Professional Documents
Culture Documents
Genie Service Manual
Genie Service Manual
Service
Manual
Serial
Number
Range
Serial
Number
Range
GS-2668 RT
GS-3268 RT
from 101 to
GS6805-44770
from 101 to
GS6805-44770
July 2007
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
www.genieindustries.com
e-mail: techsup@genieind.com
ii
GS-2668 RT GS-3268 RT
July 2007
INTRODUCTION
Model: GS-1930
GS3005A-12345
Serial number:
Model year: 2005 Manufacture date: 04/12/05
Electrical schematic number: ES0141
Machine unladen weight: 2,714 lb / 1,231 kg
GS30 05
A - 12345
N/A
Model
Gradeability: N/A
Sequence
number
Model year
Maximum allowable side force :
100 lb / 445 N
Facility code
(used only for model manufactured
in multiple facilities )
ANSI A92.6-1999
B354.2-01
Genie Industries
Serial number
(stamped on chassis)
PN - 77055
Serial label
(inside cover)
GS-2668 RT GS-3268 RT
iii
July 2007
iv
GS-2668 RT GS-3268 RT
July 2007
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operators manual are also safety hazards
when maintenance and repair procedures
are performed.
GS-2668 RT GS-3268 RT
July 2007
SAFETY RULES
Personal Safety
Workplace Safety
vi
GS-2668 RT GS-3268 RT
July 2007
Table of Contents
Introduction
Important Information ......................................................................................... ii
Serial Number Legend ...................................................................................... iii
Section 1
Safety Rules
General Safety Rules ........................................................................................ v
Section 2
Rev
D
Specifications
Machine Specifications ................................................................................ 2 - 1
Performance Specifications ......................................................................... 2 - 2
Hydraulic Specifications ............................................................................... 2 - 2
Manifold Component Specifications ............................................................. 2 - 3
Kubota D905 Engine .................................................................................... 2 - 4
Kubota D905 Tier 2 Engine .......................................................................... 2 - 5
Perkins 403C-11 Engine .............................................................................. 2 - 6
Kubota DF750 Engine ................................................................................. 2 - 7
Kubota DF752 Engine ................................................................................. 2 - 8
Hydraulic Hose and Fitting Torque Specifications ........................................ 2 - 9
SAE and Metric Fasteners Torque Charts ................................................. 2 - 10
Section 3
Rev
GS-2668 RT GS-3268 RT
vii
July 2007
TABLE OF CONTENTS
Section 3
Rev
C
A-2
A-3
A-4
A-5
A-6
A-7
A-8
A-8
A-9
Checklist B Procedures
B-1
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
viii
GS-2668 RT GS-3268 RT
July 2007
TABLE OF CONTENTS
Section 3
Rev
Checklist C Procedures
C-1 Test the Platform Overload System (if equipped) ............................. 3 - 26
C-2 Clean the Fuel Tank - Diesel Models ............................................... 3 - 27
C-3 Replace the Hydraulic Tank Breather Cap - Models with
Optional Hydraulic Oil ....................................................................... 3 - 28
C-4 Perform Engine Maintenance - Diesel Models .................................. 3 - 29
C-5 Perform Engine Maintenance - Kubota D905 and DF750 Models .... 3 - 29
Checklist D Procedures
D-1 Check the Scissor Arm Wear Pads .................................................. 3 - 30
D-2 Replace the Hydraulic Tank Return Filter ......................................... 3 - 31
D-3 Perform Engine Maintenance - Perkins 403C-11 Models ................. 3 - 32
D-4 Perform Engine Maintenance - Kubota DF752 Models ..................... 3 - 32
D-5 Perform Engine Maintenance - Kubota Models ................................ 3 - 33
D-6 Perform Engine Maintenance - Kubota D905 Models ....................... 3 - 33
Checklist E Procedures
E-1
E-2
E-3
E-4
GS-2668 RT GS-3268 RT
ix
July 2007
TABLE OF CONTENTS
Section 4
Rev
Repair Procedures
Introduction .................................................................................................. 4 - 1
Platform Controls
1-1
1-2
1-3
1-3
Platform Components
2-1
Platform ........................................................................................... 4 - 14
2-2
Scissor Components
3-1
3-2
3-3
3-4
4-2
4-3
4-4
4-5
GS-2668 RT GS-3268 RT
July 2007
TABLE OF CONTENTS
Section 4
Rev
5-1
5-2
5-3
5-4
5-5
5-6
6-2
6-3
6-4
Ground Controls
7-1
7-2
7-3
Software Configuration
(from serial number GS6803-42382 to GS6805-44770) ................... 4 - 51
7-4
7-5
7-6
Hydraulic Pump
8-1
GS-2668 RT GS-3268 RT
xi
July 2007
TABLE OF CONTENTS
Section 4
Rev
D
9-2
9-3
9-4
9-5
9-6
9-7
Outrigger Components
13-1 Outrigger Cylinder ............................................................................ 4 - 92
xii
GS-2668 RT GS-3268 RT
July 2007
TABLE OF CONTENTS
Section 5
Rev
Fault Codes
Introduction .................................................................................................. 5 - 1
Section 6
Rev
Schematics
Introduction .................................................................................................. 6 - 1
GS-2668 RT GS-3268 RT
xiii
July 2007
TABLE OF CONTENTS
Section 6
xiv
Rev
Schematics, continued
GS-2668 RT GS-3268 RT
July 2007
TABLE OF CONTENTS
Section 6
Rev
Schematics, continued
Hydraulic Schematic
(from serial number GS6805-42380 to GS6804-43183) .......................... 6 - 106
Hydraulic Schematic
(from serial number GS6804-43184 to GS6805-44770) .......................... 6 - 108
GS-2668 RT GS-3268 RT
xv
July 2007
xvi
GS-2668 RT GS-3268 RT
July 2007
Section 2 Specifications
Specifications
REV D
Machine Specifications
Tire size
(before serial number 41200)
(after serial number 41199)
Hydraulic tank
21.5 gallons
81.4 liters
26 x 12 x 12
26 x 12D380
25 gallons
94.6 liters
Tire diameter
26 in
66 cm
Fuel tank
15 gallons
56.8 liters
Tire width
12 in
30 cm
Weight
Hydraulic tank
15 gallons
56.8 liters
17 gallons
64.4 liters
Fuel tank
14.5 gallons
54.9 liters
0 0.125 inch
0 3.2 mm
6 @ 1/2 -20
90 ft-lbs
122 Nm
22 in
55.9 cm
Tire width
9 in
22.9 cm
Weight
24-12.00 x 12 in
67.5 ft-lbs
91.5 Nm
Tire diameter
24 in
61 cm
300 ft-lbs
406.7 Nm
Tire width
12 in
30 cm
225 ft-lbs
305 Nm
Weight
22 x 16 x 9 in
55.9 x 40.6 x 22.9 cm
Tire diameter
GS-2668 RT GS-3268 RT
2-1
Section 2 Specifications
July 2007
REV D
SPECIFICATIONS
Performance Specifications
Hydraulic Specifications
Platform stowed
3.8 mph
6.1 km/h
40 ft / 7.2 sec
12.2 m / 7.2 sec
Platform raised
0.5 mph
0.8 km/h
40 ft / 54.6 sec
12.2 m / 54.6 sec
less than 5 ft
less than 1.5 m
Gradeability
GS-2668 RT
GS-3268 RT
40%
35%
28 to 32 seconds
33 to 37 seconds
Platform up
Platform down
Biodegradable
Fire resistant
38 to 42 seconds
35 to 39 seconds
6.6
10.6
200 ppm
Optional fluids
Mineral based
GS-3268 RT
15/13
GS-2668 RT
Platform up
Platform down
2-2
GS-2668 RT GS-3268 RT
July 2007
Section 2 Specifications
REV D
SPECIFICATIONS
Function pump
Type:
Displacement
per revolution (pump #1)
0.488 cu in
8 cc
6.5 gpm
24.6 L/min
Displacement
per revolution (pump #2)
0.488 cu in
8 cc
6.5 gpm
24.6 L/min
Hydraulic tank
return filter
10 micron with
25 psi / 1.7 bar bypass
Function manifold
3500 psi
241.3 bar
3500 psi
241.3 bar
3500 psi
241.3 bar
2000 psi
137.8 bar
1500 psi
103.4 bar
2 gpm
7.5 L/min
2000 psi
137.8 bar
Generator manifold
Flow rate
3000 psi
206.8 bar
4.5 gpm
17 L/min
Drive motors
Displacement
SAE No. 2
50 in-lbs / 6 Nm
SAE No. 4
13 ft-lbs / 18 Nm
SAE No. 6
18 ft-lbs / 24 Nm
SAE No. 8
50 ft-lbs / 68 Nm
SAE No. 10
55 ft-lbs / 75 Nm
SAE No. 12
75 ft-lbs / 102 Nm
Description
Specification
28.3 cu in
464 cc
7.5
7.5
Proportional valve,
12V DC (schematic item T)
Outrigger manifold
Plug torque
Manifold Component
Specifications
7.5
7.5
8.2
GS-2668 RT GS-3268 RT
2-3
Section 2 Specifications
July 2007
REV D
SPECIFICATIONS
Injection system
Injection timing
Bosch MD
13 to 25 BTDC
1991 psi
137 bar
3
2.83 x 2.90 inches
72 x 73.6 mm
Fuel requirement
Battery
Horsepower, gross intermittent
Firing order
Compression ratio
Compression pressure
26 @ 3600 rpm
19.3 kW
1-2-3
23:1
412 to 469 psi
28.4 to 32.3 bar
Low idle
1500 rpm
300 hz
High idle
3000 rpm
600 hz
Governor
Valve clearance, cold
Engine coolant capacity
12V DC
Group
34/78
Quantity
Ampere hour
75AH
900A
125 minutes
Starter motor
Brush length, new
0.5188 in
13 mm
0.3346 in
8.5 mm
centrifugal mechanical
0.0057 to 0.0072 in
0.145 to 0.185 mm
3.3 quarts
3.1 liters
Lubrication system
Oil pressure
Type
Alternator
Output
30A, 14V DC
1 /4
36 to 64 psi
2.48 to 4.41 bar
5.4 quarts
5.1 liters
to 3/8 inch
7 to 9 mm
2-4
GS-2668 RT GS-3268 RT
July 2007
Section 2 Specifications
REV D
SPECIFICATIONS
Injection system
Injection timing
Bosch MD
18 to 21 BTDC
1991 psi
137 bar
3
2.83 x 2.90 inches
72 x 73.6 mm
23.5 @ 3600 rpm
17.5 kW
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Battery
Firing order
1-2-3
Type
Compression ratio
12V DC
23:1
Group
Compression pressure
Low idle
1500 rpm
300 hz
High idle
3000 rpm
600 hz
Governor
centrifugal mechanical
0.0057 to 0.0072 in
0.145 to 0.185 mm
Oil pressure
Oil capacity (including filter)
Quantity
36 to 64 psi
2.48 to 4.41 bar
Ampere hour
75 A
900A
125 minutes
Alternator
Output
30A, 14V DC
1 /4
3.3 quarts
3.1 liters
Lubrication system
34/78
to 3/8 inch
7 to 9 mm
5.4 quarts
5.1 liters
GS-2668 RT GS-3268 RT
2-5
Section 2 Specifications
July 2007
REV D
SPECIFICATIONS
Injection system
68.9 cu in
1.13 liters
Number of cylinders
Bore and stroke
Horsepower, gross intermittent
3
3.03 x 3.19 inches
77 x 81 mm
26.1 @ 3000 rpm
19.5 kW
Firing order
1-2-3
Compression ratio
23:1
Compression pressure
425 psi
29.3 bar
1500 rpm
300 hz
High idle
3000 rpm
600 hz
Governor
Valve clearance, cold
Engine coolant capacity
3.28 quarts
3.1 liters
Battery
Type
Group
12V DC
34/78
Quantity
Ampere hour
75AH
900A
125 minutes
Alternator
Output
Fan belt deflection
all-speed mechanical
0.0078 in
0.2 mm
Bosch
40A, 12V DC
3/16
inch
5 mm
40 to 60 psi
2.76 to 4.14 bar
4.3 quarts
4.07 liters
2-6
GS-2668 RT GS-3268 RT
July 2007
Section 2 Specifications
REV D
SPECIFICATIONS
Starter motor
45.21 cu in
0.74 liters
Number of cylinders
Firing order
1-2-3
Low idle
1500 rpm
300 hz
High idle
3300 rpm
660 hz
Governor
Compression ratio
9:1
Compression pressure
Valve clearances, cold
Lubrication system
Oil pressure
(operating temperature @ 3850 rpm)
Oil capacity (including filter)
3.9 quarts
3.7 liters
34/78
Quantity
Ampere hour
75AH
900A
125 minutes
Ignition System
Ignition spark advance
Ignition coil primary resistance
18 BTDC
1.3 to 1.6
@ 75F / 24C
10.7 to 14.5 k
@ 75F / 24C
10 to 22k
NGK BCP4ES-11
Engine coolant
Fuel pump
Alternator
12V DC
Group
2.84 psi
0.19 bar
50 to 91 ounces
13.7 to 25.5 N
Type
0.453 in
11.5 mm
Battery
0.669 in
17 mm
Capacity
3.1 quarts
2.9 liters
Output
30A, 14V DC
1 /4
0.125 gpm
0.47 L/min
to 3/8 inch
7 to 9 mm
GS-2668 RT GS-3268 RT
2-7
Section 2 Specifications
July 2007
SPECIFICATIONS
REV D
Starter motor
45.21 cu in
0.74 liters
Number of cylinders
Firing order
1-2-3
0.669 in
17 mm
0.453 in
11.5 mm
50 to 91 ounces
13.7 to 25.5 N
Battery
Type
12V DC
1500 rpm
300 hz
Group
High idle
3200 rpm
640 hz
Ampere hour
75AH
Governor
900A
Low idle
Compression ratio
9.2:1
Compression pressure
Valve clearances, cold
Lubrication system
Oil pressure
(operating temperature @ 3850 rpm)
Oil capacity (including filter)
28 to 64 psi
1.9 to 4.4 bar
3.4 quarts
3.25 liters
34/78
Quantity
125 minutes
Ignition System
Ignition spark advance
Ignition coil primary resistance
18 BTDC
1.3 to 1.6
@ 75F / 24C
10.7 to 14.5 k
@ 75F / 24C
2.81 to 4.79k
3.4 to 5.8k
3.57 to 6.09k
NGK BKR4E-11
Engine coolant
Capacity
2.84 psi
0.19 bar
0.125 gpm
0.47 L/min
3.1 quarts
2.9 liters
Alternator
Output
30A, 14V DC
1/4
GS-2668 RT GS-3268 RT
to 3/8 inch
7 to 9 mm
July 2007
Section 2 Specifications
REV D
SPECIFICATIONS
Torque
-4
11 ft-lbs / 14.9 Nm
-6
23 ft-lbs / 31.2 Nm
-8
40 ft-lbs / 54.2 Nm
-10
69 ft-lbs / 93.6 Nm
-12
93 ft-lbs / 126.1 Nm
-16
-20
-24
Seal-Lok fittings
1 Replace the O-ring. The O-ring must be
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or
hose end has been tightened beyond finger
tight.
Note: The O-rings used in the Parker Seal Lok
fittings and hose ends are custom-size O-rings.
They are not standard SAE size O-rings. They are
available in the O-ring field service kit (Genie part
number 49612).
2 Lubricate the O-ring before installation.
3 Be sure that the face seal O-ring is seated and
retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting and tighten the nut finger
tight.
5 Tighten the nut or fitting to the appropriate
torque per given size as shown in the table.
6 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
Seal-Lok Fittings
(hose end)
Torque
Torque
-4
16 ft-lbs / 21.7 Nm
-4
18 ft-lbs / 24.4 Nm
-6
35 ft-lbs / 47.5 Nm
-6
27 ft-lbs / 36.6 Nm
-8
60 ft-lbs / 81.3 Nm
-8
40 ft-lbs / 54.2 Nm
-10
-10
63 ft-lbs / 85.4 Nm
-12
-12
90 ft-lbs / 122 Nm
-16
-16
-20
-20
-24
-24
GS-2668 RT GS-3268 RT
2-9
Section 2 Specifications
July 2007
SPECIFICATIONS
REV D
SIZE
Grade 5
THREAD
LUBED
20
28
1/4
DRY
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/2
LUBED
DRY
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
80
90
9
10.1
100
120
11.3
13.5
110
120
12.4
13.5
140
160
15.8
18
130
140
14.7
15.8
LUBED
18
24
16
24
14
20
13
20
12
18
11
18
10
16
9
14
8
12
7
12
7
12
6
12
Grade 8
DRY
LUBED
DRY
LUBED
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
13
14
23
26
37
41
57
64
80
90
110
130
200
220
320
350
480
530
590
670
840
930
1460
1640
17.6
19
31.2
35.2
50.1
55.5
77.3
86.7
108.4
122
149
176
271
298
433
474
650
718
800
908
1138
1260
1979
2223
17
19
31
35
49
55
75
85
110
120
150
170
270
300
430
470
640
710
790
890
1120
1240
1950
2190
23
25.7
42
47.4
66.4
74.5
101.6
115
149
162
203
230
366
406
583
637
867
962
1071
1206
1518
1681
2643
2969
18
20
33
37
50
60
80
90
120
130
160
180
280
310
450
500
680
750
970
1080
1360
1510
2370
2670
24
27.1
44.7
50.1
67.8
81.3
108.4
122
162
176
217
244
379
420
610
678
922
1016
1315
1464
1844
2047
3213
3620
25
27
44
49
70
80
110
120
150
170
210
240
380
420
610
670
910
990
1290
1440
1820
2010
3160
3560
33.9
36.6
59.6
66.4
94.7
108.4
149
162
203
230
284
325
515
569
827
908
1233
1342
1749
1952
2467
2725
4284
4826
21
24
38
43
61
68
93
105
130
140
180
200
320
350
510
560
770
840
1090
1220
1530
1700
2670
3000
28.4
32.5
51.5
58.3
82.7
92.1
126
142
176
189
244
271
433
474
691
759
1044
1139
1477
1654
2074
2304
3620
4067
Class 4.6
Size
(m m )
5
6
7
LUBED
2 - 10
DRY
LUBED
Class 10.9
8.8
DRY
LUBED
Class 12.9
10.9
DRY
LUBED
12.9
DRY
in- lbs
Nm
in-lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
16
19
45
1.8
3.05
5.12
21
36
60
2.4
4.07
6.83
41
69
116
4.63
7.87
13.2
54
93
155
6.18
10.5
17.6
58
100
167
6.63
11.3
18.9
78
132
223
8.84
15
25.2
68
116
1.95
7.75
13.2
22.1
91
155
260
10.3
17.6
29.4
LUBED
8
10
12
14
16
18
20
22
24
Class 8.8
4.6
DRY
LUBED
DRY
LUBED
DRY
LUBED
DRY
f t - lbs
Nm
f t -lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
ft - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
5.4
10.8
18.9
30.1
46.9
64.5
91
124
157
7.41
14.7
25.6
40.8
63.6
87.5
124
169
214
7.2
14.4
25.1
40
62.5
86.2
121
166
210
9.88
19.6
34.1
54.3
84.8
117
165
225
285
14
27.9
48.6
77.4
125
171
243
331
420
19.1
37.8
66
105
170
233
330
450
570
18.8
37.2
64.9
103
166
229
325
442
562
25.5
50.5
88
140
226
311
441
600
762
20.1
39.9
69.7
110
173
238
337
458
583
27.3
54.1
94.5
150
235
323
458
622
791
26.9
53.2
92.2
147
230
317
450
612
778
36.5
72.2
125
200
313
430
610
830
1055
23.6
46.7
81
129
202
278
394
536
682
32
63.3
110
175
274
377
535
727
925
31.4
62.3
108
172
269
371
525
715
909
42.6
84.4
147
234
365
503
713
970
1233
GS-2668 RT GS-3268 RT
July 2007
Symbols Legend
Safety alert symbolused to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
GS-2668 RT GS-3268 RT
3-1
July 2007
Checklist
A
A+B
A+B+C
A+B+C+D
A+B+C+D+E
3-2
GS-2668 RT GS-3268 RT
Pre-Deliver
Pre-Deliveryy Preparation
July 2007
Fundamentals
Instructions
Pre-Delivery Preparation
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Genie Industries USA
18340 NE 76th Street
PO Box 97030
Redmond, WA 98073-9730
(425) 881-1800
Genie UK
The Maltings, Wharf Road
Grantham, Lincolnshire
NG31- 6BH England
(44) 1476-584333
GS-2668 RT GS-3268 RT
3-3
July 2007
3-4
GS-2668 RT GS-3268 RT
July 2007
Checklist A - Rev C
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector company
Instructions
Make copies of this report to use for
each inspection.
Select the appropriate checklist(s) for
the type of inspection to be
performed.
Daily or 8 hours
Inspection:
Checklist B - Rev D
B-1 Battery
B-7 Horn
Inspector title
Y N R
Y N R
A+B
GS-2668 RT GS-3268 RT
3-5
July 2007
Model
Checklist C - Rev C
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Y N R
Checklist E - Rev B
Y N R
Inspector title
Checklist D - Rev C
Inspector company
Instructions
Make copies of this report to use for
each inspection.
