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Activated Carbons From Lignocellulosic
Activated Carbons From Lignocellulosic
1992
Printed in Great Britain.
Copyright
0008.6223/92
$5.00 + .OO
0 1992 Pergamon
Press Ltd.
F. RODRIGUEZ-REINOSO
and M. MOLINA-SABIO
de Quimica Inorgnica e lngenieria Quimica, Universidad de Alicante, Alicante, Spain
(Received 4 February 1992; accepted in revisedform 5 March 1992)
Abstract-Four
series of activated carbons prepared from lignocellulosic materials (almond shells and
olive and peach stones) by either physical activation-gasification
(uncatalysed and iron catalysed) in CO*
or in a water-nitrogen mixture-of
chars or direct chemical activation with ZnClz of the precursor were
selected to show the comparative behavior of the activation procedures. Activation with CO2 opens and
widens the microporosity of the char with even a shift to meso- and macroporosity, the ablation of the
exterior of the particle being very important at high burn-OF, the final activated carbon has a well developed micro- and macroporosity, with a relatively small contribution of mesoporosity. The iron catalysed
COz gasification and gasification with water-nitrogen mixture produce carbons with a well developed
macroporosity, although the latter has the advantage of maintaining a well developed micro- and mesoporosity. Direct chemical activation of the precursor with ZnClz produces, in only one step, a larger yield
of activated carbon having microporosity as well developed as in the CO2 gasification of the char, with the
advantage of producing a much larger mesopore volume.
Key Words-Activated
1. INTRODUCHON
CAR 30:7-G
III1
2. CARBONIZATION
Carbonization
of lignocellulosic
materials such as
coconut shells, olive stones, etc., in an inert atmosphere produces a nongraphitizable
char[ 31. Pyroly-
sis of the polymeric cellulose or lignin during carbonization liberates most of the non-carbon elements-
1112
F. RODRIGUEZ-REINOSO
and M. MOLINA-SABIO
ACTIVATION
The so-called physical activation is the partial gasification of the char with steam, carbon dioxide, and
air, or a combination
of these, at temperatures
around 11OO-1250K, the disorganized material is removed first-with
the subsequent increase in pore
volume-and
by this the elementary crystallites become exposed to the action of the activating agent for
further development
of porosity with increasing
burn-off. Previous work[8-1 I] has shown that the
most important variables in the gasification process
from the point of view of porosity development are
the activating agent, the final bum-off reached, and
the presence of inorganic impurities that catalyze or
inhibit the gasification reaction.
To study the effect of these variables, three series
of activated carbons prepared from olive stones and
almond shells were selected. Series D has been prepared by activation at 1098K in a flow of CO2 of the
char obtained by carbonization of the olive stones in
nitrogen at 1123K[ 121. Series AV has been prepared[ 131 by activation of the same char at 1073K
with a steam-nitrogen mixture (partial pressure of
H20, 13kPa). Series AFe was prepared by direct activation in CO2 at 1073K of almond shells loaded
with 0.4% Fe (by impregnating the precursor with a
5% solution of iron nitrate) to catalyze the gasification reaction[ 141; the use of direct activation in CO2
was based in previous studies showing that this process was equivalent to the conventional carbonization followed by gasification[ 151.
Figure 2 includes the evolution of bum-off as a
function of reaction time for the three different gasification processes. Since the tendency of the three
plots of gasification rate are different, the point is to
see whether this will affect the development of the po-
d (Q/cm31
- 0.9
100'
300
600
900
1*00d3
T (K)
Fig. 1. Weight loss on carbonization of (A) almond shells,
(Cl) olive stones, and (0) peach stones and evolution ofbulk
density (0) for peach stones.
20
40
60
60
100
Time (h)
Fig 2. Variation of bum-off with reaction time for uncatalysed (0, series D) and Fe catalysed (A, series AFe) gasification in CO2 and gasification in steam (0, series AV).
materials
1113
o,3V
V (cm3/g)
(cm3/g Icharl)
1.2
AV-74
0.2
l.O0.1
D-80
0.8 -
-0
20
40
60
60
100
20
Burn-off (%)
AV-53
D-52
AFe-67
iYig
AFe-17
0.2-
o.o0.2
0.4
0.6
0.8
1.0
P/p,
Fig. 3. N2 (77K) adsorption isotherms on some carbons of
series D, AV, and AFe. Burn-off is included in the nomenclature of carbons.
rosity during activation. The gasification rate for series D is almost constant throughout the whole bumoff range studied, and the Nz (77K) adsorption isotherms (Fig. 3) show a continuous increase in adsorptive capacity and a widening of the porosity (as detected by the change in isotherm shape). The volume
of micropores-deduced
from the application of the
Dubinin-Radushkevich
(DR) equation[ 16]-and
the volume of mesopores (calculated by subtracting
the micropore volume from the volume adsorbed at
P/P,,
= 0.95)
have been plotted in Fig. 4 as a function
of burn-off. All data are expressed as liquid volume
per unit weight of activated carbon in Fig. 4a and per
unit weight of initial char in Fig. 4b. Figure 4a shows
a continuous increase in pore volume with increasing
burn-off, especially the micropore volume. On the
other hand, the evolution of macropore volume measured by mercury porosimetry (Fig. 5a) is also similar, the absolute values of micro and macropore volume becoming almost coincident for the carbons
with larger burn-off.
