Blockwork Wall Rev Final

Project
BC15 Udyog Bhawan Station

Calculations for
Design of
Blockwork Walls and Lintel beams
aaa
Discipline
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Content
pages
A) Block wall
Introduction
Dimensions
Windpost Design
Blockwork stress calculations for 200 thick wall
Windpost reinforcement calculations
Windpost reinforcement/wall sketch
Coefficients for bending
Coefficients for shear
Summary of Design
1
3
4
5
6
7
8
9
10
B) Lintel beams
Introduction
Design of lintel beams
Lintel Detail Sketch
Summary of Design
11
12
15
16
Project

Calculations for
Design of
Blockwork Walls and Lintel beams
aaa
Discipline
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Project

Calculations for
Blockwork Walls
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
03/03/2009
Sheet
Checked by
RK
Date
03/03/2009
Introduction
Design of Blockwork Walls
Reference: Blockwork Specification (no reference number)
Section: F10 Brick/block Walling
Design Assumptions
Block Code
Type of Block
Min Crushing Strength
Unit Sizes
To IS 2185 (Part 1) - 1979

Specified designation - F10/250A - Solid / Semi Hollow
### N/mm
400x200x150mm and 400x200x200mm
Mortar Code
Mortar Type
Cement:sand ratio
IS:2250 - 1981
MM7.5 (M1 to IS:1905 - 1987)
1:4
Load Factors
Lateral
Vertical
###
###
Design Method
Vertical Loads -
Self Weight
E&M Equipment loads - 1.0 kN/m2 over total surface area of wall
Lateral Loads -
Lateral air pressures of 0.25, 0.50, 0.60 and 1.0 kN/m 2
Design to IS 1905 - 1987

-
Panels rely on lateral support at joints with all in-situ concrete beams/walls/slabs. Support will
be generated by the mortar bond or ties as required
Therefore for panels with no openings, effective height and lengths equal clear values
Minimum specified mean compressive strength of mortar from site tests shall be 7.5N/mm
The general wall calculation indicates that compressive stress at the base of the wall need not
be checked for walls of height equal to or less than 4.6m
Project

Calculations for
Blockwork Walls
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Permissible Tensile Stress

Grade MM 7.5 mortar to IS 2250 (Grade M1 to IS:1905-1987)
For bending in the horizontal direction, causing tension to be developed in the joints normal
to the bedding joints, limiting stress =
0.10 N/mm
For bending in the vertical direction, causing tension to be developed parallel to bedding joints,
limiting stress =
0.10 N/mm
(Refer IS:1905-1987, Cl. 5.4.2 and Note 2)
Permissible Shear Stress

Permissible shear Stress =
(refer IS:1905-1987 Cl. 5.4.3)

### + fd/6 N/mm
where fd = compressive stress due to dead loads in N/mm
If shear at panel sides is greater than 0.1N/mm then ties will have to be provided
Wall Locations
200 thick walls:
At Platform level - Trackside Back of House walls

At Concourse level - in Tunnel Ventilation Fan Room
and Plant Room areas
Sheet
Project

Calculations for
Dimensions (Typical)
aaa
Discipline
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
reinforced concrete
intermediate windpost
24/10/2015
L
Wall Dimensions
Length of wall between posts, L
3.00
Height of wall, h
2.80
Thickness of wall, t
0.20
Dimension Check
Assume panel supported at 3 edges
1350tef2
54.0
Width x length of panel < 1350tef2
8.4
dimensions are adequate
Width of post, wp
0.20
Spacing of post, Sp
3.00
Ratio Sp/wp
15.0
Thickness of post, tp
0.20
Thickness of wall, t
0.20
Ratio tp/tw
Stiffening coefficient, Sc
1.0
Effective thickness, teff = Sc x t
0.20
Effective height, heff = 1.0h
2.80
Effective length, Leff = 0.8L
2.40
Height Slenderness ratio, heff/teff
14.0
Length Slenderness ratio, Leff/teff
12.0
Limiting Slenderness ratio, lesser of the 2 above
12.0
<27, dimensions are adequate
Horizontal wind pressure/suction at/near station platform, ph
1.00
kN/m2
Density of blockwork,
Vertical load due to blockwork selfweight, pv = th
23.0
kN/m3
12.9
kN/m
Slenderness Check
1.0
Table 6 IS1905
Loading
PM10 Jun 91
(maximum pressure)
Sheet
Project