Daily or 8 hours
Inspection:
Quarterly or 250 hours
Inspection:
Y N R
A
A+B
3-6
GS-2668 RT GS-3268 RT
July 2007
REV C
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
Maintaining the operators and safety manuals in
good condition is essential to safe machine
operation. Manuals are included with each
machine and should be stored in the container
provided in the platform. An illegible or missing
manual will not provide safety and operational
information necessary for a safe operating
condition.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory
for safe machine operation. Decals alert operators
and personnel to the many possible hazards
associated with using this machine. They also
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could
result in unsafe operating conditions.
GS-2668 RT GS-3268 RT
3-7
CHECKLIST A
July 2007
REV C
PROCEDURES
A-2
Perform Pre-operation Inspection
A-3
Perform Function Tests
3-8
GS-2668 RT GS-3268 RT
July 2007
REV C
CHECKLIST A
PROCEDURES
A-4
Perform Engine Maintenance
A-5
Inspect the Engine Air Filter
97359
84250
84240
97360
GS-2668 RT GS-3268 RT
3-9
CHECKLIST A
July 2007
REV C
PROCEDURES
A-6
Perform 30 Day Service
B-3
D-2
3 - 10
B-3
B-4
C-4
D-2
GS-2668 RT GS-3268 RT
July 2007
REV C
CHECKLIST A
PROCEDURES
A-7
Perform Engine Maintenance Kubota D905 Models
A-8
Perform Engine Maintenance Kubota Models
84240
84240
97359
84250
GS-2668 RT GS-3268 RT
3 - 11
CHECKLIST A
July 2007
PROCEDURES
REV C
A-9
Perform Engine Maintenance Kubota Models
A-10
Perform Engine Maintenance Kubota Models
84240
84240
97359
97359
84250
84250
3 - 12
GS-2668 RT GS-3268 RT
July 2007
REV C
CHECKLIST A
A-11
Drain the Fuel Filter/ Water
Separator - Diesel Models
PROCEDURES
d
e
a
b
c
d
e
head bolt
vent plug
separator head
filter bowl
drain plug
GS-2668 RT GS-3268 RT
3 - 13
CHECKLIST A
July 2007
PROCEDURES
REV C
A-12
Perform Engine Maintenance Kubota D905 Models
84240
84240
97360
3 - 14
GS-2668 RT GS-3268 RT
July 2007
Checklist B Procedures
REV D
B-1
Inspect the Battery
GS-2668 RT GS-3268 RT
3 - 15
CHECKLIST B
July 2007
PROCEDURES
REV D
B-2
Inspect the Electrical Wiring
Engine tray
Scissor arms
Platform controls
2 Inspect for a liberal coating of dielectric grease
in the following locations:
Between the ECM and platform controls
All wire harness connectors
Level sensor
3 - 16
GS-2668 RT GS-3268 RT
July 2007
REV D
CHECKLIST B
B-3
Inspect the Tires, Wheels and
Lug Bolt Torque
PROCEDURES
B-4
Perform Engine Maintenance Perkins 403C-11 Models
97360
GS-2668 RT GS-3268 RT
3 - 17
CHECKLIST B
July 2007
REV D
PROCEDURES
B-5
Test the Key Switch
B-6
Test the Emergency Stop
3 - 18
GS-2668 RT GS-3268 RT
July 2007
REV D
CHECKLIST B
PROCEDURES
B-7
Test the Automotive-style Horn
Genie requires that this procedure be performed
every 250 hours or quarterly, whichever comes
first.
A functioning horn is essential to safe machine
operation. The horn is activated at the platform
controls and sounds at the ground as a warning to
ground personnel. An improperly functioning horn
will prevent the operator from alerting ground
personnel of hazards or unsafe conditions.
1 Turn the key switch to platform control and
pull out the red Emergency Stop button to the
ON position at both the ground and platform
controls.
2 Push down the horn button at the platform
controls.
Result: The horn should sound.
If necessary, the horn can be adjusted to obtain
the loudest volume by turning the adjustment
screw near the wire terminals on the horn.
GS-2668 RT GS-3268 RT
3 - 19
CHECKLIST B
July 2007
PROCEDURES
REV D
B-8
Test the Fuel Select Operation Gasoline/LPG Models
3 - 20
GS-2668 RT GS-3268 RT
July 2007
REV D
CHECKLIST B
PROCEDURES
B-9
Test the Drive Brakes
GS-2668 RT GS-3268 RT
3 - 21
CHECKLIST B
PROCEDURES
REV D
B-10
Test the Drive Speed Stowed Position
3 - 22
July 2007
GS-2668 RT GS-3268 RT
July 2007
REV D
CHECKLIST B
PROCEDURES
B-11
Test the Drive Speed Raised Position
GS-2668 RT GS-3268 RT
3 - 23
CHECKLIST B
July 2007
PROCEDURES
REV D
B-12
Inspect the Fuel and Hydraulic
Tank Cap Venting Systems
3 - 24
GS-2668 RT GS-3268 RT
July 2007
REV D
CHECKLIST B
B-13
Perform Hydraulic Oil Analysis
PROCEDURES
B-14
Test the Flashing Beacons
(if equipped)
Genie requires that this procedure be performed
every 250 hours or quarterly, whichever comes
first.
Flashing beacons are used to alert operators and
ground personnel of machine proximity and
motion. The flashing beacons are located on both
sides of the machine.
1 Turn the key switch to ground control and pull
out the red Emergency Stop button to the on
position at both the ground and platform
controls.
Result: The beacons should flash.
2 Turn the key switch to platform controls.
Result: The beacons should flash.
B-15
Perform Engine Maintenance Kubota D905 Models
GS-2668 RT GS-3268 RT
84240
3 - 25
July 2007
Checklist C Procedures
C-1
Test the
Platform Overload System
(if equipped)
3 - 26
REV C
GS-2668 RT GS-3268 RT
July 2007
REV C
CHECKLIST
C PROCEDURES
C-2
Clean the Fuel Tank Diesel Models
GS-2668 RT GS-3268 RT
3 - 27
CHECKLIST
July 2007
PROCEDURES
REV C
C-3
Replace the Hydraulic Tank
Breather Cap - Models with
Optional Hydraulic Oil
175 in-lbs
19.8 Nm
131 in-lbs
14.8 Nm
3 - 28
GS-2668 RT GS-3268 RT
July 2007
REV C
CHECKLIST
C PROCEDURES
C-4
Perform Engine Maintenance Diesel Models
C-5
Perform Engine Maintenance Kubota D905 and DF750 Models
84240
84240
97360
97359
GS-2668 RT GS-3268 RT
3 - 29
July 2007
Checklist D Procedures
D-1
Check the Scissor Arm Wear
Pads
REV C
3 - 30
GS-2668 RT GS-3268 RT
July 2007
REV C
CHECKLIST
D-2
Replace the Hydraulic Tank
Return Filter
D PROCEDURES
GS-2668 RT GS-3268 RT
3 - 31
CHECKLIST
July 2007
PROCEDURES
REV C
D-3
Perform Engine Maintenance Perkins 403C-11 Models
D-4
Perform Engine Maintenance Kubota DF752 Models
3 - 32
97360
GS-2668 RT GS-3268 RT
84250
July 2007
REV C
CHECKLIST
D PROCEDURES
D-5
Perform Engine Maintenance Kubota Models
D-6
Perform Engine Maintenance Kubota D905 Models
84240
97359
84250
GS-2668 RT GS-3268 RT
84240
3 - 33
July 2007
Checklist E Procedures
E-1
Test or Replace the Hydraulic Oil
REV B
3 - 34
GS-2668 RT GS-3268 RT
July 2007
REV B
CHECKLIST E
PROCEDURES
E-2
Perform Engine Maintenance Perkins 403C-11 Models
97360
GS-2668 RT GS-3268 RT
3 - 35
CHECKLIST E
July 2007
PROCEDURES
REV B
E-3
Perform Engine Maintenance Gasoline/LPG Models
E-4
Perform Engine Maintenance Perkins 403C-11 Models
97359
84250
3 - 36
GS-2668 RT GS-3268 RT
97360
July 2007
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Wheels chocked
All external AC power supply disconnected
from the machine
GS-2668 RT GS-3268 RT
4-1
July 2007
Platform Controls
The platform controls, used to activate machine
functions from the platform or while standing on the
ground, contain a printed circuit board, joystick,
decal membrane pad, buttons and/or toggle
switches, and LEDs. All of these components are
replaceable though only the potentiometerequipped joystick, used before serial number
GS6803-42382, is serviceable.
On models before serial number GS6803-42382,
the platform controls are also used to tune the
performance of the machine.
The function speed parameters in the Electronic
Control Module are easily adjusted by moving the
joystick, pressing a button or activating a toggle
switch in a specific order when the ECM is in the
programming mode (PS showing in the diagnostic
display window).
For further information or assistance, consult the
Genie Industries Service Department.
REV C
a
b
c
d
e
f
g
h
i
Platform controls before serial number GS6803-42382
NC 1
2
e
f
g
h
i
4-2
GS-2668 RT GS-3268 RT
alarm H1
function enable/high speed select button for
platform up/down function BN12
function enable/low speed select button for
platform up/down function BN13
platform up/down toggle switch TS20 OR
platform up/down and outrigger up/down
toggle switch TS21
circuit board U3
DIP switch SW25
joystick controller JC1
potentiometer
red Emergency Stop button P2
July 2007
REV C
PLATFORM CONTROLS
1-1
Circuit Boards
1-2
Joystick Controller
GS-2668 RT GS-3268 RT
4-3
July 2007
PLATFORM CONTROLS
REV C
a
b
c
d
e
f
g
4-4
GS-2668 RT GS-3268 RT
July 2007
REV C
PLATFORM CONTROLS
1-3
Function Speed Tuning
HOUR METER
a
b
c
c
GS-2668 RT GS-3268 RT
Stop
Function
Enable
SYSTEM
20 AMP
4-5
July 2007
PLATFORM CONTROLS
REV C
Stop
STOP
Stop
AUTO
LEVEL
STOP
a
b
c
4-6
GS-2668 RT GS-3268 RT
July 2007
REV C
PLATFORM CONTROLS
22
28
GS-2668 RT GS-3268 RT
4-7
July 2007
PLATFORM CONTROLS
REV C
Stop
STOP
Stop
AUTO
LEVEL
STOP
a
b
4-8
c
d
GS-2668 RT GS-3268 RT
39
42
July 2007
REV C
PLATFORM CONTROLS
Stop
STOP
Stop
AUTO
LEVEL
STOP
a
b
c
d
GS-2668 RT GS-3268 RT
34
38
4-9
July 2007
PLATFORM CONTROLS
REV C
1-4
Software Configuration
4 - 10
GS-2668 RT GS-3268 RT
July 2007
REV C
PLATFORM CONTROLS
e
b
SYSTEM
20 AMP
HOUR METER
ON
DIP
ON (1)
d
Stop
Function
Enable
OFF (0)
a
b
c
d
e
f
d
a
b
c
c
c
diagnostic display window
red Emergency Stop Button P1
platform up/down toggle switch TS66
function enable toggle switch TS67
GS-2668 RT GS-3268 RT
4 - 11
July 2007
01
01011010
02
00111010
04
01010001
05
10100110
07
01011011
08
00111011
10
01010000
11
10100111
13
01010100
14
00110000
16
00100100
17
10100100
19
01011000
20
00111000
22
00101100
23
10101100
25
01010011
26
00110011
28
00100101
29
10100101
31
01010111
32
00110111
34
00101001
35
10101001
37
01011100
38
00111100
40
00101101
41
10101101
43
01011111
44
00111111
46
00101111
47
10101111
4 - 12
10000000
52
01110001
53
10000001
55
01110010
56
10000010
58
10011111
59
01111111
61
01110111
62
01111000
64
10011000
65
10011001
67
01110011
68
10001011
70
10001101
71
01111100
73
10011011
74
10000111
76
01110100
77
10010011
79
01110110
80
00011010
82
10000100
83
10001100
85
01110101
86
10000110
88
10000101
89
10011110
91
10001000
92
00011100
94
01111011
95
10011100
GS-2668 RT GS-3268 RT
No Simultaneous
Operation
01110000
50
Descent Delay
49
Overload Sensor
DIP
Switch
Code
Motion Alarm
Diagnostic
Display
Code
Diesel
No Simultaneous
Operation
Descent Delay
Overload Sensor
Motion Beacon
Diesel
DIP
Switch
Code
Motion Alarm
Diagnostic
Display
Code
Gasoline/LPG
Gasoline/LPG
Motion Beacon
REV C
PLATFORM CONTROLS
July 2007
01111010
109
00101000
110
00011101
112
00011111
113
00000000
115
00000010
116
00000011
118
00000101
119
00000110
121
00001000
122
00001001
124
00001011
125
00001100
127
00001110
128
00001111
130
00100001
131
00100010
133
00100110
134
00100111
136
00101011
137
00101110
139
00110010
140
00110100
142
00110110
143
00111001
01000011
151
01000101
152
01000110
154
01001000
155
01001001
157
01001011
158
01001100
160
01001110
161
01001111
163
01010101
164
01010110
166
01011101
167
01011110
169
01100001
170
01100010
172
01100110
173
01100111
175
01101110
176
10100000
178
10100010
179
10100011
181
10101010
182
10101011
184
10110000
185
10110001
187
10110011
188
10110100
190
10110110
191
10110111
GS-2668 RT GS-3268 RT
No Simultaneous
Operation
107
01000010
149
Descent Delay
00011001
148
Overload Sensor
106
01000000
Motion Beacon
00010111
00111110
146
00010110
104
145
Motion Alarm
103
DIP
Switch
Code
Diesel
00010100
Diagnostic
Display
Code
Gasoline/LPG
00010011
101
No Simultaneous
Operation
100
Descent Delay
00010001
Overload Sensor
00010000
98
Motion Beacon
97
DIP
Switch
Code
Motion Alarm
Diagnostic
Display
Code
Diesel
PLATFORM CONTROLS
Gasoline/LPG
REV C
4 - 13
July 2007
Platform Components
2-1
Platform
How to Remove the Platform
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools could result in death or
serious injury and significant
component damage. Dealer
service is required.
4 - 14
REV A
GS-2668 RT GS-3268 RT
July 2007
REV A
PLATFORM COMPONENTS
2-2
Platform Extension Deck
GS-2668 RT GS-3268 RT
4 - 15
July 2007
PLATFORM COMPONENTS
REV A
4 - 16
GS-2668 RT GS-3268 RT
July 2007
GS-2668 RT GS-3268 RT
4 - 17
July 2007
Scissor Components
REV C
12
13
2
14
3
15
16
17
5
18
19
7
20
8
21
22
23
10
11
GS-2668
Steer End
1
2
3
4
5
6
7
8
9
10
11
12
Non-steer End
4 - 18
13
14
15
16
17
18
19
20
21
22
23
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
3-1
Scissor Assembly, GS-2668 RT
How to Disassemble the
Scissor Assembly, GS-2668 RT
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools could result in death or
serious injury and significant
component damage. Dealer
service is required.
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose must be
replaced and then torqued to specification during
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications.
1 Remove the platform. See 2-1, How to Remove
the Platform.
2 Remove the cables from the number 4 outer
arm (index #14).
GS-2668 RT GS-3268 RT
4 - 19
July 2007
SCISSOR COMPONENTS
REV C
4 - 20
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
GS-2668 RT GS-3268 RT
4 - 21
July 2007
SCISSOR COMPONENTS
REV C
4 - 22
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
GS-2668 RT GS-3268 RT
4 - 23
July 2007
SCISSOR COMPONENTS
REV C
16
17
18
19
20
5
21
22
7
8
23
24
10
25
26
11
27
12
28
13
29
14
30
15
GS-3268
Non-steer End
Steer End
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4 - 24
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
3-2
Scissor Assembly, GS-3268 RT
GS-2668 RT GS-3268 RT
4 - 25
July 2007
SCISSOR COMPONENTS
REV C
4 - 26
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
GS-2668 RT GS-3268 RT
4 - 27
July 2007
SCISSOR COMPONENTS
REV C
4 - 28
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
GS-2668 RT GS-3268 RT
4 - 29
July 2007
SCISSOR COMPONENTS
REV C
4 - 30
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
3-3
Wear Pads
How to Replace the Scissor Arm
Wear Pads
GS-2668 RT GS-3268 RT
4 - 31
July 2007
SCISSOR COMPONENTS
REV C
3-4
Lift Cylinder(s)
AK
Y7
Y10
GS-2668 RT
a
b
c
4 - 32
AI
GS-2668 RT GS-3268 RT
July 2007
REV C
SCISSOR COMPONENTS
GS-3268 RT:
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
GS-2668 RT GS-3268 RT
4 - 33
July 2007
SCISSOR COMPONENTS
REV C
UPPER
CYLINDER
Y7A
Y10A
AI
a
Y10
AI
GS-3268 RT
a
b
c
d
4 - 34
GS-2668 RT GS-3268 RT
July 2007
REV D
4-1
Timing Adjustment
4-3
Engine RPM
31742
4-2
Glow Plugs
How to Check the Glow Plugs
a
b
c
d
GS-2668 RT GS-3268 RT
4 - 35
July 2007
REV D
4-4
Flex Plate
a
b
c
d
e
f
84240
52229
4 - 36
GS-2668 RT GS-3268 RT
pump
pump shaft
pump coupler
flex plate
flywheel
1/32 inch / 0.8 mm gap
July 2007
REV D
4-5
Coolant Temperature and Oil
Pressure Switches
a
b
GS-2668 RT GS-3268 RT
4 - 37
July 2007
REV C
5-1
Timing Adjustment Gasoline/LPG Models
5-3
Choke Adjustment Gasoline/LPG Models
5-4
Flex Plate
5-2
Carburetor Adjustment Gasoline/LPG Models
5-5
Coolant Temperature and Oil
Pressure Switches
See 4-5, Coolant Temperature and Oil Pressure
Switches.
97359
84250
52492
84249
4 - 38
GS-2668 RT GS-3268 RT
July 2007
REV C
5-6
Engine RPM
a
b
c
d
solenoid boot
threaded rod
yoke locknut
yoke
GS-2668 RT GS-3268 RT
4 - 39
July 2007
REV B
6-1
Engine RPM
6-2
Timing Adjustment
84817
a
b
c
d
e
4 - 40
GS-2668 RT GS-3268 RT
solenoid
yoke locknut
yoke
low idle lock nut
low idle adjustment screw
July 2007
REV B
6-3
Flex Plate
6-4
Coolant Temperature and Oil
Pressure Switches
The engine coolant temperature switch is a
normally open switch. The switch contacts close at
approximately 221F / 105C. If the coolant
temperature rises above the switch point, the
switch contacts close and the engine will shut off to
prevent damage. The engine will not start until the
temperature drops below the switch point.
The engine oil pressure switch is a normally open
switch. The switch contacts close at approximately
4.27 psi / 0.3 bar. If the oil pressure drops below
the switch point, the contacts close and the engine
will shut off to prevent damage.
Before serial number GS6803-42382: A fault
indicator light at the ground controls should turn on
when either switch closes.
After serial number GS6803-42381: A fault code
will be shown in the diagnostic display window at
the ground controls when either switch closes.
97360
84817
GS-2668 RT GS-3268 RT
4 - 41
July 2007
Ground Controls
7-1
Auxiliary Platform Lowering
REV D
4 - 42
GS-2668 RT GS-3268 RT
AE
a
b
c
d
e
f
g
July 2007
REV D
GROUND CONTROLS
7-2
Function Speed Tuning
(from serial number GS6803-42382
to GS6805-44770)
GS-2668 RT GS-3268 RT
4 - 43
July 2007
GROUND CONTROLS
REV D
4 - 44
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
GS-2668 RT GS-3268 RT
4 - 45
July 2007
GROUND CONTROLS
REV D
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
4 - 46
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
GS-2668 RT GS-3268 RT
4 - 47
July 2007
GROUND CONTROLS
REV D
How to
Adjust the Raised Drive Speed
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
4 - 48
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
GS-2668 RT GS-3268 RT
4 - 49
July 2007
REV D
GROUND CONTROLS
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
4 - 50
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
7-3
Software Configuration
c
d
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
GS-2668 RT GS-3268 RT
4 - 51
July 2007
REV D
GROUND CONTROLS
4 - 52
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
GS-2668 RT GS-3268 RT
4 - 53
July 2007
REV D
GROUND CONTROLS
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
4 - 54
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
GS-2668 RT GS-3268 RT
4 - 55
July 2007
REV D
GROUND CONTROLS
4 - 56
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
7-4
Level Sensor Models without Outriggers
(before serial number 41754)
The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
functions and activate an alarm when a signal is
received from the level sensor.
The tilt alarm sounds when the incline of the
chassis exceeds 2 to the side, 3 to the front or 5
to the rear.
