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Materials and Design: X.F. Zhang, Y.C. Li
Materials and Design: X.F. Zhang, Y.C. Li
Materials and Design: X.F. Zhang, Y.C. Li
School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, Jiangsu, China
Department of Mechanics and Mechanical Eng., University of Science and Technology of China, Hefei 230027, Anhui, China
a r t i c l e
i n f o
Article history:
Received 15 August 2009
Accepted 22 October 2009
Available online 25 October 2009
Keywords:
A. Engineering ceramics
E. Impact and ballistic
I. Brittle fracture
a b s t r a c t
Ballistic performance of different type of ceramic materials subjected to high velocity impact was investigated in many theoretical, experimental and numerical studies. In this study, a comparison of ballistic
performance of 95% alumina ceramic and 10% zirconia toughened alumina (ZTA) ceramic tiles was analyzed theoretically and experimentally. Spherical cavity model based on the concepts of mechanics of
compressible porous media of Galanov was used to analyze the relation of target resistance and static
mechanical properties. Experimental studies were carried out on the ballistic performance of above
two types of ceramic tiles based on the depth of penetration (DOP) method, when subjected to normal
impact of tungsten long rod projectiles. Typical damaged targets were presented. The residual depth of
penetration on after-effect target was measured in all experiments, and the ballistic efciency factor of
above two types ceramic plates were determined. Both theoretical and experimental results show that
the improvement on ballistic resistance was clearly observed by increasing fracture toughness in ZTA
ceramics.
2009 Elsevier Ltd. All rights reserved.
1. Introduction
Ceramic materials are widely used in armor systems as well as
aircraft structures, ghting vehicles and tanks for the advantages of
low density, high compressive strength and hardness [1]. Response
of ceramics to projectile impact and other types of high-speed
loading conditions are thus a relevant issue for these applications.
Ballistic performance of many types of ceramics was investigated
in many experimental, theoretical and numerical studies. A brief
review of the progress penetration/perforation of ceramic targets
can be found in [2]. A great amount of these studies regarding ceramic targets subjected to high velocity impact investigate the
behavior of materials under impact load. All the results show that
ceramic materials have better ballistic performance than ordinary
armor materials such as rolled homogeneous armor (RHA).
In spite of the excellent physical and mechanical properties of
ceramics, the main drawbacks are their brittleness, large scatter
of strength and easy crack growth. The inherent brittleness of
ceramics makes special considerations necessary in designing with
these materials as armor systems. In ductile metals, localized stresses that exceed the yield point are usually relieved by local plastic
deformation that redistributes the stress into a wider area, preventing fracture. Ceramics, however, have no such yield point; they
* Corresponding author. Tel.: +86 2584317853; fax: +86 2584315454.
E-mail address: lynx@mail.njust.edu.cn (X.F. Zhang).
0261-3069/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.matdes.2009.10.046
1946
Zirconia toughened alumina (ZTA) ceramic is the most important, widely used and cost effective oxide ceramic material based
on phase transformation toughening method. It has wear and corrosion resistance along with high strength and toughness and typical zirconia content in ZTA is between 10% and 20%. The
mechanical properties of ZTA have been investigated by researchers all over the world. Recent research progress related to ZTA
mechanical properties can be found in [812], all the research results show ZTA ceramics predominate mechanism for improvement of mechanical properties. Contrast with the widely
researches on mechanical properties for ZTA, little effort has been
expended aimed at the ballistic performance assessments. Some
ballistic test results were provided by Sun [13] and Zhang [14,15]
which give a limited evidence of improved ballistic performance
by increasing fracture toughness of ZTA ceramics.
This paper presents a comparison of ballistic performance of
10% ZTA and 95% alumina ceramic tiles. Spherical cavity model
based on mechanics of compressible porous media of Galanov
was used to analyze the relation of target resistance and static
mechanical properties. Ballistic tests were performed on the ballistic efciency of 10% ZTA and 95% alumina ceramic tiles, backed by
metal plates, against the impact of tungsten long rod projectiles
(LRP). The impact velocity of LRP was varied from 1100 to
1500 ms1 and inuences on the ballistic efciency were studied.
Experimental results show that the penetration resistance of alumina ceramics can be improved signicantly by phase transformation toughness method of ZrO2.
Table 1
Material components of 10% ZTA ceramic and 95% alumina ceramic.
Ceramic type
Al2O3
ZrO2
SiO2
CaO
MgO
85
10
2
2
1
95
2.5
1.5
1
Table 2
Mechanical properties of 10% ZTA ceramic and 95% alumina ceramic.
