Professional Documents
Culture Documents
Manual Haulotte
Manual Haulotte
Manual Haulotte
INSTRUCTIONS
SELF-PROPELLED LIFT
HA 41 PX
242 032 9720 - E 07.06
AUS
Haulotte France
Tl / Phone
Fax / Fax
+33 (0)4 72 88 05 70
+33 (0)4 72 88 01 43
Haulotte Hubarbeitsbhnen
Tl / Phone
+ 49 76 33 806 920
Fax / Fax
+ 49 76 33 806 82 18
Haulotte Portugal
Tl / Phone
+ 351 21 955 98 10
Fax / Fax
+ 351 21 995 98 19
Haulotte UK
Tl / Phone
Fax / Fax
Haulotte Netherlands BV
Tl / Phone
+ 31 162 670 707
Fax / Fax
+ 31 162 670 710
Haulotte Italia
Tl / Phone
Fax / Fax
Haulotte Do Brazil
Tl / Phone
+ 55 11 3026 9177
Fax / Fax
+ 55 3026 9178
+ 39 05 17 80 813
+ 39 05 16 05 33 28
1.
2.
3.
4. QUALITY
Using Haulotte original spare-parts means guarantee of :
High quality partsl
The latest technological evolution
Perfect security
Peak performance
The best service life of your Haulotte equipment
The Haulotte warranty
Haulotte technicians and repair agents technical support
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.
GENERAL
You have just taken delivery of your HAULOTTE self-propelled platform.
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
of complying with the safety instructions relating to the machine itself, its use
and its environment,
of using it within the limits of its performances,
of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
"Spares" catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
Caution !
This manual is supplied with
the machine and is included
on the delivery note.
REMINDER:You are reminded that our machines comply with the provisions of
the "Machinery Directive" 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE, directive EMC/89/336/
CE and the provisions of the Australian Standards AS1418.10-1996.
Caution !
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.
ii
CONTENTS
1-
1.1 -
1.1.1 -
Manual ..................................................................................................................................... 1
1.1.2 -
Labels ...................................................................................................................................... 1
1.1.3 -
Safety....................................................................................................................................... 1
1.2 -
1.2.1 -
Operators ................................................................................................................................. 2
1.2.2 -
Environment............................................................................................................................. 2
1.2.3 -
1.3 -
1.3.1 -
1.3.2 -
Electrical risk............................................................................................................................ 4
1.3.3 -
1.3.4 -
1.4 -
INSPECTIONS ............................................................................................................ 5
1.4.1 -
1.4.2 -
1.4.3 -
1.5 -
1.6 -
1.7 -
2-
PRESENTATION ......................................................................................................... 7
2.1 -
IDENTIFICATION ........................................................................................................ 7
2.2 -
2.3 -
2.4 -
2.4.1 -
Design features...................................................................................................................... 10
iii
2.5 -
OBSTRUCTIONS.......................................................................................................11
2.5.1 -
2.6 -
LABELS......................................................................................................................12
2.6.1 -
"Yellow" Labels....................................................................................................................... 12
2.6.2 -
2.6.3 -
2.6.4 -
2.6.5 -
2.6.6 -
2.6.7 -
2.6.8 -
3-
3.1 -
HYDRAULIC SYSTEM...............................................................................................17
3.1.1 -
Lateral movement................................................................................................................... 17
3.1.2 -
Movements for telescoping, orientation, lifting of the arm and raising of the fly jib ................ 17
3.1.3 -
Movements for raising the suspension platform, platform rotation, platform compensation and
direction17
3.1.4 -
The telescoping jacks for raising the fly jib, and lifting the arm and suspension platform ...... 17
3.1.5 -
Platform Compensation.......................................................................................................... 18
3.1.6 -
3.1.7 -
3.2 -
3.2.1 -
General information................................................................................................................ 18
3.2.2 -
3.2.3 -
3.2.4 -
Slope Control.......................................................................................................................... 19
3.2.5 -
3.2.6 -
3.2.7 -
3.2.8 -
Defects ................................................................................................................................... 20
3.2.9 -
Range limits............................................................................................................................ 20
iv
4-
USE ............................................................................................................................ 23
4.1 -
SAFETY MEASURES................................................................................................ 23
4.1.1 -
4.1.2 -
4.2 -
4.2.1 -
4.2.2 -
Loading .................................................................................................................................. 24
4.3 -
4.3.1 -
4.3.2 -
4.4 -
4.4.1 -
4.4.2 -
4.5 -
4.6 -
4.6.1 -
4.6.2 -
Disengagement...................................................................................................................... 37
5-
MAINTENANCE ......................................................................................................... 39
5.1 -
5.2 -
5.2.1 -
Consumer items..................................................................................................................... 40
5.2.2 -
5.3 -
OPERATIONS ........................................................................................................... 42
5.3.1 -
Summary table....................................................................................................................... 42
5.3.2 -
5.3.3 -
5.4 -
5.4.1 -
5.4.2 -
Functional test........................................................................................................................ 47
5.4.3 -
Stability test............................................................................................................................ 47
6-
OPERATING INCIDENTS.......................................................................................... 49
v
7-
7.1 -
7.2 -
8-
ELECTRICAL DIAGRAMME.....................................................................................57
8.1 -
8.2 -
8.3 -
8.4 -
8.5 -
8.6 -
8.7 -
NOMENCLATURE .....................................................................................................63
9-
9.1 -
9.2 -
SHEET2/3 ..................................................................................................................68
9.3 -
9.4 -
NOMENCLATURE .....................................................................................................70
vi
GENERAL WARNING
1.1.1 - Manual
This manual is designed to familiarise the operator with HAULOTTE selfpropelled platforms in order to ensure efficient and safe use. However, it
cannot replace the basic training required by any user of site equipment.
The site manager is bound to inform the operators of the instructions
contained in the manual. He is also responsible for applying the user
regulations in force in the country of use.
Before using the machine, it is essential to understand all these instructions
in order to ensure safe and efficient operation.
This manual must be kept available for all operators. Additional copies can
be supplied by the manufacturer on request
1.1.2 - Labels
Potential dangers and machine instructions are indicated on labels and
plates. All instructions on such plates must be read.
All labels conform to the following colour code:
Red indicates a potentially fatal danger.
Orange indicates a danger of causing serious injury.
Yellow indicates a danger that may cause material damage or slight
injury.
The site manager must ensure that these labels are in good condition and
remain legible. Additional copies can be supplied by the manufacturer on
request.
1.1.3 - Safety
Ensure that any persons entrusted with the machine are fit to meet the
safety requirements that its use imposes.
Avoid any working method that may jeopardise safety. Any use not
compliant with the instructions may cause risk and damage to persons and
property.
Caution !
To attract the reader's attention
instructions are signalled by this
sign.
This manual must be kept by the user throughout the machines service
life, including in the case of loan, lease and resale.
Ensure that all plates or labels relative to safety and hazards are complete
and legible.
1.2 -
Caution !
Only trained operators can use
Haulotte self-propelled platforms.
There must always be at least two operators present, so that one of them
at ground level can:
Take fast action if necessary.
Take over the controls in case of accident or malfunction.
Monitor and prevent movement of vehicles and people near the platform.
Guide the platform operator if required.
1.2.2 - Environment
Never use the machine:
X km/h
Y km/h
Y>X
C
0
-15
NOTE :
Do not tow the platform. (It has not been designed to be tower
and must be transported on a trailer).
1.3 -
RESIDUAL RISKS
1.3.1 - Risks of jerky movements and tipping over
Caution !
The direction of travel can be
reversed after a 180 turntable
rotation. Take account of the colour
of the arrows on the chassis
compared with the direction of
travel (green = forward, red =
reverse)
Thus, moving the manipulator in the
direction of the green arrow on the
control panel will move the machine
according to the direction indicated
by the green arrow on the chassis.