GS-2668 RT GS-3268 RT
4 - 57
July 2007
REV D
GROUND CONTROLS
MODELS
WITHOUT
OUTRIGGERS
BEFORE
SERIAL NUMBER
41200
level sensor
max height limit switch (CE models)
down limit switch
load sense delay limit switch (CE models)
chassis
level sensor
"X" indicator
"Y" indicator
d
All models:
X
b
GS-2668 RT GS-3268 RT
MODELS
WITHOUT
OUTRIGGERS
AFTER
SERIAL NUMBER
41199
July 2007
REV D
GROUND CONTROLS
GS-2668 RT GS-3268 RT
4 - 59
July 2007
REV D
GROUND CONTROLS
4 - 60
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
GS-2668 RT GS-3268 RT
4 - 61
July 2007
REV D
GROUND CONTROLS
7-5
Level Sensor Models without Outriggers
(after serial number 41753)
The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
functions and activate an alarm when a signal is
received from the level sensor.
a
b
c
d
4 - 62
level sensor
max height limit switch (CE models)
down limit switch
load sense delay limit switch (CE models)
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
d
a
X
b
MODELS
WITHOUT
OUTRIGGERS
a
b
c
d
chassis
level sensor
"X" indicator
"Y" indicator
GS-2668 RT GS-3268 RT
4 - 63
July 2007
REV D
GROUND CONTROLS
4 - 64
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
7-6
Level Sensor Models with Outriggers
GS-2668 RT GS-3268 RT
a
b
c
d
level sensor
max height limit switch (CE models)
down limit switch
load sense delay limit switch (CE models)
4 - 65
July 2007
REV D
GROUND CONTROLS
MODELS
WITH
OUTRIGGERS
X
b
BEFORE
SERIAL NUMBER
41200
a
b
c
d
chassis
level sensor
"Y" indicator
"X" indicator
X
Y
MODELS
WITH
OUTRIGGERS
AFTER
SERIAL NUMBER
41199
4 - 66
GS-2668 RT GS-3268 RT
July 2007
REV D
GROUND CONTROLS
GS-2668 RT GS-3268 RT
4 - 67
July 2007
REV D
GROUND CONTROLS
4 - 68
GS-2668 RT GS-3268 RT
July 2007
GROUND CONTROLS
REV D
GS-2668 RT GS-3268 RT
4 - 69
July 2007
Hydraulic Pump
8-1
Hydraulic Pump
The hydraulic pump is a 2-section, gear-type
pump. Pump number 1 is the pump section which
is closer to the engine and pump number 2 is the
pump section that is farther from the engine. Each
section of the pump has its own relief valve in the
function manifold.
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose must be
replaced and then torqued to specification during
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications.
REV A
4 - 70
GS-2668 RT GS-3268 RT
July 2007
REV A
HYDRAULIC PUMP
GS-2668 RT GS-3268 RT
4 - 71
July 2007
Manifolds
REV D
9-1
Function Manifold Components
The function manifold is located inside the hydraulic tray.
Index
No.
Description
Schematic
Item
Function
Torque
DO3 valve, 3 position 4 way ................ A ......... Controls flow to the steer end
ground controls side drive motor
and the non-steer end engine side
drive motor in forward and reverse ....... 30-35 in-lbs / 3-4 Nm
DO3 valve, 3 position 4 way ................ B ......... Controls flow to the steer end
engine side drive motor and
the non-steer end ground
controls side drive motor in
forward and reverse .............................. 30-35 in-lbs / 3-4 Nm
Check valve ......................................... C ......... Drive speed select circuit .................. 25-30 ft-lbs / 34-41 Nm
Check valve ......................................... E ......... Steer circuit ....................................... 25-30 ft-lbs / 34-41 Nm
Check valve ......................................... F ......... Proportional circuit ............................ 25-30 ft-lbs / 34-41 Nm
Relief valve, 3500 psi / 241.3 bar ........ G ......... Relief valve for number
one section of pump ......................... 15-25 ft-lbs / 20-34 Nm
Check valve ......................................... H ......... Proportional circuit ................................ 30-35 in-lbs / 3-4 Nm
10
11
Relief valve,
GS-2668 RT, 3600 psi / 248.2 bar
GS-3268 RT, 2800 psi / 193 bar ......... K ......... Platform up ........................................ 15-25 ft-lbs / 34-41 Nm
12
Check valve ........................................ L .......... Drive circuit anti-cavitation ................ 20-25 ft-lbs / 27-34 Nm
13
Shuttle valve ........................................ M ......... Brake circuit ...................................... 20-25 ft-lbs / 27-34 Nm
4 - 72
GS-2668 RT GS-3268 RT
July 2007
REV D
MANIFOLDS
Y5A
Y6A
Y5
Y6
AB
28
29
AC
AA
27
26
E
F
D
Y
25
Y1
24
Y1B
23
Y1A
22
21
Y2
S
Y3
Y9
Y4
J
P
Y8
10
O
N
L
M
20
19
18
17
16
15
14
GS-2668 RT GS-3268 RT
13
12
11
4 - 73
July 2007
MANIFOLDS
REV D
Description
14
Check valve ......................................... N ......... Drive circuit anti-cavitation ................ 20-25 ft-lbs / 27-34 Nm
15
Relief valve, 3500 psi / 241.3 bar ........ O ......... Relief valve for number
two section of pump .......................... 15-25 ft-lbs / 20-34 Nm
16
Solenoid valve, 2 position 4 way ......... P ......... Platform up ........................................ 25-30 ft-lbs / 34-41 Nm
17
18
Solenoid valve, 3 position 4 way ......... R ......... Steer left/right .................................... 25-30 ft-lbs / 34-41 Nm
19
20
Proportional solenoid valve N.O. ........ T ......... Drive/lift circuit .................................. 25-30 ft-lbs / 34-41 Nm
21
22
Relief valve, 1500 psi / 103.4 bar ........ V ......... Steer left/right .................................... 25-30 ft-lbs / 34-41 Nm
23
24
25
26
27
28
Counterbalance valve
(models with dynamic braking) ............ AB ....... Improves braking performance ......... 30-35 ft-lbs / 41-47 Nm
29
Counterbalance valve
(models with dynamic braking) ............ AC ....... Improves braking performance ......... 30-35 ft-lbs / 41-47 Nm
4 - 74
Schematic
Item
Function
GS-2668 RT GS-3268 RT
Torque
July 2007
REV D
MANIFOLDS
Y5A
Y6A
Y5
Y6
AB
28
29
AC
AA
27
26
E
F
D
Y
25
Y1
24
Y1B
23
Y1A
22
21
Y2
S
Y3
Y9
Y4
J
P
Y8
10
O
N
L
M
20
19
18
17
16
15
14
GS-2668 RT GS-3268 RT
13
12
11
4 - 75
July 2007
REV D
MANIFOLDS
9-2
Valve Adjustments Function Manifold
Y5
Y5A
Y6
Y6A
AA
Z
Y
Y1
X
Y1B
W
H
Y1A
U
Y2
S
T
Y9
Y3
Y4
Y8
O
N
L
d
a
b
c
d
4 - 76
GS-2668 RT GS-3268 RT
July 2007
REV D
MANIFOLDS
Y5
Y5A
Y6
Y6A
AA
C
Z
Y
Y1
E
F
X
Y1B
G
W
H
Y1A
U
Y2
S
T
Y9
I
R
Y3
Y4
Y8
J
O
N
L
a
b
test port #2
steer relief valve
GS-2668 RT GS-3268 RT
4 - 77
July 2007
REV D
MANIFOLDS
Y5
Y5A
Y6
Y6A
AA
Y
D
Y1
E
F
X
Y1B
G
W
H
Y1A
U
Y2
T
Y9
Y3
Y4
6 Turn the engine off. Hold the lift relief valve with
a wrench and remove the cap (item K).
Y8
Q
P
b
J
O
N
L
M
a
b
test port #1
lift relief valve
4 - 78
GS-2668 RT GS-3268 RT
July 2007
REV D
MANIFOLDS
9-3
Outrigger Manifold Components
The outrigger manifold is located beneath the hose cover panel on top of the drive chassis
Index
No.
Description
Schematic
Item
Relief valve, 2000 psi / 137.8 bar ......... BA ......... Outrigger circuit ..................................... 20 ft-lbs / 27.1 Nm
Solenoid valve, 2 position 2 way .......... BB ......... Outrigger slow extend .............................. 25 ft-lbs / 34 Nm
Orifice - plug,
0.063 inch / 1.6 mm .............................. BC ......... Outrigger retract
Solenoid valve, 3 position 4 way .......... BD ......... Outrigger extend/retract ........................... 25 ft-lbs / 34 Nm
Counterbalance valve
(not used after serial number 40484) ... BE ......... Outrigger retract circuit .................. 30-35 ft-lbs / 41-47 Nm
Function
Torque
BA
BE
BE
Y39
BD
Y40
Y44
BC
2
BB
GS-2668 RT GS-3268 RT
4 - 79
July 2007
MANIFOLDS
REV D
9-4
Valve Adjustments Outrigger Manifold
How to Adjust the Outrigger
Relief Valve
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose must be
replaced and then torqued to specification during
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications.
1 Disconnect the platform controls from the quick
disconnect plug at the bottom of the platform.
Remove the platform controls from the platform.
Component damage hazard. The
platform controls wiring can be
damaged if it is kinked or pinched.
2 Open the hydraulic tank cover at the ground
controls side of the machine and disconnect the
platform controls harness at the quick
disconnect plug above the hydraulic tank.
3 Connect the platform controls to the quick
disconnect plug above the hydraulic tank.
4 - 80
GS-2668 RT GS-3268 RT
July 2007
REV D
MANIFOLDS
GS-2668 RT GS-3268 RT
4 - 81
July 2007
MANIFOLDS
REV D
9-5
Generator Manifold Components
The generator manifold is located above the function manifold.
Index
No.
Description
Schematic
Item
Solenoid valve, 2 position 3 way ......... DA .......... Generator on/off .................................. 25 ft-lbs / 34 Nm
Flow regulator, 4.3 gpm / 16.3 L/min ... DB .......... Generator speed ................................. 20 ft-lbs / 27.1 Nm
Relief valve, 3000 psi / 206.8 bar ........ DC .......... Generator circuit .................................. 20 ft-lbs / 27.1 Nm
Function
Torque
1
DA
2
DB
3
DC
4 - 82
GS-2668 RT GS-3268 RT
July 2007
REV D
MANIFOLDS
9-6
Valve Adjustments Generator Manifold
How to Adjust the Generator
Voltage
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
Electrocution hazard. Contact with
electrically charged circuits could
result in death or serious injury.
Remove all rings, watches and
other jewelry.
GS-2668 RT GS-3268 RT
4 - 83
July 2007
MANIFOLDS
REV D
9-7
Valve Coils
7.5
7.5
Description
Specification
Proportional valve,
12V DC (schematic item T)
7.5
7.5
8.2
4 - 84
GS-2668 RT GS-3268 RT
July 2007
REV D
MANIFOLDS
10 W
RESISTOR
9V
BATTERY
a
b
c
d
MULTI
METER
COIL
multimeter
9V DC battery
10: resistor
coil
:
Resistor, 10:
Genie part number
27287
GS-2668 RT GS-3268 RT
4 - 85
July 2007
REV B
10-1
Fuel Tank
4 - 86
GS-2668 RT GS-3268 RT
July 2007
REV B
10-2
Hydraulic Tank
open
closed
GS-2668 RT GS-3268 RT
4 - 87
July 2007
REV A
11-1
Yoke and Drive Motor
4 - 88
GS-2668 RT GS-3268 RT
July 2007
REV A
11-2
Steer Cylinder
How to Remove the
Steer Cylinder
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose must be
replaced and then torqued to specification during
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications.
1 Tag, disconnect and plug the hydraulic hoses
from the steer cylinder. Cap the fittings on the
cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
GS-2668 RT GS-3268 RT
4 - 89
July 2007
REV A
11-3
Tie Rod
How to Remove the Tie Rod
1 Remove the cotter pin from each tie rod clevis
pin. Remove the clevis pins.
Note: Always use a new cotter pin when installing
a clevis pin.
How to
Perform the Toe-in Adjustment
(before serial number 33737)
9 Slide the tie rod onto the yoke. Install the clevis
pin.
4 - 90
GS-2668 RT GS-3268 RT
July 2007
REV A
12-1
Drive Motor and Brake
GS-2668 RT GS-3268 RT
4 - 91
July 2007
Outrigger Components
REV A
13-1
Outrigger Cylinder
4 - 92
GS-2668 RT GS-3268 RT
July 2007
REV B
14-1
Brake Release Hand Pump Components
Before serial number 41200: The brake release hand pump manifold is mounted underneath the battery
in the hydraulic tray.
After serial number 41199: The brake release hand pump manifold is mounted at the non-steer end of
the chassis on the ground controls side of the machine.
Index
No.
Schematic
Item
Description
Function
Torque
Shuttle valve ..................................... AE ............. Brake release circuit ............................ 45-50 in-lbs / 5 Nm
Check valve, pilot operated .............. AF ............. Manual brake release circuit ............ 65-70 in-lbs / 7-8 Nm
Needle valve ..................................... AH ............ Manual brake release enable .............. 45-50 in-lbs / 5 Nm
1
AE
AH
2
AF
AG
AG
4
AH
GS-2668 RT GS-3268 RT
4 - 93
July 2007
REV B
15-1
Platform Overload System
GS-2668
975 kg
GS-3268
919 kg
4 - 94
GS-2668 RT GS-3268 RT
July 2007
REV B
GS-2668 RT GS-3268 RT
4 - 95
July 2007
REV B
567 kg
GS-3268 RT
454 kg
4 - 96
GS-2668 RT GS-3268 RT
July 2007
REV B
GS-2668
GS-3268
GS-2668 RT GS-3268 RT
4 - 97
July 2007
REV B
c
d
a
b
c
d
diagnostic display
blue platform up button
lift function enable button
yellow platform down button
4 - 98
GS-2668 RT GS-3268 RT
July 2007
REV B
GS-2668 RT GS-3268 RT
4 - 99
July 2007
REV B
POSSIBLE CAUSE
RELIEF VALVE SET TOO LOW
4 - 100
GS-2668 RT GS-3268 RT
SOLUTION
INCREASE RELIEF VALVE PRESSURE
TURN OFF RED EMERGENCY STOP
BUTTON, WAIT THREE SECONDS AND TURN
BACK ON
LOWER THE UP LIMIT SWITCH SLIGHTLY
-OR- REPLACE CONTACTS
PUT CORRECT RATED LOAD IN PLATFORM
TURN THE PRESSURE SWITCH NUT 1/4
TURN INTO THE HYDRAULIC LINE
CHARGE BATTERIES
REPEAT CALIBRATION PROCEDURE
LUBRICATE SLIDER CHANNELS
TURN OFF RED EMERGENCY STOP
BUTTON, WAIT THREE SECONDS AND TURN
BACK ON
RAISE THE DOWN LIMIT SWITCH
PUT CORRECT RATED LOAD IN PLATFORM
TURN THE PRESSURE SWITCH NUT 1/4
TURN INTO THE HYDRAULIC LINE -ORREPEAT CALIBRATION PROCEDURE
July 2007
Fault Codes
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
Wheels chocked
All external AC power supply disconnected
from the machine
GS-2668 RT GS-3268 RT
5-1
July 2007
FAULT CODES
Identify
symptoms
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
5-2
problem
solved
Inspect
and test
Perform
repair
GS-2668 RT GS-3268 RT
July 2007
REV B
Fault Code
Fault
Condition
Possible Causes
01, 02 or 03
10
11
12
20
21
22
Solution
Normal operation.
Defective ECM or
platform controls.
Consult Genie
Industries Service
Department
Ground controls
engine start toggle
switch fault, or is
activated when the
keyswitch is turned
on.
Ground controls
engine choke or glow
plug toggle switch
fault, or is activated
when the keyswitch
is turned on.
Ground controls
platform up/down
toggle switch fault, or
is activated when the
keyswitch is turned
on.
Platform controls
engine choke or glow
plug button fault, or is
activated when the
keyswitch is turned
on.
Platform controls
engine start button
fault, or is activated
when the keyswitch
is turned on.
Platform controls
steer left rocker
switch fault, or is
activated when the
keyswitch is turned
on.
GS-2668 RT GS-3268 RT
5-3
July 2007
Fault Code
Fault
Condition
23
26
Possible Causes
Platform controls
steer right rocker
switch fault, or is
activated when the
keyswitch is turned
on.
Platform controls
platform up/down
toggle switch fault, or
is activated when the
keyswitch is turned
on.
Platform controls
platform up/down fast
speed function
enable button fault, or
is activated when the
key switch is turned
on.
Platform controls
platform up/down
slow speed function
enable button fault, or
is activated when the
keyswitch is turned
on.
27
28
Platform controls
function enable
switch fault, or is
activated when the
key switch is turned
on.
Platform controls
joystick fault, or is
activated when the
keyswitch is turned
on.
29
30
5-4
REV B
GS-2668 RT GS-3268 RT
Solution
Check for stuck
steer microswitch
OR test or replace
the steer
microswitch.
Check for stuck
toggle switch OR test
or replace the toggle
switch.
Check for stuck
function enable
button OR test or
replace the platform
up/down fast speed
function enable
button.
Check for stuck
function enable
button OR test or
replace the platform
up/down slow speed
function enable
button.
Check for stuck
function enable
switch OR check for
function enable
switch being tied
down OR test or
replace the platform
up/down slow speed
function enable
button.
Check to make sure
the joystick is in the
center or neutral
position.
July 2007
REV B
Fault Code
Fault
Condition
40
41
42
43
44
45
Possible Causes
Solution
GS-2668 RT GS-3268 RT
5-5
July 2007
Fault Code
Condition
46
47
48
49
50
5-6
Fault
REV B
Possible Causes
Solution
GS-2668 RT GS-3268 RT
July 2007
REV B
Fault Code
51
52
60
66
Fault
Condition
Possible Causes
Solution
GS-2668 RT GS-3268 RT
5-7
July 2007
Fault Code
5-8
Fault
REV B
Condition
Possible Causes
67
High engine
temperature OR
defective water
temperature switch.
68
69
70
GS-2668 RT GS-3268 RT
Solution
Check the engine
radiator coolant level
OR check wiring and
terminal at the water
temperature switch
OR check the wiring
and terminal at the
ECM OR replace the
water temperature
switch.
Check battery or
alternator condition, E
Stop relay 1 & 2
terminals.
Consult Genie
Industries Service
Department
Consult Genie
Industries Service
Department
July 2007
REV A
Fault Code
LED
SYSTEM READY
Green
01
INTERNAL ECU
FAULT
02
PLATFORM ECU
FAULT
20
CHASSIS START
SW FAULT
21
CHASSIS CHOKE
SW FAULT
22
CHASSIS UP SW
FAULT
23
CHASSIS LIFT SW
FAULT
24
25
26
RIGHT TURN SW
FAULT
27
DRIVE ENABLE
SW FLT
28
OFF NEUTRAL
DRIVE JOYSTICK
29
PLATFORM LIFT
SW FAULT
30
OFF NEUTRAL
LIFT JOYSTICK
32
PLATFORM
START SW FAULT
33
LEFT FRONT
OUTRIG SW FLT
Solution
System shutdown.
Replace ECM.
Red
Platform/ECM communication
error.
System shutdown.
Red
Replace ECM.
Red
Replace ECM.
Red
Replace ECM.
Red
Replace ECM.
Red
Replace ECM.
Red
Red
Red
Red
Red
Red
Red
Red
Red
Outriggers disabled.
31
PLATFORM
CHOKE SW
FAULT
Result
Red
DOWN SW FAULT
LEFT TURN SW
FAULT
Condition
Normal operation
GS-2668 RT GS-3268 RT
5-9
July 2007
34
RIGHT FRONT
OUTRIG SW FLT
35
LEFT REAR
OUTRIG SW FLT
36
RIGHT REAR
OUTRIG SW FLT
37
AUTO LEVEL
SWITCH FAULT
49
DRIVE COIL 1
FAULT
50
DRIVE COIL 2
FAULT
51
DRIVE COIL 3
FAULT
52
FUNC PROP COIL
FAULT
54
LED
Condition
Result
REV A
Solution
Red
Outriggers disabled.
Red
Outriggers disabled.
Red
Outriggers disabled.
Red
Outriggers disabled.
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
UP COIL FAULT
55
DOWN COIL
FAULT
56
RIGHT TURN COIL
FAULT
57
LEFT TURN COIL
FAULT
58
BRAKE COIL
FAULT
60
FORWARD 1 COIL
FAULT
61
REVERSE 1 COIL
FAULT
62
FORWARD 2 COIL
FAULT
63
REVERSE 2 COIL
FAULT
5 - 10
GS-2668 RT GS-3268 RT
July 2007
REV A
Fault Code
66
LOW OIL
PRESSURE
67
HIGH COOLANT
TEMPERATURE
68
LOW ECU
VOLTAGE
69
LOW ENGINE
RPM
70
HIGH ENGINE
RPM
80
LEFT FRONT
OTRG COIL FLT
81
LEFT REAR OTRG
COIL FLT
82
RIGHT FRONT
OTRG COIL FLT
83
RIGHT REAR
OTRG COIL FLT
84
OUTRIGGER EXT
COIL FLT
85
OUTRIGGER RET
COIL FLT
86
OUTRIGGER
SLOW COIL FLT
90
2 SPEED COIL
FAULT
92
DRIVE FWD PROP
COIL FAULT
93
DRIVE REV PROP
COIL FAULT
94
MACHINE TYPE
FAULT
Condition
Result
Solution
Check the engine oil level OR check
wiring from the oil pressure switch to
ECM
OR replace the oil pressure switch.