Calculations for
Dimensions (Typical)
PM10 Jun 91
aaa
Discipline
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Sheet
aaa
Project

Calculations for
Wind-Post for Blockwork Walls
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Wind-Post - IS 456
Assume wind pressure/suction width per post , = L
3.00
Density of windpost, w
24.0
kN/m3
3.0
kN/m
Moment induced due to pressure/suction, M = PhH /8
2.94
kNm
Shear induced due to pressure/suction, V = PhL/2
4.5
kN
Vertical axial load at mid height, Pv = wwptpH/2
1.34
kN
Horizontal wind pressure/suction, Ph = phL

2
Wind-Post design for various wind pressures

Wall Loadings - Air Pressures
PM10 Jun 91
Case 1:
0.25 kN/m2 - Generally everywhere except as below:
Case 2:
0.50 kN/m2 - Trackside Walls
Case 3:
0.60 kN/m2 - ECS Intake/Exhaust Walls
Case 4:
1.0 kN/m2 - TVS Walls
Wind pressure kN/m2
Wall
thickness
(m)
Windpost
horiz
spacing (m)
Windpost
height (m)
Vert reinfm
Shear links
0.00
0.20
9.60
5.60
4T10
R6@200
0.60
0.20
3.00
5.60
4T10
R6@200
1.00
0.20
2.20
5.60
4T12
R6@200
(Dimensions
linked to previous
spreadsheet)
Sheet
Project

Calculations for
PM10 Jun 91
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Sheet
Project
Calculations for
Div/Dept
DEI
Job Nr
Saket Station
Blockwork Walls - 200 mm thick
Calc. by
Ravi
Date
10/24/2015
RK
Date
10/24/2015
Check by
Location
Clear Clear Thk.
Eff.
Eff.
Eff.
Eff. H/L
width Ht
width
Ht width Ht ratio
(mm) (mm) (mm) factor factor (mm) (mm)
(1)
200 thk Wall
No lateral load
9600
5600
200
9600 5600 0.58
Sl/ness Sl/ness BM
Sheet
Mod'n Factor
ka
kp
ratio
ratio coeff coeff coeff coeff Bot. Top LHS RHS kg
(Vert) (Horiz) (Horiz) (Vert) (Horiz) (Vert)
28.0
48.0
0.010
BM
233063/02/53
0.116
Shear Shear Support conditions
0.180 0.490 pin
pin
pin
pin 0.46 1.00 1.10
aaa
Lateral
Equip't
Load
(kN/m)
Load Location/ Moment

(kN/m)
Type
(kNm/m)
0.00
1.0
Stress
Mid-long
Mid-vert
Top-shear
Side-shear
Bot-shear
Bot-comp
(2)
200 thk Wall
0.6 kN/m2 lateral
3000
5600
200
3000 5600 1.87
28.0
15.0
0.111
0.013
0.475 0.190 pin
pin
pin
pin 0.46 1.00 1.10
0.60
1.0
Mid-long
Mid-vert
Top-shear
load
Side-shear
Bot-shear
Bot-comp
(3)
200 thk Wall
2200
5600
200
2200 5600 2.55
28.0
11.0
0.122
0.005
0.510 0.160 pin
pin
pin
pin 0.46 1.00 1.10
1.00
1.0
Mid-long
Mid-vert
1.0 kN/m2 lateral

load
Top-shear
Side-shear
Bot-shear
Bot-comp
Notes :1. Coefficients for bending and shear are taken from attached graphs.
2. Slenderness ratio of wall shall be taken as the lesser of the effective width divided by the effective thickness and the effective height divided by the effective thickness.
3. Limiting slenderness ratio is 27 if wall is subjected to lateral loading and 40 when when subjected no lateral loading.
4. Case (1) with no lateral load is included as a baseline case, but does not occur in practice.
291846666.xls
Max ULS Max ULS

