Control Valve

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Sulphur Block Resid Upgradation Project

CPCL Manali Refinery

Project Name

Sulphur Block - Resid Upgradation Project

Originating Company

PL Engineering Ltd.

Document Number

PEIN17-000-J-J17-097-DS-000-01

Vendor

MIL Controls Ltd

Document Number

MIL/PK140460/SP

Document Revision

Document Title

Sizing and Specification sheet of control valves

Category of Submission

Approval

Document Control Code

J17

REVIEW CODES

JACOBS Navi Mumbai

Requisition No. : 1036/SC0115/W/012


1
2
3
5

Date. :

No Comments, Work may Proceed.


The contractor shall proceed with the fabrication/manufacturing taking care of and incorporating Owner/PMC
comments. Contractor shall submit the drawings/documents again duly incorporating Owner/PMC comments.
Major non-conformance and deviation to contract specifications and the document is rejected. Contractor is to
resubmit for review after incorporating comments.
Document/Drawing Retained for Information

Name Manufactures and suppliers remain responsible under all circumstances for their drawings, whether accepted without comments or accepted after
alteration in accordance with comments and they shall never to entitled to allege express or tacit approval there of by Jacobs nor shall they be entitled
to allege that Jacobs has by accepting the drawings taken over the responsibility for any defects in the drawings or the construction founded thereon.

3
2
1
0

30/04/2015
19/01/2015
09/10/2014
30/07/2014

Issued for Approval


Issued for Approval
Issued for Approval
Issued for Approval

Rev

Date of Issue

Description

VK
VK
VK
VK

NSS
AKS
AKS
AKS

Prepared By Checked By

JP
JP
JP
JP
Approved By

This document is exclusive property of Punj Lloyd Group It is to be used only for the purpose which it is lent and must not be copied
or used in any way detrimental to the interest of this company and subject to return on demand.

Doc No. PEIN17-AAA-F-BBB-ZZZ, Rev.

Page 1 of 1

INDEX
MIL Item No

Tag

Valve
Series

Valve
Size

1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
32
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53

090-PV-0701
090-PV-0802
090-PV-0803B
090-PV-0902
090-FV-1201
090-FV-1202
090-FV-1203
090-TV-1207
090-PV-1301
090-PV-1302
090-LV-1303
090-LV-1304
090-LV-1401
090-PV-1402
090-FV-1502
090-FV-1503
090-FV-1504
090-FV-1506
090-FV-1507
090-FV-1601B
090-FV-1602B
090-PV-1701
090-FV-1703
090-PV-1801
090-LV-1801
090-TV-1901
090-TV-1902
090-LV-1902
090-FV-2202
090-FV-2302
090-FV-2303
090-FV-2304
090-FV-2306
090-FV-2307
090-FV-2401B
090-FV-2402B
090-PV-2501
090-FV-2503
090-PV-2601
090-LV-2601
090-TV-2701
090-TV-2702
090-LV-2702
090-FV-3002
090-LV-3101
090-LV-3102
090-FV-3102

21100
21100
21100
21100
21100
21100
21100
21100
27000
27000
21100
21100
21100
27000
21100
21100
21100
21100
21100
21100
21100
41600
41600
21100
27000
21100
21100
29000
21100
21100
21100
21100
21100
21100
21100
21100
41600
41600
21100
27000
21100
21100
29000
21100
41100
29000
27000

4
3
3
3
1.5
1.5
1.5
3
1
1
1.5
1.5
1.5
1
6
4
8
4
4
3
2
4
2
6
1
2
2
1
1
6
4
8
4
4
3
2
4
2
6
1
2
2
1
1
1
1
1

MIL Item No

Tag

Valve
Series

Valve
Size

54
55
56
57
58
59
60
61
62
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102

090-PV-3102
090-TV-3102
090-FV-3201
090-PV-3201
090-FV-3202
090-LV-3202
090-FV-3501
090-TV-3502
090-LV-3601
090-PV-3701
090-LV-3702
090-FV-3801
090-FV-3802
090-PV-4301
090-PV-4303
090-PV-4401B
090-LV-4402
090-PV-4801A
090-PV-4801B
090-TV-4802B
090-LV-7120
090-PV-7301
090-PV-8201
090-HV-8201
090-LV-8201A
090-LV-8201B
090-PV-8215
089-PV-1101
089-PV-1102A
089-PV-1102B
089-FV-1106
089-FV-1201
089-TV-1201
089-FV-1202
089-FV-1203
089-LV-1301
089-FV-1301
089-PV-1301
089-FV-1302
089-FV-1401
089-PV-1401
089-FV-1402
089-FFV-1501
089-LV-1501
089-FV-1701
088-FV-1201
088-PV-1201
088-PV-1202

21100
21100
21100
21100
21100
21100
21100
21100
21100
21100
21100
21100
27000
41600
41900
21100
27000
21100
21100
21100
21100
41100
21100
21100
21100
21100
21100
41400
21100
21100
41600
21700
21100
21100
21700
41600
41600
41600
21100
27000
21100
27000
41900
21100
21100
21100
21100
21100

4
3
6
4
4
2
3
4
4
2
1.5
2
1
4
6
2
1
2
8
1.5
3
1
8
1.5
4
3
4
8
1.5
3
4
1.5
3
3
4
8
8
10
1.5
1
8
1
18
3
3
4
6
6

MIL Item No

Tag

Valve
Series

Valve
Size

103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131

088-PV-1203
088-FV-1301
088-FV-1302
088-FV-1401
088-PV-1401
088-LV-1401
088-TV-1401
088-PV-1402
088-FV-1501
088-LV-1501
088-LV-1601
088-TV-1601
088-FV-1601
088-PV-1601
088-FV-1602
088-LV-1602
088-PV-1602
088-FV-1701
088-FV-1702
088-FV-1703
090-FV-7122
088-FV-1704
090-PV-0803A
090-FV-1601A
090-FV-1602A
090-FV-2401A
090-FV-2402A
090-PV-4401A
090-TV-4802A

21100
21100
21100
41600
21700
21100
21100
21100
21100
21100
21100
21100
21100
21100
41900
21100
21100
21100
41600
21100
21700
21700
27000
27000
27000
27000
27000
27000
27000

4
4
2
6
2
1.5
1.5
2
1.5
2
3
6
4
6
14
2
4
1.5
10
1.5
1.5
3
1
1
1
1
1
1
1

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-001 ( 1 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

1
0
Qty
090-PV-0701
38-21126 AS/SVP/LS/HW/VB

1 Nos

qR oR

Units

6
7
8
9
10

Nm3/hr

2225

12 Inlet Press.

kgf/cm2 g

0.98

13 Outlet Press.

kgf/cm2 g

0.5

14 Pressure drop

kgf/cm2 g

0.48

15 Temperature

Deg. C

16 Z

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
0.98 kgf/cm2 g
34.7 kgf/cm2 a

Max

11 Flow rate

1
1

40
1

17 MW

33.23

18 K

1.3

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

ARU Acid gas to Acid Blow Down


ARU Acid Gas
Gas
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

mach

22 Sound Level

123.388

0.934

0.178
dBA

23 Flow Condition

66.4
subcrit.

24 % Lift

69.7

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/11 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-001 ( 1 )

Model

<10 sec

110 Closing Time


111 Painting Scheme
112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

<10 sec

152 Make/Model

MIL/496.4

Body - CS-4| Actuator - CS-7

153 Switch Model

P&F NJ-5-18 GMN

154 Rating

24 VDC

155 Cable Entry

1/2 Inch NPT(F)

156 Cable Gland

No

157 Certification

Intr.safe Exia IIC,T6 with WP IP 65 Encl

115 Size/Sch In/Out/End Conn

158 Specials

117 Size/Sch In/Out/End Conn

159 Remarks

For close position

118 Material

160 Qty

1 No

119 Fasteners/Gasket

161 Type

Not Required

Airlock

116 Size/Sch In/Out/End Conn

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

162 Make/Model
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material
130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

qR oR
1xProximity

114 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

151 Type

Limit Switch

109 Opening Time

124 Type

Special Testing/Quality Requirements

Qty

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-PV-0701
38-21126 AS/SVP/LS/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

Please note that following AFR model shall be suppplied as loose pices and to be packed seperately.
Covering shall be pasted with heading of " AFR for Purging System"
SB77-276-M6AN-B-6 Nos
SB77-276-M6CN-B-4 Nos

QTN- Revision/Date

1-05/06/2014

0-14/03/2014

ORD- Revision/Date

3-17/04/2015

2-19/01/2015

1-17/11/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-002 ( 2 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

2
0
Qty
090-PV-0802
38-21126 AS/SVP/LS/HW/VB

1 Nos

qR oR

Nm3/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.55

14 Pressure drop

kgf/cm2 g

0.45

15 Temperature

Deg. C

16 Z

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
1 kgf/cm2 g
34.7 kgf/cm2 a

900

90

1
17.65

18 K

1.3

19 Calculated CV

39.836

20 FL

0.942

21 Velocity

mach

22 Sound Level

0.097
dBA

23 Flow Condition

66.6
subcrit.

24 % Lift

64.3

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

110

79

Cable Gland

No

2.625 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

max

11 Flow rate

17 MW

Results

Item No | Alt No
Tag No
Model

qR oR

SWS LP Acid gas to Acid Blow down


SWS Acid Gas
Gas
4 In/40
4 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-002 ( 2 )

Model

<10 sec

110 Closing Time


111 Painting Scheme
112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

<10 sec

152 Make/Model

MIL/496.4

Body - CS-4| Actuator - CS-7

153 Switch Model

P&F NJ-5-18 GMN

154 Rating

24 VDC

155 Cable Entry

1/2 Inch NPT(F)

156 Cable Gland

No

157 Certification

Intr.safe Exia IIC,T6 with WP IP 65 Encl

115 Size/Sch In/Out/End Conn

158 Specials

117 Size/Sch In/Out/End Conn

159 Remarks

For close position

118 Material

160 Qty

1 No

119 Fasteners/Gasket

161 Type

Not Required

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

116 Size/Sch In/Out/End Conn

162 Make/Model
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material
130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

qR oR
1xProximity

114 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

151 Type

Limit Switch

109 Opening Time

124 Type

Special Testing/Quality Requirements

Qty

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-PV-0802
38-21126 AS/SVP/LS/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

1-17/11/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-003 ( 3 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

3
0
Qty
090-PV-0803B
38-21125 AS/SVP/SV/VB

1 Nos

6
7
8
9
10

Fuel Gas
Gas
3 In/80
3 In/80
Units

4
qR oR

qR oR

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/18 Deg. C
7 / -- kgf/cm2 g
40 Deg. C
7 kgf/cm2 g
34.7 kgf/cm2 a

2
2

Nor I

Nor II

Max I

Max II

11 Flow rate

Nm3/hr

512

844

916

1510

8000

6000

195

12 Inlet Press.

kgf/cm2 g

3.4

3.4

2.2

2.2

3.4

13 Outlet Press.

kgf/cm2 g

5.83

5.83

14 Pressure drop

kgf/cm2 g

1.4

1.4

0.2

0.2

1.17

1.17

1.4

15 Temperature

Deg. C

40

40

40

40

40

40

40

20.9

11.1

20.9

11.1

11.1

11.1

20.9

16 Z
17 MW

Results

Item No | Alt No
Tag No
Model

Fuel Gas From Fuel gas KO Drum to Distribution

Sizing Condn
Flow Parameters

Sheet 1 of 2

100% flow 84.5% flow 20% open

3
1

18 K

1.24

1.31

1.24

1.31

1.31

1.31

1.24

19 Calculated CV

9.143

11.001

45.263

54.402

78.945

59.149

3.466

20 FL

0.967

0.962

0.915

0.908

0.9

0.906

0.982

0.029

0.035

0.052

0.063

0.147

0.11

0.011

64.8

65.6

52.8

53.6

71.1

69.9

60.6

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

37.5

41.5

74.2

80

99.6

85

20.2

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

3
3

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

150# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

36 Packing Type

Eco-Lock

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

80

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

Action/Input Signal

Direct/4-20 mA

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

83

Cable Entry
Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

57 Shut off Press.

5.3 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

61
62

97

Pneu. Connection

1/4 Inch NPT

98

Orifice

5.7 mm

99

Body Matl

SS316L

100 Coil Class/Wattage

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandvik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

A193 Gr B7/A194 Gr 2H

107 Remarks

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

108 Qty

Not Required

90

60 Diaphragm Material

Misc

76

84

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-003 ( 3 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type

Not Required

162 Make/Model
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

1 Nos

qR oR
151 Type

125 Construction

Qty

qR oR
<10 sec

120 For Inlet (Size/Sch/Qty)

090-PV-0803B
38-21125 AS/SVP/SV/VB

109 Opening Time

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179 Limit Stop(Max flow (51-100) in %-85)-Non Adjustable
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

4-10/02/2015

3-16/01/2015

2-27/09/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-004 ( 5 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

SWS Acid Gas


Gas
4 In/80
4 In/80
Units

Nm3/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.54

14 Pressure drop

kgf/cm2 g

0.46

15 Temperature

Deg. C

16 Z

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
1 kgf/cm2 g
34.7 kgf/cm2 a

595

90
1

17 MW

32.53

18 K

Results

4
0
Qty
090-PV-0902
38-21126 AS/SVP/LS/HW/VB

Max

11 Flow rate

1.3

19 Calculated CV

35.623

20 FL

0.922

21 Velocity

Item No | Alt No
Tag No
Model

qR oR

SWS HP Stage Acid Gas to Acid Blow Down

Sizing Condn
Flow Parameters

Sheet 1 of 2

mach

22 Sound Level

0.088
dBA

23 Flow Condition

61.4
subcrit.

24 % Lift

79.4
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

80

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-004 ( 5 )

Model

<10 sec

110 Closing Time


111 Painting Scheme
112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

<10 sec

152 Make/Model

MIL/496.4

Body - CS-4| Actuator - CS-7

153 Switch Model

P&F NJ-5-18 GMN

154 Rating

24 VDC

155 Cable Entry

1/2 Inch NPT(F)

156 Cable Gland

No

157 Certification

Intr.safe Exia IIC,T6 with WP IP 65 Encl

115 Size/Sch In/Out/End Conn

158 Specials

117 Size/Sch In/Out/End Conn

159 Remarks

For close position

118 Material

160 Qty

1 No

119 Fasteners/Gasket

161 Type

Not Required

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

116 Size/Sch In/Out/End Conn

162 Make/Model
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material
130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

qR oR
1xProximity

114 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

151 Type

Limit Switch

109 Opening Time

124 Type

Special Testing/Quality Requirements

Qty

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-PV-0902
38-21126 AS/SVP/LS/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

1-17/11/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-005 ( 6 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

5
0
090-FV-1201
37-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

BF Water
Liquid
1.5 In/XXS
1.5 In/XXS

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/18 Deg. C
74.4 / -- kgf/cm2 g
110 Deg. C
60.22 kgf/cm2 g
225 kgf/cm2 a

Max

11 Flow rate

m3/hr

12.2

12 Inlet Press.

kgf/cm2 g

60.22

13 Outlet Press.

kgf/cm2 g

41.92

14 Pressure drop

kgf/cm2 g

18.3

15 Temperature

Deg. C

110

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

Pump 090 G 001A Minimum Flow Protection

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.4
0.953

cPo

0.25

19 Calculated CV

3.261

20 FL

0.934

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition

3
1

65.5
subcrit.

24 % Lift

71.52

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Eco-Lock

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

10

79

Cable Gland

No

0.812 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

Standard

36 Packing Type

IP Convertor

35 Bonnet Type

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

74.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-005 ( 6 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191
1

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-21/05/2015

1-27/09/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-FV-1201
37-21125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-006 ( 7 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

BF Water
Liquid
1.5 In/XXS
1.5 In/XXS

6
0
090-FV-1202
37-21125 AS/SVP

Qty

1 Nos

Units

1
1

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/18 Deg. C
74.4 / -- kgf/cm2 g
110 Deg. C
60.22 kgf/cm2 g
225.6 kgf/cm2 a

Max

11 Flow rate

m3/hr

12.2

12 Inlet Press.

kgf/cm2 g

60.22

13 Outlet Press.

kgf/cm2 g

41.92

14 Pressure drop

kgf/cm2 g

18.3

15 Temperature

Deg. C

110

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Pump 090 G 001B Minimum Flow Protection

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.4
0.953

cPo

0.25

19 Calculated CV

3.261

20 FL

0.934

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition

3
1

65.5
subcrit.

24 % Lift

71.52

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Double

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

10

79

Cable Gland

No

0.812 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

Standard

36 Packing Type

IP Convertor

35 Bonnet Type

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

74.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-006 ( 7 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191
1

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-21/05/2015

1-27/09/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-FV-1202
37-21125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-007 ( 8 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

BF Water
Liquid
1.5 In/XXS
1.5 In/XXS

7
0
090-FV-1203
37-21125 AS/SVP

Qty

1 Nos

Units

1
1

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/18 Deg. C
74.4 / -- kgf/cm2 g
110 Deg. C
60.22 kgf/cm2 g
225.6 kgf/cm2 a

Max

11 Flow rate

m3/hr

12.2

12 Inlet Press.

kgf/cm2 g

60.22

13 Outlet Press.

kgf/cm2 g

41.92

14 Pressure drop

kgf/cm2 g

18.3

15 Temperature

Deg. C

110

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Pump 090 G 001C Minimum Flow Protection

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.4
0.953

cPo

0.25

19 Calculated CV

3.261

20 FL

0.934

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition

3
1

65.5
subcrit.

24 % Lift

71.52

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Double

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

10

79

Cable Gland

No

0.812 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

Standard

36 Packing Type

IP Convertor

35 Bonnet Type

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

74.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-007 ( 8 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191
1

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-21/05/2015

1-27/09/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-FV-1203
37-21125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-008 ( 9 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

8
0
090-TV-1207
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

Low Pressure Steam to 090-E-001


Steam
Steam
3 In/80
3 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/-- Deg. C
7 / -- kgf/cm2 g
153 Deg. C
4 kgf/cm2 g
NA

Min`

Nor

Max

120

718

790

kgf/cm2 g

3.9

3.9

13 Outlet Press.

kgf/cm2 g

3.8

3.8

3.8

14 Pressure drop

kgf/cm2 g

0.2

0.1

0.1

15 Temperature

Deg. C

153

153

153

1.71

2.47

2.47

11 Flow rate

kg/hr

12 Inlet Press.

16 TSH

Results

17 Spec. Gravity
18 Viscosity

NA

NA

NA

19 Calculated CV

6.38

54.192

59.63

20 FL

0.98

0.935

0.932

0.006

0.036

0.04

39.1

51.7

52.1

NA

NA

NA

24.69

70.82

73.11

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

110

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

2.625 In | 1.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-008 ( 9 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

DP Instruments

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

132 Material

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-27/09/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-TV-1207
38-21125 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-009 ( 10 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

9
0
090-PV-1301
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

MP Steam from MP flash Drum


Steam
Steam
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

11 Flow rate

kg/hr

75

218

240

12 Inlet Press.

kgf/cm2 g

13

13

13

13 Outlet Press.

kgf/cm2 g

9.5

10.5

12.5

14 Pressure drop

kgf/cm2 g

15 Temperature

Deg. C

16 TSH

3.5

2.5

0.5

194.7

194.7

194.7

0.51

0.51

0.51

280/18 Deg. C
15 / -- kgf/cm2 g
194.7 Deg. C
13 kgf/cm2 g
NA

17 Spec. Gravity
18 Viscosity
19 Calculated CV
Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

NA

NA

NA

0.638

2.111

4.88

0.9

0.9

0.9

0.016

0.041

0.039

57.6

58.2

54.6

NA

NA

NA

25.39

55.75

76.99

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

12

79

Cable Gland

No

Positioner
1

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

0.813 In | 0.5 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-009 ( 10 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Cable Gland

134 Make

Baumer

135 Casing

SS

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

133 Cable Type

172 Remarks
173 Make/Model

Quick
E.V

132 Material

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

1-16/04/2015

0-18/07/2014

VK / VK

VK / VK

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

qR : Pre-Order Revision

Not Required

171 Certification
Not Required

131 Certification

Prepared by

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

090-PV-1301
28-27125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-010 ( 11 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

10
0
090-PV-1302
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

MP Steam from MP flash Drum


Steam
Steam
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

11 Flow rate

kg/hr

75

218

240

12 Inlet Press.

kgf/cm2 g

13

13

13

13 Outlet Press.

kgf/cm2 g

9.5

10.5

12.5

14 Pressure drop

kgf/cm2 g

15 Temperature

Deg. C

16 TSH

3.5

2.5

0.5

194.7

194.7

194.7

0.51

0.51

0.51

280/18 Deg. C
15 / -- kgf/cm2 g
194.7 Deg. C
13 kgf/cm2 g
NA

17 Spec. Gravity
18 Viscosity
19 Calculated CV
Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

NA

NA

NA

0.638

2.111

4.88

0.9

0.9

0.9

0.016

0.041

0.039

57.6

58.2

54.6

NA

NA

NA

25.39

55.75

76.99

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

12

79

Cable Gland

No

Positioner
1

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

0.813 In | 0.5 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-010 ( 11 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Cable Gland

134 Make

Baumer

135 Casing

SS

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

133 Cable Type

172 Remarks
173 Make/Model

Quick
E.V

132 Material

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

1-16/04/2015

0-18/07/2014

VK / VK

VK / VK

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

qR : Pre-Order Revision

Not Required

171 Certification
Not Required

131 Certification

Prepared by

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

10

090-PV-1302
28-27125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-011 ( 12 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

11
0
090-LV-1303
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

Steam Condensate
Liquid
1.5 In/40
1.5 In/40

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

280/18 Deg. C
15 / -- kgf/cm2 g
194 Deg. C
13.1 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

100% opening

11 Flow rate

m3/hr

0.45

1.3

1.44

3.971

12 Inlet Press.

kgf/cm2 g

13.1

13.1

13

13

13 Outlet Press.

kgf/cm2 g

7.7

14 Pressure drop

kgf/cm2 g

8.1

8.1

5.3

15 Temperature

Deg. C

194

194

194

194

16 Vapour Press.

kgf/cm2 a

Units

13.95

13.95

13.95

13.95

0.871

0.871

0.871

0.871

0.14

0.14

0.14

0.14

19 Calculated CV

0.388

1.159

1.331

3.8

20 FL

0.969

0.937

0.932

0.9

1
1

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

Condensate from MP Flash Drum 090-C-104

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

21 Velocity

m/s

0.1

0.3

0.4

22 Sound Level

dBA

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

24 % Lift

41.88

69.87

73.38

100

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

3.8

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.375 In | 0.75 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

25 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-011 ( 12 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

1-06/10/2014

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

11

090-LV-1303
38-21125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-012 ( 13 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

12
0
090-LV-1304
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

Steam Condensate
Liquid
1.5 In/40
1.5 In/40

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

280/18 Deg. C
15 / -- kgf/cm2 g
194 Deg. C
13.1 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

11 Flow rate

m3/hr

0.45

1.3

1.44

3.971

12 Inlet Press.

kgf/cm2 g

13.1

13.1

13

13

13 Outlet Press.

kgf/cm2 g

7.7

14 Pressure drop

kgf/cm2 g

8.1

8.1

5.3

15 Temperature

Deg. C

194

194

194

194

16 Vapour Press.

kgf/cm2 a

Units

13.95

13.95

13.95

13.95

0.871

0.871

0.871

0.871

0.14

0.14

0.14

0.14

19 Calculated CV

0.388

1.159

1.331

3.8

20 FL

0.969

0.937

0.932

0.9

1
1

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

Condensate from MP Flash Drum 090-C-104

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

21 Velocity

m/s

0.1

0.3

0.4

22 Sound Level

dBA

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

24 % Lift

41.88

69.87

73.38

100

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

3.8

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.375 In | 0.75 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

25 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-012 ( 13 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191
1

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-06/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

12

090-LV-1304
38-21125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-013 ( 14 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

1
1

Steam Condensate
Liquid
1.5 In/40
1.5 In/40

13
0
090-LV-1401
38-21125 AS/SVP

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

1.86

3.02

3.32

155/-- Deg. C
7 / -- kgf/cm2 g
155 Deg. C
4.5 kgf/cm2 g
225.6 kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

kgf/cm2 g

4.6

4.6

4.6

13 Outlet Press.

kgf/cm2 g

0.33

0.37

0.38

14 Pressure drop

kgf/cm2 g

4.27

4.23

4.22

15 Temperature

Deg. C

155

155

155

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

LP condensate from LP Flash Drum 090-C-009

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

5.47

5.47

5.47

0.911

0.911

0.911

0.17

0.17

0.17

19 Calculated CV

2.805

4.633

5.109

20 FL

0.942

0.926

0.923

0.5

0.7

0.8

21 Velocity

m/s

22 Sound Level

dBA

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

24 % Lift

60.95

73.87

76.29

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

13

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.812 In | 0.75 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

25 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-013 ( 14 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

1-06/10/2014

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

13

090-LV-1401
38-21125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-014 ( 15 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

14
0
090-PV-1402
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Low Pressure Steam from LP Flash Drum(090-C-009)

Steam
Steam
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/-- Deg. C
7 / -- kgf/cm2 g
155 Deg. C
4.5 kgf/cm2 g
NA

Min

Nor

Max

11 Flow rate

kg/hr

144

234

260

12 Inlet Press.

kgf/cm2 g

4.5

4.5

4.5

13 Outlet Press.

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

0.5

0.5

0.5

15 Temperature

Deg. C

155

155

155

0.22

0.22

0.22

16 TSH
17 Spec. Gravity
18 Viscosity

NA

NA

NA

4.791

7.945

8.92

0.9

0.9

0.9

0.062

0.101

0.113

45.6

47.7

48.1

23 Flow Condition

NA

NA

NA

24 % Lift

62.5

71.6

76.7

19 Calculated CV
Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

15

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

STD | 0.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-014 ( 15 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

14

090-PV-1402
28-27125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

1-16/04/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-016 ( 17 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

16
0
Qty
090-FV-1502
38-21126 AS/SVP/SV/HW/VB

1 Nos

6
7
8
9
10

Air
Gas
8 In/40
8 In/40
Units

2
qR oR

qR oR

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

125/18 Deg. C
1 / -- kgf/cm2 g
106 Deg. C
0.76 kgf/cm2 g
34.6 kgf/cm2 a

Min

Nor

Max

11 Flow rate

Nm3/hr

603

1098

1810

12 Inlet Press.

kgf/cm2 g

0.76

0.76

0.75

13 Outlet Press.

kgf/cm2 g

0.23

0.66

0.69

14 Pressure drop

kgf/cm2 g

0.53

0.1

0.06

15 Temperature

Deg. C

106

106

106

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

Trim Air To Thermal Reactor Burner(090-FB-101)

Sizing Condn
Flow Parameters

Sheet 1 of 2

28.37

28.37

28.37

1.39

1.39

1.39

19 Calculated CV

34.851

131.39

277.97

20 FL

0.976

0.96

0.931

0.026

0.036

0.058

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

68.4

56.4

64.1

subcrit.

subcrit.

subcrit.