Parameters
3
Density, q0 (g/m )
Initial porosity, h0
Static yield limit, Y (GPa)
Static Youngs modulus, E0 (GPa)
Dynamic Youngs modulus, E (GPa)
Tensile strength, rf (GPa)
Poissonss ratio, v
Surface wave speed, CR (m/s)
10% ZTA
3.5437
0.091
2.20
190
277
0.220
0.23
8900
3.7320
0.088
2.15
190
272
0.667
0.20
8820
P qt U 2 =2 Rt qp V U2 Y p
The terms Rt and Yp were identied as the strength terms for the
target and penetrator materials respectively. qt and qp are target
and penetrator densities respectively, U is the penetration velocity,
and V is the free ight projectile velocity. In Eq. (1), qt and qp are
constant and it is assumed that once in motion the penetrator and
target materials behave as frictionless incompressible uids. In order to get a better ballistic performance (smaller penetration depth
at same interface pressure), higher target resistance Rt (strength
term for target) would then be required to get smaller value of
penetration velocity.
Target resistance is Rt a material dependent parameter which
determine by target yield strength, dencity, Possions ratio and
modulus etc. Lots of analytical theories have been developed to
determine the target resistance Rt, and the most important one is
cavity expansion theory. It assume that a pressure needed in expanded a cavity in target material, and cavity expansion theory
provides an good analogy for the target resistance in high velocity
impact if dynamic properties of the target are substituted for quasi-static properties. The theory for spherical cavity expansion in a
ductile target was developed many years ago by Hill [21]. The extended review and detailed analysis of exiting models of cavity
1947
Rt r
a3hk
4.8
f =0.1GPa
f =0.7GPa
3.6
3.2
2.8
0.5
4.0
ev er 2eu
r
E
s!
2rf
1 1 v
r
Rt /Y
h 1 1 h0 expev
The terms h* and ev are the total porosity and volumetric strain of
material at boundary between dilatation region and pulverized region respectively. h0 is the initial porosity of material, v and E are
Possions ratio and Youngs modulus, Y and rf are material yield
strength and uniaxial tensile strength respectively.
r
K
2.0
2.5
Y /GPa
3.0
3.5
4.0
4.8
4.4
ev
1.5
3r
E
r!
1 v 2rf
1
2
r
Y=1.0GPa
Y=2.0GPa
Y=3.0GPa
Y=4.0GPa
3.6
3.2
2.8
0.2
0.4
0.6
0.8
1.0
f /GPa
Fig. 3. The solution for the ratio of target resistance to yield strength as function of
tensile strength.
Elastic region
Dilatation and pore
formation region
5.5
Y =1.0GPa
Y =2.0GPa
Y =3.0GPa
Y =4.0GPa
5.0
Pulverized region
4.5
Cavity
b
c
Rt /Y
1.0
Fig. 2. The solution for the ratio of target resistance to yield strength as function of
yield strength.
21 h 3=2
p
Y
3 h
a3
f =1.0GPa
4.0
r
f =0.4GPa
4.4
Rt /Y
4.0
3.5
3.0
2.5
2.0
0
10
0 /%
Fig. 1. Model scheme of spherical expansion in spherical coordinates.
Fig. 4. The solution for the ratio of target resistance to yield strength as function of
initial porosity of material.
1948
Table 3
Results of calculations of properties of 10% ZTA ceramic and 95% alumina ceramic.
Ceramic material
*
r /GPa
h*
hj
ej
v*
a/b
Rt/GPa
3.97
0.0996
0.0910
0.0165
0.0635
0.399
5.10
4.04
0.0937
0.0880
0.0167
0.0573
0.386
5.20
1
1
3
hk
K K s 1 hk 4 Gs 1 hk 3
hk 1 eV h eV
COVER PLATE
Table 4
Mechanical properties of projectile and after-effect target.
Material
Density
(g cm3)
Yong
module
(GPa)
Tensile
strength
(MPa)
Yield
strength
(GPa)
17.2
7.85
255
180
160
150
3.060
0.494
CERAMIC TILE
AFTER-EFFECT TARGET
PENETRATOR
P res
Time recoder
Gunjet lock
Ceramic target
Sabot Recycling
Aluminum
foil
Basement
Basement
ballistic performance of 95% alumina ceramic and 10% ZTA ceramic. The depth of residual penetration in the after-effect target
was measured in each case. The depth of penetration (DOP) method is an efcient way to evaluate the anti-penetration ability [25],
which can easily get a dimensionless factor of ballistic
performance.
Following the denition in [26], ballistics performance is assessed by a dimensionless factor which combines the mass efciency and thickness efciency of the material. The thickness
protection coefcient Fs and mass protection coefcient Fm are
dened.
