Professional Documents
Culture Documents
17
17
17
required to reach a high-Q state, obtained a high Q value without observing a hexagonally ordered structure in a BZT
BaZrO3 system. Then, Davies and colleagues5,6 attributed the
improvement of the Q value to the segregation of Zr41 ion to the
boundary region to stabilize the grain boundaries. Likewise,
Chen et al.7 regarded the Q increase as a result of the decrease in
the lattice defects of grain boundary by examining the grain
growth at high sintering temperatures.
More recently, Reaney and colleagues8,9 observed that a prolonged soaking time below the temperature of orderdisorder
transition could enhance 1:2 ordering and lead to an increase of
the Q value. Janaswamy et al.10 showed that Ba(Mg1/3Ta2/3)O3
(BMT) could form an ordered trigonal phase or a disordered
cubic phase according to different preparation temperatures.
They reported that the ordering of Mg, Ta, and Nb cations is
clearly related to the ionic size, charge differences, and calcination temperature. As viewed from the literature, no information
exists regarding the effects of calcination condition on the degree
of 1:2 ordering and Q. Thus, this study aimed to investigate how
calcination and sintering conditions can affect the ordered structure and Q of a Ba(Zn1/3Nb2/3)O3 compound with Raman spectroscopy, X-ray diffractometry (XRD), and transmission
electron microscopy (TEM).
Barium zinc niobate (Ba(Zn1/3Nb2/3)O3) (BZN) complex perovskite has been reported to have special microwave dielectric
properties with close relation of its ordered structure. This study
investigated the effect of calcination on the evolution of ordered
structure and on quality factor with Raman spectroscopy, X-ray
diffractometry, and transmission electron microscopy. The results revealed that single calcination at a lower temperature inhibited the growth of the ordered domain during sintering. In
contrast, the 1:2-ordered domain in double-calcined BZN powder grew signicantly with a higher sintering temperature and a
longer soaking time. It is attributed that double calcination
caused a higher degree of 1:2 ordering and better homogeneity.
At the same time, the quality factor of the sintered ceramic body
was highly promoted when using double-calcined powder. A
close relation of the quality factor with the size of ordered domain, the degree of 1:2 ordering, and the relative density of BZN
ceramics was presented.
I. Introduction
complex perovskite compounds of Ba(B0 1/3B00 2/3)O3
(B 5 Mg21, Zn21; B00 5 Nb51, Ta51), which exhibit a
high relative permittivity, good quality factor (Q), and a nearzero temperature coefcient of resonant frequency (tf), have
been used in manufacturing dielectric resonators in the wireless
communication system. Previous researches have conrmed that
the barium zinc niobate (Ba(Zn1/3Nb2/3)O3) (BZN) ceramic had
excellent microwave dielectric properties, and the ordering of Bsite cations had a great effect on Q. Nevertheless, the extended
annealing time required for achieving a high-Q state slowed
down the commercialization of these ceramics, a shortcoming
that has drawn considerable attention since the 1980s.
Several researchers have discerned that the high-Q value results from cation ordering and can be achieved with annealing.
Firstly, Kawashima et al.1 reported that the Q value improved
with increasing degree of ordering, but with at least 120 h of
annealing to achieve a perfect hexagonal ordered structure.
Then, Endo et al.2 observed that the Q value increases with
the annealing temperature to reach a saturation value above
14001C.
By contrast, Desu and OBryan3 reported that improved Q of
Ba(Zn1/3Ta2/3)O3 (BZT) is observed even after the completion of
such an ordering. Thus, they implied that the improved Q value
was derived from the loss of ZnO at high temperatures or for
a long soaking time. Tamura et al.,4 who reported that minor
addition of BaZrO3 dramatically reduced the annealing time
HE
0
P. Daviescontributing editor
Manuscript No. 21675. Received April 7, 2006; approved August 21, 2006.
Supported by the National Science Council of Taiwan under contract No.
NSC 94-2216-E-006-045.
*Member, American Ceramic Society.
w
Author to whom correspondence should be addressed. e-mail: C.T.Lee@yageo.com
483
484
The relative permittivity (er) and quality factor (Q) at microwave frequency (B6 GHz) were measured with the Hakki
Coleman dielectric resonator method using an HP 8757D network analyzer (Agilent Technologies, Palo Alto, CA) and an HP
8350B sweep oscillator (Agilent Technologies). The Q values
were determined using a TE011 resonant peak, and the temperature coefcient of resonant frequency (tf) was calculated after
measuring resonant frequency in the temperature range of 1251
to 1851C with
tf
f2 f1
;
f1 T2 T1
where f1 and f2 represent the resonant frequency at temperatures T1 and T2, respectively. To compare the dielectric characteristics at microwave frequencies, the product of quality factor
and resonant frequency (Q f ) was used.
