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Catalog C-004 Rev.

abilit
p
a
C
e
t
e
l
p
vides Com

ro

Experience

P
Positronic

Mission Statemen


To utilize produc
t flexibility and ap
assistance to pres
plication
ent quality interco
nnect solutions
which represent va
lue to customers wo
rldwide.

Founded in 1966
Involvement in the development of international connector
specifications through EIA, IEC and ISO as well as PICMG.
Introduction of new and unique connector products to the electronics industry.
Patent holder for many unique connector features and manufacturing techniques.
Vertically integrated manufacturing raw materials to finished connectors.

Technology
 E
 xpertise with solid machined contacts provides a variety of high reliability
connectors including high current density power connectors.
Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military
and customer-specified requirements.
In-house design and development of connectors based on market need or
individual customer requirements.
Internal manufacturing capabilities include automatic precision contact machining,
injection molding, stamping, plating operations and connector assembly.
M
 anufacturing locations in southwest Missouri, U.S.A. (headquarters);
Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441.

Support
Q
 uality Systems: Select locations qualified to ISO 9001, ISO 14001,
AS9100, MIL-STD-790 and customer dock to stock programs. Applicable
products qualified to MIL-DTL-24308, AS39029, DSCC 85039,
MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.
Compliance to a variety of international and customer specific
environmental requirements.
L
 arge in-house inventory of finished connectors. Customer
specific stocking programs.
Factory direct technical sales support in major cities worldwide.
One-on-one customer support from worldwide factory locations.
World class web site.
Value-added solutions and willingness to develop custom products with reasonable price and delivery.

Regional Headquarters
Springfield, MO
Products described within this catalog may be
protected by one or more of the following US patents:
#4,900,261 #5,255,580 #5,329,697
#6,260,268 #6,835,079 #7,115,002
Patented in Canada, 1992
Other Patents Pending

Auch, France

Singapore

Positronic Industries FEDERAL SUPPLY CODE (Cage Code)


FOR MANUFACTURERS is 28198

POSITRONIC IS AN ITAR REGISTERED COMPANY

Unless otherwise specified, dimensional tolerances are:


1)
2)
3)
4)

0.001
0.003
0.005
0.015

inches
inches
inches
inches

[0.03
[0.08
[0.13
[0.38

mm]
mm]
mm]
mm]

for
for
for
for

male contact mating diameters.


contact termination diameters.
all other diameters.
all other dimensions.

Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs
such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part.
The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc., Positronic, Connector Excellence, P+ logo, PosiBand,
PosiShop, Positronic Global Connector Solutions, Global Connector Solutions. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent
and Trademark Office.

CONNECTOR DESCRIPTIONS
COMBINATION D-subminiature
STANDARD AND HIGH DENSITY
CB series connectors are available in standard density v ersions,
which have fixed size 20 signal contacts and size 8 power,
shielded, high voltage and air contacts. High density CB series
connectors offer fixed size 22 signal contacts, size 8 contacts
or size 16 power contacts. These connectors are available in
various performance levels for best cost/performance ratio.
Thermocouple contact options are also available.

COMBINATION D-SUBMINIATURE
CRIMP CONTACTS
STANDARD AND HIGH DENSITY
CBC series connectors offer crimp removable contacts for signal,
power, shielded, high voltage and air contacts applications.
These connectors are available in standard and high density
versions. Thermocouple contact options are also available.

COMBINATION CONTACT
DUAL PORT CONNECTORS
CBDP series. Offers seventeen different combinations of power
and signal contact stacked assemblies. Size 20 signal contacts
and size 8 power contacts.

INPUT POWER CONNECTORS


(MicroTCA) - QB SERIES
QB series. Positronic was privileged to have participated in the
development of the MicroTCA specification. Positronic is proud
to announce the release of connectors for use in MicroTCA modules for power input. QB series offers board mount connectors
for power modules, and cable connectors for bringing power
to modules. QB series meet requirements of the MicroTCA
Specification for 48V and 24V systems.

COMBO-D CONNECTOR SAVERS ACBDP and ACBMP SERIES


ACBDP and ACBMP series. Combo-D connector savers
with size 20 and size 8 contacts. Available for all standard
Combo-D variants in shell sizes 1 through 6.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

GENERAL INFORMATION

Combo-D
D-Sub

TABLE OF CONTENTS

Positronic
connectpositronic.com

G E N E R A L

I N F O R M A T I O N

Temperature Rise Curves....................................................................................................................................................... 1-2

C B D / cbm

S eries

CBD/CBM SERIES

CBD/CBM Series Introduction ............................................................................................................................................... 3


Technical Characteristics ....................................................................................................................................................... 4
Contact Variants .................................................................................................................................................................... 5
Standard Shell Assembly ....................................................................................................................................................... 6
Code 2 Solder Cup Connector and
Code 3, 35, 36 and 37 Straight Printed Board Mount Connector ....................................................................................... 7
Code 5, 55 and 57 Right Angle (90) Printed Board Mount Connector ................................................................................. 8
Code 5, 55 and 57 Shell Size 6 - Right Angle (90) Printed Board Mount Connector ............................................................ 9
Code 7, 75 and 77 Metric System Right Angle (90) Printed Board Mount Connector .......................................................... 10
Right Angle (90) and Straight Printed Contact Hole Pattern with
0.078 [1.98] , 0.094 [2.39] and 0.125 [3.18] Power Contacts ..................................................................................... 11-12
Right Angle (90) Printed Board Contact Hole Pattern with 0.125 [3.18] Power Contacts .................................................. 13-14
Code 65 Straight Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts and
Code 85 Right Angle (90) Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts ................ 15
Straight Printed Board Mount Contact Hole Pattern with
FDS4201D and MDS4201D Shielded Contacts................................................................................................................... 16-17
Right Angle (90) Printed Board Mount Contact Hole Pattern with
FRT4201D and MRT4201D Shielded Contacts.................................................................................................................... 18-19
Code 93 Compliant Press-fit Connector and Temperature Rise Curve .................................................................................. 20
Ordering Information .............................................................................................................................................................. 21

CBC SERIES

C B C

S eries

CBDD/CBHD SERIES

CBC Series Introduction ........................................................................................................................................................ 22


Technical Characteristics ....................................................................................................................................................... 23
Contact Variants .................................................................................................................................................................... 24
Standard Shell Assembly ....................................................................................................................................................... 25
Ordering Information .............................................................................................................................................................. 26

C B D D /

cbhd

S eries

CBCD SERIES

CBDD/CBHD Series Introduction and Technical Characteristics .......................................................................................... 27-28


Contact Variants..................................................................................................................................................................... 28
Standard Shell Assembly ....................................................................................................................................................... 29
Code 21 Solder Cup Connector and
Code 3, 35, 36 and 37 Straight Printed Board Mount Connector ....................................................................................... 30
Code 4, 45 and 47 Right Angle (90) Printed Board Mount Connector ................................................................................. 31-33
Code 65 Straight Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts and
Code 84 Right Angle (90) Printed Board Mount Connector with FRT4201D or MRT4201D Shielded Contacts ................. 34
Code 85 Right Angle (90) Printed Board Mount Connector with FRT4201D or MRT4201D Shielded Contacts and
Code 93 Compliant Press-Fit Connector ............................................................................................................................ 35
Printed Board Mount Contact Hole Pattern............................................................................................................................ 36
Ordering Information .............................................................................................................................................................. 37-38

ii

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

continued on next page . . .

TABLE OF CONTENTS

C B C D

CBDPB/CBDPC SERIES

Combo-D
D-Sub

Positronic
connectpositronic.com

S eries

C B D P b / cbdpc

QB SERIES

CBCD Series Introduction .................................................................................................................................................... 39


Technical Characteristics ....................................................................................................................................................... 39-40
Contact Variants .................................................................................................................................................................... 40
Standard Shell Assembly ....................................................................................................................................................... 41
Ordering Information .............................................................................................................................................................. 42

S eries

Combo-Dual Port Series Introduction .................................................................................................................................... 43


Technical Characteristics ....................................................................................................................................................... 43-44
Contact Variants ....................................................................................................................................................................
44
Right Angle (90) Printed Board Mount Connector ................................................................................................................ 45
Right Angle (90) Printed Board Mount Contact Hole Pattern ................................................................................................ 46-47
Ordering Information .............................................................................................................................................................. 48

S eries

( M i c r o T C A )

CONNECTOR SAVERS

Q B

C onnector

UNIQUE FEATURES

QB Series Introduction and Temperature Rise Curve ............................................................................................................ 49


Technical Characteristics and Air Cooled Ruggedized MicroTCA Systems ......................................................................... 50
Right Angle (90) Printed Board Mount Connector - 48 Volt and
Right Angle (90) Printed Board Mount Contact Hole Pattern - 48 Volt................................................................................ 51
Right Angle (90) Printed Board Mount Connector - 24 Volt and
Right Angle (90) Printed Board Mount Contact Hole Pattern - 24 Volt................................................................................ 52
Code Q Cable Connector; Electrical Bridge and
Standard D-subminiature Mounting Bracket........................................................................................................................ 53
Code 11 and 12 Removable Crimp Power Contacts and
Code 0, 11 and 12 Removable Signal Contacts.................................................................................................................. 54
Male Ordering Information - Dual Port and Male Ordering Information - Uni Port Connectors................................................ 55
Female Ordering Information - Cable Connectors................................................................................................................... 56

savers

ACBDP/ACBMP Series Introduction ...................................................................................................................................... 57


Technical Characteristics ....................................................................................................................................................... 58
ACBDP/ACBMP Series Size 20 and Size 8 Contact Variants ................................................................................................ 58
Male to Female Connector Saver and Jackscrew Systems .................................................................................................. 59
Ordering Information ............................................................................................................................................................ 60

Visit our web site for the latest catalog updates and supplements at
w w w. c o n n e c t p o s i t ro n i c . c o m / c o m b o - d / c a t a l o g s

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

iii

REMOVABLE CONTACTS

continued on next page . . .

