
3604
1119
1937
2637
4346
1309
2266
3085
5084
1500
2597
3534
5826
1691
2926
3982
6564
2070
3582
4875
8035
2466
4269
5810
9576
3215
5564
7574
12484
4001
6925
9425
15535
4801
8310
11310
18642

21/2
239
519
744
993
1224
1452
1678
1902
2124
2564
3000
3434
3859
4290
4716
5141
6201
7254
8312
9366
11465
13664
17812
22166
26599

3
370
802
1149
1533
1890
2242
2591
2936
3280
3959
4632
5302
5958
6624
7282
7939
9575
11201
12834
14461
17703
21098
27502
34225
41070

4
637
1381
1979
2641
3254
3860
4461
5057
5649
6818
7976
9130
10260
11407
12540
13671
16488
19288
22101
24903
30484
36331
47360
58936
70724

8
2502
5425
7778
10377
12787
15171
17531
19871
22199
26793
31345
35877
40318
44827
49278
53723
64795
75798
86852
97862
119796
142771
186112
231607
277928

REGULATOR or PIPE SIZE (inches)


10
12
14
16
3944
5599
6767
8839
8552
12139
14671
19165
12260
17403
21033
27475
16357
23218
28061
36656
20156
28611
34578
45170
23913
33943
41023
53589
27633
39225
47406
61927
31321
44460
53732
70192
34990
49668
60027
78414
42231
59946
72449
94641
49407
70133
84760
110723
56551
80272
97014
126732
63551
90209
109024
142420
70658
100297
121215
158346
77674
110256
133251
174069
84680
120202
145271
189771
102132
144974
175210
228881
119476
169593
204964
267749
136900
194326
234855
306796
154253
218959
264625
345686
188827
268036
323938
423167
225041
319440
386063
504322
293357
416413
503261
657420
365066
518202
626280
818123
438079
621843
751536
981748

18
11189
24258
34778
46398
57175
67831
78386
88847
99255
119795
140151
160414
180272
200431
220332
240207
289712
338910
388335
437560
535634
638359
832146
1035560
1242672

20
13903
30143
43215
57655
71045
84287
97402
110401
123334
148857
174151
199330
224005
249055
273784
298481
359996
421130
482544
543712
665579
793224
1034024
1286785
1544142

24
20108
43597
62503
83388
102755
121908
140876
159677
178382
215297
251881
288298
323986
360217
395983
431704
520675
609095
697921
786390
962649
1147267
1495545
1861122
2233347

34

SATURATED STEAM
FLOW TABLES

SIZES 5" THROUGH 24"


PRESS.
(PSIG)
-10
-5
0
5
10
15
20
25
30
40
50
60
70
80
90
100
125
150
175
200
250
300
400
500
600

TEMP
(F)
160
192
212
228
240
250
259
267
274
287
298
308
316
324
331
338
353
366
378
388
406
422
448
470
489

5
1001
2170
3110
4150
5114
6067
7011
7946
8877
10714
12535
14347
16123
17926
19706
21484
25912
30312
34732
39135
47907
57094
74426
92620
111143

6
1445
3133
4492
5993
7385
8761
10124
11475
12820
15473
18102
20719
23284
25887
28458
31025
37419
43773
50157
56515
69182
82449
107479
133751
160501

- 194 -

NOISE REDUCTION COMPONENT FLOW COEFFICIENTS


1. Enter Cv Table below at the components (regulator or
orifice) inlet pressure. Read the tabulated value for W/Cv

2. Divide the specified steam flow by the tabulated W/Cv to


obtain the regulator (CvR) or orifice (CvO) required flow coefficient.

at the components outlet pressure.

Refer to Rated Steam Capacity Tables earlier in this Section


for rated capacities and minimum pressure drops for Spence
Regulators. The definition of component inlet and outlet
pressures is below.

Note that the lowest outlet pressure listed for each inlet
pressure corresponds to a critical pressure drop. An outlet
pressure lower than this will not provide any further increase
in flow.

FLOW FOR Cv = 1 TABLE


(W/Cv LB/HR)

600

550

500

450

400

350

550
500
450
400
350
342
500
450
400
350
325
313
450
400
350
325
300
284
400
350
325
300
275
255
350
325
300
275
250
226
300
275
250
225
200
197

DEFINITION
COMPONENT

REGULATOR
ORIFICE

OF

W/C

INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)

510
706
845
953
1040
1050
488
674
805
905
947
966
465
640
763
812
855
881
440
605
666
718
763
795
415
500
567
623
670
709
387
465
527
577
619
624

300

250

200

175

150

125

275
250
225
200
175
168
225
200
175
150
145
139
190
175
150
125
115
110
165
150
125
115
100
95
140
125
100
90
85
81
115
100
90
80
75
66

INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)

W/C

258
357
428
483
527
538
236
325
388
435
433
453
136
211
289
342
359
367
128
198
270
291
317
325
119
183
248
267
275
282
109
168
194
216
225
239

100

90

80

70

60

50

90
80
70
60
55
52
80
75
70
60
50
46
70
60
55
50
45
40
60
55
50
45
40
34
50
45
40
35
30
29
45
40
35
30
25
23

W/C

98.4
136
162
183
191
196
93.8
113
129
154
173
179
88.9
122
135
145
154
162
83.8
101
115
126
136
145
78.4
94.3
107
117
126
128
52.4
72.6
87.0
98.2
107
111

INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)

40

30

25

20

15

10

35
33
30
25
20
17
25
24
22
20
15
11
20
19
18
15
10
8.3
15
14
13
12
10
5.4
10
9
8
7
5
2.5
5
4
3
2
0
-0.4

W/C

48.0
56.2
66.2
79.0
88.8
93.6
43.1
47.0
53.6
59.2
70.2
76.5
40.5
44.1
47.3
55.3
65.3
67.9
37.7
41.0
43.9
46.5
51.2
59.4
34.6
37.6
40.2
42.6
46.7
50.8
31.3
33.9
36.2
38.2
41.7
42.3

COMPONENT PRESSURE
REGULATOR ONLY

REGULATOR PLUS ORIFICE

INLET PRESSURE

OUTLET PRESSURE

INLET PRESSURE

OUTLET PRESSURE

Initial Pressure
N/A

Reduced Pressure
N/A

Initial Pressure

Reduced Pressure

Chosen regulator outlet/orifice inlet pressure. A rule of thumb is to chose this pressure so that regulator flow is barely subcritical.

- 195 -

NOISE REDUCTION
FLOW COEFFICIENTS

INLET
OUTLET
PRESSURE PRESSURE
(PSIG)
(PSIG)

SOUND PRESSURE LEVEL (SPL) CALCULATIONS


REGULATOR SOUND PRESSURE LEVEL

EXAMPLE

1. Enter Regulator Sound Pressure Level Chart L1 of SPLR at


top of following page at the specified initial pressure. Move
vertically to the specified reduced pressure (chosen outlet
pressure, if Muffling Orifice is used). Read L1 to the left of

SPECIFIED CONDITIONS
Saturated Steam Flow = 5,000 lb/hr
Initial Pressure = 100 PSIG
Reduced Pressure = 15 PSIG
From the component sizing example on preceding pages, a
21/2" regulator with a 5" Muffling Orifice is required. Choose an
orifice inlet (regulator outlet) pressure of 55 PSIG (critical
pressure is 52 PSIG).
Entering Flow for Cv=1 Table on facing page at 100 PSIG,

this intersection.
2. Enter Regulator Sound Pressure Level Chart L2 of SPLR at
bottom of following page at the required regulator flow
coefficient (CVR). Move vertically to the delivery pipe size.
Read L2 to the left of this intersection.

191) = 26.2.
Flow for Cv=1 Table does not provide a listing for 55 PSIG inlet

3. Regulator sound pressure level is:


SPLR = L1 + L2
NOTE: If SPLR exceeds specified limits, use a Muffling Orifice to
reduce the regulators pressure drop.

MUFFLING ORIFICE SOUND PRESSURE LEVEL


1. Enter Muffling Orifice Sound Pressure Level Chart L3 of
SPLO at top of following page at the chosen orifice inlet
(regulator outlet) pressure. Move vertically to the specified
reduced pressure. Read L3 to the left of this intersection.
2. Enter Muffling Orifice Sound Pressure Level Chart L4 of
SPLO at bottom of following page at the required orifice
flow coefficient (CVO). Move vertically to the orifice plate
size. Read L4 to the left of this intersection.
3. Regulator sound pressure level is:

W/Cv = 191 at 55 PSIG outlet pressure. Thus CVR = (5,000

pressure. Using the critical pressures at both 60 PSIG and 50


PSIG, we estimate that W/Cv = (128 + 111) 2 = 120; thus
CVO = (5,000 120) = 41.7.
Entering L1 of SPLR Chart on following page at 100 PSIG, L1
= 41 at 55 PSIG outlet pressure. Entering L2 of SPLR Chart at
CVR = 26.2, L2 = 37 at 5" pipe size. Thus SPLR = L1 + L2 =
78 dBA.
Entering L3 of SPLO Chart on following page at 55 PSIG, L3 =
52 at 15 PSIG reduced pressure. Entering L4 of SPLO Chart at
CVO = 41.7, L4 = 16 at 5" plate size. Thus SPLO = L3 + L4 =
68 dBA.
SPLR SPLO = 10 dBA. From the dB Correction Table below,
the decibel correction is 0.4 dB. Thus the combined SPL =
SPLR + 0.4 = 78.4 dBA.

SPLO = L3 + L4

COMBINED SOUND PRESSURE LEVEL

dB CORRECTION TABLE

Combine SPLO and SPLR as follows:

DECIBEL
DIFFERENCE
0
1
2
3
4
5
6
7
8
9
10

NOISE REDUCTION
SPL CALCULATIONS

1. Determine difference between SPLO and SPLR.


2. Find correction from dB Correction Table at right.
3. Add the correction to the higher SPL.

- 196 -

DECIBEL
CORRECTION
3.0
2.6
2.1
1.8
1.5
1.2
1.0
0.8
0.6
0.5
0.4

REGULATOR SOUND PRESSURE LEVEL CHARTS


L1 OF SPLR CHART

CRITICAL
FLOW

80

70

SUB-CRITICAL
FLOW

L1 dBA

60

50

40

30

REDUCED
(REGULATOR OUTLET)
PRESSURE PSIG
20
10

20

30

40

50

60 70 80

100

200

300

400

500 600

REGULATOR INITIAL PRESSURE PSIG

L2 OF SPLR CHART

PIPE SIZE

70

NOISE REDUCTION
SPLR CHARTS

60

L2 dBA

50

40

30

20

10

0
1

6 7 8

10

20

30

40 50

REGULATOR CV (CVR)

- 197 -

70

100

200

300

500

700

1000

MUFFLING ORIFICE SOUND PRESSURE LEVEL CHARTS


L3 OF SPLO CHART
CRITICAL
FLOW

80

70

SUB-CRITICAL
FLOW

L3 dBA

60

50

40

REDUCED
PRESSURE PSIG
30

20
10

20

30

40

50

60 70 80

100

200

300

MUFFLING ORIFICE INITIAL PRESSURE PSIG

L4 OF SPLO CHART
PLATE
SIZE
3 or smaller
4
6
8 or larger

30

25

L4 dBA

NOISE REDUCTION
SPLO CHARTS

35

20

15

10

0
1

6 7 8

10

20

30

40 50

70

MUFFLING ORIFICE CV (CVO)

- 198 -

100

200

300

500

700

1000

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

SECTION IV
APPLICATION
GUIDE

199

ED SINGLE STAGE

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE ED
SINGLE STAGE PRESSURE REDUCING VALVE

APPLICATION:
To reduce a steady or varying lnlet pressure to a constant adjustable delivery
pressure.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Valve is operated by incoming pressure. As delivery pressure nears spring
setting on pilot, valve starts to modulate and maintain set pressure.

RECOMMENDED INSTALLATION OF REGULATOR WITH STRAINER

ADVANTAGES:
Accurate, sensitive control.
Packless construction.
High capacity.
Inexpensive.

200

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ED PARALLEL

Application Guide
TYPE ED PARALLEL (ADDITIVE)
PRESSURE REDUCING STATION

APPLICATION:
Used on widely varying flow conditions

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Load is typically split 1/3 - 2/3. Small valve is sized for 1/3 of load and is lead
valve set for desired delivery pressure. Large valve is lag valve set 2 - 3 psig lower than
delivery pressure of small valve. On low flow demand, small valve only will be flowing;
as flow increases and small valve cannot handle flow, the delivery pressure drops and
large valve opens.

ADVANTAGES:
Better rangeability.
Accurate control.

201

ED TWO STAGE

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE ED TWO-STAGE
PRESSURE REDUCING STATION

APPLICATION:
Used when reducing from high inlet pressure to low delivery pressure.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Same as single stage reduction. When delivery pressure approaches spring setting
on pilot, main valve throttles to maintain setting.

ADVANTAGES:
Less velocity noise.
Less maintenance costs.
Safety is increased.

202

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ED TURBINE EXHAUST MAKE-UP

Application Guide
TYPE ED
TURBINE EXHAUST MAKE-UP VALVE

APPLICATION:
To provide additional (make-up) steam to turbine exhaust main.

ADVANTAGES:
Pilot operated accuracy avoids undue pressure drop before makeup starts.
Constant accurate supply to user.
Ease of operation - set & forget.

203

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
When turbine load decreases and turbine exhaust is insufficient for steam load, very
slight drop in exhaust pressure causes pressure regulator to feed correct amount of steam to
meet demand.

EF14(D) STEAM
ALLOCATING

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EF14 AND EF14D
STEAM ALLOCATING VALVES
APPLICATION:
To provide for distribution of steam from an occasionally overloaded boiler to most
essential services first.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
With boiler operating within rated load and at rated pressure, F14 pilots (set slightly
lower) are wide open and main valves are either wide open or under control of alternate
pilots and delivering all the steam each line requires. Then, when load increases beyond
boiler capacity and boiler pressure drops, the F14 pilots will throttle the main valves,
restricting the flow to the less vital processes and permitting the others to function at
rating.

ADVANTAGES:
Less expensive than separate back pressure valve (when combined with
pressure, temperature or other regulating valves).
Can frequently postpone necessity of buying larger boiler.
Provides assurance against loss of steam to boiler auxiliaries.

204

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ED REMOTE
SHUTOFF

Application Guide
TYPE ED
REMOTE SHUT OFF

APPLICATION:
Provides easy shut-down on a process where frequent shut-down is required.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Same as standard ED, except, closing 1/4 gate valve denies steam to the pilot and
shuts main valve.

ADVANTAGES:
Easier and much faster than opening and closing the larger gate valve in main.
Reduces maintenance on the gate valve in the main line.
Self contained.

205

ED REMOTE
MOUNTED PILOT

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE ED
REMOTE MOUNTED PILOT

APPLICATION:
Provides remote location of pilot to area where pressure can be easily adjusted.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Standard ED operation.