Gasoline/LPG models: Check the
engine radiator coolant level OR check
the wiring from the water temperature
switch to ECM OR replace the water
temperature switch.
Diesel models: Check the engine oil
level OR check the wiring from the oil
temperature switch to ECM OR replace
the oil temperature switch.
Red
Engine stops.
Red
Red
System shutdown.
Charge battery.
Red
Low RPM.
Red
High RPM.
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Correct selection.
GS-2668 RT GS-3268 RT
5 - 11
July 2007
5 - 12
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An illustration legend precedes each group of
drawings.
Electrical Schematics
Hydraulic Schematics
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
Identify
symptoms
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
GS-2668 RT GS-3268 RT
problem
solved
Inspect
and test
Perform
repair
6-1
Section 6 Schematics
July 2007
REV A
Engine
Platform controls
Up limit switch
J4
J3
J1
J2
Level
sensor
Horn
Function manifold
Flashing beacon
Ground controls
6-2
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
REV A
J1 Connector
J2 Connector
(36 pin)
A1 Steer right - Y3
A2 Steer left - Y4
A3 Platform up - Y8
A4 Brake release - Y2
A5 Drive forward - Y6
A6 Drive reverse - Y5
A7 Drive forward - Y6A
A8 Drive reverse - Y5A
A9 Platform down - Y7
A10 Drive parallel - Y1
A11 Drive parallel - Y1A
A12 Drive parallel - Y1B
J3 Connector
(36 pin)
A1 Platform up input
A2 Platform down input
A3 Not used
A4 Not used
A5 Key switch power
A6 Level sensor input
A7 Platform overload input
A8 Left front outrigger input
A9 Not used
A10 Right front outrigger input
A11 Not used
A12 Not used
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
Power input
Power input
Power input
Power input
Not used
Not used
Ground
Ground
Not used
Not used
Power input
Power input
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
Diagnostic display - A
Diagnostic display - B
Diagnostic display - C
Diagnostic display - D
Diagnostic display - E
Diagnostic display - F
Diagnostic display - G
Diagnostic display - H
Diagnostic display - J
Diagnostic display - K
Not used
Not used
C 1
A 1
(18 pin)
Limit switch input - platform up
Limit switch input - platform down
Limit switch input - extension deck
Data link high (+)
Data link low (-)
Left rear outrigger input
B1
B2
B3
B4
B5
B6
C1
C2
C3
C4
C5
C6
Not used
Not used
Not used
Not used
Not used
Not used
J4 Connector
B 1
A1
A2
A3
A4
A5
A6
A1
A2
A3
A4
A5
A6
(18 pin)
LPG select input
Engine start input
Choke/glow plug input
High idle input
Tachometer signal input
Not used
B1
B2
B3
B4
B5
B6
C1
C2
C3
C4
C5
C6
6
6
6
B 1
C 1
A 1
12
B 1
A 1
C 1
12
12
J1
12
J2
12
12
12
C 1
12
B 1
6
6
A 1
B 1
J3
J4
12
A 1
B 1
A 1
C 1
C 1
18 pin connector
36 pin connector
Part No. 52302
GS-2668 RT GS-3268 RT
6-3
Section 6 Schematics
July 2007
REV A
Platform controls
Engine
To outriggers
Flashing beacons
Down limit
switch
J1
J2
Level
sensor
Generator
Function manifold
6-4
GS-2668 RT GS-3268 RT
Horn
Ground controls
and ECM
Section 6 Schematics
July 2007
REV A
J1 Connector
J2 Connector
(36 pin)
A1 Right turn - Y3 (output)
A2 Left turn - Y4 (output)
A3 Platform up - Y8 (output)
A4 Brake - Y2 (output)
A5 Drive forward 1 - Y6 (output)
A6 Drive reverse 1 - Y5 (output)
A7 Drive forward 2 - Y6A (output)
A8 Drive reverse 2 - Y5A (output)
A9 Platform down - Y7 (output)
A10 Drive coil - Y1 (output)
A11 Drive coil - Y1A (output)
A12 Drive coil - Y1B (output)
B1
B2
B3
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
Plug
Platform overload (input)
Right front outrigger limit switch LS13 (input)
Right rear outrigger limit switch LS12 (input)
Left front outrigger limit switch LS12 (input)
Left rear outrigger limit switch LS14 (input)
Alternator (input)
Engine oil pressure SW2 (input)
Engine water temp SW1 OR oil temp SW3 (input)
Plug
Fuel coil (output)
Plug
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
12
12
B 1
C 1
12
12
GS-2668 RT GS-3268 RT
J2
12
A 1
J1
36 pin connector
B 1
12
12
A 1
C 1
A 1
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
12
B 1
(36 pin)
Up limit switch LS5 (input)
Down limit switchLS6 (input)
Aux down power (input)
Aux down relay CR23-86 (output)
Key switch KS1-3 (input)
Level sensor S7 (white) (input)
Plug
Plug
Plug
Platform controls (ground) (input)
Platform controls data high (+) (input)
Platform controls data low (-) (input)
12
C 1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
6-5
Section 6 Schematics
July 2007
REV A
P2
P2
EMERGENCY STOP
BUTTON
EMERGENCY STOP
BUTTON
BK
RD
NC 1
RD
NC 1
BK
RD
RD
JC4
JC4
JOYSTICK
CONTROLLER
JOYSTICK
CONTROLLER
BN
BN
WH/BL
WH/BK
WH/RD
WH/RD
WH
WH/YL
PP
BN
U3
OR
WH
WH/BL
U3
PLATFORM
CONTROLS
CIRCUIT
BOARD
PLATFORM
CONTROLS
CIRCUIT
BOARD
WH/BK
PP
OR
OR
PP
D7
SW25
D7
SW25
VOLTAGE
REGULATOR
DIP SWITCH
VOLTAGE
REGULATOR
DIP SWITCH
ON
1
DIP
3
ON
DIP
3
YL
BL
WH
RD
RD
WH
WH
GN
BK
BK
BL
BL
WH
BK
BK
BL
WH
BK
YL
YL
BK
RD
BK
RD
BK
H1
ALARM
WH
BN12
BN13
FUNCTION
ENABLE/
HIGH SPEED
BUTTON
FUNCTION
ENABLE/
LOW SPEED
BUTTON
RD
H1
TS20
ALARM
PLATFORM
UP/DOWN
TOGGLE
SWITCH
BN12
BN13
FUNCTION
ENABLE/
HIGH SPEED
BUTTON
FUNCTION
ENABLE/
LOW SPEED
BUTTON
TS20
PLATFORM UP/DOWN
TOGGLE SWITCH
(MODELS WITHOUT OUTRIGGERS)
- OR -
TS21
Gasoline/LPG models
before serial number 1241
and
Diesel models
before serial number 1055
6-6
Gasoline/LPG models
after serial number 1240
and
Diesel models
after serial number 1054
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
REV A
H1
ALARM
BK
NC 1
2
RD
P2
EMERGENCY
STOP
OR
BL
JC1
WH
JOYSTICK
CONTROLLER
J5
GY
J3
BK
RD
U3
PLATFORM
CONTROLS
CIRCUIT
BOARD
BK
PP
YL
WH/BL
GY
14
J2
BL
OR
RD
WH
BN
BK
YL
BL
TS20
OR
TS21
RD
J1
GS-2668 RT GS-3268 RT
6-7
Section 6 Schematics
July 2007
Item
Description
Item
Description
Battery
B1 = Engine start
B4 = Auxiliary platform down
Button
BN1 = Engine stop
BN2 = Engine start
BN3 = Glow plug
BN4 = High idle
BN5 = Horn
BN6 = High torque
BN7 = Generator
BN11 = Driving lights
BN12 = High speed lift enable
BN13 = Low speed lift enable
BN15 = Horn/left front outrigger
BN16 = Outrigger function enable
BN17 = High torque/left front outrigger
BN18 = Generator/right front outrigger
BN20 = Outrigger auto level
BN22 = Right rear outrigger
BN23 = Auxiliary platform down
Capacitor, 33000 uf
Circuit breaker
CB1 = 20 amp
CB2 = 1 amp (before serial number 24000)
CB2 = 7 amp (after serial number 23999)
Control relay
CR1 = Engine start
CR4 = High idle
CR5 = Horn relay
CR8 = Ignition
CR15 = Glow plug
CR17 = Hydraulic oil cooling fan
CR25 = Engine run
CR34 = Driving lights
CR43 = Power to ECM
Power supply
D1 = Alternator
D2 = Generator (option)
D7 = Voltage regulator 12V DC to 5V DC
Platform control box enclosure
Flashing beacons (option)
30A fuse
Gauge
G6 = Hour meter
G8 = Diagnostic display
Ground
Horn or alarm
H1 = Alarm, level sensor
H2 = Automotive-style horn
Joystick controller- drive, steer, platform up/down
Key switch
LED or light
L18 = Emergency stop
L19 = Power
L21 = High torque selected
L23 = High idle selected
L25 = Fault
L27 = Generator selected
L29 = Driving lights
L41 = Coolant temperature
L42 = Oil pressure
Limit switch
LS1 = Extension deck
LS5 = Platform up
LS6 = Platform down
LS12 = Left front outrigger
LS13 = Right front outrigger
LS14 = Left rear outrigger
LS15 = Right rear outrigger
Motor or pump
M1 = Hydraulic oil cooling fan
M3 = Engine starter
*N
N.C.
N.O.
P
Note
Normally closed
Normally open
Power
P1 = Emergency stop button at ground controls
P2 = Emergency stop button at platform controls
Platform overload pressure switch
Electro-mechanical solenoid
Q1 = LPG lockout
Q2 = Gasoline lockout
Q3 = High idle
Q8 = Fuel shut off
Quick disconnect
QD3 = Control cable to ground
QD4 = Control cable to platform
Resistor
R7 = 2000: resistor
R15 = 0 to 5000 ohm potentiometer
Sensor
S7 = Tilt sensor (models without outriggers)
S8 = Tilt sensor (models with outriggers)
Switch
SW1 = Engine coolant temperature
SW2 = Engine oil pressure
SW5 = Function enable
SW6 = Steer left/right
SW25 = DIP switch
Toggle switch
TS6 = Glow plug
TS20 = Platform up/down
TS21 = Platform up/down & outrigger
extend/retract
TS52 = Engine start
TS53 = Fuel select
TS54 = Engine high idle
TS55 = Function enable
TS56 = Glow plug
TS66 = Platform up/down
TS67 = Function enable
Electronic component
U3 = Printed circuit board
U5 = Electronic control module
U19 = Ignition coil
U20 = Spark plug(s)
U26 = Distributor
U32 = Glow plug
Valve coil
Y1 = Drive parallel
Y1A = Drive parallel
Y1B = Drive parallel
Y2 = Brake release
Y3 = Steer right
Y4 = Steer left
Y5 = Drive reverse
Y5A = Drive reverse
Y6 = Drive forward
Y6A = Drive forward
Y7 = Platform down
Y7A = Platform down (GS-3268 only)
Y8 = Platform up
Y9 = Proportional flow control
Y10 = Auxiliary platform down(GS-3268 only
before serial number 40207)
Y10A = Auxiliary platform down (GS-3268 only)
Y29 = Generator on (option)
Y33 = Left rear outrigger
Y34 = Right rear outrigger
Y35 = Left front outrigger
Y36 = Right front outrigger
Y39 = Outrigger retract
Y40 = Outrigger extend
Y44 = Outrigger extend slow
BN
C2
CB
CR
EN1
FB1
F9
G
GND
H
JC4
KS1
L
LS
6-8
PS2
Q
QD
SW
TS
GS-2668 RT GS-3268 RT
WIRE COLOR
LEGEND
Item
Description
BL
BK
BR
GN
OR
PP
RD
WH
YL
BL/RD
BL/WH
BK/RD
OR/WH
RD/BK
RD/WH
WH/BL
WH/BK
WH/RD
WH/YL
YL/BK
Blue
Black
Brown
Green
Orange
Purple
Red
White
Yellow
Blue/Red
Blue/White
Black/Red
Orange/White
Red/Black
Red/White
White/Blue
White/Black
White/Red
White/Yellow
Yellow/Black
Section 6 Schematics
July 2007
P1
KS1
PLATFORM
M4
GROUND
Emergency Stop
button
GROUND
Key switch
30
86
87
85
Motor or pump
Solenoid valve
no diode
Spark plugs
Flashing beacon
Wire connection
Control relay
Horn or alarm
Glow plug(s)
No connection
(circuits crossing)
Button
Solenoid valve with
redundant coils
Quick disconnect
Diode
M3
Pressure switch
Starter motor
Electro-mechanical
solenoid
CB1
20A
S32
Circuit breaker
S33
Toggle switch
S34
S35
S36
Temperature switch
S37
S38
D1 F
S39
DIP switch
Alternator
LED
Voltage regulator
(+)
Capacitor
G6
G6
(+)
( )
Hour meter
Ignition coil
Potentiometer
Limit switch
( )
12V DC
Battery
Resistor
Work lights
Level sensor
Distributor
GS-2668 RT GS-3268 RT
6-9
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (before serial number 21161)
Part 1 of 2
REV C
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
1A
GROUND
85
86
CR43
GROUND
87
85
CR1
(+)
BN23
86
33000 uf
85
( )
85
STARTING
AID
86
CR4
J4-A1
J4-A4
J4-A3
J4-A2
J4-A5
J2-A5
J4-B5
U5
ELECTRONIC CONTROL MODULE
J4-C2
J4-C1
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J2-B12
J1-A9
J2-B11
J1-C1\C4
J1-C11,C12
J4-C4
J4-B4
J4-C3
HIGH IDLE
30
D1 F
G6
LPG SELECT
87
CR15
30
HIGH IDLE
85
20A
86
CHOKE
CB1
IGNITION
START
87
CR8
30
TS3
87
87
86
TS54
85
C2
ENGINE RUN
R7 2000
30
B4
12V DC
CR25
30
TS56
(GS-3268RT ONLY)
86
TS52
AUXILIARY
PLATFORM
DOWN
87
ENGINE
START
POWER TO
ECM
30
L30
U19
Q7
30
CR5
L27
86
U26
H1
M3
N.O.
H2
Q2
N.C.
L42
B1
M4
FB1
12V DC
SW1
Q1 M4 Q2
GASOLINE SELECT
FUEL PUMP
LPG SELECT
GENERATOR (OPTION)
GENERATOR ON LED
COOLANT
TEMPERATURE LED
COOLANT
TEMPERATURE SWITCH
Y7A FB1 H1
TILT ALARM
Y7
PLATFORM DOWN
(GS-3268 ONLY)
SPARK PLUG(S)
DISTRIBUTOR
IGNITION COIL
ALTERNATOR
BATTERY 12V DC
AUTOMOTIVE-STYLE HORN
(OPTION)
Q3 L30 H2
PLATFORM DOWN
Q7
G6
CHOKE
D1
HOURMETER
M3
ENGINE STARTER
B1
Q1
85
87
Q3
6 - 10
ES0116F
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (before serial number 21161)
Part 2 of 2
REV C
P2
QD4
G8
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
DIAGNOSTIC
DISPLAY
12V DC
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
LS1
N.C.
EXTENSION
DECK
TS66
WH/RD
SW6 STEER
LEFT/ RIGHT
WH
PIN14
PLATFORM CONTROLS
MEMBRANE DECAL
BK
BN
J1-C7,C8
POUT2
POUT7
POUT4
POUT5
POUT6
POUT8
PIN5
J1-B3
J1-A12
Y9
PROPORTIONAL
FLOW CONTROL
DRIVE PARALLEL
BRAKE RELEASE
Y1A Y1B
DRIVE PARALLEL
PLATFORM UP
DRIVE PARALLEL
STEER LEFT
Y1
J1-A11
J1-A10
STEER RIGHT
Y6A Y5A
DRIVE REVERSE (2)
Y5
J1-A8
Y6
Y2
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
Y8
FUNCTION ENABLE
LEVEL
SENSOR
J2-B10
J2-A6
J3-A5
J3-A4
J3-B4
J2-C1/C10
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
Y4
WH/BL
PIN18
JOYSTICK
CONTROLLER
WH/YL
SW5
S7
Y3
OR
5K
POTENTIOMETER
WH/BK
PIN15
DOWN
PLATFORM
UP
U5
JC1
R15
RIGHT
N.C.
PP
BN
LEFT
N.C.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
WH
1
2
3
4
5
6
7
8
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
TS67
D7
U3
SW25
PIN6
PIN10
PIN19
HORN BN5
PIN9
PIN24
GENERATOR BN7
PIN25
PIN29
PIN13
WH
PIN1
BL
PIN2
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
- NOTE MACHINE SHOWN IN THE STOWED
POSITION WITH THE POWER OFF
ES0116F
GS-2668 RT GS-3268 RT
6 - 11
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 21161 to 21837)
Part 1 of 2
REV C
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
1A
GROUND
85
86
CR43
GROUND
87
85
CR1
(+)
BN23
86
85
87
( )
85
CR15
STARTING
AID
30
86
CR4
J4-A1
J4-A4
J4-A3
J4-A2
J4-A5
J2-A5
J4-B5
U5
ELECTRONIC CONTROL MODULE
J4-C2
J4-C1
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J2-B12
J1-A9
J2-B11
J1-C1\C4
J1-C11,C12
J4-C4
J4-B4
J4-C3
HIGH IDLE
30
D1 F
G6
LPG SELECT
87
86
HIGH IDLE
85
20A
IGNITION
CHOKE
CB1
CR8
30
START
87
86
TS3
85
87
ENGINE RUN
TS54
12V DC
CR25
30
TS56
(GS-3268RT ONLY)
30
B4
86
TS52
AUXILIARY
PLATFORM
DOWN
87
ENGINE
START
POWER TO
ECM
30
L30
U19
Q7
30
CR5
L27
86
U26
H1
M3
N.O.
H2
Q2
N.C.
L42
B1
M4
FB1
12V DC
SW1
Q1 M4 Q2
GASOLINE SELECT
FUEL PUMP
LPG SELECT
GENERATOR (OPTION)
GENERATOR ON LED
COOLANT
TEMPERATURE LED
COOLANT
TEMPERATURE SWITCH
Y7A FB1 H1
TILT ALARM
Y7
PLATFORM DOWN
(GS-3268 ONLY)
SPARK PLUG(S)
DISTRIBUTOR
IGNITION COIL
ALTERNATOR
BATTERY 12V DC
AUTOMOTIVE-STYLE HORN
(OPTION)
Q3 L30 H2
PLATFORM DOWN
Q7
G6
CHOKE
D1
HOURMETER
M3
ENGINE STARTER
B1
Q1
85
87
Q3
6 - 12
ES0116G
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 21161 to 21837)
Part 2 of 2
REV C
P2
QD4
G8
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
DIAGNOSTIC
DISPLAY
12V DC
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
LS1
N.C.
EXTENSION
DECK
TS66
WH/RD
SW6 STEER
LEFT/ RIGHT
WH
PIN14
PLATFORM CONTROLS
MEMBRANE DECAL
BK
BN
J1-C7,C8
POUT2
POUT7
POUT4
POUT5
POUT6
POUT8
PIN5
J1-B3
J1-A12
Y9
PROPORTIONAL
FLOW CONTROL
DRIVE PARALLEL
BRAKE RELEASE
Y1A Y1B
DRIVE PARALLEL
PLATFORM UP
DRIVE PARALLEL
STEER LEFT
Y1
J1-A11
J1-A10
STEER RIGHT
Y6A Y5A
DRIVE REVERSE (2)
Y5
J1-A8
Y6
Y2
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
Y8
FUNCTION ENABLE
LEVEL
SENSOR
J2-B10
J2-A6
J3-A5
J3-A4
J3-B4
J2-C1/C10
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
Y4
WH/BL
PIN18
JOYSTICK
CONTROLLER
WH/YL
SW5
S7
Y3
OR
5K
POTENTIOMETER
WH/BK
PIN15
DOWN
PLATFORM
UP
U5
JC1
R15
RIGHT
N.C.
PP
BN
LEFT
N.C.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
WH
1
2
3
4
5
6
7
8
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
TS67
D7
U3
SW25
PIN6
PIN10
PIN19
HORN BN5
PIN9
PIN24
GENERATOR BN7
PIN25
PIN29
PIN13
WH
PIN1
BL
PIN2
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
- NOTE MACHINE SHOWN IN THE STOWED
POSITION WITH THE POWER OFF
ES0116G
GS-2668 RT GS-3268 RT
6 - 13
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 21838 to 38464)
Part 1 of 3
REV C
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
1A
GROUND
85
86
GROUND
87
30
85
CR1
(+)
BN23
86
30
85
B4
87
30
( )
85
LPG SELECT
HIGH IDLE
CR4
J4-A1
J4-A4
J4-A3
J4-A2
J4-A5
J2-A5
U5
ELECTRONIC CONTROL MODULE
J4-C2
J4-C1
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J2-B12
J1-A9
J2-B11
J1-C1\C4
J1-C11,C12
J4-B5
J4-C4
J4-C3
HIGH IDLE
J4-B4
30
G6
CHOKE
STARTING
AID
86
87
D1 F
START
CR15
30
85
20A
IGNITION
86
87
CB1
CR8
TS3
85
86
87
TS54
12V DC
ENGINE RUN
TS56
(GS-3268RT ONLY)
CR25
30
TS52
AUXILIARY
PLATFORM
DOWN
POWER TO
ECM
86
87
ENGINE
START
CR43
L30
U19
Q7
30
CR5
L27
86
U26
M3
SW1
H2
FB1
12V DC
N.O.