31.2

51.5

73.9

1
1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Travel

Positioner

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/15 In

53 Action

IP Convertor

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

92

Certification

Shavo/SB77-276-M6KN-B/1 No

Not Required

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

10-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

1 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A3

99

Body Matl

SS316L

59 Tubing Size/Matl

10 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-016 ( 17 )

Model
151 Type

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Special Testing/Quality Requirements

161 Type

122 Material
124 Type

Factory Notes/Remarks

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

16

090-FV-1502
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-25/03/2015

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-017 ( 18 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

17
0
Qty
090-FV-1503
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR
6
7
8
9
10

ARU Acid Gas


Gas
6 In/40
6 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Cond2

11 Flow rate

Nm3/hr

442

792

875

12 Inlet Press.

kgf/cm2 g

0.8

0.79

0.77

13 Outlet Press.

kgf/cm2 g

0.25

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.55

0.09

0.06

15 Temperature

Deg. C

40

40

40

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

ARU Acid Gas to 2nd Zone Thermal reactor

Sizing Condn
Flow Parameters

Sheet 1 of 2

Cond3

33.23

33.23

33.23

1.3

1.3

1.3

19 Calculated CV

24.474

97.232

131.408

20 FL

0.972

0.947

0.932

0.042

0.056

0.061

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

65.5

57.7

59.5

subcrit.

subcrit.

subcrit.

37.5

61.2

72.5

1
1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-017 ( 18 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

17

090-FV-1503
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-17/11/2014

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-018 ( 19 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

ARU Acid Gas


Gas
10 In/40
10 In/40
Units

18
0
Qty
090-FV-1504
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Nor

Max

819

2778

3055

kgf/cm2 g

0.8

0.78

0.76

kgf/cm2 g

0.23

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.57

0.08

0.05

15 Temperature

Deg. C

40

40

40

11 Flow rate

Nm3/hr

12 Inlet Press.
13 Outlet Press.

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

ARU Acid Gas to Thermal Reactor Burner(090-FB-101

Sizing Condn
Flow Parameters

Sheet 1 of 2

33.23

33.23

33.23

1.3

1.3

1.3

19 Calculated CV

44.698

20 FL

0.978

0.942

0.922

0.02

0.049

0.054

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

361.959 502.886

71.4

64.9

66.2

subcrit.

subcrit.

subcrit.

27.2

65.4

79.4

1
1
1
1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

640

79

Cable Gland

No

6.25 In | 2 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

17-4 PH (H1150M)

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-30 psi

96

Action

Universal (energise to open)

56 Supply Press.

35 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A3

99

Body Matl

SS316L

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Ratnamani

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-018 ( 19 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3101]-Helium Leak test (Detector Probe Metod) for BodyBonnet Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

3/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

18

090-FV-1504
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-17/11/2014

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-019 ( 20 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

SWS Acid Gas


Gas
6 In/40
6 In/40
Units

19
0
Qty
090-FV-1506
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

330

1121

1235

160/-- Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

11 Flow rate

Nm3/hr

12 Inlet Press.

kgf/cm2 g

0.8

0.78

0.77

13 Outlet Press.

kgf/cm2 g

0.31

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.49

0.08

0.06

15 Temperature

Deg. C

90

90

90

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

SWS LP Acid Gas to Thermal Reactor Burner

Sizing Condn
Flow Parameters

Sheet 1 of 2

17.64

17.64

17.64

1.3

1.3

1.3

19 Calculated CV

14.937

20 FL

0.977

0.94

0.926

0.024

0.062

0.068

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

114.609 145.552

64.2

59.6

60.6

subcrit.

subcrit.

subcrit.

28.9

66.8

77.6

2
2
2
2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/13 In

53 Action

Position
Transmitter

Trim

39 Port Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7M/A194 Gr 2HM


2

108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-019 ( 20 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

19

090-FV-1506
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

2-17/11/2014

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-020 ( 21 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

SWS Acid Gas


Gas
6 In/40
6 In/40

20
0
Qty
090-FV-1507
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Nor

11 Flow rate

Nm3/hr

218

740

816

12 Inlet Press.

kgf/cm2 g

0.8

0.78

0.77

13 Outlet Press.

kgf/cm2 g

0.31

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.49

0.08

0.06

15 Temperature

Deg. C

90

90

90

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

SWs HP Stage Acid Gas to Thermal Reactor Burner(09

Sizing Condn
Flow Parameters

Sheet 1 of 2

Max

32.53

32.53

32.53

1.3

1.3

1.3

19 Calculated CV

13.397

20 FL

0.978

0.945

0.933

0.021

0.056

0.061

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

102.718 130.567

63.7

59.1

60.1

subcrit.

subcrit.

subcrit.

26.9

63

72.2

2
2
2
2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-020 ( 21 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

20

090-FV-1507
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

2-17/11/2014

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-021 ( 22 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

21
0
Qty
090-FV-1601B
38-21125 AS/SVP/SV/VB

1 Nos

6
7
8
9
10

Steam
Steam
6 In/40
6 In/40
Units

2
2
qR oR

qR oR

Quench Steam To Thermal Reactor Burner

Sizing Condn
Flow Parameters

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18. Deg. C
7 / -- kgf/cm2 g
153 Deg. C
3.7 kgf/cm2 g
NA

Max

11 Flow rate

kg/hr

12 Inlet Press.

kgf/cm2 g

3.7

13 Outlet Press.

kgf/cm2 g

0.72

14 Pressure drop

kgf/cm2 g

2.98

15 Temperature

Deg. C

153

16 TSH

1500

17 Spec. Gravity

Results

18 Viscosity

NA

19 Calculated CV

29.932

20 FL

0.923

0.209

80.9

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition

NA

24 % Lift

76.53

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-021 ( 22 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

134 Make

Baumer

135 Casing

SS

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories

Volume
Booster

133 Cable Type

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

172 Remarks

132 Material

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

143
144
145

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

3-26/06/2014

2-05/06/2014

1-02/05/2014

ORD- Revision/Date

2-10/02/2015

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

171 Certification
Not Required

131 Certification

Prepared by

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

2
2

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

21

090-FV-1601B
38-21125 AS/SVP/SV/VB

109 Opening Time

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

0-17/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-022 ( 24 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Flow Parameters

Item No | Alt No
Tag No
Model

22
0
090-FV-1602B
38-21125 AS/SVP/SV

Qty

1 Nos

6
7
8
9
10

Fuel Gas
Gas
3 In/80
3 In/80
Units

2
1
qR oR

qR oR

Fuel Gas to thermal Reactor Burner(-090-FB-101)

Sizing Condn

Results

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/18 Deg. C
5.3 / -- kgf/cm2 g
40 Deg. C
1.8 kgf/cm2 g
34.7 kgf/cm2 a

Max I

Max II

11 Flow rate

Nm3/hr

268

434

12 Inlet Press.

kgf/cm2 g

1.8

1.8

13 Outlet Press.

kgf/cm2 g

1.73

1.73

14 Pressure drop

kgf/cm2 g

0.07

0.07

15 Temperature

Deg. C

40

40

16 Z

17 MW

20.9

11.1

18 K

1.24

1.31

19 Calculated CV

23.48

27.714

20 FL

0.934

0.928

0.038

0.044

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

49.6

50.3

subcrit.

subcrit.

71.6

76

2
2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

36 Packing Type

Double

37 Packing Material

Graphite

38 Rated Cv

46
1.625 In | 0.75 In

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

V (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316 + Stellite No.6

47 Seat Material

SS 316 + Stellite No.6

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Positioner

Action/Input Signal

Direct/4-20 mA

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

78

Cable Entry

1/2 Inch NPT(F)

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

87

Type

88

Make/Model

89

Supply /Output
Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-30 psi

96

Action

Universal (energise to open)

56 Supply Press.

45 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

61
62

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

90

60 Diaphragm Material

Misc

IP Convertor

Travel

Shavo/SB77-276-M6KN-B/1 No

76

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-022 ( 24 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-2| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

2
1

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

22

090-FV-1602B
38-21125 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

2-10/02/2015

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-023 ( 26 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

23
0
090-PV-1701
38-41621 AS/SVP/VB

Qty

1 Nos

6
7
8
9
10

Steam
Steam
6 In/40
6 In/40
Units

1
qR oR

qR oR

VHP Steam Saturated From Claus Steam Drum

Sizing Condn
Flow Parameters

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
58 / -- kgf/cm2 g
263 Deg. C
49 kgf/cm2 g
NA

Min

Nor

Max

Flow @ 100% opening

3928

12978

14280

19719

kgf/cm2 g

49

48.9

48.8

48.8

13 Outlet Press.

kgf/cm2 g

48

48

48

48

14 Pressure drop

kgf/cm2 g

15 Temperature

Deg. C

11 Flow rate

kg/hr

12 Inlet Press.

16 TSH

0.9

0.8

0.8

263

263

263

263

0.27

0.39

0.51

0.51

17 Spec. Gravity
18 Viscosity
19 Calculated CV

NA

NA

NA

NA

29.348

103.284

121.81

170.005

0.94

0.932

0.927

0.904

0.011

0.036

0.04

0.055

75.5

80.9

81.5

82.8

NA

NA

NA

NA

37.18

68.31

75.46

100

Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift
26 Valve Series

41000

27 Type

Heavy Duty Globe

28 Valve Size

4 Inch

29 Body Material

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

68

Filter Size

5 Micron

69

Pneu. Connection

1/4 Inch NPT

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

170

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Positioner

4.375 In | 2 In

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Balanced with Carbon Filled PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

1
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

9-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

58 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

67
1

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-023 ( 26 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Cable Gland

Baumer

135 Casing

SS

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

172 Remarks
173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-25/08/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

Not Required

171 Certification

Pr.
Gauge

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

125 Construction

Not Required

162 Make/Model

123 Fastners/Gasket

134 Make

Special Testing/Quality Requirements

161 Type

122 Material

130 Type

Factory Notes/Remarks

157 Certification

118 Material

124 Type

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

23

090-PV-1701
38-41621 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-024 ( 27 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

2
2

BF Water
Liquid
3 In/40
3 In/40

24
0
Qty
090-FV-1703
38-41621 AS/SVP/AL/VB

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

175/18 Deg. C
74.4 / -- kgf/cm2 g
152 Deg. C
59.6 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

11 Flow rate

m3/hr

4.77

15.9

17.5

42.765

12 Inlet Press.

kgf/cm2 g

59.6

55.3

54.7

54.7

13 Outlet Press.

kgf/cm2 g

48.65

48.69

53.7

53.7

14 Pressure drop

kgf/cm2 g

10.95

6.61

15 Temperature

Deg. C

152

152

152

152

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

HP Boiler Feed Water to Steam Drum(090-C-101)

Sizing Condn
Flow Parameters

Sheet 1 of 2

5.1

5.1

5.1

5.1

0.918

0.918

0.918

0.918

2
2

0.18

0.18

0.18

0.18

1.618

7.011

20.041

49.995

0.94

0.938

0.926

0.902

21 Velocity

m/s

0.7

2.2

2.4

5.9

22 Sound Level

dBA

66

68

56.2

60.1

subcrit.

subcrit.

subcrit.

subcrit.

20.75

50.05

76.63

100

23 Flow Condition
24 % Lift

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

PTFE

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

50

79

Cable Gland

No

2.5 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Balanced with Carbon Filled PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/13 In

53 Action

Air to Open

54 Air Failure

FLDC

55 Bench Range

12-31 psi

56 Supply Press.

Position
Transmitter

Trim

39 Port Size

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

40 psi

97

Pneu. Connection

57 Shut off Press.

74.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-024 ( 27 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

156 Cable Gland


157 Certification
158 Specials
159 Remarks

118 Material

160 Qty
SINGLE ACTING

162 Make/Model

MIL/776

163 Pneu. Connection

1/4" NPT

122 Material

164 Make / Material

Not Required

123 Fastners/Gasket

165 Terminal Type/Nos.

Airlock

161 Type

Not in Mil scope

120 For Inlet (Size/Sch/Qty)


121 For Outlet (Size/Sch/Qty)

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-26/06/2014

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

2-06/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Qty

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

24

090-FV-1703
38-41621 AS/SVP/AL/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-025 ( 28 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

25
0
090-PV-1801
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Lp Steam from 1st/2nd Sulphur Condenser(090-PV-180

Steam
Steam
8 In/40
8 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18 Deg. C
7 / -- kgf/cm2 g
155.3 Deg. C
4.5 kgf/cm2 g
NA

Min

Nor

Max

1070

4084

4495

kgf/cm2 g

4.5

4.3

4.2

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

0.5

0.3

0.2

15 Temperature

Deg. C

155.3

155.3

155.3

0.52

1.89

2.58

11 Flow rate

kg/hr

12 Inlet Press.
13 Outlet Press.

16 TSH
17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

35.015

175.47

237.191

20 FL

0.976

0.952

0.94

0.013

0.049

0.054

53.1

59.8

65.6

NA

NA

NA

31.27

57.6

67.18

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

17-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Max.W

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-025 ( 28 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3101]-Helium Leak test (Detector Probe Metod) for BodyBonnet Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

25

090-PV-1801
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-05/06/2014

0-17/03/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-026 ( 29 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

26
0
090-LV-1801
28-27125 AS/SVP/AL

Qty

1 Nos

BF Water
Liquid
2 In/40
2 In/40

1
qR oR

qR oR

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
29 / -- kgf/cm2 g
110 Deg. C
19 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

0.74

3.2

3.5

9.995

kgf/cm2 g

19

18.8

18.2

18.2

13 Outlet Press.

kgf/cm2 g

4.7

4.8

8.8

8.8

14 Pressure drop

kgf/cm2 g

14.3

14

9.4

9.4

15 Temperature

Deg. C

110

110

110

110

16 Vapour Press.

kgf/cm2 a

Units

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

MP Boiler Feed Water to 1st/2nd Sulpher Condense

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

0.951

0.951

0.951

0.951

0.255

0.255

0.255

0.255

0.224

0.987

1.317

3.8

0.9

0.9

0.9

0.9

0.4

1.8

1.9

5.5

70.4

76.2

68.2

72.8

subcrit.

subcrit.

subcrit.

subcrit.

27.89

65.7

72.96

100

2
2

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

3.8

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.38 In | 0.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

FLDC

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

29 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-026 ( 29 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
SINGLE ACTING

162 Make/Model

MIL/776

163 Pneu. Connection

1/4" NPT

122 Material

164 Make / Material

Not Required

123 Fastners/Gasket

165 Terminal Type/Nos.

Airlock

161 Type

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

Not Required

156 Cable Gland


158 Specials

120 For Inlet (Size/Sch/Qty)

176 Make/Model

175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-17/03/2014

ORD- Revision/Date

3-16/04/2015

2-06/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

174 Size/Tubing

146

Prepared by

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Qty

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

26

090-LV-1801
28-27125 AS/SVP/AL

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-027 ( 30 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

27
0
090-TV-1901
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

VHP Steam saturated to 2nd Process Gas Heater(090-

Steam
Steam
2 In/80
2 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
49 kgf/cm2 g
NA

Min

nor

Max

Flow@100%opening

11 Flow rate

kg/hr

172

527

913

1958

12 Inlet Press.

kgf/cm2 g

49

48.9

48.8

48.8

13 Outlet Press.

kgf/cm2 g

48.7

48.7

48.7

48.7

14 Pressure drop

kgf/cm2 g

0.3

0.2

0.1

0.1

15 Temperature

Deg. C

263

263

263

263

0.27

0.39

0.51

0.51
NA

16 TSH

1
1

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

2.331

8.751

21.448

46

20 FL

0.981

0.962

0.937

0.9

0.002

0.006

0.01

0.021

54.8

60.5

67.9

71

NA

NA

NA

NA

22.41

49.66

69.57

100

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

19-31 psi

96

Action

56 Supply Press.

46 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

40 Characteristic

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-027 ( 30 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

27

090-TV-1901
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-028 ( 31 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

28
0
090-TV-1902
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

VHP Steam saturated to 1st Process gas Heater(090

Steam
Steam
2 In/80
2 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
49 kgf/cm2 g
NA

Min

Nor

Max

Flow @ 100% opening

11 Flow rate

kg/hr

294

824

1027

1958

12 Inlet Press.

kgf/cm2 g

49

48.9

48.8

48.8

13 Outlet Press.

kgf/cm2 g

48.7

48.7

48.7

48.7

14 Pressure drop

kgf/cm2 g

0.3

0.2

0.1

0.1

15 Temperature

Deg. C

263

263

263

263

0.27

0.39

0.51

0.51
NA

16 TSH

1
1

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

3.985

13.684

24.126

46

20 FL

0.976

0.948

0.933

0.9

0.003

0.009

0.011

0.021

57.1

66

68.4

71

NA

NA

NA

NA

32.02

60.45

72.29

100

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

19-31 psi

96

Action

56 Supply Press.

46 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Max.W

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-028 ( 31 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

28

090-TV-1902
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-029 ( 32 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

29
0
090-LV-1902
18-29174 AS/SVP

Qty

1 Nos

qR oR

qR oR

Steam Condensate
Liquid
2 In/80
2 In/80

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
48.2 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

m3/hr

0.6

1.7

1.9

2.38

12 Inlet Press.

kgf/cm2 g

48.2

48.2

48.2

48.2

13 Outlet Press.

kgf/cm2 g

13

13

13

16.5

14 Pressure drop

kgf/cm2 g

35.2

35.2

35.2

31.7

15 Temperature

Deg. C

263

263

263

263

16 Vapour Press.

kgf/cm2 a

18 Viscosity

Units

19

19

19

19

0.78

0.78

0.78

0.78

0.1

0.1

0.1

0.1

19 Calculated CV

0.129

0.364

0.407

0.51

20 FL

0.92

0.92

0.92

0.92

cPo

21 Velocity

m/s

0.3

0.9

1.3

22 Sound Level

dBA

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

24 % Lift

22.1

64.9

70.5

100

29000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

MicroPak,Micro-Flow

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 105

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Integral Extended

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

0.51

79

Cable Gland

No

9.5 mm | 22 mm

80

Remarks

--

40 Characteristic

Mod Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured, Fully Guided

43 Seat Type

Clamped

44 Cage Type

Micro-Flow Control

45 Guiding

Actuator

Positioner
4

IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

Solid Stellite No.6

87

Type

47 Seat Material

17-4 PH (H900)

88

Make/Model

48 Cage Material

17-4 PH (H900)

89

Supply /Output

49 Guide Bush Material

NA

50 Stem Material

Solid Stellite

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Rolling Diaphragm

92

Certification

MIL/18/--

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-24 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphram Material
61 Positioner

With External SVP

Solenoid Valve

Body

25

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

Condensate from HP Accumulation Drum 090-C-103

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket

65

Not Applicable

106 Specials

66 Body Stud/Nut

Not Applicable

107 Remarks

MIL-SIZING-STD

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-029 ( 32 )

Model
qR oR
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

Not Required

162 Make/Model
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

125 Construction
126 Size/Cv/Sch In/Out/End Conn
127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0601]-UT for Forgings (Body/Bonnet as applicable) as per
138
ASME B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

145

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-09/06/2014

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

4-27/05/2015

3-13/05/2015

2-10/02/2015

1-06/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

29

090-LV-1902
18-29174 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-032 ( 33 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

1 Nos

Sulphur
Liquid
2 In/40
2 In/40

6
7
8
9
10

1
Units

Nor
2.3

2.6

12 Inlet Press.

kgf/cm2 g

3.7

3.7

13 Outlet Press.

kgf/cm2 g

2.8

2.9

14 Pressure drop

kgf/cm2 g

0.9

0.8

15 Temperature

Deg. C

150

150

16 Vapour Press.

kgf/cm2 a
cPo

20 FL

1.78

1.78

100

100

3.866

4.683

0.947

0.942

21 Velocity

m/s

1.3

1.4

22 Sound Level

dBA

52.5

52.3

subcrit.

subcrit.

61.94

65.84

23 Flow Condition
24 % Lift

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

200/18 Deg. C
5.12 / -- kgf/cm2 g
150 Deg. C
3.7 kgf/cm2 g
225.6 kgf/cm2 a

Max

m3/hr

19 Calculated CV

3
qR oR

11 Flow rate

18 Viscosity

32
0
Qty
090-FV-2202
38-21125 AS/SVP/SV/HW

qR oR

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

Liquid Sulphur From Undegassed Sulphur Pit to Dega

Sizing Condn
Flow Parameters

Sheet 1 of 2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

12

79

Cable Gland

No

Positioner

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

0.812 In | 0.75 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Shavo/SB77-276-M6KN-B/1 No

40 Characteristic

39 Port Size

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

3-15 psi

96

Action

Universal (energise to open)

56 Supply Press.

25 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.12 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A1

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-032 ( 33 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Special Testing/Quality Requirements

161 Type

122 Material
124 Type

Factory Notes/Remarks

157 Certification

118 Material
119 Fasteners/Gasket

Not Required

156 Cable Gland


158 Specials

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
182 Body Drain Plug

Size:1/4 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:1/2"
Connection type: Flanged ,150#,RF,125-250 AARH
IBR certification required for steam jacketing.

QTN- Revision/Date

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

3-18/03/2015

2-10/11/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

qR : Pre-Order Revision

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

32

090-FV-2202
38-21125 AS/SVP/SV/HW

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-034 ( 35 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

34
0
Qty
090-FV-2302
38-21126 AS/SVP/SV/HW/VB

1 Nos

6
7
8
9
10

Air
Gas
8 In/40
8 In/40
Units

2
qR oR

qR oR

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

125/18 Deg. C
1 / -- kgf/cm2 g
106 Deg. C
0.76 kgf/cm2 g
34.6 kgf/cm2 a

Min

Nor

Max

11 Flow rate

Nm3/hr

603

1098

1810

12 Inlet Press.

kgf/cm2 g

0.76

0.76

0.75

13 Outlet Press.

kgf/cm2 g

0.23

0.66

0.69

14 Pressure drop

kgf/cm2 g

0.53

0.1

0.06

15 Temperature

Deg. C

106

106

106

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

Trim Air To Thermal Reactor Burner(090-FB-101)

Sizing Condn
Flow Parameters

Sheet 1 of 2

28.37

28.37

28.37

1.39

1.39

1.39

19 Calculated CV

34.851

131.39

277.97

20 FL

0.976

0.96

0.931

0.026

0.036

0.058

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

68.4

56.4

64.1

subcrit.

subcrit.

subcrit.

31.2

51.5

73.9

1
1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Travel

Positioner

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/15 In

53 Action

IP Convertor

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

92

Certification

Shavo/SB77-276-M6KN-B/1 No

Not Required

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

10-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

1 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A3

99

Body Matl

SS316L

59 Tubing Size/Matl

10 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-034 ( 35 )

Model
151 Type

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2804]-Valves operating signature in the form of hard copy and
also in CD.
138
2) [3002]-Cv type test certificate to be provided.
139 3) [2301]-CCOE Certificate for All Electrical Accessories
140 IBR not Required
141
142
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Special Testing/Quality Requirements

161 Type

122 Material
124 Type

Factory Notes/Remarks

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

34

090-FV-2302
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-25/03/2015

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-035 ( 36 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

35
0
Qty
090-FV-2303
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR
6
7
8
9
10

ARU Acid Gas


Gas
6 In/40
6 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Cond2

11 Flow rate

Nm3/hr

442

792

875

12 Inlet Press.

kgf/cm2 g

0.8

0.79

0.77

13 Outlet Press.

kgf/cm2 g

0.25

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.55

0.09

0.06

15 Temperature

Deg. C

40

40

40

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

ARU Acid Gas to 2nd Zone Thermal reactor

Sizing Condn
Flow Parameters

Sheet 1 of 2

Cond3

33.23

33.23

33.23

1.3

1.3

1.3

19 Calculated CV

24.474

97.232

131.408

20 FL

0.972

0.947

0.932

0.042

0.056

0.061

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

65.5

57.7

59.5

subcrit.

subcrit.

subcrit.

37.5

61.2

72.5

1
1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-035 ( 36 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

35

090-FV-2303
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-17/11/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-036 ( 37 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

36
0
Qty
090-FV-2304
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR
6
7
8
9
10

ARU Acid Gas


Gas
10 In/40
10 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Nor

Max

819

2778

3055

kgf/cm2 g

0.8

0.78

0.76

kgf/cm2 g

0.23

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.57

0.08

0.05

15 Temperature

Deg. C

40

40

40

11 Flow rate

Nm3/hr

12 Inlet Press.
13 Outlet Press.

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

ARU Acid Gas to Thermal Reactor Burner(090-FB-101

Sizing Condn
Flow Parameters

Sheet 1 of 2

33.23

33.23

33.23

1.3

1.3

1.3

19 Calculated CV

44.698

20 FL

0.978

0.942

0.922

0.02

0.049

0.054

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

361.959 502.886

71.4

64.9

66.2

subcrit.

subcrit.

subcrit.

27.2

65.4

79.4

1
1
1
1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

640

79

Cable Gland

No

6.25 In | 2 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

17-4 PH (H1150M)

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-30 psi

96

Action

Universal (energise to open)

56 Supply Press.

35 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A3

99

Body Matl

SS316L

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Ratnamani

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-036 ( 37 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3101]-Helium Leak test (Detector Probe Metod) for BodyBonnet Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

36

090-FV-2304
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-17/11/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-037 ( 38 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

SWS Acid Gas


Gas
6 In/40
6 In/40
Units

37
0
Qty
090-FV-2306
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Nor

Max

330

1121

1235

kgf/cm2 g

0.8

0.78

0.77

kgf/cm2 g

0.31

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.49

0.08

0.06

15 Temperature

Deg. C

90

90

90

11 Flow rate

Nm3/hr

12 Inlet Press.
13 Outlet Press.

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

SWS LP Acid Gas to Thermal Reactor Burner

Sizing Condn
Flow Parameters

Sheet 1 of 2

17.64

17.64

17.64

1.3

1.3

1.3

19 Calculated CV

14.937

20 FL

0.977

0.94

0.926

0.024

0.062

0.068

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

114.609 145.552

64.2

59.6

60.6

subcrit.

subcrit.

subcrit.

28.9

66.8

77.6

2
2
2
2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/13 In

53 Action

Position
Transmitter

Trim

39 Port Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7M/A194 Gr 2HM


2

108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-037 ( 38 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

37

090-FV-2306
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-21/03/2014

ORD- Revision/Date

2-17/11/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-038 ( 39 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

SWS Acid Gas


Gas
6 In/40
6 In/40

38
0
Qty
090-FV-2307
38-21126 AS/SVP/SV/HW/VB

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
0.8 kgf/cm2 g
34.7 kgf/cm2 a

Min

Nor

11 Flow rate

Nm3/hr

218

740

816

12 Inlet Press.

kgf/cm2 g

0.8

0.78

0.77

13 Outlet Press.

kgf/cm2 g

0.31

0.7

0.71

14 Pressure drop

kgf/cm2 g

0.49

0.08

0.06

15 Temperature

Deg. C

90

90

90

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

SWs HP Stage Acid Gas to Thermal Reactor Burner(09

Sizing Condn
Flow Parameters

Sheet 1 of 2

Max

32.53

32.53

32.53

1.3

1.3

1.3

19 Calculated CV

13.397

20 FL

0.978

0.945

0.933

0.021

0.056

0.061

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

102.718 130.567

63.7

59.1

60.1

subcrit.

subcrit.

subcrit.