Similarly, moving a joystick in the
direction of the red arrow on the
control panel, will move the
machine in the direction of the red
arrow on the chassis
Caution !
If the machine has a 220 V 16A max.
plug, the extension must be
connected to a mains socket
protected by a 30 mA differential
circuit breaker.
Risks of jerky movement and instability are high in the following situations:
- Sudden action on the controls.
- Overloading of the platform.
- Uneven ground (Be careful during thaw periods in winter).
- Gusts of wind.
- Contact with an obstacle on the ground or at a height.
- Work on floors or over drains or culverts, etc.
Allow sufficient stopping distances:
- 3 meters at high speed,
- 1 meter at low speed.
Do not alter or neutralise any components connected in any way to the
machines safety or stability.
Do not place or fasten a load so that it overhangs the machines parts.
Do not touch adjacent structures with the elevator arm.
1.4 -
INSPECTIONS
Comply with the national regulations in force in the country of machine use.
NOTE :
For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22
September 1993 which specify:
1.5 -
not
controlled
by
PINGUELY-HAULOTTE
is
1.6 -
Caution !
These tests must be performed by a
competent person.
1.7 -
BEAUFORT SCALE
The Beaufort Scale of wind force is accepted internationally and is used
when communicating weather conditions. It consists of number 0 - 17, each
representing a certain strength or velocity of wind at 10m (33 ft) above
ground level in the open.
0
1
2
Description of Wind
Calm
Light Air
Light Breeze
Gentle Breeze
4
5
Moderate Breeze
Fresh Breeze
Strong Breeze
Near Gale
8
9
Gale
Strong Gale
MPH
0-1
1-5
6-11
m/s
0-0.2
0.3-1.5
1.6-3.3
12-19
3.4-5.4
20-28
29-38
5.5-7.9
8.0-10.7
39-49
10.8-13.8
50-61
13.9-17.1
62-74
75-88
17.2-20.7
20.8-24.4
2 - PRESENTATION
The model HA 41PX motorised platforms is designed for all work at heights
within the limit of their characteristics (see chap. 2.3, page 9, and
chap. 2.4, page 10) and respecting all the security instructions specific to
the materials and the places of use.
The principal control station is on the platform.
The operator's position in the turret is a rescue station.
2.1 -
IDENTIFICATION
A plate (Fig. 1, page 7), fixed on the turret, carries all the marks (engraved)
making it possible to identify the machine.
A3
2.2 -
PRINCIPAL COMPONENTS
7
22
13
6
21
17
16
19
23
11
24
18
3
14
20
25
15
1 - Rolling frame
2 - Driving wheels and forward steering
3 - Driving wheels and rear steering
4 - Suspension platform
5 - Rotary Jack
6 - Platform
7 - Control panel platform
8 - Compensation jack
9 - 3 fly jib elements
10 - Steering crown
11 - Turret
12 - Caps
10
14
12
2.3 -
WORKING AREA
ft in
42
-13ft 1in
13ft 1in
26ft 2in
39ft 4in
52ft 5in
65ft 7in
137ft 9in
40
131ft 2in
38
124ft 8in
36
118ft 1in
34
111ft 6in
32
104ft 11in
30
98ft 5in
28
91ft 10in
26
85ft 3in
24
78ft 8in
22
72ft 2in
20
65ft 7in
18
59ft
16
52ft 5in
14
45ft 11in
12
39ft 4in
10
32ft 9in
26ft 2in
19ft 8in
13ft 1in
6ft 6in
-2
-6ft 6in
-4
-6
-4
-2
10
12
14
16
18
20
22
-13ft 1in
2.4 -
TECHNICAL CHARACTERISTICS
2.4.1 - Design features
DESIGNATIONS
Overall length
Overall width
Overall height
Ground clearance
Height in transport position
Length in folded position
Height in folded position
Working Height
Floor Height
Maximum Offset
Maximum Range
Turret rotation angle
Fly jib clearance angle
Suspension platform clearance angle
Length of the platform
Width of the platform
Rotation angle of the platform
External steering radius without chocks,
axles retracted
Interior steering radius without chocks,
axles retracted
Distance between centres of the wheels
Overall width without extended axles
Tilt
Maximum forward speed
Front axle loading
Rear axle loading
Total weight
Maximum load capacity
Engine
Engine Power
Idling engine power
Consumption during idle
Sound Level at 10 m
Vibrations to hands
Vibrations to feet
Reserve fuel tank capacity
Hydraulic reserve tank capacity
Starting battery
Differential gearing
Maximum climbing slope
Tyres
Tightening torque of the wheel nuts
Tightening torque of directional crowns
Maximum ground pressure
-hard ground
-soft ground
Speed of transfer
-Micro speed
-Top speed
10
HA41PX
41 ft 4 in
8 ft 3 in
9 ft 9 in
1 ft 2 in
12 ft 1 in
41 ft 4 in
9 ft 9 in
136 ft 1 in
129 ft 7 in
64 ft 11 in
63 ft 3 in
360
+ 70 / -40
+ 65 / -65
0,80 m
2 ft 7 in
2,44 m
8 ft
+ 87 / -87
12,60 m
2,53 m
2,99 m
0,38 m
3,70 m
12,60 m
2,99 m
41,50 m
39,50 m
19,80 m
19,30 m
5,10 m
16 ft 8 in
2,70 m
8 ft 10 in
3,50 m
3,30 m
11 ft 5 in
10 ft 9 in
4
45 km/h
28 mph
16530 kg
36442 lb
6570 kg
14484 lb
23100 kg
50927 lb
230 kg
507 lb
Diesel - Perkins
64 kW
34 kW
240 g/kwh
108 db (A)
< 2,5 m/s
< 0,5 m/s
140 l
37 gallons
240 l
63 gallons
12V - 135 Ah
Hydraulic
40%
Inflated foam tyres
OTR - 445 / 65D22,5
57 mdaN
21,5 mdaN
12,5 daN/cm
6,1 daN/cm
181,29 PSI
88,4 PSI
0,5 km/h
5 km/h
0.31 mph
3.10 mph
2.5 -
OBSTRUCTIONS
2.5.1 - Obstruction characteristics
HA41PX
A
12,6 m
41 ft 4 in
2,53 m
8 ft 3 in
2,99 m
9 ft 9 in
3,5 m
11 ft 48 in
0,294 m
0,96 ft
FXG
2,44 m X 0,8 m
8 ft X2 ft 62 in
3,7 m
12 ft 1 in
H
J
H
HA41PX
HAULOTTE
J C
E
D
G
B
11
2.6 -
LABELS
2.6.1 - "Yellow" Labels
J1
J2
J3
J7
J5
J8
12
J4
J6
R6
R14
R2
.F
Composant spcifique
cette machine.
NE PAS INTERCHANGER.
.GB
Component specific
to this machine.
DO NOT INTERCHANGE.
.D
Komponenten nur fr
diese maschine geeignet.
BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N MACHINE - MASCHINE N
7814 518
R7
R4
R3
R8
R1
R12
R9
R11
R16
R15
13
A11
A1
A8
7814-393
A12
7814-394
A14
A2
A13
A7
A15
14
Code
R1
A7
R2
A1
J10
A4
R3
J5
A8
A8
A5
R7
J4
A2
J6
A3
O1
A16
A15
R8
A9
J3
R6
A11
A12
J2
J1
R4
A6
J7
A14
A13
J8
R11
R12
R9
R10
R14
R15
R16
A28
2420329660
2420329720
307P218830
3078143680
3078145070
307P216910
3078143540
307P216940
3078143620
3078150770
3078143520
3078148890
307P217080
3078151420
3078143600
307P217060
3078144650
307P218080
3078143450
2421808660
307P216290
3078153510
3078143590
3078143640
3078145180
3078143930
3078143940
3078143530
3078143570
3078143630
307P217220
3078151730
3078153600
307P215120
3078152530
307P216930
307P220220
307P219490
307P219880
3078144510
3078144520
3078144490
3078144430
Qua
ntity
2
1
2
1
1
1
1
1
2
4
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1
4
4
1
1
2
1
1
1
1
1
2
2
4
4
1
1
4
1
Designation
PR Catalogue
EC Handbook
Floor + load height
Refer to the Instruction manual
Danger lateral movement direction
Platform lectern
Catch must be connected (optional)
Graphics
Risk of crushing (hands and fingers)
Disengagement
Hydraulic oil
Biodegradable oil (optional)
Haulotte
Do not wait in the working area
Do not wash... do not use machine...
Turret lectern
Tilt
Manufacturer's plate
Operating instructions
Yellow and black adhesive marking
Restraining harnesses
Close the barrier
Hydraulic oil "high and low level"
Do not to climb on the cover
Do not interchange
Front green arrow
Rear red arrow
Front orientation, remove the pin
Greasing of the steering crown
Risk of being crushed
Haulotte
Rotating platform
Exit/entry point of the rear axle
Exit/entry point of the front axle
Restore jacks to zero
Safety Components
Active Safety measures
Wheel Load
Max. impact on stabiliser
Fuel tank filling for Australia
Harness load for Australia
Sling load capacity for Australia
Danger for electrocution for Australia
15
16
159P267300 a
R4
R11
A10
A12
R9 - R10
J7
J3
A4
J1
J4
A6
A16
A11
J2
J5
J8
A15
A11
A14
A13
J10
A7
TE
OT
UL
HA
R6
J5
R4
A11
A12
R3
R1 - R5
A5
R5 - R8 - R12
A1
J3
J4 R7 J6 O1 A2
R9 - R10
A12
R11
A8 - A9
R9 - R10
J5
A3
R1 - R2
3 - OPERATING PRINCIPLES
3.1 -
HYDRAULIC SYSTEM
All the movements of the machine are ensured by the hydraulic power
provided by a power pack.
The control handle proportionally controls the cubic capacity of the transfer
pump.
The four motors are supplied in parallel.
There is hydraulic differential gearing on each axle. They each receive a
quarter of the pump throughflow.
3.1.1.2 -Equipment
The movement of the equipment are ensured by an open circuit hydraulic
pump with 'LOAD SENSING' regulation.
3.1.4 - The telescoping jacks for raising the fly jib, and
lifting the arm and suspension platform
are equipped with watertight sealed safety valves.
17
Caution !
Their adjustment can be carried out
only by specialised personnel.
For the safety of the user, the slope of the platform is limited
to approx. 10.
3.2 -
Caution !
Do not to carry out operations
before having read and understood
the instructions in chap. 4, page 23.
Caution !
In the event of a malfunction of the
safety measures, only specialised
personnel may carry out the
necessary adjustments.
Caution !
When the machine is at the limit of
its range, lateral movement is
prohibited (the range limit indicator
is lit). It is necessary to bring in the
telescope to recover the lateral
movement function.
When the fly jib is raised, or the arm deployed, or the telescope extended,
or the suspension platform above the horizontal, only the micro speed is
possible for lateral movement.
19
3.2.8 - Defects
Caution !
When the machine is deployed, it
must always remain under power so
that the safety systems are active.
ft in
42
-13ft 1in
13ft 1in
26ft 2in
39ft 4in
52ft 5in
65ft 7in
137ft 9in
40
131ft 2in
38
124ft 8in
36
118ft 1in
34
111ft 6in
32
104ft 11in
30
98ft 5in
28
91ft 10in
26
85ft 3in
24
78ft 8in
22
72ft 2in
20
65ft 7in
18
59ft
16
52ft 5in
14
45ft 11in
12
39ft 4in
10
32ft 9in
26ft 2in
19ft 8in
13ft 1in
6ft 6in
-2
-4
m -6
-6ft 6in
-4
-2
10
12
14
16
18
20
22
-13ft 1in
Procedure :
note the number of flashes emitted by the defect indicator, if any other
indicators are lit, and the state of the machine at the time that the defect occurs
use the controls to retract the telescope and fly jib lift to bring the platform back inside the grey zone (see diagramme).
fold the machine.
forbid its use until the defect is repaired
refer to chap. 6, page 49 "Operating incidents " to remedy the defect.
NOTE :
NOTE :
HAULOTTE
Transport positionning
20
This switch (control no. 12, Photo 1, page 27) located on the turret lectern/
panel when activated, allows the platform to be folded back under the fly
jib. It is active only when the arm is lowered, the fly jib retracted and raised
less than 5. The platform must be empty of personnel and material when
this command is carried out.
Folded position
Each machine is equipped with sensors (angle, length, pressure) for which
the calculator was specifically gauged. Any work on these components
requires calibration carried out by a HAULOTTE technician. All new
calibration must be mentioned in the "inspection and repair register" of the
machine.
21
22
4 - USE
4.1 -
SAFETY MEASURES
To prevent use of the machine over and above its limits, safety measures
are provided in order to protect personnel and the machine.
If the user presses the pedal for more than 8 seconds without
making any movement, the system will become inoperative. It
is then necessary to release the pedal and press it again.
The release of the "dead man" pedal causes any lateral movement to
stop.
Lateral movement is possible with the machine unfolded on a level
area only (or a slope lower than 4).
Caution !
During lateral movement,
movements such as raising the fly
jib, raising the arm or turning the
turret are not possible.
Caution !
It is forbidden to drive on the public
highway.
NOTE :
The high and low speed of lateral movement are only possible
if the telescope is retracted and the fly jib lowered to its horizontal position. Otherwise, its micro speed is automatically
selected.
23
4.2 -
Caution !
A wrong movement can bring about
the complete breakdown of the
machine and cause very serious
personal and material injuries.
NOTE :
When starting up a machine which has been slung and transported, it is possible that the safety system will detect a "false
overload", and prohibit all high level movements. In this case,
raise the suspension platform a few centimetres from the low
position in order to re-initialise the system.
NOTE :
Before any handling, check the condition of the machine in order to ensure that it was not damaged during transport. If not,
put in writing, the necessary reservations to the conveyor.
Caution !
Never get under or too close to the
machine during the manoeuvres.
NOTE :
If the slope is higher than the maximum slope during movement (voir
chap. 2.4, page 10), use a winch in addition to traction.
Caution !
This method requires the starting
up of the machine. Refer to
chap. 4.4, page 30 to avoid any risk
of false manoeuvres.
24
4.2.2 - Loading
The precautions are identical to those for unloading.
Stowing must be ensured in accordance with the sketch below:
the machine must be in its folded position
Pmax
3,8 m
12 ft 5 in
16,5 T
36.376 lb
Pmax
3,5 m
11 ft 5 in
6,6 T
14.551 lb
Fig. 3 - Loading
25
4.3 -
Caution !
When washing under high pressure,
do not direct the jet directly on the
casings and electrical equipment
boxes.
26
8
7
10
12
11
13
15
14
19
20
16
21
17
18
22
27
1
10
11
12
3
13
15
16
17
28
18
19
14
20
21
See table of characteristics in chap. 2.4, page 10 for maximum acceptable slope
4.3.2.2 -General
Caution !
When transporting the machine, the
turret must be blocked using the
rotation stop pin located under the
turret (photo 3, page 29).
Photo 3
Caution !
Adhere to the security instructions
of the battery manufacturer .
Caution !