III. Results
(1) Phase Stability and Ordering: XRD Study
Figure 1 shows the XRD patterns of the powders calcined under
various conditions. All XRD patterns are indexed with the simple cubic perovskite structure. The pure BZN phase was formed
after 10001C/6 h of calcination. However, the single-calcined
powder of 12501C/12 h showed peaks of the second phase: barium niobate. Desu and OBryan3 proposed a mechanism to explain the formation of a ZnO-decient phase Ba3Ta2O8 in BZT
ceramic. In the current investigation, the second phase
Ba5Nb4O15 was conrmed from the data of energy-dispersive
spectroscopy (EDS) and the XRD pattern. It indicated that the
low synthesis temperature at 10001C effectively avoided initial
ZnO loss and removed CO2 to form the pure BZN phase.
Fig. 1. X-ray diffractometry (XRD) patterns of specimen calcined under various conditions. (a) Calcined at 10001C/6 h, (b) calcined at 12501C/12 h,
and (c) double-calcined at 10001C/6 h and 12501C/12 h.
February 2007
485
Fig. 2. X-ray diffractometry (XRD) patterns of barium zinc niobate (Ba(Zn1/3Nb2/3)O3) (BZN) ceramics from powders double calcined at 10001C/6 h
and 12501C/12 h, and sintered at (a) 13001C/4 h, (b) 13501C/4 h, (c) 14001C/4 h, and (d) 13501C/48 h.
nucleated out of phase. The APBs are easily distinguished because that they do not lie on a specific set of crystallographic
planes, whereas the ferroelastic domains have domain walls parallel to certain crystallographic planes.12 The presence of superlattice reections by chemical ordering could be veried from
selected-area electron diffraction (SAED) patterns. Figure 3(b)
shows the typical SAED pattern of the chemical ordering domains besides APBs, and it was indexed on the basis of a simple
cubic perovskite structure. The occurrence of 71/3{111}-type
superlattice reections clearly showed the presence of a 1:2 cation-ordered structure with a trigonal P
3m1 ) symmetry. Figure
3(c) shows the high-resolution TEM (HR-TEM) image of a 1:2
ordered domain in the BZN compound. The wavelength of the
superlattice modulation was 0.71 nm, which corresponded to the
triple of the {111}-planer spacing of simple cubic unit cell
(d111 5 2.363 A). It appeared that the B-site cations were arranged along the /111S direction as ZnNbNbZnNbNb
y in the BZN compound. It was difcult to distinguish the degree variation of 1:2 ordering by the SAED patterns. However,
the 71/3 {111} type of superlattice reections weakened and
diffused for the specimen sintered at 14001C, which indicates
that the degree of 1:2 ordering decreased because of the presence
of diffused superlattice reections in the SAED pattern. This
result was consistent with the observation of XRD patterns in
Fig. 2, in which superlattice reection at 2y 5 17.71 disappeared
to indicate an orderdisorder phase transition at 14001C.
Figure 4 shows the dark-eld image and the SAED patterns
using one set of 71/3 {111} reections to investigate the
486
(a)
(b)
APB
200 nm
(c)
200 nm
011
111
(b)
110
111
000
000
100
001
(d)
(c)
0.71nm
Fig. 3. Transmission electron microscopy (TEM) analysis of 1:2 ordering structure in barium zinc niobate (Ba(Zn1/3Nb2/3)O3) (BZN) sintered
at 13501C/4 h from double calcined powders. (a) Anti-phase boundaries
(APBs), (b) selected-area electron diffraction (SAED) pattern of
110
zone axis, and (c) high resolution (HR-TEM) image.
February 2007
487
Fig. 5. Dark-eld transmission electron microscopy (TEM) images of the barium zinc niobate (Ba(Zn1/3Nb2/3)O3) (BZN) specimen after double
calcination and sintering at (a) 13501C/4 h and (b) 13501C/48 h.
