Company Name

Madina Trading & Contracting Est. - Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/BH/WPS011

Test Conducted On

Date of Test

27.04.2000

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

QA / QC
12-11-2000
R. VAIRAMANI
QA / QC
C. SIVAKUMAR
BUREAU VERITAS

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW00072
00072
THOMAS MATHEW
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Process Type
Testing Code
Other Specification

022
000
022
GTAW & SMAW
Manual
ASME IX
MITS -12

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT & GRIND
37.5 Deg +/- 2 Deg
14.27 mm
3.5 - 4.5 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTM A105N
GRADE B
21824
1 G.2
1 G.2
6"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

ESAB
2.4 mm, 2.5 mm & 3.25 mm
5.9 / 5.5

ASME F No
Classification
Type of Flux
Other

F6 & F4
ER505 & 8015-B8
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

ARGON
10 LTR/MIN
99.99%
10mm
ARGON
N/A
N/A

Preheat Details

Pre Heat

20
upto 25 mm
Min 79C for
Thk >25 mm
Torch

Pre Heat Maintenance

Spare Line 1
Spare Line 2
Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

ASME IX
MAERSK - MITS12
P5A-Group No.1 to P5A-Group No.1
P5A-Group No.1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size
Method of Preparation

4.75 - 22.0 mm (ASME IX)

NOT APPLICABLE
ALL
F6 & F4
A5
GRINDING & BRUSHING
NOT APPLICABLE
2% THORIATED,
2.4 mm
Flame cut &/or Grind

PASS
NUMBER
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 3.7
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1
Pass No. 5.2
Pass No. 5.3
Pass No. 5.4
Pass No. 5.5
Pass No. 5.6
Pass No. 5.7
Pass No. 5.8
Pass No. 5.9
Pass No. 6.1
Pass No. 6.2
Pass No. 6.3
Pass No. 6.4
Pass No. 6.5

WELDING
ELECTRODE
GTAW - ER505
GTAW - ER505
GTAW - ER70S-3
GTAW - ER70S-3
GTAW - ER70S-3
GTAW - ER70S-3
GTAW - ER70S-3
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

CURENT TYPE ACTUAL

& POLARITY
AMPS
Direct -Ve
107.0
Direct -Ve
108.0
Direct -Ve
112.0
Direct -Ve
102.0
Direct -Ve
134.0
Direct -Ve
133.0
Direct -Ve
134.0
Direct +Ve
92.0
Direct +Ve
93.0
Direct +Ve
93.0
Direct +Ve
93.0
Direct +Ve
93.0
Direct +Ve
92.0
Direct +Ve
94.0
Direct +Ve
97.0
Direct +Ve
97.0
Direct +Ve
96.0
Direct +Ve
96.0
Direct +Ve
97.0
Direct +Ve
97.0
Direct +Ve
97.0
Direct +Ve
98.0
Direct +Ve
97.0
Direct +Ve
96.0
Direct +Ve
97.0
Direct +Ve
96.0
Direct +Ve
97.0
Direct +Ve
97.0
Direct +Ve
96.0
Direct +Ve
97.0
Direct +Ve
119.0
Direct +Ve
121.0
Direct +Ve
119.0
Direct +Ve
120.0
Direct +Ve
120.0

WPS
AMPS

ACTUAL
VOLTS
12.5
12.0
12.0
12.0
13.0
12.5
12.5
24.0
25.0
25.0
25.0
25.0
24.0
25.0
25.0
25.0
24.0
23.0
24.0
26.0
26.0
26.0
26.0
25.0
25.0
25.0
25.0
26.0
27.0
26.0
26.0
27.0
26.0
26.0
26.0

WPS
VOLTS

WPS
TRAVEL TRAVEL
SPEED
SPEED
48
76
42
69
89
114
95
86
112
122
94
102
112
120
130
142
126
115
124
120
125
75
91
77
126
127
91
118
102
114
103
100
100
114
102

ACTUAL
KJ/mm
1.67
1.02
1.92
1.06
1.17
0.88
1.06
1.54
1.25
1.14
1.48
1.37
1.18
1.18
1.12
1.02
1.10
1.15
1.13
1.26
1.21
2.04
1.66
1.87
1.15
1.13
1.60
1.28
1.52
1.33
1.80
1.96
1.86
1.64
1.84

INTER
TempC
25.0
25.0
25.0
25.0
53.0
53.0
53.0
83.0
83
83
83
83
83
83
82
82
82
82
82
82
82
85
85
85
85
85
85
85
85
85
132
132
132
132
132