SPECIAL OPTIONS

TABLE OF CONTENTS

Positronic
connectpositronic.com

unique

Combo-D
D-Sub

F E A T ures

APPLICATION TOOLS

Unique Features Introduction and Sequential Mating Contacts ............................................................................................. 61


Size 8 Contact Stabilization Feature ...................................................................................................................................... 62
Combo-D Connectors with 100 AMP High Current Removable Crimp Power Contacts Technical Characteristics
and 100 AMP High Current Removable Crimp Power Contacts (for use with 8 AWG wire) ................................................. 63
Selectively Loaded Combo-D Connectors for use with 100 AMP
High Current Removable Crimp Power Contacts and Temperature Rise Curve .................................................................. 64
Size 8 Straight Printed Board Mount High Voltage Contact ................................................................................................... 65
Size 8 Right Angle (90) Printed Board Mount High Voltage Contact ..................................................................................... 65
Size 8 Bus Bar Power Contacts............................................................................................................................................. 66
Size 8 Integral Blind Mate Guide ........................................................................................................................................... 66
Customer Specified Contact Termination Length .................................................................................................................. 67

R emovable

contacts

QPL LISTING

Removable Contact Technical Characteristics ....................................................................................................................... 68-69


What makes PosiBand contact interface significant ............................................................................................................. 69
Size 22 Crimp and Removable Signal Crimp Contacts........................................................................................................... 70-71
Size 22 Removable Thermocouple Signal Crimp Contact ...................................................................................................... 71
Size 20 Crimp and Removable Crimp SignalContact ............................................................................................................ 72-73
Size 20 Removable Thermocouple Crimp Signal Contact ...................................................................................................... 74
Size 16 Removable Crimp Power Contacts ........................................................................................................................... 74
Size 8 Removable Crimp Power Contacts ............................................................................................................................. 75
Size 8 Removable Solder Cup Power Contacts...................................................................................................................... 75
Size 8 Removable High Voltage Power Contacts .................................................................................................................. 76
Size 8 Straight Printed Board Mount Power Contact ............................................................................................................. 76
Size 8 Right Angle (90) Printed Board Power Contact ......................................................................................................... 77
Size 8 Removable Shielded Contact ..................................................................................................................................... 78
Size 8 Straight Printed Board Mount Shielded Contact ......................................................................................................... 79
Size 8 Right Angle (90) Printed Board Shielded Contact ...................................................................................................... 79
Size 8 Removable Air Line Couplers ...................................................................................................................................... 80

S P E C I A L

O P T I O N S

Modification (MOS) Suffixes ................................................................................................................................................... 81

A pplication

T ools

Introduction............................................................................................................................................................................ 82
Contact Reels for Automatic Pneumatic Crimp Tools............................................................................................................. 82
Contact Application Tools Cross Reverence List ................................................................................................................... 83-84
Suggested Printed Board Hole Sizes For Compliant Press-Fit Connectors............................................................................. 85
Compliant Press-Fit Connector Installation Tools.................................................................................................................... 86

qpl

listing

Positronic offers a wide variety of QPL connector products................................................................................................... 87

iv

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

s
s
e
n
r
a
H
&
e
l
b
Ca Assemblies
Many Industries Served including:
Aerospace
Datacom / Telecom
Medical
Industrial
Military / Defense
Transit / Rail

Support Capabilities:
Design, development, engineering
support, and documentation
Build to customer print
Assist in expansion of qualified
suppliers on BOM
Select facilities certified to
ISO 9001 and AS9100
Adherence to IPC-620 standards
Product prototyping and
first articles
Electrical and
mechanical testing

&

Products
Services
Cable and harness assemblies
Flex circuit assemblies
Coaxial cable assemblies
Kitting services
EMI/RFI shielded assemblies
Box builds
Hermetic assemblies

S A VE T I M E A N D M O N E Y ! L e t Posit ronic sup p ort you b y c a blizin g


yo u r C B D / C B M / C B C / CBCD / QB c onne c t or se le c t io n .
For more details contact Technical Sales or visit our web site at: http://www.connectpositronic.com/cable-assemblies
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

GENERAL INFORMATION

Combo-D
D-Sub

GENERAL INFORMATION
Positronic
connectpositronic.com

TEMPERATURE RISE CURVES FOR SIZE 8, 10 AND 12 AWG WIRE


7W2
100

RATED CURRENT (AMPS)

90

Test conducted in accordance with UL1977.


All power contacts under load.

80
70

MC4008D: Curve developed using a mated CBD7W2F57


8 AWG and CBC7W2M loaded with MC4008D contacts
terminated to 8 AWG wire.

60

CBD7W2
with 8 AWG

50
40

CBD7W2
with 10 AWG

30
20

MC4012D: Curve developed using a mated CBD7W2F55


12 AWG and CBC7W2M loaded with MC4012D contacts
terminated to 12 AWG wire.

CBD7W2
with 12 AWG

10
0

MC4010D: Curve developed using a mated CBD7W2F36


10 AWG and CBC7W2M loaded with MC4010D contacts
terminated to 10 AWG wire.

10

20

30

40

50

60

70

80

90

100 110 120 130 140

TEMPERATURE RISE (C)

21WA4
100

MC4008D: Curve developed using a mated CBD21WA4F57


8 AWG and CBC21WA4M loaded with MC4008D contacts
terminated to 8 AWG wire.
MC4010D: Curve developed using a mated CBD21WA4F36
10 AWG and CBC21WA4M loaded with MC4010D contacts
terminated to 10 AWG wire.
MC4012D: Curve developed using a mated CBD21WA4F55
12 AWG and CBC21WA4M loaded with MC4012D contacts
terminated to 12 AWG wire.

90

RATED CURRENT (AMPS)

Test conducted in accordance with UL1977.


All power contacts under load.

80
70
60

CBD21WA4
with 8 AWG

50
40

CBD21WA4
with 10 AWG

30
20

CBD21WA4
with 12 AWG

10
0

10

20

30

40

50

60

70

80

90

100 110 120 130 140

TEMPERATURE RISE (C)

8W8
100

RATED CURRENT (AMPS)

90

Test conducted in accordance with UL1977.


All power contacts under load.

80
70
60

CBD8W8
with 8 AWG

50
40
30
20
10
0

10

20

30

40

50

60

70

80

90

100 110 120 130 140

TEMPERATURE RISE (C)

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

MC4008D: Curve developed using a mated CBD8W8F57


8 AWG and CBC8W8M loaded with MC4008D contacts
terminated to 8 AWG wire.

CBD8W8
with 10 AWG

C4010D: Curve developed using a mated CBD8W8F36


M
10 AWG and CBC8W8M loaded with MC4010D contacts
terminated to 10 AWG wire.

CBD8W8
with 12 AWG

MC4012D: Curve developed using a mated CBD8W8F55


12 AWG and CBC8W8M loaded with MC4012D contacts
terminated to 12 AWG wire.

GENERAL INFORMATION

Combo-D
D-Sub

GENERAL INFORMATION
Positronic
connectpositronic.com

TEMPERATURE RISE CURVE FOR STANDARD AND


HIGH CONDUCTIVITY CONTACT MATERIAL
3W3
100

RATED CURRENT (AMPS)

90

Test conducted in accordance with UL1977.


All power contacts under load.

80

CBD3W3 with
*C4008DS

70
60

Standard Material: Curve developed using a mated CBD3W3F


loaded with FC4008D contacts and
CBD3W3M loaded with MC4008D contacts
terminated to 8 AWG wire.

CBD3W3 with
*C4008D

50
40

High Conductivity: Curve developed using a mated CBD3W3F


loaded with FC4008DS c
ontacts and
CBD3W3M loaded with MC4008DS contacts terminated to
8 AWG wire.

30
20
10
0

10

20

30

40

50

60

70

80

90

100 110 120 130

* indicates contact gender

TEMPERATURE RISE (C)

8W8
100
90

RATED CURRENT (AMPS)

Test conducted in accordance with UL1977.


All power contacts under load.
Standard Material: Curve developed using a mated CBD8W8F
loaded with FC4008D contacts and
CBD8W8M loaded with MC4008D contacts
terminated to 8 AWG wire.
High Conductivity: Curve developed using a mated CBD8W8F
loaded with FC4008DS c
ontacts and
CBD8W8M loaded with MC4008DS contacts terminated to
8 AWG wire.

80
70

50

CBD8W8 with
*C4008D

40
30
20
10
0

* indicates contact gender

CBD8W8 with
*C4008DS

60

10

20

30

40

50

60

70

80

90

100 110 120 130

TEMPERATURE RISE (C)

HIGH DENSITY 8W2


RATED CURRENT (AMPS)

45
40
35

CBCD8W2 with
*C112N(4)S/AA

30
25
20

CBCD8W2 with
*C112N(4)/AA

15
10
5
0

10

20

30

40

50

60

70

80

90

100 110 120 130

Test conducted in accordance with UL1977.


All power contacts under load.
Standard Material: Curve developed using a mated
CBCD8W2M loaded with
MC112N/AA-133.0 contacts and
CBCD8W2S loaded with FC112N4/AA contacts terminated to 12 AWG wire.
High Conductivity: Curve developed using a mated
CBCD8W2M loaded with
MC112NS-133.0 contacts and CBCD8W2S
loaded with FC112N4S/AA contacts terminated to 12 AWG wire.

TEMPERATURE RISE (C)


DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
connectpositronic.com

STANDARD DENSITY PCB MOUNT

Combo-D
D-Sub

Size 20 Fixed Signal and


Thermocouple Contacts
Size 8 Removable Power, Shielded,
Air and High Voltage Contacts
CBD/CBM SERIES

UL Recognized
File #E49351

CSA Recognized
File #LR54219

DSCC 85039
Telecommunication UL File #E140980

Combo-D series connectors permit mixed contact com-

Power, shielded and high voltage contacts are remov-

binations of power, shielded, air, high voltage and signal

able, having solder and straight and right angle (90)

contacts within the same connector body. Twenty-two

printed board mount terminations. Power and shielded

connector variants are offered in six standard shell sizes.

contacts are available with crimp terminations. Air contact

Three performance levels of Combo-D series connectors

options are also available, see page 80 for details.

are offered: professional, industrial and military. CBD series

For low level shielding requirements, ferrite inductors

connectors are quality connectors recommended for use in

may be attached to both signal and power contacts of

sheltered, non-corrosive indoor and outdoor environments

connectors having contact terminations which are straight

having normal ventilation, but without temperature or

or right angle (90) for printed board mounting applications.

humidity controls. Signal contacts are offered with open

For additional information contact Technical Sales.

entry professional level or PosiBand closed entry industrial

The female power contacts feature the Large Surface

level signal contacts. CBD series connectors meet perfor-

Area (L.S.A.) closed entry contact design which provides

mance requirements of IEC 60807-2, Performance Level

maximum mating surfaces between male and female con-

One or Two. CBM series connectors are military quality

tacts and reduced contact resistance during operation.

connectors recommended for use in sheltered, mildly cor-

A wide assortment of printed board mounting hardware,

rosive environments having a wide range of temperature,

cable support hoods, and locking systems is available from

pressure and humidity changes. CBM series connectors

stock.

will meet the applicable performance requirements of

A blind mating system is available for applications requir-

DSCC 85039.

ing connector coupling in recessed areas or mobile power

Combo-D series connectors utilize precision machined

coupling systems.

signal contacts.