These machines are not insulated
and must not be operated close to
power lines.
make sure that the turret rotation jacking pin is removed (photo 3,
page 29).
inspect the whole of the machine visually: splashes of paint or leakages of battery acid will catch your eye
check that there are not loosened bolts, nuts, connections and flexible
components, no oil leaks, no cut or disconnected electrical wires.
check the arms, the fly jib and the platform for traces of visible damage, traces of wear or deformation
check for leakages, traces of wear, blows, scratches, rust or foreign
bodies on the stems of the jacks
check for leakage on the wheel retractors
check that there are no leaks on the pump and the hydraulic centre,
that components are tightened and that the two aspiration valves are
completely open
check that the reduction gear is not damaged.
check the tightness of the wheel nuts and the degree of wear on the
tires.
check the cleanliness and the tightness of the battery terminals: loose
terminals or corrosion may cause a loss of power
control the level of electrolyte in the batteries: the level must be at approximately 10 mm above the plates. Supplement if necessary with
distilled water.
check the good state of the electric cable of the principal control panel
check the correct operation of the three emergency shutdowns
check the correct operation of the emergency power unit.
Photo 4
Photo 5
Caution !
When refilling, use products
recommended in the ingredients
chapter (chap. 5.2.1, page 40).
Check the clogging indicators of the hydraulic oil filters. If the red tester is visible, replace the filter cartridge (see chap. 5.3.2, page 43) and
re-arm the clogging indicator by simply putting pressing it.
NOTE :
When starting up at low temperatures, the clogging indicator may give a false reading due to increased viscosity.
Wait for the machine to warm up and rearm the clogging
indicator. If the red tester continues to show, replace the
cartridge.
with the machine unfolded, check the correct operation of the cant
control box (Photo 6, page 30) by tilting the support plate. Beyond 4
of incline, the slope warning signal should emit an audible signal.
Photo 6
4.4 -
Caution !
Start up should only begin once all
operations of the preceding chapter
are scrupulously carried out.
RECALL :
To familiarise oneself with the machine, you should perform the first
operations on the ground, leaving the machine in the transport position,
with the counterweight in front and the fly jib lowered.
30
Caution !
In normal use the turret control
panel is a rescue station or
breakdown service and should be
used only when absolutely
necessary.
allow the engine to warm up, and check the correct operation of the
hour meter (control rep. 18, Photo 1, page 27) and of the engine while
it warms up.
Levers rep. 2 and 4, Photo 7, page 32 control the extension and retraction
of the axles.
.
31
Caution !
If the two chock jacks are extended,
the axle extension controls are
temporarily disabled.
Photo 7
1
Caution !
Make sure that the platform cannot
touch the ground when the front
axles are raised (lever rep. 3,
Photo 7, page 32).
0,5 m mini
1,7 ft mini
Caution !
Make sure before proceeding with
the retraction of the axles that the
machine is completely folded, that
the suspension platform is below
horizontal and that the turret is
aligned along the axis.
Axles extension:
Start the machine, switch the control panel position selector key (control rep. 15, Photo 1, page 27) to "axles" (pictograms - black circle).
In this position, the controls of the "platform" and "turret" panels are
disabled
lower lever rep. 1, Photo 7, page 32, to make raise the rear of the
chassis
When the axle wheels do not touch the ground anymore, lower lever
rep. 2, Photo 7, page 32 to activate the extension of the axle, while
holding lever rep. 1, Photo 7, page 32 abaisse.
Once the axle is completely extended (the alarm stops sounding), release lever rep. 2, Photo 7, page 32 then raise lever rep. 1, Photo 7,
page 32until the chassis hydraulic jack is completely retracted
proceed in the same way with levers rep. 3 and 4, Photo 7, page 32.
32
With the arm in its lowered position, check that the linkage component is
correctly positioned: when the machine is positioned on horizontal ground,
the higher stop of the linkage component must be horizontal.
If the connector piece is unlocked, the machine should not be used until this has been
correctly repositioned
Photo 8
If the linkage component is unlocked in AR (sketch 2), relocking is
automatic when the machine is entirely folded, at the end of the descent of
the arm.
If the linkage component is unfurled in AV (sketch 1), apply the following
procedure from the turret:
1 lower the arm to mechanical thrust.
2 lift the beam by approximately 10.
3 activate the descending arm control while simultaneously pressing on the black button on the top of the PVG (see Photo 8) :
this action effectively corrects the linkage component at the
same time as the arm goes down.
4 Repeat operations 2 and 3 as many times as necessary until
the compensating jack is clearly in its mechanical thrust.
5 carry out a raising-lowering cycle of the arm to check correct
purging of the circuit. .
Caution !
If correct repositioning is not be
possible, forbid further use of the
machine until repaired by Haulotte
After Sales Service.
Photo 9
4.4.1.4 -Procedure for checking the fly jib control system:
- With the machine folded, check the extension of the telescope
from the turret controls.
- Check that the extension of the telescope stops in accordance with
Photo 9, page 33.
- If telescope continues to extend, immediately shut off the
telescopic extension control. The system must be repaired by
Haulotte maintenance personnel before the machine may be
used.
33
When you wish to move, it is important to raise the suspension platform in order to prevent the platform from touching
the ground during movement.
NOTE :
make sure before all manoeuvres that the green indicator (control
rep. 4, Photo 2, page 28) is lit, check that the machine is under power
and that the selector is in the "platform" position
make sure that the emergency stop key (control rep. 10, Photo 2,
page 28) is unlocked
make sure that the error indicator (control rep. 9, Photo 2, page 28) is
switched off
check the correct operation of the warning signal (control rep. 13,
Photo 2, page 28).
Work can then start.
With the fly jib at a descending angle and the telescopic arm
extended:
When the platform approaches the limit of its reach, the control system automatically returns the telescopic arm to keep the user within
the stable operation range.
NOTE :
Caution !
If an anomaly is detected in the
reach limit management system, the
ERROR indicator lights and the
machine switches to basic mode
(see chap. 3.2.8, page 20).
The reach limit indicator (orange) flashes to indicate the change in trajectory to the user. Movement speeds are automatically reduced.
B - REAR Limitation :
With the fly jib at an upward angle, regardless of the length of the
telescopic fly jib:
When the arm is raised to an angle of less than 60, the lift angle of
the fly jib is limited to 48. The reach limit indicator lights if the lifting
the fly jib is requested.
As soon as the arm lift angle exceeds 60, the fly jib can then be
raised to 70.
Raising the arm at a descending angle :
If the fly jib is raised at an angle exceeding 48, when the arm reaches
and angle of 60, the descent will stop: the reach limit indicator lights.
The fly jib must be lowered to an angle of less than 48 before continuing lowering the arm.
If the fly jib is raised at an angle of less than 48, the arm lowering control acts directly on the arm hydraulic jack
35
4.5 -
EMERGENCY DESCENT
Photo 10
There may be cases where the operator in the platform is no longer able to
control its movement, even through the machine is functioning normally. An
able-bodied operator on the ground can use the "turret" lectern with main
diesel power source to retrieve the operator on the platform.
Procedure :
Switch the driving position selector key (rep. 1, Photo 10) to the "turret" position (orange circle). In this position the controls in the "platform" lectern are disabled.
Carry out the desired movements using the controls as you would normally.
4.6 -
BREAKDOWN DESCENT
Caution !
Use of the emergency set is only for
the rescue of personnel if there is a
breakdown in the main power
supply. Any other usage many
cause damage to it.
Caution !
If an operator at height must
abandon the platform for a solid and
safe structure, the transfer should
only be done with the following
recommendations: - The operator
must secure himself using 2 belts. One belt must be fastened to the
platform, the other to the structure.
- The operator must only leave the
platform through the access
trapdoor. - The operator must not
unfasten the belt fastened to the
platform before the transfer is
completed, or if there is still a risk of
danger.
36
Procedure :
Using the selected control position, press and hold down the emergency control positioning interrupter (control rep 17, Photo 1, page 27
and control rep 11, Photo 2, page 28).