Force
(kN/m)
Actual
Allow.
Stress
Stress
(N/mm) (N/mm)
0.00
0.10
OK
-0.06
0.10
OK
0.000
0.10
OK
0.000
0.10
OK
0.000
0.14
OK
0.00
0.00
-
0.00
0.00
0.00
0.66
43.90
-
0.22
0.099
0.27
-
0.70
-0.02
0.004
0.10
0.10
0.10
0.94
0.70
43.90
0.005
0.004
0.22
0.10
0.14
0.37
0.097
-0.036
0.10
0.10
0.99
1.23
OK
OK
OK
0.005
0.006
0.10
0.10
OK
OK
0.99
43.90
0.005
0.22
0.14
0.37
OK
OK
0.65
0.17
0.37
OK
OK
OK
OK
OK
OK
modified
aaa
Project
Saket Station
Calculations for
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
RK
Date
24/10/2015
Checked by
Size of Column
200
Concrete Grade
35
mm
N/mm
by
200
mm
Steel Grade
Sheet
(b x D)
415
N/mm2
Unsupported Length, lu =
2800 mm
Effective Length for Bending Parallel to Larger Dimensions, l e 2240 mm (based on 0.80 lu)
SLS
ULS
Axial Load, Pu (kN)
1.3
2.0
Moment in the direction of Larger dimension (Top) (kNm)

Moment in the direction of Larger dimension (Bott) (kNm)
0.0
0.0
0.0
0.0
Moment in the direction of Shorter dimension (Top) (kNm)
0.0
0.0
Moment in the direction of Shorter dimension (Bott) (kNm)
0.0
4.4
le / D =
11
<12 - Short Column
le / b =
11
<12 - Short Column
ex = lu / 500 + D / 30 =
12
mm
ey = lu / 500 + b / 30 =
12
mm
Therefore the Column is Short
< 20mm therefore ex =

< 20mm therefore ey =
20 mm, and Mex =

20 mm, and Mey =
0.0
kNm
0.0
kNm
Provide 4 no. 12 mm dia. Bars with 40 mm cover and 6 mm links

Therefore Area of Steel As =
452 mm2, and p =
1.1 %
Pu / fck b D = 0.001
and p / fck = 0.032
Ag =
40,000 mm2
From 39.6, Puz = 0.45fck x Ac + 0.75fy x Asc =
and Pu / Puz =
764
0.00
623 + 141 = 764

Thereforen = 1.0
kN
d' / D (about xx-axis) = 0.23

Hence Chart or Table for d' / D = 0.20 will be used (Chart Number46 & 45 to extrapolate)
Mux1 / fck bD2 = 0.045
Hence, Mux1 =
13
kNm
and Mux / Mux1 =
0.00
0.00
- including moment due to eccentricity
d' / b (about yy-axis) = 0.23

Hence Chart or Table for d' / D = 0.20 will be used (Chart Number46 & 45 to extrapolate)
Muy1 / fck Db2 = 0.045
Hence, Muy1 =
13
kNm
and Muy / Muy1 =
0.35
0.35
From IS 456:2000 Clause 39.6:

(Mux / Mux1)n + (Muy / Muy1)n
PM10 Jun 91
- including moment due to eccentricity
0.350 <1 therefore OK based on min. BM in long (x) direction
0.350 <1 therefore OK based on min. BM in short (y) direction
291846666.xls
aaa
Project

Calculations for
WindPost & Beam Details
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
structural slab
Sheet
20mm gap with

intumescent sealant
and compressible filler
structural slab
4-T10
200
Elevation
(n.t.s)
R6 Link @ 200
###
R6 Link @ 200
Section C - C
(n.t.s)
150/200
4T10 or 4T12
Section B - B
(n.t.s)
BS 6073-1 for precast masonary concrete block
BS 1289-1 for concrete flue block
PM10 Jun 91
Project

Calculations for
WindPost & Beam Details
PM10 Jun 91
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Sheet
Project

Calculations for
Blockwork Walls
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Sheet
8
of 10
Project

Calculations for
Blockwork Walls
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Sheet
9
of 10
aaa
Project