M4
N.C.
GASOLINE SELECT
FUEL PUMP
LPG SELECT
GENERATOR (OPTION)
GENERATOR ON LED
COOLANT
TEMPERATURE LED
Y7A
TILT ALARM
Y7
PLATFORM DOWN
(GS-3268 ONLY)
AUTOMOTIVE-STYLE HORN
(OPTION)
SPARK PLUG(S)
DISTRIBUTOR
IGNITION COIL
Q3 L30 H2
PLATFORM DOWN
Q7
G6
CHOKE
HOURMETER
D1
ALTERNATOR
BATTERY 12V DC
ENGINE STARTER
M3
SW2
L42
B1
B1
Q2
85
87
Q3
Q1
L41
H1
6 - 14
ES0116N
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 21838 to 38464)
Part 2 of 3
REV C
QD4
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
TS67
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
PS3
N.C.
N.C.
PLATFORM
OVERLOAD
EXTENSION
DECK
LS12
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
LS13
LS14
RIGHT
FRONT
OUTRIGGER
LEFT
REAR
OUTRIGGER
LS15
RIGHT
REAR
OUTRIGGER
TS66
N.O.
N.O.
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
U5
N.O.
DOWN
PLATFORM
UP
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
LS1
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES0116N
GS-2668 RT GS-3268 RT
6 - 15
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 21838 to 38464)
Part 3 of 3
REV C
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
OR
R15
PP
5K
POTENTIOMETER
WH/YL
WH/BK
OR
POUT2
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
PIN18
PIN15
FUNCTION ENABLE
WH/RD
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
PP
5K
POTENTIOMETER
WH/BK
PIN14
BK
R15
RIGHT
WH
JC1
BN
LEFT
WH/RD
RIGHT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT7
POUT7
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
PIN13
PIN13
PIN25
PIN25
PIN29
PIN25
PIN29
PIN1
PIN2
PIN3
PIN4
POUT1
PIN11
WH
BL
RD
YL
RD
BK
DOWN
WH
PIN1
UP
RD
POUT1
PLATFORM CONTROLS
UP
YL
PIN4
ALARM
RD
PIN3
H1
BL
PIN2
BK
PIN11
6 - 16
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
LEFT
PIN15
PIN14
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
SW5
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
1
2
3
4
5
6
7
8
D7
U3
SW25
12V DC
DOWN
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 17
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 38465 to 41199)
Part 1 of 3
REV C
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
7A
GROUND
85
86
GROUND
87
30
85
CR1
(+)
BN23
86
30
85
B4
87
30
( )
85
LPG SELECT
HIGH IDLE
CR4
J4-A1
J4-A4
J4-A3
J4-A2
J2-A5
J4-A5
U5
ELECTRONIC CONTROL MODULE
J4-C2
J4-C1
J4-B6
J2-B8
J2-B7
J4-B1
J4-B2
J1-B1
J2-B12
J1-A9
J2-B11
J1-C1\C4
J1-C11,C12
J4-B5
J4-C4
J4-C3
HIGH IDLE
J4-B4
30
G6
CHOKE
STARTING
AID
86
87
D1 F
START
CR15
30
85
20A
IGNITION
86
87
CB1
CR8
TS3
85
86
87
TS54
12V DC
ENGINE RUN
TS56
(GS-3268RT ONLY)
CR25
30
TS52
AUXILIARY
PLATFORM
DOWN
POWER TO
ECM
86
87
ENGINE
START
CR43
L30
U19
Q7
30
CR5
L27
86
U26
M3
SW1
H2
FB1
12V DC
M4
N.C.
GASOLINE SELECT
FUEL PUMP
LPG SELECT
GENERATOR (OPTION)
GENERATOR ON LED
COOLANT
TEMPERATURE LED
TILT ALARM
Y7 Y10 Y7A Y10A FB1 H1 SW1 SW2 L41 L42 L27 Y29 Q1 M4 Q2
PLATFORM DOWN
AUTOMOTIVE-STYLE HORN
(OPTION)
SPARK PLUG(S)
DISTRIBUTOR
IGNITION COIL
Q3 L30 H2
N.O.
Q7
G6
CHOKE
HOURMETER
D1
ALTERNATOR
BATTERY 12V DC
ENGINE STARTER
M3
SW2
L42
B1
B1
Q2
85
87
Q3
Q1
L41
H1
6 - 18
ES0116S
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 38465 to 41199)
Part 2 of 3
REV C
QD4
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
TS67
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
PS3
N.C.
N.C.
PLATFORM
OVERLOAD
EXTENSION
DECK
LS12
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
LS13
LS14
RIGHT
FRONT
OUTRIGGER
LEFT
REAR
OUTRIGGER
LS15
RIGHT
REAR
OUTRIGGER
TS66
N.O.
N.O.
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
U5
N.O.
DOWN
PLATFORM
UP
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
LS1
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES0116S
GS-2668 RT GS-3268 RT
6 - 19
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 38465 to 41199)
Part 3 of 3
REV C
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
OR
R15
PP
5K
POTENTIOMETER
WH/YL
WH/BK
OR
POUT2
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
PIN18
PIN15
FUNCTION ENABLE
WH/RD
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
PP
5K
POTENTIOMETER
WH/BK
PIN14
BK
R15
RIGHT
WH
JC1
BN
LEFT
WH/RD
RIGHT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT7
POUT7
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
PIN13
PIN13
PIN25
PIN25
PIN29
PIN25
PIN29
PIN1
PIN2
PIN3
PIN4
POUT1
PIN11
WH
BL
RD
YL
RD
BK
DOWN
WH
PIN1
UP
RD
POUT1
PLATFORM CONTROLS
UP
YL
PIN4
ALARM
RD
PIN3
H1
BL
PIN2
BK
PIN11
6 - 20
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
LEFT
PIN15
PIN14
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
SW5
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
1
2
3
4
5
6
7
8
D7
U3
SW25
12V DC
DOWN
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 21
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 41200 to 41823)
Part 1 of 3
REV D
PLATFORM
KS1
GROUND
85
86
CR43
GROUND
87
(+)
85
CR1
( )
86
CR25
87
B4
86
30
85
85
86
87
87
CR8
IGNITION
30
85
85
86
87
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
Q3 L30 H2
J4-B6
J2-B8
J4-A2
J4-A1
N.C.
L42
COOLANT
TEMPERATURE SWITCH
Q7
G6
CHOKE
SW4
J2-B7
J4-B2
J4-B1
H2
N.O.
HOURMETER
(+)
( )
SPARK PLUG(S)
DISTRIBUTOR
IGNITION COIL
M1
HYDRAULIC OIL
TEMPERATURE SWITCH
J2-A5
Q3
L27
SW1 SW2 L41
H1
FB1
HYDRAULIC OIL
COOLING FAN (OPTION)
D1
ALTERNATOR
BATTERY 12V DC
ENGINE STARTER
M3
J4-A5
J1-B1
85
85
J1-C11,C12 J2-B12
87
87
M1
B1
86
J4-B5
M3
30
CR5 86
U5
ELECTRONIC CONTROL MODULE
Q7
N.O.
CR17
U26
30
J1-A9
J2-B11
SW4
20A
U19
J4-C4
J1-C1\C4
(OPTION)
F9A
J4-C3
L30
12V DC
HIGH IDLE
G6
HYDRAULIC
OIL COOLER
B1
CR4
30
J4-B4
START
CR15
R
3
BN68
LPG
SELECT
GLOW
PLUG
30
20A
D1 F
BN14
86
87
CB1
ENGINE RUN
30
ENGINE
START
12V DC
POWER TO
ECM
30
6 - 22
ES0116U
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 41200 to 41823)
Part 2 of 3
REV D
P1
EMERGENCY
STOP
QD4
C
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
BN44 FUNCTION
RD
ENABLE
LS6
PS3
PLATFORM
OVERLOAD
PLATFORM
DOWN
BN90 TS54
CHOKE
BN83
BN84
PLATFORM
UP
PLATFORM
DOWN
LS12
LS13
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
N.C.
RIGHT
FRONT
OUTRIGGER
N.O.
LS14
LEFT
REAR
OUTRIGGER
N.O.
N.O.
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
J4-A4
J4-A3
U5
LS15
RIGHT
REAR
OUTRIGGER
HIGH
IDLE
WH
J4-C2
J4-C1
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
Q1
M4
BK
S9
Q1 M4 Q2
GASOLINE SELECT
Y44
FUEL PUMP
Y39
LPG SELECT
Y40
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
Q2
ES0116U
GS-2668 RT GS-3268 RT
6 - 23
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 41200 to 41823)
Part 3 of 3
REV D
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
OR
R15
PP
5K
POTENTIOMETER
WH/YL
WH/BK
OR
POUT2
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
PIN18
PIN15
FUNCTION ENABLE
WH/RD
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
PP
5K
POTENTIOMETER
WH/BK
PIN14
BK
R15
RIGHT
WH
JC1
BN
LEFT
WH/RD
RIGHT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT7
POUT7
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
PIN13
PIN13
PIN25
PIN25
PIN29
PIN25
PIN29
PIN1
PIN2
PIN3
PIN4
POUT1
PIN11
WH
BL
RD
YL
RD
BK
DOWN
WH
PIN1
UP
RD
POUT1
PLATFORM CONTROLS
UP
YL
PIN4
ALARM
RD
PIN3
H1
BL
PIN2
BK
PIN11
6 - 24
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
LEFT
PIN15
PIN14
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
SW5
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
1
2
3
4
5
6
7
8
D7
U3
SW25
12V DC
DOWN
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 25
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 41824 to GS6803-42381)
Part 1 of 3
PLATFORM
GROUND
B1
4
85
GROUND
REV C
86
87
KS1
CR43
POWER TO
ECM
30
KEY SWITCH
85
CR1
86
CR25
87
86
30
85
85
86
87
87
ENGINE RUN
30
ENGINE
START
CR8
BN14 BN68
IGNITION
30
LPG
SELECT
87a
85
86
CR15
87
CB1
START
STARTING AID
30
20A
85
86
D1 F
87
CR4
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
Q3 L30 H2
J4-B6
J2-B8
J4-A2
J4-A1
N.C.
L42
COOLANT
TEMPERATURE SWITCH
Q7
G6
CHOKE
SW4
J2-B7
H2
N.O.
HOURMETER
(+)
( )
SPARK PLUG(S)
DISTRIBUTOR
IGNITION COIL
M1
HYDRAULIC OIL
TEMPERATURE SWITCH
J4-B2
Q3
L27
SW1 SW2 L41
H1
FB1
HYDRAULIC OIL
COOLING FAN (OPTION)
D1
ALTERNATOR
BATTERY 12V DC
ENGINE STARTER
M3
J4-B1
85
85
J2-A5
87
87
M1
B1
86
J4-A5
M3
30
CR5 86
Q7
N.O.
CR17
U26
30
U5
ELECTRONIC CONTROL MODULE
J1-B1
SW4
20A
U19
J1-C11,C12 J2-B12
F9A
12V DC
J1-A9
J2-B11
(OPTION)
J4-B5
J1-C1\C4
HYDRAULIC
OIL COOLER
B1
J4-C4
L30
J4-C3
G6
J4-B4
HIGH IDLE
30
6 - 26
ES0116V
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 41824 to GS6803-42381)
Part 2 of 3
REV C
P1
EMERGENCY
STOP
QD4
C
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
BN44 FUNCTION
RD
ENABLE
LS6
PS3
PLATFORM
OVERLOAD
PLATFORM
DOWN
BN90 TS54
CHOKE
BN83
BN84
PLATFORM
UP
PLATFORM
DOWN
LS12
LS13
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
N.C.
RIGHT
FRONT
OUTRIGGER
N.O.
LS14
LEFT
REAR
OUTRIGGER
N.O.
N.O.
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
J4-A4
J4-A3
U5
LS15
RIGHT
REAR
OUTRIGGER
HIGH
IDLE
WH
J4-C2
J4-C1
J2-B3
J2-B1
J2-B10
J1-B8
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
Q1
M4
BK
S9
Q1 M4 Q2
GASOLINE SELECT
Y44
FUEL PUMP
Y39
LPG SELECT
Y40
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
Q2
ES0116V
GS-2668 RT GS-3268 RT
6 - 27
Section 6 Schematics
July 2007
Electrical Schematic
Gasoline/LPG Models (from serial number 41824 to GS6803-42381)
Part 3 of 3
REV C
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
OR
R15
PP
5K
POTENTIOMETER
WH/YL
WH/BK
OR
POUT2
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
PIN18
PIN15
FUNCTION ENABLE
WH/RD
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
PP
5K
POTENTIOMETER
WH/BK
PIN14
BK
R15
RIGHT
WH
JC1
BN
LEFT
WH/RD
RIGHT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT7
POUT7
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
PIN13
PIN13
PIN25
PIN25
PIN29
PIN25
PIN29
PIN1
PIN2
PIN3
PIN4
POUT1
PIN11
WH
BL
RD
YL
RD
BK
DOWN
WH
PIN1
UP
RD
POUT1
PLATFORM CONTROLS
UP
YL
PIN4
ALARM
RD
PIN3
H1
BL
PIN2
BK
PIN11
6 - 28
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
LEFT
PIN15
PIN14
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
SW5
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
1
2
3
4
5
6
7
8
D7
U3
SW25
12V DC
DOWN
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 29
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594)
Part 1 of 3
P1
REV A
EMERGENCY STOP
PLATFORM
CONTROL
4
3
GROUND
CONTROL
AB1
CB2 20A
AB3
AB3
AB7
AB3
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
N.C.
G6
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
30
87
86
87A
85
30
87
86
87A
85
30
87
86
87A
85
30
87
LS6
PLAT
DOWN
LIMIT
SWITCH
87A
J2-A3
J1-A9
U19
J1-A3
J1-C7
J2-C4
J2-B9
J2-A5
WORK LIGHTS
STA
J2-C1/C3
J2-A2
J2-C12
J1-C2
D1
J2-B11
EXCT
ECM
J2-B8
L30
BAT
J2-B7
J2-A4
U5
BN23
BN91
AUXILIARY DOWN
AUXILIARY DOWN
ENABLE
(+)
B1
( )
STARTER
U26
86
M3
CR4
STARTING
AID
HIGH IDLE
30
86
87A
85
30
CR15
85
87
H2
87
87A
Q7
Q3
CHOKE
SOLENOID
HIGH IDLE
SOLENOID
C5
4700 uF
Y7A
Y8
Y7
Y10A
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
U26 DISTRIBUTOR
K1 STARTER RELAY
M3 STARTER MOTOR
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 30
ES7161A
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594)
Part 2 of 3
REV A
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
J1-B12
J1-C11
AB11
J1-B1
J1-B3
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A12
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
AB13
Y4
Y1B
Y1
Y6
Y9
Y6A
Q2
Q1
M4
SW2
SW1
H5
FB1
Y3
Y1A
Y5
Y2
Y5A
S7 LEVEL SENSOR
ECM GROUND
Q1 LPG SELECT
M4 FUEL PUMP
Q2 GASOLINE SELECT
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7161A
Y29
GS-2668 RT GS-3268 RT
6 - 31
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594)
Part 3 of 3
REV A
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 32
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7161A
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 33
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Gasoline/LPG Power
(from serial number GS6805-43595 to GS6805-44770)
Part 1 of 3
F9 5A FUSE
REV A
P1EMERGENCY STOP
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB3
AB3
AB7
AB3
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
N.C.
G6
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
30
87
86
87A
85
30
87
86
87A
85
30
87
86
87A
85
87
LS6
PLAT
DOWN
LIMIT
SWITCH
30
87A
J2-A3
J1-A9
U19
J1-A3
J1-C7
J2-C4
J2-B9
J2-A5
WORK LIGHTS
STA
J2-C1/C3
J2-A2
J2-C12
J1-C2
D1
J2-B11
EXCT
ECM
J2-B8
L30
BAT
J2-B7
J2-A4
U5
BN23
BN91
AUXILIARY DOWN
AUXILIARY DOWN
ENABLE
(+)
B1
( )
STARTER
U26
86
M3
CR4
STARTING
AID
HIGH IDLE
30
86
87A
85
30
CR15
85
87
H2
87
87A
Q7
Q3
CHOKE
SOLENOID
HIGH IDLE
SOLENOID
C5
4700 uF
Y7A
Y8
Y7
Y10A
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
U26 DISTRIBUTOR
K1 STARTER RELAY
M3 STARTER MOTOR
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 34
ES7161D
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Gasoline/LPG Power
(from serial number GS6805-43595 to GS6805-44770)
Part 2 of 3
REV A
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
J1-B12
J1-C11
AB11
J1-B1
J1-B3
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A12
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
AB13
Y4
Y1B
Y1
Y6
Y9
Y6A
Q2
Q1
M4
SW2
SW1
H5
FB1
Y3
Y1A
Y5
Y2
Y5A
S7 LEVEL SENSOR
ECM GROUND
Q1 LPG SELECT
M4 FUEL PUMP
Q2 GASOLINE SELECT
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7161D
Y29
GS-2668 RT GS-3268 RT
6 - 35
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Gasoline/LPG Power
(from serial number GS6805-43595 to GS6805-44770)
Part 3 of 3
REV A
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 36
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7161D
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 37
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594)
Part 1 of 3
P1
REV B
EMERGENCY STOP
PLATFORM
CONTROL
4
3
GROUND
CONTROL
AB1
CB2 20A
AB4
AB3
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
G6
N.C.
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
87
LS6
5
86
87A
85
30
86
87A
85
30
87
30
87
86
87A
85
87
PLAT
DOWN
LIMIT
SWITCH
30
87A
AB21
STA
(+)
STARTING
AID
86
CR4
HIGH IDLE
30
85
U26
87
WORK
LIGHTS
AB1
( )
STARTER
L30
87A
86
85
30
87
LS25
MAXIMUM
HEIGHT
LIMIT SW
LOAD SENSE
DELAY
LIMIT SW
AUXILIARY DOWN
ENABLE
86
30
CR77
DOWN
ENABLE
C5
85
87
Y7A
87A
Y10A
4700 uF
Q7
Q3
CHOKE
SOLENOID
H2
BN91
AUXILIARY DOWN
N.C.
LS24
87A
BN23
AB12
N.C.
M3
J1-A9
J2-B9
CR15
J1-A3
AB1
U19
B1
J1-C7
J2-C4
J2-A3
D1
J2-A5
EXCT
J2-C1/C3
BAT
J2-A2
J2-C12
J1-C2
J2-B11
J2-B8
ECM
J2-B7
J2-A4
U5
Y7
Y8
HIGH IDLE
SOLENOID
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
U26 DISTRIBUTOR
M3 STARTER MOTOR
K1 STARTER RELAY
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 38
ES7161A
ES7183A
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594)
Part 2 of 3
REV B
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
J1-B12
J1-C11
AB11
J1-B1
J1-B3
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A12
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
AB13
Y4
Y1B
Y1
Y6
Y9
Y6A
Q2
Q1
M4
SW2
SW1
H5
FB1
Y3
Y1A
Y5
Y2
Y5A
S7 LEVEL SENSOR
ECM GROUND
Q1 LPG SELECT
M4 FUEL PUMP
Q2 GASOLINE SELECT
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7161A
Y29
GS-2668 RT GS-3268 RT
6 - 39
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594)
Part 3 of 3
REV B
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 40
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B10
J2-B1
J1-C4
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7161A
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 41
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6805-43595 to GS6805-44168)
Part 1 of 3
F9 5A FUSE
REV B
P1EMERGENCY STOP
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB4
AB3
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
G6
N.C.
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
87
LS6
5
86
87A
85
30
86
87A
85
30
87
30
87
86
87A
85
87
PLAT
DOWN
LIMIT
SWITCH
30
87A
AB21
STA
(+)
STARTING
AID
86
CR4
HIGH IDLE
30
85
U26
87
WORK
LIGHTS
AB1
( )
STARTER
L30
87A
86
85
30
87
LS25
MAXIMUM
HEIGHT
LIMIT SW
LOAD SENSE
DELAY
LIMIT SW
AUXILIARY DOWN
ENABLE
86
30
CR77
DOWN
ENABLE
C5
85
87
Y7A
87A
Y10A
4700 uF
Q7
Q3
CHOKE
SOLENOID
H2
BN91
AUXILIARY DOWN
N.C.
LS24
87A
BN23
AB12
N.C.
