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Concrete Technology Notes 4
Concrete Technology Notes 4
Concrete Technology Notes 4
Bleeding in concrete:
This refers to the appearance of water along with cement particles on
the surface of the freshly laid concrete. This happens when there is excessive
quantity of water in the mix or due to excessive compaction. Bleeding causes
the formation of pores and renders the concrete weak.
Bleeding process:
If concrete sands don't have much material passing the No. 50 and 100
sieves, blend in a fine blow sand at the batch plant.
For air- entrained concrete, use the maximum allowable amount of
entrained air. Consider using an air- entraining agent whenever
excessive bleeding is a problem. Entrained air bubbles act as additional
fines. Air entrainment also lowers the amount of water needed to reach
a desired slump.
Admixtures in concrete
Definition:
Permeability, and improved durability. According to their efficiency, waterreducing admixtures can be divided into two categories,
Normal range and High range water- reducing admixture.
The normal range water reducing admixtures or conventional water
reducing admixtures can reduce 5-10% of water at normal dosages.
The high range water-reducing admixture, also called super plasticizer,
can reduce water requirement by 15-30%.
Super plasticizers
Super plasticizers are used for two main purposes:
a). To produce high strength concrete at w/c ratio in a range of 0.23-0.3.
b). To create "flowing" concrete with high slumps in the range of 175 to 225
mm.
(useful in applications involving: rapid pumping of concrete, areas with
congested reinforcements or poor assess placing can be done with
reduced vibration effort )
Associated with the reduced w/c ratio, additional benefits on hardened
concrete include better durability and lower creep and shrinkage.
Examples
include:
lignosulfonic
acids
and
their
salts,
hydroxylcarboxylic acids and their salts as well as sugars and their
derivatives.
Accelerators:
Used for plugging leaks, emergency repair, shotcreting and winter
construction in cold region. They are mostly soluble inorganic salts. Calcium
chloride is by far the best known and most widely used accelerator, and its
effect is illustrated in the figure below. However, the introduction of chloride
ions can accelerate the corrosion of steel. Other common accelerators
include calcium acetate and calcium format.
(iii) Mineral admixtures
Mineral admixtures are finely divided siliceous materials that are added
into concrete in
relatively large amounts (above 10% the weight of the cement). Industrial
byproducts are the primary source of mineral admixtures. Common mineral
admixtures include fly ash, condensed silica fume and blast furnace slag.
Materials with no cementing property on its own, but can react with CH
(calcium hydroxide) at ordinary temperature to form cementiteous
compounds, are called pozzolans. The chemical reaction between silicon
dioxide(S), and calcium hydroxide (CH) results in the formation of additional
C-S-H. In other words, a weak phase is converted into a stronger phase. As a
result, the ultimate concrete strength is improved. This is also beneficial to
concrete durability, as the permeability of concrete is reduced (due to a
denser microstructure) and the resistance to acidic chemicals and alkaliaggregate reactions is improved.
S + CH+ H
C-S-H
(i)
avoid inhalation, which is harmful to human health. Also, with its large
surface area, the water requirement to make workable concrete is
significantly increased. A super plasticizer must be used together with silica
fume.
(ii) Fly ash:
Fly ash (pulverized fuel ash) is a by-product of electricity generating
plant using
coal as fuel Fly ash can be divided into two categories according to the
calcium content.
The ash containing less than 10% CaO (from bituminous coal) is called lowcalcium fly ash and the ash typically containing 15% to 30% of CaO (from
lignite coal) is called high-calcium fly ash.
By replacing cement with low calcium fly ash, the cohesiveness is
improved (small particles are always helpful to prevent segregation). The
water requirement to achieve the same consistency is reduced, as the nearspherical fly ash particles make it easier for the concrete mix to flow. As the
pozzolanic reaction does not occur until later, the early strength of concrete
is reduced, with a corresponding reduction in heat of hydration. Fly ash can
hence be used in mass concrete construction. The ultimate strength is higher
than that for concrete without fly ash replacing part of the cement. This is
due to the conversion of CH to C-S-H in the long term.`