BMT,15,16 BZT,17 and Ba(Mg1/3Nb2/3)O3.16,18,19 The 1:2 ordering showed up in BZN powders after different calcination conditions, which was evidenced from the extra weaker modes in
the close-up region in Fig. 6(a). It is also observed in Fig. 6(a)
that the stretch mode of the oxygen octahedra A1g(O) at 782
cm1 shifted toward a higher wave number (786 cm1) with
higher calcination temperature or double calcination, which implied a stronger bonding in the structure, and consequently a
more stable-ordered phase. Furthermore, the intensity of double
488
Table I. Microwave Dielectric Properties of BZN Ceramics Under Different Calcination and Sintering Conditions
Calcination condition
Sintering condition
10001C/6 h
12501C/4 h
13001C/4 h
13501C/4 h
13501C/48 h
13501C/4 hw
13501C/4 h
14501C/4 h
15501C/4 h
13001C/4 h
13501C/4 h
14001C/4 h
13501C/48 h
13501C/48 hz
12501C/12 h
10001C/6 h and 12501C/12 h
Double calcination
Second phase
er
Q f (GHz)
97.2
97.6
97.8
96.2
97.5
85.5
96.5
93.8
96.7
96.4
95.4
95.0
93.8
None
None
None
Ba5Nb4O15
None
Ba5Nb4O15
Ba5Nb4O15
Ba5Nb4O15
None
None
None
Ba5Nb4O15
Ba5Nb4O15
39.4
40.9
40.2
39.2
40.1
35.3
39.9
38.2
40.6
39.4
41.1
39.7
37.7
5749
7094
8915
11 560
3720
9027
66 278
41 639
47 101
112 286
69 675
236 753
67 714
Annealing at 12501C/12 h after sintering of 13501C/4 h. zWithout mufing powder during sintering. BZN, barium zinc niobate (Ba(Zn1/3Nb2/3)O3).
On the other hand, the sintered BZN ceramics from doublecalcined powders showed much higher Q f values. The homogeneity in BZN powders brought about by double calcination
caused a relatively high degree of 1:2 ordering in the structure as
evidenced by the analysis of XRD patterns and Raman spectra.
The ordered domains grew signicantly in this homogeneous
structure during sintering and resulted in high Q f values. The
ordered domains in a 13501C sintered specimen grew by an
order of magnitude (from 100 nm to 1 mm) when the soaking
time was increased from 4 to 48 h, and this BZN ceramic showed
a high Q f value of 236 753 GHz. However, prolonged sintering caused ZnO loss when powder mufing was not applied,
resulting in a lower density and a large reduction of the Q f
value (to 67 714 GHz). Also, the orderdisorder phase transition
of BZN occurred at B14001C, and sintering at 14001C/4 h
caused a low degree of ordering and a decrease in the Q f
value from 112 686 (13501C/4 h) to 69 975 GHz.
V. Conclusion
By examining the effects of calcination condition on the ordered
structure and the quality factor for BZN microwave dielectric
ceramics, this study has veried that the calcination condition
plays an important role in the formation of an ordered phase
and the growth of an ordered domain. The quality factor is
closely related to the size of ordered domain, the degree of 1:2
ordering, and relative density. A BZN specimen sintered at
13501C/48 h from the double-calcined powder possessed an er
of 39.7, a tf of 15 ppm/1C, and a Q f value of 236 753 GHz.
IV. Discussion
This study shows that the calcination condition had a significant
inuence on the formation of 1:2 ordering and the growth of
ordered domain, which is closely related to the quality factor
(Q f ). All BZN-sintered specimens from 10001C/6 h singlecalcined powders showed much lower Q f values (372011 560
GHz) even when the sintering temperature or the soaking time
was increased. The low Q f value was due to small ordered
domains (2050 nm) and a high density of APBs in the structure,
which was attributed to the poor homogeneity in the single-calcined powder. Furthermore, the low calcination temperature of
10001C caused a low degree of 1:2 ordering, and the formation
of the 1:1 ordered Ba(Zn1/2Nb1/2)O3 phase and a disordered
phase. The disordered phase is a Nb51-rich phase that was
formed in order to maintain the electroneutrality in the structure
by compensating the charge imbalance in the unstable Ba(Zn1/
2Nb1/2)O3 phase. The strong internal eld brought by from the
combination of these two charge-imbalanced phases would
inhibit the growth of ordered domains during sintering,14 and
resulted in low Q f values.