Connector variants are available with

Straight and right angle (90) PCB mount thermocouple

contact terminations for solder and straight and right angle

contacts are available, please contact Technical Sales for

(90) printed board mount terminations featuring a choice

details.

of inch or metric printed board footprints.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
connectpositronic.com

STANDARD DENSITY PCB MOUNT

TECHNICAL CHARACTERISTICS
Insulator: 
Glass filled polyester per ASTM D 5927
UL 94V-0, blue color, and composite.
Contacts:
Precision machined copper alloy.
Contact Plating:
Gold flash over nickel plate and gold 0.000050
Signal:
[1.27] over nickel plate. Other f
inishes
available upon request, see page 81.
Power: Gold flash over nickel. Other finishes available
upon request, see page 81.
Shielded: Forcontact platings, see page 68.
High Voltage:
Forcontact platings, see page 68.
Shells: Steel with tin plate; zinc plate with chromate
seal; stainless steel passivated. Other
materials and finishes available upon request.
Mounting Spacers
Nylon; polyester; copper alloy or steel with zinc
and Brackets: plate and chromate seal or tin plate;
phosphor bronze with tin plate; stainless
steel, passivated.
Push-On Fasteners: Phosphor bronze and beryllium copper with
tin plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods: 
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Non-magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Signal Contacts,
Size 20 contacts, male - 0.040 inch
[1.02mm] diameter. CBD series has open
Fixed: 
entry female contacts. PosiBand closed entry
female options are also available. CBM series
has PosiBand closed entry female c
ontacts,
see page 68 for details.
Contact Retention
Signal: 9 lbs. [40N]. Power, shielded
in Insulator:
and high voltage: 22 lbs [98N].
Resistance to
500F [260C] for 10 seconds duration
per IEC 60512-6.
Solder IronHeat:
Signal Contact
Solder contacts - 0.042 inch [1.06mm]
Terminations: minimum hole diameter for 20 AWG [0.5 mm2]
wire maximum.

Straight Printed Board Mount 0.028 inch
[0.71mm] termination diameter.

Right Angle (90) Printed Board Mount
0.028 inch [0.71 mm] termination diameter.
Size 8 contact, male 0.142 inch [3.61mm]
Power Contacts,
mating diameter. Terminations for 6, 8, 10,
Removable, Crimp
or Solder Termination: 
12, and 16 AWG. Female contact features
Large Surface Area (L.S.A.) closed entry
contact design utilizing BeCu mechanical
retention member. Closed crimp barrel.
Power Contacts,
Size 8 contact, male 0.142 inch
Printed Board Mount: 
[3.61mm] mating diameter. Printed board
terminations with 0.078 inch [1.98mm], 0.094
inch [2.39mm] and 0.125 inch [3.18mm]
termination diameters.
Shielded Contacts,
See table of cable sizes for contact
Removable:
termination dimensions, page 78.

High Voltage Contacts: 


Straight and right angle (90) terminations
0.041 inch [1.04mm] minimum hole diameter.
Shells: 
Male shells may be dimpled for EMI/ESD
ground paths.
Polarization: 
Trapezoidally shaped shells and polarized
jackscrews.
Mounting to 
Jackscrews and riveted fasteners with
Angle Brackets: 
0.120 inch [3.05mm] diameter hole, and
threaded riveted fasteners with 4-40 threads
and nylon inserts.
Mounting to Rapid installation push-on fasteners and
Printed Board:
threaded posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations: 
CBD series, open entry contacts, 500
operations. CBD series, PosiBand closed

entry and CBM series, 1,000 operations. Per


IEC 60512-5.

CBD/CBM SERIES

MATERIALS AND FINISHES:

ELECTRICAL CHARACTERISTICS:
SIZE 20 CONTACTS
Contact Current Rating:
Initial ContactResistance:
Proof Voltage:

7.5 amperes nominal.


0.008 ohms maximum.
1000 V r.m.s.

SIZE 8 CONTACTS
POWER CONTACTS
Contact Current Rating - Tested per UL 1977:
Standard Contact Material:
0.078 inches diameter / 12 AWG terminations:
0.094 inches diameter / 10 AWG terminations:
0.125 inches diameter / 8 AWG terminations:
See Temperature Rise Curves on page 1 for details.
High Conductivity Contact Material:
8 AWG terminations:
See Temperature Rise Curves on page 2 for details.
Initial ContactResistance:
Standard Contact Material: 
0.0005 ohms max. per
Test 2b.
High Conductivity 0.00035 ohms max. per
Contact Material:
Test 2b.
Proof Voltage:
1000 V r.m.s.

39 amperes.
50 amperes.
70 amperes.
80 amperes.
IEC 60512-2,
IEC 60512-2,

SHIELDED CONTACTS
For electrical characteristics, see page 69.
HIGH VOLTAGE CONTACTS
For electrical characteristics, see page 69.
CONNECTOR
Insulation Resistance:
Clearance and
Creepage Distance:
Working Voltage:

5 G ohms.
0.039 [1.0mm] minimum.
300 V r.m.s.

CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat,SteadyState:

-55C to +125C.
10 days.

THERMOCOUPLE CONTACTS:
Straight and right angle PCB mount contacts are available, please contact
Technical Sales for details.
Size 20 crimp contacts are available in CBC series, see page 74 for details.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

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CONTACT VARIANTS

FACEVIEWOFMALEORREARVIEWOFFEMALE
Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

SHELL SIZE 1

CBD/CBM SERIES

*1 2WK2

5W1

SHELL SIZE 2

3W3

11W1

7W2

*2 3WK3

SHELL SIZE 3

5W5

9W4

13W3

21W1

17W2

SHELL SIZE 4

8W8

13W6

17W5

21WA4

25W3

27W2

SHELL SIZE 5

24W7

36W4

43W2

SHELL SIZE 6

46W4
Notes:

*1 2WK2
connectors have 1 male and 1 female contacts. Female connector should be loaded with female c
ontact in A2 position.

*2 3WK3
male variant contains 2 male contacts and 1 female contact.
Female variant contains 2 female contacts and 1 male contact

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

47W1

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STANDARD DENSITY PCB MOUNT

STANDARD SHELL ASSEMBLY

Shell Sizes 1 & 2 =


0.2650.015 [6.730.38]
Shell Sizes 3, 4, 5 & 6 =
0.2560.015 [6.500.38]

CBD3W3M00000CBD5W5M00000

B
B1

D1

10 Typ.

0.0500.010
[1.270.25]

0.0390.010
[0.990.25]

C
A

CBD/CBM SERIES

RECOMMENDED MATING DIMENSIONS

0.1200.005 [3.050.13]
Mounting hole, two places

0.220 [5.59]
Max.

OPTIONAL SHELL ASSEMBLY


WITH UNIVERSAL FLOAT MOUNTS (F)

OPTIONAL SHELL ASSEMBLY (0, 02)

0.1200.010 [3.050.25]

0.0550.015
[1.4070.38]

SHELL SIZES
SHELL SIZE 1 MALE
SHELL SIZE 1 FEMALE
SHELL SIZE 2 MALE
SHELL SIZE 2 FEMALE
SHELL SIZE 3 MALE
SHELL SIZE 3 FEMALE
SHELL SIZE 4 MALE
SHELL SIZE 4 FEMALE
SHELL SIZE 5 MALE
SHELL SIZE 5 FEMALE
SHELL SIZE 6 MALE
SHELL SIZE 6 FEMALE

0.1200.005 [3.050.13]
Mounting hole, two places
for stainless steel shell (0 option)
0.154 [3.91] Mounting hole,
two places (02 option)

A
0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]

B
0.005
[0.13]

B1
0.005
[0.13]

C
0.005
[0.13]

0.666
[16.92]

0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]

0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]

D
0.005
[0.13]

D1
0.005
[0.13]

E
0.015
[0.38]

G
0.010
[0.25]

H
0.010
[0.25]

K
0.005
[0.13]

M
0.010
[0.25]

0.329
[8.36]

0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]

0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]

0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]

0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]

0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]

0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]

+0.13
0.086+0.005
-0.000 2.18-0.00
Mounting hole, two places

0.032 [0.81]
Total diametral float

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

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Combo-D
D-Sub

SOLDER CUP CONNECTOR


CODE 2

20 AWG max.
[0.5 mm2]

CBD/CBM SERIES

0.125
[3.18]

Fixed female
jackscrews

Fixed female
jackscrew

For solder cup contacts,


specify codae 2 in step 4
of ordering information.

0.345
[8.76]

Fixed male
jackscrew

Fixed male and female polarized jackscrews available.


Specify code T6 in step 7 of ordering information.

Typical part number: CBD7W2M200T60

Typical part number: CBD7W2M200T0

CBD17W2F200E0 with FS4008D contacts.

CBD17W2M55B30T20

STRAIGHT PRINTED BOARD MOUNT CONNECTOR


CODE 3, 35, 36 AND 37
For Code 93 Press-Fit Board Mount Connectors, see page 20.
CONTACT
CODE

---------

35

0.078
[1.98]

36

0.094
[2.39]

37

0.125
[3.18]

For straight printed board


mount contacts, specify
code no. in step 4 of
ordering information.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Fixed female jackscrews

Swaged spacer with


push-on fastener,
phosphor bronze.
0.010 [0.25]
Nominal

0.170
[4.32]

0.028
[0.71]

Typical part number: CBD17W2F35S60T2X

0.250
[6.35]

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right angle (90) PRINTED BOARD MOUNT CONNECTOR

0.220 [5.59] Max.

WITH 0.078 [1.98] POWER CONTACTS


CODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2

Fixed female
jackscrews

0.008

Specify code 5
or 55 in step 4 of
ordering information.