ADVANTAGES:
Least expensive of remote-adjusting arrangements (less than special extra
equipment or re-routing main piping).
Maintenance personnel, who understand operation of standard mounted
regulator, have nothing new to learn.
Can be applied to existing regulators by merely extending connections.
Can be furnished with panel board and gages.

206

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

EP130 TRIP VALVE


FOR TALL BUILDINGS

Application Guide
TYPE EP125 TRIP VALVE
APPLICATION:
In some district heating and steam distribution systems, the use of relief valves and
vent piping may not be feasible, because of building height. Where such a condition
exists, and the system steam pressure does not exceed 400 psi, ANSI B31.1-1977,
Paragraph 102.2.5 permits the use of a pressure reducing valve and a trip stop valve in
series to provide over-pressure protection.
The P125 trip pilot is a self-operated device intended to be used in conjunction with
a normally-closed Spence main valve, providing a trip stop valve, as cited in previous
paragraph.
OPERATION:
During normal operation, the P125 pilot holds its main valve in the open position.
Reduced pressure is under control of primary P.R.V.
If reduced pressure rises to the set point of P125 (generally 5 psig over controlled
pressure), it will shut and lock closed. This action closes its main valve and shuts system
off.

5B OPEN STEEL
ELBOW IN SIDE
MARKED HOOD

4A RESTRICTION BLEEDPORT
TYPE E MAIN VALVE

1/4" CONTROL PIPE - PITCH AWAY


FROM PILOT. AVOID WATER POCKETS.

TYPE E MAIN VALVE

TYPE D PILOT

BASE BY-PASS

5B OPEN STEEL ELBOW


20 PIPE DIAMETERS SEC.
5A RESTRICTION ELBOW

VALVE SIZE MIN.


RECOMMENDED

ADVANTAGES:
Trip valve has to be manually reset.
Less expensive than relief valve.
Control accuracy of ED.

207

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

UNION CONNECTION
TYPE P125
TRIP STOP PILOT

1/4" CONTROL PIPE


PITCH AWAY FROM PILOT.
AVOID WATER POCKETS.

D50 DIRECT
OPERATED

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE D50 DIRECT OPERATED
PRESSURE REDUCING VALVE

APPLICATION:
To reduce a steady or varying inlet pressure to a constant adjustable delivery
pressure. Ideal for small flows such as unit heaters and sterilizers.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Valve is operated by incoming pressure. As delivery pressure nears spring setting
on pilot, valve starts to modulate and maintain set pressure.

ADVANTAGES:
Accurate control.
Available in Cast Iron, Bronze and Stainless Steel.
Aspirator adjustment for greater sensitivity.

208

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ED5 FOR
DEAERATOR

Application Guide
TYPE ED5
PRESSURE REGULATOR
for ACCURATE CONTROL of a DEAERATOR
APPLICATION:
To enhance the deaeration of boiler feedwater by accurately controlling the steam
pressure and temperature in a deaerator.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
The Type ED5 Pressure Regulator is connected to the Deaerator as shown, with the
Type D5 Pilot's Sensing Line connected to the Deaerator. Operation is identical to the Type
ED except delivery pressure is sensed in the Deaerator, not the steam piping. The larger,
more sensitive diaphragm of the Type D5 Pilot (1 to 25 psig delivery pressure) has twice
the accuracy (1/2 psig) of the Type D Pilot (1 psig). With the Type D5 Pilot typically set
at 5 psig, temperature variation inside the Deaerator is held to 1F.

ADVANTAGES:
Self-contained, packless regulator
Increased accuracy for better deaeration
TypeE2 substituted if initial steam pressure is between 9 and 15 psig

209

EP FOR UNFIRED
STEAM GENERATOR

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EP PRESSURE REGULATOR
for SELF-CONTAINED CONTROL of an
UNFIRED STEAM GENERATOR
APPLICATION:
To provide self-contained control of an Unfired Steam Generator.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
The Spence Type EP Pressure Regulator controls the steam supply to the Unfired
Steam Generator and maintains a constant, average, adjustable steam outlet pressure of
the Unfired Steam Generator regardless of changes in load.

ADVANTAGES:
Can eliminate the need for a Pneumatic Control Valve, Positioner and Pressure
Controller.
When additionally equipped with a Type D Pressure Pilot, making a Spence Type
EPD Pressure Regulator, the need for a separate Pressure Reducing Valve may be
eliminated.

210

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

EP FOR UNFIRED
STEAM GENERATOR

Application Guide
TYPE EP PRESSURE REGULATOR INTEGRALLY MOUNTED
for SELF-CONTAINED CONTROL of an
UNFIRED STEAM GENERATOR
APPLICATION:
To provide self-contained control of an Unfired Steam Generator with Integrally
Mounted Pilot option for increased rigidity.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
The Spence Type EP Pressure Regulator controls the steam supply to the Unfired
Steam Generator and maintains a constant, average, adjustable steam outlet pressure of
the Unfired Steam Generator regardless of changes in load.

ADVANTAGES:
Can eliminate the need for a Pneumatic Control Valve, Positioner and Pressure
Controller.
Integrally Mounted Pilot option increases the rigidity of the Pilot for O.E.M.
installation on skid mounted equipment.

211

E8 AIR ADJUSTED

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE E8
AIR ADJUSTED PRESSURE REDUCING VALVE

APPLICATION:
To reduce high pressure to constant adjustable delivery pressure. Ideal for
regulation when poor steam conditions exist.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Valve is normally closed and is opened by air pressure under the diaphragm. The
downstream pressure is on top of the diaphragm, and the required delivery pressure is
obtained by adjusting the air pressure.

ADVANTAGES:
No pilot required.
No orifices to plug up.
Economy and performance of E valve.

212

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

EA AIR ADJUSTED

Application Guide
EA SERIES AIR ADJUSTED
PRESSURE REGULATOR

APPLICATION:
To provide simple accurate control when varying delivery pressures are required.
Ideal for tire moulding, laminate presses and drum dryers.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Delivery pressure is remotely adjusted by changing air pressure to pilots.

ADVANTAGES:
Ease of adjustment.
Operator control.
Many air adjusted Pilots available.

213

EA95P60 PNEUMATIC CONTROL

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


EA95P60 PNEUMATICALLY CONTROLLED
PRESSURE REGULATOR

APPLICATION:
Provides control valve accuracy on jobs demanding close regulation. Ideal for
process applications requiring fast load changes and varying outlet pressures.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
A controller out-put air signal, covering a span of 12 psig, will fully stroke the
main valve. An out-put signal of 3 psig will start the main valve opening and at 15 psig
main valve is fully open.

ADVANTAGES:
Packless Construction.
Parabolic Disc available for greater rangeability.
Valve closes on loss of air.
Required Balanced Main Valve

214

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

EA93 AUTOMATIC
TRANSFER

Application Guide
EA93 AUTOMATIC TRANSFER
PRESSURE REDUCING STATION
APPLICATION:
The Spence Type EA93 Automatic Transfer Station is designed to provide accurate
and stable control of reduced pressure throughout an exceptionally wide range of flow
conditions. This design maximizes the rangeability of the station, while minimizing the
extreme throttling encountered in single valve stations operating under the identical
conditions. Balanced construction insures stability of regulator.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
The Type EA93 Automatic Transfer Station consists of two pressure reducing valves
installed in parallel. The larger of these valves is sized for 100% of the required load. The
smaller valve is sized for a fraction (typically 15% to 25%) of the required load. Both
valves are operated in a predetermined sequence by a pneumatic controller. An
interlocking system of pneumatic relays provided the logic to sequence the operation of
the station.
Under low flow conditions, the smaller valve will handle the demands on the station;
the larger valve will be shut. As demand increases, the smaller valve will gradually open
until it reaches the full open position. Upon further increases in demand, the larger valve
will open and, simultaneously, the smaller valve will shut. The larger valve will then carry
the higher loads on its own. Should demand drop, this sequence reverses: control of the
flow is transferred back to the smaller valve and, simultaneously, the larger valve closes.

ADVANTAGES:
Greater rangeability than single valve.
Pressure switches can be adapted to system for additional safety.
Standard stock valves can be used.
215

E2 SLOW
OPENING

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE E2
SLOW OPENING VALVE

APPLICATION:
When slow opening is required on a low pressure steam system, the E2 can be
slowly opened by using a low volume flow control valve.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
System is turned on by activating solenoid, and supplying air to flow control, which
sends air loading pressure to diaphragm of E2 valve. Opening time is regulated by
adjusting needle valve on flow control. When solenoid is shut off, it bleeds loading air from
diaphragm of the E2 valve allowing it to close.

ADVANTAGES:
Low cost.
Closes on loss of air.
Remote controlled.

216

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

EA FOR GAYLORD
SHOWER

Application Guide
TYPE EA PRESSURE REGULATOR
with TYPE B PANEL for GAYLORD SHOWER CONTROL

APPLICATION:
To improve paper conditioning and reduce steam consumption by utilizing reduced
pressure saturated steam instead of high pressure dry steam at the Gaylord Shower.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
A Spence Type EA Pressure Regulator supplied by a Type B Panel is installed in
the steam supply line to the Gaylord Shower and Steamer Pipe (if used) to reduce the
steam pressure used. When high pressure saturated steam is reduced in a single step to
0 psi, the quality of the steam may be so enhanced as to introduce a certain degree of
superheat. By comparison to low pressure saturated steam, low pressure superheated
steam is a rather inefficient transmitter of heat and moisture to paper.

ADVANTAGES:
Reduced steam consumption.
Improved paper conditioning.
Self-contained, packless construction.
Reduced pressure relatively unaffected by varying supply pressures.
B Panel may be remotely located.

217

EA FOR CORRUGATOR PLATE

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EA PRESSURE REGULATOR with TYPE B PANEL
for CONTROL of the PLATE SECTIONS of a CORRUGATOR

APPLICATION:
When corrugator process speed is increased to the point that the flash steam
available to the plate sections is insufficient, high pressure steam is admitted to the plate
sections to permit increased process speed.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
A spence Type EA Pressure Regulator is installed between a high pressure steam
main and the flash steam supplied to the plate section. The Type B Panel is used to
supply the air loading pressure to the Type A Pilot to establish the minimum steam
pressure in the plate section. When insufficient flash steam is available to maintain the
pressure desired, the Type EA opens and admits sufficient steam to maintain the set
pressure.

ADVANTAGES:
Increased process speed may be possible.
Self-contained, packless construction.
B Panel may be remotely located.
Fast response to process variables.

218

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

EM33D ELECTRIC
FOR UNIT HEATER

Application Guide
TYPE EM33D
ELECTRICALLY OPERATED REDUCING VALVE

APPLICATION:
To provide control of unit heater coil pressure and room temperature.

ADVANTAGES:
Reduced pressure can prevent hot-blast.
Reduced pressure reduces trap wear.
Steam shut-off and pressure controlled by same valve.
Aquastat operation prevents cold drafts.
Seasonal pressure adjustment partially balances output to load and reduces
cycling on room temperature.

219

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
When the thermostat closes the circuit and opens the Type M33 solenoid pilot, the
D pilot operates the Type E main valve to control header pressure. Then, as unit heaters
warm up, the aquastats close the individual fan circuits, starting the fans.

ED208D ELECTRONIC STARTUP

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE ED208D ELECTRONIC STARTUP CONTROL
in conjunction with a
TIME PROPORTIONING OUTDOOR RESET CONTROLLER
APPLICATION:
Effect energy savings by adapting a Time Proportioning Reset Controller to a
buildings steam heating system. A Time Proportioning Outdoor Reset Controller regulates
a buildings heating system based on the actual heat loss for a given outdoor temperature
by computing and varying the required on/off cycle with changing outdoor conditions.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
When the Time Proportioning Outdoor Reset Controller calls for an on cycle, it
activates the D208s Electronic Time Controller. The ED208D then follows its preprogrammed start-up cycle, which gradually heats up and pressurizes the buildings steam
heating system until the downstream pressure reaches the setting of the D pilot, which
then assumes normal control. When the Time Proportioning Outdoor Reset Controller
signals an off cycle, the D208s Electronic Time Controller is deactivated and the
ED208D closes in approximately one minute.

ADVANTAGES:
Substantial fuel savings since the steam heating system is energized only when
required and in the amount necessary.
Substantial man-hour savings when frequent start-ups are necessary.
Reduces start-up load effect on boilers by controlling the rate at which the steam
heating load is applied.
Minimizes the possibility of water hammer by gradually heating lines and enabling
the traps to discharge condensate.

220

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ED208P14 SLOW
STARTUP PARALLEL

Application Guide
TYPE ED208P14-EF14D ELECTRONIC
SLOW STARTUP CONTROL for PARALLEL OPERATION
APPLICATION:
To gradually heat up and pressurize a parallel installation.
OPERATION:
When activated, the D208 Electronic Slow Start-up Control on the lead valve
follows its pre-programmed start-up cycle, which gradually heats up and pressurizes the
system until the delivery pressure reaches the setting of the P14 pilot, which then
assumes control. The output of the lead stations P14 pilot is also connected to the trailing
stations F14 pilot. This F14 pilot is set approximately 20 psi higher than the delivery
pressure. Arranged in this manner, the trailing station is prohibited from normal parallel
operation until the lead station has been fully activated and its capacity exceeded.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

FEATURES:
May be started from manual switch, thermostat or time clock. May be readily
added to most existing Spence Parallel Operated Pressure Reducing Stations.

ADVANTAGES:
Substantial fuel savings when used to turn on steam heating mains only when
required by outdoor thermostat control.
Substantial man-hour savings when frequent start-ups are necessary.
Reduces start-up load effect on boilers by controlling the speed with which the load
is applied.
Minimizes the possibility of water hammer by gradually heating lines and enabling
the traps to discharge condensate.
221

ED210 ELECTRONIC
MODULATING

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE ED210
ELECTRONIC MODULATING REGULATOR

APPLICATION:
To electronically modulate a Main Valve to control pressure or temperature.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
The D210 pilot will modulate a process variable in relation to a proportional control
input signal. There is a continuous signal between the systems input, the Servo-Amplifier
and the pilot actuator. This constant signal gives the D210 pilot the ability to react
immediately to a command from the input and modulate the Main Valve.

Typical Installation of the Type ED210


Pressure Regulator protected by a Strainer

ADVANTAGES:
Back-up power supply available.
Optional input signals:1 - 5 ma
4 - 20 ma
10 - 50 ma
Selectable from 0 to 24 VDC
Can be used on standard Spence valve.
Adaptable to energy management systems.

222

A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ED208D ELECTRONIC STARTUP

Application Guide
TYPE ED208D
ELECTRONIC START-UP CONTROL

APPLICATION:
To gradually heat up and pressurize a steam distribution line.

Typical Installation of the Type ED208D


Pressure Regulator protected by a Strainer

ADVANTAGES:
May be started from manual switch, thermostat or time clock. May be readily
added to most existing Spence ED pressure reducing stations.
Substantial fuel savings when used to turn steam into heating mains only when
required by outdoor thermostat control.
Move even temperature is maintained in a comfort control system.
Substantial man-hour savings when frequent start-ups are necessary.
Reduces start-up load effect on boilers by controlling the speed with which the load
is applied.
Minimizes the possibility of a water hammer by gradually heating lines and
enabling the traps to discharge condensate.
Back up power supply available.

