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CRO - Action Plan - 11092015
CRO - Action Plan - 11092015
BP
KU
MD
PC1
PC2
PK
SM
SP
VB
VM
Abhay Deshpande
Baliram Powar
Kamlesh Upadhyaya
Manmath Deolalkar
Pritesh Chauhan
Pradeep Chauhan
Prashant Kadam
Sandipan Mandre
Shreya Pradhan
Vinay Bhandari
Vikin Meshram
Sr. #
Product Group
DMA-X Powder
1
DMA-X Conc.
UP Liquid
JUP Liquid
UP Conc.
PW Liquid
BHT-HC Liquid
BHT-HST Conc.
DP Slurry
BMK Powder
SI Liquid
4
ABP Liquid
BBU 450
2B Powder
5
Action Item
SFP-U Liquid
SFP Powder
4BB Conc.
7
4BB 125
4BB 59% 370
UBR Liquid
8
DSP Liquid
9
10
BSU Liquid
MST Liquid
End Date
SM
SM
SM
Confirmation of saving potential considering all current grades based on the basic product.
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for UP acidified wet cake as per the proposed stoichiometry.
BP
SM
Analysis and application testing of the UP liquid against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
Ammendment of all concerned SoPs with the new Raw Material quantities.
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for BMK Powder as per the proposed stoichiometry.
BP
Analysis and application testing of BMK Powder against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
Ammendment of SoP for BMK Powder with the new Raw Material quantities.
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for ABP Powder as per the proposed stoichiometry.
BP
BP
Analysis and application testing of ABP Liquid and Powder against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
Ammendment of SoPs for all concerned products with the new Raw Material quantities.
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for 2B Conc. (Local) as per the proposed stoichiometry.
BP
Analysis and application testing of 2B Conc. (Local) against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
2B Conc. (Local) Ammendment of SoPs for all concerned products with the new Raw Material quantities.
AS Liquid
Responsibility
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for AS Liquid as per the proposed stoichiometry.
BP
Plan and undertake a batch for IJAS Liquid as per the proposed stoichiometry.
BP
BP to confirm
Analysis and application testing of ABP Liquid and Powder against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
Ammendment of SoPs for all concerned products with the new Raw Material quantities.
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for 4BB Conc. as per the proposed stoichiometry.
BP
Analysis and application testing of 4BB Conc. against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
Ammendment of SoPs for all concerned products with the new Raw Material quantities.
BP, PK
PC1, PC2
PC1, PC2, SP
Plan and undertake a batch for UBR Liquid as per the proposed stoichiometry.
BP
Analysis and application testing of UBR Liquid against all standard specifications.
SM
Confirmation of saving potential considering all current grades based on the basic product.
Ammendment of SoPs for all concerned products with the new Raw Material quantities.
BP, PK
PC1, PC2
PC1, PC2, SP
AD
BP
KU
MD
PC1
PC2
PK
SM
SP
VB
VM
Sr. #
Abhay Deshpande
Baliram Powar
Kamlesh Upadhyaya
Manmath Deolalkar
Pritesh Chauhan
Pradeep Chauhan
Prashant Kadam
Sandipan Mandre
Shreya Pradhan
Vinay Bhandari
Vikin Meshram
Product
2
3
4
5
UP Liquid
JUP Liquid
PW Liquid
Action Item
Decision to replace UP liquid, JUP Liquid, PW Liquid and BHT-HC Liquid with EFD Liquid
(Different e-values). To be discussed with marketing
BHT-HC Liquid
7
8
3
4
UP Conc.
5
6
1
BP, PK, VB
PK, MD
VB
PC1, PC2, SP
September
September
September
September
VB
PC1, PC2, SP
Nanofiltration of 5kg reaction mass till 100 e-value, to be continued till minimum salt
content with addition of fresh DM water if required.
Salting of 5kg reaction mass followed by filtration to get the wet cake.
11,
11,
15,
18,
2015
2015
2015
2015
7
8
9
10
11
12
Material obtained in all the above four activities (point # 2, 3, 4 and 5) to be used to
develop formulations for new MST Liquid (90 e-value).
Stability testing of the formulated liquids.
Application testing of the stable liquids.
Final conclusion based on the test results.
Plant trials for the new MST Liquid formulation.
Communication regarding the launch of product as a sodium salt replacing the product
as a potassium salt.
Confirmation about the saving potential.
13
2
3
4
SI Liquid
8
9
10
11
12
13
14
1
UBR Liquid
8
9
10
Duration: 1 week.
AD, SM
AD
AD
Duration: 1 week.
AD
To be decided.
To be decided.
SM
SM
AD, BP, SM, VB
AD, BP
To be decided.
VB
To be decided.
To be decided.