26.9

63

72.2

2
2
2
2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-038 ( 39 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2301]-CCOE Certificate for All Electrical Accessories
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [1501]-NACE MR-01 03
140 4) [2804]-Valves operating signature in the form of hard copy and
141 also in CD.
142 5) [3002]-Cv type test certificate to be provided.
6) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
143 Joint & Packing Box.
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

38

090-FV-2307
38-21126 AS/SVP/SV/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Corrosion allowance 6 mm

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-21/03/2014

ORD- Revision/Date

2-17/11/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-039 ( 40 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

39
0
Qty
090-FV-2401B
38-21125 AS/SVP/SV/VB

1 Nos

6
7
8
9
10

Steam
Steam
6 In/40
6 In/40
Units

2
2
qR oR

qR oR

Quench Steam To Thermal Reactor Burner

Sizing Condn
Flow Parameters

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18. Deg. C
7 / -- kgf/cm2 g
153 Deg. C
3.7 kgf/cm2 g
NA

Max

11 Flow rate

kg/hr

12 Inlet Press.

kgf/cm2 g

3.7

13 Outlet Press.

kgf/cm2 g

0.72

14 Pressure drop

kgf/cm2 g

2.98

15 Temperature

Deg. C

153

16 TSH

1500

17 Spec. Gravity

Results

18 Viscosity

NA

19 Calculated CV

29.932

20 FL

0.923

0.209

80.9

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition

NA

24 % Lift

76.53

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-31 psi

96

Action

Universal (energise to open)

56 Supply Press.

36 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
3

108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-039 ( 40 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

134 Make

Baumer

135 Casing

SS

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories

Volume
Booster

133 Cable Type

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

172 Remarks

132 Material

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

143
144
145

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

3-26/06/2014

2-05/06/2014

1-02/05/2014

ORD- Revision/Date

2-10/02/2015

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

171 Certification
Not Required

131 Certification

Prepared by

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

2
2

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

39

090-FV-2401B
38-21125 AS/SVP/SV/VB

109 Opening Time

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

0-21/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-040 ( 42 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Flow Parameters

Item No | Alt No
Tag No
Model

40
0
090-FV-2402B
38-21126 AS/SVP/SV

Qty

1 Nos

6
7
8
9
10

Fuel Gas
Gas
3 In/80
3 In/80
Units

2
1
qR oR

qR oR

Fuel Gas to thermal Reactor Burner(-090-FB-101)

Sizing Condn

Results

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/18 Deg. C
5.3 / -- kgf/cm2 g
40 Deg. C
1.8 kgf/cm2 g
34.7 kgf/cm2 a

Max I

Max II

11 Flow rate

Nm3/hr

268

434

12 Inlet Press.

kgf/cm2 g

1.8

1.8

13 Outlet Press.

kgf/cm2 g

1.73

1.73

14 Pressure drop

kgf/cm2 g

0.07

0.07

15 Temperature

Deg. C

40

40

16 Z

17 MW

20.9

11.1

18 K

1.24

1.31

19 Calculated CV

23.48

27.714

20 FL

0.934

0.928

0.038

0.044

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

49.6

50.3

subcrit.

subcrit.

71.6

76

2
2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316+PTFE

47 Seat Material

SS 316

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Positioner
1

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

87

Type

88

Make/Model

89

Supply /Output

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

11-30 psi

96

Action

Universal (energise to open)

56 Supply Press.

35 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-040 ( 42 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-2| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2804]-Valves operating signature in the form of hard copy and
also in CD.
138
2) [3002]-Cv type test certificate to be provided.
139 3) [2301]-CCOE Certificate for All Electrical Accessories
140 IBR not Required
141
142
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

2
1

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

40

090-FV-2402B
38-21126 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-21/03/2014

ORD- Revision/Date

2-10/02/2015

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-041 ( 44 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

41
0
090-PV-2501
38-41621 AS/SVP/VB

Qty

1 Nos

6
7
8
9
10

Steam
Steam
6 In/40
6 In/40
Units

1
qR oR

qR oR

VHP Steam Saturated From Claus Steam Drum

Sizing Condn
Flow Parameters

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
58 / -- kgf/cm2 g
263 Deg. C
49 kgf/cm2 g
NA

Min

Nor

Max

Flow @ 100% opening

3928

12978

14280

19719

kgf/cm2 g

49

48.9

48.8

48.8

13 Outlet Press.

kgf/cm2 g

48

48

48

48

14 Pressure drop

kgf/cm2 g

0.9

0.8

0.8

15 Temperature

Deg. C

263

263

263

263

0.39

0.51

0.51

0.51

11 Flow rate

kg/hr

12 Inlet Press.

16 TSH
17 Spec. Gravity
18 Viscosity
19 Calculated CV

NA

NA

NA

NA

29.352

103.3

121.81

170.005

0.94

0.932

0.927

0.904

0.011

0.036

0.04

0.055

75.5

80.9

81.5

82.8

NA

NA

NA

NA

37.19

68.31

75.46

100

Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

26 Valve Series

41000

27 Type

Heavy Duty Globe

28 Valve Size

4 Inch

29 Body Material

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

68

Filter Size

5 Micron

69

Pneu. Connection

1/4 Inch NPT

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

170

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Positioner

4.375 In | 2 In

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Balanced with Carbon Filled PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

1
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

9-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

58 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

67
1

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-041 ( 44 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

41

090-PV-2501
38-41621 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-042 ( 45 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

2
2

BF Water
Liquid
3 In/40
3 In/40

42
0
Qty
090-FV-2503
38-41621 AS/SVP/AL/VB

1 Nos

Units

2
qR oR

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

175/18 Deg. C
74.4 / -- kgf/cm2 g
152 Deg. C
59.6 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

11 Flow rate

m3/hr

4.77

15.9

17.5

42.765

12 Inlet Press.

kgf/cm2 g

59.6

55.3

54.7

54.7

13 Outlet Press.

kgf/cm2 g

48.65

48.69

53.7

53.7

14 Pressure drop

kgf/cm2 g

10.95

6.61

15 Temperature

Deg. C

152

152

152

152

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

HP Boiler Feed Water to Steam Drum(090-C-101)

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition

5.1

5.1

5.1

5.1

0.918

0.918

0.918

0.918
2

0.18

0.18

0.18

0.18

1.618

7.011

20.041

49.995

0.94

0.938

0.926

0.902

0.7

2.2

2.4

5.9

66

68

56.2

60.1

subcrit.

subcrit.

subcrit.

subcrit.

20.75

50.05

76.63

100

24 % Lift

1
2

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

50

79

Cable Gland

No

2.5 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Positioner

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Balanced with Carbon Filled PTFE Seal 2

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

FLDC

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

74.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-042 ( 45 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
SINGLE ACTING

162 Make/Model

MIL/776

163 Pneu. Connection

1/4" NPT

122 Material

164 Make / Material

Not Required

123 Fastners/Gasket

165 Terminal Type/Nos.

Airlock

161 Type

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

Not Required

156 Cable Gland


158 Specials

120 For Inlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Qty

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

42

090-FV-2503
38-41621 AS/SVP/AL/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-26/06/2014

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

2-07/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-043 ( 46 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

43
0
090-PV-2601
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Lp Steam from 1st/2nd Sulphur Condenser(090-PV-180

Steam
Steam
8 In/40
8 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18 Deg. C
7 / -- kgf/cm2 g
155.3 Deg. C
4.5 kgf/cm2 g
NA

Min

Nor

Max

1070

4084

4495

kgf/cm2 g

4.5

4.3

4.2

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

0.5

0.3

0.2

15 Temperature

Deg. C

155.3

155.3

155.3

0.52

1.89

2.58

11 Flow rate

kg/hr

12 Inlet Press.
13 Outlet Press.

16 TSH
17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

35.015

175.47

237.191

20 FL

0.976

0.952

0.94

0.013

0.049

0.054

53.1

59.8

65.6

NA

NA

NA

31.27

57.6

67.18

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intr.safe Exia IIC with WP IP 66 Encl

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

17-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Max.W

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-043 ( 46 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Cable Gland

134 Make

Baumer

135 Casing

SS

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

133 Cable Type

172 Remarks
173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

132 Material

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

171 Certification
Not Required

131 Certification

Prepared by

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

43

090-PV-2601
38-21125 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-044 ( 47 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

44
0
090-LV-2601
28-27125 AS/SVP/AL

Qty

1 Nos

BF Water
Liquid
2 In/40
2 In/40

1
qR oR

qR oR

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
29 / -- kgf/cm2 g
110 Deg. C
19 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

0.74

3.2

3.5

9.995

kgf/cm2 g

19

18.8

18.2

18.2

13 Outlet Press.

kgf/cm2 g

4.7

4.8

8.8

8.8

14 Pressure drop

kgf/cm2 g

14.3

14

9.4

9.4

15 Temperature

Deg. C

110

110

110

110

16 Vapour Press.

kgf/cm2 a

Units

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

MP Boiler Feed Water to 1st/2nd Sulpher Condense

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

0.951

0.951

0.951

0.951

0.255

0.255

0.255

0.255

0.224

0.987

1.317

3.8

0.9

0.9

0.9

0.9

0.4

1.8

1.9

5.5

70.4

76.2

68.2

72.8

subcrit.

subcrit.

subcrit.

subcrit.

27.89

65.7

72.96

100

2
2

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

3.8

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.38 In | 0.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

FLDC

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

29 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-044 ( 47 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
SINGLE ACTING

162 Make/Model

MIL/776

163 Pneu. Connection

1/4" NPT

122 Material

164 Make / Material

Not Required

123 Fastners/Gasket

165 Terminal Type/Nos.

Airlock

161 Type

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

Not Required

156 Cable Gland


158 Specials

120 For Inlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Qty

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

44

090-LV-2601
28-27125 AS/SVP/AL

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-21/03/2014

ORD- Revision/Date

3-16/04/2015

2-07/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-045 ( 48 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

45
0
090-TV-2701
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

VHP Steam saturated to 2nd Process Gas Heater(090-

Steam
Steam
2 In/80
2 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

nor

Max

Flow@100%opening

11 Flow rate

kg/hr

172

527

913

1958

12 Inlet Press.

kgf/cm2 g

49

48.9

48.8

48.8

13 Outlet Press.

kgf/cm2 g

48.7

48.7

48.7

48.7

14 Pressure drop

kgf/cm2 g

0.3

0.2

0.1

0.1

15 Temperature

Deg. C

263

263

263

263

0.27

0.39

0.51

0.51
NA

16 TSH

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
49 kgf/cm2 g
NA

1
1

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

2.331

8.751

21.448

46

20 FL

0.981

0.962

0.937

0.9

0.002

0.006

0.01

0.021

54.8

60.5

67.9

71

NA

NA

NA

NA

22.41

49.66

69.57

100

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

1.625 In | 0.75 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

19-31 psi

96

Action

56 Supply Press.

46 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-045 ( 48 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

qR : Pre-Order Revision

VK / VK

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

45

090-TV-2701
38-21125 AS/SVP

0-21/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-046 ( 49 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

46
0
090-TV-2702
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

VHP Steam saturated to 1st Process gas Heater(090

Steam
Steam
2 In/80
2 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

Flow @ 100% opening

11 Flow rate

kg/hr

294

824

1027

1958

12 Inlet Press.

kgf/cm2 g

49

48.9

48.8

48.8

13 Outlet Press.

kgf/cm2 g

48.7

48.7

48.7

48.7

14 Pressure drop

kgf/cm2 g

0.3

0.2

0.1

0.1

15 Temperature

Deg. C

263

263

263

263

0.27

0.39

0.51

0.51
NA

16 TSH

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
49 kgf/cm2 g
NA

1
1

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

3.985

13.684

24.126

46

20 FL

0.976

0.948

0.933

0.9

0.003

0.009

0.011

0.021

57.1

66

68.4

71

NA

NA

NA

NA

32.02

60.45

72.29

100

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

1.625 In | 0.75 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

19-31 psi

96

Action

56 Supply Press.

46 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-046 ( 49 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

qR : Pre-Order Revision

VK / VK

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

46

090-TV-2702
38-21125 AS/SVP

0-21/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-047 ( 50 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

47
0
090-LV-2702
18-29174 AS/SVP

Qty

1 Nos

qR oR

qR oR

Steam Condensate
Liquid
2 In/80
2 In/80

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

263/-- Deg. C
54 / -- kgf/cm2 g
263 Deg. C
48.2 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

Flow @ 100% opening

m3/hr

0.6

1.7

1.9

2.38

12 Inlet Press.

kgf/cm2 g

48.2

48.2

48.2

48.2

13 Outlet Press.

kgf/cm2 g

13

13

13

16.5

14 Pressure drop

kgf/cm2 g

35.2

35.2

35.2

31.7

15 Temperature

Deg. C

263

263

263

263

16 Vapour Press.

kgf/cm2 a

18 Viscosity

Units

19

19

19

19

0.78

0.78

0.78

0.78

0.1

0.1

0.1

0.1

19 Calculated CV

0.129

0.364

0.407

0.51

20 FL

0.92

0.92

0.92

0.92

cPo

21 Velocity

m/s

0.3

0.9

1.3

22 Sound Level

dBA

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

24 % Lift

22.1

64.9

70.5

100

29000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

MicroPak,Micro-Flow

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 105

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Integral Extended

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

0.51

79

Cable Gland

No

9.5 mm | 22 mm

80

Remarks

--

40 Characteristic

Mod Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured, Fully Guided

43 Seat Type

Clamped

44 Cage Type

Micro-Flow Control

45 Guiding

Actuator

Positioner
5

IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

Solid Stellite No.6

87

Type

47 Seat Material

17-4 PH (H900)

88

Make/Model

48 Cage Material

17-4 PH (H900)

89

Supply /Output

49 Guide Bush Material

NA

50 Stem Material

Solid Stellite

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Rolling Diaphragm

92

Certification

MIL/18/--

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-24 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphram Material
61 Positioner

With External SVP

Solenoid Valve

Body

25

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

Condensate from HP Accumulation Drum 090-C-103

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket

65

Not Applicable

106 Specials

66 Body Stud/Nut

Not Applicable

107 Remarks

MIL-SIZING-STD

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-047 ( 50 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type

Not Required

162 Make/Model
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0601]-UT for Forgings (Body/Bonnet as applicable) as per
138
ASME B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

124 Type

Factory Notes/Remarks

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

Not Required

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

1 Nos

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

Qty

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

143
144
145

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

47

090-LV-2702
18-29174 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-09/06/2014

1-05/06/2014

0-21/03/2014

ORD- Revision/Date

5-27/05/2015

4-13/05/2015

3-10/02/2015

2-10/02/2015

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-050 ( 51 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

1 Nos

Sulphur
Liquid
2 In/40
2 In/40

6
7
8
9
10

1
Units

Nor
2.3

2.6

12 Inlet Press.

kgf/cm2 g

3.7

3.7

13 Outlet Press.

kgf/cm2 g

2.8

2.9

14 Pressure drop

kgf/cm2 g

0.9

0.8

15 Temperature

Deg. C

150

150

16 Vapour Press.

kgf/cm2 a
cPo

20 FL

1.78

1.78

100

100

3.866

4.683

0.947

0.942

21 Velocity

m/s

1.3

1.4

22 Sound Level

dBA

52.5

52.3

subcrit.

subcrit.

61.94

65.84

23 Flow Condition
24 % Lift

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

200/18 Deg. C
5.12 / -- kgf/cm2 g
150 Deg. C
3.7 kgf/cm2 g
225.6 kgf/cm2 a

Max

m3/hr

19 Calculated CV

3
qR oR

11 Flow rate

18 Viscosity

50
0
Qty
090-FV-3002
38-21125 AS/SVP/SV/HW

qR oR

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

Liquid Sulphur From Undegassed Sulphur Pit to Dega

Sizing Condn
Flow Parameters

Sheet 1 of 2

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

12

79

Cable Gland

No

Positioner

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

0.812 In | 0.75 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Shavo/SB77-276-M6KN-B/1 No

40 Characteristic

39 Port Size

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

3-15 psi

96

Action

Universal (energise to open)

56 Supply Press.

25 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.12 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

Yes/6A1

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-050 ( 51 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Special Testing/Quality Requirements

161 Type

122 Material
124 Type

Factory Notes/Remarks

157 Certification

118 Material
119 Fasteners/Gasket

Not Required

156 Cable Gland


158 Specials

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
182 Body Drain Plug

Size:1/4 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:1/2"
Connection type: Flanged 150#,RF,125-250 AARH
IBR certification is required for steam jacketing

QTN- Revision/Date

1-02/05/2014

0-21/03/2014

ORD- Revision/Date

3-18/03/2015

2-10/11/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

qR : Pre-Order Revision

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

50

090-FV-3002
38-21125 AS/SVP/SV/HW

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-051 ( 52 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

51
0
090-LV-3101
38-41121 AS/SVP

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

Flow @ 100% opening

m3/hr

2.3

3.1

3.4

8.567

12 Inlet Press.

kgf/cm2 g

47.3

47.3

47.3

47.3

13 Outlet Press.

kgf/cm2 g

13

13

13

16.5

14 Pressure drop

kgf/cm2 g

34.3

34.3

34.3

30.8

15 Temperature

Deg. C

263

263

263

263

16 Vapour Press.

kgf/cm2 a

48.3

48.3

48.3

48.3

0.78

0.78

0.78

0.78

18 Viscosity

Qty

1 Nos

qR oR
6
7
8
9
10

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Condensate from 090-C-305


Steam Condensate
Liquid
2 In/80
2 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
47.3 kgf/cm2 g
225.6 kgf/cm2 a

1
1
1

0.1

0.1

0.1

0.1

19 Calculated CV

0.952

1.298

1.43

3.799

20 FL

0.934

0.929

0.927

0.902

1
1

21 Velocity

m/s

1.3

1.7

1.9

4.7

22 Sound Level

dBA

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

24 % Lift

64.73

72.74

75.31

99.99

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

3.8

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Unbalanced

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.5 In | 0.75 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

11-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq41

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-051 ( 52 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

51

090-LV-3101
38-41121 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-052 ( 53 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

52
0
090-LV-3102
18-29174 AS/SVP/AL

Qty

1 Nos

qR oR

qR oR

BF Water
Liquid
2 In/80
2 In/80

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/18 Deg. C
29 / -- kgf/cm2 g
110 Deg. C
19 kgf/cm2 g
225.6 kgf/cm2 a

Min

nor

Max

Cond4

0.73

2.2

2.615

kgf/cm2 g

19

18.8

18.7

18.7

13 Outlet Press.

kgf/cm2 g

5.3

5.3

5.3

7.7

14 Pressure drop

kgf/cm2 g

13.7

13.5

13.4

11

15 Temperature

Deg. C

110

110

110

110

16 Vapour Press.

kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

MP Boiler Feed Water to Reducing Reactor Waste Hea

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.4

1.4

1.4

1.4

0.951

0.951

0.951

0.951

0.255

0.255

0.255

0.255

19 Calculated CV

0.225

0.622

0.687

0.91

20 FL

0.92

0.92

0.92

0.92

cPo

21 Velocity

m/s

0.4

1.1

1.2

1.4

22 Sound Level

dBA

62.4

66.5

66.8

63.4

subcrit.

subcrit.

subcrit.

subcrit.

20.5

59.8

67.3

100

23 Flow Condition
24 % Lift

1
1

29000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

MicroPak,Micro-Flow

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 105

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Integral Extended

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

0.91

79

Cable Gland

No

9.5 mm | 22 mm

80

Remarks

--

40 Characteristic

Mod Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured, Fully Guided

43 Seat Type

Clamped

44 Cage Type

Micro-Flow Control

45 Guiding

Actuator

Positioner
4

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

Solid Stellite No.6

87

Type

47 Seat Material

17-4 PH (H900)

88

Make/Model

48 Cage Material

17-4 PH (H900)

89

Supply /Output

49 Guide Bush Material

NA

50 Stem Material

Solid Stellite

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Rolling Diaphragm

92

Certification

MIL/18/--

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

FLDC

95

Model

55 Bench Range

6-24 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

29 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphram Material
61 Positioner

With External SVP

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket

65

Not Applicable

106 Specials

66 Body Stud/Nut

Not Applicable

107 Remarks

MIL-SIZING-STD

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-052 ( 53 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

156 Cable Gland


157 Certification
158 Specials
159 Remarks

118 Material

160 Qty
SINGLE ACTING

162 Make/Model

MIL/776

163 Pneu. Connection

1/4" NPT

122 Material

164 Make / Material

Not Required

123 Fastners/Gasket

165 Terminal Type/Nos.

Airlock

161 Type

120 For Inlet (Size/Sch/Qty)

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0601]-UT for Forgings (Body/Bonnet as applicable) as per
138
ASME B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

155 Cable Entry

117 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Not Required

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

143
144
145

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-09/06/2014

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

4-27/05/2015

3-13/05/2015

2-07/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

1 Nos

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

Qty

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

52

090-LV-3102
18-29174 AS/SVP/AL

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-053 ( 54 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

53
0
090-FV-3102
28-27125 AS/SVP/SV

Qty

1 Nos

6
7
8
9
10

Hydrogen(H2)
Gas
2 In/40
2 In/40
Units

Min

1
qR oR

qR oR

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

75/18 Deg. C
5.3 / -- kgf/cm2 g
45 Deg. C
3.46 kgf/cm2 g
13.3 kgf/cm2 a

Max

11 Flow rate

Nm3/hr

155

390

12 Inlet Press.

kgf/cm2 g

3.46

3.24

13 Outlet Press.

kgf/cm2 g

0.25

0.26

14 Pressure drop

kgf/cm2 g

3.21

2.98

15 Temperature

Deg. C

45

45

16 Z

1.002

1.002

17 MW

2.02

2.02

18 K

1.41

1.41

19 Calculated CV

0.756

1.999

0.9

0.9

0.059

0.147

20 FL
Results

Item No | Alt No
Tag No
Model

Hydrogen to Process gas Heater 090-E-301A/B

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

61

64.4

subcrit.

subcrit.

47.2

72

2
2

27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
1

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-053 ( 54 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0601]-UT for Forgings (Body/Bonnet as applicable) as per
ASME B16.34
138
2) [2100]-H2 Service Special Requirements (Carbon Steel Body)
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

125 Construction

Not Required

162 Make/Model

123 Fastners/Gasket

134 Make

Special Testing/Quality Requirements

161 Type

122 Material

130 Type

Factory Notes/Remarks

157 Certification

118 Material

124 Type

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

53

090-FV-3102
28-27125 AS/SVP/SV

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

3-16/04/2015

2-28/01/2015

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-054 ( 55 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

54
0
090-PV-3102
38-21125 AS/SVP/VB

Qty

1 Nos

Units

1
qR oR

qR oR

LP Steam from 090-E-302


Steam
Steam
6 In/40
6 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18 Deg. C
7 / -- kgf/cm2 g
155.5 Deg. C
4.5 kgf/cm2 g
NA

Min

Nor

Max

11 Flow rate

kg/hr

683

1871

2058

12 Inlet Press.

kgf/cm2 g

4.5

4.3

4.2

13 Outlet Press.

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

0.5

0.3

0.2

15 Temperature

Deg. C

155.5

154

154

0.72

0.59

1.28

16 TSH
17 Spec. Gravity
18 Viscosity
19 Calculated CV

Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

NA

NA

NA

22.367

80.304

108.485

0.97

0.941

0.924

0.019

0.051

0.056

50.5

59.6

61.4

NA

NA

NA

41.07

65.94

79.63

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

Position
Transmitter

Trim
Actuator

Positioner
1

Equal %

Travel

IP Convertor

STD | 1.5 In

40 Characteristic

39 Port Size

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/15 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

12-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

7 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-054 ( 55 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Special Testing/Quality Requirements

161 Type

122 Material
124 Type

Factory Notes/Remarks

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

54

090-PV-3102
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-09/06/2014

1-02/05/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-055 ( 56 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

55
0
Qty
090-TV-3102
38-21125 AS/SVP/LNP/VB

1 Nos

qR oR

qR oR

6
7
8
9
10

VHP Steam To Process gas heaters(09-E-301A/B)

Steam
Steam
4 In/40
4 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
54 / -- kgf/cm2 g
261.9 Deg. C
48.1 kgf/cm2 g
NA

Min

Nor

Max

11 Flow rate

kg/hr

1766

2867

3155

6180

12 Inlet Press.

kgf/cm2 g

48.1

48.1

48.09

48.09

13 Outlet Press.

kgf/cm2 g

47.7

47.7

47.7

47.7

14 Pressure drop

kgf/cm2 g

0.4

0.4

0.39

0.39

15 Temperature

Deg. C

261.9

261.9

261.9

261.9

0.27

0.27

0.28

0.28

16 TSH

Cond4

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

NA

19 Calculated CV

20.941

34.002

38.279

74.992

20 FL

0.939

0.923

0.919

0.9

0.009

0.014

0.016

0.031

72.6

74.6

75

77.9

NA

NA

NA

NA

67.47

76.84

79.4

100

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/18 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

20-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

54 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

12 mm O.D/SS

Position
Transmitter

Trim
Actuator

Positioner
2

Equal %

Travel

IP Convertor

STD | 1.5 In

40 Characteristic

39 Port Size

60 Diaphragm Material
61

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-055 ( 56 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

161 Type
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


LNP

126 Size/Cv/Sch In/Out/End Conn

3 in/36/40/40/Sandwich

Junction Box

125 Construction
127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

167 Cable Gland


168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

130 Type

Not Required

172 Remarks

133 Cable Type


134 Make

Baumer

135 Casing

SS

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

ASTM A 216 Gr. WCC

132 Material

Not Required

166 Terminal Make

129 Material
131 Certification

Not Required

162 Make/Model

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices
Cable Gland
Pr.
Gauge
Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

55

090-TV-3102
38-21125 AS/SVP/LNP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

2-05/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-02/05/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-056 ( 57 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

56
0
090-FV-3201
37-21125 AS/SVP/VB

Qty

1 Nos

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

90/18 Deg. C
12.1 / -- kgf/cm2 g
38 Deg. C
4.9 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

100.5

167.5

201.1

kgf/cm2 g

4.9

3.7

2.4

kgf/cm2 g

1.4

1.4

1.4

14 Pressure drop

kgf/cm2 g

3.5

2.3

15 Temperature

Deg. C

38

38

38

16 Vapour Press.

kgf/cm2 a

Units

11 Flow rate

m3/hr

12 Inlet Press.
13 Outlet Press.

18 Viscosity

cPo

19 Calculated CV

1.17

1.17

1.17

0.992

0.992

0.992

0.678

0.678

0.678
62.673

20 FL
21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

130.155 236.986

0.97

0.96

0.94

1.5

2.6

3.1

67

66.3

61.7

subcrit.

subcrit.

subcrit.