223

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
The D208 Pilot is controlled by a pre-programmed Electronic Time Controller
(E.T.C.). When activated by the customer supplied switch, the Pilot slowly opens the
Main Valve over the 6 - 96 minute time period selected. When deactivated, the Main Valve
closes in 1 minute.

SET POINT CONTROL

EDM33D W/TWO

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EDM33D PRESSURE REDUCING VALVE
with TWO SET POINT CONTROL

APPLICATION:
To provide simple, economical and rapid means for alternating between a high and
low control point, when two control settings are repeatedly used.

APPLICATION GUIDE
PRESS. REDUCING-STM/GAS

OPERATION:
Standard ED operation with one pilot set higher than other. Pilot No. 1 has the
higher setting and is controlled by the M33 solenoid. When solenoid is closed, pilot No. 2
is in control at the lower setting. When higher setting is required, solenoid is opened and
pilot No. 1 is in control.

ADVANTAGES:
Consists of standard equipment.
Less expensive than two separate regulators.
Can be applied to existing regulator.
Can be tied to automatic control system (as illustrated).
Essentially no limit on location of station.

224

Application Guide
A division of CIRCOR International, Inc.

TYPE D36
WATER PRESSURE REDUCING VALVE

D36 WATER
PRESSURE

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
Designed for liquid pressure reduction, where very fast reaction to intermittent
flows or rapid changes are a system requirement.

ADVANTAGES:
High capacity.
Large sensitive diaphragm.
Meets requirements of:
A.S.S.E Standard 1003.
Southern Standard Plumbing Code.
MIL Standard MILV-18146A, Type I.
I.A.P.M.O.
City of Los Angeles.
W.P.O.A. Uniform Plumbing Code.

225

APPLICATION GUIDE
PRESS. REDUCING-LIQUID

OPERATION:
Valve is opened by compressing adjusting spring. Downstream pressure acts
against adjusting spring, and pressure is set by increasing or decreasing spring
pressure.

Application Guide
A division of CIRCOR International, Inc.

C34D WATER
PRESSURE

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE C34D
PILOT OPERATED PRESSURE REDUCING VALVE

APPLICATION:
Designed to reduce a steady or varying inlet pressure to a constant, adjustable
delivery pressure. Recommended for applications needing high accuracy of regulation, but
with load changes not too violent for pilot operated valve.

APPLICATION GUIDE
PRESS. REDUCING-LIQUID

OPERATION:
Delivery pressure, acting on pilot diaphragm, throttles main valve to maintain set
pressure.

ADVANTAGES:
Self Operated.
Packless.
High Capacity.

226

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide temperature control in a storage water heater.

APPLICATION GUIDE
TEMPERATURE

OPERATION:
Steam flowing through the main valve is controlled by the T14 pilot. Variations in
temperature at the thermostat opens and closes T14 pilot, which operates the valve. If
pressure control is needed to protect heater coils, the D pilot is used.

ET14/ET14D FOR
STORAGE HEATER

TYPE ET14 & ET14D


TEMPERATURE REGULATOR

ADVANTAGES:
Pilot operated accuracy.
No separate PRV required.
Many temperature ranges available.
All packless construction.

227

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION GUIDE
TEMPERATURE

ET124/ET134 FOR
INSTANT HEATER

TYPE ET124 & ET134


TEMPERATURE REGULATOR
APPLICATION:
To provide temperature control in a converter or instantaneous heater.
OPERATION:
Steam flowing through the main valve is controlled by T124 or T134 pilot. Steam
pressure in the heater is modulated in proportion to temperature and load variations.

ADVANTAGES:
No separate PRV required.
Pressure sensing anticipates load changes before thermostat sees temperature
change.
Standard stock valves.

228

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide temperature control for refrigeration condensers, lube oil coolers,
process coolers and water cooled heat exchangers.

APPLICATION GUIDE
TEMPERATURE

OPERATION:
The main valve and pilot are normally closed. When the temperature at the
thermostat bulb increases above its set point, the valve opens and flows cooling water to
maintain temperature setting.

C34T52 FOR
COOLING

TYPE C34T52
COOLING REGULATOR

ADVANTAGES:
Self contained.
Balanced construction for greater stability.
Can be furnished with pressure limit pilot.
Tight shut-off.

229

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION GUIDE
TEMPERATURE

ET14D FOR FUEL


OIL STORAGE TANK

TYPE ET14D
TEMPERATURE REGULATOR

APPLICATION:
To control fuel oil temperature in a storage tank.
OPERATION:
The T14 pilot opens and closes the main valve with slight variations in stored-oil
temperature. The D pilot takes over to control coil pressure when the T14 pilot opens
wide. The thermostat bulb can be raised or lowered by loosening the packing nut and
sliding the bulb extension through the packing.

ADVANTAGES:
Permits top-insertion. Bulb can be removed even when tank is full.
Permits adjusting bulb location for best efficiency, as tank level varies.
Minimizes oil carbonation through pressure control.
Combining pressure and temperature regulation in same valve reduces
maintenance.
Smaller high pressure line can be used for steam transmission to tank.

230

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide temperature control of heating coils and prevent freeze-up, if outside
temperature drops below freezing.

APPLICATION GUIDE
TEMPERATURE

OPERATION:
When outside temperature is above freezing, the pilot sensing that temperature is off
and the valve is controlled by the pilot sensing inside temperature. If outside temperature
drops below freezing, the pilot sensing outside temperature will open the valve regardless

ET14T14 FOR
HEATING COILS

TYPE ET14T14
TEMPERATURE REGULATOR

of inside temperature.
ADVANTAGES:
One pilot will over-ride other.
Pilot operated accuracy.
Self contained.

231

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide self-contained pressure reduction, temperature and pressure control to a
Poultry Scalder.
OPERATION:
A Poultry Scalder is essentially an open tapped multi-nozzle steam injection heater
custom fabricated to suit the customers requirements. Steam flowing through the Type E
Main Valve is controlled by the Type T134 Pilot. Steam pressure to the injection nozzles is
modulated, within the pre-set range of the T134s pressure limit spring, in proportion to
temperature, typically 140F., and process variations.

APPLICATION GUIDE
TEMPERATURE

ET134 FOR
POULTRY SCALDER

TYPE ET134 TEMPERATURE REGULATOR


FOR POULTRY SCALDER

ADVANTAGES:
Self-contained, packless construction.
Provides pressure reduction, temperature and pressure control in a single unit.
Adaptable to existing scalders utilizing Pneumatic Temperature Controllers by
substituting the appropriate Type T134 Pilot in place of the Type A Pilot.

232

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE C34T52 TEMPERATURE REGULATOR
for CHILLED WATER SYSTEM

C34T52 FOR
CHILLED WATER

APPLICATION:
To provide self-contained temperature control of a chilled water system.
OPERATION:
The Spence Type C34T52 Temperature Regulator controls the chilled water
return by not allowing water to return to its source until the set point of the T52 pilot
has been reached.
Type T52 Pilot
Type C34 Valve
8B Tee

Thermostat Well

4A Bleedport

View on inlet
of C34 Valve

Individual
Cooling
Coil

5A Restriction Elbow
Check Valve

ADVANTAGES:
Pump By-pass
Self-contained.
See Application Guide D2-4
Tight shut-off.
Pilot operated accurate temperature control.
Economical, chilled water only returned when set point temperature is
reached.
System stability is maintained with variations in chilled water supply
temperature.
NOTES:
1. For large high-rise buildings, a desired head pressure may need to be
maintained. To accomplish this, an appropriate F Series pilot may be added to the
C34T52.
2. If the chilled water return must not exceed a desired pressure, an
appropriate D pilot may be added to the C34T52.

233

APPLICATION GUIDE
TEMPERATURE

Pump

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

SERIES 2000
STORAGE HEATER

SERIES 2000 DIRECT OPERATED TEMPERATURE REGULATOR


for STORAGE HEATER

APPLICATION:
To provide economical temperature control of a storage heater.
OPERATION:
Steam (or other heating medium) is supplied to the Series 2000 valve body.
Variations in temperature at the bulb opens and closes the valve thus maintaining the
desired temperature..
HOT WATER
OUTLET
SERIES 2000
INDICATING
REGULATOR
STEAM
INLET

APPLICATION GUIDE
TEMPERATURE

BULB

COLD WATER
INLET

ADVANTAGES:
Inexpensive.
Uncomplicated
Ideal when load fluctuations are minimal
Self-contained

234

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide economical temperature control of an open topped tank heater (ie: plating
tank).
OPERATION:
Operation: Steam (or other heating medium) is supplied to the Series 2000 valve body. The
bulb is suspended over the top of and into the tank. Variations in temperature at the bulb
opens and closes the valve thus maintaining the desired temperature in the tank.

SERIES 2000
PLATING TANK

SERIES 2000 DIRECT OPERATED TEMPERATURE REGULATOR


for PLATE HEATER

SERIES 2000
INDICATING
REGULATOR
BULB

APPLICATION GUIDE
TEMPERATURE

STEAM
SUPPLY

ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained

235

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

SERIES 2000 ENGINE


JACKET COOLING

SERIES 2000 DIRECT OPERATED TEMPERATURE REGULATOR


for ENGINE JACKET COOLING

APPLICATION:
To provide engine jacket cooling.
OPERATION:
Reverse acting Series 2000 is installed in the engines cooling system as indicated
in the diagram. The bulb senses the engines coolant temperature and, when the coolant
temperature reaches the Series 2000s set point, the valve opens and modulates to
maintain the desired coolant temperature.

SERIES 2000
REVERSE ACTING
REGULATOR

APPLICATION GUIDE
TEMPERATURE

BULB

TO COOLING
SYSTEM
PUMP

RETURN

ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained

236

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To operate a liquid cooling tank.
OPERATION:
As the warm liquid to be cooled reaches the Series 2000s bulb, the valve opens
the by admitting coolant (brine) into the coolers coils. The Series 2000 modulates about its
set point, thereby controlling the temperature of the cooled liquid.

SERIES 2000
LIQUID COOLER

SERIES 2000 DIRECT OPERATED TEMPERATURE REGULATOR


for LIQUID COOLING TANK

SERIES 2000
REVERSE ACTING
REGULATOR
BRINE
INLET

COOLED
LIQUID
OUTLET
BULB
(IN CENTER)

WARM
LIQUID
INLET

ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained

237

APPLICATION GUIDE
TEMPERATURE

BRINE
OUTLET

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

SERIES 2000
BLENDING/MIXING

SERIES 2000 DIRECT OPERATED TEMPERATURE REGULATOR


for THREE-WAY BLENDING/MIXING

APPLICATION:
To operate as a 3-way blending / mixing valve.
OPERATION:
The Series 2000 Three Way valve is installed as indicated in the diagram. In this
case, cold water enters the valve from the left while the heated boiler water enters from
the bottom. The bulb senses the temperature in the storage tank and modulates the
amounts of cold and hot water blended (mixed) to maintain the desired temperature of the
water in the storage tank.

SERIES 2000 INDICATING


WATERMIX REGULATOR

HOT WATER

BULB

APPLICATION GUIDE
TEMPERATURE

160
STORAGE TANK

SUBMERGED BOILER
COIL

ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained

238

STEAM
OR HOT
WATER
BOILER

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To operate as a 3-way diverting valve.
OPERATION:
Engine coolant is supplied to the left, bottom discharge is returning to the engine
and right discharge is to cooler. Engine coolant is returned to the engine until it reaches
the valves set point. At that point, the valve starts modulating between returning engine
coolant to the engine and discharging to the cooler to maintain the desired temperature.

SERIES 2000
DIVERTING

SERIES 2000 DIRECT OPERATED TEMPERATURE REGULATOR


for THREE-WAY DIVERTING

TO COOLER

SERIES 2000
REGULATOR
3-WAY VALVE

ENGINE

PUMP

FROM COOLER

ADVANTAGES:
Inexpensive.
Uncomplicated
Self-contained

239

APPLICATION GUIDE
TEMPERATURE

BULB

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION GUIDE
TEMPERATURE

EAT61 AIR
CONTROLLED

TYPE EAT61 AIR CONTROLLED


TEMPERATURE REGULATOR

APPLICATION:
To provide fast accurate control on instantaneous heaters and difficult process
applications.
OPERATION:
Temperature variations at thermostat bulb of T61 pilot changes its output air signal
going to A series pilot. The changing air signal positions the A pilot and main valve to
maintain temperature setting.

ADVANTAGES:
T61 and A pilot combine for cascade type control.
Accurate sensitive bi-metallic thermostat.
Low air consumption.

240

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

OPERATION:
The remote bulb thermostat on the master controller provides a pneumatic feedback based on outside air temperature. The pneumatic feed-back from the master
controller raises or lowers the set point of the sub-master controller, which puts out a
varying signal to the Spence EA regulator to maintain proper water temperature.

ADVANTAGES:
Accurate temperature control.
Economical, water heated only when needed.
Standard valve and pilot.

241

APPLICATION GUIDE
TEMPERATURE

APPLICATION:
To provide indoor-outdoor temperature control of hot water temperatures in a heating
system.

EA W/REMOTE
THERMOSTAT

TYPE EA TEMPERATURE REGULATOR


for REMOTE THERMOSTAT CONTROL

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide accurate temperature control with pressure limitation in a Starch Mixer for
corrugated adhesive usage.
OPERATION:
A Starch Mixer is essentially an open topped, agitated sparge tube storage heater,
in which the adhesive is prepared before being placed in storage. The temperature probe
of a Type T134 Temperature Pilot is placed in an active area of the Starch Mixer. Once
activated, the ET134 flows steam to the heater until either the proper temperature or
pressure limit is reached, then the ET134 closes, opens or throttles to maintain its preset
temperature or pressure limit.

APPLICATION GUIDE
TEMPERATURE

ET134 FOR
STARCH MIXER

TYPE ET134 SELF-CONTAINED TEMPERATURE REGULATOR


for STARCH MIXER

ADVANTAGES:
Self-contained packless construction.
If electronic activation of a remotely located regulator is needed, a Type M Pilot
can be added, making an EMT134
No separate PRV needed

242

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

APPLICATION:
To provide fast accurate control of the wax temperature in order to assure the proper
coating of the product.

APPLICATION GUIDE
TEMPERATURE

OPERATION:
The Spence Type EAT60 utilizes cascade control, whereby a pneumatic
Temperature Controller, sensing wax temperature, is used to reset a pneumatically
adjusted pressure regulator sensing the steam pressure in the heater. Any change in
demand on the heater causes a change in the steam pressure in the heater, and the EA
Pressure Regulator responds to it immediately, maintaining a given pressure in the heater.
When a change in wax temperature is sensed by the T60 Temperature Controller, it resets
the EA Pressure Regulator to a new pressure, thus maintaining a fixed wax temperature.