Duration: 1 month.
PC1, PC2, SP
SM
AD, SM, VB
All the Urea Free ABP formulations (Urea Free SI Liquid) were at
par with regular SI Liquid.
Decided to go ahead with further development.
15kg reaction mass after III condensation to be taken out for laboratory trials.
BP
Nanofiltration of 5kg reaction mass in laboratory unit till maximum achievable e-value
irrespective of salt content. No fresh DM water to be added during nanofiltration.
AD, SM
Nanofiltration of 5kg reaction mass in laboratory unit till maximum achievable e-value
and minimum salt content by adding fresh DM water if required.
AD, SM
AD
AD
SM
SM
AD, BP, SM, VB
To be decided.
VB
To be decided.
AD, BP
To be decided.
To be decided.
PC1, PC2, SP
10kg reaction mass after III condensation to be taken out for laboratory trials.
BP
Review stability and application testing of urea free ABP Liquid formulations.
BP, VB, SM
AD, BP, SM, VB
AD, BP, PC1, PC2, VB
BP, PK, SM
AD, SM
Salting and acidification of 5kg reaction mass followed by filtration to get wet cake.
MST Liquid
3
4
5
6
7
VB
BP, PK, SM
Nanofiltration of 5kg reaction mass till 100 e-value, irrespective of the salt content. No
fresh DM water to be added during nanofiltration.
6
7
10kg reaction mass after nanofiltration in plant (e-value 140) to be taken out for
laboratory trials.
Formulation development for replacement of PEG-600 by Solamine-A.
Stability testing of the formulated liquids.
Application testing of the stable liquids.
Final conclusion based on the test results.
Communication regarding the laundh of new formulations replacing the urea containing
formulations.
Plant trials for the new UBR Liquid formulation.
BP
BP
AD
SM
SM
AD, BP, SM, VB
VB
6
7
8
9
10
DP Slurry
To be decided.
AD, BP
To be decided.
To be decided.
PC1, PC2, SP
2
3
4
5
Remarks
Quality of EFD Liquid samples tested so far (e-value 105, 115,
137, 180, 210, etc.) confirmed to be at par with the competitor
samples, including light fastness.
20kg reaction mass after III condensation to be taken out for laboratory trials.
4
5
Responsibility
Communication regarding the launch of new formulations replacing the urea based
formulations.
1
2
Target Date
AD
SM
SM
AD,
AD,
AD,
AD,
VB
November10, 2015
PC1, PC2, SP
Product
Projected
Volume (TPA)
Stoichiometry Correction
Annual
Rs./kg
potential
(Rs. In Lakh)
Additive Replacement
Annual
Rs./kg
potential
(Rs. In Lakh)
Process Modification
Annual
Rs./kg
potential
(Rs. In Lakh)
Overall Potential
Annual
Rs./kg
potential
(Rs. In Lakh)
DMA-X Powder
928
3.46
32.09
0.00
0.00
3.46
32.09
DMA-X Conc.
307
4.45
13.67
0.00
0.00
4.45
13.67
UP Liquid
2495
0.74
18.43
0.29
7.20
1.06
26.42
2.09
52.06
JUP Liquid
NA
0.80
0.00
0.31
0.00
1.18
0.00
2.28
0.00
UP Conc.
407
3.15
12.82
10.56
42.99
14.55
59.22
28.26
115.03
196
1.27
2.48
21.56
42.25
3.76
7.36
26.58
52.10
SI Liquid
1235
0.64
7.89
0.33
4.07
0.00
0.97
11.96
AS Liquid
653
0.90
5.88
0.00
0.00
0.90
5.88
1540
0.69
10.64
0.00
0.00
0.69
10.64
BSU Liquid
15
0.60
0.09
0.00
1.37
0.21
1.97
0.30
UBR Liquid
39
2.45
0.96
3.78
1.47
5.44
2.12
11.66
4.55
PW Liquid
320
0.54
1.73
3.14
10.06
6.51
20.82
10.19
32.61
4BB Conc.
573
2.27
13.01
0.00
7.40
42.38
9.67
55.39
BMK Powder
892
2.90
25.84
0.00
18.92
168.73
21.81
194.58
ABP Liquid
4728
0.66
30.99
0.00
0.00
0.66
30.99
SFP Powder
95
3.65
3.46
0.00
0.00
3.65
3.46
2B Powder
758
1.31
9.94
0.00
7.35
55.72
8.66
65.66
DSP Liquid
1472
1.53
22.53
0.00
2.28
33.58
3.81
56.11
BBU 450
1656
2.31
38.18
0.00
6.93
114.79
9.24
152.97
BHT-HC Liquid
NA
1.11
0.00
7.58
0.00
11.28
0.00
19.97
0.00
2B Conc. (Local)
191
1.95
3.72
0.00
17.00
32.47
18.95
36.19
BHT-HST Conc.