40.85

51.35

67.15

2
2
2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF8M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size
53 Action

Air to Close

54 Air Failure
55 Bench Range

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/18 In

93

Type/Operation

94

Make

Open

95

Model

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

12.1 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

1
qR oR

6
7
8
9
10

Water
Liquid
8 In/40
8 In/40

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Pump Around to Water Removal Tower 090-C-301

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-056 ( 57 )

Model

<15 sec

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

112 Body I Actuator Colour

NO PAINT|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Not Required

155 Cable Entry


156 Cable Gland
157 Certification
158 Specials

117 Size/Sch In/Out/End Conn

159 Remarks

118 Material

160 Qty
Airlock

119 Fasteners/Gasket
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [1912]-DUAL GRADE CERTIFICATION FOR STAINLESS
142 STEEL(Applicable for BODY/BONNET)
5) [2804]-Valves operating signature in the form of hard copy and
143 also in CD.
144 6) [3002]-Cv type test certificate to be provided.
145 7) [2301]-CCOE Certificate for All Electrical Accessories
146 IBR not Required

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Limit Switch

115 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

1 Nos

153 Switch Model


1

114 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

56

090-FV-3201
37-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188

147

189

148

190

149

191

150 Body material shall be ASTM A351 GR.CF8M/CF3M Dual Grade

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

2-03/02/2015

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-057 ( 58 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Vent gas
Gas
4 In/40
4 In/40
Units

57
0
Qty
090-PV-3201
37-21125 AS/SVP/HW/VB

1 Nos

qR oR

Nm3/hr

494

12 Inlet Press.

kgf/cm2 g

0.09

13 Outlet Press.

kgf/cm2 g

0.04

14 Pressure drop

kgf/cm2 g

0.05

15 Temperature

Deg. C

16 Z

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

190/18 Deg. C
5.3 / -- kgf/cm2 g
38 Deg. C
0.09 kgf/cm2 g
34.7 kgf/cm2 a

Max

11 Flow rate

38
1

17 MW

27.22

18 K

Results

Item No | Alt No
Tag No
Model

qR oR

Vent gas From Water Removal Tower 090-C-301 to 090

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.39

19 Calculated CV

93.431

20 FL

0.924

21 Velocity

mach

22 Sound Level

0.051
dBA

23 Flow Condition

52.4
subcrit.

24 % Lift

79.4
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/13 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

Yes/6A2

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-057 ( 58 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

57

090-PV-3201
37-21125 AS/SVP/HW/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-18/03/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-058 ( 59 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

58
0
090-FV-3202
37-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Waste Water
Liquid
8 In/80
8 In/80

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

100/18 Deg. C
16.2 / -- kgf/cm2 g
81 Deg. C
9.6 kgf/cm2 g
225.6 kgf/cm2 a

MIn

Nor

Max

11 Flow rate

m3/hr

85

170

187

12 Inlet Press.

kgf/cm2 g

9.6

8.2

7.3

13 Outlet Press.

kgf/cm2 g

1.5

1.5

1.5

14 Pressure drop

kgf/cm2 g

8.1

6.7

5.8

15 Temperature

Deg. C

81

81

81

16 Vapour Press.

kgf/cm2 a

Units

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Recycle Water to Water Romoval Tower 090-C-301

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.23

1.23

1.23

0.971

0.971

0.971

0.34

0.34

0.34

19 Calculated CV

cPo

34.821

78.152

93.359

20 FL

0.965

0.944

0.936

21 Velocity

m/s

2.9

4.3

4.8

22 Sound Level

dBA

70.1

72.3

71.6

subcrit.

subcrit.

subcrit.

47.02

64.95

72.01

23 Flow Condition
24 % Lift
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF8M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/15 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

16.2 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B8M/A194 Gr 8M(SS 316)


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-058 ( 59 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [1912]-DUAL GRADE CERTIFICATION FOR STAINLESS
142 STEEL(Applicable for BODY/BONNET)
5) [2804]-Valves operating signature in the form of hard copy and
143 also in CD.
144 6) [3002]-Cv type test certificate to be provided.
145 7) [2301]-CCOE Certificate for All Electrical Accessories
146 IBR not Required

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

58

090-FV-3202
37-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188

147

189

148

190

149

191

150 Body material shall be ASTM A351 GR.CF8M/CF3M Dual Grade

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

ORD- Revision/Date

1-03/02/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-059 ( 60 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

59
0
090-LV-3202
37-21125 AS/SVP/SV

Qty

1 Nos

qR oR
6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

100/18 Deg. C
16.2 / -- kgf/cm2 g
81 Deg. C
9.5 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

8.8

kgf/cm2 g

9.5

8.2

7.4

13 Outlet Press.

kgf/cm2 g

6.1

6.5

6.6

14 Pressure drop

kgf/cm2 g

3.4

1.7

0.8

15 Temperature

Deg. C

81

81

81

16 Vapour Press.

kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Waste Water to Battery limit


Waste Water
Liquid
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.17

1.17

1.17

0.971

0.971

0.971

0.34

0.34

0.34

19 Calculated CV

cPo

2.504

7.082

11.356

20 FL

0.974

0.951

0.938

21 Velocity

m/s

0.5

1.1

1.2

22 Sound Level

dBA

62.2

60.7

56.2

subcrit.

subcrit.

subcrit.

34.18

58.46

68.13

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF8M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 250-500 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

26

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316 +Stellite No:6

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Close

94

Make

ASCO

54 Air Failure

Open

95

Model

NFIS8327B312-24 V DC

55 Bench Range

3-15 psi

96

Action

Universal (energise to open)

56 Supply Press.

30 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

16.2 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-059 ( 60 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|GREEN

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [1912]-DUAL GRADE CERTIFICATION FOR STAINLESS
142 STEEL(Applicable for BODY/BONNET)
5) [2804]-Valves operating signature in the form of hard copy and
143 also in CD.
144 6) [3002]-Cv type test certificate to be provided.
145 7) [2301]-CCOE Certificate for All Electrical Accessories
146 IBR not Required

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

59

090-LV-3202
37-21125 AS/SVP/SV

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188

147

189

148

190

149

191

150 Body material shall be ASTM A351 GR.CF8M/CF3M Dual Grade

QTN- Revision/Date

2-26/06/2014

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

2-03/02/2015

1-30/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-060 ( 61 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

60
0
090-FV-3501
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Lean MDEA
Liquid
6 In/80
6 In/80

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
19 / -- kgf/cm2 g
38 Deg. C
15.2 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

m3/hr

35.3

58.9

64.8

12 Inlet Press.

kgf/cm2 g

15.2

13.2

12.2

13 Outlet Press.

kgf/cm2 g

1.7

1.8

1.8

14 Pressure drop

kgf/cm2 g

13.5

11.4

10.4

15 Temperature

Deg. C

38

38

38

16 Vapour Press.

kgf/cm2 a

18 Viscosity

Units

cPo

1.019

1.019

1.019

3.89

3.89

3.89

19 Calculated CV

11.475

20.836

24.244

20 FL

0.954

0.935

0.93

2.2

3.6

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

72.2

73.4

73

subcrit.

subcrit.

subcrit.

56.09

71.09

75.12

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

65

79

Cable Gland

No

2 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

19 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Lean MDEA From lean MDEA trim Cooler 090-E-304 To

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-060 ( 61 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

156 Cable Gland


157 Certification
159 Remarks

118 Material

160 Qty
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

158 Specials

119 Fasteners/Gasket

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

127 Size/Cv/Sch In/Out/End Conn


128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket

126 Size/Cv/Sch In/Out/End Conn

129 Material

Not Required

162 Make/Model

122 Material

Not Required

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

60

090-FV-3501
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-061 ( 62 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

61
0
090-TV-3502
37-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Water
Liquid
6 In/80
6 In/80

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/18 Deg. C
8 / -- kgf/cm2 g
38 Deg. C
4.3 kgf/cm2 g
225 kgf/cm2 a

MIN

NOR

11 Flow rate

m3/hr

41.5

69.1

76

12 Inlet Press.

kgf/cm2 g

4.3

3.7

13 Outlet Press.

kgf/cm2 g

2.6

2.6

2.6

14 Pressure drop

kgf/cm2 g

1.7

1.4

1.1

15 Temperature

Deg. C

38

38

38

16 Vapour Press.

kgf/cm2 a

1.103

1.103

1.103

0.993

0.993

0.993

0.68

0.68

0.68

19 Calculated CV

37.528

68.856

85.437

20 FL

0.941

0.921

0.912

Units

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Cooling water from lean MDEA trim cooler (090-E-30

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

MAX

21 Velocity

m/s

1.4

2.4

2.6

22 Sound Level

dBA

54.5

55.4

54.3

subcrit.

subcrit.

subcrit.

58.08

70.78

76.41

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Travel

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/13 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

8 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Positioner

Equal %
IP Convertor

40 Characteristic

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-061 ( 62 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

61

090-TV-3502
37-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-05/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-02/05/2014

0-17/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-062 ( 63 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

min

nor

max

m3/hr

30

60

66.1

12 Inlet Press.

kgf/cm2 g

5.5

4.9

13 Outlet Press.

kgf/cm2 g

4.1

14 Pressure drop

kgf/cm2 g

1.5

0.8

15 Temperature

Deg. C

43

43

43

16 Vapour Press.

kgf/cm2 a

1.2

1.2

1.2

1.014

1.014

1.014

3.02

3.02

3.02

25.022

58.369

88.05
0.927

18 Viscosity

62
0
Qty
090-LV-3601
38-21125 AS/SVP/SV/VB

1 Nos

qR oR
6
7
8
9
10

11 Flow rate

17 Spec. Gravity
cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

Rich MDEA to Battery limit


Rich MDEA
Liquid
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.964

0.94

21 Velocity

m/s

2.1

2.3

22 Sound Level

dBA

54.1

55.3

51.6

subcrit.

subcrit.

subcrit.

47.96

67.15

77.37

23 Flow Condition
24 % Lift

65/18 Deg. C
11.8 / -- kgf/cm2 g
43 Deg. C
6 kgf/cm2 g
225 kgf/cm2 a

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

12-30 psi

96

Action

Universal (energise to open)

56 Supply Press.

35 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

11.8 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-062 ( 63 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
Not Required

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1501]-NACE MR-01 03
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

62

090-LV-3601
38-21125 AS/SVP/SV/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-17/03/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-064 ( 64 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

64
0
090-PV-3701
38-21125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

MP steam from TGCU MP flash drum (090-C-306)

Steam
Steam
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

280/18 Deg. C
15 / -- kgf/cm2 g
195 Deg. C
13 kgf/cm2 g
NA

min

nor

max

11 Flow rate

kg/hr

270

454

500

12 Inlet Press.

kgf/cm2 g

13

13

13

13 Outlet Press.

kgf/cm2 g

9.5

10.5

12.9

14 Pressure drop

kgf/cm2 g

3.5

2.5

0.1

15 Temperature

Deg. C

195

195

195

0.81

0.81

0.81

16 TSH

Results

17 Spec. Gravity
18 Viscosity

NA

NA

NA

19 Calculated CV

2.25

4.34

22.196

20 FL

0.979

0.971

0.926

0.014

0.021

0.02

60.6

58.6

61.5

NA

NA

NA

26.43

39.29

77.64

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

35

79

Cable Gland

No

STD | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

11-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

40 Characteristic

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-064 ( 64 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

qR : Pre-Order Revision

VK / VK

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

64

090-PV-3701
38-21125 AS/SVP

0-17/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-065 ( 65 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

65
0
090-LV-3702
38-21125 AS/SVP

Qty

1 Nos

qR oR
6
7
8
9
10

Steam condensate
Liquid
1.5 In/40
1.5 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

280/18 Deg. C
15 / -- kgf/cm2 g
194 Deg. C
13 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

Flow @ 100% opening

11 Flow rate

m3/hr

1.7

2.8

3.1

6.358

12 Inlet Press.

kgf/cm2 g

13

13

13

13

13 Outlet Press.

kgf/cm2 g

4.5

4.6

5.15

5.15

14 Pressure drop

kgf/cm2 g

8.5

8.4

7.85

7.85

15 Temperature

Deg. C

194

194

194

194

16 Vapour Press.

kgf/cm2 a

13.9

13.9

13.9

13.9

0.87

0.87

0.87

0.87

0.14

0.14

0.14

0.14

19 Calculated CV

1.531

2.568

2.855

5.999

20 FL

0.943

0.926

0.922

0.9

1
1

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

MP condensate from 090-C-306 to LP flash drum 090-

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

21 Velocity

m/s

0.4

0.7

0.8

1.6

22 Sound Level

dBA

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

24 % Lift

65.36

77.51

79.7

99.99

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

25 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

40 Characteristic

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-065 ( 65 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

qR : Pre-Order Revision

VK / VK

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

65

090-LV-3702
38-21125 AS/SVP

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014
Q0916-066 ( 66 )

General

SO-JobNo-PO Slno
1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

66
0
090-FV-3801
38-21125 AS/SVP/SV

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Air
Gas
3 In/40
3 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
1.25 / -- kgf/cm2 g
140 Deg. C
0.8 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

11 Flow rate

Nm3/hr

41

195

308

12 Inlet Press.

kgf/cm2 g

0.8

0.7

0.5

13 Outlet Press.

kgf/cm2 g

0.2

0.21

0.25

14 Pressure drop

kgf/cm2 g

0.6

0.49

0.25

15 Temperature

Deg. C

140

140

140

16 Z
17 MW

Results

Item No | Alt No
Tag No
Model

Stripping Air from 090-K-001A/B/C to Degassing sec

Sizing Condn
Flow Parameters

Sheet 1 of 2

28.37

28.37

28.37

18 K

1.39

1.39

1.39

19 Calculated CV

2.331

12.466

27.763

20 FL

0.98

0.949

0.927

0.017

0.082

0.125
3

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

56.6

63.3

57.7

subcrit.

subcrit.

subcrit.

22.4

58.3

76.1

21000

67

Make/Model/Qty

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

Positioner

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

1.625 In | 0.75 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Shavo/SB77-276-M6KN-B/1 No

40 Characteristic

39 Port Size

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

6-30 psi

96

Action

Universal (energise to open)

56 Supply Press.

35 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

1.25 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-066 ( 66 )

Model
qR oR
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

Not Required

162 Make/Model
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

66

090-FV-3801
38-21125 AS/SVP/SV

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

3-26/06/2014

2-09/06/2014

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

4-28/04/2015

3-17/01/2015

2-30/10/2014

1-07/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-067 ( 67 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

67
0
Qty
090-FV-3802
28-27125 AS/SVP/LS/SV

1 Nos

6
7
8
9
10

Air
Gas
2 In/40
2 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/18 Deg. C
1.25 / -- kgf/cm2 g
140 Deg. C
0.76 kgf/cm2 g
225 kgf/cm2 a

min

nor

12

83

95

kgf/cm2 g

0.76

0.56

0.53

13 Outlet Press.

kgf/cm2 g

0.105

0.12

0.16

14 Pressure drop

kgf/cm2 g

0.655

0.44

0.37

15 Temperature

Deg. C

140

140

140

11 Flow rate

Nm3/hr

12 Inlet Press.

16 Z

max

28.37

28.37

28.37

18 K

1.39

1.39

1.39

19 Calculated CV

0.695

5.912

7.288

0.9

0.9

0.9

0.022

0.15

0.166

56.3

59.4

56.8

subcrit.

subcrit.

subcrit.

27.4

71.9

77.8

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift
27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

12

79

Cable Gland

No

0.813 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

1.25 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Solenoid Valve

Body

25

Misc

1
qR oR

qR oR

17 MW

Results

Item No | Alt No
Tag No
Model

Stripping air from 090-K-001A/B/C to spray nozzle

Sizing Condn
Flow Parameters

Sheet 1 of 2

100 Coil Class/Wattage

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandvik

104 Certification

Intr.safe Exia IIC with WP IP 65 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

A193 Gr B7/A194 Gr 2H

107 Remarks

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-067 ( 67 )

Model
151 Type

2xProximity

<10 sec

152 Make/Model

MIL/496.5

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

P&F NJ-5-18 GMN

112 Body I Actuator Colour

SILVER|RED

154 Rating

24 VDC

113 Size/Sch In/Out/End Conn

Not in MIL scope

155 Cable Entry

1/2 Inch NPT(F)

156 Cable Gland

No

157 Certification

Intr.safe Exia IIC,T6 with WP IP 65 Encl

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

158 Specials

117 Size/Sch In/Out/End Conn

159 Remarks

For open and close position

118 Material

160 Qty

1 No

119 Fasteners/Gasket

161 Type

Not Required

120 For Inlet (Size/Sch/Qty)

Airlock

116 Size/Sch In/Out/End Conn

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

162 Make/Model
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

1
qR oR

110 Closing Time

130 Type

Special Testing/Quality Requirements

1 Nos

109 Opening Time

124 Type

Factory Notes/Remarks

Qty

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

67

090-FV-3802
28-27125 AS/SVP/LS/SV

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

4-13/07/2015

3-28/04/2015

2-16/04/2015

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-068 ( 68 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

68
0
Qty
090-PV-4301
38-41632 AS/SVP/AL/VB

1 Nos

6
7
8
9
10

Units

1
qR oR

qR oR

VHP steam to 090-E-501


Steam
Steam
8 In/60
8 In/60

Sizing Condn
Flow Parameters

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

285/18 Deg. C
54 / -- kgf/cm2 g
263 Deg. C
48.1 kgf/cm2 g
NA

nor

max

Min

Flow @ 100% opening

26811

29492

5898

35320

kgf/cm2 g

48.1

48.1

48.1

49

13 Outlet Press.

kgf/cm2 g

31.5

33.7

29.5

39.6

14 Pressure drop

kgf/cm2 g

16.6

14.4

18.6

9.4

15 Temperature

Deg. C

263

263

263

263

1.37

1.37

1.37

0.27

11 Flow rate

kg/hr

12 Inlet Press.

16 TSH
17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

NA

19 Calculated CV

58.54

67.554

12.307

94.99

20 FL

0.94

0.94

0.94

0.94

0.113

0.116

0.026

0.119

66.5

65.2

60.6

63.5

NA

NA

NA

NA

72.59

79.36

27.38

99.99

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift
41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

95

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Positioner

4.375 In | 2 In
Mod %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Balanced with Carbon Filled PTFE Seal

43 Seat Type

Clamped

44 Cage Type

High Capacity Low Noise

45 Guiding

1
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Stayput

95

Model

55 Bench Range

10-31 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

54 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Max.W

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C5Eq41

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-068 ( 68 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

Not Required

156 Cable Gland


157 Certification
158 Specials
159 Remarks

118 Material

160 Qty
SINGLE ACTING

162 Make/Model

MIL/776

163 Pneu. Connection

1/4" NPT

122 Material

164 Make / Material

Not Required

123 Fastners/Gasket

165 Terminal Type/Nos.

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

121 For Outlet (Size/Sch/Qty)

Airlock

161 Type

Not in Mil scope

120 For Inlet (Size/Sch/Qty)

129 Material

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

172 Remarks
173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-05/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

Pr.
Gauge

Noise/Cavitation
Control Devices

Limit Switch

<10 sec

110 Closing Time

130 Type

Special Testing/Quality Requirements

Qty

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

68

090-PV-4301
38-41632 AS/SVP/AL/VB

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-069 ( 69 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

69
0
090-PV-4303
38-41932 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

HP steam to 090-X-502
Steam
Steam
10 In/120
10 In/120

Sizing Condn
Flow Parameters

Sheet 1 of 2

6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

300/18 Deg. C
36 / -- kgf/cm2 g
280 Deg. C
32.5 kgf/cm2 g
NA

nor

max

Min-1

Max-2

Fow @ 100% opening

26813

32432

6484

6000

68878

kgf/cm2 g

32.4

32.4

32.5

13

32.5

13 Outlet Press.

kgf/cm2 g

10.7

12.7

9.5

12.7

16.5

14 Pressure drop

kgf/cm2 g

21.7

19.7

23

0.3

16

15 Temperature

Deg. C

280

280

280

280

280

41.22

41.22

41.05

85.81

41.05

11 Flow rate

kg/hr

12 Inlet Press.

16 TSH
17 Spec. Gravity
18 Viscosity
19 Calculated CV

NA

NA

NA

NA

NA

77.102

94.347

18.506

173.034

210

0.94

0.94

0.94

0.94

0.94

0.146

0.151

0.039

0.029

0.25

66.5

65.4

62.1

46.6

65.7

NA

NA

NA

NA

NA

54.14

60.33

20.02

79.66

100

Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift
41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

210

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with Graphite seal

43 Seat Type

Clamped

44 Cage Type

High Capacity Low Noise

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

Position
Transmitter

Trim

Positioner
1

Mod %

Travel

IP Convertor

5.125 In | 2.5 In

40 Characteristic

39 Port Size

Actuator

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/18 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

10-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

36 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

12 mm O.D/SS

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C5Eq41

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-069 ( 69 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3101]-Helium Leak test (Detector Probe Metod) for BodyBonnet Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

69

090-PV-4303
38-41932 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-26/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-05/06/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-070 ( 70 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

70
0
090-PV-4401B
38-21125 AS/SVP

Qty

1 Nos

6
7
8
9
10

Steam
Steam
2 In/40
2 In/40
Units

2
qR oR

qR oR

LP steam from HP blow down drum (090-C-005)

Sizing Condn
Flow Parameters

Sheet 1 of 2

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

nor

max

11 Flow rate

kg/hr

157

550

61

12 Inlet Press.

kgf/cm2 g

4.5

4.5

4.5

240/18 Deg. C
7 / -- kgf/cm2 g
155 Deg. C
4.5 kgf/cm2 g
NA

20% opening

13 Outlet Press.

kgf/cm2 g

4.2

14 Pressure drop

kgf/cm2 g

0.5

0.3

0.5

15 Temperature

Deg. C

155

155

155

0.22

0.22

0.22

16 TSH
17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

5.137

22.92

1.994

20 FL

0.973

0.934

0.982

0.017

0.057

0.007

42.3

52.7

38.3

NA

NA

NA

37.09

71.08

20.09

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Wattage

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-070 ( 70 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191
1

QTN- Revision/Date

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

2-10/02/2015

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

70

090-PV-4401B
38-21125 AS/SVP

109 Opening Time

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-071 ( 72 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

71
0
090-LV-4402
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Steam condensate
Liquid
1 In/40
1 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18 Deg. C
7 / -- kgf/cm2 g
155 Deg. C
4.5 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

11 Flow rate

m3/hr

0.1

0.5

0.6

12 Inlet Press.

kgf/cm2 g

4.5

4.5

4.5

13 Outlet Press.

kgf/cm2 g

0.11

0.24

0.31

14 Pressure drop

kgf/cm2 g

4.39

4.26

4.19

15 Temperature

Deg. C

155

155

155

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

Condensate from HP blow down drum 090-C-005

Sizing Condn
Flow Parameters

Sheet 1 of 2

5.5

5.5

5.5

0.912

0.912

0.912

0.17

0.17

0.17

0.177

0.885

1.062

0.9

0.9

0.9

1
1

21 Velocity

m/s

0.1

0.3

0.3

22 Sound Level

dBA

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

24 % Lift

32.55

73.51

78.1

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

2.5

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

0.38 In | 0.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-071 ( 72 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

QTN- Revision/Date

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

1-16/04/2015

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

177 Size/Tubing

147

150 Body/bonnet joint to be painted as RED

Not Required

174 Size/Tubing

146

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

71

090-LV-4402
28-27125 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-072 ( 73 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

72
0
090-PV-4801A
38-21125 AS/SVP

Qty

1 Nos

Units

2
qR oR

qR oR

MP steam to 090-X-001
Steam
Steam
3 In/80
3 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18 Deg. C
15 / -- kgf/cm2 g
193 Deg. C
12.5 kgf/cm2 g
NA

min

max

Flow @ 100% opening

11 Flow rate

kg/hr

615

2000

5623

12 Inlet Press.

kgf/cm2 g

12.5

9.3

12.5

13 Outlet Press.

kgf/cm2 g

4.1

4.2

7.7

14 Pressure drop

kgf/cm2 g

8.4

5.1

4.8

15 Temperature

Deg. C

193

182

193

0.48

1.54

0.48

16 TSH

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

4.063

18.71

45.997

20 FL

0.976

0.94

0.9

0.065

0.209

0.351

73.4

77

77.3

23 Flow Condition

NA

NA

NA

24 % Lift

32.4

66.65

99.99

21 Velocity

mach

22 Sound Level

dBA

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Positioner

1.625 In | 0.75 In

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

11-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-072 ( 73 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Cable Gland

Baumer

135 Casing

SS

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

172 Remarks
173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty

178 Qty
179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191
1

Body/bonnet joint to be painted as RED

2-09/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

Not Required

177 Size/Tubing

147

QTN- Revision/Date

Not Required

174 Size/Tubing

146

150

Not Required

171 Certification

Pr.
Gauge

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

125 Construction

Not Required

162 Make/Model

123 Fastners/Gasket

134 Make

Special Testing/Quality Requirements

161 Type

122 Material

130 Type

Factory Notes/Remarks

157 Certification

118 Material

124 Type

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

72

090-PV-4801A
38-21125 AS/SVP

1-05/06/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-073 ( 74 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

73
0
090-PV-4801B
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

LP steam to 090-PV-4801B
Steam
Steam
10 In/40
10 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

min

nor

max

487

8281

9109

240/18 Deg. C
7 / -- kgf/cm2 g
152 Deg. C
4 kgf/cm2 g
NA

11 Flow rate

kg/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

3.5

3.6

3.6

14 Pressure drop

kgf/cm2 g

0.5

0.4

0.4

15 Temperature

Deg. C

152

152

152

0.71

0.71

0.71

NA

NA

16 TSH
17 Spec. Gravity

Results

18 Viscosity

NA

19 Calculated CV

16.768

20 FL

0.983

0.947

0.943

0.004

0.061

0.067

49.4

66

66.4

NA

NA

NA

20.03

60.96

64.46

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

316.934 352.254

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

640

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

6.25 In | 2 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-073 ( 74 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3101]-Helium Leak test (Detector Probe Metod) for BodyBonnet Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

73

090-PV-4801B
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

1-09/06/2014

0-18/03/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-074 ( 75 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

74
0
090-TV-4802B
38-21125 AS/SVP

Qty

1 Nos

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

nor

max

Flow @ 100%opening

11 Flow rate

kg/hr

170

187

486.25

22

12 Inlet Press.

kgf/cm2 g

10.5

10.5

10.5

10.5

13 Outlet Press.

kgf/cm2 g

10.4

10.4

10.4

10.4

14 Pressure drop

kgf/cm2 g

0.1

0.1

0.1

0.1

15 Temperature

Deg. C

194

225

225

194

8.69

39.69

39.69

8.69

16 TSH

1
qR oR

qR oR

MP steam to 090-E-004
Steam
Steam
1.5 In/40
1.5 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

280/18 Deg. C
15 / -- kgf/cm2 g
225 Deg. C
10.5 kgf/cm2 g
NA

20% flow

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

NA

19 Calculated CV

8.412

9.611

24.999

1.088

20 FL

0.945

0.942

0.9

0.982

0.015

0.017

0.043

0.002

54.8

56.3

60.3

42.4

23 Flow Condition

NA

NA

NA

NA

24 % Lift

62.8

65.56

100

20.16

21 Velocity

mach

22 Sound Level

dBA

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

38 Rated Cv

25

78

Cable Entry

1/2 Inch NPT(F)

79

Cable Gland

No

Positioner

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

1.25 In | 0.75 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

Position
Transmitter

Trim
Actuator

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

51 Type

Spring Diaphragm

92

Certification

52 Make/Model/Size

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-074 ( 75 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

115 Size/Sch In/Out/End Conn

160 Qty
Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

74

090-TV-4802B
38-21125 AS/SVP

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-09/06/2014

0-18/03/2014

ORD- Revision/Date

1-10/02/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-075 ( 77 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

75
0
090-LV-7120
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

170/-- Deg. C
14 / -- kgf/cm2 g
100 Deg. C
9.8 kgf/cm2 g
226.02 kgf/cm2 a

min

nor

11 Flow rate

m3/hr

18

60

66

12 Inlet Press.

kgf/cm2 g

9.8

8.5

8.2

13 Outlet Press.

kgf/cm2 g

3.9

4.9

5.2

14 Pressure drop

kgf/cm2 g

5.9

3.6

15 Temperature

Deg. C

100

100

100

16 Vapour Press.

kgf/cm2 a

1.033

1.033

1.033

0.958

0.958

0.958

0.282

0.282

0.282

19 Calculated CV

8.496

36.622

44.129

20 FL

0.973

0.935

0.93

1.1

3.7

1
1

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Condensate to Deoiler 9424-C-02)


LP Condensate
Liquid
4 In/40
4 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

max

66.7

68.7

67.9

subcrit.

subcrit.

subcrit.