References
1
S. Kawashima, M. Nishida, I. Ueda, and H. Ouchi, Ba(Zn1/3Ta2/3)O3 Ceramics with Low Dielectric Loss at Microwave Frequencies, J. Am. Ceram. Soc.,
66 [6] 4213 (1983).
2
K. Endo, K. Fujimoto, and K. Murakawa, Dielectric Properties of Ceramics
in Ba(Co1/3Nb2/3)O3Ba(Zn1/3Nb2/3)O3 Solid Solution, J. Am. Ceram. Soc., 70 [9]
C-2158 (1987).
3
S. B. Desu and H. M. OBryan, Microwave Loss Quality of BaZn1/3Ta2/3O3
Ceramics, J. Am. Ceram. Soc., 68 [10] 54651 (1985).
4
H. Tamura, T. Konoike, Y. Sakabe, and K. Wakino, Improved High Q Dielectric Resonator with Complex Perovskite Structure, J. Am. Ceram. Soc., 67 [4]
C5961 (1984).
5
P. K. Davies, J. Tong, and T. Negas, Effect of Ordering-Induced Domain
Boundaries on Low-Loss Ba(Zn1/3Ta2/3)O3BaZrO3 Perovskite Microwave
Dielectrics, J. Am. Ceram. Soc., 80 [7] 172740 (1997).
6
M. A. Akbas and P. K. Davies, Ordering- Induced Microstructures and
Microwave Dielectric Properties of the Ba(Zn1/3Ta2/3)O3BaZrO3 System, J. Am.
Ceram. Soc., 81 [3] 6706 (1998).
7
X. M. Chen, D. Liu, R. Z. Hou, X. Hu, and X. Q. Liu, Microstructures and
Microwave Dielectric Characteristics of Ca(Zn1/3Nb2/3)O3 Complex Perovskite
Ceramics, J. Am. Ceram. Soc., 87 [12] 220812 (2004).
8
I. M. Reaney, P. L. Wise, I. Qazi, C. A. Miller, T. J. Price, D. S. Cannell,
D. M. Iddles, M. J. Rosseinsky, S. M. Moussa, M. Bieringer, L. D. Noailles,
February 2007
489
Microwave and Lattice Vibration Properties in Ba(Zn1/3Nb2/3)O3-Based Microwave Dielectric Ceramics, J. Phys. D.: Appl. Phys., 37, 19806 (2004).
15
I. G. Siny, R. Tao, R. S. Katiyar, R. Guo, and A. S. Bhalla, Raman Spectroscopy of Mg-Ta Order-Disorder in Ba(Mg1/3Ta2/3)O3, J. Phys. Chem. Solids,
59 [2] 18195 (1998).
16
C. T. Chia, Y. C. Chen, H. F. Cheng, and I. N. Lin, Correlation of Microwave
Dielectric Properties and Normal Vibration Modes of xBa(Mg1/3Ta2/3)O3(1
x)Ba(Mg1/3Nb2/3)O3: I. Raman Spectroscopy, J. Appl. Phys., 94 [5] 33604 (2003).
17
S. J. Webb, J. Breeeze, R. I. Scott, D. S. Cannell, D. M. Iddles, and N. M.
Alford, Raman Spectroscopic Study of Gallium-Doped Ba(Zn1/3Ta2/3)O3,
J. Am. Ceram. Soc., 85 [7] 17536 (2002).
18
A. Dias, V. S. T. Ciminelli, F. M. Matinaga, and R. L. Moreira, Raman
Scattering and X-ray Diffraction Investigations on Hydrothermal Barium Magnesium Niobate Ceramics, J. Euro. Ceram. Soc., 21, 273944 (2001).
19
R. L. Moreira, F. M. Matinaga, and A. Dias, Raman-Spectroscopic Evaluation of the Long-Range Order in Ba(B0 1/3B00 2/3) O3 Ceramics, Appl. Phys. Lett.,
78 [4] 42830 (2001).
20
I. M. Reaney, I. Qazi, and W. E. Lee, Order-Disorder Behavior in
Ba(Zn1/3Ta2/3)O3, J. Appl. Phys., 88 [11] 670814 (2000).
21
I. Qazi, I. M. Reaney, and W. E. Lee, Order-Disorder Transition in
&
Ba(Zn1/3Ta2/3)O3, J. Euro. Ceram. Soc., 21, 26136 (2001).