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06401148
06401148
06401148
Abstract Vibratory force sensors are fabricated using piezoelectric capacitors on microcantilever structures for triaxial
sensitivity by the individual sensor element. The cantilevers have
been formed into a 3-D curved shape by controlling residual
stress combination of the multilayered structure. Triaxial tactile
sensitivity of the cantilever sensor is analyzed under a tactile
load application onto the surface of an elastomer in which the
cantilever is embedded, mimicking human skin structure. The
cantilever is converse-piezoelectrically excited by an external ac
voltage and three resonant modes are developed to detect the
applied load vector components by the single sensor element.
Resonant frequency shifts of each mode are investigated upon
load applications. The results show that the frequencies vary
to the three axial tactile loads independently and they can be
superposed with corresponding to the superposition of the load
components. The applied load vectors are estimated by resonant
frequencies of the single cantilever sensor with compensating
nonlinearities of the sensor response. The estimated error is less
than 1.1% to the full scale of the load 4 kPa.
Index Terms Frequency shift,
sensitivity, vibratory cantilever.
tactile
sensor,
triaxial
I. I NTRODUCTION
INIATURIZED tactile sensors have increasingly investigated for precise touch sensing on robots especially
for nursing care applications against the recent rapid increase
of the aged population. The human-caring robots need sophisticated multiaxial tactile sensitivity to not only pressure but
also slippage to prevent the robots from damaging the touching
object. Silicon-micromachined multiaxial tactile sensors have
been developed using strain-gauge cantilevers embedded in
an elastomer material mimicking human skin structure. They
have sensitivity to stress along with normal and two orthogonal
shear directions caused by applied tactile load on the elastomer
surface, by using a combination of flat cantilevers [1], horizontal and vertical cantilevers [2], or slanted cantilevers [3].
Manuscript received June 1, 2012; revised December 21, 2012; accepted
December 27, 2012. Date of publication January 3, 2013; date of current
version February 4, 2013. This work was supported in part by Scientific Grant
2001017 from Tateishi Science and Technology Foundation, and Grant-inAide for Challenging Exploratory Research 23656239 from Japan Society for
the Promotion of Science. The associate editor coordinating the review of this
paper and approving it for publication was Dr. Anna G. Mignani.
The authors are with the Kyoto Institute of Technology, Kyoto 6068585, Japan (e-mail: yamashita.kaoru@kit.ac.jp; m1621036@edu.kit.ac.jp;
shine6m24d@hotmail.co.jp; k0712kazuya@yahoo.co.jp; noda@kit.ac.jp).
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/JSEN.2012.2237547
YAMASHITA et al.: PIEZOELECTRIC VIBRATORY-CANTILEVER FORCE SENSORS AND AXIAL SENSITIVITY ANALYSIS
1075
(a)
(f)
(b)
(c)
(g)
(d)
(h)
(e)
Fig. 2. Fabrication process of the curved piezoelectric cantilever sensor
structure. The substrate is put upside-down in steps (d), (e), and (g) due to
the etching processes from the backside.
1076
Py
2 mm
PDMS
Elastomer
R
=
PZT
SiO2
Fixed at 50 m
from the bottom
d
Magnifie
ed
ge
(b)
y
z
(c)
(a)
Top view
x
2
3
3rd mode
62.8 kHz
(d)
F(0, Py, 0)
2
1
2nd mode
3rd mode
od
e
1
2
3
F(0, 0, Px)
2
d
2n
de
mo
1st mode
3rd m
ode
2
3
6
(d)
Fig. 4. 3-D curved cantilever and its vibration modes. (a) Birds-eye view
of the L-shape cantilever. (b) Vibration mode at the first resonant frequency.
(c) Vibration mode at the second resonant frequency. (d) Vibration mode at
the third resonant frequency.
xe
d
3rd mode
2nd
mo
de
1st mode
21.5 kHz
z y
x
Fi
od
2nd m
0
2
m
5
25
400
(c)
ode
m
1st
(b)
Top view
x
z
2nd mode
45.0 kHz
1s
t
1 mm
Front view
x
3rd m
ode
od
1 mm
F(Px, 0, 0)
tm
m
5
25
5 Vac
(a)
1s
2 mm
2 mm
Px
Pz
4
6
4
2
od
2nd m
3rd m
o
de
tm
od
e
2
1s
(e)
4
6
2
0
2
Load Px, Py, Pz [kPa]
Fig. 5. Relative resonant frequency shifts of the three modes versus applied
loads. (a) x-axis, F(Px , 0, 0). (b) y-axis, F(0, Py , 0). (c) z-axis, F(0, 0, Pz ).
(d) Sum of the shifts on the three axes, F(Px , 0, 0)+F(0, Py , 0)+F(0, 0, Pz ).
(e) Triaxial, F(Px , Py , Pz ).