Pass No. 7.1 SMAW - E7018

Pass No. 7.2 SMAW - E7018
Pass No. 7.3 SMAW - E7018
Pass No. 7.4 SMAW - E7018
Pass No. 7.5 SMAW - E7018
Pass No. 8.1 SMAW - E7018
Pass No. 8.2 SMAW - E7018
Pass No. 8.3 SMAW - E7018
Pass No. 8.4 SMAW - E7018
Pass No. 8.5 SMAW - E7018
Pass No. 8.6 SMAW - E7018
Pass No. 9.1 SMAW - E7018
Pass No. 9.2 SMAW - E7018
Pass No. 9.3 SMAW - E7018
Pass No. 9.4 SMAW - E7018
Pass No. 9.5 SMAW - E7018
TENSILE TEST
Mark No.
389
390

3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Type
Cross-weld
Cross-weld

Dimensions
mm
13.7 x 19.1
13.8 x 19.0

Type
Side Bend
Side Bend
Side Bend
Side Bend

Former Dia
Bend Angle
mm
180
4t
180
4t
180
4t
180
4t

Area mm2
260.3
263.6

115.0
117.0
119.0
120.0
119.0
118.0
117.0
117.0
119.0
118.0
118.0
116.0
113.0
111.0
111.0
112.0

UTL kN
136.5
138.2

25.0
25.0
26.0
26.0
27.0
25.0
24.0
24.0
25.0
24.0
24.0
23.0
23.0
24.0
24.0
25.0
UTS
N/mm2
524
524

Fracture
Position
Parent Mat'l
Parent Mat'l

102
126
90
99
105
95
86
111
95
121
137
104
125
115
124
141
Comments
Location
12' O Clock
6' O Clock

BEND TEST
Mark No.
391
392
393
394

Result
Acceptable
Acceptable
Acceptable
Acceptable

Comments
Location
1 - 2 O' Clock
7 - 8 O' Clock
4 - 5 O' Clock
10 - 11 O' Clock

CHARPY IMPACT
Location
Mark No.
397
398
399
400

WCL
FL
FL + 2
FL + 5

Dimensions
mm
10 x 10
10 x 10
10 x 10
10 x 10

Temperature
C
-29
-29
-29
-29

Absorbed Energy
Joules, J
20
32
46
56
153
239
116
78

Average

21
35
227
120

24
46
206
105

Comments
3' O Clock
3' O Clock
3' O Clock
3' O Clock

1.69
1.39
2.06
1.89
1.84
1.86
1.96
1.52
1.88
1.40
1.24
1.54
1.25
1.39
1.29
1.19

138
138
138
138
138
134
134
134
134
134
134
140
140
140
140
140

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY (388)
SATISFACTORY (387)
SATISFACTORY
SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK (396)
ACCEPTABLE

mm2

4
4
4
4

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

t
t
t
t

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. - Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. 022

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Process Type
Testing Code
Other Spec & Code

:
:
:
:
:
:
:

Welding Consumables

022
0
022
GTAW & SMAW

Manual
ASME IX
MITS -12

Electrode Brand :
SFA / AWS No :
ASME F. No
:
Classification
:
Weld Metal A.No :
Gas Type
:
Gas Flow Rate :
Backing Gas
:

Technique

:
:
:
:

ESAB or Equivalent
5.9 / 5.5
F6 & F4
ER505 & 8015-B8
A5
ARGON
15 Ltr/Min
20 Ltr/Min

Material Qualified
ANY METAL ASSIGNED TO
P5A to P5A
Thickness & Diameter of Groove Weld
Base Metal Thk : 4.75 - 36.5 mm
Weld Metal Thk: GTAW - 9.0 mm max
SMAW -27.5 mm max
Diameter : ALL (See note 1 for Fillets)
PWHT Details

Pre Heat Min : 180C

Pre Heat Maintenance: By Torch

Interpass Temperature

Joint Design

### Angle
Root Gap
Root Face
Backing

Base/Weld Metal Qualification Range

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual /Automatic : MANUAL
WeavingTechniqu: STRING / WEAVE
Position
: All

Rev. 00

Temperature : 720C +/- 10C

Holding Time : : 2 Hrs Minimum
Rate of heating & Cooling :
150C / Hour
Refer note 2 for post heating

: MAX. 250C

Qualified Weld Preparations - Qualified Joint Configuration

37.5 Deg +/- 2 Deg

3.5 - 4.5 mm (rg)
1.0 - 2.0 mm (rf)
Argon 99.99%
POSITION QUALIFIED - ALL
Refer Drawing No. WPS-D-01-Rev(0) for other joint configuration

Pass
Number
Pass No. 1
Pass No. 2
Pass No.3
& Above

Welding Process
Welding Electorde
GTAW - ER505
GTAW - ER505
SMAW - E8015 - B8
SMAW - E8015 - B8

Electrode
Diameter

Current Type
& Polarity

2.4 mm
2.4 mm
2.5 mm
3.2mm

Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve

Amps
(a)
100 - 140
100 - 150
75 - 95
80 - 130

Other Informations
1.
2.
3.