M3
J1-A9
J2-B9
CR15
J1-A3
AB1
U19
B1
J1-C7
J2-C4
J2-A3
D1
J2-A5
EXCT
J2-C1/C3
BAT
J2-A2
J2-C12
J1-C2
J2-B11
J2-B8
ECM
J2-B7
J2-A4
U5
Y7
Y8
HIGH IDLE
SOLENOID
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
U26 DISTRIBUTOR
M3 STARTER MOTOR
K1 STARTER RELAY
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 42
ES7183B
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6805-43595 to GS6805-44168)
Part 2 of 3
REV B
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
J1-B12
J1-C11
AB11
J1-B1
J1-B3
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A12
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
AB13
Y4
Y1B
Y1
Y6
Y9
Y6A
Q2
Q1
M4
SW2
SW1
H5
FB1
Y3
Y1A
Y5
Y2
Y5A
S7 LEVEL SENSOR
ECM GROUND
Q1 LPG SELECT
M4 FUEL PUMP
Q2 GASOLINE SELECT
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7183B
Y29
GS-2668 RT GS-3268 RT
6 - 43
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6805-43595 to GS6805-44168)
Part 3 of 3
REV B
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 44
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B10
J2-B1
J1-C4
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7183B
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 45
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6805-44169 to GS6805-44770)
Part 1 of 3
F9 5A FUSE
REV A
P1EMERGENCY STOP
B1
PLATFORM
CONTROL
R25
5 OHM
3
GROUND
CONTROL
AB20
AB1
CB2 20A
AB4
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
G6
N.C.
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
87
LS6
5
86
87A
85
30
86
87A
85
30
87
30
87
86
87A
85
30
87
PLAT
DOWN
LIMIT
SWITCH
87A
AB21
STA
(+)
STARTING
AID
86
CR4
HIGH IDLE
30
85
U26
87
WORK
LIGHTS
AB1
( )
STARTER
L30
87A
86
85
30
87
LS25
MAXIMUM
HEIGHT
LIMIT SW
LOAD SENSE
DELAY
LIMIT SW
AUXILIARY DOWN
ENABLE
86
30
CR77
DOWN
ENABLE
C5
85
87
Y7A
87A
Y10A
4700 uF
Q7
Q3
CHOKE
SOLENOID
H2
BN91
AUXILIARY DOWN
N.C.
LS24
87A
BN23
AB12
N.C.
M3
J1-A9
J2-B9
CR15
J1-A3
AB1
U19
B1
J1-C7
J2-C4
J2-A3
D1
J2-A5
EXCT
J2-C1/C3
BAT
J2-A2
J2-C12
J1-C2
J2-B11
J2-B8
ECM
J2-B7
J2-A4
U5
Y7
Y8
HIGH IDLE
SOLENOID
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
U26 DISTRIBUTOR
K1 STARTER RELAY
M3 STARTER MOTOR
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 46
ES7183C
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6805-44169 to GS6805-44770)
Part 2 of 3
REV A
AB2
N.O.
20A
CR17
30
86
87
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
LEVEL SENSOR
CIRCUIT BOARD
85
M1
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
AB23
BK
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
J1-C11
AB11
J1-B1
J1-B12
J1-B3
J1-A7
J1-A8
J1-A5
J1-A6
J1-A4
J1-A12
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
AB13
Y4
Y1
Y1A
Y6
Y2
Q1
Y6A
Q2
M4
SW2
SW1
H5
FB1
Y3
Y1B
Y5
Y5A
Y29
S7 LEVEL SENSOR
ECM GROUND
M4 FUEL PUMP
Q2 GASOLINE SELECT
PROPORTIONAL
FLOW CONTROL
Q1 LPG SELECT
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7183C
Y9
GS-2668 RT GS-3268 RT
6 - 47
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Gasoline/LPG Power
(from serial number GS6805-44169 to GS6805-44770)
Part 3 of 3
REV A
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 48
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7183C
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 49
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (before serial number 21161)
Part 1 of 2
REV B
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
1A
GROUND
85
86
CR43
GROUND
87
85
(GS-3268RT ONLY)
85
CR25
C2
ENGINE RUN
30
33000 uf
R7 2000
30
85
B4
12V DC
86
87
ENGINE
START
86
( )
AUXILIARY
PLATFORM
DOWN
CR1
(+)
BN23
POWER TO
ECM
30
86
87
87
85
TS56 TS54
TS52
86
87
CR4
J4-A4
J4-A3
J4-A2
J4-A5
J2-A5
J4-B5
U5
ELECTRONIC CONTROL MODULE
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J2-B12
J1-A9
J2-B11
J1-C1\C4
J1-C11,C12
J4-C4
J4-C3
D1 F
J4-B4
HIGH IDLE
30
G6
HIGH IDLE
GLOW PLUG
START
CR15
GLOW
PLUG
30
85
20A
FUEL
86
87
CB1
CR8
30
B1
12V DC
(+)
30
Q3
(PULL)
(HOLD)
M3
CR5
L27
86
H1
85
87
N.O.
H2
U32
N.C.
L42
FB1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
H1 FB1
COOLANT
TEMPERATURE SWITCH
Y7A
Y7
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
H2
PLATFORM DOWN
(GS-3268 ONLY)
Q3
PLATFORM DOWN
U32
GLOW PLUG
G6
HOURMETER
Q8
FUEL SHUT OFF
BATTERY 12V DC
D1
ALTERNATOR
M3
ENGINE STARTER
B1
6 - 50
ES7140A
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (before serial number 21161)
Part 2 of 2
REV B
P2
QD4
G8
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
DIAGNOSTIC
DISPLAY
12V DC
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
LS1
N.C.
EXTENSION
DECK
TS66
WH/RD
SW6 STEER
LEFT/ RIGHT
WH
PIN14
PLATFORM CONTROLS
MEMBRANE DECAL
BK
BN
POUT2
POUT3
J1-C7,C8
POUT4
POUT5
POUT6
POUT8
PIN5
J1-B3
J1-A12
DRIVE REVERSE
Y9
PROPORTIONAL
FLOW CONTROL
DRIVE FORWARD
DRIVE PARALLEL
BRAKE RELEASE
Y1A Y1B
DRIVE PARALLEL
PLATFORM UP
DRIVE PARALLEL
STEER LEFT
Y1
J1-A11
J1-A10
STEER RIGHT
Y6A Y5A
DRIVE REVERSE
Y5
J1-A8
Y6
DRIVE FORWARD
Y2
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
Y8
FUNCTION ENABLE
LEVEL
SENSOR
J2-B10
J2-A6
J3-A5
J3-A4
J3-B4
J2-C1/C10
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
Y4
WH/BL
PIN18
JOYSTICK
CONTROLLER
WH/YL
SW5
S7
Y3
OR
5K
POTENTIOMETER
WH/BK
PIN15
DOWN
PLATFORM
UP
U5
JC1
R15
RIGHT
N.C.
PP
BN
LEFT
N.C.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
WH
1
2
3
4
5
6
7
8
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
TS67
D7
U3
SW25
PIN6
PIN10
PIN19
HORN BN5
PIN9
PIN24
GENERATOR BN7
PIN25
PIN29
WH
PIN1
BL
PIN2
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
- NOTE MACHINE SHOWN IN THE STOWED
POSITION WITH THE POWER OFF
ES7140A
GS-2668 RT GS-3268 RT
6 - 51
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 21161 to 21837)
Part 1 of 2
REV B
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
1A
GROUND
85
86
CR43
GROUND
87
85
(GS-3268RT)
85
CR25
C2
ENGINE RUN
30
33000 uf
R7 2000
30
85
B4
12V DC
86
87
ENGINE
START
86
( )
AUXILIARY
PLATFORM
DOWN
CR1
(+)
BN23
POWER TO
ECM
30
86
87
87
85
TS56 TS54
TS52
86
87
CR4
J4-A4
J4-A3
J4-A2
J4-A5
J2-A5
J4-B5
U5
ELECTRONIC CONTROL MODULE
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J2-B12
J1-A9
J2-B11
J1-C1\C4
J1-C11,C12
J4-C4
J4-C3
D1 F
J4-B4
HIGH IDLE
30
G6
HIGH IDLE
GLOW PLUG
START
CR15
GLOW
PLUG
30
85
20A
FUEL
86
87
CB1
CR8
30
B1
12V DC
(+)
30
Q3
(PULL)
(HOLD)
M3
CR5
L27
86
H1
85
87
N.O.
H2
U32
N.C.
L42
FB1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
H1 FB1
COOLANT
TEMPERATURE SWITCH
Y7A
Y7
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
H2
PLATFORM DOWN
(GS-3268 ONLY)
Q3
PLATFORM DOWN
U32
GLOW PLUG
G6
HOURMETER
Q8
FUEL SHUT OFF
BATTERY 12V DC
D1
ALTERNATOR
M3
ENGINE STARTER
B1
6 - 52
ES7140B
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 21161 to 21837)
Part 2 of 2
REV B
P2
QD4
G8
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
DIAGNOSTIC
DISPLAY
12V DC
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
LS1
N.C.
EXTENSION
DECK
TS66
WH/RD
SW6 STEER
LEFT/ RIGHT
WH
PIN14
PLATFORM CONTROLS
MEMBRANE DECAL
BK
BN
POUT2
POUT3
J1-C7,C8
POUT4
POUT5
POUT6
POUT8
PIN5
J1-B3
J1-A12
DRIVE REVERSE
Y9
PROPORTIONAL
FLOW CONTROL
DRIVE FORWARD
DRIVE PARALLEL
BRAKE RELEASE
Y1A Y1B
DRIVE PARALLEL
PLATFORM UP
DRIVE PARALLEL
STEER LEFT
Y1
J1-A11
J1-A10
STEER RIGHT
Y6A Y5A
DRIVE REVERSE
Y5
J1-A8
Y6
DRIVE FORWARD
Y2
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
Y8
FUNCTION ENABLE
LEVEL
SENSOR
J2-B10
J2-A6
J3-A5
J3-A4
J3-B4
J2-C1/C10
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
Y4
WH/BL
PIN18
JOYSTICK
CONTROLLER
WH/YL
SW5
S7
Y3
OR
5K
POTENTIOMETER
WH/BK
PIN15
DOWN
PLATFORM
UP
U5
JC1
R15
RIGHT
N.C.
PP
BN
LEFT
N.C.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
WH
1
2
3
4
5
6
7
8
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
TS67
D7
U3
SW25
PIN6
PIN10
PIN19
HORN BN5
PIN9
PIN24
GENERATOR BN7
PIN25
PIN29
WH
PIN1
BL
PIN2
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
- NOTE MACHINE SHOWN IN THE STOWED
POSITION WITH THE POWER OFF
ES7140B
GS-2668 RT GS-3268 RT
6 - 53
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 21838 to 38464)
Part 1 of 3
REV B
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
1A
GROUND
85
86
CR43
GROUND
87
85
(GS-3268RT)
85
CR25
C2
ENGINE RUN
30
33000 uf
R7 2000
30
85
B4
12V DC
86
87
ENGINE
START
86
( )
AUXILIARY
PLATFORM
DOWN
CR1
(+)
BN23
POWER TO
ECM
30
86
87
87
85
TS56 TS54
TS52
86
87
CR4
J4-A4
J4-A3
J4-A2
J2-A5
J4-A5
U5
ELECTRONIC CONTROL MODULE
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J1-A9
J2-B11
J1-C11,C12 J2-B12
J1-C1\C4
J4-B5
J4-C4
D1 F
J4-C3
J4-B4
HIGH IDLE
30
G6
HIGH IDLE
GLOW PLUG
START
CR15
GLOW
PLUG
30
85
20A
FUEL
86
87
CB1
CR8
30
B1
12V DC
(+)
30
F9
Q3
(PULL)
(HOLD)
30A
M3
CR5
L27
86
H1
85
87
N.O.
H2
U32
N.C.
L42
FB1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
COOLANT
TEMPERATURE SWITCH
Y7A H1 FB1
FLASHING BEACON (OPTION)
Y7
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
H2
PLATFORM DOWN
(GS-3268 ONLY)
Q3
PLATFORM DOWN
U32
FUSE
ALTERNATOR
BATTERY 12V DC
F9 ADDED AFTER
SERIAL NUMBER 38365
G6
GLOW PLUG
D1 F9 Q8
HOURMETER
M3
ENGINE STARTER
B1
6 - 54
ES7140C
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 21838 to 38464)
Part 2 of 3
REV B
QD4
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
TS67
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
PS3
N.C.
N.C.
PLATFORM
OVERLOAD
EXTENSION
DECK
LS12
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
LS13
LS14
RIGHT
FRONT
OUTRIGGER
LEFT
REAR
OUTRIGGER
LS15
RIGHT
REAR
OUTRIGGER
TS66
N.O.
N.O.
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
U5
N.O.
DOWN
PLATFORM
UP
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
LS1
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES7140C
GS-2668 RT GS-3268 RT
6 - 55
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 21838 to 38464)
Part 3 of 3
REV B
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
D7
U3
SW25
1
2
3
4
5
6
7
8
OR
R15
PP
5K
POTENTIOMETER
WH/YL
POUT2
PP
5K
POTENTIOMETER
WH/BL
PIN18
FUNCTION ENABLE
WH/RD
PIN15
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
R15
WH/BK
PIN14
BK
JC1
BN
RIGHT
WH
PIN14
OR
LEFT
RIGHT
WH/RD
PIN15
LEFT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
RR OUTRIGGER BN24
PIN25
PIN13
PIN29
PIN25
PIN25
PIN29
WH
PIN1
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
BL
PIN2
RD
BK
DOWN
PIN1
UP
YL
ALARM
PIN11
PLATFORM CONTROLS
RD
PIN3
POUT1
H1
BL
PIN2
PIN4
6 - 56
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
WH/BK
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
12V DC
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 57
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 38465 to 40173)
Part 1 of 3
REV B
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
7A
GROUND
85
86
CR43
GROUND
87
85
(+)
BN23
(GS-3268RT)
86
CR25
87
86
( )
AUXILIARY
PLATFORM
DOWN
30
B4
12V DC
85
87
POWER TO
ECM
30
C2
ENGINE RUN
30
33000 uf
R7 2000
CR1
85
ENGINE
START
86
87
85
TS56 TS54
TS52
86
87
CR4
J4-A4
J4-A3
J4-A2
J2-A5
J4-A5
U5
ELECTRONIC CONTROL MODULE
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J1-A9
J2-B11
J1-C11,C12 J2-B12
J1-C1\C4
J4-B5
J4-C4
J4-C3
D1 F
J4-B4
HIGH IDLE
30
G6
HIGH IDLE
GLOW PLUG
START
CR15
GLOW
PLUG
30
85
20A
FUEL
86
87
CB1
CR8
30
B1
12V DC
(+)
30
F9
Q3
(PULL)
(HOLD)
30A
M3
CR5
L27
86
H1
85
87
N.O.
H2
U32
N.C.
L42
FB1
( )
Q8
Q3
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
FUSE
ALTERNATOR
BATTERY 12V DC
AUTOMOTIVE-STYLE HORN
(OPTION)
H2
COOLANT
TEMPERATURE SWITCH
U32
G6
GLOW PLUG
D1 F9 Q8
HOURMETER
M3
ENGINE STARTER
B1
6 - 58
ES7140H
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 38465 to 40173)
Part 2 of 3
REV B
QD4
GS-3268 ONLY
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
TS67
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
PS3
N.C.
N.C.
PLATFORM
OVERLOAD
EXTENSION
DECK
LS12
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
LS13
LS14
RIGHT
FRONT
OUTRIGGER
LEFT
REAR
OUTRIGGER
LS15
RIGHT
REAR
OUTRIGGER
TS66
N.O.
N.O.
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
U5
N.O.
DOWN
PLATFORM
UP
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
LS1
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES7140H
GS-2668 RT GS-3268 RT
6 - 59
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 38465 to 40173)
Part 3 of 3
REV B
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
D7
U3
SW25
1
2
3
4
5
6
7
8
OR
R15
PP
5K
POTENTIOMETER
WH/YL
POUT2
PP
5K
POTENTIOMETER
WH/BL
PIN18
FUNCTION ENABLE
WH/RD
PIN15
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
R15
WH/BK
PIN14
BK
JC1
BN
RIGHT
WH
PIN14
OR
LEFT
RIGHT
WH/RD
PIN15
LEFT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
RR OUTRIGGER BN24
PIN25
PIN13
PIN29
PIN25
PIN25
PIN29
WH
PIN1
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
BL
PIN2
RD
BK
DOWN
PIN1
UP
YL
ALARM
PIN11
PLATFORM CONTROLS
RD
PIN3
POUT1
H1
BL
PIN2
PIN4
6 - 60
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
WH/BK
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
12V DC
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 61
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 40174 to 40939)
Part 1 of 3
REV B
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
7A
GROUND
85
86
CR43
GROUND
87
85
(+)
BN23
(GS-3268RT)
86
CR25
87
86
( )
AUXILIARY
PLATFORM
DOWN
30
B4
12V DC
85
87
POWER TO
ECM
30
C2
ENGINE RUN
30
33000 uf
R7 2000
CR1
85
ENGINE
START
86
87
85
TS56 TS54
TS52
86
87
CR4
J4-A4
J4-A3
J4-A2
J2-A5
J4-A5
U5
ELECTRONIC CONTROL MODULE
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J1-A9
J2-B11
J1-C11,C12 J2-B12
J1-C1\C4
J4-B5
J4-C4
L30
J4-C3
D1 F
J4-B4
HIGH IDLE
30
G6
HIGH IDLE
GLOW PLUG
START
CR15
GLOW
PLUG
30
85
20A
FUEL
86
87
CB1
CR8
30
B1
12V DC
(+)
30
F9
(HOLD)
(PULL)
L27
86
H1
Q3
30A
M3
CR5
85
87
N.O.
H2
U32
N.C.
L42
FB1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
FUSE
ALTERNATOR
BATTERY 12V DC
Q3 L30 H2
COOLANT
TEMPERATURE SWITCH
U32
G6
GLOW PLUG
D1 F9 Q8
HOURMETER
M3
ENGINE STARTER
B1
6 - 62
ES7140
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 40174 to 40939)
Part 2 of 3
REV B
QD4
GS-3268 ONLY
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
TS67
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
PS3
N.C.
N.C.
PLATFORM
OVERLOAD
EXTENSION
DECK
LS12
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
LS13
LS14
RIGHT
FRONT
OUTRIGGER
LEFT
REAR
OUTRIGGER
LS15
RIGHT
REAR
OUTRIGGER
TS66
N.O.
N.O.
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
U5
N.O.
DOWN
PLATFORM
UP
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
LS1
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES7140
GS-2668 RT GS-3268 RT
6 - 63
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 40174 to 40939)
Part 3 of 3
REV B
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
D7
U3
SW25
1
2
3
4
5
6
7
8
OR
R15
PP
5K
POTENTIOMETER
WH/YL
POUT2
PP
5K
POTENTIOMETER
WH/BL
PIN18
FUNCTION ENABLE
WH/RD
PIN15
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
R15
WH/BK
PIN14
BK
JC1
BN
RIGHT
WH
PIN14
OR
LEFT
RIGHT
WH/RD
PIN15
LEFT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
RR OUTRIGGER BN24
PIN25
PIN13
PIN29
PIN25
PIN25
PIN29
WH
PIN1
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
BL
PIN2
RD
BK
DOWN
PIN1
UP
YL
ALARM
PIN11
PLATFORM CONTROLS
RD
PIN3
POUT1
H1
BL
PIN2
PIN4
6 - 64
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
WH/BK
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
12V DC
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 65
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 40940 to 41199)
Part 1 of 3
REV B
P1
EMERGENCY
STOP
CB2
PLATFORM
KS1
7A
GROUND
85
86
CR43
GROUND
87
85
(+)
BN23
(GS-3268RT)
86
CR25
87
86
( )
AUXILIARY
PLATFORM
DOWN
30
B4
12V DC
85
87
POWER TO
ECM
30
C2
ENGINE RUN
30
33000 uf
R7 2000
CR1
85
ENGINE
START
86
87
85
TS56 TS54
TS52
86
87
CR4
J4-A4
J4-A3
J4-A2
J2-A5
J4-A5
U5
ELECTRONIC CONTROL MODULE
J4-B6
J2-B8
J2-B7
J4-B2
J4-B1
J1-B1
J1-A9
J2-B11
J1-C11,C12 J2-B12
J1-C1\C4
J4-B5
J4-C4
L30
J4-C3
D1 F
J4-B4
HIGH IDLE
30
G6
HIGH IDLE
GLOW PLUG
START
CR15
GLOW
PLUG
30
85
20A
FUEL
86
87
CB1
CR8
30
B1
12V DC
(+)
30
F9
(HOLD)
(PULL)
L27
86
H1
Q3
30A
M3
CR5
85
87
N.O.
H2
U32
N.C.
L42
FB1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
FUSE
ALTERNATOR
BATTERY 12V DC
Q3 L30 H2
COOLANT
TEMPERATURE SWITCH
U32
G6
GLOW PLUG
D1 F9 Q8
HOURMETER
M3
ENGINE STARTER
B1
6 - 66
ES7140N
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 40940 to 41199)
Part 2 of 3
REV B
QD4
GS-3268 ONLY
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
TS67
FUNCTION
ENABLE
RD
LS6
PLATFORM
DOWN
LS5
PLATFORM
UP
PS3
N.C.