Although from the industrial point of view the
data of Figs. 4a and Sa are the more important, when
the same data are expressed per unit weight of starting
char (Figs. 4b and 5b), one can get a better idea of
what is occurring during the gasification of the
char[ 17,181. There is a development of all ranges of
porosity (although small for the mesoporosity) up to
about 40%-50% burn-off followed by a clear decrease
at higher burn-offs, as described for other carbonaceous materials[ 19-2 11. Only an 8% burn-off in CO*
eliminates the disorganized material (constrictions
40
60
60
100
Burn-off (%)
caused by tar deposition), causing an increase in micropore volume and especially in micropore width,
since the adsorption of N2 at 77K is not activated as
in the char (the volume given for the char was obtained from the adsorption of N2 at 90K, since it was
too small when measured at 77K). As gasification
proceeds, there is a further increase in micropore volume and in micropore width (as denoted by the opening of the knee of the adsorption isotherm, Fig. 3)
and even a shift to meso and even macropores; but
after 40% burn-off there is a phenomenon more important than the widening of the porosity-the
ablation of the exterior of the carbon particle, causing an
important decrease in pore volume.
In series AV, in which the same char is gasified
with a steam-nitrogen mixture, both the gasification
and the evolution of porosity are different from series
D. The activation conditions were selected in such a
way as to produce a gasification rate similar to that of
series D. As shown in Fig. 2, this was achieved up to
a 30% burn-off, gasification being faster for series AV
thereafter. The isotherms of Fig. 3 show that for low
burn-off the adsorption isotherms for both series are
similar, but for higher bum-off they clearly differentiate, those of series AV exhibiting a more open knee
at low relative pressure and a steeper branch at high
relative pressure; both indicate a wider micropore
size distribution and a larger contribution of mesoporosity in carbons of series AV.
The micropore volume develops as in series D,
and even the absolute values are very similar for a
b)
o.oi-0
j
20
40
jade
60
80
Burn-off (%)
O.O_~
0
20
40
Burn-off
60
80
(%)
Fig. 5. Variation of macropore volume (mercury porosimetry) for carbons of series D (0), AV (Cl), and AFe (A).
1114
F. RODRiGUEZ-REINOSOand M. MOLINA-SABIO
given bum-off, as shown in Fig. 4a. However, the evolution of mesopore volume is very different in both
series, larger in series AV, the difference increasing
with bum-off. Gasification with steam produces a
more noticeable widening of microporosity to mesoporosity, as shown in Fig. 4b, the volume of mesopores increasing continuously
with increasing
burn-OR, since at the same time the evolution of microporosity shown in the same figure is similar to series D, one has to deduce that gasification with steam
produces a large development of microporosity but
simultaneously a large widening of this microporosity, this process being more important than the destruction of large porosity by the external ablation of
the carbon particle. This is also clearly shown by the
evolution of macropore volume in series AV with increasing gasification, completely different from series
D (Figs. 5 and 6).
Gasification with CO, produces a larger volume of
large macropores, whereas steam produces a larger
volume of mesopores (see Fig. 6 for the cumulative
plots of pore volume measured by mercury porosimetry). When the data are expressed per unit weight
of starting char (Fig. 5b) it is seen that CO2 produces
a relatively large increase in macropore volume up to
about 50% bum-off, followed by a considerable decrease at larger bum-offs, whereas a continuous increase takes place in gasificaion by steam. Since the
development ofmicroporosity is very similar for both
activating agents, with a considerable decrease after
about 40% burn-off (Fig. 4b), it is clear that for steam
gasification there is a continuous enlargement of
small pores in all ranges of burn-of, this means that
the ablation of the exterior of the carbon particles in
CO, at high burn-off is much more important than in
steam.
This difference in behavior found for the gasification of the same char with CO2 or water-nitrogen
mixture could be due to fact that the lower partial
pressure of water in the conditions used here would
produce a more selective attack of the carbon structure and a more uniform widening ofporosity, the attack by the much larger concentration of CO, being
log r (nm)
Fig. 6. Cumulative pore volume plots (mercury porosimetry) for some carbons of series D and AV.
