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Ultimaker Heated Bed
Ultimaker Heated Bed
Ultimaker Heated Bed
Listofpartsv1.4
Lasercutterpartsv1.5
Plainplainassemblyguide
Developer:DominicSpiess/Formfabrik
Backers:RomanJurt/ThisLoepfe/FabLabZuerich//RamunBerger/FabLabBern
creativecommonslicense
painplainvonDominicSpiessistlizenziertuntereinerCreativeCommonsNamensnennung4.0
InternationalLizenz.
BeruhtaufdemWerkunterhttp://www.formfabrik.ch/leistungen/opensourceprojects.php.
ForworkshopsorkitordersaskthefollowingFabLabs:
FabLabBernFabLabLuzernFabLabZrich
Mountingtheframe
Basics:Connectingtwopiecesofwood(seeUltimakerwiki)
Requiredparts:
Baseplate(A1)
4sidepieces(A2,A3,A4,A5)
17M3x16screwsandnuts
Laythebaseplate(A1)infrontofyou,lasermarkingsfacingupwards.Stickthefront(A5)andrear
(A4)partsontothebaseplate.Makesurethelaseredmarkingsarefacinginwards:
Stickthesidepieces(A2andA3)ontothebaseplate.Don'tforgettoscrewinthe4screwsinthe
corners,fixingtheframe:
MountingthewoodenUltimakerconnectors
Requiredparts:
4threadedsleeves
4connectionpieces(A6)
4M3x16screwsandnuts
Screwthesleevesintotheconnectionpieces(A6)fromthelasermarkedside.Makesure,the
insertsandthewoodarealignedonthebackside:
Stickthe4piecesintotheholesineachcornerofthebaseplate,thethreadedsleevesatthetop.Fix
thepieceswithascrewfromtheoutside:
Whendone,yourbaseframeshouldlooklikethis:
Mountingthedrillingjig
Requiredparts:
Drillingjigparts(C1,C2,C3)
2M3x25screwsandnuts
Putthe3woodenpiecesbehindoneanotherandtightenthetwoscrewsandnuts:
Intheenditshouldlooklikethis:
Installingtheelectronics
Note:Ifyou'renotfamiliarwithelectronics,seekadvicefromapractitioner(e.g.anelectrician).
Preparethecablesasshown.Getthe2shortwiresbycuttingandpeelingthetriplecorecable.
Requiredparts:
1powersupply
1switch
1applianceconnectioncable
1applianceconnector
1Triplecorecable(35cm)
2Twinwires(33cm)
1Plugandsocket
1Shortwire,blue(12cm)
1Shortwire,brown(12cm)
6heatshrinkTubings
Prepareallwireendingswithtin.Assemblethetwinwireswiththeplugandthesocketasshown.
Putthemalemetalliccontactsintotheplugandthefemalemetalliccontactsintothesocket:
Connectthegreycabletothepowersupply.Makesureyouareusingoneminusandonepluspole.
Followtheminuspolewireandmarktheendwithamarker:
Putthreeheatshrinktubingsoverthecablewiththeearthedwire.Soldittotheappliance
connector.Bluetoneutralbrowntophasegreen/yellowtoearth).Pullthewirethroughthecutout
Mainappliancelineplugofthehousing.Soldertwoshortwirestotheswitch(blue,Position2:
blue,Position3:brown).SolderthebluewireofthecablewiththeearthedwiretoPosition1.Protect
thesolderingbyusingtheotherthreeheatshrinktubings.Thepicturebelowshowsthecorrect
cabeling.
Mountingfan,powersupplyandconnector
Requiredparts:
Assembledelectronics
Fan
6M3x16screwsandnuts
2M4x10screw
ScrewthepowerconnectorintoitscutoutinthesidepanelwithtwoM3screws.Mountthepower
supplytothesidepanelusingthetwoM4screws(Insomecases,thethreadsofthepowersupply
areinadifferentposition,inwhichcaseyouneedtocarefullydrillthemyourselforusepartA7for
theoppositeside):
Positionthefanabovetheholeinthebaseplate.Pressthenutsintotheholesinthefanframe.