37.38

70.62

75.28

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

Positioner
1

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

STD | 1.5 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

40 Characteristic

39 Port Size

Actuator

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

14 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Max.W

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-075 ( 77 )

Model

<10 sec

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

124 Type

Factory Notes/Remarks

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

Not Required

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

1 Nos

153 Switch Model


Limit Switch

114 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

75

090-LV-7120
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

3-17/01/2015

2-07/10/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-076 ( 79 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

76
0
090-PV-7301
37-41121 AS/SVP

Qty

1 Nos

qR oR

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
54 / -- kgf/cm2 g
110 Deg. C
48.3 kgf/cm2 g
225.6 kgf/cm2 a

min

nor

max

Flow @ 100% opening

11 Flow rate

m3/hr

3.54

11.8

13

20.935

12 Inlet Press.

kgf/cm2 g

48.3

41.9

41

41.9

13 Outlet Press.

kgf/cm2 g

19

19.3

19.4

32

14 Pressure drop

kgf/cm2 g

29.3

22.6

21.6

9.9

15 Temperature

Deg. C

105

105

110

110

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

HP Boiler feed water


Water
Liquid
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.23

1.23

1.46

1.46

0.954

0.954

0.951

0.951
0.255

0.268

0.268

0.255

19 Calculated CV

0.748

2.898

3.26

20 FL

0.94

0.928

0.926

0.903

cPo

21 Velocity

m/s

1.9

3.5

4.8

11.5

22 Sound Level

dBA

75.6

79.3

79.4

76.5

subcrit.

subcrit.

subcrit.

subcrit.

39.74

74.32

77.15

100

23 Flow Condition
24 % Lift

1
2

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

600# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 600 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 600 RF

74

Model

ND9103-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Double

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Unbalanced

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

Cage Guiding

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

48 Cage Material

CF8M Chrome Plated

89

Supply /Output

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/37/11 In

53 Action

Air to Close

54 Air Failure

Open

55 Bench Range

3-12 psi

56 Supply Press.

35 psi

57 Shut off Press.

54 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

Travel

1
1

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62
63 Tubing Make

Sandvik

64 Fitting Make

Excel Hydro

104 Certification
105 Mounting Bracket
106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

IP Convertor

0.625 In | 0.75 In

40 Characteristic

60 Diaphragm Material

Misc

Positioner

Standard

36 Packing Type

Position
Transmitter

Trim

35 Bonnet Type

39 Port Size

Actuator

Airset

26 Valve Series

Solenoid Valve

Body

25

C2Eq41

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-076 ( 79 )

Model

109 Opening Time

<10 sec

110 Closing Time

<10 sec

111 Painting Scheme

Body - CS-4| Actuator - CS-7

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

155 Cable Entry


156 Cable Gland
157 Certification
158 Specials
159 Remarks

118 Material

160 Qty
Airlock

119 Fasteners/Gasket
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

154 Rating

117 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Not Required

153 Switch Model

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

1 Nos

152 Make/Model
2

115 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR
151 Type

114 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

143
144
145

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

76

090-PV-7301
37-41121 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body-Bonnet Joint to be painted as RED

QTN- Revision/Date

2-05/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

2-21/05/2015

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-077 ( 80 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

77
0
090-PV-8201
38-21125 AS/SVP/VB

Qty

1 Nos

Units

2
qR oR

qR oR

LP steam to Deaeartor (424-C-001)


Steam
Steam
10 In/40
10 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/-- Deg. C
7 / -- kgf/cm2 g
170 Deg. C
4 kgf/cm2 g
NA

min

nor

max

3000

6000

11000

kgf/cm2 g

3.5

2.97

kgf/cm2 g

0.41

0.4

0.69

14 Pressure drop

kgf/cm2 g

3.59

3.1

2.28

15 Temperature

Deg. C

170

170

170

18.71

22.58

27.11

11 Flow rate

kg/hr

12 Inlet Press.
13 Outlet Press.

16 TSH

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

54.04

123.461

268.36

20 FL

0.967

0.944

0.919

0.073

0.147

0.225

81.6

83.2

83.4

NA

NA

NA

40.36

60.45

78.28

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

415

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

48 Cage Material

Trim

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Positioner

Equal %

Travel

IP Convertor

5 In | 2 In

40 Characteristic

39 Port Size

Actuator

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-077 ( 80 )

Model
151 Type

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

125 Construction

Not Required

162 Make/Model

123 Fastners/Gasket

134 Make

Special Testing/Quality Requirements

161 Type

122 Material

130 Type

Factory Notes/Remarks

157 Certification

118 Material

124 Type

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

77

090-PV-8201
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-26/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-05/06/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-078 ( 81 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

78
0
090-HV-8201
38-21125 AS/SVP

Qty

1 Nos

Units

1
qR oR

qR oR

Deaerator vent
Steam
Steam
3 In/40
3 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/-- Deg. C
7 / -- kgf/cm2 g
170 Deg. C
0.4 kgf/cm2 g
NA

MIn

Nor

11 Flow rate

kg/hr

70

85

97

12 Inlet Press.

kgf/cm2 g

0.5

0.4

0.2

13 Outlet Press.

kgf/cm2 g

0.1

0.1

14 Pressure drop

kgf/cm2 g

0.4

0.3

0.2

15 Temperature

Deg. C

170

170

170

58.55

60.85

65.48

16 TSH

Max

1
1

17 Spec. Gravity

Results

18 Viscosity

NA

NA

NA

19 Calculated CV

5.722

8.134

12.191

20 FL

0.955

0.945

0.935

0.064

0.078

0.099

51

50.8

46.6

NA

NA

NA

54.49

62.13

70.58

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

25

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/11 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

6-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

7 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

40 Characteristic

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-078 ( 81 )

Model
151 Type

<=10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty
Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

121 For Outlet (Size/Sch/Qty)

Not Required

156 Cable Gland


158 Specials

Not in Mil scope

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

Limit Switch

<=10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

78

090-HV-8201
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 1) As flow parameters are not available we have offered line size valve with full port Cv

QTN- Revision/Date

0-18/03/2014

ORD- Revision/Date

1-17/11/2014

0-18/07/2014

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-079 ( 82 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

79
0
090-LV-8201A
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

Units

6
7
8
9
10
nor

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

210/-- Deg. C
14 / -- kgf/cm2 g
100 Deg. C
3.8 kgf/cm2 g
225 kgf/cm2 a

max

m3/hr

52

77

12 Inlet Press.

kgf/cm2 g

3.8

3.16

13 Outlet Press.

kgf/cm2 g

1.86

2.46

14 Pressure drop

kgf/cm2 g

1.94

0.7

15 Temperature

Deg. C

100

100

16 Vapour Press.

kgf/cm2 a

18 Viscosity

cPo

0.958

0.958

0.282

0.282

19 Calculated CV

43.235

107.668

20 FL

0.962

0.925

21 Velocity

m/s

1.8

2.6

22 Sound Level

dBA

61.9

57

subcrit.

subcrit.

50.47

79.21

23 Flow Condition
24 % Lift
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

14 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Condensate to Deaerator
Condensate
Liquid
6 In/40
6 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-079 ( 82 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
Not Required

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

79

090-LV-8201A
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-05/06/2014

0-18/03/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-080 ( 83 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

80
0
090-LV-8201B
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
14 / -- kgf/cm2 g
40 Deg. C
8 kgf/cm2 g
225 kgf/cm2 a

min

nor

m3/hr

18

70

12 Inlet Press.

kgf/cm2 g

7.9

6.5

13 Outlet Press.

kgf/cm2 g

1.9

1.9

2.7

14 Pressure drop

kgf/cm2 g

6.1

3.8

15 Temperature

Deg. C

35

35

40

16 Vapour Press.

kgf/cm2 a

18 Viscosity

cPo

max

0.07

0.07

0.07

0.989

0.989

0.989

0.596

0.596

0.596

19 Calculated CV

3.302

8.56

42.253

20 FL

0.982

0.972

0.931

0.4

1.1

4.3

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

58.3

62.2

65.2

subcrit.

subcrit.

subcrit.

20.31

37.52

74.09

1
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

14 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

DM water to Deaerator
DM Water
Liquid
4 In/80
4 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-080 ( 83 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2301]-CCOE Certificate for All Electrical Accessories
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
140 4) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
141 STUD/NUT)
142 5) [2804]-Valves operating signature in the form of hard copy and
also in CD.
143 6) [3002]-Cv type test certificate to be provided.
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

80

090-LV-8201B
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-26/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-05/06/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-081 ( 84 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

81
0
090-PV-8215
38-21115 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Condensate
Liquid
6 In/40
6 In/40

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

210/-- Deg. C
14 / -- kgf/cm2 g
100 Deg. C
3.8 kgf/cm2 g
225 kgf/cm2 a

nor

max

m3/hr

39

100

12 Inlet Press.

kgf/cm2 g

3.8

3.8

13 Outlet Press.

kgf/cm2 g

3.05

3.3

14 Pressure drop

kgf/cm2 g

0.75

0.5

15 Temperature

Deg. C

100

100

16 Vapour Press.

kgf/cm2 a

18 Viscosity

Units

cPo

0.958

0.958

0.282

0.282

19 Calculated CV

52.152

167.154

20 FL

0.943

0.903

1.3

3.4

2
2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

54.4

56

subcrit.

subcrit.

26.74

79.6

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

Positioner

80

Linear

Travel

IP Convertor

3.5 In | 1.5 In

40 Characteristic

39 Port Size

Actuator

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

14 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Condensate export to Exist OPH Deaerator

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C1Li21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-081 ( 84 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2804]-Valves operating signature in the form of hard copy and
also in CD.
138
2) [3002]-Cv type test certificate to be provided.
139 3) [2301]-CCOE Certificate for All Electrical Accessories
140 IBR not Required
141
142
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

81

090-PV-8215
38-21115 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-26/06/2014

1-05/06/2014

ORD- Revision/Date

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-082 ( 85 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

82
0
089-PV-1101
38-41432 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

Rich Amine to Flash drum (089-C-1)


Rich Amine
Liquid
14 In/40
14 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

225/-- Deg. C
11.6 / -- kgf/cm2 g
66 Deg. C
3.8 kgf/cm2 g

Units

11 Flow rate

m3/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

15 Temperature

Deg. C

16 TSH

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV

Refer Annexure for calculation

Results

20 FL
21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift
41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

500

79

Cable Gland

No

6.5 In | 3 In+0.228 In

80

Remarks

--

40 Characteristic

Mod %

81

Make/Model

Not Required

41 Seat Leakage Class

V (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with Pilot Plug

43 Seat Type

Clamped

44 Cage Type

Single Stage Anti-Cavitation

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH(For Pilot Design)

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

17-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

11.6 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25 % Flashing

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C5Eq41

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-082 ( 85 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

0-18/03/2014

ORD- Revision/Date

2-30/01/2015

1-07/10/2014

0-18/07/2014

VK / VK

/ VK

/ VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

82

089-PV-1101
38-41432 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CALCULATION SHEET
ITEM NO
TAG NO

: 82
: 089-PV-1101

FLUID

: Amine
Amine

SERVICE CONDITIONS
Inlet Pressure :
Outlet Pressure :
Pressure Drop
:
Liq Critical Pr. :
UPSTREAM
Temperature
:
Cp/Cv
:
Liq.Density
:
Gas Dens.:MW
Liq Vapour Press.:
Liquid Flowrate :
Gas
Flowrate :
Total Flowrate :
DOWNSTREAM
Liq.Density
Gas Dens.:MW
Liquid Flowrate
Gas
Flowrate
Total Flowrate
Fl

44
44
1.15
1.15
Gf
0.9802 0.9802
27
27
kgf/cm2 a
1.3
1.3
m3/h
103.9
262.9
m3/h
0.02078 0.05258
t/h
101.8
257.7

: m3/h
: m3/h
: t/h
:

:
:
:
:
:

MINIMUM NORMAL
3.7
2.68
1.38
1.41
2.32
1.27
225
225

: Gf

Calculated Cv
:
Required Cv
:
Outlet Pipe DN
:
Schedule
:
Upstream Velocity:
Downstr. Velocity:
Lift%
:
PRODUCT TYPE
Flow Direction
Nominal Cv
Rating
Input Size

kgf/cm2 g
kgf/cm2 g
kgf/cm2
kgf/cm2 a

(liquid)
(vapor)

mm
m/s
m/s
linear

MAXIMUM OTHER
2.29
1.5
0.79
225
44
1.17
0.9802
27
1.3
302.3
0.0604
296.3

0.9802
27
101.82
2.078
99.81
0.940

0.9802
27
296.25
6.046
290.4
0.940

0.9802
27
296.25
6.046
290.4
0.940

78.96
98.7
350
40.0
0.9
0.9
20.8

270.1
337.6
350
40.0
2.3
2.6
54.0

393.7
492.2
350
40.0
2.6
2.6
78.7

41000 ANTICAV
500
300
8
in

Trim

Output

: 8

in

CALCULATION SHEET
ITEM NO
TAG NO

: 82
: 089-PV-1101

FLUID

: Amine
Amine

SERVICE CONDITIONS
Inlet Pressure :
Outlet Pressure :
Pressure Drop
:
Liq Critical Pr. :
UPSTREAM
Temperature
:
Cp/Cv
:
Liq.Density
:
Gas Dens.:MW
Liq Vapour Press.:
Liquid Flowrate :
Gas
Flowrate :
Total Flowrate :
DOWNSTREAM
Liq.Density
Gas Dens.:MW
Liquid Flowrate
Gas
Flowrate
Total Flowrate
Fl

66
1.15
Gf
0.9913
31.1
kgf/cm2 a
1.3
m3/h
103.82
m3/h
0.02078
t/h
102.9

: m3/h
: m3/h
: t/h
:

:
:
:
:
:

MINIMUM NORMAL
3.7
2.68
1.38
1.41
2.32
1.27
225
225

: Gf

Calculated Cv
:
Required Cv
:
Outlet Pipe DN
:
Schedule
:
Upstream Velocity:
Downstr. Velocity:
Lift%
:
PRODUCT TYPE
Flow Direction
Nominal Cv
Rating
Input Size

kgf/cm2 g
kgf/cm2 g
kgf/cm2
kgf/cm2 a

(liquid)
(vapor)

mm
m/s
m/s
linear

MAXIMUM OTHER
2.29
1.6
0.69
225

66
1.15
0.9913
31.1
1.3
262.9
0.0525
260.6

66
1.17
0.9913
31.1
1.3
302.3
0.0604
299.7

0.9913
31.1
101.82
2.078
100.9
0.940

0.9913
31.1
257.64
5.258
255.4
0.940

0.9913
31.1
296.25
6.046
293.7
0.940

79.35
99.19
350
40.0
0.9
0.9
20.9

271.6
339.5
350
40.0
2.3
2.3
54.3

423.7
529.6
350
40.0
2.6
2.6
79.7

41000 ANTICAV
500
300
8
in

Trim

Output

: 8

in

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-083 ( 86 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

6
7
8
9
10

83
0
089-PV-1102A
38-21126 AS/SVP

Qty

1 Nos

Nm3/hr

12 Inlet Press.

kgf/cm2 g

2.1

13 Outlet Press.

kgf/cm2 g

0.3

14 Pressure drop

kgf/cm2 g

1.8

15 Temperature

Deg. C

40

16 Z

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
7 / -- kgf/cm2 g
40 Deg. C
2.1 kgf/cm2 g
225 kgf/cm2 a

max

11 Flow rate

298.8

17 MW

48.8

18 K

1.2

19 Calculated CV

9.966

20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

Fuel gas to flash drum


Fuel Gas
Gas
3 In/160
3 In/160

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.94

21 Velocity

mach

22 Sound Level

0.237
dBA

23 Flow Condition

67.1
subcrit.

24 % Lift

66.2
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

25

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

qR oR
1

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-083 ( 86 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0601]-UT for Forgings (Body/Bonnet as applicable) as per
ASME B16.34
138
2) [2100]-H2 Service Special Requirements (Carbon Steel Body)
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [3102]-Helium Leak test (Vacuum method ) for Body-Bonnet
Joint & Packing Box.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

83

089-PV-1102A
38-21126 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-18/03/2014

ORD- Revision/Date

2-30/01/2015

1-08/10/2014

0-18/07/2014

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-084 ( 87 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

84
0
089-PV-1102B
38-21126 AS/SVP/VB

Qty

1 Nos

qR oR

Units

6
7
8
9
10
nor

max

11 Flow rate

Nm3/hr

50

352.5

12 Inlet Press.

kgf/cm2 g

0.3

0.3

13 Outlet Press.

kgf/cm2 g

0.2

0.23

14 Pressure drop

kgf/cm2 g

0.1

0.07

15 Temperature

Deg. C

45

45

16 Z
17 MW
18 K

Results

Item No | Alt No
Tag No
Model

qR oR

Sour gas to acid flare


Sour gas
Gas
4 In/40
4 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

28.7

31.1

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
11.6 / -- kgf/cm2 g
45 Deg. C
0.3 kgf/cm2 g
225 kgf/cm2 a

1.1

1.2

19 Calculated CV

6.441

56.116

20 FL

0.977

0.921

0.008

0.059

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

38

51.1

subcrit.

subcrit.

30.7

78.3

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

80

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

11.6 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-084 ( 87 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-26/06/2014

1-09/06/2014

ORD- Revision/Date

1-30/01/2015

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

84

089-PV-1102B
38-21126 AS/SVP/VB

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-085 ( 88 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

85
0
089-FV-1106
37-41612 AS/SVP/VB

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
21.6 / -- kgf/cm2 g
59.5 Deg. C
7.12 kgf/cm2 g
225 kgf/cm2 a

max

m3/hr

89.4

12 Inlet Press.

kgf/cm2 g

7.12

13 Outlet Press.

kgf/cm2 g

1.3

14 Pressure drop

kgf/cm2 g

5.82

15 Temperature

Deg. C

59.5

16 Vapour Press.

kgf/cm2 a

18 Viscosity

1.3
0.981

cPo

19 Calculated CV

1.8
43.871

20 FL

0.94

21 Velocity

m/s

3.1

22 Sound Level

dBA

68.9

subcrit.

62.67

23 Flow Condition
24 % Lift
41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

70

79

Cable Gland

No

4.375 In | 2 In

80

Remarks

--

40 Characteristic

Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Single Stage Anti-Cavitation

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/15 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

21.6 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Rich Amine pump 089-G1A/B MCF


Amine
Liquid
8 In/80
8 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C1Li41

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-085 ( 88 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
Not Required

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

85

089-FV-1106
37-41612 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-086 ( 89 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

86
0
089-FV-1201
37-21715 AS/SVP/LS

Qty

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
19 / -- kgf/cm2 g
45 Deg. C
16.23 kgf/cm2 g
225 kgf/cm2 a

min

nor

4.9

5.7

kgf/cm2 g

16.23

14.2

13.6

13 Outlet Press.

kgf/cm2 g

1.73

1.7

1.71

14 Pressure drop

kgf/cm2 g

14.5

12.5

11.89

15 Temperature

Deg. C

45

45

45

16 Vapour Press.

kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Lean Amine to flash drum (089-C-1)


Amine
Liquid
3 In/80
3 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

max

1.13

1.13

1.13

1.0227

1.0227

1.0227

2.6

2.6

2.6

19 Calculated CV

0.622

1.658

1.978

20 FL

0.95

0.95

0.95

cPo

21 Velocity

m/s

0.5

1.2

1.4

22 Sound Level

dBA

66.8

69.3

69.4

subcrit.

subcrit.

subcrit.

24.88

66.32

79.12

23 Flow Condition
24 % Lift

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Standard

36 Packing Type

Double

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

2.5

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

40 Characteristic

Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Anti-Cavitation

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

35 Bonnet Type

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

19 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C1Li21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-086 ( 89 )

Model

qR oR
151 Type

2xProximity

110 Closing Time

<10 sec

152 Make/Model

MIL/496.5

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

P&F NJ-5-18 GMN

112 Body I Actuator Colour

SILVER|GREEN

154 Rating

24 VDC

113 Size/Sch In/Out/End Conn

Not in MIL scope

155 Cable Entry

1/2 Inch NPT(F)

156 Cable Gland

No

157 Certification

Intr.safe Exia IIC,T6 with WP IP 65 Encl

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn
117 Size/Sch In/Out/End Conn

159 Remarks

For open and close position

118 Material

160 Qty

1 No

119 Fasteners/Gasket

161 Type

Not Required

120 For Inlet (Size/Sch/Qty)

Airlock

158 Specials

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

162 Make/Model
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

134 Make

Baumer

135 Casing

SS

172 Remarks

133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

132 Material

173 Make/Model

Quick
E.V

Not Required

131 Certification

176 Make/Model

175 Qty
Not Required

177 Size/Tubing
178 Qty
179

180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189
190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

3-21/05/2015

2-30/01/2015

1-09/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

qR : Pre-Order Revision

Not Required

174 Size/Tubing

148

Prepared by

Not Required

171 Certification

Cable Gland

129 Material

Pr.
Gauge

Noise/Cavitation
Control Devices

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

1 Nos

109 Opening Time

124 Type

Factory Notes/Remarks

Qty

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

86

089-FV-1201
37-21715 AS/SVP/LS

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-087 ( 90 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

87
0
089-TV-1201
37-21125 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

Lean Amine
Liquid
6 In/80
6 In/80

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

131/-- Deg. C
9.7 / -- kgf/cm2 g
65 Deg. C
4 kgf/cm2 g
225 kgf/cm2 a

min

nor

11 Flow rate

m3/hr

10

50

55

12 Inlet Press.

kgf/cm2 g

3.14

2.39

13 Outlet Press.

kgf/cm2 g

1.04

1.11

1.12

14 Pressure drop

kgf/cm2 g

2.96

2.03

1.27

15 Temperature

Deg. C

65

65

65

16 Vapour Press.

kgf/cm2 a

Units

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

Lean Amine Air coller 9089-E-5) for temp control

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

max

1.13

1.13

1.13

1.0117

1.0117

1.0117

1.6

1.6

1.6

19 Calculated CV

6.848

42.625

59.897

20 FL

0.979

0.942

0.933

0.6

3.4

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

52.3

56.6

54

subcrit.

subcrit.

subcrit.

25.89

65.71

73.22

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

110

79

Cable Gland

No

2.625 In | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/13 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

9.7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-087 ( 90 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

2-30/01/2015

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

87

089-TV-1201
37-21125 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-088 ( 91 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

88
0
089-FV-1202
37-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

131/-- Deg. C
9.7 / -- kgf/cm2 g
93 Deg. C
4.01 kgf/cm2 g
225 kgf/cm2 a

100

12 Inlet Press.

kgf/cm2 g

4.01

13 Outlet Press.

kgf/cm2 g

1.5

14 Pressure drop

kgf/cm2 g

2.51

15 Temperature

Deg. C

16 Vapour Press.

kgf/cm2 a

1
1

93
0.8
0.9929

cPo

0.8

19 Calculated CV

74.417

20 FL

0.924

21 Velocity

m/s

4.8

22 Sound Level

dBA

68.7

23 Flow Condition

subcrit.

24 % Lift

79.82

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

110

79

Cable Gland

No

2.625 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/13 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

9.7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

max

m3/hr

17 Spec. Gravity

Results

11 Flow rate

18 Viscosity

Item No | Alt No
Tag No
Model

qR oR

Lean Amine to 089-E-1A/B MCF


Lean Amine
Liquid
4 In/40
4 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7M/A194 Gr 2HM


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-088 ( 91 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-09/06/2014

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

2-30/01/2015

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

88

089-FV-1202
37-21125 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-089 ( 92 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

89
0
089-FV-1203
37-21715 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
19 / -- kgf/cm2 g
45 Deg. C
14.3 kgf/cm2 g
225 kgf/cm2 a

max

m3/hr

124.1

12 Inlet Press.

kgf/cm2 g

14.3

13 Outlet Press.

kgf/cm2 g

1.45

14 Pressure drop

kgf/cm2 g

12.85

15 Temperature

Deg. C

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity

45
1.13

0.9929
cPo

19 Calculated CV

0.8
41.232

20 FL
Results

11 Flow rate

18 Viscosity

Item No | Alt No
Tag No
Model

qR oR

Lean Amine to 089D-1


Lean Amine
Liquid
8 In/120
8 In/120

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.95

21 Velocity

m/s

4.3

22 Sound Level

dBA

71.4

subcrit.

63.43

23 Flow Condition
24 % Lift
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

65

79

Cable Gland

No

2.625 In | 1.5 In

80

Remarks

--

40 Characteristic

Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Anti-Cavitation

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/18 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

19 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-089 ( 92 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

2-30/01/2015

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

89

089-FV-1203
37-21715 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-090 ( 93 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

90
0
089-LV-1301
38-41621 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

131/-- Deg. C
9.7 / -- kgf/cm2 g
45 Deg. C
3.98 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

97.2

240.3

279.6

12 Inlet Press.

kgf/cm2 g

3.98

2.7

1.78

13 Outlet Press.

kgf/cm2 g

1.03

1.06

1.07

14 Pressure drop

kgf/cm2 g

2.95

1.64

0.71

15 Temperature

Deg. C

45

45

45

16 Vapour Press.

kgf/cm2 a

1.13

1.13

1.13

1.0227

1.0227

1.0227

2.7

2.7

cPo

19 Calculated CV

2.7
67.038

20 FL
21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition

224.523 401.094

0.94

0.938

0.932

0.8

2.1

2.4

57.8

55.9

51.1

subcrit.

subcrit.

subcrit.