Method of Preparation
Interpass Cleaning Method
Tungsten Type

Volts
(v)

Travel Speed
mm / min

9 -12
9 -12
20 - 25
18 - 25

50 - 100
80 - 103
50 - 112
70 - 120

Additional Notes

: Flame cut & Grinding

1. This WPS Qualified for all Thickness &
: Grinding & Brushing
Diameter fillet weld
: 2% THORIATED 2.5mm
2. Post Heating : When immediate PWHT is not possible
Post heating at 300 Deg. C For 1 Hour Shall be done

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: R. MUTHUKUMAR

Name

: R. VAIRAMANI

Name

: C. SIVAKUMAR

Sign

Sign

Sign

Dept

: QA / QC

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

Date

Date

Post Heating : When immediate PWHT is not possible

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 022
Company Name

REV : 00

: Madina Mechanical

Original Procedure Qualification Record No

: 022

Original WPS No. : 022

Welding Process

Sheet : 1 of 2

: GTAW & SMAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

Date

: 13.11.2000

Welder ID

: MW077

Name

: Subramanian

Location

: MADINA WORKSHOP, SALWA, QATAR.

JOINTS
###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

33 Deg.
18.26 mm
4 mm
1 mm
None

(t)
(rg)
(rf)
TEST POSITION

BASE METAL
Material Specification
Type or Grade
Heat Number
From P No. : 5B
To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

ASTM A335
P9
Y0795-01
5B
18.26 mm
6"

POSTWELD HEAT TREATMENT

Temperature
Time
Equipment Type
Post Heating

FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Batch / Lot Nos.

:
:
:
:
:
:

5.9 / 5.5
ER505 & 8015-B8
F6 & F4
A5
2.4mm, 2.5mm & 3.2mm
18.26 mm (GTAW 4.5mm)
(SMAW13.76mm)
: ER505 - 559-02
E8015 - B8 - 2.5 - 9281851
E8015 - B8 - 3.2 - 9033151

POSITION
Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE
PRE - HEAT

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

:
:
:
:

180C
MAX. 233C
By Heating Torch
NOT APPLICABLE

6G

:
:
:
:

720C
2 Hrs
Electrical Resistance
@ 300C - 1 Hr holding immediate after
Welding
GAS

Type
Shielding
Backing
Trailing
Other

Percent Composition
Gas(es)
Mixtures
Argon
99.99%
Argon
99.99%
-

ADDITIONAL NOTES
Heat Treatment Chart Number 07351 & 07352

Flow Rate
15 Ltr / Min
20 Ltr / Min
-

The
TheMadina
MadinaGroup
GroupW.L.L.
W.L.L.- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 022

REV :

00

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

STRING / WEAVE
10mm
GRINDING & BRUSHING
NOT APPLICABLE
Manual
Multipass

Welding Electrode
Welding Class

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Current Type
& Polarity

Type

Dimensions
mm

Area
mm2

255

Cross-weld

18.3 x 19.0

347.70

188.50

542

Parent Mat'l

12' O Clock

256

Cross-weld

18.3 x 19.0

347.70

187.0

538

Parent Mat'l

6' O Clock

Type

Bend Angle

BEND TEST
Mark No.

Volts
(v)

Single
3 x Core Dia
Single 'V' Butt Weld
Machining & Grinding
ASME Sec IX
MITS - 12

Electrode
Diameter

TENSILE TEST
Mark No.

Amps
(a)

:
:
:
:
:
:

Heat Input Travel

Interpass
Kj / mm mm / min TempC

Test Specification : ASME Sec IX

UTL
UTS
Fracture
kN
N/mm2
Position

Test Specification : ASME Sec IX

Former Diameter
Result

Comments/Location

Comments/Location

257

Side Bend

180

4t

Acceptable

1 - 2 O' Clock

258

Side Bend

180

4t

Acceptable

7 - 8 O' Clock

259

Side Bend

180

4t

Acceptable

4 - 5 O' Clock

260

Side Bend

180

4t

Acceptable

10 - 11 O' Clock

TEST HOUSE LABORITORY : Bodycote MTS Abu Dhabi, UAE

Report No.: AD 02516 Rev. 0

WITNESSED BY
: Bureau Veritas, Abu Dhabi, U.A.E
Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Not Required
Fillet Weld Fracture Test : Not Applicable
Radiography Test
: Not Required
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Hardness Test
: Satisfactory
Bend Test
: Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of the code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name : C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date :