EAT60 FOR WAX


APPLICATION

TYPE EAT60 TEMPERATURE REGULATOR


for WAX APPLICATION CONTROL

ADVANTAGES:
Fast accurate control of wax temperature
Packless construction
Pressure sensing anticipates load changes before thermostat sees temperature
change (cascade control).
No separate PRV needed.

243

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035

ET124A VISCOSITY/
TEMPERATURE

TYPE ET124A
VISCOSITY/TEMPERATURE REGULATOR

APPLICATION:
To provide increased economy by controlling the viscosity of the fuel oil to a burner
unit while, at the same time, retaining conventional self-contained temperature regulation
for emergency use in the event of pneumatic system failure.
OPERATION:
In normal operation the 1/4" gate valve supplying the Type T124 Pilot is closed, the
1/4:" gate valve supplying the Type A Pilot is open. The Norcross Viscosity Meter samples
the viscosity of the fuel oil discharge of the fuel oil heater and adjusts the 3 to 15 psi air
loading signal to the Type EA Regulator. The correct steam pressure and flow is supplied
to the fuel oil heater to optimize fuel oil viscosity for burner unit efficiency. In the event of a
pneumatic system failure, closing the 1/4" gate valve supplying the Type A Pilot and
opening the 1/4" gate valve supplying the Type T124 Pilot provides conventional
temperature control by a Type ET124 Temperature Regulator. (see Application Guide C12)
Viscosity Controller

Type T124 Pilot


Type A Pilot

APPLICATION GUIDE
TEMPERATURE

1/4" Gate Valves

Type E Main Valve

ADVANTAGES:
Increased fuel oil economy
Self-contained Temperature Regulator available for stand-by service

244

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EQ
BACK PRESSURE REGULATOR

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
When steam pressure in the flash tank increases above the Q pilot setting, the
E valve will open and vent the excess to maintain correct pressure.

EQ BACK PRESS.
FLASH TANK

APPLICATION:
To maintain pressure in a flash tank so that steam can be used in low pressure
main.

ADVANTAGES:
Accurate control.
Saves money by using flash steam.

245

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EF14D PRESSURE REDUCING VALVE
with BACK PRESSURE CONTROL

APPLICATION GUIDE
OTHER PRODUCTS

EF14D BACK PRESS.


TO RETARD FLOW

APPLICATION:
To retard flow of steam to a rate that can be handled by the boiler.
OPERATION:
Frequently, large automatic on-off control valves, or inexperienced equipment
operators, impose load pick-ups on a steam system that the boilers cannot follow. An F14
pilot added to the pressure regulator feeding such loads can be set to throttle, when the
boiler pressure sags, as it does on such a quick load surge. Then, when the boiler has
increased its steam rate, the F pilot will re-open and permit full load to be handled.
ADVANTAGES:

Only slight additional cost overpressure regulator alone.


Operates on small differential - does not allow large drop in boiler pressure.
Prevents upsetting boiler controls.
All standard equipment.

246

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EQ BACK PRESSURE VALVE
with FLOW CONTROL ORIFICE

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
An orifice is sized for a known flow at a given pressure drop and is fitted in the
upstream piping of the Back Pressure Valve. The Q pilot is set for the pressure required
at the outlet of the orifice. If the pressure at the outlet of the orifice drops, the valve will
start to close to maintain the pressure and flow.

EQ BACK PRESS.
W/FLOW CONTROL

APPLICATION:
To provide a valve that will limit flow and provide steam at a constant pressure.

ADVANTAGES:
Standard Spence Valves.
Easily adjustable.

247

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE C34Q BACK PRESSURE PUMP
BYPASS CONTROL

APPLICATION GUIDE
OTHER PRODUCTS

C34Q BACK PRESS.


PUMP BYPASS

APPLICATION:
To maintain pump discharge pressure and insure constant circulation of water
through pump.
OPERATION:
The Q pilot is set to open when pump discharge pressure raises, due to decreased
need for water in system. The C34 will discharge excess water to return line.

ADVANTAGES:
Self operated.
Balanced construction.
High capacity.

248

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EN
DIFFERENTIAL REGULATOR

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
The steam pressure under the diaphragm of the Type N Pilot is balanced by the
oil pressure and the adjusting spring on top. Once set, the adjusting spring force is
constant. Therefore, as the combustion control valve raises the oil pressure, the
regulator raises the steam pressure until the pilot diaphragm is again in balance.

EN DIFFERENTIAL
FOR OIL BURNER

APPLICATION:
To regulate the atomizing steam pressure to an oil burner by pre-setting that
amount higher than the oil pressure.

ADVANTAGES:
Accurate pilot control.
Valve can be balanced for greater rangeability.
Self contained.

249

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE N6
DIFFERENTIAL PRESSURE VALVE

N6 DIFFERENTIAL

APPLICATION GUIDE
OTHER PRODUCTS

PUMP DISCHARGE

APPLICATION:
To maintain pump discharge pressure at a constant differential above boiler steam
pressure.
OPERATION:
The desired differential is made by the adjusting spring. The boiler feed pressure
will then be maintained by the N6 at a constant pressure above the steam drum pressure
by modulating the quantity of water by-passed to pump suction.

ADVANTAGES:
Self contained.
Easily adjustable.
Stainless steel trim.

250

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE C34N
DIFFERENTIAL PRESSURE REGULATOR

ADVANTAGES:
Reduces maintenance on level regulator.
Self operated.
Accuracy of pilot operation.

251

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
As the demand for feedwater decreases and the level regulator throttles, the
C34N also throttles, offsetting the increased pump discharge pressure and maintaining
the inlet pressure to the level regulator at a constant differential over the boiler pressure.
For high temperature water over 200F., use E main valve instead of C34.

C34N DIFFERENTIAL
BOILER LEVEL

APPLICATION:
To provide control of pressure drop across the boiler level regulator, when boiler is
supplied by a motor driven centrifugal pump.

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE C34N20
DIFFERENTIAL REGULATOR

C34N20 DIFFERENTIAL
CHILLED WATER

APPLICATION:
To maintain a constant pressure differential across the terminal units of a chilled water
system.
OPERATION:
The differential pressure across the system is adjusted by increasing or decreasing
the spring compression on the N20 pilot. This spring force, plus the return line pressure, is
balanced by the supply line pressure. A change in flow through the terminal units will be
compensated by the C34 valve, with the result that the pressure drop across the system
will be held at a constant value.

1/4" BLIND NIPPLE


FOR SUPPORT

TO

WATER
CHILLER

APPLICATION GUIDE
OTHER PRODUCTS

TYPE N20
DIFFERENTIAL PILOT

CIRCULATING
PUMP

SYSTEM
1/2" PRESSURE
CONTROL PIPE

TYPE C34
MAIN VALVE

1/4"
DIFFERENTIAL
CONTROL
PIPE
RETURN

VIEW ON INLET OF
MAIN VALVE

ADVANTAGES:
Optimizes performance of terminal units and circulating pump.
Prevents chiller freeze-up by maintaining continuous flow.
Permits use of two-way rather than three-way valves at terminal units.
Economical, self-contained unit.
E valve may be used instead of C34.

252

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


TYPE EP14
PUMP GOVERNOR

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
Increase or decrease in pump discharge pressure throttles or opens the pilot, which
in turn operates the main valve. Controlling the steam going to the cylinder keeps a
constant oil pressure ahead of the combustion control valve for optimum performance.

EP14 PUMP
GOVERNOR

APPLICATION:
To provide control of a steam pump discharge pressure feeding burners.

ADVANTAGES:
Pilot operation give close control through wide load range.
Pressure control at combustion control permits best performance of it.
Pressure pilot (Type D) can be added to make a Type EP14D regulator that puts
a positive limit on chest pressure.

253

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


STEAM ATOMIZING
AIR OPERATED DESUPERHEATER

OPERATION:
Water and steam are injected into a superheated steam line through the injector
nozzle. The nozzle is designed to break the water into a fine mist to be easily absorbed by
the oncoming steam. The flow through the nozzle is controlled by the dual control valve,
and a pneumatic temperature controller.

APPLICATION GUIDE
OTHER PRODUCTS

DESUPERHEATER
AIR OP/STM ATOM

APPLICATION:
Spence steam atomizing desuperheaters are designed to reduce and control the
temperatures of superheated steam by the controlled injection of a cooling water mist.

ADVANTAGES:
Unique Dual Control Valve.
Complete package by Spence.
Spence Pressure Reducing Valve available.
Many sizes available.

254

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


MECHANICAL ATOMIZING
AIR OPERATED DESUPERHEATER

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
Water is injected into a superheated steam line through the injector nozzle. The
nozzle is designed to break the water into a fine mist to be easily absorbed by the oncoming
steam. The flow through the nozzle is controlled by the dual control valve, and a pneumatic
temperature controller.

DESUPERHEATER
AIR OP/MECH ATOM

APPLICATION:
Spence mechanical atomizing desuperheaters are designed to reduce and control the
temperature of superheated steam by the controlled injection of a finely dispersed spray of
cooling water.

ADVANTAGES:
Complete package by Spence.
Spence Pressure Reducing Valve available.
Many sizes available.

255

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


PRESSURE REGULATOR
with MUFFLING ORIFICE

OPERATION:
The muffling orifice consists of a steel plate with primary orifices, to which is welded
a stainless steel plate with secondary orifices. The plate is installed in the expanded
downstream piping, and creates the desired back pressure on the PRV for maximum
attenuation.

APPLICATION GUIDE
OTHER PRODUCTS

REGULATOR W/
MUFFLING ORIFICE

APPLICATION:
The Spence muffling orifice reduces the generation of pressure regulator noise at its
source. It provides an economical means of attenuating high flow PRV noises by 6 - 20 dba.

ADVANTAGES:
Inexpensive.
Maintenance free.
Capacity of valve not reduced.
Ease of installation.

256

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


PRESSURE REGULATOR
with NOISE SUPPRESSOR

APPLICATION GUIDE
OTHER PRODUCTS

OPERATION:
Installed at the reducing valve outlet, the required pipeline expansion takes place
within the noise suppressor. This expanded outlet feature eliminates the expense and
noise often associated with separate expansion fittings. A reflector assembly improves
performance by increasing the interaction of flow and acoustic material. The straight
through design minimizes pressure drop, permitting normal valve sizing.

REGULATOR W/
NOISE SUPPRESSOR

APPLICATION:
The Spence Noise Suppressor is designed to attenuate the noise generated by a
pressure reducing station. These devices are particularly effective in limiting the propagation
of valve-generated noise into the downstream piping. Being of the dissipative reactive type,
they are effective over abroad frequency band (up to 12,000 Hz). Depending upon flow and
piping configuration, noise attenuation of up to 20 decibels is obtainable.

ADVANTAGES:
Maintenance free.
Standard Spence valves used.
Capacity of valve not reduced.

257

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


INTIMIDATOR TYPE J CONTROL VALVE
and LIQUID LEVEL CONTROLLER
for BOILERS

OPERATION:
As the level in the condensate receiver increases, an output signal from the pilot
controller causes the number one J control valve to open and the number two control valve
(make-up) to close.
As the level continues to increase, valve number one fully opens, admitting water
from the condensate receiver to the boiler feed pump, valve two simultaneously closes,
cutting off the soft water make-up supply.
Should the level in the condensate receiver decrease, reverse action of the above
occurs and, at low level, all water to the boiler feed pump is obtained from the soft water
make-up supply.

APPLICATION GUIDE
CONTROL VALVES

TYPE J LIQUID
LEVEL CONTROL

APPLICATION:
To provide water to a boiler at all times, even if water in condensate tank falls too low.

258

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


INTIMIDATOR TYPE J CONTROL VALVE
with ELECTRO-PNEUMATIC POSITIONER
for COMPUTERIZED COGENERATION CONTROL

APPLICATION:
To interface either a computerized cogeneration control, or electronic controller, to a
turbine exhaust make-up valve in order to control the generating turbines exhaust pressure
and flow for secondary steam usage.

APPLICATION GUIDE
CONTROL VALVES

TYPE J COMPUTERIZED COGENERATION

OPERATION:
A pre-programmed computer, or electronic controller receiving a 4-20 MA signal
from a P/I Transmitter, is used as the controlling device for a Type J Control Valve with an
electro-pneumatic positioner opening the by-pass line to the extent necessary to maintain
the desired operating conditions.

P = 140 psig
P1 = 17 psig
2

W = 8000 lbs/hr
2 J Valve, 1 3/4 Port

259

Application Guide
A division of CIRCOR International, Inc.

SPENCE ENGINEERING COMPANY, INC. 150 COLDENHAM ROAD, WALDEN, NY 12586-2035


INTIMIDATOR TYPE J CONTROL VALVE
for LEVEL/MAKE-UP on a DEAERATOR

APPLICATION:
When insufficient condensate to meet the demand for boiler feedwater is
returned to the deaerator, the make-up water control valve is opened to satisfy this
requirement.
OPERATION:
When the Deaerator's Pneumatic Level Controller senses low water level, it
sends a proportional 3 to 15 psia pneumatic signal to the Type J Control Valve. The
Type J Control Valve responds by opening, closing or modulating the flow of raw
make-up water into the Deaerator, thereby satisfying the demand for boiler
feedwater.

APPLICATION GUIDE
CONTROL VALVES

TYPE J FOR
DEAERATOR LEVEL

Level Controller

Type J Control Valve

ADVANTAGES:
Precise control of make-up water
The standard modified equal percent plug contour provides superior throttling
action

260

REFERENCE
& PIPING DESIGN

SECTION V
REFERENCE &
PIPING DESIGN

- 261 -

GLOSSARY OF TERMS

GLOSSARY OF TERMS

Reprinted Courtesy Fluid Controls Institute


PRESSURE REGULATORA self-operated device, either pilot or direct operated, in which
power to position the valve closure member is provided by the pressure of the controlled variable.
PRESSURE REDUCING REGULATORA device that controls and responds to changes in its
outlet pressure.
BACK PRESSURE REGULATORA device that controls and responds to change in its inlet
pressure.
DIFFERENTIAL PRESSURE REGULATORA device that maintains a constant differential
pressure between a reference pressure and the pressure of the controlled fluid.
PUMP PRESSURE REGULATORA device that controls the speed of a pump in response to
changes in pump discharge pressure.
TEMPERATURE REGULATORA self operated device in which the energy to position valve
closure member(s) is provided by changes of temperature energy of the controlled variable.
DIRECT OPERATEDA regulator that uses a temperature thermal system to directly provide the
power to move the plug.
PILOT OPERATEDA regulator that uses a temperature thermal system to power a pilot
mechanism which generates an amplified signal to position the plug of the regulator. The pilot may
be internal or external.
PRESSURE TEMPERATUREA dual function piloted regulator combining the control of both
temperature and pressure. Control of pressure and temperature may be by a single pilot or multiple
pilots. Pilot(s) may be internal or external or these functions in combination may be available.
DIAPHRAGM ACTUATED REGULATORA regulator utilizing a diaphragm as the position
actuator.
ACCURACY OF REGULATION is the value of controlled variable (pressure, or differential
pressure) expressed as a percentage of the set value (at minimum controllable flow) when with a
constant supply pressure the flow through the regulator is increased from the minimum controllable
flow to the rated capacity (also equal to 100% minus the offset (droop) %).
MINIMUM CONTROLLABLE FLOW is the lowest flow at which a steady regulated condition of
the controlled variable can be maintained.
FLOW COEFFICIENT (Cv) is the regulator capacity in GPM of H2O at 20 degrees C with one PSI
pressure drop at full rated travel. Refer to ISA S75.01 and S75.02 for Testing Procedures and Sizing
Equations.
DEAD BANDThe range through which the controlled variable can reverse direction without and
observable regulator response.
REPEATABILITYAbility to return to any defined point within stated limits of regulation within a
specified tolerance.
DRIFTA change in set point over an extended period of time.
REVERSE ACTIONA regulator that increases its output as the measured variable increases.
DIRECT ACTIONA regulator that decreases its output as the measured variable increases.
PACKLESSA construction that does not employ a dynamic seal isolating internal fluid from
ambient or atmosphere.
BALANCEDA regulator style featuring a pressure balanced plug. May be single or double
seated.
UNBALANCEDA regulator where the plug closure number is not pressure balanced. Generally
a single regulator.
DROOPSee accuracy of regulation.