27.31

51.5

69.53

24 % Lift

1
1
1
1

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

640

79

Cable Gland

No

6.5 In | 3 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

Cage Guiding

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

CF3M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Positioner
IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

13-30 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

9.7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

Actuator

m3/hr

18 Viscosity

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Lean Amine to Tank 089D-1


Amine
Liquid
12 In/80
12 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-090 ( 93 )
<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material
119 Fasteners/Gasket

Not Required

156 Cable Gland


158 Specials

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

1-30/01/2015

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<15 sec

124 Type

Factory Notes/Remarks

90

089-LV-1301
38-41621 AS/SVP/VB

109 Opening Time

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-091 ( 94 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

91
0
089-FV-1301
38-41621 AS/SVP/VB

Qty

1 Nos

Rich Amine
Liquid
12 In/80
12 In/80

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
21.6 / -- kgf/cm2 g
100 Deg. C
4.74 kgf/cm2 g
203.8 kgf/cm2 a

min

nor

max

101973.3

254942

293183

kgf/cm2 g

4.74

3.19

2.3

kgf/cm2 g

1.6

1.6

1.6

14 Pressure drop

kgf/cm2 g

3.14

1.59

0.7

15 Temperature

Deg. C

100

100

100

16 Vapour Press.

kgf/cm2 a

Units

11 Flow rate

Kg/hr

12 Inlet Press.
13 Outlet Press.

18 Viscosity

2.2

2.2

2.2

0.9509

0.9509

0.9625

0.7

0.7

cPo

19 Calculated CV

0.7
69.126

20 FL

245.318 426.927

0.94

0.937

0.93

21 Velocity

m/s

0.9

2.2

2.5

22 Sound Level

dBA

60.6

58.2

51.3

subcrit.

subcrit.

subcrit.

27.91

53.64

72.18

23 Flow Condition
24 % Lift
26 Valve Series

41000

27 Type

Heavy Duty Globe

28 Valve Size

8 Inch

29 Body Material

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

68

Filter Size

5 Micron

69

Pneu. Connection

1/4 Inch NPT

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

125AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

640

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

Cage Guiding

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

CF3M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

Positioner
2

Equal %

Travel

IP Convertor

6.5 In | 3 In

40 Characteristic

39 Port Size

Actuator

Airset

67

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

8-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

21.6 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

2
qR oR

qR oR

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

Rich Amine from 89-E1A/B to Regenerator

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

107 Remarks

A193 Gr B8M/A194 Gr 8M(SS 316)


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-091 ( 94 )

Model
151 Type

<15 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

125 Construction

Not Required

162 Make/Model

123 Fastners/Gasket

134 Make

Special Testing/Quality Requirements

161 Type

122 Material

130 Type

Factory Notes/Remarks

157 Certification

118 Material

124 Type

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

91

089-FV-1301
38-41621 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

ORD- Revision/Date

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-092 ( 96 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

92
0
089-PV-1301
38-41621 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
1.1 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

2589

9194

10573

kgf/cm2 g

1.1

1.04

1.04

kgf/cm2 g

0.853

0.88

0.945

14 Pressure drop

kgf/cm2 g

0.247

0.16

0.095

15 Temperature

Deg. C

40

40

40

16 Z

0.99

0.99

0.99

17 MW

33.6

33.6

33.6

18 K

1.3

1.3

1.3
2

11 Flow rate

Kg/hr

12 Inlet Press.
13 Outlet Press.

19 Calculated CV

123.614

21 Velocity

mach

22 Sound Level

0.934

0.921

0.018

0.063

0.07

dBA

23 Flow Condition

543.656 800.131

0.94

20 FL
Results

Item No | Alt No
Tag No
Model

Acid gas to SRU


Acid gas
Gas
12 In/60
12 In/60

Sizing Condn
Flow Parameters

Sheet 1 of 2

56.7

63

65.4

subcrit.

subcrit.

subcrit.

30.6

64.2

81.6

24 % Lift
41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

10 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

125AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intr.safe Exia IIC with WP IP 66 Encl

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

Cable Gland

No

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

Cage Guiding

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

48 Cage Material

CF3M Chrome Plated

89

Supply /Output

49 Guide Bush Material

NA

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

Positioner

79

Travel

IP Convertor

1000

39 Port Size

Actuator

8 In | 3.5 In

38 Rated Cv

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

10-30 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-092 ( 96 )

Model
qR oR
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

121 For Outlet (Size/Sch/Qty)

Not Required

162 Make/Model
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

Not Required

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

172 Remarks

131 Certification

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

92

089-PV-1301
38-41621 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

4-13/07/2015

3-29/05/2015

2-11/05/2015

1-28/04/2015

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-093 ( 95 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

93
0
089-FV-1302
37-21125 AS/SVP

Qty

1 Nos

6
7
8
9
10

Amine
Liquid
2 In/40
2 In/40

qR oR

qR oR

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
12.1 / -- kgf/cm2 g
40 Deg. C
6.97 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

8.7

10.4

kgf/cm2 g

6.97

6.08

5.27

kgf/cm2 g

4.87

4.28

3.77

14 Pressure drop

kgf/cm2 g

2.1

1.8

1.5

15 Temperature

Deg. C

40

40

40

16 Vapour Press.

kgf/cm2 a

Units

11 Flow rate

m3/hr

12 Inlet Press.
13 Outlet Press.

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

Regenerator 9Rflux amine from 089-G-6A/B)

Sizing Condn
Flow Parameters

Sheet 1 of 2

2.13

2.13

2.13

0.9904

0.9904

0.9904

0.6

0.6

0.6

19 Calculated CV

2.413

7.636

9.999

20 FL

0.974

0.948

0.941

cPo

21 Velocity

m/s

1.6

4.8

22 Sound Level

dBA

57.8

61.5

61.1

subcrit.

subcrit.

subcrit.

34.22

60.93

66.32

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

125AARH

75

Protocol / casing

HART/Aluminium

76

Action/Input Signal

Direct/4-20 mA

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Standard

36 Packing Type

Double

37 Packing Material

Graphite

38 Rated Cv

25

Actuator

Travel

1.25 In | 0.75 In

78

Cable Entry

1/2 Inch NPT(F)

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

IP Convertor

1
1

2
Position
Transmitter

Trim

39 Port Size

Positioner

35 Bonnet Type

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/37/11 In

53 Action

Air to Close

54 Air Failure

Open

55 Bench Range

3-15 psi

56 Supply Press.

30 psi

57 Shut off Press.

12.1 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B8M/A194 Gr 8M(SS 316)


1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-093 ( 95 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|GREEN

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

165 Terminal Type/Nos.


Junction Box

127 Size/Cv/Sch In/Out/End Conn


128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

126 Size/Cv/Sch In/Out/End Conn

134 Make

Special Testing/Quality Requirements

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Factory Notes/Remarks

161 Type

122 Material

125 Construction

Not Required

157 Certification

118 Material

124 Type

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

93

089-FV-1302
37-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

3-21/05/2015

2-04/05/2015

1-21/04/2015

0-18/07/2014

VK / VK

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-094 ( 97 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

94
0
089-FV-1401
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
14 / -- kgf/cm2 g
40 Deg. C
7.9 kgf/cm2 g
225 kgf/cm2 a

min

nor

m3/hr

0.8

12 Inlet Press.

kgf/cm2 g

7.9

6.9

5.37

13 Outlet Press.

kgf/cm2 g

1.1

0.97

14 Pressure drop

kgf/cm2 g

6.9

5.8

4.4

15 Temperature

Deg. C

35

35

40

16 Vapour Press.

kgf/cm2 a

0.1

0.1

0.1

0.9925

0.9925

0.9925

0.6

0.6

0.6

0.355

0.979

2.838

0.9

0.9

0.9

18 Viscosity

cPo

19 Calculated CV
20 FL

max

21 Velocity

m/s

0.4

1.1

2.7

22 Sound Level

dBA

66

67.3

67.7

subcrit.

subcrit.

subcrit.

28.03

53.82

79.87

23 Flow Condition
24 % Lift

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

14 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

DM water to Reflux Drum


DM Water
Liquid
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-094 ( 97 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
2) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
138
STUD/NUT)
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

94

089-FV-1401
28-27125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

1-16/04/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-095 ( 98 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Flow Parameters

Item No | Alt No
Tag No
Model

95
0
Qty
089-PV-1401
38-21126 AS/SVP/LS/VB

1 Nos

6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
3.5 / -- kgf/cm2 g
40 Deg. C
1.1 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

2589

9194

10573

kgf/cm2 g

1.1

1.04

1.03

kgf/cm2 g

0.2

0.22

0.54

14 Pressure drop

kgf/cm2 g

0.9

0.82

0.49

15 Temperature

Deg. C

40

40

40

11 Flow rate

Kg/hr

12 Inlet Press.
13 Outlet Press.

16 Z

0.99

0.99

0.99

17 MW

33.6

33.6

33.6

18 K

1.3

1.3

1.3

19 Calculated CV

74.509

20 FL

0.972

0.949

0.936

0.043

0.15

0.138

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition

280.201 386.921

72.3

80.3

71.9

subcrit.

subcrit.

subcrit.

36.3

57.6

67.9

24 % Lift

1
1
1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

8 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

640

79

Cable Gland

No

6.25 In | 2 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L+PTFE

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

1
qR oR

qR oR

Acid gas to Acid flare


Acid gas
Gas
10 In/80
10 In/80

Sizing Condn

Results

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-095 ( 98 )

Model
151 Type

1xProximity

152 Make/Model

MIL/496.4

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

P&F NJ-5-18 GMN

112 Body I Actuator Colour

NO PAINT|RED

154 Rating

24 VDC

113 Size/Sch In/Out/End Conn

Not in MIL scope

155 Cable Entry

1/2 Inch NPT(F)

156 Cable Gland

No

157 Certification

Intr.safe Exia IIC,T6 with WP IP 65 Encl

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

Limit Switch

<15 sec
<15 sec

158 Specials

117 Size/Sch In/Out/End Conn

159 Remarks

For close position

118 Material

160 Qty

1 No

119 Fasteners/Gasket

161 Type

Not Required

Not in Mil scope

120 For Inlet (Size/Sch/Qty)


121 For Outlet (Size/Sch/Qty)

Airlock

116 Size/Sch In/Out/End Conn

163 Pneu. Connection


165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

1
qR oR

110 Closing Time

130 Type

Special Testing/Quality Requirements

1 Nos

109 Opening Time

124 Type

Factory Notes/Remarks

Qty

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

95

089-PV-1401
38-21126 AS/SVP/LS/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-096 ( 99 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

96
0
089-FV-1402
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
12.1 / -- kgf/cm2 g
40 Deg. C
8 kgf/cm2 g
225 kgf/cm2 a

nor

0.7

1.9

4.8

kgf/cm2 g

7.3

6.57

13 Outlet Press.

kgf/cm2 g

5.5

5.44

5.57

14 Pressure drop

kgf/cm2 g

2.5

1.86

15 Temperature

Deg. C

40

40

40

16 Vapour Press.

kgf/cm2 a

2.13

2.13

2.13

0.99

0.99

0.99

0.6

0.6

0.6

0.516

1.64

5.767

0.9

0.9

0.9

0.4

2.6

m3/hr

12 Inlet Press.

18 Viscosity

cPo

19 Calculated CV
20 FL
21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition

max

52.7

55.1

55.2

subcrit.

subcrit.

subcrit.

20

45.36

71.26

24 % Lift

1
1

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

12

79

Cable Gland

No

0.813 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

12.1 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

min

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

Sour water to SWSU


Sour water
Liquid
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-096 ( 99 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
2) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
138
STUD/NUT)
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

96

089-FV-1402
28-27125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

1-16/04/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-097 ( 100 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

min

nor

max

28165

33800

kgf/cm2 g

3.98

3.33

3.25

kgf/cm2 g

3.23

3.09

3.01

14 Pressure drop

kgf/cm2 g

0.75

0.24

0.24

15 Temperature

Deg. C

151.65

170

190

0.51

24.01

44.68

NA

NA

kg/hr

12 Inlet Press.
13 Outlet Press.

Qty

1 Nos

qR oR
6
7
8
9
10

10160

11 Flow rate

97
0
089-FFV-1501
38-41921 AS/SVP/VB

qR oR

LP steam to LP steam desuperheater


Steam
Steam
18 In/120
18 In/120

Sizing Condn
Flow Parameters

Sheet 1 of 2

16 TSH

240/-- Deg. C
7 / -- kgf/cm2 g
190 Deg. C
3.98 kgf/cm2 g
NA

17 Spec. Gravity
18 Viscosity

NA

19 Calculated CV

294.142

Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

1522.91 1892.98

0.94

0.931

0.923

0.018

0.053

0.067

65.1

69.4

67

NA

NA

NA

30.09

69.21

79.47

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

18 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

2450 (Trim 16)

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with Graphite seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

13 In | 4 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

11-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-097 ( 100 )

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
Not Required

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/4500

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

124 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

125 Construction

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

Qty

qR oR

<15 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

97

089-FFV-1501
38-41921 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that with the given process parameters the calculated Cv is very high and it is not possible to accomodate the flow in line size
valve.Hene we have offered line size valve with full port cv by without considering the process parameters.

QTN- Revision/Date

0-18/03/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-098 ( 101 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

min

nor

max

11

30.6

36.7

m3/hr

12 Inlet Press.

kgf/cm2 g

3.3

3.3

3.3

13 Outlet Press.

kgf/cm2 g

-0.68

0.19

1.56

14 Pressure drop

kgf/cm2 g

3.98

3.11

1.74

15 Temperature

Deg. C

145.8

145.8

145.8

16 Vapour Press.

kgf/cm2 a

18 Viscosity

98
0
089-LV-1501
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

11 Flow rate

17 Spec. Gravity
cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

LP condensate from Amine Regenerator


Condensate
Liquid
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.033

1.033

1.033

0.9206

0.9206

0.9206

0.2

0.2

0.2

7.216

21.558

31.907

0.967

0.935

0.926

21 Velocity

m/s

0.7

1.9

2.2

22 Sound Level

dBA

<50

57.9

54

23 Flow Condition

flash.

subcrit.

subcrit.

24 % Lift

40.44

68.22

78.13

240/-- Deg. C
7 / -- kgf/cm2 g
145.8 Deg. C
3.3 kgf/cm2 g
225 kgf/cm2 a

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Equal %

Travel

IP Convertor

STD | 1.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-098 ( 101 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
Not Required

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [2804]-Valves operating signature in the form of hard copy and
138
also in CD.
139 3) [3002]-Cv type test certificate to be provided.
140 4) [2301]-CCOE Certificate for All Electrical Accessories
141
142
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

98

089-LV-1501
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-18/03/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-099 ( 102 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

99
0
089-FV-1701
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
19 / -- kgf/cm2 g
45 Deg. C
16.33 kgf/cm2 g
225 kgf/cm2 a

min

nor

max

11 Flow rate

m3/hr

28.8

72.9

83.8

12 Inlet Press.

kgf/cm2 g

16.33

14.25

13.13

13 Outlet Press.

kgf/cm2 g

0.75

4.67

6.16

14 Pressure drop

kgf/cm2 g

15.58

9.58

6.97

15 Temperature

Deg. C

45

45

45

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Lean amine to pump 089-G-5A/B


Lean Amine
Liquid
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

1.13

1.13

1.13

1.0227

1.0227

1.0227

2.7

2.7

2.7

19 Calculated CV

8.934

28.47

38.763

20 FL

0.973

0.944

0.936

21 Velocity

m/s

1.8

4.4

5.1

22 Sound Level

dBA

69.6

68.3

66.9

subcrit.

subcrit.

subcrit.

37.09

63.97

70.44

23 Flow Condition
24 % Lift
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

80

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

19 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7M/A194 Gr 2HM


1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-099 ( 102 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing
181 Steantracing
182 Body Drain Plug
183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

1-30/01/2015

0-18/07/2014

VK / VK

VK / VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

99

089-FV-1701
38-21125 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-100 ( 103 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

100
0
088-FV-1201
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
18.4 / -- kgf/cm2 g
40 Deg. C
7.1 kgf/cm2 g
225 kgf/cm2 a

min

nor
32.1

63

kgf/cm2 g

7.1

6.8

13 Outlet Press.

kgf/cm2 g

6.02

6.1

14 Pressure drop

kgf/cm2 g

1.08

0.7

15 Temperature

Deg. C

40

40

40

16 Vapour Press.

kgf/cm2 a

m3/hr

12 Inlet Press.

18 Viscosity

cPo

max

1.23

1.23

1.23

0.9906

0.9906

0.9906

0.7

0.7

0.7

19 Calculated CV

14.404

37.801

88.674

20 FL

0.974

0.964

0.937

0.4

1.1

2.2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

46.4

49.9

50.5

subcrit.

subcrit.

subcrit.

34.29

48.26

69.77

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

18.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

12.84

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Stripper water to DCU


Stripper water
Liquid
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-100 ( 103 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

100

088-FV-1201
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-101 ( 104 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

101
0
088-PV-1201
37-21126 AS/SVP/VB

Qty

1 Nos

1
2

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
0.03 / -- kgf/cm2 g
41 Deg. C
0.028 kgf/cm2 g
34.7 kgf/cm2 a

Min II

Nor I

Nor II

Max I

50

130

130

650

650

kgf/cm2 g

0.028

0.028

0.028

0.028

0.028

0.028

13 Outlet Press.

kgf/cm2 g

0.013

0.01

0.013

0.013

0.02

0.02

14 Pressure drop

kgf/cm2 g

0.015

0.018

0.015

0.015

0.008

0.008

15 Temperature

Deg. C

35

41

35

41

35

41

12 Inlet Press.

Max II

16 Z

17 MW

28

34

28

34

28

34

1.41

1.41

1.41

1.41

1.41

1.41

19 Calculated CV

17.663

17.96

45.928

51.101

20 FL

0.982

0.982

0.973

0.972

0.922

0.911

0.002

0.003

0.006

0.007

0.031

0.034

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition

313.693 349.052

42.8

42.9

46.9

47.4

58.7

59.2

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

20.3

20.5

36.1

37.8

80.4

87.9

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316+PTFE

47 Seat Material

SS 316

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size
53 Action

Air to Close

54 Air Failure
55 Bench Range

Positioner
IP Convertor

Travel

2
Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

87

Type

88

Make/Model

89

Supply /Output

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/15 In

93

Type/Operation

94

Make

Open

95

Model

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

0.03 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

Actuator

50

Nm3/hr

24 % Lift

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

2
qR oR

Min I

11 Flow rate

18 K

Results

Item No | Alt No
Tag No
Model

qR oR

Sour Gases to flare Duct


Sour Gas
Gas
6 In/STD
6 In/STD

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

2
2
2
2

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-101 ( 104 )

Model

<15 sec

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

119 Fasteners/Gasket
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

124 Type

Factory Notes/Remarks

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
182 Body Drain Plug

Size:1/2 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:3/4"
Connection type: Flanged 150#,RF,125-250 AARH
Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-02/05/2014

1-02/05/2014

0-19/03/2014

ORD- Revision/Date

3-30/01/2015

2-17/01/2015

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

154 Rating

116 Size/Sch In/Out/End Conn

Prepared by

1 Nos

153 Switch Model


1

114 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

101

088-PV-1201
37-21126 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-102 ( 105 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

102
0
088-PV-1202
37-21126 AS/SVP/VB

Qty

1 Nos

1
1

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
0.03 / -- kgf/cm2 g
41 Deg. C
0.028 kgf/cm2 g
34.7 kgf/cm2 a

Min II

Nor I

Nor II

Max I

50

130

130

650

650

kgf/cm2 g

0.028

0.028

0.028

0.028

0.028

0.028

13 Outlet Press.

kgf/cm2 g

0.013

0.013

0.013

0.013

0.02

0.02

14 Pressure drop

kgf/cm2 g

0.015

0.015

0.015

0.015

0.008

0.008

15 Temperature

Deg. C

35

41

35

41

35

41

12 Inlet Press.

Max II

16 Z

17 MW

28

34

28

34

28

34

1.41

1.41

1.41

1.41

1.41

1.41

19 Calculated CV

17.663

19.652

45.928

51.101

20 FL

0.982

0.981

0.973

0.972

0.922

0.911

0.002

0.003

0.006

0.007

0.031

0.034

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition

313.693 349.052

42.8

43.3

46.9

47.4

58.7

59.2

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

subcrit.

20.3

21.7

36.1

37.8

80.4

87.9

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Heavy Top Guiding

46 Plug Material

SS 316+PTFE

47 Seat Material

SS 316

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size
53 Action

Air to Close

54 Air Failure
55 Bench Range

Positioner
IP Convertor

Travel

2
Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

87

Type

88

Make/Model

89

Supply /Output

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/15 In

93

Type/Operation

94

Make

Open

95

Model

3-15 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

0.03 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

Actuator

50

Nm3/hr

24 % Lift

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

2
qR oR

Min I

11 Flow rate

18 K

Results

Item No | Alt No
Tag No
Model

qR oR

Sour Gases to flare Duct


Sour Gas
Gas
6 In/STD
6 In/STD

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

2
2
2
2

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-102 ( 105 )

Model

<15 sec

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

112 Body I Actuator Colour

SILVER|GREEN

113 Size/Sch In/Out/End Conn

Not Required

Limit Switch

115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

119 Fasteners/Gasket
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/0

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

124 Type

Factory Notes/Remarks

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
182 Body Drain Plug

Size:1/2 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:3/4"
Connection type: Flanged 150#,RF,125-250 AARH
Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

0-21/03/2014

ORD- Revision/Date

3-30/01/2015

2-10/11/2014

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

154 Rating

116 Size/Sch In/Out/End Conn

Prepared by

1 Nos

153 Switch Model


1

114 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

102

088-PV-1202
37-21126 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-103 ( 106 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

103
0
088-PV-1203
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
18.4 / -- kgf/cm2 g
40 Deg. C
7.1 kgf/cm2 g
225.6 kgf/cm2 a

Min`

Nor

m3/hr

10

25.1

63

12 Inlet Press.

kgf/cm2 g

7.1

6.8

13 Outlet Press.

kgf/cm2 g

6.01

5.96

6.1

14 Pressure drop

kgf/cm2 g

1.09

1.04

0.7

15 Temperature

Deg. C

40

40

40

16 Vapour Press.

kgf/cm2 a

18 Viscosity

cPo

Max

1.23

1.23

1.23

0.9905

0.9905

0.9905

0.7

0.7

0.7

19 Calculated CV

11.166

28.693

88.669

20 FL

0.977

0.967

0.937

0.3

0.9

2.2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

51

54.7

56.2

subcrit.

subcrit.

subcrit.

29.7

44.35

69.76

1
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/18 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

12-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

18.4 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Stripped Water To ETP


Stripped Water
Liquid
6 In/40
6 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-103 ( 106 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

103

088-PV-1203
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.

QTN- Revision/Date

2-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-07/06/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-104 ( 107 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

104
0
088-FV-1301
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

160/-- Deg. C
24.5 / -- kgf/cm2 g
131.5 Deg. C
13.2 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

Max

m3/hr

28.8

72

79.2

12 Inlet Press.

kgf/cm2 g

13.2

10.2

9.2

13 Outlet Press.

kgf/cm2 g

7.4

7.3

8.1

14 Pressure drop

kgf/cm2 g

5.8

2.9

1.1

15 Temperature

Deg. C

131.5

131.5

131.5

16 Vapour Press.

kgf/cm2 a

18 Viscosity

2.5

2.5

2.5

0.854

0.854

0.854

0.2

0.2

0.2

19 Calculated CV

cPo

12.945

46.229

82.568

20 FL

0.976

0.96

0.94

21 Velocity

m/s

2.5

2.7

22 Sound Level

dBA

66.2

65.7

59.8

subcrit.

subcrit.

subcrit.

32.25

51.61

66.97

23 Flow Condition
24 % Lift

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

20-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

24.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

FeedStripper(88-C1)
Sour Water
Liquid
6 In/40
6 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B8M/A194 Gr 8M(SS 316)


1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-104 ( 107 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

104

088-FV-1301
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-105 ( 108 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

11 Flow rate

m3/hr

12 Inlet Press.

105
0
088-FV-1302
37-21125 AS/SVP

Qty

1 Nos

qR oR
6
7
8
9
10

Max I

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/-- Deg. C
24.5 / -- kgf/cm2 g
41 Deg. C
15.1 kgf/cm2 g
225.6 kgf/cm2 a

Max II

22

22

kgf/cm2 g

15.1

15.1

13 Outlet Press.

kgf/cm2 g

1.96

1.96

14 Pressure drop

kgf/cm2 g

13.14

13.14

15 Temperature

Deg. C

35

41

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

MCF For 88-G1 A/B


Stripped Water
Liquid
4 In/80
4 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.06

0.08

0.972

0.972

0.7

0.7

19 Calculated CV

7.08

7.08

20 FL

0.933

0.933

cPo

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

74.1

74.1

subcrit.

subcrit.

72.37

72.37

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Double

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

21

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

Standard

36 Packing Type

IP Convertor

35 Bonnet Type

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

24.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-105 ( 108 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

156 Cable Gland


157 Certification
159 Remarks

118 Material

160 Qty
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

158 Specials

119 Fasteners/Gasket

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

127 Size/Cv/Sch In/Out/End Conn


128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket

126 Size/Cv/Sch In/Out/End Conn

129 Material

Not Required

162 Make/Model

122 Material

Not Required

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

105

088-FV-1302
37-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

1-21/05/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-106 ( 109 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

106
0
088-FV-1401
38-41621 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

MP Steam To I-Stage Reboiler Condensate Pot(088-E)

Steam
Steam
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

280/-- Deg. C
15 / -- kgf/cm2 g
220 Deg. C
10.3 kgf/cm2 g
NA

Min

Nor

Max

11 Flow rate

kg/hr

2232

5580

6975

12 Inlet Press.

kgf/cm2 g

10.3

10.3

10.3

13 Outlet Press.

kgf/cm2 g

7.83

9.96

10.06

14 Pressure drop

kgf/cm2 g

2.47

0.34

0.24

15 Temperature

Deg. C

220

220

220

35.46

35.46

35.46

NA

NA

16 TSH
17 Spec. Gravity
18 Viscosity

NA

19 Calculated CV

25.555

Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

157.615 233.597

0.94

0.937

0.93

0.016

0.032

0.04

69.4

65.3

67

23 Flow Condition

NA

NA

NA

24 % Lift

20.8

57.22

70.98

1
1
1
1

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intr.safe Exia IIC with WP IP 66 Encl

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

Cable Gland

No

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

360
Travel

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

10-31 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Positioner

79

5.125 In | 2 In

39 Port Size

Actuator

IP Convertor

38 Rated Cv

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

107 Remarks

A193 Gr B7/A194 Gr 2H
1

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-106 ( 109 )

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

Qty

qR oR

<15 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

106

088-FV-1401
38-41621 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-107 ( 110 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Flow Parameters

Item No | Alt No
Tag No
Model

107
0
088-PV-1401
38-21715 AS/SVP

Qty

1 Nos

qR oR

qR oR

Sour gas to SRU


Sour Gas
Gas
4 In/80
4 In/80

Sizing Condn

Results

Sheet 1 of 2

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

Cond4

631.2

1578

1735.8

2341.8

190/-- Deg. C
9 / -- kgf/cm2 g
90 Deg. C
7 kgf/cm2 g
34.7 kgf/cm2 a

11 Flow rate

Kg/hr

12 Inlet Press.

kgf/cm2 g

6.9

6.9

13 Outlet Press.

kgf/cm2 g

0.82

0.82

0.94

3.85

14 Pressure drop

kgf/cm2 g

6.18

6.08

5.96

3.15

15 Temperature

Deg. C

90

90

90

90

16 Z

0.97

0.97

0.97

0.97

17 MW

32.5

32.5

32.5

32.5

18 K

1.3

1.3

1.3

1.3

19 Calculated CV

4.8

12.152

13.369

20

20 FL

0.95

0.95

0.95

0.95
0.172

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

0.122

0.3

0.31

64.4

68.4

68.4

60.3

subcrit.

subcrit.

subcrit.

subcrit.