- If required, move away from obstacles using platform and direction
movements.
Press and hold down the interrupters for the movements required in
the following order:
- Partially retract the telescopic arm and fly jib (so that no red area
is visible on the side),
- Lower the fly jib fully,
- Lower the arm to return the platform to the ground
4.6.2 - Disengagement
Operating mode:
Caution !
It is prefereable to carry out this
operation on a flat and horizontal
area of ground. At the very least,
you should chock the wheels to
ensure that the machine is
immobilised.
2
Photo 11
The central axle will then be visible(rep. 3, Photo 12).
3
Photo 12
Caution !
In this configuration the machine no
longer has brakes. When towing the
machine, always use a rigid towbar
and do not exceed 5 km/h.
Replace the transmission panel, in such a way that its bulged surface
faces into the interior of the gearbox. The machine is then disengaged.
Photo 13
37
38
5 - MAINTENANCE
5.1 -
GENERAL RECOMMENDATIONS
The maintenance operations given in this manual are intended for normal
usage conditions.
In difficult conditions: extreme temperatures, high levels of humidity,
polluted air, high altitude, etc... Certain operations must be carried out
more frequently and particular precautions must be taken: consult the
engine manufacturer's notice and your local HAULOTTE agent on this
subject.
Only competent HAULOTTE trained personnel should work on the
machine and these should follow safety requirements for the protection of
Personnel and the Environment.
Caution !
Refer to the instructions on the
manufacturer's notice covering the
engine section.
Caution !
Do not use the machine as a
welding weight. Do not carry out
welding without disconnecting the
(+) and (-) terminals of the batteries.
Do not start other vehicles with the
batteries connected.
39
5.2 -
MAINTENANCE PLAN
The plan (following page) indicates the frequency, the maintenance points
(main body), and the tools to be used.
The number inscribed in the symbol indicates the maintenance point
as well as its frequency.
The symbol represents the tool to be used (or the operation to be carried out).
ITEM
SPECIFICATION
SYMBOL
Lubricants
used by
PINGUELY
HAULOTTE
ELF
TOTAL
Engine oil
SAE 15W40
SHELL
RIMULAX
Gearbox oil
SAE 80W-90
SHELL
SPIRAXA
EP80W90
TRANSELF
EP 80 W 90
TM 80 W/90
Hydraulic oil
AFNOR 48602
ISO VG 46
category HV
SHELL
T46
HYDRELF
DS 46
EQUIVIS ZS
46
SHELL
Natural
HF-E46
40
KP 2 K
ESSO
Beacon EP2
Epaxa 2
Grade 2 ou 3
BARDAL
Super Teflub +
PTFE
Multimove 2
MULTIS EP 2
3
9
19 13
18
15
14
13
30
10
31
17
18
35
50
32
34
12
22
21
25
23
21
25
18
34
25
5
16
17
23
24
2 000
20
250
1 000
33
28
34
500
36
27
100
22
26
29
50
10
18
11
9
34
25
50
250
500
1 000
2 000
41
5.3 -
OPERATIONS
5.3.1 - Summary table
FREQUENCY
OPERATIONS
Every 50 hrs
50 first hours
42
NUMBERS
1
2
3
4
5
6
8
9
31
11
13
14
15
30
16
17
18
19
35
32
20
21
12
22
23
34
OPTIONAL: Every
500 hours or every 6
months
Every 1000 hours or
every year
24
25
26
27
27
36
NOTE :
3
Change the cartridge (1) if the red light appears on the indicator (2).
Unscrew the base (3), remove the cartridge and screw in a new cartridge.
Rearm the chock indicator (2) by pressing this so that it turns back to
green.
NOTE :
The jacking check must be done when warm - in cold conditions the indicator may light due to the viscosity of the oil.
43
Caution !
Before dismantling, ensure that the
oil circuit is not pressurised and
that the oil is not too hot.
MAXI
MINI
2
- Refill the level if required.
- Retighten the refill stopper.
-
Drainage:
Unscrew the refill stopper (rep. 1, Photo 17).
Unscrew the drainage stopper (rep. 2, Photo 17).
Allow the oil to drain.
Retighten the drainage stopper, and refill as
shown above.
- Retighten the refill stopper
44
Caution !
Check the correct jacking of the
machine, that you have sufficient
capacity and the good condition of
the lifting equipment.
Caution !
The service operation of a machine
with a crown wheel which is badly
maintained or in bad condition
creates dangerous operating
conditions which can cause serious
or fatal injury and damage to
components.
Greasing:
Grease the teeth of the crown wheel using a paintbrush, while visually
checking the wear on the teeth.
Grease the travel path using the 2 greasers accessible through the
holes in the turret until the grease comes out of the crown wheel lip
seal. Carry out complete rotations of the crown wheel before and after
greasing. Any hard point or squeaking during the rotation, or metallic
particles in the drained grease are signs of abnormal use of the travel
path: contact Haulotte service.
The tasks below must be carried out by trained competent personnel:
contact Haulotte Services..
Tightening screws:
Tightening torque: check the values given in Table 5.3.1, Summary
table, page 42.
Checking play :
Gear teeth play: Check that the play between teeth meets the values
given in Table 5.3.1, Summary table, page 42.
Travel path play: Check that the play meets the values given in
Table 5.3.1, Summary table, page 42.
NOTE :
Before starting the static tests, check that the hydraulic circuit is correctly
purged (run several cycles for each movement) and that the jacking of the
connecting piece is correct (chap. 4.4.1.3, page 32). All of the operations
below must be carried out on flat ground, in an open area, with a 290 kg
load in the platform (1, 25x of the nominal permitted load).
45
Fig. 4 - Configuration 1
Photo 18
46
Fig. 5 - Configuration 2
Fig. 6 - Configuration 3
Raise the arm then extend the telescopic fly jib until the cutoff point
(without making any other movement): configuration 3 (Fig. 6,
page 46) :
Measure the height between the lead line and the ground: F1
- Leave the machine to stand for 60 min
Measure the height between the lead line and the ground: F2
- Retract the fly jib telescopic arm
Lower the arm to its lowered position (Fig. 5, page 48), then raise it
again:
- Length of the extended fly jib hydraulic jack rod: B2
- Length of the extended platform compensation receptor jack rod:
C2
- Length of the extended suspension platform hydraulic jack rod: D2
Measured values 2
Displacement = 2-1
X
B
C
D
F
dX
dB
dC
dD
dF
Max acceptable
value in
mm
13
6
6
6
170
Arm raised
Fly jib raised
Platform compensation receiver
Suspension platform
Tlescopic arm and/or connector
piece and /or fly jib raised compensation
5.4 -
LOAD TESTING
The tests below are to be performed after:
a major strip down operation.
an accident resulting from a critical component failure.
Caution !
The following tests must be carried
out by a competent person under
controlled conditions with test
results being fully documented.
overload test is
287,5 kg
47
Caution !
In order to safeguard the elevating
platform against tipping during the
stability test, it is imperative that a
restraining device such as an
anchor block and chain be used to
restrain the unit during the stability
test.
MACHINE
HA41PX
Horizontal (1)
This chain shall not assist in stabilising the platform prior ti it reaching a
point of tipping should it occur for any reason i.e. uncontrolled application
of test load.
T ()
4,5
OVERTURNING
MOMENT
Pound
(lb)
Kilogram
Feet
inch (ft
in)
Meter
(m)
Feet Pound
(ft.lb)
893
405
63,2
19,250
57473
77923
L1
W1
48
6 - OPERATING INCIDENTS
RECALL :
INCIDENTS
The engine
stops
The engine
stops
PROBABLE CAUSE
SOLUTIONS
49
PROBABLE CAUSE
SOLUTIONS
4X
Error indicator
The engine
stops, no movement is possible, even
using the
emergency
set
The engine
stops during
movement of
the fly jib, and
does not restart
5X
Error indicator
Continuous alarm, error indicator flashes in 8 flash sequences and reach limit
indicator lit
8X
Error indicator
Reach limit
indicator
The engine
stops while
moving the
arm, and does
not restart.
