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Tomato & Tomato Products Manufacturing
Tomato & Tomato Products Manufacturing
Products Manufacturing
(Cultivation & Processing)
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TABLE OF CONTENTS
1. INTRODUCTION
Varieties of Tomato
Other Tomato Varieties
Major Tomato Growing Belts in India
Botanical Description of Tomato Plant
Uses of Tomatoes
Health Benefits
Home Remedy of Solanum Lycopersicum (Tomato)
Medicinal Uses of Tomato (Solanum Lycopersicum)
Benefits of Tomato
Lower Cholesterol
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Heading
Trimming Leaves
Weed Control
Crop Rotation
Protected Cultivation
Greenhouses
Cli t C
Climate
Control
t l
Water Supply and Crop Husbandry
Types and Constructions
Financial Turnover
Organic Farming
Soil Fertility
Crop Rotation
S it ti P
Sanitation
Practices
ti
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4. TOMATO PRUNING
Pruning Unstaked Plants
Pruning Tops of Plants
Pruning Roots
Identify Tomato Suckers
Support Systems
St ki and
Staking
dS
Spacing
i O
Options:
ti
C
Cages, F
Fences, or St
Stakes
k
Basic Reasons for Pruning
Types of Pruning Cuts
Types of Training Systems
Pruning and Fruit Quality
Fruit Size
Hollowness
E li
Earliness
and
dH
Harvestt Period
P i d
Types of Pruning Maintenance
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5. DEHYDRATION/DRYING OF TOMATOES
Preparation
Drying Methods
1 Sun Drying
1.
2. Oven Drying
3. Dehydrator
y
Drying
y g
Packaging and Storage
Health Benefits of Sun Dried Tomatoes
D
Description
i i off the
h TTomato D
Drying
i S
System
6. CANNING OF TOMATOES
6
Preparing Equipment
Preparingg Tomatoes
Packing the Jars
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Addingg Acid
Adding Salt
Closing the Jars
Processing
Step-By-Step Canning
Boiling Water Method
Step-By-Step Canning
Pressure Canner Method
Cooling the Jars
Testing the Seal
Storing
Before Using
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7. PRESERVING BY HEATING
Introduction
Advantages
Disadvantages
Packing
Tins
Glass
Gl
Types of Heating
Pasteurization
Sterilization in a Bath of Boiling Water
Sterilization with a Pressure Cooker or Autoclave
Tins
Glass Jars
St g and
Storage
dC
Consumption
ti
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8. TOMATO PULP
Introduction
Manufacturing Process of Tomato Pulp
Sorting
Washing and Trimming
Crushing
Pulping
Hot Process
Process Flow Diagram
g
9. TOMATO PASTE
Introduction
Raw Material Requirements
Manufacturing Process of Tomato Paste
Process Flow Diagram
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Deaeration
Acidification
f
Common Salt and Sugar
Packing
Homogenization
Thermal Processingg of Tomato Juice
In-Can Processing
Bulk Processing
P
Process
Fl
Flow Diagram
Di
12. TOMATO POWDER
12
Introduction
Uses & Applications
Procedure for Making Tomato Powder
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Primary Method
Secondary Method
Process Flow Diagram
13. HAZARD ANALYSIS AND CRITICAL CONTROL POINTS
Terms Used in HACCP
Developing a HACCP Plan
1. Assemble the HACCP Team
2. Describe the Food and its Distribution
3 Describe the Intended Use and Consumers of the Food
4 Develop a Flow Diagram which Describes the Process
4.
5. Verify the Flow Diagram
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Principles of HACCP
1 Conduct a Hazard Analysis
1.
2. Determine Critical Control Points (CCPs)
3. Establish Critical Limits
4. Establish Monitoring Procedures
5. Establish Corrective Actions
6 E
6.
Establish
t bli h V
Verification
ifi ti P
Procedures
d
7. Establish Record-keeping and Documentation Procedures
Prerequisite Programs
14. FPO AND AGMARK
G l off Ministry
Goals
Mi i
off Food
F dP
Processing
i IIndustries
d
i (MOFPI)
Roles of MOFPI
Policy Support
Developmental
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Promotional
Regulatory
Organization Chart of Ministry of Food Processing Industries
FPO Registration is Available for Following Products
Requirement For FPO Application Proceedings
AGMARK
Salient Features of AGMARK Products
AGMARK Products are Manufactured After
Grading and Marking of Vegetable Oils Under AGMARK
Agmark Registration is available for following Products
Requirement of Agmark Application Proceedings
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16. MARKETING
Functions of Marketingg
Promotional Techniques
The Product Concept
Some Characteristics of Market Segmentation
Organization for New-Product Development
Developing New Products
Planned Obsolescence
Product Line Relationships
p
Product Features
The Sales Process
17. PLANT AND MACHINERY PHOTOGRAPHS
18. ADDRESSES OF PLANT & MACHINERY SUPPLIERS
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