331
3.13
10.35
21.48
71.08
12.51
41.41
37.11
122.84
4BB 125
NA
0.85
0.00
0.00
4.63
0.00
5.48
0.00
NA
2.49
0.00
0.00
12.60
0.00
15.09
0.00
2212
0.71
15.68
2.43
53.73
0.00
3.14
69.41
232.87
605.23
92.42
147.87
MST Liquid
SFP-U Liquid
DP Slurry
1118.48
Cells highlighted in
Cells highlighted in
Product
Aniline
0.992
0.95
750
718
32
Morpholine
1.060
0.95
750
672
78
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
Aniline
0.928
0.892
702
675
27
DEA
1.189
1.048
1015
894
121
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
Aniline
0.928
0.892
702
675
27
DEA
1.189
1.048
1015
894
121
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
Not Applicable
0.72
3.73
Not Applicable
4.45
Not Applicable
1500
0.74
500
3,300
0
0
0
818
-2.37
-5.60
7.68
0.29
93
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
0.85
0.21
1.06
0.80
500
3,300
0
0
0
818
-2.55
-6.03
8.27
0.31
93
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
10.56
93
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
21.56
75
80
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
500
445
0
0
-10.10
-0.46
Needs to be discussed.
1.27
0.18 DEA
1.09 MEG
PEG-6000
2000 Solamine-A
1,500
3,000
4,500
0
0
0
0
1,398
-4.03
-7.50
-17.25
7.23
0.15 Urea
0.48 Solamine-A
4,000
0
0
661
-3.86
3.53
0.64
0.33
Not Applicable.
2500
0.43
0.47
0.90
Not Applicable.
Not Applicable.
2000
0.15
0.54
0.69
Not Applicable.
Not Applicable
2000
0.16
0.45
0.60
Not Applicable.
2000
74
80
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
83
86
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
5.31
1.37
0.16 PEG-600
2.29 Solamine-A
1,650
0
0
650
-7.44
3.66
2.45
3.78
2500
0.12
5.44
500
5,650
0
0
0
815
-1.73
-7.00
5.59
3.14
93
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
6.33
0.18
6.51
0.43
1.84
2.27
Not Applicable.
1500
88.4
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
85.3
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
7.40
0.53
2.37
2.90
Not Applicable
1500
18.92
0.15
0.51
0.66
Not Applicable
Not Applicable.
2500
SFP
Powder
Not Applicable.
Not Applicable
2000
Not Applicable.
2000
81
90
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
80
86
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
2.14
83.5
87
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
5.67
7.35
0.10
1.43
1.53
Not Applicable
2500
0.14
2.28
BBU 450
BHT-HC
Liquid
DSP
Liquid
Not Applicable
1500
Metanilic acid
1.066
1
2,000
1,875
125
DEA
1.085
0.95
1,235
1,081
154
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
Aniline
0.928
0.892
702
675
27
DEA
1.189
1.048
1,015
894
121
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
2B
Conc.
(Local)
0.56
2.90
3.46
2,5-ADSA
0.976
0.966
2,920
2,890
30
Diethylamine
1.096
0.92
867
728
139
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
BHT-HST
Conc.
Additive
2B
Powder
ABP
Liquid
BMK
Powder
4BB
Conc.
PW
Liquid
UBR
Liquid
BSU
Liquid
SFP-U
Liquid
AS
Liquid
SI
Liquid
MST
Liquid
UP
Conc.
JUP
Liquid
UP
Liquid
DMA-X
Conc.
DMA-X
Powder
0.56
1.75
2.31
Not Applicable
2500
1.26
6.93
1.11
500
1,650
1,100
0
0
0
0
836
-3.55
-4.20
-11
11.17
7.58
93
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
80
90
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
0.87
1.08
1.95
Not Applicable.
2000
17.00
0.928
0.892
702
675
27
500
-10.03
90
21.48
95
BHT-HST
Conc.
4BB 125
4BB
59%
370
DEA
1.189
1.048
1,015
894
121
Total Potential Benefit (Rs./kg)
Quantity of cyanuric chloride per batch for indicated RM quantities (kg)
3.13
2.50 Urea
Triethanolamine
1500 Solamine-A
1,650
1,100
0
0
0
791
-11.85
-31.03
31.42
21.48
0.19
0.66
0.85
88
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
Not Applicable.
1500
0.56
1.94
2.49
88
95
Total PPC reduction
(Rs./kg)
Total benefit (Rs./kg)
Not Applicable.
1500
DP
Slurry
0.71
500
25
0
0
0
176
-2.27
-1.38
1.23
2.43
Not applicable