SHELL SIZE

SHELL SIZE 1

1.204
[30.58]

0.984
[24.99]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 2

1.532
[38.91]

1.312
[33.32]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 3

2.072
[52.63]

1.852
[47.04]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 4

2.720
[69.09]

2.500
[63.50]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 5

2.626
[66.70]

2.406
[61.11]

0.395
[10.03]

0.283
[7.19]

0.339
[8.61]
0.112
[2.84]
Typ.

0.112
[2.84] Typ.
0.112
[2.84] Typ.

Numbering shown is rear view of


male and face view of female.

Typical part number:


CBD17W2M55R7NT20

Push-on fastener,
beryllium copper.

0.078 [1.98]

0.451
[11.46]

Typical part number:


CBD36W4F55R7NT2X

0.028 [0.71]

0.170 [4.32] Nominal

CBD/CBM SERIES

CBD***R7*** 0.283 [7.19] CONTACT EXTENSION

right angle (90) PRINTED BOARD MOUNT CONNECTOR

0.220 [5.59] Max.

WITH 0.125 [3.18] POWER CONTACTS


CODE 5 AND 57, 0.283 [7.19] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2.
CBD***R7*** 0.283 [7.19] CONTACT EXTENSION

Fixed female
jackscrews

0.008

Specify code 5
or 57 in step 4 of
ordering information.

SHELL SIZE

SHELL SIZE 1

1.204
[30.58]

0.984
[24.99]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 2

1.532
[38.91]

1.312
[33.32]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 3

2.072
[52.63]

1.852
[47.04]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 4

2.720
[69.09]

2.500
[63.50]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 5

2.626
[66.70]

2.406
[61.11]

0.395
[10.03]

0.283
[7.19]
0.112
[2.84] Typ.
0.112
[2.84] Typ.

0.810
[20.57]

Typical part number:


CBD17W2M57R7NT20

0.112 [2.84] Typ.

Numbering shown is rear view of


male and face view of female.

Push-on fastener,
0.170 [4.32] beryllium copper.
Nominal

0.810
[20.57]

0.125 [3.18]

Typical part number:


CBD36W4F57R7NT2X

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

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STANDARD DENSITY PCB MOUNT

SHELL SIZE 6
right angle (90) PRINTED BOARD MOUNT CONNECTOR
WITH 0.078 [1.98] POWER CONTACTS
CODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSION
CONNECTOR VARIANT 46W4
See temperature rise curves on pages 1 and 2

Fixed female jackscrews

CBD/CBM SERIES

0.451[11.46]

0.283[7.19]-Specify
code 5 or 55 in step 4
of ordering information

2.720
[69.09]

0.507[12.88]

Numbering shown is rear view


of male and face view of female

0.112[2.84] Typ.

Typical part number:


CBD46W4M55R7NT20

0.008
2.500
[63.50]

0.170[4.32]
Nominal

Push-on fastener,
beryllium copper

0.078[1.98]
0.028[0.71]

SHELL SIZE 6
right angle (90) PRINTED BOARD MOUNT CONNECTOR
WITH 0.125 [3.18] POWER CONTACTS
CODE 5 OR 57, 0.283 [7.19] CONTACT EXTENSION
CONNECTOR VARIANT 46W4
See temperature rise curves on pages 1 and 2

Fixed female jackscrews

0.451[11.46]

0.283[7.19]-Specify code 5
or 57 in step 4 of
ordering information

Typical part number:


CBD46W4M57R7NT20

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

2.720
[69.09]

0.810
[20.57]
0.112[2.84] Typ.

0.170[4.32]
Nominal

0.008
2.500
[63.50]

Numbering shown is rear view of


male and face view of female

Push-on fastener,
beryllium copper

0.125[3.18]
0.028[0.71]

Combo-D
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Combo-D
D-Sub
0.125 [3.18]
Typ.
0.220 [5.59]
Max.

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STANDARD DENSITY PCB MOUNT

METRIC SYSTEM right angle (90) PRINTED BOARD MOUNT CONNECTOR


WITH 0.078 [1.98] POWER CONTACTS
CODE 7 AND 75, 0.370 [9.40] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2

0.008
Fixed female
jackscrews

SHELL SIZE

SHELL SIZE 1

1.204
[30.58]

0.984
[24.99]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 2

1.532
[38.91]

1.312
[33.32]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 3

2.072
[52.63]

1.852
[47.04]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 4

2.720
[69.09]

2.500
[63.50]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 5

2.626
[66.70]

2.406
[61.11]

0.470
[11.94]

0.370
[9.40]

0.520
[13.21]

0.100 [2.54] Typ.


Specify code 7
or 75 in step 4 of
ordering information.

0.100 [2.54] Typ.


0.420
[10.67]

Numbering shown is rear view


of male and face view of female.

0.100 [2.54]
Typ.

0.170 [4.32]
Nominal

Typical part number:


CBD17W2M75R70T20
0.125 [3.18]
Typ.
0.220 [5.59]
Max.

CBD/CBM SERIES

CBD***R7*** 0.370 [9.40] CONTACT EXTENSION

0.078 [1.98]
0.024 [0.61]

Typical part number:


CBD36W4M75R70T20

METRIC SYSTEM right angle (90) PRINTED BOARD MOUNT CONNECTOR


WITH 0.125 [3.18] POWER CONTACTS
CODE 7 AND 77, 0.370 [9.40] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2
CBD***R7*** 0.370 [9.40] CONTACT EXTENSION

Fixed
female jackscrews

0.008

SHELL SIZE

SHELL SIZE 1

1.204
[30.58]

0.984
[24.99]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 2

1.532
[38.91]

1.312
[33.32]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 3

2.072
[52.63]

1.852
[47.04]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 4

2.720
[69.09]

2.500
[63.50]

0.420
[10.67]

0.370
[9.40]

SHELL SIZE 5

2.626
[66.70]

2.406
[61.11]

0.470
[11.94]

0.370
[9.40]

0.810
[20.57]

0.100 [2.54] Typ.

Specify code 7
or 77 in step 4 of
ordering information.

0.810 [20.57]

Typical part number:


CBD17W2M77R70T20

0.100 [2.54]
Typ.

Numbering shown is rear view


of male and face view of female.

0.100 [2.54] Typ.

0.125 [3.18]

0.170 [4.32]
Nominal
0.024 [0.61]

Typical part number:


CBD36W4M77R70T20

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

10

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STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98]
POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN WITH
0.078 [1.98] , 0.094 [2.39] AND 0.125 [3.18] POWER CONTACTS
Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.
0.218 [5.54] TYP.
0.162 [4.11] TYP.

0.135
[3.43] TYP.

0.054 [1.37]
TYP.

0.270 [6.86] TYP.

0.270 [6.86]
TYP.

CBD/CBM SERIES

0.492
[12.50]
TYP.

0.656 [16.66]
TYP.

0.492 [12.50] TYP.

2WK2

5W1

0.108 [2.74] TYP.


0.656 [16.66] TYP.

7W2

3W3/3WK3

0.108 [2.74] TYP.


0.108 [2.74] TYP.
0.162 [4.11] TYP.

0.268 [6.81] TYP.

0.216 [5.49]

0.034 [0.86]

0.163 [4.14]

Y
0.216 [5.49] TYP.

0.570 [14.48] TYP.

0.306 [7.77]

0.926 [23.52] TYP.

0.656 [16.66] TYP.

0.570 [14.48] TYP.


0.926 [23.52] TYP.

5W5

11W1

9W4
0.055 [1.38] TYP.

0.108 [2.74] TYP.

0.054 [1.37]

0.109 [2.77] TYP.

0.109 [2.77] TYP.


0.218 [5.52] TYP.

0.926 [23.52] TYP.


0.055 [1.38] TYP.

X
0.544 [13.82] TYP.
0.926 [23.52] TYP.

0.306 [7.77] X
0.570 [14.48] TYP.
0.926 [23.52] TYP.

0.707 [17.95]

0.650 [16.51] TYP.

0.109 [2.77] TYP.

0.250 [6.35] TYP.

0.652 [16.56]

0.150 [3.81] TYP.

0.092 [2.34]
0.265 [6.73] TYP.

0.600 [15.24]
0.900 [22.86] TYP.

13W6

8W8
0.275 [6.99] TYP.
0.343 [8.71]
0.109 [2.77] TYP.

1.250 [31.75] TYP.

1.250 [31.75] TYP.

21W1

17W2

13W3

For Xand Y
dimensions, see chart
on page 12.

0.893 [22.68] TYP.


0.618 [15.70] TYP.
0.109 [2.77] TYP.

Y
X
1.250 [31.75] TYP.

0.055 [1.38] TYP.


X
0.618 [15.70]

0.055 [1.38] TYP.

1.250 [31.75] TYP.

21WA4

17W5
NOTE: For suggested printed board recommended drill hole sizes,
plating and finished hole sizes for compliant contact termination
positions, see page 85.
For press-fit connector installation tools, see page 86.

11

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest
Suggest
Suggest
Suggest
Suggest

0.045
0.098
0.114
0.145
0.123

[1.14] hole for signal contact termination positions.


[2.49] hole for 0.078 [1.98] power contact termination positions.
[2.90] hole for 0.094 [2.39] power contact termination positions.
[3.68] hole for 0.125 [3.18] power contact termination positions.
0.003 [3.12] hole for mounting connector with push-on fasteners.

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STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98]
POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN WITH
0.078 [1.98] , 0.094 [2.39] AND 0.125 [3.18] POWER CONTACTS
Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.
0.893 [22.68] TYP.

0.055 [1.38] TYP.Y

0.893 [22.68] TYP.

0.109 [2.77] TYP.

X
0.055 [1.38] TYP.

0.618 [15.70]

CBD/CBM SERIES

0.109 [2.77] TYP.

1.250 [31.75]TYP.

1.250 [31.75] TYP.

27W2

25W3

0.810 [20.57] TYP.


0.109 [2.77] TYP.
0.270 [6.86] TYP.

0.055 [1.38] TYP.

0.270 [6.86]

0.109 [2.77] TYP.


1.203 [30.56] TYP.

24W7

36W4

0.810 [20.57]

0.540 [13.72]
0.109 [2.77] TYP.

0.810 [20.57]

X
0.109 [2.77] TYP.

0.055 [1.38] TYP.

0.055 [1.38] TYP.


1.203 [30.56] TYP.

1.203 [30.56] TYP.

47W1

43W2
CODE
NO.

0.900 [22.86]
0.650 [16.51]

0.060 [1.52]

0.120 [3.05]
1.250 [31.75]

NEW!