24

60.8

66.8

100

2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

125AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

20

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

40 Characteristic

Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Low Noise

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

11-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

9 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-107 ( 110 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-2| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147
148

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

107

088-PV-1401
38-21715 AS/SVP

182 Body Drain Plug

Size:1/4 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189
190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.
Full Steam Jacketing required:
Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:1/2"
Connection type: Flanged 150#,RF,125-250 AARH
IBR certification required for steam jacketing.
Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

3-30/01/2015

2-10/11/2014

1-25/08/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-108 ( 111 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

108
0
088-LV-1401
38-21125 AS/SVP

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

190/-- Deg. C
15 / -- kgf/cm2 g
183.2 Deg. C
10.3 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

m3/hr

2.5

6.3

7.9

12 Inlet Press.

kgf/cm2 g

10.3

10.3

10.3

13 Outlet Press.

kgf/cm2 g

3.25

3.26

3.26

14 Pressure drop

kgf/cm2 g

7.05

7.04

7.04

15 Temperature

Deg. C

183.2

183.2

183.2

16 Vapour Press.

kgf/cm2 a

18 Viscosity

cPo

Max

10.7

10.7

10.7

0.8832

0.8832

0.8832

0.2

0.2

0.2

19 Calculated CV

2.27

6.11

7.744

20 FL

0.963

0.934

0.926

1
1

21 Velocity

m/s

0.6

1.5

1.9

22 Sound Level

dBA

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

24 % Lift

44.66

69.91

75.95

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

20

79

Cable Gland

No

Positioner

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

IP Convertor

1.25 In | 0.75 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

40 Characteristic

39 Port Size

Actuator

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

MP Condensate from 88-E-4


MP Steam Condensate
Liquid
3 In/40
3 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-108 ( 111 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

108

088-LV-1401
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-109 ( 112 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

109
0
088-TV-1401
38-21125 AS/SVP

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

190/-- Deg. C
18.4 / -- kgf/cm2 g
90 Deg. C
12.5 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

11 Flow rate

m3/hr

0.68

1.7

5.3

12 Inlet Press.

kgf/cm2 g

12.5

12.1

11.2

13 Outlet Press.

kgf/cm2 g

9.65

9.65

9.7

14 Pressure drop

kgf/cm2 g

2.85

2.45

1.5

15 Temperature

Deg. C

90

90

90

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Sour Water On 088-C-1


Sour Water
Liquid
3 In/40
3 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

Max

0.9467

0.9467

0.9467

cPo

0.3

0.3

0.3

19 Calculated CV

0.459

1.238

5.033

20 FL

0.981

0.965

0.921

0.2

0.4

1.3

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

48.9

51.9

53.7

subcrit.

subcrit.

subcrit.

21.32

46.88

79.84

2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

10

79

Cable Gland

No

0.812 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

18.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Max.W

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

107 Remarks

A193 Gr B8M/A194 Gr 8M(SS 316)


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-109 ( 112 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

109

088-TV-1401
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

ORD- Revision/Date

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-110 ( 113 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Flow Parameters

Item No | Alt No
Tag No
Model

110
0
088-PV-1402
38-21126 AS/SVP

Qty

1 Nos

Units

6
7
8
9
10

Min

max

631.2

1735.8
7.5

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

190/-- Deg. C
9 / -- kgf/cm2 g
90 Deg. C
7.5 kgf/cm2 g
34.7 kgf/cm2 a

11 Flow rate

Kg/hr

12 Inlet Press.

kgf/cm2 g

7.5

13 Outlet Press.

kgf/cm2 g

0.6

0.7

14 Pressure drop

kgf/cm2 g

6.9

6.8

15 Temperature

Deg. C

90

90

16 Z

0.97

0.97

17 MW

32.5

32.5

18 K

1.3

1.3

19 Calculated CV

4.472

12.694

20 FL

0.96

0.93

0.146

0.3

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

79.8

84.5

subcrit.

subcrit.

47

70.6

2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

26

79

Cable Gland

No

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Positioner

1.25 In | 0.75 In

40 Characteristic

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

2
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

9 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

2
qR oR

qR oR

Sour gas to Flare.


Sour Gas
Gas
4 In/80
4 In/80

Sizing Condn

Results

Sheet 1 of 2

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7M/A194 Gr 2HM


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-110 ( 113 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

163 Pneu. Connection


164 Make / Material

Not Required

Not Required

162 Make/Model

123 Fastners/Gasket

130 Type

Special Testing/Quality Requirements

161 Type

122 Material
124 Type

Factory Notes/Remarks

157 Certification

118 Material
119 Fasteners/Gasket

Not Required

156 Cable Gland


158 Specials

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
182 Body Drain Plug

Size:1/4 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:1/2"
Connection type: Flanged ,150#,RF,125-250 AARH
IBR certification required for steam jacketing.
Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

3-30/01/2015

2-10/11/2014

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

110

088-PV-1402
38-21126 AS/SVP

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-111 ( 114 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Sour Water
Liquid
3 In/40
3 In/40

111
0
088-FV-1501
37-21125 AS/SVP

Qty

1 Nos

qR oR

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

190/-- Deg. C
18.4 / -- kgf/cm2 g
90 Deg. C
12.4 kgf/cm2 g
225.6 kgf/cm2 a

MIn

Nor

Max

11 Flow rate

m3/hr

4.2

10.6

12.7

12 Inlet Press.

kgf/cm2 g

12.4

11.6

10.7

13 Outlet Press.

kgf/cm2 g

9.65

9.76

9.7

14 Pressure drop

kgf/cm2 g

2.75

1.84

15 Temperature

Deg. C

90

90

90

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Sour Water Circulation to 1st Stage stripper(088-C

Sizing Condn
Flow Parameters

Sheet 1 of 2

12.3

11.6

10.7

0.9467

0.9467

0.9467

0.3

0.3

0.3

19 Calculated CV

3.292

9.182

15.236

20 FL

0.967

0.944

0.93

cPo

21 Velocity

m/s

2.6

3.1

22 Sound Level

dBA

<50

<50

54.1

23 Flow Condition

flash.

flash.

subcrit.

24 % Lift

40.6

64.66

76.36

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

Eco-Lock

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

25

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

Standard

36 Packing Type

IP Convertor

35 Bonnet Type

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

18.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-111 ( 114 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

111

088-FV-1501
37-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

0-18/03/2014

ORD- Revision/Date

1-21/05/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-112 ( 115 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

112
0
088-LV-1501
38-21125 AS/SVP

Qty

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/-- Deg. C
7 / -- kgf/cm2 g
190 Deg. C
3 kgf/cm2 g
225.6 kgf/cm2 a

Min I

Min II

Nor I

Nor II

Max i

Max II

2.25

2.25

5.6

5.6

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.53

0.53

0.42

0.42

1.54

1.54

14 Pressure drop

kgf/cm2 g

2.47

2.47

2.58

2.58

1.46

1.46

15 Temperature

Deg. C

147.2

190

147.2

190

147.2

190

16 Vapour Press.

kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Condensate Flash Drum 088-C-7


LP Condensate
Liquid
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.875

0.92

0.875

0.92

0.875

0.92

0.1

0.2

0.1

0.2

0.1

0.2

19 Calculated CV

4.373

4.488

11.196

11.493

14.101

14.474

20 FL

0.965

0.964

0.938

0.937

0.931

0.93

1
1

cPo

21 Velocity

m/s

0.3

0.3

0.8

0.8

22 Sound Level

dBA

<50

<50

<50

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

flash.

flash.

flash.

24 % Lift

46.42

47.06

67.82

68.38

73.12

73.78

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

26

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

Positioner

80

Equal %

Travel

IP Convertor

1.25 In | 0.75 In

40 Characteristic

39 Port Size

Actuator

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-112 ( 115 )

151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<10 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

112

088-LV-1501
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-113 ( 116 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

113
0
088-LV-1601
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
18.4 / -- kgf/cm2 g
40 Deg. C
13.2 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

23

57.25

63

kgf/cm2 g

13.2

11

10.1

13 Outlet Press.

kgf/cm2 g

6.39

6.39

6.5

14 Pressure drop

kgf/cm2 g

6.81

4.61

3.6

15 Temperature

Deg. C

40

40

40

16 Vapour Press.

kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

Stripped Water to Battery Limit


Stripped Water to Battery limit
Liquid
6 In/40
6 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

Max

1.23

1.23

1.23

0.9905

0.9905

0.9905

0.7

0.7

0.7

10.379

31.719

39.906

0.97

0.94

0.934

1.4

3.5

3.8

66.6

68.1

66.9

subcrit.

subcrit.

subcrit.

41.7

67.45

72.64

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

75

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/15 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

14-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

18.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-113 ( 116 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

156 Cable Gland


157 Certification
159 Remarks

118 Material

160 Qty
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

158 Specials

119 Fasteners/Gasket

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

127 Size/Cv/Sch In/Out/End Conn


128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket

126 Size/Cv/Sch In/Out/End Conn

129 Material

Not Required

162 Make/Model

122 Material

Not Required

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

113

088-LV-1601
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-114 ( 117 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Sour Water
Liquid
10 In/40
10 In/40

114
0
088-TV-1601
38-21125 AS/SVP/VB

Qty

1 Nos

Units

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

23.2

58

193.2

150/-- Deg. C
11.9 / -- kgf/cm2 g
90 Deg. C
4.5 kgf/cm2 g
225.6 kgf/cm2 a

m3/hr

12 Inlet Press.

kgf/cm2 g

4.5

4.5

4.5

13 Outlet Press.

kgf/cm2 g

3.29

3.65

3.8

14 Pressure drop

kgf/cm2 g

1.21

0.85

0.7

15 Temperature

Deg. C

90

90

90

16 Vapour Press.

kgf/cm2 a

18 Viscosity

1.1

1.1

1.1

0.873

0.873

0.873

cPo

19 Calculated CV
21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

0.3

0.3

0.3

23.083

69.547

260.545

0.98

0.969

0.936

0.4

0.9

2.9

20 FL

51.6

53.3

57.4

subcrit.

subcrit.

subcrit.

24.08

42.09

70.97

2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

400

79

Cable Gland

No

5 In | 2 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner
IP Convertor

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

17-30 psi

96

Action

56 Supply Press.

35 psi

97

Pneu. Connection

57 Shut off Press.

11.9 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

Solenoid Valve

Body

25

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

qR oR
1

11 Flow rate

17 Spec. Gravity

Results

Item No | Alt No
Tag No
Model

qR oR

Sour water to 088-C-2 overhead temperature Control

Sizing Condn
Flow Parameters

Sheet 1 of 2

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-114 ( 117 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

114

088-TV-1601
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

ORD- Revision/Date

1-08/10/2014

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-115 ( 118 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

115
0
088-FV-1601
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Norm

Max

29.2

73

80.4

190/-- Deg. C
18.9 / -- kgf/cm2 g
124 Deg. C
11.2 kgf/cm2 g
225.6 kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

kgf/cm2 g

4.4

3.8

3.6

13 Outlet Press.

kgf/cm2 g

1.06

1.05

1.1

14 Pressure drop

kgf/cm2 g

3.34

2.75

2.5

15 Temperature

Deg. C

124

124

124

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Sour Water Feed to 088-C-2


Sour Water
Liquid
6 In/40
6 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

3.5

3.5

3.5

0.9167

0.9167

0.9167

cPo

0.2

0.2

0.2

19 Calculated CV

23.832

75.757

90.367

20 FL

0.964

0.932

0.924

2
2

21 Velocity

m/s

2.5

2.8

22 Sound Level

dBA

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

24 % Lift

46.71

73.06

78.22

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

140

79

Cable Gland

No

STD | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L + Stellite No.6

87

Type

47 Seat Material

SS 316L + Stellite No.6

88

Make/Model

89

Supply /Output

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/18 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

12-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

18.9 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

12 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

90

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B8M/A194 Gr 8M(SS 316)


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-115 ( 118 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

115

088-FV-1601
38-21125 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-02/05/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-116 ( 119 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

116
0
088-PV-1601
38-21125 AS/SVP/VB

Qty

1 Nos

qR oR

6
7
8
9
10

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

508

1270

1400

150/-- Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
1.1 kgf/cm2 g
34.7 kgf/cm2 a

11 Flow rate

Kg/hr

12 Inlet Press.

kgf/cm2 g

1.1

1.1

1.1

13 Outlet Press.

kgf/cm2 g

0.822

0.8

0.912

14 Pressure drop

kgf/cm2 g

0.278

0.3

0.188

15 Temperature

Deg. C

90

90

90

16 Z

0.98

0.98

0.98

17 MW

17.6

17.6

17.6

18 K

Results

Item No | Alt No
Tag No
Model

qR oR

Sour Gas to SRU


Sour Gas
Gas
12 In/40
12 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.3

1.3

1.3

19 Calculated CV

33.97

82.411

112.047

20 FL

0.965

0.94

0.932

0.015

0.038

0.039
2

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

52.1

68.2

61.2

subcrit.

subcrit.

subcrit.

45.7

66.1

73

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

6 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-HX

34 Flange Face Finish

125AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

208

79

Cable Gland

No

3.5 In | 2 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

40 Characteristic

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/15 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

10-31 psi

56 Supply Press.

36 psi

57 Shut off Press.

3.5 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

A193 Gr B7M/A194 Gr 2HM

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-116 ( 119 )

Model
151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<15 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type

Not Required

162 Make/Model
163 Pneu. Connection

122 Material

164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

Not Required

132 Material
133 Cable Type

SS
136 Internal
137 1) [2804]-Valves operating signature in the form of hard copy and
also in CD.
138
2) [3002]-Cv type test certificate to be provided.
139 3) [2301]-CCOE Certificate for All Electrical Accessories
140 4) [0400]-RT For Body, RT or UT for Bonnet as per ASME
141 B16.34
142 5) [0701]-MPI as per ASME B16.34(Applicable for
BODY/BONNET)
143 6) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
144 D(Applicable for BODY/BONNET)
145 7) [1200]-Wet H2S Resistant
146 8) [1501]-NACE MR-01 03
IBR not Required
147

Volume
Booster

172 Remarks

131 Certification

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

124 Type

Factory Notes/Remarks

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

Not Required

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

1 Nos

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

Qty

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

116

088-PV-1601
38-21125 AS/SVP/VB

182 Body Drain Plug

Size:1/2 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:3/4"
Connection type: Flanged ,150#,RF,125-250 AARH
IBR certification required for steam jacketing.
Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

5-21/07/2015

4-13/07/2015

3-07/05/2015

2-30/01/2015

1-10/11/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-117 ( 120 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

117
0
088-FV-1602
38-41921 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

6
7
8
9
10

LP Steam from Distribution to 88-E-6A/B


Steam
Steam
14 In/80
14 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min I

Min II

Nor I

Nor II

7092

7092

17730

17730

240/-- Deg. C
7 / -- kgf/cm2 g
190 Deg. C
3.3 kgf/cm2 g
NA

Max I

Max II

11 Flow rate

kg/hr

12 Inlet Press.

kgf/cm2 g

3.3

3.3

3.3

3.3

3.3

3.3

13 Outlet Press.

kgf/cm2 g

3.14

3.14

3.14

3.14

3.14

3.14

14 Pressure drop

kgf/cm2 g

0.16

0.16

0.16

0.16

0.16

0.16

15 Temperature

Deg. C

146.23

190

146.23

190

146.23

190

0.49

44.26

0.49

44.26

0.49

44.26

NA

NA

16 TSH

22162.5 22162.5

17 Spec. Gravity

Results

18 Viscosity

NA

NA

19 Calculated CV

453.77

478.78

20 FL

0.939

0.939

0.933

0.021

0.022

60.6

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

NA

NA

1418.7

1497.01

0.932

0.926

0.924

0.053

0.056

0.066

0.07

62.2

64.5

66.1

65.5

67.1

NA

NA

NA

NA

NA

NA

42.84

43.92

66.47

68.51

75.99

78.84

1134.67 1197.25

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

14 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

1960

79

Cable Gland

No

Positioner

80

Remarks

--

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with Graphite seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

IP Convertor

12 In | 4 In

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Cage Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

CF8M Chrome Plated

49 Guide Bush Material

NA

50 Stem Material

17-4 PH

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/18 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

10-34 psi

96

Action

56 Supply Press.

45 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-117 ( 120 )

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not Required

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb
171 Certification

Cable Gland

129 Material

Not Required

162 Make/Model

122 Material

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Fairchild/4500

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

Airlock

159 Remarks

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

120 For Inlet (Size/Sch/Qty)

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

<15 sec

Limit Switch

109 Opening Time

Model

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

117

088-FV-1602
38-41921 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-118 ( 121 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

118
0
088-LV-1602
38-21125 AS/SVP

Qty

1 Nos

qR oR
6
7
8
9
10

LP Condensate
Liquid
4 In/40
4 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min

Nor

Max

7.7

19.3

24.1

240/-- Deg. C
7 / -- kgf/cm2 g
142.9 Deg. C
3.6 kgf/cm2 g
225.6 kgf/cm2 a

11 Flow rate

m3/hr

12 Inlet Press.

kgf/cm2 g

3.6

3.6

3.6

13 Outlet Press.

kgf/cm2 g

1.65

1.65

1.65

14 Pressure drop

kgf/cm2 g

1.95

1.95

1.95

15 Temperature

Deg. C

142.9

142.9

142.9

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

LP Condensate From 88-E6A/B to Condensate header

Sizing Condn
Flow Parameters

Sheet 1 of 2

cPo

3.8

3.8

3.8

0.92

0.92

0.92

0.2

0.2

0.2

19 Calculated CV

8.954

24.029

31.055

20 FL

0.957

0.931

0.922

2
2

21 Velocity

m/s

1.1

2.6

3.3

22 Sound Level

dBA

<50

<50

<50

23 Flow Condition

flash.

flash.

flash.

24 % Lift

50.27

72.19

79.75

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

2 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

46

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Actuator

Equal %

41 Seat Leakage Class

IV (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

Travel

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

Position
Transmitter

Trim

39 Port Size

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/38/11 In

53 Action

Air to Open

54 Air Failure

Close

55 Bench Range

6-30 psi

56 Supply Press.

35 psi

57 Shut off Press.

7 kgf/cm2 g

58 Hand Wheel/Model

No/NA

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

95

Model

96

Action

97

Pneu. Connection

98

Orifice

99

Body Matl

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-118 ( 121 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [2804]-Valves operating signature in the form of hard copy and
138
also in CD.
139 3) [3002]-Cv type test certificate to be provided.
140 4) [2301]-CCOE Certificate for All Electrical Accessories
141
142
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

118

088-LV-1602
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-09/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-07/06/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-119 ( 122 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Flow Parameters

Item No | Alt No
Tag No
Model

119
0
088-PV-1602
38-21126 AS/SVP/VB

Qty

1 Nos

qR oR

qR oR

Sour Gas to Flare


Sour Gas
Gas
8 In/40
8 In/40

Sizing Condn

Results

Sheet 1 of 2

Units

6
7
8
9
10

Min

Max
1400

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
3.5 / -- kgf/cm2 g
90 Deg. C
1.1 kgf/cm2 g
34.7 kgf/cm2 a

11 Flow rate

m3/hr

508

12 Inlet Press.

kgf/cm2 g

1.1

1.1

13 Outlet Press.

kgf/cm2 g

0.6

0.602

14 Pressure drop

kgf/cm2 g

0.5

0.498

15 Temperature

Deg. C

90

90

16 Z

0.98

0.98

17 MW

17.6

17.6

18 K

1.3

1.3

19 Calculated CV

32.364

89.748

20 FL

0.969

0.949

0.047

0.129

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

65.4

72.6

subcrit.

subcrit.

41.5

58.8

2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

4 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

195

79

Cable Gland

No

3.5 In | 1.5 In

80

Remarks

--

81

Make/Model

Not Required

82

Input Signal

Equal %

41 Seat Leakage Class

VI (FCI 70.2)

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner
IP Convertor

40 Characteristic

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316+PTFE

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Travel

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/13 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

12-31 psi

96

Action

56 Supply Press.

36 psi

97

Pneu. Connection

57 Shut off Press.

3.5 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

39 Port Size

60 Diaphragm Material
61

Misc

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62
63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq21

107 Remarks

A193 Gr B7M/A194 Gr 2HM


2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-119 ( 122 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

Not in Mil scope

121 For Outlet (Size/Sch/Qty)

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

134 Make

Baumer

135 Casing

SS

132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [0701]-MPI as per ASME B16.34(Applicable for
139 BODY/BONNET)
140 3) [1117]-MnS Inclusion test as per ASTM E-45, METHOD
141 D(Applicable for BODY/BONNET)
142 4) [1200]-Wet H2S Resistant
5) [1501]-NACE MR-01 03
143 6) [2804]-Valves operating signature in the form of hard copy and
144 also in CD.
145 7) [3002]-Cv type test certificate to be provided.
146 8) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
147

Volume
Booster

172 Remarks
173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Not Required

131 Certification

176 Make/Model

Not Required

177 Size/Tubing
178 Qty

179
180 SteamJacketing

(Full)Carbon Steel:ASME 150 RF

181 Steantracing
182 Body Drain Plug

Size:1/4 Inch NPT

183 Speed Regulator


184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve
188
189

148

190

149

191

150 Full Steam Jacketing required:


Material: Carbon Steel
Steam Pressure: 4 kg/cm2
Connection size:3/4"
Connection type: Flanged ,150#,RF,125-250 AARH
IBR required for Steam jacketing
Chemical composition of body/bonnet shall be as per attached Annexure C

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

0-18/03/2014

ORD- Revision/Date

3-28/04/2015

2-30/01/2015

1-10/11/2014

0-18/07/2014

VK / VK

VK / VK

VK / VK

/ VK

qR : Pre-Order Revision

Not Required

162 Make/Model

123 Fastners/Gasket

Pr.
Gauge

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

119 Fasteners/Gasket

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Prepared by

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

119

088-PV-1602
38-21126 AS/SVP/VB

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-120 ( 123 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

120
0
088-FV-1701
37-21125 AS/SVP

Qty

1 Nos
1
qR oR

6
7
8
9
10

Stripped Water
Liquid
3 In/40
3 In/40

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
18.4 / -- kgf/cm2 g
126.6 Deg. C
12.7 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

7.5

8.2

kgf/cm2 g

12.7

11.1

10.9

13 Outlet Press.

kgf/cm2 g

9.21

9.23

10.2

14 Pressure drop

kgf/cm2 g

3.49

1.87

0.7

15 Temperature

Deg. C

126.6

126.6

126.6

16 Vapour Press.

kgf/cm2 a

Units

11 Flow rate

T/hr

12 Inlet Press.

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Stripped Water(Wash Water) To 088-C-1

Sizing Condn
Flow Parameters

Sheet 1 of 2

Max

2.3

2.3

2.3

0.9384

0.9384

0.9384

0.2

0.2

0.2

19 Calculated CV

1.961

6.767

12.345

20 FL

0.977

0.952

0.936

0.7

1.8

cPo

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

56.9

56.9

51

subcrit.

subcrit.

subcrit.

30.2

58.31

70.87

2
2

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

76

Action/Input Signal

Direct/9-32 VDC

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

78

Cable Entry

1/2 Inch NPT(F)

79

Cable Gland

No

1.25 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Double

37 Packing Material

Graphite

38 Rated Cv

25

Actuator

Travel

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size
53 Action

Air to Close

54 Air Failure
55 Bench Range

Position
Transmitter

Trim

39 Port Size

Positioner

Standard

36 Packing Type

IP Convertor

35 Bonnet Type

Airset

26 Valve Series

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/11 In

93

Type/Operation

94

Make

Open

95

Model

3-15 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

18.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

Solenoid Valve

Body

25

60 Diaphragm Material
61

101 Supply Voltage


102 Cable Entry
103 Cable Gland

62

Misc

100 Coil Class/Wattage

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C3Eq21

107 Remarks

A193 Gr B7/A194 Gr 2H
2

108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-120 ( 123 )

Model
151 Type

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

<10 sec

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

157 Certification
159 Remarks

118 Material

160 Qty
Airlock

119 Fasteners/Gasket
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

161 Type
163 Pneu. Connection
164 Make / Material

123 Fastners/Gasket

165 Terminal Type/Nos.


Junction Box

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

122 Material

Not Required

Not Required

156 Cable Gland


158 Specials

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

130 Type

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

155 Cable Entry

117 Size/Sch In/Out/End Conn

124 Type

Special Testing/Quality Requirements

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

120

088-FV-1701
37-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

Factory Notes/Remarks

149

191
150 Please note that we have selected body/trim material based on your enquiry data sheet .Please check and confirm the suitability of the same with
respect to process fluid at your end.

QTN- Revision/Date

2-07/06/2014

1-02/05/2014

ORD- Revision/Date

1-21/05/2015

0-18/07/2014

VK / VK

VK / VK

Prepared by
qR : Pre-Order Revision

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

SO-JobNo-PO Slno

Q0916-121 ( 124 )

General

Customer

1
2
3
4
5

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units
m3/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

15 Temperature

Deg. C

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

dBA

23 Flow Condition

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
11.9 / -- kgf/cm2 g
90 Deg. C
5.7 kgf/cm2 g
225.6 kgf/cm2 a

Nor

Max
463.8

5.7

5.2

4.7

3.25

3.73

2.45

1.47

0.7

90

90

90

1.23

1.23

1.23

0.873

0.873

0.873

0.3

0.3

0.3

352.414 612.835

0.94

0.938

0.932

0.8

2.1

2.5

62.1

62.8

58.7

subcrit.

subcrit.

subcrit.

27.93

51.61

68.64

24 % Lift

2
2
2
2

41000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Heavy Duty Globe

68

Filter Size

5 Micron

28 Valve Size

10 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard (With Mod. Finned Extn.)