Mountthefanwiththe4screws.Theairflowshouldgodownwards:
Assemblingtheheatedbed
Requiredparts:
1Heatedbed
1thermocouple
1Plugandsocket
2thicktwincable,grey(33cm)
2thintwincable,red(33cm)
1Straightheader
1Housingwithcontacts
Assemblethegreycablewiththeplugandsocketjustlikebefore.Solderoneendtothepinsof
heatedbedonthesidewheretheLEDsare.Useposition2and3for24Vpower.Marktheminus
poleontheotherend.Takeathin(red)twinwireandsolderoneendtotheendofthelonglegsof
thethermocouple(Useingthelatestheatedbedwiththethermocoupleontheboard,solderthethin
wirestraighttotheconnectorsontheboard).Takethesecondredcableandsolderoneendofto
themetalcontactsandpushthemintothehousing:
Assemblingtheheatedbedplatform
Requiredparts:
1Heatedbedwithcable
1Glasspane
1Woodenframe
1Thermocouplewithcable
8M3x10Countersunkheadscrewwithnuts
8Finishingwashersandtabwashers
1Pieceofthermoresitanttape
Fromthesidewithoutlasermarks,putthescrewswiththefinishingwashersintotheholesalongthe
inneredge.Flipitoverandfittheglassandthentheheatedbedboardintotheframe.Makesure
thattheLEDsarefacingupwardsandcorrespondtothelasermarkings:
Tightenthenutswiththetabwashersontothescrews(youmayneedtobendthetabsabittogeta
tighterfit).BendthelegsofthethermocoupletoaVshape.Stickthethermocoupleintothethe
centerholeoftheheatedbedboardandfixitwithapieceofthermoresitanttapebyputtingthetape
betweenthelegs.Makesurethattheisolationofthecablesdoesn'ttouchtheboard:
PreparingtheUltimaker'sPCB
Requiredparts:
14.7kresistor
1Thintwincable,red
1Straightheader
DismountthePCBboardandremovethearduinocard.Solderthegreypowercablecomingfrom
thepowersupplytothePCBmainpowerjack.Makesurethecurrentdirectionisright:
Solderthe4.7kresistortoR4.SoldertheredcablecomingfromthethermocoupletoTemp3.Use
onlytheleftandrightpin.Themiddlepinisnotbeingused.Ifyouprefer,useaconnector.Current
directionisequal.Sticktheendsofthegreycablecomingfromtheheatingbedintothegreen
socketlabelledHOTBED(mindthecurrentdirection,you'veprobablymarkedtheminusend.The
heatingbedwilloperatebothways,buttheLEDsonlythecorrectway):
Ttigkeitsfelder
OpenSourceProjects
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UltimakerHeatedBed"plainplain"
Preparethelastredtwincablefromthesketchabove.SolderoneendtothePCBpinposition
labelledFAN2andtheothertothestraightheader.Connectthestraightheaderwiththesocket.
(Checkthecurrentdirection.Theairflowshouldgodownwards):
HaftungsausschlussFormfabrikAG,Stand06.08.2015
MountingtheplainplaintoyourUltimaker
Requiredparts:
4M3x16screws
assembledplainplainbase
assembledheatedbedplatform
assembleddrillingjig
Usethedrillingjig.FititagainsteachofthecornerontheleftandrightsideoftheUltimakeranddrill
theholesintotheultimakerplywoodbaseplate:
PullthecablesfortheheatedbedandthetermocuplethroughthebaseplateoftheUltimaker.Insert
theadditionalfanandthepowersupply.It'srecommendedtocoverthepowerplugonthePCB
boardwithapieceofducttapetomakesurenottoaccidentallyusetheoriginalUltimakerpower
supply,asitisnotneededanymore:
PlacetheUltimakerontheplainplainbaseandscrewthe4screwsintotheholesyoudrilled.
Replacetheacrylicglasssheetwiththeheatedbedplatformandplugthetwojacks.
Firmwareupdate
IftheUlticontrollerdoesn'tshowan"H"andasecondtargetandactualtemperatureafirmeware
updateisrecommanded.Open"Marlin"andadjustthethermalsettingsintheconfiguration.hfileor
use:http://marlinbuilder.robotfuzz.com.It'sa100kthermistor/4.7kohmpullup(ingeneral6.forthe
tinythermocouplesolderedontheheatedbed1).Makeothersettingsifneeded.
Happyplainprinting!