36

55
7

SUGGESTED PRINTED BOARD HOLE SIZES:


0.045
0.098
0.114
0.145
0.123

[1.14] hole for signal contact termination positions.


[2.49] hole for 0.078 [1.98] power contact termination positions.
[2.90] hole for 0.094 [2.39] power contact termination positions.
[3.68] hole for 0.125 [3.18] power contact termination positions.
0.003 [3.12] hole for mounting connector with push-on fasteners.

0.112
[2.84]

0.056
[1.42]

0.050
[1.27]

0.100
[2.54]

0.112
[2.84]

0.056
[1.42]

0.056
[1.42]

0.112
[2.84]

0.100
[2.54]

0.050
[1.27]

0.050
[1.27]

0.100
[2.54]

37
5

46W4

3
35

Suggest
Suggest
Suggest
Suggest
Suggest

0.540 [13.72]

1.203 [30.56] TYP.

75

NOTE: For suggested printed board recommended drill hole sizes,


plating and finished hole sizes for compliant contact termination
positions, see page 85.
For press-fit connector installation tools, see page 86.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

12

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

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D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
connectpositronic.com

STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD CONTACT HOLE PATTERN


WITH 0.125 [3.18] POWER CONTACTS
Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.
0.218 [5.54] TYP.
0.162 [4.11] TYP.

0.135 [3.43]
TYP.

0.054 [1.37]
TYP.

0.270 [6.86] TYP.

0.270 [6.86]
TYP.

CBD/CBM SERIES

0.492
[12.50]
TYP.

5W1

2WK2

3W3/3WK3

0.570 [14.48] TYP.


0.306 [7.77]

9W4
0.544 [13.82] TYP.
Y

0.109 [2.77] TYP.


0.055 [1.38] TYP.

0.109 [2.77] TYP.

0.265 [6.73] TYP.

1.250 [31.75] TYP.

8W8
0.275 [6.99] TYP.
0.343 [8.71]
0.109 [2.77] TYP.

0.092 [2.34]

17W5
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.707 [17.95]
Y

0.652 [16.56]

1.250 [31.75] TYP.


0.109 [2.77] TYP.

For A,B,
Xand Y
dimensions, see
chart on page 14.

13W6
0.893 [22.68] TYP.
0.618 [15.70] TYP.
0.109 [2.77] TYP.

0.055 [1.38] TYP.


0.618 [15.70]
X

21W1

0.600 [15.24]
0.900 [22.86] TYP.

13

0.926 [23.52] TYP.


0.055 [1.38] TYP.

0.926 [23.52] TYP.

0.150 [3.81] TYP.

0.218 [5.52] TYP.

0.650 [16.51]
0.250 [6.35] TYP.

1.250 [31.75] TYP.

17W2

13W3

X
0.108 [2.74] TYP.
0.926 [23.52] TYP.

5W5

0.216 [5.49]

0.926 [23.52] TYP.

0.926 [23.52] TYP.

0.163 [4.14]

0.570 [14.48] TYP.

0.570 [14.48] TYP.


0.306 [7.77]

0.054 [1.37]

7W2

Y
0.108 [2.74] TYP.
0.216 [5.49] TYP.
0.656 [16.66] TYP.

0.108 [2.74] TYP.

0.108 [2.74] TYP.


0.656 [16.66] TYP.

0.268 [6.81] TYP.


0.034 [0.86]

0.162 [4.11] TYP.

11W1

0.656 [16.66]
TYP.

0.492 [12.50] TYP.

Y
X
1.250 [31.75] TYP.

0.055 [1.38] TYP.

21WA4

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.045 [1.14] hole for signal contact termination positions.
Suggest 0.145 [3.68] hole for power contact termination positions.
Suggest 0.1230.003 [3.12] hole for mounting connector with push-on fasteners.

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STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD CONTACT HOLE PATTERN


WITH 0.125 [3.18] POWER CONTACTS
Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.
0.893 [22.68] TYP.
0.618 [15.70]

0.893 [22.68] TYP.


0.109 [2.77] TYP.

0.055 [1.38] TYP.


1.250 [31.75]TYP.

1.250 [31.75] TYP.

25W3

27W2

0.810 [20.57] TYP.

0.270 [6.86] TYP.

0.540 [13.72]
0.270 [6.86]
B

0.055 [1.38] TYP.

CBD/CBM SERIES

0.109 [2.77] TYP.

0.055 [1.38]

0.109 [2.77] TYP.

1.203 [30.56] TYP.

X
0.109 [2.77] TYP.

1.203 [30.56] TYP.

24W7

36W4

0.810 [20.57]
0.540 [13.72]
X

0.810 [20.57]
X

0.109 [2.77] TYP.

0.109 [2.77] TYP.


X

0.055 [1.38] TYP.

0.055 [1.38] TYP.

1.203 [30.56] TYP.

1.203 [30.56] TYP.

47W1

43W2

0.900 [22.86]
0.650 [16.51]
Y

0.060 [1.52]

CODE
NO.

5 & 57

7 & 77

0.471
[11.96]

0.390
[9.91]

0.415
[10.54]

0.340
[8.64]

0.359
[9.12]

0.290
[7.37]

0.112
[2.84]

0.100
[2.54]

0.056
[1.42]

0.050
[1.27]

0.120 [3.05]
1.250 [31.75]

46W4

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.045 [1.14] hole for signal contact termination positions.
Suggest 0.145 [3.68] hole for power contact termination positions.
Suggest 0.1230.003 [3.12] hole for mounting connector with push-on fasteners.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

14

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
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STANDARD DENSITY PCB MOUNT

Combo-D
D-Sub

STRAIGHT PRINTED BOARD MOUNT CONNECTOR


WITH FDS4201D OR MDS4201D SHIELDED CONTACTS
CODE 65

Fixed Female Jackscrews

Typical part number:


CBD17W2M65S60T20

CBD/CBM SERIES

0.250[6.35]
0.028
[0.71]

0.170[4.32]

Push-on Fastener, Phosphor Bronze


0.156[3.96]

Numbering shown is rear view of


male and face view of female.

0.025[0.64]
0.028[0.71]

0.037[0.94]
across points

right angle (90) PRINTED BOARD MOUNT CONNECTOR


WITH FRT4201D OR MRT4201D SHIELDED CONTACTS
CODE 85

CBD**85**** 0.283 [7.19] CONTACT EXTENSION

Fixed female
jackscrews

0.008

SHELL SIZE

SHELL SIZE 1

1.204
[30.58]

0.984
[24.99]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 2

1.532
[38.91]

1.312
[33.32]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 3

2.072
[52.63]

1.852
[47.04]

0.339
[8.61]

0.283
[7.19]

SHELL SIZE 4

2.720
[69.09]

2.500
[63.50]

0.339
[8.61]

0.283
[7.19]

*1SHELL SIZE 5

2.626
[66.70]

2.406
[61.11]

0.395
[10.03]

0.545
[13.84]

*1Note:
Shell size 5 connectors are supplied inverted when ordered with
right angle (90) printed board
mount shielded contacts.

Numbering shown is rear view


of male and face view of female.
0.156 [3.96]
0.170 [4.32]
Nominal
D - specify code 85
in step 4 of ordering
information

0.112 [2.84] Typ.


0.470 [11.94]

Typical part number:


CBD17W2M85R7NT20

15

Push-on fastener,
beryllium copper

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.028

[0.71]

0.028 [0.71]
1 place,
0.037 [0.94]
Across points
2 places

0.470 [11.94]
0.112 [2.84]
Typ.

D - specify code 85 in step 4


of ordering information

Typical part number:


CBD36W4M85R7NT20

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STANDARD DENSITY PCB MOUNT

STRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERN


WITH FDS4201D AND MDS4201D SHIELDED CONTACTS

Hole identification shown for male connector; use mirror image for female connector.

0.100 [2.54]

0.492
[12.50]
TYP.

0.200 [5.08]

0.100 [2.54]
0.200 [5.08]

0.112 [2.84]
0.056 [1.42]

0.108 [2.74] TYP.


0.162 [4.11] TYP.
0.056 [1.42]

0.200 [5.08]
0.100 [2.54]

0.656 [16.66] TYP.

3W3/3WK3

7W2

5W5

0.200 [5.08]
0.100 [2.54]

0.112 [2.84]

0.108 [2.74] TYP.

0.306 [7.77]

0.100 [2.54]

0.112 [2.84]

0.544 [13.82] TYP.

0.570 [14.48] TYP.

0.926 [23.52] TYP.

0.926 [23.52] TYP.

0.926 [23.52] TYP.

17W2

13W3
0.650 [16.51]

0.218 [5.52] TYP.

0.109 [2.77] TYP.

0.926 [23.52] TYP.


0.055 [1.38] TYP.

0.056 [1.42]

0.100 [2.54]

0.150 [3.81]

0.600 [15.24]
0.900 [22.86] TYP.

0.112 [2.84]

1.250 [31.75] TYP.

8W8
0.200 [5.08]

0.707 [17.95]
0.109 [2.77] TYP.

0.200 [5.08]

0.250 [6.35] TYP.

21W1

0.100 [2.54]

0.055 [1.38] TYP.


0.056 [1.42]

0.306 [7.77]

0.570 [14.48] TYP.

9W4

0.200 [5.08]

0.109 [2.77] TYP.

0.200 [5.08]

0.112 [2.84]
0.056 [1.42]

0.054 [1.37]

0.056 [1.42]

0.200 [5.08]
0.100 [2.54]

0.100 [2.54]

0.570 [14.48] TYP.


0.926 [23.52] TYP.

11W1
0.108 [2.74] TYP.

0.200 [5.08]

0.268 [6.81] TYP.


0.034 [0.86]

0.112 [2.84]
0.216 [5.49] TYP.
0.656 [16.66] TYP.

0.108 [2.74] TYP.


0.656 [16.66] TYP.

0.200 [5.08]
0.100 [2.54]
0.216 [5.49]
0.163 [4.14]

0.100
[2.54]
0.200
[5.08]

5W1

0.270 [6.86] TYP.


0.054 [1.37] TYP.

0.100 [2.54]

0.270 [6.86] TYP.

0.492 [12.50] TYP.

2WK2

0.200 [5.08]

0.112 [2.84]
0.056
[1.42]

0.056 [1.42]

0.652 [16.56]

0.275 [6.99] TYP.