N.C.
PLATFORM
OVERLOAD
EXTENSION
DECK
LS12
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
LS13
LS14
RIGHT
FRONT
OUTRIGGER
LEFT
REAR
OUTRIGGER
LS15
RIGHT
REAR
OUTRIGGER
TS66
N.O.
N.O.
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
U5
N.O.
DOWN
PLATFORM
UP
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
N.C.
LS1
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES7140N
GS-2668 RT GS-3268 RT
6 - 67
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 40940 to 41199)
Part 3 of 3
REV B
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
D7
U3
SW25
1
2
3
4
5
6
7
8
OR
R15
PP
5K
POTENTIOMETER
WH/YL
POUT2
PP
5K
POTENTIOMETER
WH/BL
PIN18
FUNCTION ENABLE
WH/RD
PIN15
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
R15
WH/BK
PIN14
BK
JC1
BN
RIGHT
WH
PIN14
OR
LEFT
RIGHT
WH/RD
PIN15
LEFT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
RR OUTRIGGER BN24
PIN25
PIN13
PIN29
PIN25
PIN25
PIN29
WH
PIN1
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
BL
PIN2
RD
BK
DOWN
PIN1
UP
YL
ALARM
PIN11
PLATFORM CONTROLS
RD
PIN3
POUT1
H1
BL
PIN2
PIN4
6 - 68
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
WH/BK
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
12V DC
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 69
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 41200 to 41823)
Part 1 of 3
REV B
PLATFORM
KS1
GROUND
85
86
CR43
GROUND
87
(+)
85
CR1
( )
86
CR25
87
B4
86
85
86
87
87
85
CB1
CR8
START
86
CR15
GLOW
PLUG
30
20A
85
86
D1 F
BN68
FUEL
30
87
87
CR4
J4-A2
J4-B6
J2-B8
J2-B7
J4-B2
85
J4-B1
87
J2-A5
86
J4-A5
CR5 86
U5
ELECTRONIC CONTROL MODULE
J1-B1
30
J1-C11,C12 J2-B12
SW4
J4-B5
20A
J1-A9
J2-B11
(OPTION)
F9A
J4-C4
J1-C1\C4
HYDRAULIC
OIL COOLER
12V DC
J4-C3
L30
J4-B4
HIGH IDLE
30
G6
B1
33000 uf
R7 2000
30
85
C2
ENGINE RUN
30
ENGINE
START
12V DC
POWER TO
ECM
30
(+)
N.O.
30
F9
(HOLD)
(PULL)
H2
85
87
N.O.
U32
N.C.
L42
FB1
M1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
COOLANT
TEMPERATURE SWITCH
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
HYDRAULIC OIL
TEMPERATURE SWITCH
U32 Q3 L30 H2
HIGH IDLE SOLENOID
HYDRAULIC OIL
COOLING FAN (OPTION)
G6
SW4
GLOW PLUG
M1
HOURMETER
Q8
FUEL SHUT OFF
BATTERY 12V DC
D1
ALTERNATOR
M3
ENGINE STARTER
B1
Q3
CR17
30A
M3
L27
SW1 SW2 L41
H1
6 - 70
ES7140P
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 41200 to 41823)
Part 2 of 3
REV B
P1
EMERGENCY
STOP
QD4
C
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
BN44 FUNCTION
RD
ENABLE
LS6
PS3
PLATFORM
OVERLOAD
PLATFORM
DOWN
BN90 TS54
HIGH
IDLE
BN83
BN84
PLATFORM
UP
PLATFORM
DOWN
LS12
LS13
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
N.C.
RIGHT
FRONT
OUTRIGGER
N.O.
LS14
LEFT
REAR
OUTRIGGER
N.O.
N.O.
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
J4-A4
J4-A3
U5
LS15
RIGHT
REAR
OUTRIGGER
GLOW
PLUG
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES7140P
GS-2668 RT GS-3268 RT
6 - 71
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 41200 to 41823)
Part 3 of 3
REV B
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
D7
U3
SW25
1
2
3
4
5
6
7
8
OR
R15
PP
5K
POTENTIOMETER
WH/YL
POUT2
PP
5K
POTENTIOMETER
WH/BL
PIN18
FUNCTION ENABLE
WH/RD
PIN15
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
R15
WH/BK
PIN14
BK
JC1
BN
RIGHT
WH
PIN14
OR
LEFT
RIGHT
WH/RD
PIN15
LEFT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
RR OUTRIGGER BN24
PIN25
PIN13
PIN29
PIN25
PIN25
PIN29
WH
PIN1
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
BL
PIN2
RD
BK
DOWN
PIN1
UP
YL
ALARM
PIN11
PLATFORM CONTROLS
RD
PIN3
POUT1
H1
BL
PIN2
PIN4
6 - 72
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
WH/BK
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
12V DC
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 73
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 41824 to GS6803-42381)
Part 1 of 3
PLATFORM
GROUND
B1
REV A
GROUND
85
86
87
30
85
86
87
30
85
86
87
30
CR43
KS1
POWER TO
ECM
KEY SWITCH
CR1
ENGINE
START
86
33000 uf
ENGINE RUN
R7 2000
30
85
C2
CR25
87
CR8
BN68
FUEL
START
87a
CB1
85
86
87
30
85
86
87
30
CR15
GLOW
PLUG
20A
R
D1 F
CR4
J4-A2
J4-B6
J2-B8
85
J2-B7
87
J4-B2
86
J4-B1
CR5 86
J2-A5
30
J4-A5
SW4
U5
ELECTRONIC CONTROL MODULE
J1-B1
20A
J1-C11,C12 J2-B12
F9A
12V DC
J1-A9
J2-B11
(OPTION)
J4-B5
J1-C1\C4
HYDRAULIC
OIL COOLER
B1
J4-C4
L30
J4-C3
G6
J4-B4
HIGH IDLE
(+)
N.O.
30
F9
(HOLD)
(PULL)
H2
85
87
N.O.
U32
N.C.
L42
FB1
M1
( )
Q8
SW1
GENERATOR ON LED
COOLANT
TEMPERATURE LED
COOLANT
TEMPERATURE SWITCH
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
AUXILIARY PLATFORM
DOWN (GS-3268 ONLY)
TILT ALARM
AUTOMOTIVE-STYLE HORN
(OPTION)
HYDRAULIC OIL
TEMPERATURE SWITCH
U32 Q3 L30 H2
HIGH IDLE SOLENOID
HYDRAULIC OIL
COOLING FAN (OPTION)
G6
SW4
GLOW PLUG
M1
HOURMETER
Q8
FUEL SHUT OFF
BATTERY 12V DC
D1
ALTERNATOR
M3
ENGINE STARTER
B1
Q3
CR17
30A
M3
L27
SW1 SW2 L41
H1
6 - 74
ES7140R
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 41824 to GS6803-42381)
Part 2 of 3
REV A
P1
EMERGENCY
STOP
QD4
C
G8
OUTRIGGERS
(OPTION)
DIAGNOSTIC
DISPLAY
(OPTION)
BN44 FUNCTION
RD
ENABLE
LS6
PS3
PLATFORM
OVERLOAD
PLATFORM
DOWN
BN90 TS54
HIGH
IDLE
BN83
BN84
PLATFORM
UP
PLATFORM
DOWN
LS12
LS13
LEFT
FRONT
OUTRIGGER
N.O.
N.C.
N.C.
RIGHT
FRONT
OUTRIGGER
N.O.
LS14
LEFT
REAR
OUTRIGGER
N.O.
N.O.
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
S7
MODELS
WITHOUT
OUTRIGGERS
LEVEL
SENSOR
BN
J1-C7,C8
J2-B10
J2-A6
J2-C1/C10
J3-A5
J3-A4
J3-B4
J3-B5
J3-A6
J2-A10
J2-A8
J2-A7
J3-A3
J3-A1
J3-A2
J2-A2
J2-A1
J4-A4
J4-A3
U5
LS15
RIGHT
REAR
OUTRIGGER
GLOW
PLUG
WH
J2-B3
J2-B1
J1-B8
J2-B10
J1-B7
J1-B6
J3-B2
J3-B1
J1-B5
J1-B2
J1-B3
J1-A12
J1-A11
J1-A10
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
J1-A3
J1-A2
J1-A1
YL
BL
RD
S8
2-AXIS
LEVEL
SENSOR
BK
Y40
Y39
Y44
S9
AUTO LEVELING
SENSOR
Y34
OUTRIGGER RETRACT
Y33
OUTRIGGER EXTEND
SLOW
DRIVE REVERSE
Y36
OUTRIGGER EXTEND
DRIVE FORWARD
Y35
RIGHT REAR
OUTRIGGER
BRAKE RELEASE
Y9
LEFT REAR
OUTRIGGER
PLATFORM UP
Y1A Y1B
RIGHT FRONT
OUTRIGGER
STEER LEFT
Y1
LEFT FRONT
OUTRIGGER
STEER RIGHT
Y6A Y5A
PROPORTIONAL
FLOW CONTROL
Y5
DRIVE PARALLEL
Y6
DRIVE PARALLEL
Y2
DRIVE PARALLEL
Y8
DRIVE REVERSE
Y4
DRIVE FORWARD
Y3
ES7140R
GS-2668 RT GS-3268 RT
6 - 75
Section 6 Schematics
July 2007
Electrical Schematic
Diesel Models (from serial number 41824 to GS6803-42381)
Part 3 of 3
REV A
P2
QD3
C
BK
POWER TO PLATFORM
BK
P2
EMERGENCY
STOP
QD3
RD
RD
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
POWER TO GROUND
PIO2
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
YL
PIO5
RD
PIO2
12V DC
D7
U3
SW25
1
2
3
4
5
6
7
8
OR
R15
PP
5K
POTENTIOMETER
WH/YL
POUT2
PP
5K
POTENTIOMETER
WH/BL
PIN18
FUNCTION ENABLE
WH/RD
PIN15
JOYSTICK
CONTROLLER
WH/YL
SW6 STEER
LEFT/ RIGHT
SW5
WH
PLATFORM CONTROLS
MEMBRANE DECAL
POUT3
R15
WH/BK
PIN14
BK
JC1
BN
RIGHT
WH
PIN14
OR
LEFT
RIGHT
WH/RD
PIN15
LEFT
FUNCTION ENABLE
1
2
3
4
5
6
7
8
PLATFORM CONTROLS
MEMBRANE DECAL
BK
POUT2
POUT3
POUT4
POUT4
POUT5
POUT5
POUT6
POUT6
POUT8
POUT8
PIN5
PIN5
PIN6
PIN6
PIN10
PIN10
PIN19
HORN BN5
PIN19
PIN23
PIN23
PIN24
GENERATOR BN7
PIN24
RR OUTRIGGER BN24
PIN25
PIN13
PIN29
PIN25
PIN25
PIN29
WH
PIN1
RD
PIN3
UP
PLATFORM UP/DOWN TS20
YL
PIN4
POUT1
PIN11
BL
PIN2
RD
BK
DOWN
PIN1
UP
YL
ALARM
PIN11
PLATFORM CONTROLS
RD
PIN3
POUT1
H1
BL
PIN2
PIN4
6 - 76
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
SW6 STEER
LEFT/ RIGHT
SW5
WH/BL
JOYSTICK
CONTROLLER
D7
U3
SW25
DIP
SWITCH
JC1
BN
WH/BK
PIN18
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
DIP
SWITCH
12V DC
DOWN
RD
BK
H1
ALARM
PLATFORM CONTROLS
GS-2668 RT GS-3268 RT
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 77
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Diesel Power
(from serial number GS6803-42382 to GS6805-43594)
Part 1 of 3
P1
REV A
EMERGENCY STOP
PLATFORM
CONTROL
4
3
GROUND
CONTROL
AB1
CB2 20A
AB3
AB3
AB7
AB3
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
N.C.
G6
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
86
87A
85
30
87
86
87A
85
30
87
30
87
86
87A
85
30
87
LS6
PLAT
DOWN
LIMIT
SWITCH
87A
(HOLD)
(PULL)
KUBOTA DIESEL ONLY
85
H2
CR4
STARTING
AID
HIGH IDLE
87
86
87A
85
30
87
AUXILIARY DOWN
ENABLE
WORK
LIGHTS
87A
Y7A
Y10A
4700 uF
Q3
GLOW
PLUG
(OPTION)
FUEL
SHUT
OFF
BN91
AUXILIARY DOWN
C5
U32
Q8
BN23
L30
CR15
30
J2-A3
M3
86
J2-A5
STARTER
J1-A9
30A
B1
J1-A3
F9
J1-C7
J2-C4
J2-B9
J2-C1/C3
STA
J2-A2
D1
EXCT
J2-C12
BAT
J1-C2
J2-B11
J2-B8
J2-B7
ECM
J2-A4
U5
HIGH IDLE
SOLENOID
Y7
Y8
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
K1 STARTER RELAY
M3 STARTER MOTOR
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 78
ES7162A
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Diesel Power
(from serial number GS6803-42382 to GS6805-43594)
Part 2 of 3
REV A
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
H5
J1-B1
J1-B3
AB13
FB1
Y1B
Y1
Y3
Y1A
Y6
Y5
Y2
Y9
Y6A
Y5A
Y29
S7 LEVEL SENSOR
ECM GROUND
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7162A
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
SW1
J1-A12
AB11
Y4
SW2
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
GS-2668 RT GS-3268 RT
6 - 79
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Diesel Power
(from serial number GS6803-42382 to GS6805-43594)
Part 3 of 3
REV A
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 80
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7162A
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 81
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Diesel Power
(from serial number GS6805-43595 to GS6805-44770)
Part 1 of 3
F9 5A FUSE
REV A
P1EMERGENCY STOP
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB3
AB3
AB7
AB3
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
N.C.
G6
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
86
87A
85
30
87
86
87A
85
30
87
30
87
86
87A
85
30
87
LS6
PLAT
DOWN
LIMIT
SWITCH
87A
(HOLD)
(PULL)
KUBOTA DIESEL ONLY
85
H2
CR4
STARTING
AID
HIGH IDLE
87
86
87A
85
30
87
AUXILIARY DOWN
ENABLE
WORK
LIGHTS
87A
Y7A
Y10A
4700 uF
Q3
GLOW
PLUG
(OPTION)
FUEL
SHUT
OFF
BN91
AUXILIARY DOWN
C5
U32
Q8
BN23
L30
CR15
30
J2-A3
M3
86
J2-A5
STARTER
J1-A9
30A
B1
J1-A3
F9
J1-C7
J2-C4
J2-B9
J2-C1/C3
STA
J2-A2
D1
EXCT
J2-C12
BAT
J1-C2
J2-B11
J2-B8
J2-B7
ECM
J2-A4
U5
HIGH IDLE
SOLENOID
Y7
Y8
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
K1 STARTER RELAY
M3 STARTER MOTOR
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 82
ES7162D
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Diesel Power
(from serial number GS6805-43595 to GS6805-44770)
Part 2 of 3
REV A
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
H5
J1-B1
J1-B3
AB13
FB1
Y1B
Y1
Y3
Y1A
Y6
Y5
Y2
Y9
Y6A
Y5A
Y29
S7 LEVEL SENSOR
ECM GROUND
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7162D
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
SW1
J1-A12
AB11
Y4
SW2
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
GS-2668 RT GS-3268 RT
6 - 83
Section 6 Schematics
July 2007
Electrical Schematic
ANSI Models with Diesel Power
(from serial number GS6805-43595 to GS6805-44770)
Part 3 of 3
REV A
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 84
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7162D
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 85
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6803-42382 to GS6805-43594)
Part 1 of 3
P1
REV B
EMERGENCY STOP
PLATFORM
CONTROL
4
3
GROUND
CONTROL
AB1
CB2 20A
AB4
AB3
AB3
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
G6
N.C.
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
87
LS6
5
86
87A
85
30
86
87A
85
30
87
30
87
86
87A
85
87
PLAT
DOWN
LIMIT
SWITCH
30
87A
STARTING
AID
F9
86
30A
B1
85
(PULL)
KUBOTA DIESEL ONLY
M3
H2
87
86
87A
(HOLD)
STARTER
HIGH IDLE
30
L30
CR4
85
30
87
WORK
LIGHTS
87A
J1-A9
CR15
J1-A3
J1-C7
J2-C4
J2-B9
J2-A3
STA
J2-A5
D1
EXCT
J2-C1/C3
BAT
J2-A2
J2-C12
J1-C2
J2-B11
J2-B8
ECM
J2-B7
J2-A4
U5
BN23
BN91
AUXILIARY DOWN
AUXILIARY DOWN
ENABLE
AB12
N.C.
N.C.
LS24
LS25
MAXIMUM
HEIGHT
LIMIT SW
LOAD SENSE
DELAY
LIMIT SW
86
30
CR77
U32
Q8
87
Y7A
87A
Y10A
4700 uF
GLOW
PLUG
(OPTION)
FUEL
SHUT
OFF
DOWN
ENABLE
C5
85
Q3
Y7
Y8
HIGH IDLE
SOLENOID
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
M3 STARTER MOTOR
K1 STARTER RELAY
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 86
ES7184A
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6803-42382 to GS6805-43594)
Part 2 of 3
REV B
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
H5
J1-B1
J1-B3
AB13
FB1
Y1B
Y1
Y3
Y1A
Y6
Y5
Y2
Y9
Y6A
Y5A
Y29
S7 LEVEL SENSOR
ECM GROUND
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7162A
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
SW1
J1-A12
AB11
Y4
SW2
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
GS-2668 RT GS-3268 RT
6 - 87
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6803-42382 to GS6805-43594)
Part 3 of 3
REV B
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 88
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7162A
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 89
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6805-43595 to GS6805-44168)
Part 1 of 3
F9 5A FUSE
REV B
P1EMERGENCY STOP
B1
PLATFORM
CONTROL
3
GROUND
CONTROL
AB20
AB1
CB2 20A
AB4
AB3
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
G6
N.C.
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
87
LS6
5
86
87A
85
30
86
87A
85
30
87
30
87
86
87A
85
87
PLAT
DOWN
LIMIT
SWITCH
30
87A
STARTING
AID
F9
86
30A
B1
85
(PULL)
KUBOTA DIESEL ONLY
M3
H2
87
86
87A
(HOLD)
STARTER
HIGH IDLE
30
L30
CR4
85
30
87
WORK
LIGHTS
87A
J1-A9
CR15
J1-A3
J1-C7
J2-C4
J2-B9
J2-A3
STA
J2-A5
D1
EXCT
J2-C1/C3
BAT
J2-A2
J2-C12
J1-C2
J2-B11
J2-B8
ECM
J2-B7
J2-A4
U5
BN23
BN91
AUXILIARY DOWN
AUXILIARY DOWN
ENABLE
AB12
N.C.
N.C.
LS24
LS25
MAXIMUM
HEIGHT
LIMIT SW
LOAD SENSE
DELAY
LIMIT SW
86
30
CR77
U32
Q8
87
Y7A
87A
Y10A
4700 uF
GLOW
PLUG
(OPTION)
FUEL
SHUT
OFF
DOWN
ENABLE
C5
85
Q3
Y7
Y8
HIGH IDLE
SOLENOID
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
M3 STARTER MOTOR
K1 STARTER RELAY
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 90
ES7184B
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6805-43595 to GS6805-44168)
Part 2 of 3
REV B
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
H5
J1-B1
J1-B3
AB13
FB1
Y1B
Y1
Y3
Y1A
Y6
Y5
Y2
Y9
Y6A
Y5A
Y29
S7 LEVEL SENSOR
ECM GROUND
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7184B
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
SW1
J1-A12
AB11
Y4
SW2
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
GS-2668 RT GS-3268 RT
6 - 91
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6805-43595 to GS6805-44168)
Part 3 of 3
REV B
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 92
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB_
J2 PIN4
GY
LEFT
AB16
AB17
AB_
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7184B
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
July 2007
Section 6 Schematics
GS-2668 RT GS-3268 RT
6 - 93
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6805-44169 to GS6805-44770)
Part 1 of 3
F9 5A FUSE
REV A
P1EMERGENCY STOP
B1
PLATFORM
CONTROL
R25
5 OHM
3
GROUND
CONTROL
AB20
AB1
CB2 20A
AB4
AB3
AB28
CR41
CONTROL
SYSTEM
CR42
CR5
CR8
POWER
HORN
IGNITION
CR1
CR23
ENGINE
START
AUXILIARY
DOWN
G6
N.C.
HOUR
METER
AB1
86
85
30
87
86
87A
85
86
87A
85
30
87
87
LS6
5
86
87A
85
30
86
87A
85
30
87
30
87
86
87A
85
30
87
PLAT
DOWN
LIMIT
SWITCH
87A
STARTING
AID
F9
86
30A
B1
85
(PULL)
KUBOTA DIESEL ONLY
M3
H2
87
86
87A
(HOLD)
STARTER
HIGH IDLE
30
L30
CR4
85
30
87
WORK
LIGHTS
87A
J1-A9
CR15
J1-A3
J1-C7
J2-C4
J2-B9
J2-A3
STA
J2-A5
D1
EXCT
J2-C1/C3
BAT
J2-A2
J2-C12
J1-C2
J2-B11
J2-B8
ECM
J2-B7
J2-A4
U5
BN23
BN91
AUXILIARY DOWN
AUXILIARY DOWN
ENABLE
AB12
N.C.