Continuous alarm, error indicator flashes in 8 flash sequences and reach limit
indicator lit
8X
Error indicator
Reach limit
indicator
Low pressure
or pump
power
No platform
movement
50
PROBABLE CAUSE
SOLUTIONS
Overloaded platform
Platform leaning on the
ground
Suspension platform jack
on high or low mechanical
stop setting
Suspension platform is in
"transport" position
Error in the weighing system
Slope or tilt > 4 and the
machine is deployed
Restart
If the problem persists,
check the weighing electrical circuit (see After Sales
Service)
Reach limit
indicator
No platform
movement
Overload indicator
No platform
movement
Tilt indicator
No platform
movement
9X
Error indicator
Overload indicator
No platform
movement
Alarm
No platform
movement
1X
Error indicator
Reach limit
indicator
No platform
movement
2X
Error indicator
51
PROBABLE CAUSE
SOLUTIONS
Watertightness or operating
problem with the arm compensator raising circuit
6X
Error indicator
Impossibility
of lowering the
telescopic
arms to its resting point
arm compensator unlocks
frequently
No movement
of the telescopic arms or fly
jib
7X
Error indicator
No movement
of the telescopic arms or fly
jib
70 cm extension beyond
the normal fly jib reach limit
range: serious malfunction
of the fly jib lift or telescopic
hydraulic controls
7X
Error indicator
No movement
of the fly jib telescopic arms
and the fly jib
lowering action is disabled
8X
Error indicator
While running
an arm command
8X
Error indicator
52
PROBABLE CAUSE
SOLUTIONS
8X
Error indicator
Reach limit
indicator
8 X OR
10 X
Error indicator
Reach limit
indicator
La turret will
not turn
The hydraulic
pump is making noise
No lateral movement
No lateral movement
3X
Error indicator
53
Alarm
1X
Error indicator
54
PROBABLE CAUSE
SOLUTIONS
7 - SAFETY SYSTEM
7.1 -
7.2 -
56
B atterie
(03-17)
D+
Alternateur
G2
~
B-
B+
(04-13)
109
108
103
D1
R1
104
(04-17)
K M5
P rchauffage
119
152
120
Dmarreur
M3
K A2
(04-19)
(02-1)
80A
HL11
15A
F U14
166
F U3
Acclrateur
Y A2
(04-16)
K M6
D27
Y A1
10A
F U1
KP1
Y A3
(02-20)
KS B
ALF B
(02-21)
116
116
(04-18)
P ompe carburant
P ompe injection
E S OS
115
30A
D29
250A
F U13
100
K M4
(02-17)
P ompe de
s ecours
M4
142
101
B7
25A
F U11
160
F U4
905
S hunt
167
R efroidis s eur
EV
906
HL5
HL6
(04-15)
K A37
G yrophare P rojecteur
S A16
25A
F U15
907
909
K M8
910
K laxon
HA1
(04-20)
(02-1)
8.1 -
161
8-
GB1
101
ELECTRICAL DIAGRAMME
FOLIO 01/06
57
(01-21)
Mis e s ous
tens ion
Arrt d'Urgence
P anier
Arrt d'Urgence
T ourelle
Chssis
Arrt d'Urgence
C hs s is
121
Alimentation
S A0
S B2
102
S B1
CE2
215
D8
120
S B0
CE1
K MG
241
58
S hunt
(02-3)
K MG
254
C hs s is
P
d_
E _E lec_K MG
C
E_
E_
T
d_
ou
as
e
e ll
S lection du
pos te de conduite
Cm
3A
3A
216
F U5
203
F U6
r
ie
an
611
S A1
se
240
E_
Cm
C
d_
3A
F U2
611D
s
h
s is
405
4.9
n
tio
ta e ur
t
en
im ula
A l a lc
C
ec
El
_F
U8
ec
El
_F
U7
20.2
S_
_V
Ev
L
lve
303
HE AD - Noeud A
E_
20A
5A
E_
F U7
F U8
YV1
3A
F U10
20A
F U9
H
P1
116
Horamtre
K M4
622
D6
0
(01-14)
D5
(03-1)
(04-1)
211
(04-14)
(03-1)
212
620
(03-1)
242
S A19
(03-1)
K A43
(04-5)
905
201
S A20
(01-14)
905
8.2 -
302
(01-6)
FOLIO 02/06
28.2
412
4.14
411
4.15
28.9
510
28.3
S A14
517
28.4
_M
Ev
o
S_
_R
Ev
a
ot
_R
Ev
a
ot
Y V 19B
S_
au
_G
Ev
Y V 24
S_
c
tri
ra
e
_D
Ev
lo
b
Y V 34
S_
T
ge
ca
re
ou
lle
_R
Ev
ec
Y V 40
S_
C
ge
a la
om
ns
pe
E_
Cm
_T
Ev
E_
er
Th
S_
_T
Ev
E_
t_
Cp
_S
Ev
g
va
Le
cu
Y V 38
S_
n
io
at
e
es
l
Y V 35
S_
B
ge
pa
co
ra
sF
1
ut
Y V 36
es
l
B
ge
pa
co
ra
t2
Fu
E_
m
er
Th
_M
S_
Se
e
qu
an
T
l_
es
l
g
pa
co
eF
(02-21)
201
Y V 18A
Y V 18B Y V 15A
Y V 19A
201
K A50
c
ur
u
ha
ffe
(04-1)
(04-1)
Se
K A51
S_
ra
l_ R
eF
ag
ev
el
c
l
he
/T
co
B
pe
ra
(05-1)
es
l
HE AD - Noeud A
_S
111
27.3
B2
eB
ag
er
Th
Le
e/
ch
E_
Y V 30B
Y V 15B
S_
er
ni
Cm
Y V 30A
a
nP
tio
E_
11.2
es
te
oi
Cm
13.2
_D
Ev
Dr
E_
15.9
S_
er
ni
53.2
a
nP
tio
e
t
on
414A
e
ch
M
d_
e
Pr
8.6
_M
Ev
a
ns
pe
E_
Cm
r
Su
8.3
S_
om
e
nt
lte
_A
21.2
C
e
nt
ce
263
ns
pe
Cm
es
Pr
d_
le
ui
27.4
nH
s io
407A
om
E_
D
d_
D
d_
e
uil
rW
eu
at
rn
H
ffe
au
ch
40.2
27.7
ge
408A
fa
401A
f
au
ch
4.6
ra
ge
ar
m
4.12
402A
ur
te
(01-3)
304A
Ac
d_
a
r
l
28.7
S B7
32.2
es
n
tio
S B3
34.2
_D
Ev
ir
la
du
es
a
ns
pe
om
30.6
S A2
B3
311A
33.2
S_
en
n
tio
D
d_
n
tio
(05-20)
(05-21)
B4
306A
19.2
P
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nt
m
Co
a
ns
pe
30.5
417A
P
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la
du
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30.8
(05-16)
S A21
D34
309
re
la i
du
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C
E_
410A
814C
18.2
T
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P
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la
du
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409
262
10.2
S_
nB
tio
M
d_
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io
at
Cm
410
30.9
(05-16)
401B
807B
17.2
s la
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S A6
401
D32
402
903A
54.2
S
31.2
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28.6
505
511
28.1
504
S A13
516
S A8
212
605
(02-21)
117A
242
406
(02-21)
108
112
399
8.3 -
904
(02-21)
FOLIO 03/06
59
205
nt
48.2
252
ra
bu
ar
45.2
36.2
46.2
S Q42
43.2
44.2
41.2
S Q44
28.14
S Q45
210A
(03-21)
211
HA4
(02-21)
R 104 HA2
698
16.3
Option
HL16
52.2
310A
(05-18)
242
R 28
220 Ohms 2W
(04-21)
(05-1)
14.2
HL8
35.2
253
s_
HL9
49.2
921A
er
v
16.1
HL10
9.2
HL15
HL14
HL12
HL4
HL3
242
211
4.3
4.2
4.1
56.2
28.15
16.2
699
(02-21)
29.13
204
S Q11
914
(05-15)
HL7
206
3.3
S Q12
S Q43
398
213
S Q13
115B
112A
214
S Q10
260
905
(04-21)
918
29.14
S Q3
917
S Q9
218B
S Q2
207
S L4
R 105
29.11
S L3
29.9
R 106
S L2
301 Ohms
301 Ohms
0.1% 0,25W
0.1% 0,25W
15ppm/C 29.1 15ppm/C 29.4
R ad
S L1
HL2
(01-3)
HL1
K A43
109
27.1
D2
K A37
S_
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C
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Th
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K M5
12.3
12.1
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S L8
901
(04-1)
(04-1)
K M8
(04-1)
(05-9)
(05-1)
12V
25A
HE AD - Noeud A
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C
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51.4
R 108
S L6
301 Ohms
301 Ohms
0.1% 0,25W
0.1% 0,25W
15ppm/C 30.7 15ppm/C 30.15
R 107
S L5
242
1
2
2
s
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2
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S _ rt
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Si
Si
Si
Si
Si
Si
Th
Al
Si
Si
Si
Th
S_
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Hu
Po
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39.3
S Q41
915
111A
30.2
S Q1
250
242
115A
485
110A
30.1
512
612
415
(03-21)
150
804
305
506
146
807
922A
403
259
60
(05-9)
8.4 -
911
(04-21)
FOLIO 04/06
Cm
Cm
ire
dD
500