- 262 -

FLOW VS. VELOCITY CHART


(Specific Gravity of 1)
3000

2000

1000
900
800
700
600
500
400
300

100
90
80
70
60
50
40
30

20

10
9
8
7
6
5
4

2
1

10

15

VELOCITYFEET PER SECOND


- 263 -

20

25

FLOW VS VELOCITY

FLOWGALLONS PER MINUTE

200

FLANGE STANDARDS
125 lb. CAST IRON

ANSI STANDARD B16.1

1/2
Pipe Size
Diameter of Flange

Thickness of Flange (min)a


Diameter of Bolt Circle

Number of Bolts

Diameter of Bolts

a 125 lb. cast iron flanges have plain

34

1
41/4
7/16
31/8
4
1/2

11/4
45/8
1/2
31/2
4
1/2

11/2
5
9/16
37/8
4
1/2

2
6
5/8
43/4
4
5/8

21/2
7
11/16
51/2
4
5/8

3
71/2
3/4
6
4
5/8

31/2
81/2
13/16
7
8
5/8

4
9
15/16
71/2
8
5/8

5
10
15/16
81/2
8
3/4

6
11
1
91/2
8
3/4

8
131/2
11/8
113/4
8
3/4

ANSI STANDARD B16.1

1/2
3/4
Pipe Size
1
Diameter of Flange

47/8
11/16
Thickness of Flange (min)b

Diameter of Raised Face

211/16
Diameter of Bolt Circle

31/2
Number of Bolts

4
5/8
Diameter of Bolts

b 250 lb. cast iron flanges have a 1/16" raised face

11/4
11/2
2
21/2
51/4
61/8
61/2
71/2
3/4
13/16
7/8
1
31/16
39/16
43/16 415/16
37/8
41/2
5
57/8
4
4
8
8
5/8
3/4
5/8
3/4
which is included in the flange

150 lb. BRONZE

3
31/2
4
81/4
9
10
11/8
13/16
11/4
511/16 65/16 615/16
65/8
71/4
77/8
8
8
8
3/4
3/4
3/4
thickness dimensions.

5
11
13/8
85/16
91/4
8
3/4

6
8
10
121/2
15
171/2
17/16
15/8
17/8
911/16 1115/16 141/16
105/8
13
151/4
12
12
16
3/4
7/8
1

300 lb. BRONZE

150 lb. STEEL

12
19
11/16
17
12
7/8

6
121/2
13/16
105/8
12
3/4

8
15
13/8
13
12
7/8

10

12

bolt holes.

ANSI STANDARD B16.5

1
Pipe Size
/2
Diameter of Flange

Thickness of Flange (min)e


Diameter of Raised Face

Diameter of Bolt Circle

Number of Bolts

Diameter of Bolts

e 150 lb. steel flanges have a 1/16"

300 lb. STEEL

FLANGE STANDARDS

10
16
1
141/4
12
7/8

ANSI STANDARD B16.24

1
3/4
Pipe Size
/2
1
11/4
11/2
2
21/2
3
31/2
4
5
3
5
7
1
1
1
1
1
Diameter of Flange
3 /4
4 /8
4 /8
5 /4
6 /2
6 /2
7 /2
8 /4
9
10
11
17/32
19/32
5/8
11/16
3/4
13/16
29/32
31/32
Thickness of Flange (min)d 1/2
11/16
11/8
Diameter of Bolt Circle
25/8
31/4
31/2
37/8
41/2
5
57/8
65/8
71/4
77/8
91/4
Number of Bolts
4
4
4
4
4
8
8
8
8
8
8
1
5/8
5/8
5/8
3/4
5/8
3/4
3/4
3/4
3/4
3/4
Diameter of Bolts
/2
d 300 lb. bronze flanges have plain faces with two concentric gasket-retaining grooves between the port and the

3/4
1
11/4
11/2

4
45/8
5
7
1/2
9/16

/16

2
21/2
27/8

31/8
31/2
37/8

4
4
4
1
1/2
1/2

/2
raised face which is included in

2
21/2
3
31/2
4
6
7
71/2
81/2
9
5/8
11/16
3/4
13/16
15/16
35/8
41/8
5
51/2
63/16
43/4
51/2
6
7
71/2
4
4
4
8
8
5/8
5/8
5/8
5/8
5/8
the flange thickness dimensions.

5
10
15/16
75/16
81/2
8
3/4

6
11
1
81/2
91/2
8
3/4

8
131/2
11/8
105/8
113/4
8
3/4

10
16
13/16
123/4
141/4
12
7/8

12
19
11/4
15
17
12
7/8

5
11
13/8
75/16
91/4
8
3/4

6
121/2
17/16
81/2
105/8
12
3/4

8
15
15/8
105/8
13
12
7/8

10
171/2
17/8
123/4
151/4
16
1

12
201/2
2
15
173/4
16
11/8

5
11
11/2
75/16
91/4
8
7/8

6
121/2
15/8
81/2
105/8
12
7/8

8
15
17/8
105/8
13
12
1

10
171/2
21/8
123/4
151/4
16
11/8

12
201/2
21/4
15
173/4
16
11/4

5
13
13/4
75/16
101/2
8
1

6
14
17/8
81/2
111/2
12
1

8
161/2
23/16
105/8
133/4
12
11/8

10
20
21/2
123/4
17
16
11/4

12
22
25/8
15
191/4
20
11/4

ANSI STANDARD B16.5


1

3/4
/2
1
11/4
11/2
2
21/2
3
31/2
4

47/8
51/4
61/8
61/2
71/2
81/4
9
10
11
3/4
13/16
7/8

/16
1
11/8
13/16
11/4

2
21/2
27/8
35/8
41/8
5
51/2
63/16

31/2
37/8
41/2
5
57/8
65/8
71/4
77/8

4
4
4
8
8
8
8
8
5
5/8
3/4
5/8
3/4
3/4
3/4
3/4
3/4

/8
1/16" raised face which is included in the flange thickness dimensions.

ANSI STANDARD B16.5

1/2
3/4
Pipe Size
1
11/4
11/2
2
21/2
3
31/2
4
Diameter of Flange
33/4
45/8
47/8
51/4
61/8
61/2
71/2
81/4
9
10
5
11/16
13/16
7/8
Thickness of Flange (min)g 9/16
/8
1
11/8
11/4
13/8
13/8
Diameter of Raised Face 1/38 111/16
2
21/2
27/8
35/8
41/8
5
51/2
63/16
Diameter of Bolt Circle
25/8
31/4
31/2
37/8
41/2
5
57/8
65/8
71/4
77/8
Number of Bolts
4
4
4
4
4
8
8
8
8
8
1
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
7/8
Diameter of Bolts
/2
g 400 lb. steel flanges have a 1/4" raised face which is included in the flange thickness dimensions.

600 lb. STEEL

12
201/2
2
167/16
173/4
16
11/8

ANSI STANDARD B16.24

1/2
3/4
Pipe Size
1
11/4
11/2
2
21/2
3
31/2
4
5
6
8
Diameter of Flange
31/2
37/8
41/4
45/8
5
6
7
71/2
81/2
9
10
11
131/2
11/32
3/8
13/32
7/16
1/2
9/16
5/8
11/16
11/16
3/4
13/16
15/16
Thickness of Flange (min)c 5/16
Diameter of Bolt Circle
23/8
23/4
31/8
31/2
37/8
43/4
51/2
6
7
71/2
81/2
91/2
113/4
Number of Bolts
4
4
4
4
4
4
4
4
8
8
8
8
8
1
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
Diameter of Bolts
/2
c 150 lb. bronze flanges have plain faces with two concentric gasket-retaining grooves between the port and the bolt holes.

400 lb. STEEL

12
19
11/4
17
12
7/8

faces.

250 lb. CAST IRON

Pipe Size
Diameter of Flange
Thickness of Flange (min)f
Diameter of Raised Face
Diameter of Bolt Circle
Number of Bolts
Diameter of Bolts
f 300 lb. steel flanges have a

10
16
13/16
141/4
12
7/8

ANSI STANDARD B16.5

1/2
3/4
Pipe Size
1
11/4
11/2
2
21/2
3
31/2
4
Diameter of Flange
33/4
45/8
47/8
51/4
61/8
61/2
71/2
81/4
9
103/4
5
11
13
7
Thickness of Flange (min)h 9/16
/8
/16
/16
/8
1
11/8
11/4
13/8
11/2
Diameter of Raised Face
13/8
111/16
2
21/2
27/8
35/8
41/8
5
51/2
63/16
Diameter of Bolt Circle
25/8
31/4
31/2
37/8
41/2
5
57/8
65/8
71/4
81/2
Number of Bolts
4
4
4
4
4
8
8
8
8
8
1/2
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
7/8
Diameter of Bolts
h 600 lb. steel flanges have a 1/4" raised face which is included in the flange thickness dimensions.

- 264 -

CONVERSION TABLES
LIQUID WEIGHTS and MEASURES

Gallons
Gallons
Gallons
Gallons
Gallons
Liters
Liters
Liters
Liters
Liters
Cu. Inches
Cu. Inches
Cu. Inches
Cu. Inches
Cu. Inches
Cu. Feet
Cu. Feet
Cu. Feet
Cu. Feet
Cu. .Feet
Cu. Meters
Cu. Meters
Cu. Meters
Cu. Meters
Cu. Meters.
Lbs. of Water
Lbs. of Water
Lbs. of Water
Lbs. of Water
Lbs. of Water

Inches
Inches
Inches
Feet
Feet
mm
mm
cm
cm
Meters

Sq. Inches
Sq. Inches
Sq. Feet
Sq. Feet
Sq. Feet
Sq. cm
Sq. cm
Sq. cm
Sq. Meter
Sq. Meter

To
Liters
Cu. Inches
Cu. Feet
Cu. Meters
Lbs. of Water
Gallons
Cu. Inches
Cu. Feet
Cu. Meters
Lbs. of Water
Gallons
Liters
Cu. Feet
Cu. Meters
Lbs. of Water
Gallons
Liters
Cu. Inches
Cu. Meters
Lbs. of Water
Gallons
Liters
Cu. Inches
Cu. Feet
Lbs. of Water
Gallons
Liters
Cu. Inches
Cu. Feet
Cu. Meters
LINEAL MEASURES
mm
cm
Meters
cm
Meters
Inches
Feet
Inches
Feet
Feet
AREA
Sq. Feet
Sq. cm
Sq. Inches
Sq. cm
Sq. Meters
Sq. Inches
Sq. Feet
Sq. Meters
Sq. Inches
Sq. Feet

Multiply
By
3.7853
231
0.1337
0.00379
8.339
0.26418
61.025
0.0353
0.001
2.202
0.00433
0.01639
0.00058
0.000016
0.0362
7.48052
28.316
1728
0.0283
62.371
264.17
999.972
61023.74
35.3145
2202.61
0.11992
0.45419
27.643
0.01603
0.000454

25.4
2.54
0.0254
30.48
0.3048
0.03937
0.00328
0.3937
0.03281
3.28

0.006944
6.4516
144
929.03
0.0929
0.155
0.00108
0.0001
1550
10.76

CONVERSIONS of PRESSURE AND HEAD


To
Convert
Lbs .per Sq .In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Lbs. per Sq. Ft.
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Ins. of Water
Ins. of Water
Ins. of Water
Ins.of Water
Ins. of Water
Ins. of Water
Ins. of Water
Ins. of Water
Ins. of Water
Ft. of Water
Ft. of Water
Ft. of Water
Ft. of Water
Ft. of Water
Ft. of Water
Ft. of Water
Ft. of Water
Ft. of Water

To
Lbs. per Sq. Ft.
Atmospheres
Ins. of Water
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Atmospheres
Ins. of Water
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Ins. of Water
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Atmospheres
Ft. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M
Lbs. per Sq. In.
Lbs. per Sq. Ft.
Atmospheres
Ins. of Water
Ins. of Mercury
mm of Mercury
Bar
kg per Sq. cm
kg per Sq. M

- 265 -

Multiply
To
By
Convert

To

Multiply
By

Ins. of Mercury
Lbs. per Sq. In.
0.491154
144
Lbs. per Sq. Ft.
70.7262
0.06805 Ins. of Mercury
Ins. of Mercury
Atmospheres
0.033421
27.728
Ins. of Mercury
Ins. of Water
13.6185
2.3106
Ft. of Water
1.1349
2.03602 Ins. of Mercury
Ins. of Mercury
mm of Mercury
25.40005
51.715
Bar
0.033864
0.06895 Ins. of Mercury
kg per Sq. cm
0.03453
0.070307 Ins. of Mercury
kg per Sq. M
345.316
703.070 Ins. of Mercury
Lbs. per Sq. In.
0.019337
0.0069445 mm of Mercury
Lbs. per Sq. Ft.
2.7845
0.000473 mm of Mercury
mm of Mercury
Atmospheres
0.001316
0.1926
Ins. of Water
0.53616
0.01605 mm of Mercury
Ft. of Water
0.04468
0.014139 mm of Mercury
Ins. of Mercury
0.03937
0.35913 mm of Mercury
Bar
0.00133
0.000479 mm of Mercury
kg per Sq. cm
0.00136
0.000488 mm of Mercury
kg per Sq. M
13.59509
4.88241 mm of Mercury
kg per Sq. cm
Lbs. per Sq. In.
14.2233
14.696
Lbs. per Sq. Ft.
2048.155
2116.22 kg per Sq. cm
Atmospheres
0.96784
407.484 kg per Sq. cm
kg per Sq. cm
Ins. of Water
394.38
33.957
kg per Sq. cm
Ft. of Water
32.865
29.921
kg per Sq. cm
Ins. of Mercury
28.959
760
mm of Mercury
735.559
1.01325 kg per Sq. cm
kg per Sq. cm
Bar
0.98067
1.0332
kg per Sq. M
10000
10332.27 kg per Sq. cm
0.03609
Note: All weights and measures of water are
5.1972
0.002454 based on temperature of 60F.
0.08333
Note: Temperature of Water and Mercury is 68F
0.07343
and 32F respectively.
1.8651
0.00249
0.00253
25.375
TEMPERATURE
0.432781
F - 32
To convert Fahrenheit to Celsius:
63.3205
1.8
0.029449
To convert Celsius to Fahrenheit: (1.8 x C) + 32
12
0.88115
VELOCITY
22.3813
1 Ft per Sec. = 0.3048 M Per Sec.
0.029839
0.03043
1 M per Sec. = 3.2808 Ft. per Sec.
304.275