V (cm3/g)
1.2 -
0.6
0.2
._L_L__
0t4
0.6
P/P,
0.8
I
1.0
0.8 ,-
materials
1115
Yield (%I
bn3/g)
0.4
0.8
1.2
25
There are three clear tendencies of evolution of porosity as X,, increases. For Xz, < 0.3 there is predominance of microporosity creation[25,26], this microporosity being rather uniform (e.g., carbon A in Fig.
7), the yield increasing with increasing Zn concentration. For the X,, range 0.3- i .Othere is a competition
among creation and widening of microporosity, so
that the micropore volume does not increase so fast
and there is an appreciable increase in mesoporosity.
There is a simultaneous decrease of the yield, very
marked up to X,, = 0.5, as a consequence of a larger
evolution of volatiles during impregnation[24]. Further increase in Zn concentration above X,, = 1.0
produces an even larger widening of the porosity, decreasing both the volume of micro- and mesopores,
especially the former (Fig. 8).
On the other hand, Fig. 9 indicates that for carbons prepared with X,, < 0.3, with a pore volume
(volume of n-butane adsorbed at P/P,= 0.95)
up to
0.5 cm3/g, the volume of ZnC& (a~uming that the
density of solid Z&l, is 2.9 g/cm) incorporated to
the precursor is similar to the pore volume, whereas
for larger values of X,, (pore volume larger than 0.7
cm,/g) the adsorbed volume is lower than the volume
of ZnCl, in the precursor. All these results suggest the
following activation mechanism for ZnCl,. During
the impregnation step, under the conditions selected
here, the chemical reaches the interior of the precursor particle and produces some hydrolysis reactions-as
shown by the weight loss, exit of volatiles,
weakening of the structure, increase in elasticity-
1116
F.
RODRiGUEZ-REINOSO
V of n-butane hn3/g)
and M.
MOLINA-SABIO
throughout the interior of the particle, and consequently, although the pore volume increases, the pore
size distribution will be more heterogeneous. Mercury porosimetry measurements
in these carbons
confirm the development of macroporosity.
Activated carbons prepared by activation with
ZnClz are very different from those prepared by physical activation with CO,. The comparison of results
for both methods can be made on the basis of the values of micropore and mesopore volume calculated as
before and plotted as a function of the yield of the activation process (two stages in the case of activation
with COJ. Figure 10 includes such plots for the values expressed in terms of unit weight of activated carbon ( 1Oa)or per unit weight ofstarting lignocellulosic
precursor (lob). Figure 10a indicates that in the first
stages of the activation process ZnC& develops the
porosity to a larger extent than CO*, and furthermore
the yield of the process is always much larger for the
former. In other words, the same micropore volume
is reached with ZnCl, activation at a much larger
yield. The plots of Fig. lob show more clearly the differences among the initial stages of the two activation
procedures, since one has to consider that the activation with CO? implies a previous carbonization
(with about 74% weight loss), and consequently when
the data are referred to the weight of the initial precursor, the development of porosity, especially microporosity, is much lower than in the activation with
ZnCl*.
When the degree ofactivation is larger (by increasing the degree of gasification in CO2 or by increasing
the ZnCl, concentration, X,.) the differences in porosity development become more drastic. Not only
the development of micropore volume is larger in
chemical activation, but in addition the mesopore
volume increases considerably (Fig. lob). As a consequence, the precursor develops the porosity more
in chemical activation, and the final result is that it
leads to carbons (Fig. 10a) having similar micropore
volume, but a much larger mesopore volume for a
larger yield of the process. Only at very high ZnCll
loadings (X,, larger than 0.96) is there a partial destruction of the internal structure of the particle.
o 8V (cm3/g)
II5
a)
0.6
0.4
0.2
O_
l0
20
Yield cz-
40
Fig. 10. Variation in micro- (open symbols) and mesopore (closed symbols) volume with overall yield for
CO? (0) and ZnCll (0) activated carbons.
50
1117
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2. M. Smisek and S. Ce.rny, Activecarbdn. Manufacture,
properties and applications. Elsevier, Amsterdam
(1970).
3. H. Marsh, In Carbon and Coal GasiJication (Edited by
J. L. Figueriredo and J. A. Moulijn) p. 27. Martinus
Nijhoff, Dordrecht, Netherlands (1986).
4. H. F. Stoeckli, Carbon 28, 1 (1990).
5. B. McEnanev and K. J. Master. Termochimica Acta 82.
81 (1984). .
6. A. Linares-Solano, J. D. Lbpez-Gonzilez, M. MolinaSabio and F. Rodrieuez-Reinoso. J. Chem. Tech. Biotechnol. 30,65
(1985).
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J. D. L6pez-GonzBlez and C.
1118
F. RODRIGUEZ-REINOSOand M. MOLINA-SABIO