E_
Cm
YV7
E_
(03-21) 2 0 1
(05-8)
E_
te
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23.3
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YV3
K A50
(03-18)
c
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pa
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29.7
Levage B ras
G Y /B K
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29.2
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470
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1/4W
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606
707
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470
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24.3
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201
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GN
WH
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30.12
Orientation
m
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GY
R102
470
1%
1/4W
30.10
YE
n
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at
nt
29.15
O
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BN
S M31
611B
WH/B K
E_
Cm
GN
E_
Cm
sN
eu
25.3
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YV6
503
(03-19)
or
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30.13
30.11
K A51
T
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470
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GY
S M2
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419
WH
420B
S M4
BN
911
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G
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S B5
S A18
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at
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YV4
r
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28.10
R elevage F lche
(04-20)
2110
920
(05-19)
Cm
D
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(05-16)
117B
ar
m
ra
E_
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3.2
d_
as
om
C
E_
B
d_
201
22.3
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(06-2)
R
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A2
A1
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J 15.2
J 15.1
385
J 7.G
386
S A4
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384
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Dr
383
C
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l
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30.4
28.13
30.3
Cm
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P dale
d'homme mort
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c
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29.3
38.2
C hs s is et panier
Cm
c
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S
S B4
S A9
222
242
919
(05-1)
(04-21)
311
S B6
S A7
D33
J 4.6
(05-10)
Cm
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U2
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(06-2)
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242
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30.14
2110
(03-8) (03-9)
409B
C apteur d'angle
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A
410
211
409
708
506A
418
512A
611A
403A
310
383
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P etite chambre
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29.6
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m
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ch
29.5
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J 6.1
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(05-18)
e
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J 7.R
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pr
Ap
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nt
(05-1)
S A12
Alim_C ompensation
Desc.
Mont.
ire
r
nA
tio
703
(03-12)
S A5
D36
(05-18)
1
382
381
380
379
G2
G1
HE AD - Noeud A
(03-11)
390
401A
(04-2)
501
(04-1)
213
401
391
402A
211
(05-20) 3 9 0
612A
502
(04-2)
214
705
607
S hunt
(05-21) 3 9 1
402
8.5 -
(04-21)
FOLIO 05/06
61
8.10
Y V 21A
(05-13)
C E 11
_
Ev
8.9
814B
201
S_
_
Ev
Av
on
c ti
Y V 21B
C E 13
S_
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Di
tG
an
15.3
Y V 22A
S_
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15.6
r
nA
io
ct
201
CE5
_
Ev
re
Di
306
201
Av
on
c ti
CE6
_
Ev
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Di
Ar
on
c ti
Y V 22B
S_
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ri
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15.4
807A
201
r
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YV9
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l
tie
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8.1
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Y V 33
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201
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15.8
307
201
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307
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15.7
Y V 31
n
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201
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201
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ch
au
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P
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T
Cp
s
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42.2
se
232
242
te
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t_
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va
S Q34
C E 14
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la
Ca
37.2
C
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S Q35
C E 15
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Re
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218A
242
242
Re
E_
s
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pt
s ie
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CE4
S Q38
E_
51.2
s
tr
en
S Q39
C E 17
r
nt
51.3
e
r
u
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xN
S Q36
S Q37
C E 18
t_
Cp
s
Es
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pt
ou
re
A
lle
S Q32
S Q33
rie
Chassis
S Q30
S Q31
du
en
Et
on
242
Ar
nt
va
C E 16
E
t_
Cp
E_
47.2
uA
s ie
N
re
HE AD - Noeud A
1
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S Q40
C E 19
E_
50.4
s
du
en
Et
on
256
242
818
201
308
201
304
201
255
242
258
453
242
257
452
242
251
454
455
62
456
8.6 -
242
(05-17)
FOLIO 06/06
8.7 -
NOMENCLATURE
REP
A1
A2
B2
B3
B4
B7
B8
EV
FU1
FU2
FU3
FU4
FU5
FU6
FU7
FU8
FU9
FU10
FU11
FU13
FU14
FU15
G1
G2
GB1
HA1
HA2
HA4
HL1
HL2
HL3
HL4
HL5
HL6
HL7
HL8
HL9
HL10
HL11
HL12
HL14
HL15
KA2
KA37
KA43
KA50
KA51
KM4
KM5
KM6
KM8
KMG
KP1
FOLIO-COL
05 - 14
05 - 14
03 -20
03 -19
03 -18
01 -17
06 -13
01 -17
01 -13
02 - 9
01 - 7
01 - 5
02 - 8
02 - 6
02 -12
02 -11
02 -15
02 -14
01 -17
01 - 16
01 - 9
01 -19
05 - 20
05 - 20
01 - 1
01 -20
04 - 7