Fs
P ref P res d1
d2
Fm
10
Cover plate
Epoxy resin
1949
Ceramic tile
After-effect
Target
1950
Table 5
Summary of depth of penetration experiments.
Projectile velocity (ms1)
Residual penetration
(mm)
Reference penetration
(mm)
Thickness protection
coefcient (Fs)
Mass protection
coefcient (Fm)
1192
1257
1372
1498
19
27.1
41.8
46.2
65.7*
81.9*
94.9*
117.3*
0.8740
1.0360
1.0020
1.3620
1.9361
2.2949
2.2196
3.0171
1173
1273
1397
1520
16.5
26.3
32.3
37.3
64.3*
84.5*
95.1*
118.8*
0.8960
1.1040
1.1960
1.5700
1.8847
2.3222
2.5157
3.3023
3.5
3.0
Protection coefficient F
Ceramic
2.5
2.0
1.5
1.0
1200
1300
1400
1500
v0/ m/s
Fig. 10. Protection coefcient against impact velocity.
50
Pres /10-3m
40
30
20
10
0
1100
1200
1300
1400
1500
v0 /m/s
Fig. 9. Residual penetration depth against impact velocity.
1951
two types of ceramic tiles and ballistic efciency Fs, Fm versus the
impact velocity V respectively. For each impact velocity, the depth
of penetration in the medium steel without ceramic tiles was computed using numerical simulation technology based on one experiment. Fig. 11 shows the comparison of simulation and
experimental result at impact velocity of 1142 ms1. Detail of the
simulation works can be found in Zhang [27].
Fig. 9 shows a nonlinear relation between the impact velocity
and residual penetration depth in after-effect target, and as impact
velocity increasing, the residual penetration increased slowly. This
is consistent with the hypothesis that the effective target resistance decreases as the impact velocity increases because the penetration velocity increases with impact velocity at same target
resistance, similar results were observed by Subramanian [28]. As
shown in Fig. 10, the thickness protection coefcients of two type
ceramic material are both less than 1.0 at lower impact velocity
(v0 1250 ms1) which means that the two types of ceramic tiles
have shows poor ballistic performance than that of medium steel.
The thickness protection coefcient increases with the impact
velocity increasing. The mass protection coefcient Fm is always
higher than 1.0 in impact velocity of 11001500 ms1 which
shows that ceramic materials have high value in armor protection
material at the same weight.
Fig. 10 shows the residual penetration depth in the after-effect
steel target against impact velocity of the projectile for different
type of ceramic tiles. From the results, it is observed that with impact velocity increasing, the residual penetration depth of the two
types of ceramic tiles increased. The curve in the case of 10% ZTA
ceramic tiles increases more slowly than that of 95% alumina ceramic, which means the penetration resistance of 10% ZTA ceramic
tiles is more than the penetration resistance of 95% alumina ceramic tiles, especially to higher velocity tungsten LRP. Similarly, Hagg
[7] studied the ballistic performance of toughened ceramic material at impact velocity of 1390 ms1. This limited number of experiment result performed on three layer ZTA ceramic tiles give a
further evidence of improving ballistic performance by increasing
fracture toughness for ceramic materials.
7. Conclusions
Comparison ballistic performance has been performed on 95%
alumina ceramic tiles and 10% ZTA ceramic tiles. Combined inuence of yield stress, tensile strength and initial porosity to target
resistance has been analyzed based on cavity expansion theory of
Galanov. Ballistic tests were conducted on 95% alumina ceramic
tiles and 10% ZTA ceramic tiles based on the DOP method. Residual
penetration depth of two type ceramic tiles was studied, and ballistic efciency was determined. Results of the kinetic projectile
experiment show that the protection efciency factor increases
with projectile velocity increasing. With given thickness of the
ceramic tile, the protection efciency factor of 10% ZTA ceramic
tiles increase more quickly than that of 95% alumina ceramic tiles.
A signicant increasing in ballistic performance of ZTA ceramic tile
has been observed in our experiments. However, the mechanisms
1952
of contribution of increasing the toughness fracture to ballistic performance could not be identied by limited number of ballistic
test. Further, well designed experiments and numerical models
would be necessary to quantify the role of toughened ceramic in
enhancing the penetration resistance of ceramic targets.
Acknowledgements
The researches are supported by the China National Natural Science Foundation (10632080) and China Postdoctoral Science Foundation (20060400731) and the Youth Scholarship Foundation of
Nanjing University of Science & Technology. The author would like
to thank Prof. Zhonghua Du (NJUST) and Prof. Peihui Shen (NJUST)
for their support and encouragement, and Dr. Xiaoning Zhao
(NJUST) for his experiment assistance.
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