Calculations for
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Sheet
Checked by
RK
Date
24/10/2015
10 of 10
Summary of Design
column
column
slab
blockwork wall
slab
windposts
Wind pressure kN/m2
Wall
thickness
(m)
Windpost
horiz
spacing L(m)
Windpost
height (m)
Windpost
Vert reinfm
Windposts
Shear links
0.00
0.20
9.60
5.60
4T10
R6@200
0.60
0.20
3.00
5.60
4T10
R6@200
1.00
0.20
2.20
5.60
4T12
R6@200
Notes
1 Blockwork compressive strength 7.5 N/mm2
2 Concrete compressive strength 35 N/mm2
3 Reinforcement yield stress 415 N/mm2
4 Mortar grade M2 to IS 2250
###
R6 Link @ 200
150/200
column
4T12/4T10
Section thro' Windpost
(n.t.s)
Project

Calculations for
Lintel Detail
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
structural slab
opening
C
opening
structural slab
h - dimension varies up to a maximum value of 4.0m to accommodate

openings and to satisfy the slenderness ratio requirement
b - bearing length shall not be less than 90 mm or one-tenth of the span whichever is greater
Depth
R8 Link
Varies
4T10/4T12/4T16
for span up to max. of 4.0m

Section C - C
(n.t.s)
PM10 Jun 91
Sheet
Project

Calculations for
Lintel Detail
PM10 Jun 91
aaa
Divn/Dept
DEI
File No.
233063/02/53
Calc by
Ravi
Date
24/10/2015
Checked by
RK
Date
24/10/2015
Sheet

Blockwork Wall Rev Final

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Project

BC15 Udyog Bhawan Station

Blockwork Walls and Lintel beams

BC15 Udyog Bhawan Station

Blockwork Walls and Lintel beams

BC15 Udyog Bhawan Station

To IS 2185 (Part 1) - 1979

Lateral air pressures of 0.25, 0.50, 0.60 and 1.0 kN/m 2

Design to IS 1905 - 1987

BC15 Udyog Bhawan Station

Permissible Tensile Stress

Permissible Shear Stress

(refer IS:1905-1987 Cl. 5.4.3)

where fd = compressive stress due to dead loads in N/mm

At Platform level - Trackside Back of House walls

BC15 Udyog Bhawan Station

Width x length of panel < 1350tef2

dimensions are adequate

Effective thickness, teff = Sc x t

Effective height, heff = 1.0h

Effective length, Leff = 0.8L

Height Slenderness ratio, heff/teff

Length Slenderness ratio, Leff/teff

Limiting Slenderness ratio, lesser of the 2 above

<27, dimensions are adequate

Horizontal wind pressure/suction at/near station platform, ph

BC15 Udyog Bhawan Station

BC15 Udyog Bhawan Station

Wind-Post for Blockwork Walls

Moment induced due to pressure/suction, M = PhH /8

Shear induced due to pressure/suction, V = PhL/2

Vertical axial load at mid height, Pv = wwptpH/2

Horizontal wind pressure/suction, Ph = phL

Wind-Post design for various wind pressures

0.25 kN/m2 - Generally everywhere except as below:

0.50 kN/m2 - Trackside Walls

0.60 kN/m2 - ECS Intake/Exhaust Walls

1.0 kN/m2 - TVS Walls

Wind pressure kN/m2

BC15 Udyog Bhawan Station

Wind-Post for Blockwork Walls

Blockwork Walls - 200 mm thick

Clear Clear Thk.

9600 5600 0.58

Shear Shear Support conditions

0.180 0.490 pin

pin 0.46 1.00 1.10

Load Location/ Moment

3000 5600 1.87

0.475 0.190 pin

pin 0.46 1.00 1.10

2200 5600 2.55

0.510 0.160 pin

pin 0.46 1.00 1.10

1.0 kN/m2 lateral

Max ULS Max ULS

BC15 Udyog Bhawan Station

Axial Load, Pu (kN)

Moment in the direction of Larger dimension (Top) (kNm)

Moment in the direction of Shorter dimension (Top) (kNm)

Moment in the direction of Shorter dimension (Bott) (kNm)

<12 - Short Column

<12 - Short Column