04 - 2
04 -12
04 - 11
04 - 11
04 - 10
01 -19
01 -19
04 - 1
04 - 4
04 - 5
04 - 7
01 - 8
04 - 9
04 - 8
04 - 7
04 -19
04 -15
04 -13
05 -18
05 -19
02 -16
04 -17
04 -16
04 - 20
02 - 2
04 -18
DESIGNATION
Weight relative angle gauge
Weight absolute angle gauge
Engine overheat manifold
Engine low oil pressure manifold
Hydraulic oil overheat manifold
Optional hydraulic oil overheating cooler thermostat
Hydraulic high speed lateral movement manifold
Optional engine cooler
Engine power supply fuse
"Chassis" position movement fuse
Pre-heating fuse
Weak power control fuse, calculators
"Turret" position movement fuse
"Platform" position movement fuse
Electrical vane power supply
Electrical vane power supply
Injection pump fuse
LS valve fuse
Optional cooler fuse
Emergency pump fuse
Accelerator fuse
Accelerator fuse
Small chamber pressure gauge
Wide chamber pressure gauge
12V battery
Alarm
Platform alarm
turret alarm
Battery charge indicator
Turret overload indicator
Engine overheating indicator
Oil pressure indicator
Optional rotating beacon
Optional work light
Power on indicator
Fuel reserve indicator
Error indicator
Platform overload indicator
Pre-heating indicator
Tilt indicator
Turret reach limit indicator
Platform reach limit indicator
Ignition relays
Accessories power supply relays
Emergency pump cutoff relays
Arm/fly jib raising telescopic function relays
Fly jib/arm raising relays
Emergency pump relays
Preheating relays
Accelerator relays
Horn relays
General relays
Engine power supply relays
63
64
FOLIO-COL
01 - 3
01 -16
02 -18
01 - 7
02 - 2
02 - 7
03 -13
05 -13
05 -15
05 -20
03 - 8
05 -16
03 - 2
05 - 11
05 -12
05 -18
03 - 3
03 - 5
03 - 6
01 -18
05 - 10
02 -15
02 -17
03 -11
02 - 3
02 - 3
02 - 3
03 -14
05 - 11
05 - 9
05 -13
03 -15
04-13
04 - 15
04 - 17
04 - 18
05 - 7
06 -15
05 - 5
04 - 2
04 - 5
04 - 4
04 - 6
04 - 5
04 -11
04 -7
04 -8
06 -20
06 -19
06 -14
06 -15
06 -17
06 -16
06 -18
04 - 3
DESIGNATION
Ignition
Emergency pump
Hour meter
Preheating Resistor
Power-on selector
Position selector key
Accelerator switch
Differential jacking switch
Platform rotation switch
Platform compensation switch
Turret suspension platform switch
Platform suspension platform switch
turret fly jib telescopic action switch
Platform arm/fly jib selector switch
Lateral movement high speed selector switch
Platform forward direction switch
Turret fly jib extension switch
Turret arm extension switch
Turret rotation switch
Optional rotating beacon interrupter
Optional generator ignition
Turret emergency pump switch
Platform emergency pump switch
Turret compensation interrupter
Chassis punch button
Turret punch button
Platform punch button
Turret ignition switch
Platform ignition switch
Horn switch
Dead Man Pedal
Preheating switch
Fly jib angle gauge
Fly jib length gauge
Arm angle gauge
Arm length gauge
Telescopic action manipulator
Lateral movement manipulator
rotation and lifting manipulator
Tilt
Suspension platform position switch
Fly jib retraction area position switch
Retracted telescopic fly jib arm position switch
Retracted telescopic arm position switch
Fly jib turret position switch
Chain break no. 1 position switch
Chain break no. 2 position switch
Extended front track position switch
Extended front track position switch
ILS receivers - front jacking retracted
ILS receivers - rear jacking retracted
ILS receivers - axle track extended
ILS receivers - axle track retracted
Turret right-angle position switch
Fuel reserve indicator
FOLIO-COL
04 - 8
04 - 9
04 - 10
02/03/04/05/06
05 - 15
01 - 11
01 - 9
01 -13
02 - 14
05 -11
YV3
YV4
YV5
YV6
YV7
YV8/31
YV9
YV10
YV12
YV15A/B
YV18A/B
YV19A/B
YV21A/B
YV22A/B
YV24
YV30A
05 -4
05 -9
05 -5
05 - 7
05 - 1
06 - 9
06 - 6
06 - 10
06 - 11
03 - 7
03 - 4
03 - 9
06 - 2
06 - 4
03 - 11
03 - 2
YV30B
03 - 2
YV33
YV34
YV35
YV35
YV36
YV38
YV40
06 -7
03 -12
03 - 14
03 - 13
03 - 16
03 - 13
03 - 13
DESIGNATION
Turret right-angle redundant position receiver
Fly jib telescopic arm ILS detector
Telescopic arm ILS detector
HEAD calculator
Weighing card
Fuel pump
Accelerator
Injection pump
Load sensing solenoid valve
Solenoid valve - PVG suspension platform, axle extension, jacking, direction
Arm raising control solenoid valve
Fly jib raising control solenoid valve
Turret orientation solenoid valve
Arm telescopic action control solenoid valve
Fly jib telescopic action control solenoid valve
Axle extension, jacking and direction solenoid valve
Jacking differential control solenoid valve
Lateral high speed movement control solenoid valve
Brake release control solenoid valve
Compensation control solenoid valve
Suspension platform control solenoid valve
Platform rotation control solenoid valve
Forward direction control solenoid valve
Rear direction control solenoid valve
Optional generator control solenoid valve
Section A lateral movement control pump solenoid
valve
Section B lateral movement control pump solenoid
valve
Oscillating axel unblocking control solenoid valve
turret unblocking control solenoid valve
Telescopic arm barrel 1 control solenoid valve
Arm raising safety solenoid valve
Telescopic arm barrel 2 control solenoid valve
Arm raising safety solenoid valve
Compensation jack solenoid valve
65
66
9 - HYDRAULIC DIAGRAMME
9.1 -
SHEET 1/3
67
9.2 -
68
SHEET2/3
9.3 -
SHEET 3/3
69
9.4 -
NOMENCLATURE
NUMBER
1
2
3
4
5
7
8
9
10
11
12
13
14
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
44
45
46
49
52
70
DESIGNATION
LATERAL MOVEMENT PUMP
EQUIPMENT PUMP
EMERGENCY GROUPE
LATERAL MOVEMENT HYDRAULIC MOTOR
DIRECTION REDUCTION MOTOR
PLATFORM ROTATION JACK
EQUIPMENT DISTRIBUTOR
PLATFORM FUNCTIONS HYDRAULIC BLOCK
LATERAL MOVEMENT DRIVING BLOCK
LATERAL MOVEMENT BLOCK 2 DIVIDERS
LATERAL MOVEMENT BLOCK 1 DIVIDERS
ELECTRONIC PARALLEL DISTRIBUTOR
BRAKE RELEASE CONTROL BLOCK
PATH END HYDRAULIC ROLLER
HYDRAULIC SWIVEL JOINT
JACK COMPENSATION SAFETY BLOCK
ARM LIFTING JACK SAFETY BLOCK
ARM TELESCOPIC ACTION JACK SAFETY
BLOCK
FLY JIB TELESCOPIC ACTION JACK SAFETY
BLOCK
EQUIPMENT PUMP
FLY JIB LIFTING JACK SAFETY BLOCK
PILOT ANTI-RETURN VALVE BLOCK
PILOT ANTI-RETURN VALVE BLOCK
PILOT ANTI-RETURN VALVE BLOCK E
BALANCING VALVE
PILOT ANTI-RETURN VALVE (cartridge)
ANTI-RETURN VALVE 5 b - 3/4"G
ANTI-RETURN VALVE 0.5 b - 3/4"G
ANTI-RETURN VALVE 0.5 b - 3/8"G
HYDRAULIC RESERVOIR ASSEMBLY 250 L
OPTIONAL HYDRAULIC REFRIGERATION
PRESSURE FILTER WITH INDICATOR
PRESSURE FILTER WITH INDICATOR
MANUAL CONTROL DISTRIBUTOR
LINE PRESSURE LIMITER 1/2"G
LINE PRESSURE LIMITER 3/8"G
ISOLATOR VALVE 1"1/2
ISOLATOR VALVE
SOLENOID VALVE 2V/2P
FLY JIB RAISING SAFETY VALVE
CONTACT MANIFOLD 10 BARS / NF
ELECTRO 2V/2P
SOLENOID VALVE 3V/2P
SCHEMA
SHEET No N
2
1
1
2
1
1
1
1
2
2
2
3
3
3
1,2,3
1
1
1
1
1
1
3
3
1
1
1
1
1,3
1
2
2
1
1
1
1
1
2
1
1
2
1
3
1