CONVERSION TABLES

To
Convert

PRESSURE TO VACUUM PROPERTIES OF WATER


Gage Indicated

Absolute Pressure

PSIG

Inches of Hg

PSIA

-14.70000
-14.69998
-14.69996
-14.69994
-14.69992
-14.69990
-14.69981
-14.69961
-14.69942
-14.69923
-14.69903
-14.69806
-14.69613
-14.69449
-14.69226
-14.69032
-14.68066
-14.66698
-14.64197
-14.62262
-14.60329
-14.50658
-14.40980
-14.31320
-14.21840
-14.20870
-14.11970
-13.75700
-12.28300
-10.31800
-8.84400
-7.37000
-5.89600
-4.91300
-3.93000
-2.94800
-1.96500
-0.98300
-0.49100
-0.24600

29.92000
29.91996
29.91992
29.91988
29.91984
29.91980
29.91961
29.91921
29.91882
29.91843
29.91803
29.91606
29.91212
29.90818
29.90424
29.90030
29.88063
29.84126
29.80189
29.76252
29.72315
29.52630
29.32940
29.13260
28.93570
28.920
28.740
28.000
25.000
21.000
18.000
15.000
12.000
10.000
8.000
6.000
4.000
2.000
1.000
0.500

0.0
0.00002
0.00004
0.00006
0.00008
0.00010
0.00019
0.00039
0.00058
0.00077
0.00097
0.00194
0.00387
0.00551
0.00774
0.00968
0.01934
0.03302
0.05803
0.07738
0.09671
0.19342
0.29020
0.38680
0.48160
0.49130
0.58030
0.94330
2.41700
4.38200
5.85600
7.320
8.804
9.787
10.770
11.752
12.735
13.732
14.209
14.454

Inches of Hg Torricelli
0.0
0.00004
0.00008
0.00012
0.00016
0.00020
0.00039
0.00079
0.00118
0.00157
0.00197
0.00394
0.00788
0.01182
0.01576
0.01970
0.03937
0.07874
0.11811
0.15748
0.19685
0.39370
0.59060
0.78740
0.98430
1.000
1.181
1.920
4.920
8.920
11.920
14.920
17.920
19.920
21.920
23.920
25.920
27.920
28.920
29.420

0.0
0.001
0.002
0.003
0.004
0.005
0.010
0.020
0.030
0.040
0.050
0.100
0.200
0.300
0.400
0.500
1.000
2.000
3.000
4.000
5.000
10.000
15.000
20.000
25.000
25.400
30.000
48.770
124.970
226.570
302.770
378.970
455.770
505.970
556.770
607.570
658.370
709.170
733.570
747.270

Water Saturation
Temp. Pressure
Deg. F

PSIA

32
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
212
220
240
260
280
300
350
400
450
500
550
600
650
700

0.0886
0.1216
0.1780
0.2561
0.3629
0.5068
0.6981
0.9492
1.2750
1.6927
2.2230
2.8892
3.7184
4.7414
5.9926
7.5110
9.340
11.526
14.123
14.696
17.186
24.968
35.427
49.200
67.005
134.604
247.259
422.55
680.86
1045.43
1543.2
2208.4
3094.3

PRESSURE TO VACUUM
PROPERTIES OF WATER

+ 0.30
+ 1.00
+ 2.00
+ 10.00

0.0

14.700

29.920

760.000

15.000
15.700
16.700
24.700

30.540
31.970
34.000
50.290

775.720
811.910
863.630
277.35

Weight
Density

lbs/Gallon lbs/Cu.Ft.
8.344
8.345
8.343
8.338
8.329
8.318
8.304
8.288
8.270
8.250
8.228
8.205
8.180
8.154
8.126
8.097
8.067
8.035
8.002
7.996
7.969
7.898
7.823
7.743
7.661
7.431
7.172
6.880
6.543
6.143
5.655
4.999
3.651

62.414
62.426
62.410
62.371
62.305
62.220
62.116
61.996
61.862
61.713
61.550
61.376
61.188
60.994
60.787
60.569
60.343
60.107
59.862
59.812
59.613
59.081
58.517
57.924
57.307
55.586
53.648
51.467
48.948
45.956
42.301
37.397
27.307

Specific
Volume
Cu.Ft./lb
0.016022
0.016019
0.016023
0.016033
0.016050
0.016072
0.016099
0.016130
0.016165
0.016204
0.016247
0.016293
0.016343
0.016395
0.016451
0.016510
0.016572
0.016637
0.016705
0.016719
0.016775
0.016926
0.017089
0.017264
0.01745
0.01799
0.01864
0.01943
0.02043
0.02176
0.02364
0.02674
0.03662

NOTE:
Weight of water per gallon is based on 7.48052 gallons
per cubic foot.
Specific gravity of water @ 60F = 1.00

ATMOSPHERIC
0.0

Weight

- 266 -

PIPE DATA TABLES

1/8

.405

1/4

.540

3/8

.675

1/2

.840

3/4

1.050

1.315

11/4

1.660

11/2

1.900

2.375

21/2

2.875

Weight
Class

Carbon
Steel
Sched.

STD
XS

STD
XS

STD
XS

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

40
80

40
80

40
80

40
80
160

40
80
160

40
80
160

40
80
160

40
80
160

40
80
160

40
80
160

Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)

10S
40S
80S
10S
40S
80S
10S
40S
80S
5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

.049
.068
.095
.065
.088
.119
.065
.091
.126
.065
.083
.109
.147
.187
.294
.065
.083
.113
.154
.219
.308
.065
.109
.133
.179
.250
.358
.065
.109
.140
.191
.250
.382
.065
.109
.145
.200
.281
.400
.065
.109
.154
.218
.344
.436
.083
.120
.203
.276
.375
.552

.307
.269
.215
.410
.364
.302
.545
.493
.423
.710
.674
.622
.546
.466
.252
.920
.884
.824
.742
.612
.434
1.185
1.097
1.049
.957
.815
.599
1.530
1.442
1.380
1.278
1.160
.896
1.770
1.682
1.610
1.500
1.338
1.100
2.245
2.157
2.067
1.939
1.687
1.503
2.709
2.635
2.469
2.323
2.125
1.771

1.27

1.70

2.12

2.64

3.30

4.13

5.22

5.97

7.46

9.03

- 267 -

.96
.85
.68
1.29
1.14
.95
1.71
1.55
1.33
2.23
2.12
1.95
1.72
1.46
.79
2.89
2.78
2.59
2.33
1.92
1.36
3.72
3.45
3.30
3.01
2.56
1.88
4.81
4.53
4.34
4.02
3.64
2.81
5.56
5.28
5.06
4.71
4.20
3.46
7.05
6.78
6.49
6.09
5.30
4.72
8.51
8.28
7.76
7.30
6.68
5.56

Flow
Area
(sq. in.)

Weight
of Pipe
(lbs/Ft.)

.074
.057
.036
.132
.104
.072
.233
.191
.141
.396
.357
.304
.234
.171
.050
.665
.614
.533
.433
.296
.148
1.103
.945
.864
.719
.522
.282
1.839
1.633
1.495
1.283
1.057
.630
2.461
2.222
2.036
1.767
1.406
.950
3.958
3.654
3.355
2.953
2.241
1.774
5.764
5.453
4.788
4.238
3.546
2.464

.19
.24
.31
.33
.42
.54
.42
.57
.74
.54
.67
.85
1.09
1.31
1.71
.69
.86
1.13
1.47
1.94
2.44
.87
1.40
1.68
2.17
2.84
3.66
1.11
1.81
2.27
3.00
3.76
5.21
1.28
2.09
2.72
3.63
4.86
6.41
1.61
2.64
3.65
5.02
7.46
9.03
2.48
3.53
5.79
7.66
10.01
13.69

Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus

.032
.025
.016
.057
.045
.031
.101
.083
.061
.172
.155
.132
.102
.074
.022
.288
.266
.231
.188
.128
.064
.478
.409
.375
.312
.230
.122
.797
.708
.649
.555
.458
.273
1.066
.963
.882
.765
.608
.420
1.72
1.58
1.45
1.28
.97
.77
2.50
2.36
2.07
1.87
1.54
1.07

.004
.003
.002
.007
.005
.004
.012
.010
.007
.021
.019
.016
.012
.009
.003
.035
.032
.028
.022
.015
.008
.057
.049
.045
.037
.027
.015
.096
.085
.078
.067
.055
.033
.128
.115
.106
.092
.073
.049
.206
.190
.174
.153
.116
.092
.299
.283
.249
.220
.184
.128

.00437
.00523
.00602
.01032
.01227
.01395
.01736
.0216
.0255
.0285
.0341
.0407
.0478
.0527
.0577
.0467
.0566
.0706
.0853
.1004
.1103
.0760
.1151
.1328
.1606
.1903
.2136
.1250
.1934
.2346
.2913
.3421
.4110
.1662
.2598
.3262
.4118
.5078
.5977
.2652
.4204
.5606
.7309
.9790
1.1040
.4939
.6868
1.064
1.339
1.638
1.997

Pipe
Size
(in.)
1/8

1/4

3/8

1/2

3/4

11/4

11/2

21/2

PIPE DATA TABLES

Pipe Outside
Size Diameter
(in.)
(in.)

PIPE DATA TABLES CONTD.

PIPE DATA TABLES


(CONTD)

Pipe Outside
Size Diameter
(in.)
(in.)

3.500

4.500

5.563

6.625

8.625

10 10.750

Weight
Class

Carbon
Steel
Sched.

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

STD
XS

XXS

STD

XS

XXS

STD
XS

XXS

40
80
160

40
80
120
160

40
80
120
160

40
80
120
160

20
30
40
60
80
100
120
140

160

20
30
40
60
80
100
120
140
160

Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S
40S
80S

5S
10S

40S

80S

5S
10S

40S
80S

.083
.120
.216
.300
.438
.600
.083
.120
.237
.337
.438
.531
.674
.109
.134
.258
.375
.500
.625
.750
.109
.134
.280
.432
.562
.719
.864
.109
.148
.250
.277
.322
.406
.500
.594
.719
.812
.875
.906
.134
.165
.250
.307
.365
.500
.594
.719
.844
1.000
1.125

3.334
3.260
3.068
2.900
2.624
2.300
4.334
4.260
4.026
3.826
3.624
3.438
3.152
5.345
5.295
5.047
4.813
4.563
4.313
4.063
6.407
6.357
6.065
5.761
5.501
5.187
4.897
8.407
8.329
8.125
8.071
7.981
7.813
7.625
7.437
7.187
7.001
6.875
6.813
10.482
10.420
10.250
10.136
10.020
9.750
9.562
9.312
9.062
8.750
8.500

11.00

14.14

17.48

20.81

27.10

33.77

- 268 -

10.47
10.24
9.64
9.11
8.24
7.23
13.62
13.38
12.65
12.02
11.39
10.80
9.90
16.79
16.63
15.86
15.12
14.34
13.55
12.76
20.13
19.97
19.05
18.10
17.28
16.30
15.38
26.41
26.17
25.53
25.36
25.07
24.55
23.95
23.36
22.58
21.99
21.60
21.40
32.93
32.74
32.20
31.84
31.48
30.63
30.04
29.25
28.47
27.49
26.70

Flow
Area
(sq. in.)

Weight
of Pipe
(lbs/Ft.)

8.730
8.347
7.393
6.605
5.408
4.155
14.75
14.25
12.73
11.50
10.31
9.28
7.80
22.44
22.02
20.01
18.19
16.35
14.61
12.97
32.24
31.74
28.89
26.07
23.77
21.15
18.84
55.51
54.48
51.85
51.16
50.03
47.94
45.66
43.46
40.59
38.50
37.12
36.46
86.29
85.28
82.52
80.69
78.86
74.66
71.84
68.13
64.53
60.13
56.75

3.03
4.33
7.58
10.25
14.32
18.58
3.92
5.61
10.79
14.98
19.00
22.51
27.54
6.36
7.77
14.62
20.78
27.04
32.96
38.55
7.60
9.29
18.97
28.57
36.39
45.35
53.16
9.93
13.40
22.36
24.70
28.55
35.64
43.39
50.95
60.71
67.76
72.42
74.69
15.19
18.65
28.04
34.24
40.48
54.74
64.43
77.03
89.29
104.13
115.64

Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus

3.78
3.62
3.20
2.86
2.35
1.80
6.39
6.18
5.50
4.98
4.47
4.02
3.38
9.72
9.54
8.67
7.88
7.09
6.33
5.61
13.97
13.75
12.51
11.29
10.30
9.16
8.16
24.06
23.61
22.47
22.17
21.70
20.77
19.78
18.83
17.59
16.68
16.10
15.80
37.39
36.95
35.76
34.96
34.20
32.35
31.13
29.53
27.96
26.06
24.59

.454
.434
.384
.343
.281
.216
.766
.740
.661
.597
.536
.482
.405
1.17
1.14
1.04
.945
.849
.759
.674
1.68
1.65
1.50
1.35
1.24
1.10
.978
2.88
2.83
2.69
2.66
2.60
2.49
2.37
2.26
2.11
2.00
1.93
1.89
4.48
4.43
4.29
4.19
4.10
3.88
3.73
3.54
3.35
3.12
2.95

.744
1.041
1.724
2.225
2.876
3.424
1.249
1.761
3.214
4.271
5.178
5.898
6.791
2.498
3.029
5.451
7.431
9.250
10.796
12.090
3.576
4.346
8.496
12.22
14.98
17.81
20.02
6.131
8.212
13.39
14.69
16.81
20.58
24.51
28.14
32.58
35.65
37.56
38.48
11.71
14.30
21.15
25.57
29.90
39.43
45.54
53.22
60.32
68.43
74.29

Pipe
Size
(in.)

10

PIPE DATA TABLES CONTD.

12 12.750

14 14.000

16

16.00

18

18.00

Weight
Class

STD

XS

XXS

STD

XS

STD
XS

STD

XS

Carbon
Steel
Sched.