N.C.
LS24
LS25
MAXIMUM
HEIGHT
LIMIT SW
LOAD SENSE
DELAY
LIMIT SW
86
30
CR77
U32
Q8
87
Y7A
87A
Y10A
4700 uF
GLOW
PLUG
(OPTION)
FUEL
SHUT
OFF
DOWN
ENABLE
C5
85
Q3
Y7
Y8
HIGH IDLE
SOLENOID
Y10
Y10A AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7 PLATFORM DOWN
Y8 PLATFORM UP
G6 ENGINE HOURMETER
D1 ALTERNATOR
K1 STARTER RELAY
M3 STARTER MOTOR
H2 AUTOMOTIVE-STYLE HORN
B1 12 VOLT BATTERY
6 - 94
ES7184C
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6805-44169 to GS6805-44770)
Part 2 of 3
REV A
AB2
N.O.
20A
CR17
30
86
87
LEVEL SENSOR
CIRCUIT BOARD
85
M1
(OPTION)
WH
SW4
F9A
HYDRAULIC
OIL COOLER
RD
CR8 TERMINAL 30
BATTERY (+)
N.C.
S7 LEVEL
SENSOR
MODELS WITHOUT
OUTRIGGERS
BATTERY (-)
BK
AB23
AB29
AB1
J2-B10
J2-A6
J2-B2
U5
ELECTRONIC CONTROL MODULE
J2-C7
H5
J1-B1
J1-B3
AB13
FB1
Y1B
Y1
Y3
Y1A
Y6
Y5
Y2
Y9
Y6A
Y5A
Y29
S7 LEVEL SENSOR
ECM GROUND
PROPORTIONAL
FLOW CONTROL
Y9
Y2 BRAKE RELEASE
Y1 DRIVE PARALLEL
Y3 STEER RIGHT
Y4 STEER LEFT
H5 ALARM
ES7184C
J1-A8
J1-A7
J1-A6
J1-A5
J1-A4
SW1
J1-A12
AB11
Y4
SW2
J1-A11
J1-A10
J1-A1
J1-A2
J2-C11
J2-B12
J1-C9
J1-C8
AB22
GS-2668 RT GS-3268 RT
6 - 95
Section 6 Schematics
July 2007
Electrical Schematic
CE Models with Diesel Power
(from serial number GS6805-44169 to GS6805-44770)
Part 3 of 3
REV A
P2
QD3
QD4
WH/RD
BK
POWER TO PLATFORM
POWER TO GROUND
EMERGENCY
STOP
BK
RD
RD/WH
RD
BL
WH
GROUND
WH
BK
BL
BL
OR
OR
OR
J5 PIN1
J5 PIN4
J5 PIN5
OUTRIGGERS
J5 PIN2
(OPTION)
AB3
AB3
AB2
D7
U3
AB2
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
12V DC
5V DC
S8
2 AXIS
TILT LEVEL
SENSOR
J2-A12
J2-A11
Y36
AB7
AB8
Y34
Y35
ELECTRONIC
CONTROL
MODULE
J1-B8
J1-B7
J1-B6
J1-B10
J1-B11
J1-B9
J1-B5
AB14
AB15
AB6
Y40
Y33
J2 PIN6
Y44
Y39
J2 PIN14
BN
BL
PP
GY
SW5
OR
FUNCTION ENABLE
BK
SW6
STEER
LEFT/ RIGHT
RD
WH/BL
PIN2
HORN BN5
PIN3
PIN4
PIN5
PIN6
GENERATOR BN7
PIN7
PIN8
PIN9
PIN10
PIN11
PIN12
PIN13
PIN14
PIN15
J1 PIN4
J1 PIN3
J1 PIN1
J3 PIN1
- NOTE -
6 - 96
JC1
JOYSTICK
CONTROLLER
POUT1
J1 PIN5
WH
J2 PIN8
J2-A10
J2-B2
J2-B3
J2-B1
J1-C4
J2-B10
J1-C6
J1-C3
J1-C5
AB10
J2 PIN5
J2 PIN7
AB1
U5
AB9
J5 PIN3
HALL EFFECT
GENERATOR
YL
RIGHT
AB25
J2 PIN4
GY
LEFT
AB16
AB17
AB24
BK
AB26
J2 PIN13
N.O.
AB23
AB27
GROUND
YL
N.O.
BL
N.O.
J2 PIN2
J2 PIN12
J2 PIN3
RD
N.O.
ROLL
LF
RF
LR
RR
O-RIG
O-RIG
O-RIG
O-RIG
LIMIT
LIMIT
LIMIT
LIMIT
SWITCH SWITCH SWITCH SWITCH
PITCH
POWER
J2 PIN1
J3 PIN2
ES7184C
GS-2668 RT GS-3268 RT
YL
PLATFORM UP/DOWN TS20
-ORPLATFORM & OUTRIGGER
UP/DOWN
TS21
BL
RD
BK
RD
BK
H1
ALARM
PLATFORM
CONTROLS
Part No. 52302
Section 6 Schematics
July 2007
REV A
GS-2668 RT GS-3268 RT
6 - 97
Section 6 Schematics
July 2007
HYDRAULIC COMPONENT
LEGEND
Item
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
BA
BB
BC
BD
BE
CA
CB
CC
CD
6 - 98
Function
Drive circuit directs oil to left front
and right rear wheels motors
Drive circuit directs oil to right front
and left rear wheels motors
Check valve drive speed select
circuit
Check valve prevents engine from
running backward when on an incline
and reversing direction of travel
Check valve steer circuit
Check valve proportional circuit
Relief valve pump 1
Check valve proportional circuit
Test port 1
Test port 2
Relief valve lift circuit
Check valve - drive circuit
Shuttle valve brake release circuit
Check valve - drive circuit
Relief valve pump 2
Platform up/down
Priority flow regulator
Steer left/right
Orifice brake release circuit
Proportional valve lift/drive circuit
Brake release
Relief valve steer circuit
Drive speed select circuit
Drive speed select circuit
Drive speed select circuit
Check valve prevents overflowing
the drive motors when in high speed
Check valve prevents engine from
running backward when on an incline
and reversing direction of travel
Generator on/off
Flow regulator - generator speed
Relief valve generator circuit
Platform down
Shuttle valve brake release circuit
Pilot operated check valve brake
release circuit
Hand pump brake release circuit
Needle valve brake release enable
Orifice platform down circuit
Platform overload (option)
Relief valve outrigger circuit
2 position, 2 way solenoid valve
outrigger lowering slow
Orifice outrigger lowering slow
3 position, 4 way directional valve
outrigger cylinder extend/retract
Counterbalance valve outrigger
Right front outrigger autolevel valve
Left front outrigger autolevel valve
Right rear outrigger autolevel valve
Left rear outrigger autolevel valve
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Filter
Counterbalance
valve
Single direction
variable speed motor
Check valve
Brake
Y44
Engine
Fixed displacement
pump
Bi-directional
variable speed motor
Y1
Solenoid operated
2 position 2 way
directional valve
Solenoid operated
2 position 3 way
directional valve
Solenoid operated
2 position 3 way
directional valve
Relief valve
Proportional
solenoid valve
Platform overload
pressure switch
Shuttle valve
Solenoid operated
3 position 4 way
directional valve
Hand pump
0.063 in
1.6 mm
Solenoid operated
2 position 2 way valve,
normally closed
Orifice
with size
Pilot operated
check valve with
needle valve
GS-2668 RT GS-3268 RT
6 - 99
Section 6 Schematics
July 2007
Hydraulic Schematic
(before serial number 35557)
Part 1 of 2
REV C
OUTRIGGERS
GENERATOR
(OPTION)
(OPTION)
Y36
Y35
CB
CA
DA
GENERATOR
MANIFOLD
DC
Y29
LEFT
FRONT
OUTRIGGER
C2
CD
Y33
4.5 gpm
17 L/min
COUNTERBALANCE
VALVE
MANIFOLD
OUTRIGGER
MANIFOLD
BC
Y44
Y40
RIGHT
REAR
OUTRIGGER
Y34
0.063 in
1.6 mm
S1
Y4
Y3
CC
BB
E
V
1500 psi
103.4 bar
BA
P1
2000 psi
137.8 bar
IN
S2
Y39
BD
RIGHT
LEFT
TEST 1 TEST 2
V1
B
STEER CYLINDER
BE
V2
B
3000 psi
206.8 bar
C1
3000 psi
207 bar
4.5:1
LEFT
REAR
OUTRIGGER
DB
RIGHT
FRONT
OUTRIGGER
OUT
Q
2 gpm
7.5 L/min
P2
O
3500 psi
241.3 bar
6.5 gpm
24.6 L/min
FUNCTION
MANIFOLD
6.5 gpm
24.6 L/min
2
25 psi
1.7 bar
HYDRAULIC TANK
HS0032B
HS0027J
6 - 100
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Hydraulic Schematic
(before serial number 35557)
Part 2 of 2
REV C
PLATFORM
OVERLOAD
(OPTION)
COM
N.O.
LIFT
CYLINDER
0.037 in
0.89 mm
AK
BRAKE RELEASE
MANIFOLD
0.059 in
AJ 1.5 mm
LEFT
FRONT
RIGHT
FRONT
RIGHT
REAR
LEFT
REAR
Y7 Y10
UPPER
LIFT CYLINDER
(GS-3268)
AI
AG
AE
0.059 in
1.5 mm
AJ
AF
Y7A Y10A
AH
AI
HP
B1
HP
LIFT
B1
M2A
M3A
M3B
M2B
M4A
M1A
M4B
M1B
L
B
A
Y5
Y6
Y6A
Y5A
AB
MODELS WITH
DYNAMIC BRAKING
Y2
AA
5 psi
0.35 bar
AC
C
Z
G
Y8
3500 psi
241.3 bar
MODELS WITH
DYNAMIC BRAKING
0.035 in
0.89 mm
Y1A
Y1
Y1B
F
D
Y9
5 psi
0.35 bar
K
T
GS-3268:
2800 psi / 193 bar
GS-2668:
3600 psi / 248.2 bar
FUNCTION
MANIFOLD
HS7044A
HS0027J
GS-2668 RT GS-3268 RT
6 - 101
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number 35557 to 40484)
Part 1 of 2
REV B
OUTRIGGERS
GENERATOR
(OPTION)
(OPTION)
Y36
Y35
CB
CA
DA
GENERATOR
MANIFOLD
DC
Y29
LEFT
FRONT
OUTRIGGER
OUT-B
IN-B
Y33
STEER CYLINDER
OUT-R
RIGHT
REAR
OUTRIGGER
Y34
BC
RIGHT
LEFT
TEST 1 TEST 2
3000 psi
207 bar
4.5:1
BE
17 L/min
3000 psi
206.8 bar
IN-R
OUTRIGGER
MANIFOLD
LEFT
REAR
OUTRIGGER
CD
DB 4.5 gpm
RIGHT
FRONT
OUTRIGGER
S1
Y4
Y3
CC
BB
Y44
0.063 in
1.6 mm
Y40
E
V
Y39
BD
1500 psi
103.4 bar
BA
P1
2000 psi
137.8 bar
IN
S2
OUT
Q
2 gpm
7.5 L/min
P2
O
3500 psi
241.3 bar
6.5 gpm
24.6 L/min
FUNCTION
MANIFOLD
6.5 gpm
24.6 L/min
2
25 psi
1.7 bar
HYDRAULIC TANK
6 - 102
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number 35557 to 40484)
Part 2 of 2
REV B
PLATFORM
OVERLOAD
(OPTION)
COM
N.O.
LIFT
CYLINDER
0.037 in
0.89 mm
AK
BRAKE RELEASE
MANIFOLD
0.059 in
AJ 1.5 mm
LEFT
FRONT
RIGHT
FRONT
RIGHT
REAR
LEFT
REAR
Y7 Y10
UPPER
LIFT CYLINDER
(GS-3268)
AI
AG
AE
0.059 in
1.5 mm
AJ
AF
Y7A Y10A
AH
AI
HP
B1
HP
LIFT
B1
M2A
M3A
M3B
M2B
M4A
M1A
M4B
M1B
L
B
A
Y5
Y6
Y6A
Y5A
AB
MODELS WITH
DYNAMIC BRAKING
Y2
AA
5 psi
0.35 bar
AC
C
Z
G
Y8
3500 psi
241.3 bar
MODELS WITH
DYNAMIC BRAKING
0.035 in
0.89 mm
Y1A
Y1
Y1B
F
D
Y9
5 psi
0.35 bar
K
T
GS-3268:
2800 psi / 193 bar
GS-2668:
3600 psi / 248.2 bar
FUNCTION
MANIFOLD
HS7044A
HS0027J
GS-2668 RT GS-3268 RT
6 - 103
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number 40485 to GS6803-42379)
Part 1 of 2
REV B
GENERATOR
(OPTION)
OUTRIGGERS
DA
(OPTION)
Y29
LEFT FRONT
OUTRIGGER
DB
RIGHT FRONT
OUTRIGGER
Y35
GENERATOR
MANIFOLD
DC
3000 psi
206.8 bar
4.5 gpm
17 L/min
Y36
CB
CA
STEER CYLINDER
OUT-B
IN-R
OUT-R
IN-B
0.063 in
BC
1.6 mm
Y44
RIGHT
LEFT
TEST 1 TEST 2
S1
S2
BB
Y4
Y3
BD
Y40
Y39
OUTRIGGER
MANIFOLD
BA
V
2000 psi
137.8 bar
OUT
1500 psi
103.4 bar
IN
Y33
CD
P1
Y34
CC
Q
LEFT REAR
OUTRIGGER
RIGHT REAR
OUTRIGGER
2 gpm
7.5 L/min
P2
O
3500 psi
241.3 bar
6.5 gpm
24.6 L/min
FUNCTION
MANIFOLD
6.5 gpm
24.6 L/min
2
25 psi
1.7 bar
HYDRAULIC TANK
HS0032D
HS0027L
6 - 104
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number 40485 to GS6803-42379)
Part 2 of 2
REV B
PLATFORM
OVERLOAD
(OPTION)
COM
N.O.
LIFT
CYLINDER
0.037 in
0.89 mm
AK
BRAKE RELEASE
MANIFOLD
0.059 in
AJ 1.5 mm
LEFT
FRONT
RIGHT
FRONT
RIGHT
REAR
LEFT
REAR
Y7 Y10
UPPER
LIFT CYLINDER
(GS-3268)
AI
AG
AE
0.059 in
1.5 mm
AJ
AF
Y7A Y10A
AH
AI
HP
B1
HP
LIFT
B1
M2A
M3A
M3B
M2B
M4A
M1A
M4B
M1B
L
B
A
Y5
Y6
Y6A
Y5A
AB
MODELS WITH
DYNAMIC BRAKING
Y2
AA
5 psi
0.35 bar
AC
C
Z
G
Y8
3500 psi
241.3 bar
MODELS WITH
DYNAMIC BRAKING
0.035 in
0.89 mm
Y1A
Y1
Y1B
F
D
Y9
5 psi
0.35 bar
K
T
GS-3268:
2800 psi / 193 bar
GS-2668:
3600 psi / 248.2 bar
FUNCTION
MANIFOLD
HS7044A
HS0027L
GS-2668 RT GS-3268 RT
6 - 105
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number GS6803-42380 to GS6804-43183)
Part 1 of 2
REV B
GENERATOR
(OPTION)
OUTRIGGERS
DA
(OPTION)
Y29
LEFT FRONT
OUTRIGGER
DB
RIGHT FRONT
OUTRIGGER
Y35
GENERATOR
MANIFOLD
DC
3000 psi
206.8 bar
4.5 gpm
17 L/min
Y36
CB
CA
STEER CYLINDER
OUT-B
IN-R
OUT-R
IN-B
0.063 in
BC
1.6 mm
Y44
RIGHT
LEFT
TEST 1 TEST 2
S1
S2
BB
Y4
Y3
BD
Y40
Y39
OUTRIGGER
MANIFOLD
BA
V
2000 psi
137.8 bar
OUT
1500 psi
103.4 bar
IN
Y33
CD
P1
Y34
CC
Q
LEFT REAR
OUTRIGGER
RIGHT REAR
OUTRIGGER
2 gpm
7.5 L/min
P2
O
3500 psi
241.3 bar
6.5 gpm
24.6 L/min
FUNCTION
MANIFOLD
6.5 gpm
24.6 L/min
2
25 psi
1.7 bar
HYDRAULIC TANK
HS0032D
HS0027L
6 - 106
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number GS6803-42380 to GS6804-43183)
Part 2 of 2
REV B
PLATFORM
OVERLOAD
(OPTION)
COM
N.O.
LIFT
CYLINDER
0.037 in
0.89 mm
AK
BRAKE RELEASE
MANIFOLD
0.059 in
AJ 1.5 mm
LEFT
FRONT
RIGHT
FRONT
RIGHT
REAR
LEFT
REAR
Y7 Y10
UPPER
LIFT CYLINDER
(GS-3268)
AI
AG
AE
0.059 in
1.5 mm
AJ
AF
Y7A Y10A
AH
AI
HP
B1
HP
LIFT
B1
M2A
M3A
M3B
M2B
M4A
M1A
M4B
M1B
L
B
A
Y5
Y6
Y6A
1500 psi
103.4 bar
10:1
Y5A
AB
MODELS WITH
DYNAMIC BRAKING
Y2
AA
1500 psi
103.4 bar
10:1
200 psi
13.8 bar
Z
G
Y8
3500 psi
241.3 bar
AC
MODELS WITH
DYNAMIC BRAKING
0.035 in
0.89 mm
Y1A
Y1
Y1B
F
D
Y9
200 psi
13.8 bar
K
T
GS-3268:
2800 psi / 193 bar
GS-2668:
3600 psi / 248.2 bar
FUNCTION
MANIFOLD
HS7044A
HS0027L
GS-2668 RT GS-3268 RT
6 - 107
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number GS6804-43184 to GS6805-44770)
Part 1 of 2
REV B
GENERATOR
(OPTION)
OUTRIGGERS
DA
(OPTION)
Y29
LEFT FRONT
OUTRIGGER
DB
RIGHT FRONT
OUTRIGGER
Y35
GENERATOR
MANIFOLD
DC
3000 psi
206.8 bar
4.5 gpm
17 L/min
Y36
CB
CA
STEER CYLINDER
OUT-B
IN-R
OUT-R
IN-B
0.063 in
BC
1.6 mm
Y44
RIGHT
LEFT
TEST 1 TEST 2
S1
S2
BB
Y4
Y3
BD
Y40
Y39
OUTRIGGER
MANIFOLD
BA
V
2000 psi
137.8 bar
OUT
1500 psi
103.4 bar
IN
Y33
CD
P1
Y34
CC
Q
LEFT REAR
OUTRIGGER
RIGHT REAR
OUTRIGGER
2 gpm
7.5 L/min
P2
O
3500 psi
241.3 bar
6.5 gpm
24.6 L/min
FUNCTION
MANIFOLD
6.5 gpm
24.6 L/min
2
25 psi
1.7 bar
HYDRAULIC TANK
HS0032D
HS0027P
6 - 108
GS-2668 RT GS-3268 RT
Section 6 Schematics
July 2007
Hydraulic Schematic
(from serial number GS6804-43184 to GS6805-44770)
Part 2 of 2
REV B
PLATFORM
OVERLOAD
(OPTION)
COM
N.O.
LIFT
CYLINDER
0.037 in
0.89 mm
AK
BRAKE RELEASE
MANIFOLD
BRAKE
0.059 in
AJ 1.5 mm
Y7 Y10
UPPER
LIFT CYLINDER
(GS-3268)
LEFT
FRONT
RIGHT
FRONT
RIGHT
REAR
LEFT
REAR
AI
0.059 in
1.5 mm
AG
AJ
Y7A Y10A
AI
MANUAL
AH
RELEASE
LIFT
HAND
PUMP
B
B1
HP
M2A
M3A
M3B
M2B
M4A
M1A
M4B
M1B
L
B
A
Y5
Y6
Y6A
1500 psi
103.4 bar
10:1
Y5A
AB
MODELS WITH
DYNAMIC BRAKING
Y2
AA
1500 psi
103.4 bar
10:1
200 psi
13.8 bar
Z
G
Y8
3500 psi
241.3 bar
AC
MODELS WITH
DYNAMIC BRAKING
0.035 in
0.89 mm
Y1A
Y1
Y1B
F
D
Y9
200 psi
13.8 bar
K
T
GS-3268:
2800 psi / 193 bar
GS-2668:
3600 psi / 248.2 bar
FUNCTION
MANIFOLD
HS7044A
HS0027P
GS-2668 RT GS-3268 RT
6 - 109
Section 6 Schematics
July 2007
6 - 110
GS-2668 RT GS-3268 RT
California Proposition 65
Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
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Fax +34 93 579 5059
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Germany
Phone
Phone
Fax
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
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Phone +82 25 587 267
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Phone +31 183 581 102
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Distributed By:
Service Manual
GS-2668 RTGS-3268 RT
Part No.
52302
Rev F