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

1000

79

Cable Gland

No

8 In | 3.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Balanced with PTFE Seal

43 Seat Type

Clamped

44 Cage Type

Standard Characterised

45 Guiding

Cage Guiding

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

48 Cage Material

CF3M Chrome Plated

89

Supply /Output

49 Guide Bush Material

NA

50 Stem Material

SS 316L

51 Type

Spring Diaphragm

52 Make/Model/Size

MIL/37/18L In

53 Action

Air to Close

54 Air Failure
55 Bench Range

Positioner
IP Convertor

83

Cable Entry

84

Cable Gland

85

Certification

86

Mounting

90

Cable Entry

91

Cable Gland

92

Certification

93

Type/Operation

94

Make

Open

95

Model

3-15 psi

96

Action

56 Supply Press.

30 psi

97

Pneu. Connection

57 Shut off Press.

11.9 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

12 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Position
Transmitter

Trim
Actuator

Travel

Airset

26 Valve Series

Solenoid Valve

Body

25

39 Port Size

63 Tubing Make

Ratnamani

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C4Eq41

386.5

20 FL
22 Sound Level

1 Nos

Min

108.099
m/s

Qty

154.6

cPo

19 Calculated CV
21 Velocity

121
0
088-FV-1702
37-41621 AS/SVP/VB

qR oR
6
7
8
9
10

Sour Water
Liquid
14 In/40
14 In/40

11 Flow rate

Item No | Alt No
Tag No
Model

qR oR

Sour Water CR to 2nd stage stripper(088-C-2)

Sizing Condn
Flow Parameters

Sheet 1 of 2

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-121 ( 124 )

Model

<15 sec

151 Type

110 Closing Time

<15 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

125 Construction

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

DP Instruments

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
2) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
138
STUD/NUT)
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

RK/3000

174 Size/Tubing

1/2 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

124 Type

Factory Notes/Remarks

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

1 Nos

153 Switch Model


Limit Switch

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

121

088-FV-1702
37-41621 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

2-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

1-02/05/2014

0-18/03/2014

VK

VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-122 ( 125 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

122
0
088-FV-1703
38-21125 AS/SVP

Qty

1 Nos

qR oR
6
7
8
9
10

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
11.9 / -- kgf/cm2 g
90 Deg. C
6.3 kgf/cm2 g
225.6 kgf/cm2 a

Min

Nor

max

11 Flow rate

m3/hr

0.9

2.3

2.6

12 Inlet Press.

kgf/cm2 g

6.3

6.3

6.3

13 Outlet Press.

kgf/cm2 g

1.8

3.21

3.82

14 Pressure drop

kgf/cm2 g

4.5

3.09

2.48

15 Temperature

Deg. C

90

90

90

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity
18 Viscosity

Results

Item No | Alt No
Tag No
Model

qR oR

Sour water to recycle


Sour Water
Liquid
3 In/40
3 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

1.23

1.23

1.23

0.873

0.873

0.873

0.3

0.3

0.3

19 Calculated CV

cPo

0.464

1.432

1.825

20 FL

0.974

0.945

0.937

0.2

0.6

0.6

21 Velocity

m/s

22 Sound Level

dBA

23 Flow Condition
24 % Lift

52.9

54.5

53.6

subcrit.

subcrit.

subcrit.

34.89

63.45

69.79

1
1

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 351 Gr. CF3M

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.75 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316L

87

Type

47 Seat Material

SS 316L

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 316L+Stellite No:6

50 Stem Material

SS 316L

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/38/11 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

3-15 psi

96

Action

56 Supply Press.

25 psi

97

Pneu. Connection

57 Shut off Press.

11.9 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C2Eq21

A193 Gr B8M/A194 Gr 8M(SS 316)

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-122 ( 125 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - NA| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

NO PAINT|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [1701]-IGC as per Practice E(Applicable for BODY/BONNET)
139 3) [1801]-PMI Test(Applicable for BODY/BONNET/BODY
140 STUD/NUT)
141 4) [2804]-Valves operating signature in the form of hard copy and
142 also in CD.
5) [3002]-Cv type test certificate to be provided.
143 6) [2301]-CCOE Certificate for All Electrical Accessories
144 IBR not Required
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

122

088-FV-1703
38-21125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

1-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK

0-18/03/2014
VK

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-123 ( 78 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

Qty

1 Nos

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

170/-- Deg. C
14 / -- kgf/cm2 g
100 Deg. C
9.8 kgf/cm2 g
226.02 kgf/cm2 a

Max

m3/hr

12 Inlet Press.

kgf/cm2 g

9.8

13 Outlet Press.

kgf/cm2 g

0.54

14 Pressure drop

kgf/cm2 g

9.26

15 Temperature

Deg. C

16 Vapour Press.

kgf/cm2 a

17 Spec. Gravity

31.5

100
1.033
0.958

cPo

19 Calculated CV

0.282
12.972

20 FL
Results

123
0
090-FV-7122
37-21715 AS/SVP

qR oR
6
7
8
9
10

11 Flow rate

18 Viscosity

Item No | Alt No
Tag No
Model

qR oR

MCF to 090-C-604
Liquid Condensate
Liquid
3 In/80
3 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.95

21 Velocity

m/s

4.5

22 Sound Level

dBA

70.7

23 Flow Condition

subcrit.

24 % Lift

64.86
21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

1.5 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

20

79

Cable Gland

No

1.625 In | 0.75 In

80

Remarks

--

40 Characteristic

Linear

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Anti-Cavitation

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/13 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

45 psi

97

Pneu. Connection

57 Shut off Press.

14 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

C1Li21

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-123 ( 78 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-2| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.
Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

123

090-FV-7122
37-21715 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-124 ( 126 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Units

Max

Cond2

22.4

22.4

m3/hr

12 Inlet Press.

kgf/cm2 g

14

14

13 Outlet Press.

kgf/cm2 g

2.35

2.35

14 Pressure drop

kgf/cm2 g

11.65

11.65

15 Temperature

Deg. C

126.5

126.5

16 Vapour Press.

kgf/cm2 a

18 Viscosity

124
0
088-FV-1704
37-21715 AS/SVP/VB

Qty

1 Nos

qR oR
6
7
8
9
10

11 Flow rate

17 Spec. Gravity
cPo

19 Calculated CV
20 FL
Results

Item No | Alt No
Tag No
Model

qR oR

Stripped Water Min.flow bypass


Stripped Water
Liquid
6 In/80
6 In/80

Sizing Condn
Flow Parameters

Sheet 1 of 2

2.5

0.9385

0.9385

0.22

0.22

7.907

8.053

0.95

0.95

21 Velocity

m/s

1.4

1.4

22 Sound Level

dBA

66.9

64.4

subcrit.

subcrit.

79.07

80.53

23 Flow Condition
24 % Lift

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

150/-- Deg. C
18.4 / -- kgf/cm2 g
126.5 Deg. C
14 kgf/cm2 g
225.6 kgf/cm2 a

21000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Single Seated Globe

68

Filter Size

5 Micron

28 Valve Size

3 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to close

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9103-FX

34 Flange Face Finish

125AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

10

79

Cable Gland

No

Remarks

--

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Anti-Cavitation

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

83

Cable Entry

84

Cable Gland

85

Certification

Heavy Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Position
Transmitter

Trim
Actuator

Positioner

80

Linear

Travel

IP Convertor

STD | 1.5 In

40 Characteristic

39 Port Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/37/13 In

93

Type/Operation

53 Action

Air to Close

94

Make

54 Air Failure

Open

95

Model

55 Bench Range

6-30 psi

96

Action

56 Supply Press.

50 psi

97

Pneu. Connection

57 Shut off Press.

18.4 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Max.W


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandwik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

PEIN17/398934 Dated 15/07/2014

MIL SO-JobNo

Q0916-124 ( 126 )

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

160 Qty

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks
161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
Not Required

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

172 Remarks
Volume
Booster

Not Required

173 Make/Model

Fairchild/W20359

174 Size/Tubing

1/4 In/12 mm

175 Qty

1 No

Quick
E.V

Noise/Cavitation
Control Devices

157 Certification

118 Material

130 Type

Special Testing/Quality Requirements

156 Cable Gland


158 Specials

Not in Mil scope

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

124 Type

Factory Notes/Remarks

Limit Switch

<10 sec

125 Construction

Qty

qR oR

109 Opening Time

120 For Inlet (Size/Sch/Qty)

qR oR

176 Make/Model

Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

P.O

124

088-FV-1704
37-21715 AS/SVP/VB

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-07/06/2014

ORD- Revision/Date

0-18/07/2014

Prepared by
qR : Pre-Order Revision

VK / VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-125 ( 4 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Fuel Gas
Gas
3 In/80
3 In/80
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Min I

Min II

Cond3

Nm3/hr

70

115

163

12 Inlet Press.

kgf/cm2 g

3.8

3.8

13 Outlet Press.

kgf/cm2 g

5.83

14 Pressure drop

kgf/cm2 g

1.8

1.8

1.17

15 Temperature

Deg. C

40

40

40

20.9

11.1

11.1

16 Z
18 K

1.24

1.31

1.31

19 Calculated CV

1.118

1.338

1.609

20 FL
mach

22 Sound Level

Qty

1 Nos

dBA

23 Flow Condition
24 % Lift

2
qR oR

6
7
8
9
10

11 Flow rate

21 Velocity

125
0
090-PV-0803A
28-27125 AS/SVP/SV

qR oR

17 MW

Results

Item No | Alt No
Tag No
Model

Fuel Gas From Fuel gas KO Drum to Distribution

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.9

0.9

0.9

0.036

0.043

0.027

61.1

61.9

54.2

subcrit.

subcrit.

subcrit.

68.8

73.4

78

65/18 Deg. C
7 / -- kgf/cm2 g
40 Deg. C
3.8 kgf/cm2 g
34.7 kgf/cm2 a

27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

3.8

79

Cable Gland

No

0.38 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-125 ( 4 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2804]-Valves operating signature in the form of hard copy and
also in CD.
138
2) [3002]-Cv type test certificate to be provided.
139 3) [2301]-CCOE Certificate for All Electrical Accessories
140 IBR not Required
141
142
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

125

090-PV-0803A
28-27125 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-17/07/2014

ORD- Revision/Date

3-16/04/2015

2-10/02/2015

1-08/10/2014

0-18/07/2014

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-126 ( 23 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

126
0
090-FV-1601A
28-27125 AS/SVP/SV

Qty

1 Nos

6
7
8
9
10

Steam
Steam
6 In/40
6 In/40
Units
kg/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.31

14 Pressure drop

kgf/cm2 g

3.69

15 Temperature

Deg. C

16 TSH

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18. Deg. C
7 / -- kgf/cm2 g
153 Deg. C
4 kgf/cm2 g
NA

Min

11 Flow rate

100

153
1.71

17 Spec. Gravity
18 Viscosity

NA

19 Calculated CV

1.907

Results

20 FL
21 Velocity

0.9
mach

22 Sound Level

0.163
dBA

23 Flow Condition

70
NA

24 % Lift

70.81
27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

Cable Entry
Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

83
84

Position
Transmitter

Trim
Actuator

Travel

Airset

26 Valve Series

Solenoid Valve

Body

25

39 Port Size

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

1
qR oR

qR oR

Quench Steam To Thermal Reactor Burner

Sizing Condn
Flow Parameters

Sheet 1 of 2

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-126 ( 23 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

126

090-FV-1601A
28-27125 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

0-17/07/2014

ORD- Revision/Date

2-16/04/2015

1-10/02/2015

0-18/07/2014

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-127 ( 25 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Fuel Gas
Gas
3 In/80
3 In/80
Min I

Min II

Nm3/hr

27

43

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.25

0.24

14 Pressure drop

kgf/cm2 g

1.75

1.76

15 Temperature

Deg. C

40

Units

40

16 Z

20.9

11.1

18 K

1.24

1.31

19 Calculated CV

0.628

0.729

20 FL
mach

22 Sound Level

Qty

1 Nos

dBA

23 Flow Condition
24 % Lift

2
qR oR

6
7
8
9
10

11 Flow rate

21 Velocity

127
0
090-FV-1602A
28-27125 AS/SVP/SV

qR oR

17 MW

Results

Item No | Alt No
Tag No
Model

Fuel Gas to thermal Reactor Burner(-090-FB-101)

Sizing Condn
Flow Parameters

Sheet 1 of 2

0.9

0.9

0.033

0.038

59.5

60.1

subcrit.

subcrit.

74.7

78.3

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/18 Deg. C
5.3 / -- kgf/cm2 g
40 Deg. C
2 kgf/cm2 g
34.7 kgf/cm2 a

27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

1.7

79

Cable Gland

No

0.25 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

V (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-127 ( 25 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-2| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0400]-RT For Body, RT or UT for Bonnet as per ASME
B16.34
138
2) [2804]-Valves operating signature in the form of hard copy and
139 also in CD.
140 3) [3002]-Cv type test certificate to be provided.
141 4) [2301]-CCOE Certificate for All Electrical Accessories
142 IBR not Required
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

127

090-FV-1602A
28-27125 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-17/07/2014

ORD- Revision/Date

3-16/04/2015

2-10/02/2015

1-30/10/2014

0-18/07/2014

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-128 ( 41 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

128
0
090-FV-2401A
28-27125 AS/SVP/SV

Qty

1 Nos

6
7
8
9
10

Steam
Steam
6 In/40
6 In/40
Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

240/18. Deg. C
7 / -- kgf/cm2 g
153 Deg. C
4 kgf/cm2 g
NA

Min

11 Flow rate

kg/hr

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.31

14 Pressure drop

kgf/cm2 g

3.69

15 Temperature

Deg. C

16 TSH

2
qR oR

qR oR

Quench Steam To Thermal Reactor Burner

Sizing Condn
Flow Parameters

Sheet 1 of 2

100

153
1.71

17 Spec. Gravity
18 Viscosity

NA

19 Calculated CV

1.907

Results

20 FL
21 Velocity

0.9
mach

22 Sound Level

0.163
dBA

23 Flow Condition

70
NA

24 % Lift

70.81
27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-128 ( 41 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

128

090-FV-2401A
28-27125 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

0-17/07/2014

ORD- Revision/Date

3-16/04/2015

2-10/02/2015

1-30/10/2014

0-18/07/2014

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-129 ( 43 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

129
0
090-FV-2402A
28-27126 AS/SVP/SV

Qty

1 Nos

6
7
8
9
10

Fuel Gas
Gas
3 In/80
3 In/80
Units

2
qR oR

qR oR

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Max Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

65/18 Deg. C
5.3 / -- kgf/cm2 g
40 Deg. C
2 kgf/cm2 g
34.7 kgf/cm2 a

Min I

Min II

11 Flow rate

Nm3/hr

27

43

12 Inlet Press.

kgf/cm2 g

13 Outlet Press.

kgf/cm2 g

0.25

0.24

14 Pressure drop

kgf/cm2 g

1.75

1.76

15 Temperature

Deg. C

40

40

16 Z
17 MW

20.9

11.1

18 K

1.24

1.31

19 Calculated CV

0.628

0.729

20 FL
Results

Item No | Alt No
Tag No
Model

Fuel Gas to thermal Reactor Burner(-090-FB-101)

Sizing Condn
Flow Parameters

Sheet 1 of 2

21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

0.9

0.9

0.033

0.038

59.5

60.1

subcrit.

subcrit.

74.7

78.3

27000

67

Make/Model/Qty

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-HX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

HART/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/4-20 mA

36 Packing Type

Double

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

1.7

79

Cable Gland

No

0.25 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

VI (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316

87

Type

47 Seat Material

SS 316+PTFE

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

Shavo/SB77-276-M6KN-B/1 No

Not Required

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

3/2 Way Intrinsically Safe/DIRECT

53 Action

Air to Open

94

Make

ASCO

54 Air Failure

Close

95

Model

NFIS8327B312-24 V DC

55 Bench Range

18-35 psi

96

Action

Universal (energise to open)

56 Supply Press.

40 psi

97

Pneu. Connection

1/4 Inch NPT

57 Shut off Press.

5.3 kgf/cm2 g

98

Orifice

5.7 mm

58 Hand Wheel/Model

No/NA

99

Body Matl

SS316L

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61
62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

100 Coil Class/Max.W

H/0.5 W

101 Supply Voltage

24 V DC

102 Cable Entry

1/2 Inch NPT(F)

103 Cable Gland

No

63 Tubing Make

Sandwik

104 Certification

Intr.safe Exia IIC,T6 with WP IP 67 Encl

64 Fitting Make

Excel Hydro

105 Mounting Bracket

MIL approved Make

106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

1 No

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-129 ( 43 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-2| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [2804]-Valves operating signature in the form of hard copy and
also in CD.
138
2) [3002]-Cv type test certificate to be provided.
139 3) [2301]-CCOE Certificate for All Electrical Accessories
140 IBR not Required
141
142
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

129

090-FV-2402A
28-27126 AS/SVP/SV

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-17/07/2014

ORD- Revision/Date

3-16/04/2015

2-10/02/2015

1-30/10/2014

0-18/07/2014

VK / VK

/ VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460

Sheet 1 of 2

General

SO-JobNo-PO Slno
1
2
3
4
5

130
1
090-PV-4401A
28-27125 AS/SVP

Qty

1 Nos

qR oR

qR oR

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

LP steam from HP blow down drum (090-C-005)

Steam
Steam
2 In/40
2 In/40

Sizing Condn
Flow Parameters

Item No | Alt No
Tag No
Model

Units

min

6
7
8
9
10

240/18 Deg. C
7 / -- kgf/cm2 g
155 Deg. C
4.5 kgf/cm2 g
NA

Cond2

11 Flow rate

kg/hr

26

70

12 Inlet Press.

kgf/cm2 g

4.5

4.5

13 Outlet Press.

kgf/cm2 g

14 Pressure drop

kgf/cm2 g

0.5

0.5

15 Temperature

Deg. C

16 TSH

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

155

155

0.22

0.22

17 Spec. Gravity
18 Viscosity
19 Calculated CV
Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

NA

NA

0.856

2.306

0.9

0.9

0.011

0.03

38.1

42.4

NA

NA

50.46

75.63

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

79

Cable Gland

No

0.5 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Actuator

Positioner

83

Cable Entry

84

Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

7 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

Travel

Position
Transmitter

Trim

39 Port Size

Airset

26 Valve Series

Solenoid Valve

Body

25

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Sheet 2 of 2

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

Model
151 Type

110 Closing Time

<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

115 Size/Sch In/Out/End Conn

157 Certification

160 Qty
Not in Mil scope

121 For Outlet (Size/Sch/Qty)

Airlock

159 Remarks

118 Material

161 Type
163 Pneu. Connection
165 Terminal Type/Nos.

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn

Junction Box

164 Make / Material

123 Fastners/Gasket
125 Construction

129 Material

Not Required

162 Make/Model

122 Material

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

156 Cable Gland


158 Specials

120 For Inlet (Size/Sch/Qty)

Not Required

155 Cable Entry

117 Size/Sch In/Out/End Conn


119 Fasteners/Gasket

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

130 Type

Special Testing/Quality Requirements

Limit Switch

<10 sec

114 Size/Sch In/Out/End Conn

Qty

qR oR

109 Opening Time

124 Type

Factory Notes/Remarks

qR oR

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

130

090-PV-4401A
28-27125 AS/SVP

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150 Body/bonnet joint to be painted as RED

QTN- Revision/Date

0-15/07/2015

ORD- Revision/Date
Prepared by
qR : Pre-Order Revision

VK
oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref
Project
Quote Ref
P.O Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014


Sulphur block- Resid Upgradation Proje -CPCL Manal
QDNN0077/PK140460
PEIN17/398934 Dated 15/07/2014

General

SO-JobNo-PO Slno
1
2
3
4
5

Q0916-131 ( 76 )

Service
Fluid Name
Fluid Phase
Inlet Pipe Size/Sch
Outlet Pipe Size/Sch

Item No | Alt No
Tag No
Model

Units

Design Temp(MAX/MIN)
Design Pressure(MAX/MIN)
Oper. Temp
Max. Oper. Pressure
Fluid Critical Pressure

Flow @ 100% opening

10

12.12

25

kgf/cm2 g

12.5

10.5

12.5

13 Outlet Press.

kgf/cm2 g

10.5

10.4

10.5

14 Pressure drop

kgf/cm2 g

0.1

15 Temperature

Deg. C

194

194

194

1.48

8.69

1.48

NA

NA

NA

0.109

0.6

0.272

kg/hr

12 Inlet Press.

Qty

1 Nos

16 TSH

280/18 Deg. C
15 / -- kgf/cm2 g
194 Deg. C
12.5 kgf/cm2 g
NA

80% opening

17 Spec. Gravity
18 Viscosity
19 Calculated CV
Results

20 FL
21 Velocity

mach

22 Sound Level

dBA

23 Flow Condition
24 % Lift

0.9

0.9

0.9

0.002

0.002

0.005

44.1

43.1

48

NA

NA

NA

56.54

100

79.84

27000

67

Make/Model/Qty

Shavo/SB77-276-M6KN-B/1 No

27 Type

Compact Globe Control Valve

68

Filter Size

5 Micron

28 Valve Size

1 Inch

69

Pneu. Connection

1/4 Inch NPT

29 Body Material

ASTM A 216 Gr. WCC

70

Casing/Filter

SS / Sint. Bronze

30 Body Rating

300# ASME

71

Drain

STANDARD (Manual)

31 Flow Direction

Flow to open

72

Type

Smart Single Acting

32 End Conn. (Inlet)

Flanged-ASME 300 RF

73

Make

METSO

33 End Conn. (outlet)

Flanged-ASME 300 RF

74

Model

ND9102-FX

34 Flange Face Finish

Spiral 125-250 AARH

75

Protocol / casing

Field Bus/Aluminium

35 Bonnet Type

Standard

76

Action/Input Signal

Direct/9-32 VDC

36 Packing Type

Eco-Lock

77

Certification

Intrinsic Safe Ex ia IIC ,T6 with Weather Proof IP 66 Enclosure

37 Packing Material

Graphite

78

Cable Entry

1/2 Inch NPT(F)

38 Rated Cv

0.6

79

Cable Gland

No

0.25 In | 0.5 In

80

Remarks

--

40 Characteristic

Equal %

81

Make/Model

Not Required

41 Seat Leakage Class

IV (FCI 70.2)

82

Input Signal

42 Plug Type

Contoured

43 Seat Type

Threaded

44 Cage Type

NA

45 Guiding

Positioner

Cable Entry
Cable Gland

85

Certification

Top Guiding

86

Mounting

46 Plug Material

SS 316 + Stellite No.6

87

Type

47 Seat Material

SS 316 + Stellite No.6

88

Make/Model

89

Supply /Output

48 Cage Material

NA

49 Guide Bush Material

SS 440C

50 Stem Material

SS 316

51 Type
52 Make/Model/Size

90

Cable Entry

91

Cable Gland

Spring Diaphragm

92

Certification

MIL/28/9 In

93

Type/Operation

53 Action

Air to Open

94

Make

54 Air Failure

Close

95

Model

55 Bench Range

18-35 psi

96

Action

56 Supply Press.

40 psi

97

Pneu. Connection

57 Shut off Press.

15 kgf/cm2 g

98

Orifice

58 Hand Wheel/Model

No/NA

99

Body Matl

59 Tubing Size/Matl

6 mm O.D/SS

60 Diaphragm Material
61

100 Coil Class/Wattage


101 Supply Voltage
102 Cable Entry
103 Cable Gland

62

Misc

IP Convertor

83
84

Position
Transmitter

Trim
Actuator

Travel

Airset

26 Valve Series

Solenoid Valve

Body

25

39 Port Size

63 Tubing Make

Sandvik

104 Certification

64 Fitting Make

Excel Hydro

105 Mounting Bracket


106 Specials

65
66 Body Stud/Nut

MIL-SIZING-STD

A193 Gr B7/A194 Gr 2H

1
qR oR

6
7
8
9
10
min

11 Flow rate

131
0
090-TV-4802A
28-27125 AS/SVP

qR oR

MP steam to 090-E-004
Steam
Steam
1.5 In/40
1.5 In/40

Sizing Condn
Flow Parameters

Sheet 1 of 2

107 Remarks
108 Qty

Not Required

Not Required

CONTROL VALVE SPECIFICATION SHEET


Customer

PUNJ LLOYD LTD

Enquiry Ref

E mail (MR No.PEIN17-000-J-J15-003) dtd 12/03/2014

Project

Sulphur block- Resid Upgradation Proje -CPCL Manal

Item No | Alt No

Quote Ref

QDNN0077/PK140460

Tag No

P.O

PEIN17/398934 Dated 15/07/2014

Model

Q0916-131 ( 76 )
<10 sec

152 Make/Model

111 Painting Scheme

Body - CS-4| Actuator - CS-7

153 Switch Model

112 Body I Actuator Colour

SILVER|RED

113 Size/Sch In/Out/End Conn

Not in MIL scope

Limit Switch

110 Closing Time

114 Size/Sch In/Out/End Conn


115 Size/Sch In/Out/End Conn

159 Remarks
160 Qty
Airlock

163 Pneu. Connection


164 Make / Material
165 Terminal Type/Nos.

Junction Box

Not Required

126 Size/Cv/Sch In/Out/End Conn


127 Size/Cv/Sch In/Out/End Conn
128 Size/Cv/Sch In/Out/End Conn
129 Material

Not Required

162 Make/Model

123 Fastners/Gasket

Not Required

166 Terminal Make


167 Cable Gland
168 Inlet Cable
169 Outlet Cable
170 Wiring upto jb

Cable Gland

171 Certification

Pr.
Gauge

134 Make

Baumer

135 Casing

SS

172 Remarks

131 Certification
132 Material
133 Cable Type

SS
136 Internal
137 1) [0101]-IBR Certificate in Form IIIC
2) [0400]-RT For Body, RT or UT for Bonnet as per ASME
138
B16.34
139 3) [2804]-Valves operating signature in the form of hard copy and
140 also in CD.
141 4) [3002]-Cv type test certificate to be provided.
142 5) [2301]-CCOE Certificate for All Electrical Accessories
143
144
145

Volume
Booster

Not Required

173 Make/Model

Quick
E.V

Noise/Cavitation
Control Devices

161 Type

122 Material

130 Type

Special Testing/Quality Requirements

157 Certification

118 Material

125 Construction

Not Required

156 Cable Gland


158 Specials

121 For Outlet (Size/Sch/Qty)

155 Cable Entry

117 Size/Sch In/Out/End Conn

Not in Mil scope

1 Nos

154 Rating

116 Size/Sch In/Out/End Conn

119 Fasteners/Gasket

Qty

qR oR
151 Type

120 For Inlet (Size/Sch/Qty)

qR oR
<10 sec

124 Type

Factory Notes/Remarks

131

090-TV-4802A
28-27125 AS/SVP

109 Opening Time

176 Make/Model

Not Required

174 Size/Tubing
175 Qty
Not Required

177 Size/Tubing
178 Qty
179
180 SteamJacketing
181 Steantracing

Other Accessories

Companion
Flanges

Expanders/Reducers

Special
Requirement

MIL SO-JobNo

Sheet 2 of 2

182 Body Drain Plug


183 Speed Regulator
184 Manual Vent valve
185 Multiply Relay
186 Proximity Amplifier
187 Needle Valve

146

188

147

189

148

190

149

191

150

QTN- Revision/Date

0-17/07/2014

ORD- Revision/Date

2-16/04/2015

1-10/02/2015

0-18/07/2014

VK / VK

/ VK

/ VK

Prepared by
qR : Pre-Order Revision

oR : Post Order Revision

Trade names are for reference only. MIL reserves right to supply similar material

MIL-FM-07-040/03

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