20
30

40

60
80
100
120
140
160

10
20
30
40

60
80
100
120
140
160

10
20
30
40
60
80
100
120
140
160

10
20

30

40
60
80
100
120
140
160

Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)

5S
10S

40S

80S

5S
10S

5S
10S

5S
10S

.156
.180
.250
.330
.375
.406
.500
.562
.688
.844
1.000
1.125
1.312
.156
.188
.250
.312
.375
.438
.500
.594
.750
.938
1.094
1.250
1.406
.165
.188
.250
.312
.375
.500
.656
.844
1.031
1.219
1.438
1.594
.165
.188
.250
.312
.375
.438
.500
.562
.750
.938
1.156
1.375
1.562
1.781

12.438
12.390
12.250
12.090
12.000
11.938
11.750
11.626
11.374
11.062
10.750
10.500
10.126
13.688
13.624
13.500
13.376
13.250
13.124
13.000
12.812
12.500
12.124
11.812
11.500
11.188
15.670
15.624
15.500
15.376
15.250
15.000
14.688
14.312
13.938
13.562
13.124
12.812
17.67
17.62
17.50
17.38
17.25
17.12
17.00
16.88
16.50
16.12
15.69
15.25
14.88
14.44

40.06

43.98

50.27

56.55

- 269 -

39.08
38.92
38.48
37.98
37.70
37.50
36.91
36.52
35.73
34.75
33.77
32.99
31.81
43.00
42.80
42.41
42.02
41.63
41.23
40.84
40.25
39.27
38.09
37.11
36.13
35.15
49.23
49.08
48.69
48.31
47.91
47.12
46.14
44.96
43.79
42.61
41.23
40.26
55.51
55.37
54.98
54.59
54.19
53.80
53.41
53.02
51.84
50.66
49.29
47.91
46.73
45.36

Flow
Area
(sq. in.)

Weight
of Pipe
(lbs/Ft.)

Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus

121.50
120.57
117.86
114.80
113.10
111.93
108.43
106.16
101.64
96.14
90.76
86.59
80.53
147.15
145.78
143.14
140.52
137.88
135.28
132.73
128.96
122.72
115.49
109.62
103.87
98.31
192.85
191.72
188.69
185.69
182.65
176.72
169.44
160.92
152.58
144.50
135.28
128.96
245.22
243.95
240.53
237.13
233.71
230.30
226.98
223.68
213.83
204.24
193.30
182.66
173.80
163.72

20.98
24.17
33.38
43.77
49.56
53.52
65.42
73.15
88.63
107.32
125.49
139.67
160.27
23.07
27.73
36.71
45.61
54.57
63.44
72.09
85.05
106.13
130.85
150.79
170.28
189.11
27.90
31.75
42.05
52.27
82.58
82.77
107.50
136.61
164.82
192.43
233.64
245.25
31.43
35.76
47.39
58.94
70.59
82.15
93.45
104.87
138.17
170.92
207.96
244.14
274.22
308.50

52.65
52.25
51.07
49.74
49.00
48.50
46.92
46.00
44.04
41.66
39.33
37.52
34.89
63.77
63.17
62.03
60.89
59.75
58.64
57.46
55.86
53.18
50.04
47.45
45.01
42.60
83.57
83.08
81.74
80.50
79.12
76.58
73.42
69.73
66.12
62.62
58.64
55.83
106.26
105.71
104.21
102.77
101.18
99.84
98.27
96.93
92.57
88.50
83.76
79.07
75.32
70.88

6.31
6.26
6.12
5.96
5.88
5.81
5.63
5.51
5.28
4.99
4.71
4.50
4.18
7.64
7.57
7.44
7.30
7.16
7.03
6.90
6.70
6.37
6.00
5.69
5.40
5.11
10.02
9.96
9.80
9.65
9.49
9.18
8.80
8.36
7.93
7.50
7.03
6.70
12.74
12.67
12.49
12.32
12.14
11.96
11.79
11.62
11.11
10.61
10.04
9.49
9.03
8.50

19.2
22.0
30.2
39.0
43.8
47.1
56.7
62.8
74.6
88.1
100.7
109.9
122.6
23.2
27.8
36.6
45.0
53.2
61.3
69.1
80.3
98.2
117.8
132.8
146.8
159.6
32.2
36.5
48.0
59.2
70.3
91.5
116.6
144.5
170.5
194.5
220.0
236.7
40.8
46.4
61.1
75.5
89.6
103.4
117.0
130.1
168.3
203.8
242.3
277.6
305.5
335.6

Pipe
Size
(in.)

12

14

16

18

PIPE DATA TABLES


(CONTD)

Pipe Outside
Size Diameter
(in.)
(in.)

PIPE DATA TABLES CONTD.


Pipe Outside
Size Diameter
(in.)
(in.)

20.00

22

22.00

24

24.00

30

30.00

Carbon
Steel
Sched.

STD
XS

STD
XS

STD
XS

STD
XS

10
20
30
40
60
80
100
120
140
160

10
20
30
60
80
100
120
140
160

10
20

30
40
60
80
100
120
140
160

10

20
30

Stainless
Wall
Inside
Circum. Circum
Steel Thickness Diameter (Ext.) (Int.)
Sched.
(in.)
(in.)
(in.)
(in.)

5S
10S

5S
10S

5S
10S

5S
10S

.188
.218
.250
.375
.500
.594
.812
1.031
1.281
1.500
1.750
1.969
.188
.218
.250
.375
.500
.875
1.125
1.375
1.625
1.875
2.125
.218
.250
.375
.500
.562
.688
.969
1.219
1.531
1.812
2.062
2.344
.250
.312
.375
.500
.625

19.62
19.56
19.50
19.25
19.00
18.81
18.38
17.94
17.44
17.00
16.50
16.06
21.62
21.56
21.50
21.25
21.00
20.25
19.75
19.25
18.75
18.25
17.75
23.56
23.50
23.25
23.00
22.88
22.62
22.06
21.56
20.94
20.38
19.88
19.31
29.50
29.38
29.25
29.00
28.75

62.83

69.12

75.40

94.25

PIPE DATA TABLES


(CONTD)

20

Weight
Class

- 270 -

61.65
61.46
61.26
60.48
59.69
59.10
57.73
56.35
54.78
53.41
51.84
50.46
67.93
67.75
67.54
66.76
65.97
63.62
62.05
60.48
58.90
57.33
55.76
74.03
73.83
73.04
72.26
71.86
71.08
69.31
67.74
65.78
64.01
62.44
60.67
92.68
92.29
91.89
91.11
90.32

Flow
Area
(sq. in.)

Weight
of Pipe
(lbs/Ft.)

Weight Gallons
of Water of Water Section
(lbs/Ft.) per Ft. Modulus

302.46
300.61
298.65
290.04
283.53
278.00
265.21
252.72
238.83
226.98
213.82
202.67
367.25
365.21
363.05
354.66
346.36
322.06
306.35
291.04
276.12
261.59
247.45
436.10
433.74
424.56
415.48
411.00
402.07
382.35
365.22
344.32
326.08
310.28
292.98
683.49
677.71
671.96
660.52
649.18

39.78
46.06
52.73
78.60
104.13
123.11
166.40
208.87
256.10
296.37
341.09
379.17
43.80
50.71
58.07
86.61
114.81
197.41
250.81
302.88
353.61
403.00
451.06
55
63
95
125
141
171
238
297
367
430
483
542
79
99
119
158
196

131.06
130.27
129.42
125.67
122.87
120.46
114.92
109.51
103.39
98.35
92.66
87.74
159.14
158.26
157.32
153.68
150.09
139.56
132.76
126.12
119.65
113.36
107.23
188.98
187.95
183.95
179.87
178.09
174.23
165.52
158.26
149.06
141.17
134.45
126.84
296.18
293.70
291.18
286.22
281.31

15.71
15.62
15.51
15.12
14.73
14.44
13.78
13.13
12.41
11.79
11.11
10.53
19.08
18.97
18.86
18.42
17.99
16.73
15.91
15.12
14.34
13.59
12.85
22.65
22.53
22.05
21.58
21.35
20.88
19.86
18.97
17.89
16.94
16.12
15.22
35.51
35.21
34.91
34.31
33.72

57.4
66.3
75.6
111.3
145.7
170.4
225.7
277.1
331.5
375.5
421.7
458.5
69.7
80.4
91.8
135.4
117.5
295.0
366.4
432.6
493.8
550.3
602.4
96.0
109.6
161.9
212.5
237.0
285.1
387.7
472.8
570.8
652.1
718.9
787.9
172.3
213.8
255.3
336.1
414.9

Pipe
Size
(in.)

20

22

24

30

PRESSURE TEMPERATURE LIMITS


Body Material and End Connection Selection
BASED ON: ANSI B16.1-1989 (Cast Iron) B16.24-1991 (Cast Bronze) B16.5-1996 (All Steels)
Enter selection table at the service temperature and read down the column. Obtain a figure for maximum
allowable pressure which equals or exceeds the inlet pressure in the system. The materials are ranked
in the order of their relative cost.
It is wise in most cases to make several tentative selections for body material and end connection to
determine which is most economical. For instance, it may be advantageous to go to a higher body rating
than to select a stronger alloy.
See product design limitations prior to final selection. Regular type (not bold) indicates recommended
temperatures for each material.
Bold type areas indicate temperatures permitted by ANSI B16.5-1996, but NOT recommended.

Code Designations
2 = Class B Cast Iron
6 = Grade WC1 (0.50% Moly)
4 = Grade C5 (5.50% Chrome)
22 = Cast Bronze
8 = Grade WC6 (1.25% Chrome)
9 = Grade CF8 (304 SST)
3 = Grade WCB Carbon Steel
7 = Grade WC9 (2.25% Chrome)
5 = Grade CF8M (316 SST)

MAXIMUM PRESSURE (PSIG) AT SERVICE TEMPERATURE (F) - (NON-SHOCK)


BODY
MATL ASTM
CODE SPEC.

TEMPERATURE (F)
100

150

200

250

300

350

400

450

125# FLANGES
THREADS
2"-12"

2
22

A126
B62

200
200

200
200

190
190

175
180

165
165

150
150

140
125

125

125# FLANGES
THREADS
14" - 24"

2
22

A126
B62

150
200

150
200

135
190

125
180

110
165

100
150

125

150# FLANGES
SWE, BWE
THREADS

22
22
3
6
8
7
4
9
5

B61
B62
A216
A217
A217
A217
A217
A351
A351

225
225
285
265
290
290
290
275
275

225
225

215
210
260
260
260
260
260
230
235

205
195

195
180
230
230
230
230
230
205
215

180
165

250# FLANGES
THREADS

2
22

A126
B62

500
400

500
400

460
385

415
365

375
335

300# FLANGES
SWE, BWE
THREADS

22
22
3
6
8
7
4
9
5

B61
B62
A216
A217
A217
A217
A217
A351
A351

500
500
740
695
750
750
750
720
720

500
500

475
465
675
680
750
750
745
600
620

450
425

425
390
655
655
720
730
715
540
560

3
6
8
7
4
9
5

A216
A217
A217
A217
A217
A351
A351

1480
1390
1500
1500
1500
1440
1440

1350
1360
1500
1500
1490
1200
1240

1315
1305
1445
1455
1430
1080
1120

3
6
8
7
4
9
5

A216
A217
A217
A217
A217
A351
A351

2220
2085
2250
2250
2250
2160
2160

2025
2035
2250
2250
2235
1800
1860

3
6
8
7
4
9
5

A216
A217
A217
A217
A217
A351
A351

3705
3470
3750
3750
3750
3600
3600

3
6
8
7
4
9
5

A216
A217
A217
A217
A217
A351
A351

3
6
8
7
4
9
5
3
6
8
7
4
9
5

600# FLANGES
SWE, BWE
THREADS

900# FLANGES
SWE, BWE

1500# FLANGES
SWE, BWE

2500# FLANGES
SWE, BWE

3500# FLANGES
SWE, BWE

4500# FLANGES
SWE, BWE

NOTES:

650

700

750

800

850

140
140
140
140
140
140
140

125
125
125
125
125
125
125

110
110
110
110
110
110
110

95
95
95
95
95
95
95

80
80
80
80
80
80
80

65

600
620
665
665
665
465
480

550
605
605
605
605
435
450

535
590
590
590
590
430
445

535
570
570
570
570
425
430

505
530
530
530
530
415
425

410
510
510
510
510
405
420

485
485
485
485
395
420

1270
1280
1385
1410
1410
995
1025

1200
1245
1330
1330
1330
930
955

1095
1210
1210
1210
1210
875
900

1075
1175
1175
1175
1175
860
890

1065
1135
1135
1135
1135
850
870

1010
1065
1065
1065
1055
830
855

825
1015
1015
1015
1015
805
845

975
975
975
965
790
835

1970
1955
2165
2185
2150
1620
1680

1900
1920
2080
2115
2115
1490
1540

1795
1865
1995
1995
1995
1395
1435

1640
1815
1815
1815
1815
1310
1355

1610
1765
1765
1765
1765
1290
1330

1600
1705
1705
1705
1705
1275
1305

1510
1595
1595
1595
1585
1245
1280

1235
1525
1525
1525
1525
1210
1265

1460
1460
1460
1450
1190
1255

3375
3395
3750
3750
3725
3000
3095

3280
3260
3610
3640
3580
2700
2795

3170
3200
3465
3530
3530
2485
2570

2995
3105
3325
3325
3325
2330
2390

2735
3025
3025
3025
3025
2185
2255

2685
2940
2940
2940
2940
2150
2220

2665
2840
2840
2840
2840
2125
2170

2520
2660
2660
2660
2640
2075
2135

2060
2540
2540
2540
2540
2015
2110

2435
2435
2435
2415
1980
2090

6170
5785
6250
6250
6250
6000
6000

5625
5660
6250
6250
6205
5000
5160

5470
5435
6015
6070
5965
4500
4660

5280
5330
5775
5880
5880
4140
4280

4990
5180
5540
5540
5540
3880
3980

4560
5040
5040
5040
5040
3640
3760

4475
4905
4905
4905
4905
3580
3700

4440
4730
4730
4730
4730
3540
3620

4200
4430
4430
4430
4400
3460
3560

3430
4230
4230
4230
4230
3360
3520

4060
4060
4060
4030
3300
3480

A216
A217
A217
A217
A217
A351
A351

8640
8100
8750
8750
8750
8400
8400

7870
7920
8750
8750
8685
7000
7225

7655
7605
8420
8495
8350
6300
6525

7390
7460
8085
8230
8230
5795
5990

6985
7250
7750
7750
7750
5430
5570

6385
7055
7055
7055
7055
5095
5265

6265
6865
6865
6865
6865
5010
5180

6215
6620
6620
6620
6620
4955
5065

5880
6200
6200
6200
6160
4845
4925

4800
5920
5920
5920
5920
4705
4845

5680
5680
5680
5640
4620
4730

A216
A217
A217
A217
A217
A351
A351

11110
10415
11250
11250
11250
10800
10800

10120
10185
11250
11250
11170
9000
9290

9845
9780
10830
10925
10740
8100
8390

9505
9595
10400
10585
10585
7450
7705

8980
9320
9965
9965
9965
6985
7165

8210
9070
9070
9070
9070
6550
6770

8055
8825
8825
8825
8825
6445
6660

7990
8515
8515
8515
8515
6370
6515

7560
7970
7970
7970
7920
6230
6410

6170
7610
7610
7610
7610
6050
6335

7305
7305
7305
7250
5940
6265

170
150
200
200
200
200
200
190
195

160

335
300

290
250

250

400
350

375
315
635
640
695
705
705
495
515

350

500

550 600

150

140

170
170
170
170
170
170
170

325

950

1000

50
50

35
35

20
20

50
50
50
50
50

35
35
35
35
35

20
20
20
20
20

1050

300

FOR 125# ANSI CAST IRON, PRESSURE LIMIT @ 353*F, THE TEMPERATURE OF 125 PSIG SATURATED STEAM
FOR 250# ANSI CAST IRON, PRESSURE LIMIT @ 406*F, THE TEMPERATURE OF 250 PSIG SATURATED STEAM
FOR 400# ANSI STEEL PRESSURE/TEMPERATURE LIMITS, SEE 5/0.3.3 - 5/79 - 3R

- 271 -

65
65
65
65
65
65

900

270

535

805

1340

2230

3120

4010

170
450

105
280

50
165

450
450
370
390
415

320
375
275
380
385

215
260
200
329
350

345
900

205
560

105
330

900
900
740
780
830

640
755
550
765
775

430
520
400
640
700

515
1350

310
845

155
495

1350
1350
1110
1165
1245

955
1130
825
1145
1160

650
780
595
965
1050

860
2245

515
1405

260
825

2245
2245
1850
1945
2075

1595
1885
1370
1910
1930

1080
1305
995
1605
1750

1430
3745

860
2345

430
1370

3745
3745
3085
3240
3460

2655
3145
2285
3180
3220

1800
2170
1655
2675
2915

2000
5240

1200
3280

600
1920

5240
5240
4320
4535
4590

3720
4405
3200
4450
4505

2520
3040
2320
3745
4240

2570
6740

1545
4215

770
2470

6740
6740
5555
5830
6230

4785
5665
4115
5725
5795

3240
3910
2985
4815
5245

145
175
145

305
345

290
350
290

615
685

430
525
430

925
1030

720
875
720

1545
1720

1200
1455
1200

2570
2865

1680
2040
1680
3600
4200

2160
2625
2160

4630
5155

PRESSURE
TEMPERATURE LIMITS

END
CONNECTIONS

- 272 -

1.
2.
3.
4.
5.