0.100 [2.54]

0.343 [8.71]

0.109 [2.77] TYP.

0.055 [1.38] TYP.


0.618 [15.70]

0.092 [2.34]
0.112 [2.84]
0.265 [6.73] TYP.
1.250 [31.75] TYP.

1.250 [31.75] TYP.

13W6

17W5

0.056 [1.42]
0.112 [2.84]

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.045 [1.14] hole for signal contact termination position.
Suggest 0.1230.003 [3.12] hole for mounting connector with push-on fasteners.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

16

CBD/CBM SERIES

0.218 [5.54] TYP.


0.162 [4.11] TYP.

0.135 [3.43] TYP.

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THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
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STANDARD DENSITY PCB MOUNT

Combo-D
D-Sub

STRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERN


WITH FDS4201D AND MDS4201D SHIELDED CONTACTS

Hole identification shown for male connector; use mirror image for female connector.

0.893 [22.68] TYP.


0.618 [15.70] TYP.

0.200 [5.08]
0.100 [2.54]

0.109 [2.77] TYP.

CBD/CBM SERIES

0.056 [1.42]
0.112 [2.84]

0.055 [1.38] TYP.

1.250 [31.75] TYP.

0.100 [2.54]

0.893 [22.68] TYP.

0.109 [2.77] TYP.

0.112 [2.84]
0.056 [1.42]

0.055 [1.38] TYP.

0.200 [5.08]

0.618 [15.70]
1.250 [31.75] TYP.

21WA4

25W3

0.100 [2.54]

0.112 [2.84]

0.893 [22.68] TYP.

0.270 [6.86] TYP.

0.109 [2.77] TYP.

0.200 [5.08]

0.055 [1.38] TYP.

0.056 [1.42]

0.056 [1.42]

1.250 [31.75]TYP.

0.112 [2.84]

0.109 [2.77] TYP.


0.100 [2.54]

1.203 [30.56] TYP.

0.200 [5.08]

27W2

24W7

0.112 [2.84]
0.810 [20.57] TYP.
0.540 [13.72]
0.270 [6.86]

0.100 [2.54]

0.056 [1.42]
0.200 [5.08]

0.112 [2.84]

0.112 [2.84]

1.203 [30.56] TYP.

0.810 [20.57]

0.112 [2.84]

0.200 [5.08]
0.100 [2.54]
0.056 [1.42]

0.540 [13.72]
0.109 [2.77] TYP.

0.055 [1.38] TYP.


1.203 [30.56] TYP.

36W4

0.112 [2.84]
0.112 [2.84]
0.109 [2.77] TYP.

1.203 [30.56] TYP.

43W2

0.200 [5.08]
0.810 [20.57]

0.200 [5.08]
0.100 [2.54]

0.100 [2.54]
0.650 [16.51]

0.055 [1.38] TYP.

0.050 [1.27]
0.100 [2.54] TYP.

0.060 [1.52]
0.120 [3.05]

0.056 [1.42]

47W1

0.900 [22.86]

1.250 [31.75]

46W4

SUGGESTED PRINTED BOARD HOLE SIZES:

17

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Suggest 0.045 [1.14] hole for signal contact termination position.


Suggest 0.1230.003 [3.12] hole for mounting connector with push-on fasteners.

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
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THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


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STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN


WITH FRT4201D AND MRT4201D SHIELDED CONTACTS

Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.

0.112
[2.84]

0.162 [4.11] TYP.


0.131 [3.33]

0.100 [2.54]

0.162 [4.11] TYP.

0.200 [5.08]

0.108 [2.74] TYP.


0.056 [1.42]

0.100 [2.54]

0.112 [2.84]
0.056 [1.42]

0.131 [3.33]
0.108 [2.74] TYP.
0.656 [16.66] TYP.

0.200 [5.08]

7W2
0.131 [3.33]
0.100 [2.54]
0.200 [5.08]
0.216 [5.49]

0.112 [2.84]
0.056 [1.42]

0.131 [3.33]
0.100 [2.54]
0.200 [5.08]

0.163 [4.14]
0.306 [7.77]
0.570 [14.48] TYP.

0.112 [2.84]

0.570 [14.48] TYP.


0.926 [23.52] TYP.

0.112 [2.84]

0.926 [23.52] TYP.

0.926 [23.52] TYP.

17W2
0.650 [16.51]
0.200 [5.08]

0.250 [6.35] TYP.

0.100 [2.54]

0.150 [3.81]

0.600 [15.24]
0.131 [3.33]
0.900 [22.86] TYP.

0.112 [2.84]

1.250 [31.75] TYP.

8W8

0.109 [2.77] TYP.

0.131 [3.33]

0.109 [2.77] TYP.


0.056 [1.42]

0.544 [13.82] TYP.

0.109 [2.77] TYP.


0.056 [1.42]

0.652 [16.56]

0.055 [1.38] TYP.

0.306 [7.77]

0.707 [17.95]

0.100 [2.54]

5W5

0.131 [3.33]
0.054 [1.37] TYP.
0.100 [2.54]
0.108 [2.74] TYP.
0.112 [2.84]
0.200 [5.08]
0.056 [1.42]

21W1

0.200 [5.08]

0.131 [3.33]

0.216 [5.49] TYP.


0.656 [16.66] TYP.

0.218 [5.52] TYP.

0.926 [23.52] TYP.


0.055 [1.38] TYP.

0.100 [2.54]

0.034 [0.86]

13W3

0.100 [2.54]
0.200 [5.08]

0.200 [5.08]

0.268 [6.81] TYP.

0.570 [14.48] TYP.

9W4

0.131 [3.33]

3W3/3WK3

11W1
0.108 [2.74] TYP.

0.926 [23.52] TYP.

0.656 [16.66] TYP.

0.131
[3.33]

5W1

0.270 [6.86] TYP.


0.054 [1.37] TYP.

0.131 [3.33]

0.200
[5.08]

0.492 [12.50] TYP.

0.131 [3.33]

2WK2

0.100 [2.54]

0.270 [6.86] TYP.

0.056
[1.42]

0.100 [2.54]
0.200 [5.08]

0.492
[12.50]
TYP.

0.200 [5.08]

0.100
[2.54]

0.056 [1.42]

0.092 [2.34] 0.112 [2.84]


0.265 [6.73] TYP.

0.275 [6.99] TYP.


0.200 [5.08]
0.343
[8.71]
0.100 [2.54]
0.109 [2.77] TYP.

0.131 [3.33]

0.055 [1.38] TYP.


0.618 [15.70]
1.250 [31.75] TYP.

1.250 [31.75] TYP.

13W6

17W5

0.056 [1.42]
0.112 [2.84]

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.045 [1.14] hole for signal contact termination position.
Suggest 0.1230.003 [3.12] hole for mounting connector with push-on fasteners.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

18

CBD/CBM SERIES

0.218 [5.54] TYP.

0.135 [3.43] TYP.

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


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STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN


WITH FRT4201D AND MRT4201D SHIELDED CONTACTS

Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.

0.893 [22.68] TYP.

CBD/CBM SERIES

0.109 [2.77] TYP.

0.056 [1.42]
1.250 [31.75] TYP.

0.100 [2.54]

0.109 [2.77] TYP.

0.112 [2.84]
0.056 [1.42]

0.131 [3.33]

0.055 [1.38] TYP.

0.112 [2.84]

0.893 [22.68] TYP.

0.200 [5.08]

0.200 [5.08]
0.100 [2.54]

0.618 [15.70] TYP.

0.055 [1.38] TYP.

0.131 [3.33]

0.618 [15.70]
1.250 [31.75] TYP.

21WA4

25W3

0.112 [2.84]
0.056 [1.42]

0.109 [2.77] TYP.

0.200 [5.08]

0.109 [2.77] TYP.

0.374 [9.50]

0.055 [1.38] TYP.

0.075 [1.91]
0.893 [22.68] TYP.

0.100 [2.54]
0.270 [6.86] TYP.

0.131 [3.33]

1.250 [31.75]TYP.

1.203 [30.56] TYP.

0.100 [2.54]
0.200 [5.08]

*1 24W7

27W2

0.200 [5.08]

0.112 [2.84] TYP.

0.100 [2.54]

0.200 [5.08]

0.109 [2.77] TYP.


0.055 [1.38] TYP.

0.374 [9.50]

0.270 [6.86]
0.540 [13.72]
0.810 [20.57] TYP.

0.075 [1.91]
0.100 [2.54]

0.540 [13.72]
0.075 [1.91]

0.810 [20.57]
0.112 [2.84]

1.203 [30.56] TYP.

0.112 [2.84]

1.203 [30.56] TYP.

*1 43W2

*1 36W4
0.112 [2.84]

0.055 [1.38] TYP.

0.112 [2.84]

0.200 [5.08]

0.075 [1.91]
0.100 [2.54]

0.150 [3.81]

0.109 [2.77] TYP.


0.810 [20.57]
1.203 [30.56] TYP.

*1 Note:
Shell size 5 connectors are supplied inverted when
ordered with right angle (90) printed board mount
shielded contacts.

0.150 [3.81]

*1 47W1

SUGGESTED PRINTED BOARD HOLE SIZES:

19

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Suggest 0.045 [1.14] hole for signal contact termination position.


Suggest 0.1230.003 [3.12] hole for mounting connector with push-on fasteners.

Combo-D
D-Sub

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STANDARD DENSITY PCB MOUNT

COMPLIANT PRESS-FIT CONNECTOR


CODE 93

Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.

Fixed female jackscrews

CBD/CBM SERIES

Swaged spacer
with 4-40 threads

0.265 [6.73]
0.225 [5.72] max.
thread length in
mounting spacer
0.225 [5.72]

0.045 [1.14]

TYPICAL PART NUMBER:


CBD17W2M93S0T20

Screw, 4-40
customer supplied

FOR STRAIGHT PRINTED BOARD


CONTACT HOLE PATTERNS,
SEE PAGES 11 AND 12.

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.123 [3.12] hole for connector mounting holes.
NOTE: For suggested printed board recommended drill hole sizes, p
lating and finished hole sizes for compliant contact termination positions, see page 85.
For press-fit connector installation tools, see page 86.