YAMASHITA et al.: PIEZOELECTRIC VIBRATORY-CANTILEVER FORCE SENSORS AND AXIAL SENSITIVITY ANALYSIS
1077
TABLE I
C OEFFICIENTS OF THE R ELATIVE R ESONANT F REQUENCY
TABLE III
S UPERPOSITION E RROR OF THE R ELATIVE F REQUENCY
F
P
F1
P
F2
P
F3
P
F
Px
F
Py
F
Pz
a1x = 38.1
a1y = 89.9
a1z = 10.2
a2x = 33.1
a2y = 7.4
a2z = 57.2
a3x = 5.6
a3y = 10.6
a3z = 18.5
Mode 1
Mode 2
Mode 3
0.23
4.76
1.50
0.16
9.33
5.95
F(0, Py , 0)
0.04
0.43
8.49
F(0, 0, Pz )
9.60
3.50
6.56
Mode 3
F(Px , 0, 0)
+F(0, Py , 0)
+F(0, 0, Pz )
0.59
10.75
8.28
F(Px , Py , Pz )
0.81
14.78
6.88
shift F is defined as
F(Px , Py , Pz ) =
f (Px , Py , Pz ) f (0, 0, 0)
f (0, 0, 0)
4
4
0
]
kPa
Py [
Mode 1
F(Px , 0, 0)
Pz [kPa]
TABLE II
N ONLINEARITY OF THE R ELATIVE F REQUENCY
4
4
0
Px [kPa]
Fig. 6. Load estimation results at 4 and 0 kPa from the relative resonant
frequency shift vector F through the inverse system P = A1 F. Circles
indicate the estimated load vectors by their positions in Px -Py -Pz space. The
dashed curves indicate quadratic interpolation of the estimation results on the
edges.
(2)
(3)
1078
P001
L0y1
Py [
]
kPa
P101
Pz [kPa]
L1y1
L00z
L11z
Sx1z
P01-
2
4
0
Lx01
P-01
Sxy1
P0-1
P011
P11Sx0z
P00-
S0yz
S1yz
P10L10z
0
Px [kPa]
P010
P0-0
Fig. 7. Load estimation results in the range of 4 kPa for each direction in
2 kPa step. The results are indicated by using refined estimation error vectors
E P from the exact applied load vectors, which correspond the lattice points
in Px -Py -Pz space. The circles indicate the estimated load vectors by their
positions with the exaggerated errors by ten times.
Details of the transfinite interpolation are described in Appendix. Here we evaluate the refined estimation error E P as
E P = A1 F T { P}.
P110
P-10 Lx10
(4)
P1-0 L1y0
Sxy0
L0y0
P000
Lx00
P100
P-00
Fig. 8. First direct estimation results P and symbols for the description of
the transfinite interpolation.
P(4,
4, 4),
P(4,
4, 4),
P(4,
4, 4),
P(4,
4, 4),
P100 :
P010 :
P101 :
P011 :
P(4,
4, 4),
P(4,
4, 4),
P(4,
4, 4),
P(4,
4, 4)
P(0,
4, 4),
P(0, 4, 4),
P(4,
4, 0),
P(4,
4, 0),
P(0,
4, 4),
P(0,
4, 4),
P1-0 :
P0-0 :
P10- :
P01- :
P1-1 :
P0-1 :
P(4,
0, 4),
P(4, 0, 4),
P(4,
4, 0),
P(4,
4, 0),
P(4,
0, 4),
P(4,
0, 4).
Twelve edges L x00 L 0y1 are defined by quadratic interpolation of two corner points through one middle point, indicated
by blue dashed curves, as
L x00 (x):
L x10 (x):
L 00z (z):
L 11z (z):
L x01 (x):
L x11 (x):
L 1y0 (y):
L 0y0 (y):
L 10z (z):
L 01z (z):
L 1y1 (y):
L 0y1 (y):
YAMASHITA et al.: PIEZOELECTRIC VIBRATORY-CANTILEVER FORCE SENSORS AND AXIAL SENSITIVITY ANALYSIS
1079
(5)
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Kaoru Yamashita (M11) received the B.E. degree in control engineering
from Osaka University, Osaka, Japan, in 1990, where he received the M.E.
degree in control engineering and the D.E. degree in electrical engineering
from the Graduate School of Engineering Science in 1992 and 2002, respectively.
He was an Assistant Professor with Osaka University from 1994 to 2007,
and was involved in research on piezoelectric and ferroelectric thin films,
their preparation technologies and their application to sensors and actuators,
wireless driving and controlling technologies of microrobots using solar cells
and piezoelectric thin films, and wavelength differential imaging technology
for spectral characteristic information detection. He has been an Associate
Professor with the Kyoto Institute of Technology, Kyoto, Japan, since 2007,
where he is involved in research on piezoelectric and ferroelectric thin films
and their applications, especially expanding to ultrasonic and tactile sensors
and sensing systems, including fabrication technologies of three-dimensional
microstructures and new measurement principle using multiple frequencies in
resonance.
Prof. Yamashita is a Senior Member, an Officer of Editorial Affairs with
the board society, a Vice Chairperson of the Editorial Committee, a Secretary
of the Program Committee, a Member of the Steering Committee and the
Chairperson of the Program Committee of Society Conference, and a Secretary
of the Technical Committee of Physical Sensors, Sensors and Micromachines
Society, The Institute of Electrical Engineers of Japan, a member and a
Secretary of The Society of Sensing Technology of Japan, and a member
of the Japan Society of Applied Physics.
1080
Minoru Noda (M06) received the B.S. degree in electrical engineering from
Osaka University, Osaka, Japan, in 1981, where he received the M.S. and D.E.
degrees in electrical engineering from the Graduate School of Engineering
Science in 1983 and 1993, respectively.