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

The Madina Group W.L.L. - Mechanical Division

ANNEXURE - 1
Pass
Number
1.1
1.2
1.3
1.4
2.1
2.2
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.1
4.2
4.3
4.4
4.5
4.6
5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.1
6.2
6.3
6.4
6.5
7.1
7.2
7.3
7.4
7.5
7.6
7.7
8.1
8.2
8.3
8.4
8.5
8.6
9.1
9.2
9.3
9.4
9.5
9.6
9.7
10.1
10.2
10.3
10.4
10.5
10.6
11.1
11.2
11.3

PROCEDURE QUALIFICATION RECORD

PQR : 22 ##
REV :
0
Welding Electrode
Welding Class
GTAW-ER505
GTAW-ER505
GTAW-ER505
GTAW-ER505
GTAW-ER505
GTAW-ER505
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8

Electrode
Diameter
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

Current Type
& Polarity
Direct - Ve
Direct - Ve
Direct - Ve
Direct - Ve
Direct - Ve
Direct - Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve

Amps
(a)
120
118
118
117
140
128
79
83
84
82
81
85
83
84
80
81
81
80
81
82
81
85
85
86
85
86
86
86
121
122
121
121
120
135
133
128
127
126
128
127
128
130
120
121
124
120
122
120
121
121
122
122
121
122
122
124
122
125
124
122
123
122

Volts
(v)
11
11
11
10
12
12
22
23
23
22
24
24
24
21
21
21
25
24
24
25
22
21
22
25
23
22
21
22
22
25
23
24
23
23
23
23
24
22
22
24
25
20
25
24
23
24
25
23
23
24
23
23
24
23
20
23
22
24
23
22
23
23

Page 1 OF 2
Heat Input Travel
Interpass
Kj
/
mm
mm
/
min
TempC
#DIV/0!
1.17
67.50
1.30
60.00
1.44
54.00
0.52
135.00
180
1.07
94.00
0.99
93.00
185
1.34
78.00
1.43
80.00
1.93
60.00
1.59
68.00
1.91
61.00
2.15
57.00
2.13
56.00
1.74
61.00
1.63
62.00
185
1.02
100.00
1.14
107.00
1.21
95.00
1.22
96.00
1.28
96.00
1.09
98.00
220
0.96
112.00
1.34
84.00
1.74
74.00
1.38
85.00
1.46
78.00
1.31
83.00
1.11
102.00
205
1.66
96.00
1.53
120.00
1.82
92.00
1.78
98.00
1.31
126.00
218
2.66
70.00
2.62
70.00
2.52
70.00
2.61
70.00
2.38
70.00
2.41
70.00
2.61
70.00
200
2.46
78.00
1.77
88.00
2.07
87.00
1.96
89.00
2.06
83.00
1.39
124.00
220
2.58
71.00
2.02
82.00
2.26
74.00
2.49
70.00
2.48
68.00
2.10
80.00
2.12
82.00
218
1.74
97.00
1.61
91.00
2.06
83.00
1.45
111.00
1.68
107.00
1.97
87.00
225
1.71
94.00
1.89
90.00
1.83
92.00

The Madina Group W.L.L. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 022 ##
REV :
0

ANNEXURE - 1
Pass

Welding Electrode

Number
11.4
11.5
11.6
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8

Welding Class
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8
SMAW-8015 - B8

Electrode

Current Type

Diameter
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

& Polarity
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve

PREPARED BY

Amps
(a)
124
122
119
120
122
119
120
119
118
119
120
92
90
90
89
87
86
87
86
85
87
88
88
87
85
86
87
87
84
87
86
88
89
87
89
87
87
89
90
89
89
88
87
124122

Page 2 OF 2

Volts

Heat Input

Travel

Interpass

(v)
23
24
22
22
23
20
20
21
22
21
22
22
20
23
21
22
21
22
23
22
21
21
23
22
23
21
22
22
23
23
22
23
22
23
23
22
23
23
22
23
22
21
22
23
23

Kj / mm
1.68
1.66
1.29
1.74
1.60
1.81
1.66
1.83
2.60
1.53
3.11
1.13
1.27
1.34
1.17
1.15
1.19
1.15
1.19
1.18
1.15
1.17
1.28
1.21
1.23
1.14
1.21
1.21
1.22
1.27
1.20
1.28
1.24
1.27
1.30
1.30
1.36
1.39
1.35
1.39
1.33
1.26
1.30

mm / min
102.00
106.00
122.00
91.00
105.00
79.00
87.00
82.00
60.00
98.00
51.00
107.00
85.00
93.00
96.00
100.00
91.00
100.00
100.00
95.00
95.00
95.00
95.00
95.00
95.00
95.00
95.00
94.80
94.80
94.80
94.80
94.80
94.80
94.80
94.80
88.20
88.20
88.20
88.20
88.20
88.20
88.20
88.20

TempC

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name :

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

Date

Date

Date :

C. SIVAKUMAR
Bureau Veritas

206

209

224

225

226

233