TEMPERATURE RISE CURVE


60

RATED CURRENT (AMPS)

50
40
30
20
10
0

10

20

30

40

50

60

70

80

TEMPERATURE RISE (C)


Test conducted in accordance with UL1977.
All power contacts under load.
Curve developed using CBD8W8M00000 and CBD8W8F93S000
connectors with MC4008D contacts terminated to 8 AWG wire.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

20

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
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STANDARD DENSITY PCB MOUNT

Combo-D
D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 8

STEP
EXAMPLE

CBD

17W2

55

R7

T2

/AA

10
-14

CBD/CBM SERIES

STEP 1 - Basic Series

*2 STEP 10 - SPECIAL OPTIONS

CBD Professional/Industrial Quality,


see Step 3.
CBM Military conformance with
closed entry female signal contacts plated 0.000050 [1.27]
gold over nickel plate. Choose
S or M in Step 3.

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.
CONTACT TECHNICAL SALES
FOR ORDERING DETAILS OF
THE FOLLOWING:
Other Special Requirements.
Straight / Right Angle Thermocouple
PCB mount contacts.

STEP 2 - Connector

Variants
ShellSize 1 - 2WK2, 5W1
Shell Size 2 - 3W3, 3WK3, 7W2, 11W1
Shell Size 3 - 5W5, 9W4, 13W3, 17W2, 21W1
Shell Size 4 - 8
 W8, 13W6, 17W5, 21WA4,
25W3, 27W2
Shell Size 5 - 24W7, 36W4, 43W2, 47W1
Shell Size 6 - 46W4

STEP 9 - Environmental
Compliance options
/AA -  RoHS Compliant
Note: If compliance to environmental
legislation is not required, this step will not be
used. Example: CBD17W2F55R7NT2X

STEP 3 - Connector Gender

STEP 8 - Shell Options

F - Female - P
 rofessional Level Open Entry Signal Contacts
M - Male
S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts

NOTES

*1 Not available on shell size 6, CBD 46W4.



*2 For
additional information on accessories listed in steps

0
V3
V5
VL
T
T2
T6
E
E2
E3
E6



None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.

0
AN
AC
Z

*2 STEP 5 -Mounting Style


0
02
*5 B3
*5 B8
F
P
P2
*5 R2
* 5 R6
* 5 R7

R, R3, R4, or R5.

S2
S5
S6

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

None
Lightweight Aluminum Hood, nickel finish.
Lightweight Aluminum Hood, no finish.
Hood, Top or Side Opening, robust extended height, plastic and
composite, with rotating male jackscrews, shell sizes 1 through 5
H Hood, Top Opening,Metal, shell sizes 2 through 5
3
* G Hood, EMI/RFI, Die Cast Zinc, shell sizes 1 through 6
N Push-onFastener, for Right Angle (90) Mounting Brackets

See Accessories Catalog for extended G hood options.

21

X Tin Plated.
Z Tin Plated and Dimpled (male connectors only).

*2 STEP 6 - Hoods and Push-On FastenerS

* 5 R8

*4 For stainless steel dimpled male versions, contact Technical Sales.



*5 Not
available when using 2WK2, 3W3, 3WK3, 5W5, 8W8, instead use B,

*2 STEP 7 - Locking and Polarizing Systems

5, 6, 7 and 10, see Accessory Catalog.

*3 When using G hood with CBD variants, use the extended height hood.

0 Zinc Plated, with Chromate Seal.

*4 S Stainless Steel, passivated.

STEP 4 - Contact TerminationType


0 Connector ordered without size 8 power, shielded, air or high v oltage
removable contacts. See pages 60-88 for contact part
numbers. Available on 2WK2, 3W3, 3WK3, 5W5 and 8W8.
2 Fixed Solder Cup, Signal Contacts only.
3 Solder, Straight Printed Board Mount with Signal Contacts, 0.170
[4.32] Tail Length.
35 Solder, Straight Printed Board Mount with Signal and 0.078 [1.98]
Power Contacts, 0.170 [4.32] Tail Length.
36 Solder, Straight Printed Board Mount with Signal and 0.094 [2.39]
Power Contacts, 0.170 [4.32] Tail Length.
37 Solder, Straight Printed Board Mount with Signal and 0.125 [3.18]
Power Contacts, 0.170 [4.32] Tail Length.
5 Solder, Right Angle (90) Printed Board Mount withSignal Contacts
only, 0.283 [7.19] Signal ContactExtension.
55 Solder, Right Angle (90) Printed Board Mount withSignal and 0.078
[1.98] Power Contacts, 0.283 [7.19] Signal ContactExtension.
57 Solder, Right Angle (90) Printed Board Mount withSignal and 0.125
[3.18] Power Contacts, 0.283 [7.19] SignalContact Extension.
65 Solder, Straight Printed Board Mount withSignal and Shielded Contacts
MDS/FDS 4201D footprint, 0.170 [4.32] Signal Contact Tail Length.
7 Solder, Metric System Right Angle (90) Printed Board Mount
withSignal Contacts only, 0.370 [9.40] Signal Contact Extension.
75 Solder, Metric System Right Angle (90) PrintedBoard Mount withSignal and
0.078 [1.98] PowerContacts, 0.370 [9.40] Signal Contact Extension.
77 Solder, Metric System Right Angle (90) Printed Board Mount
withSignal and 0.125 [3.18] Power Contacts, 0.370 [9.40] Signal
Contact Extension.
1
* 85 Solder, Right Angle (90) Printed Board Mount withSignal and
Shielded Contacts MRT/FRT 4201D footprint, 0.283 [7.19] Signal
Contact Extension.
93  Size 20 Omega type compliant and Size 8 Bi-Spring type c
ompliant,
termination length 0.225 [5.72].

Mounting Hole, 0.120 [3.05]


Mounting Hole, 0.154 [3.91]
Bracket, Mounting, Right Angle (90) Metal with Cross Bar
Bracket, Mounting, Right Angle (90) Plastic with Cross Bar
FloatMounts, Universal
Threaded Post, Brass, 0.250 [6.35] Length
Threaded Post, Nylon, 0.250 [6.35] Length
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40
Thread Fixed Female Jackscrews withCross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120
[3.05] Mounting Hole with Cross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40
Threads with Cross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with4-40
Locknut withCross Bar
Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length changes
to 0.265 [6.73] when used in conjunction with Code 93 contacts
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
Swaged Locknut, 4-40 Threads
Swaged Spacer with Push-onFastener, 4-40 Threads, 0.250 [6.35] Length

Combo-D
D-Sub

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO

STANDARD DENSITY CRIMP REMOVABLE CONTACTS

Positronic
connectpositronic.com

Size 20 Removable Signal and


Thermocouple Crimp Contacts
Size 8 Removable Power, Shielded,
Air and High Voltage Contacts
DSCC 85039
UL Recognized
File #E49351

IEC 60807-3
CSA Recognized
File #LR54219

CBC series connectors offer professional, industrial


and military performance levels. Connectors are designed
for use in sheltered, mildly corrosive environments
having a wide range of temperature, pressure and
humidity changes. CBC series connectors offer mixed
crimp-removable contact combinations of power,
shielded, air, high voltage, signal, and thermocouple
contacts within the same connector body. Refer
to size 8 removable contacts power, shielded, air
and high voltage section, pages 68-80 for technical
characteristics. Sixteen connector v ariants are offered
in six standard shell sizes.

A wide assortment of cable support hoods and


locking systems is available from stock.
CBC series connectors also offer a Blind Mating
c onnector system for applications requiring connector
couplings in recessed areas or for mobile power
c oupling systems.
CBC series connectors utilize precision machined
contacts and they meet the applicable performance and
dimensional requirements of IEC 60807-3, Performance
Levels One and Two, DSCC 85039 and MIL-DTL-24308.

Connectors Designed To Customer Specifications


Positronic Combo-D connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer
PCB terminations; customer specified hardware; sealing for water resistance.

Contact Technical Sales with your particular requirements.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

22

CBC SERIES

Telecommunication UL File #E140980

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THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
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STANDARD DENSITY CRIMP REMOVABLE CONTACTS

Combo-D
D-Sub

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator: Glass filled polyester per ASTM D 5927, UL
94V-0, blue color.
Contacts: Precision machined copper alloy.
Signal:

G old flash over nickel plate and gold



0.000050 [1.27] over nickel plate.
Other finishes available upon request,
see page 81.

Power: 
Gold flash over nickel. Other
finishes
available upon request, see page 81.
Shielded: Forcontact platings, see page 68.
High Voltage:

Forcontact platings, see page 68.

Shells: 
Steel with tin plate; zinc plate with
chromate seal; stainless steel passivated.
Other materials and finishes available upon
request.
Mounting Spacers: Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel,
passivated.

CBC SERIES

Jackscrew Systems: Brass or steel with zinc plate and c


hromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods: Composite and plastic UL94V-0; brass or
steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Non-magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Signal Contacts,
Crimp Removable: 
Size 20 contacts, male 0.040 inch
[1.02mm] mating diameter; Female rugged
open entry or PosiBand closed entry
contact design, see page 69 for details.
Contact Retention
In Insulator: Signal: 9 lbs. [40N]. Power, shielded and
high voltage: 22 lbs. [98N]

Shells: Male shells may be dimpled for EMI/ESD


ground paths.
Polarization: Trapezoidally shaped shells and polarized
jackscrews.
Locking Systems:

Jackscrews and vibration locking systems.

Mechanical Operations: 
500 operations for open entry contact,
1000 operations for PosiBand closed entry
contact with 0.000050 [1.27] gold plating.
Per IEC 60512-5.

ELECTRICAL CHARACTERISTICS:
SIZE 20 CONTACTS
Contact Current Rating:
Initial ContactResistance:
Proof Voltage:

7.5 amperes nominal.


0.008 ohms maximum.
1000 V r.m.s.

SIZE 8 CONTACTS
POWER CONTACTS
For electrical characteristics, see page 4.
SHIELDED CONTACTS
For electrical characteristics, see page 69.
HIGH VOLTAGE CONTACTS
For electrical characteristics, see page 69.
CONNECTOR
Insulation Resistance:

5 G ohms.

Clearance and
Creepage Distance:

0.039 [1.0mm] minimum.

Working Voltage:

300 V r.m.s.

CLIMATIC CHARACTERISTICS:
Temperature Range:

-55C to +125C.

Damp Heat,SteadyState:

10 days.

THERMOCOUPLE CONTACTS:
Size 20 crimp contacts are available. See page 74 for details.
PCB mount contacts are available in CBD/CBM series, see page 4
for details.

