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Rotating 2
Rotating 2
Rotating 2
Maintenance Philosophy
Minimize unplanned / breakdown jobs/ repeated failures,
move with improvements & maximize the life of
components & system.
Preventive maintenance
Predictive maintenance
Emergency maintenance
Corrective maintenance
Predictive maintenance:
Predictive maintenance, attempts to evaluate the condition of equipment by performing
periodic or continuous (online) monitoring of equipment.
Utilizes technologies such as vibration analysis, sound level measurements, ultrasound,
oil analysis, Motor Current Analysis and other specific online tests.
June 4, 2014
Copyright HPCL-Mittal Energy Ltd.
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June 4, 2014
Oil Analysis shall be done as per schedule for equipment defined in Oil analysis
in reference to OISD standard.
We shall be on line with OEM of extruder ( M/s Coperion) in PPU for condition
monitoring of lubrication oil of gearbox (having 64 bearings).
June 4, 2014
SAFETY:
Codes & Standards (API 617, 611, 612, 610, 682, 670, 686)
Bearings & Lubrication
Centrifugal Pumps
Positive displacement Pumps
Centrifugal compressors
Reciprocating compressors
Screw Compressors
Steam Turbines
Gas Turbines
Alignment
Balancing
Turbines Governing system & electronic governors
On line Vibration monitoring system
Vibration Analysis
Pneumatic tools
Mechanical seals
Instrumentation :
Electrical :
All rounder:
SAP PM Module
Centrifugal Pump
Sundyne (Pumps & Compressor)
Booster Pump
Vacuum Pumps
Vertical Pump (VS1 & VS4)
Gear Box
Dosing pumps
Agitator (ETP)
Agitator (PPU Reactor)
Agitator (Dosing Skid)
Agitator (Tank Farm)
Fans and Blower
Air fin cooler
6 month
6 month
6 month
6 month
6 month
Clubbed with Parent Equipment
9 month
3 months
Opportunity based
6 months
6 months
6 month
3 month
Criticality
No of equipments
Super critical
7 Days
weekly
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Critical
7 Days
551
Semi critical
15 Days
832
Essential
30 Days
564
Action on
Preventive Maint. schedule for critical machines
Revised frequencies for Preventive maintenance based on
equipment performance/ experience from 3 months to 6 months for
pumps. Advantage:- prevents over maintenance & related costs
.Moving towards condition based maintenance
1.
2.
3.
4.
LLFS
It was originally planned to run delayed coker unit fro 10 days and then
shutdown it fro 12 days to make other units ready.
We overhauled the turbine in this opportunity and replaced the turbine rotor
with spare rotor. Complete overhauling of steam turbine done sucessfully
Demonstration of
turbine rotor barring
done manually
Some Leanings