Inlet Pipe
Isolation Valve
Strainer
D50 Regulator
Bypass Pipe

Bypass Valve
Steam Scrubber Filter
SRV Type
Sanitary Steam Trap

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

6.
7.
8.
9.

SPENCE TYPICAL INSTALLATION FOR SANITARY STEAM SYSTEM

SANITARY STEAM
SYSTEM

- 273 -

12

d1

10 d1

SINGLE STAGE
PR STATION

Inlet Pipe
Isolation Valve
Strainer
PRV Type
Bypass Pipe
Bypass Valve

7.
8.
9.
10.
11.
12.

Delivery Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap
High Pressure Trap

Min. 4 d2

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

1.
2.
3.
4.
5.
6.
10

20 d2

11

d2

SPENCE SINGLE STAGE PRESSURE REDUCING STATION

- 274 -

Should be equipped with base


bypass and 1/8" bleedport.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

Strainer
Secondary PRV
Bypass Pipe
Bypass Valve
Medium Pressure Trap
Delivery Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap

14

10

12

11

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

Inlet Pipe
Isolation Valve
Strainer
Primary PRV
Bypass Pipe
High Pressure Bypass Valve
High Pressure Trap
Intermediate Pipe
Isolation Valve

18

13

17

15

19

SPENCE TWO STAGE PRESSURE REDUCING STATION

TWO STAGE
PR STATION

16

- 275 -

SINGLE STAGE
PARALLEL PR STATION

1.
2.
3.
4.
5.
6.
7.

8.
9.
10.
11.
12.
13.
14.

Intermediate Pipe
Delivery Pipe
Discharge Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap
13

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

Supply Pipe
Inlet Pipe
Isolation Valve
Strainer
PRV Type
Bypass Pipe
High Pressure Trap

14

12

14

10

11

SPENCE SINGLE STAGE PARALLEL PRESSURE REDUCING STATION

- 276 -

1.
2.
3.
4.
5.
6.
7.

8.
9.
10.
11.
12.
13.
14.

High Pressure Trap


Intermediate Pipe
Isolation Valve
Strainer
Secondary PRV
Bypass Pipe
Bypass Valve

15

15

13

11

10

12

10

21

10

20

21

21

19

Medium Pressure Trap


Delivery Pipe
Discharge Pipe
SRV Type
Drip Pan Elbow
Vent Stack
Low Pressure Trap

12

14

10

15.
16.
17.
18.
19.
20.
21.

Should be equipped with base


bypass and 1/8" bleedport.

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.

Supply Pipe
Inlet Pipe
Isolation Valve
Strainer
Primary PRV
Bypass Pipe
High Pressure Bypass Valve

16

17

18 16

SPENCE TWO STAGE PARALLEL PRESSURE REDUCING STATION

TWO STAGE
PARALLEL PR STATION

- 277 -

INSTANTANEOUS
HEATER

11

15

12

13

16

10

14

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

10

Inlet Pipe
Isolation Valve
Strainer
Temperature Regulator
Bypass Pipe
Bypass Valve
Check Valve
Thermostat
Heat Exchanger
Storage Tank
High Pressure Trap
Low Pressure Trap
Thermometer
Recirculating Pump
Vacuum Breaker
Hot Water Outlet

SPENCE TYPICAL INSTALLATION FOR INSTANTANEOUS HEATER

- 278 -

11

1.
2.
3.
4.
5.
6.

7.
8.
9.
10.
11.
12.

Delivery Pipe
Thermostat
Storage Heater
Tube Bundle
High Pressure Trap
Low Pressure Trap

12

10

Provide as much straight run of pipe on both sides of regulator as possible:


l 10 pipe diameters minimum to the inlet.
l 20 pipe diameters minimum of expanded line size from the outlet.

Inlet Pipe
Isolation Valve
Strainer
Temperature Regulator
Bypass Pipe
Bypass Valve

SPENCE TYPICAL INSTALLATION FOR STORAGE HEATER

STORAGE HEATER

NOTES:

- 279 -

PRODUCT INDEX
A Air Adjusted Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

PMV Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

Auxiliary Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Q Back Pressure Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Boss Series D Control Valve . . . . . . . . . . . . . . . . . . . . . . .152

RTD Resistance Probe Thermometer . . . . . . . . . . . . . . . .170

C34 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Series 2000 Temperature Regulator . . . . . . . . . . . . . . . . . .86

D & D2 Differential Pressure Valve . . . . . . . . . . . . . . . . . . . .96

SP/P Pressure Safety Pilot . . . . . . . . . . . . . . . . . . . . . . . . .62

D Pressure Reducing Pilot . . . . . . . . . . . . . . . . . . . . . . . . .46

SP/T Temperature Safety Pilot . . . . . . . . . . . . . . . . . . . . . .78

D34 Water Pressure Reducing Valve . . . . . . . . . . . . . . . . . .98

T124/134 Temperature/ Pressure Pilot . . . . . . . . . . . . . . . .72

D36 Water Pressure Reducing Valve . . . . . . . . . . . . . . . .100

T14 Vapor Tension Temperature Pilot . . . . . . . . . . . . . . . . .74

D50 Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . .92

T52 Temperature Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Desuperheaters

T61, T62, T63, T64 Pneumatic Temperature Controller . . . .79

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182

E Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Types A & B Panels

E2 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28


E5 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
E6 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
E8 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
EA Series Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . .19
ED & ED2 Integral Mound Pressure Regulator . . . . . . . . . . .18
ED Series Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . .16
ED2 Series Pressure Regulator . . . . . . . . . . . . . . . . . . . . . .17
ED208D Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . .24
ED210 Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Electro-Pneumatic (I/P) Transducer . . . . . . . . . . . . . . . . . .169
ET124/ET134 & E2T134 Temperature & Pressure Regulator 22
ET14 Temperature Regulator . . . . . . . . . . . . . . . . . . . . . . . .20
ET14D Pressure Limiting Temperature Regulator . . . . . . . . .21
F Back Pressure Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
F46 Vacuum Pump Governor Pilot . . . . . . . . . . . . . . . . . . .54
Insulcap Jacket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Intimidator Type J Control Valve . . . . . . . . . . . . . . . . . . . .142
Kombat Series K Control Valve . . . . . . . . . . . . . . . . . . . . .134
M Solenoid Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Main Valve Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Model 65A Air Filter Regulator

. . . . . . . . . . . . . . . . . . . . .169

Moore Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173


Muffling Orifice Plates (MOPS) . . . . . . . . . . . . . . . . . . . . . .188
N Differential Pressure Pilot . . . . . . . . . . . . . . . . . . . . . . . . .50
N6 Differential Pressure Valve . . . . . . . . . . . . . . . . . . . . . . .94
Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
P Pump Governor Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
P125 Trip Stop Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

- 280 -

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

STEAM TABLE*
h = Total heat of steam, Btu per pound
v = Specific volume, cubic feet per pound
Pres- Tempersure ature
psi
F
(gage) (sat.)

TOTAL TEMPERATURE, F

Saturated
Liquid

Saturated
Vapor

220

240

260

280

300

1154.4
27.15

1164.2
28.00

1173.8
28.85

1183.3
29.70

1192.8
30.53

1162.3
20.48

1172.2
21.11

1182.0
21.74

320

340

360

380

400

420

440

460

1202.3
31.37

1211.7
32.20

1221.1
33.03

1230.5
33.85

1239.9
34.68

1249.3
35.50

1258.8
36.32

1268.2
37.14

1191.6
22.36

1201.2
22.98

1210.8
23.60

1220.3
24.21

1229.7
24.82

1239.2
25.43

1248.7
26.04

1258.2
26.65

1267.6
27.25

212

h
v

180.1
0.0167

1150.4
26.80

228

h
v

196.2
0.0168

1156.3
20.089

10

240

h
v

208.4
0.0169

1160.6
16.303

1170.7
16.819

1180.6
17.330

1190.5
17.836

1200.2
18.337

1209.8
18.834

1219.4
19.329

1229.0
19.821

1238.5
20.31

1248.1
20.80

1257.6
21.29

1267.1
21.77

15

250

h
v

218.8
0.0170

1164.1
13.746

1169.1
13.957

1179.3
14.390

1189.3
14.816

1199.1
15.238

1208.9
15.657

1218.6
16.072

1228.3
16.485

1237.9
16.897

1247.5
17.306

1257.0
17.714

1266.6
18.121

20

259

h
v

227.9
0.0171

1167.1
11.898

1167.5
11.911

1177.9
12.288

1188.1
12.659

1198.1
13.025

1208.0
13.387

1217.8
13.746

1227.5
14.103

1237.2
14.457

1246.8
14.810

1256A
15.162

1266.1
15.512

25

267

h
v

236.0
0.0171

1169.7
10.498

1176.5
10.711

1186.8
11.040

1197.0
11.364

1207.0
11.684

1216.9
12.001

1226.7
12.315

1236.5
12.628

12462
12.938

1255.9
13.247

1265.5
13.555

30

274

h
v

243.4
0.0172

1172.0
9.401

1175.0
9.484

1185.6
9.781

1195.9
10.072

1206.0
10.359

1216.0
10.643

1225.9
10.925

1235.8
11.204

1245.6
11.482

1255.3
11.758

1265.0
120033

40

287

h
v

256.3
0.0173

1175.9
7.787

1183.0
7.947

1193.6
8.192

1204.0
8.432

1214.3
8.668

1224.4
8.902

1234.3
9.134

1244.3
9.364

1254.1
9.592

1263.9
9.819

50

298

h
v

267.5
0.0174

1179.1
6.655

1180.3
6.676

1191.3
6.889

1202.0
7.096

1212.5
7.300

1222.7
7.501

1232.9
7.700

1242.9
7.896

1252.9
8.091

1262.8
8.285

60

308

h
v

277.4
0.0175

1181.9
5.816

1188.9
5.9321

1199.9
6.116

1210.6
6.296

1221.1
6.473

1231.4
6.648

1241.6
6.820

1251.7
6.991

1261.7
7.161

70

316

h
v

286.4
0.0176

1184.2
5.168

1186.4
5.200

1197.7
5.366

1208.7
5.528

1219.4
5.687

1229.9
5.843

1240.2
5.997

1250.4
6.150

1260.6
6.301

80

324

h
v

294.6
0.0177

1186.2
4.652

1195.5
4.773

1206.7
4.921

1217.7
5.065

1228.3
5.207

1238.8
5.347

1249.2
5.485

1259.4
5.621

90

331

h
v

302.1
0.0178

1188.1
4.232

1193.2
4.292

1204.7
4.429

1215.9
4.562

1226.7
4.693

1237.4
4.821

1247.9
4.947

1258.2
5.071

100

338

h
v

309.1
0.0178

1189.7
3.882

1190.8
3.895

1202.7
4.022

1214.1
4.146

1225.2
4.267

1236.0
4.385

1246.6
4.502

1257.1
4.617

125

353

h
v

324.8
0.0180

1193.0
3.220

1197.3
3.258

1209.4
3.365

1211.1
3.468

1232.3
3.569

1243.3
3.667

1254.1
3.764

150

366

h
v

338.5
0.0182

1195.6
2.752

1204.5
2.818

1216.7
2.910

1228.4
2.998

1239.8
3.085

1251.0
3.169

175

378

h
v

350.8
0.0183

1197.6
2.404

1199.3
2.414

1212.2
2.498

1224.5
2.577

1236.3
2.655

1247.8
2.730

200

388

h
v

361.9
0.0185

1199.3
2.134

1207.4
2.180

1220.3
2.253

1232.6
2.324

1244.5
2.393

225

397

h
v

372.1
0.0186

1200.6
1.9183

1202.5
1.9276

1216.0
1.9964

1228.8
2.062

1241.1
2.126

250

406

h
v

381.6
0.0187

1201.7
1.7422

1211.5
1.7870

1224.9
1.8488

1237.6
1.9081

275

414

h
v

390.5
0.0188

1202.6
1.5954

1206.8
1.6130

1220.8
1.6717

1234.0
1.7277

300

422

h
v

398.8
0.0190

1203.2
1.4711

1216.5
1.5222

1230.3
1.5755

350

436

h
v

414.1
0.0192

1204.1
1.2720

1207.5
1.2831

1222.4
1.3326

400

448

h
v

428.1
0.0194

1204.6
1.1194

450

460

h
v

440.9
0.0196

1204.6
0.9985

500

470

h
v

452.9
0.0198

1204.2
0.9004

550

480

h
v

464.1
0.0200

1203.7
0.8191

600

489

h
v

474.7
0.0202

1203.0
0.7503

1214.0
1.1468

*Adapted with permission from Thermodynamic Properties of Steam, Keenan and Keyes, published by John Wiley & Sons, Inc.

- 281 -

NOTES:

- 282 -

NOTES:

- 283 -

NOTES:

- 284 -

NOTES:

- 285 -

NOTES:

- 286 -

NOTES:

- 287 -

NOTES:

- 288 -

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