Crimp Contact
Terminations: Closed barrel crimp, wire sizes 18 AWG
[1.0mm2] through 30 AWG [0.05 mm2]
Power Contacts,
Removable, Crimp
or Solder Termination: 
Size 8 contacts , male 0.142 inch [3.61mm]
mating diameter. Terminations for 6, 8, 10,
12, and 16 AWG. Female contact features
Large Surface Area (L.S.A.) closed entry
contact design utilizing BeCu mechanical
retention member. Closed crimp barrel.
Shielded Contacts,
Removable: 
See table of cable sizes for c
ontact
termination dimensions, page 78.
High Voltage Contacts:

23

Straight and right angle (90) terminations


0.041 inch [1.04mm] min. hole diameter.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CBC11W1M10Z00
WITH MS4012D CONTACT

CBC11W1S100T20
WITH FC4008D CONTACT

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
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STANDARD DENSITY CRIMP REMOVABLE CONTACTS

*1 CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

SHELL SIZE 1
NoteS:

A1

1
3

*1 Additional contact variants may be tooled at


customer request.
*2 13W6 and 27W2 variant currently available in
female only. Contact Technical Sales for availability of male connector.

2
4

5W1

SHELL SIZE 2
A1

A2

1 2 3 A1

4 5

4 5

7W2

9 10

11W1

SHELL SIZE 3
A2

A3

1
3 4

A4

A3

A2 5

4 3

10 9

9W4

2
8 7

A1

A1

1 2
8

4 5

A2

6 7

1 2

9 10 11 12 13 14 15

13W3

A1

4 5

11 12 13 14 15

17W2

6 7

8 9 10

16 17 18 19 20

CBC SERIES

A1

21W1

SHELL SIZE 4
A1

A2

A3

A4

A5

A6

1 2

6 7

A1

A2

1 2

*2 13W6

A1

A2

1 2

3 4

6 7

3 4

6 7

8 9 A3

A4

10 11 12 13 14 15 16 17

21WA4

A3

8 9 10 11

A1

1 2 3

12 13 14 15 16 17 18 19 20 21 22

4 5

8 9 10 11 12 13

A2

14 15 16 17 18 19 20 21 22 23 24 25

25W3

*2 27W2

SHELL SIZE 5
A1

A2

A3

A4

A5

A6

A7

A1

A2

A3

2 3

4 5

7 8 A4

1 2 3

9 10 11 12 13 14 15
1 2 3

5 6

7 8

9 10 11 12 13 14 15 16 17

24W7

5 6

7 8

9 10 11 12

A1

A2

1 2

13 14 15 16 17 18 19 20 21 22 23 24

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

36W4

43W2

4 5

6 7

9 10 11 12 13 14 15 A1

16 17 18 19 20 21 22 23 24 25 26 27 28 29

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

47W1

SHELL SIZE 6
A1

A2

1 2 3 4 5 6 7 8 9 A3
10 11 12 13 14 15 16 17

A4

18 19 20 21 22 23 24 25 26
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

46W4
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

24

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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STANDARD DENSITY CRIMP REMOVABLE CONTACTS

Combo-D
D-Sub

STANDARD SHELL ASSEMBLY


RECOMMENDED MATING DIMENSIONS

Shell Sizes 1 & 2 =


0.2650.015 [6.730.38]
Shell Sizes 3, 4, 5 & 6 =
0.2560.015 [6.500.38]

CBC7W2S00000CBC17W2M00000
TYPICAL CONNECTOR TOP VIEW

B
B1

K
D1

CBC SERIES

0.220 [5.59]

0.0390.010
[0.990.25]

C
A

10 Typ.

0.0500.010
[1.270.25]

0.1200.005 [3.050.13]
Mounting hole, two places

max.

0.375 [9.53]
max.

OPTIONAL SHELL ASSEMBLY


WITH UNIVERSAL FLOAT MOUNTS (F)

OPTIONAL SHELL ASSEMBLY (0, 02)

0.1200.010 [3.050.25]

0.1200.005 [3.050.13]
Mounting hole, two places
for stainless steel shell (0 option)
0.154 [3.91] Mounting hole,
two places (02 option)

0.0550.015
[1.4070.38]

SHELL SIZES
SHELL SIZE 1 MALE
SHELL SIZE 1 FEMALE
SHELL SIZE 2 MALE
SHELL SIZE 2 FEMALE
SHELL SIZE 3 MALE
SHELL SIZE 3 FEMALE
SHELL SIZE 4 MALE
SHELL SIZE 4 FEMALE
SHELL SIZE 5 MALE
SHELL SIZE 5 FEMALE
SHELL SIZE 6 MALE
SHELL SIZE 6 FEMALE

25

A
0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]

B
0.005
[0.13]

B1
0.005
[0.13]

C
0.005
[0.13]

0.666
[16.92]

0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]

0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.032 [0.81]
Total diametral float

D
0.005
[0.13]

D1
0.005
[0.13]

E
0.015
[0.38]

G
0.010
[0.25]

H
0.010
[0.25]

K
0.005
[0.13]

M
0.010
[0.25]

0.329
[8.36]

0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]

0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]

0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]

0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]

0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]

0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]

+0.13
0.086+0.005
-0.000 2.18-0.00
Mounting hole, two places

Combo-D
D-Sub

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STANDARD DENSITY CRIMP REMOVABLE CONTACTS

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 8

EXAMPLE

10

CBC

7W2

/AA

-14

STEP 1 - Basic Series

*2 STEP 10 - SPECIAL OPTIONS

CBCSeries

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

STEP 2 - Connector

Variants
ShellSize 1
5W1
Shell Size 2
7W2, 11W1
Shell Size 3
9W4, 13W3, 17W2, 21W1
Shell Size 4
*113W6, 21WA4, 25W3, *1 27W2
Shell Size 5
24W7, 36W4, 43W2, 47W1
Shell Size 6
46W4

STEP 9 - E
 nvironmental
Compliance options
/AA -  RoHS Compliant
Note: If compliance to environmental
legislation is not required, this step will not
be used. Example: CBC7W2M10Z00

STEP 8 - Shell Options

STEP 3 - Connector Gender

Professional Level female open entry contacts are


available and can be ordered separately, see page 73.

*2 STEP 5 -Mounting Style


0 Mounting Hole, 0.120 [3.05]
02 Mounting Hole, 0.154 [3.91]
F FloatMounts, Universal
S2 Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
S5 Swaged Locknut, 4-40 Threads

0 Zinc Plated, with Chromate Seal.

X Tin Plated.
Z Tin Plated and Dimpled (male connectors only)

*2 STEP 7 - Locking and Polarizing Systems


0
V3
V5
VL
T
T2
T6
E
E2
E3
E6

STEP 4 - Contact TerminationType


0 Connector ordered without contacts. Order signal,
power, shielded, high voltage, air and thermocouple
contacts separately. See pages 68-80 for contact
part numbers.
1 Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2].
11 Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MC/FC 4012D Power Contact.
12 Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MC/FC 4016D power contact.
13 Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MCC/FCC 4101D shielded contacts.
14 Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]
with MCC/FCC 4102D shielded contacts.

*4 S Stainless Steel, passivated.

M - Male
S - Female - Industrial or Military Level
PosiBand Closed Entry Signal Contacts

CBC SERIES

STEP

None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.

*2 STEP 6 - Hoods



0
H
AN
AC
3
* G
Z

None
Hood, Top Opening,Metal, shell sizes 2 through 5
Lightweight Aluminum Hood, nickel finish.
Lightweight Aluminum Hood, no finish.
Hood, EMI/RFI, Die Cast Zinc, shell sizes 1 through 6
Hood, Top or Side Opening, robust extended height, plastic and composite, with rotating jackscrews, shell sizes 1 through 5

NOTE: If you would like a 2D drawing or 3D model, once youve made


your connector selection, please visit www.connectpositronic.com.
If you cant find your specific part number on our web site, contact
Technical Sales to have one created.

NOTES

*1 Connector variant 13W6 and 27W2 are currently available in female


only, contact Technical Sales for availability of male connector.


*2 For
additional information on accessories listed in steps

5, 6, 7 and 10, see Accessory Catalog.

*3 When using G hood with CBC variants, use the extended height hood.
See Accessories Catalog for extended G hood options.

*4 For stainless steel dimpled male versions, contact Technical Sales.

For crimping information and crimp tools,


see Application Tools section, page 82.

2D Drawing

3D Model
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

26

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HIGH DENSITY PCB MOUNT

Combo-D
D-Sub

Size 22 Fixed Signal and


Thermocouple Contacts
Size 16 Fixed Power Contacts
Size 8 Removable Power, Shielded,
Air and High Voltage Contacts
UL and CSA Recognition,
for status contact Technical Sales

Positronics Combo-D connectors are a popular choice for a


wide variety of applications. Many options make the Combo-D a
versatile connector choice.
CBDD high density series connectors are quality connectors
recommended for use in sheltered, n
on-corrosive indoor and
outdoor environments having normal ventilation, but without
temperature or humidity controls.
CBDD series connectors offer mixed contact combinations
of power, signal, and thermocouple contacts within the same
connector body.
CBDD series connectors utilize precision machined contacts
offering high reliability. Connector variants are available with
straight and right angle (90) printed board mount terminations,
including compliant press-fit. For cable connectors see CBCD
section, page 39.
Female power contacts feature the Large Surface Area (L.S.A.)

closed entry contact design, which provides maximum mating


surfaces between male and female contacts and reduced contact
resistance during operation.
Fixed signal contacts are available with open entry female
contacts, professional level or PosiBand closed entry female
contacts, industrial level. Military contact plating is optional.
A wide assortment of printed board mounting hardware, cable
support hoods, and locking systems is available from stock.
A blind mating system is available for applications requiring
connector coupling in recessed areas or mobile power coupling
systems.
Straight and right angle PCB mount thermocouple contacts
are available, please contact Technical Sales for details.
CBDD series connectors utilize precision machined contacts
and meet applicable performance and dimensional requirements of
IEC 60807-7, MIL-DTL-24308 and AS39029.

TECHNICAL CHARACTERISTICS
CBDD/CBHD SERIES

MATERIALS AND FINISHES:

Non-magnetic versions are available, contact Technical Sales.

Insulator: Glass filled polyester per ASTM D 5927


UL 94V-0, blue color.
Contacts:
Precision machined copper alloy.

MECHANICAL CHARACTERISTICS:

Contact Plating:
Signal: Gold flash over nickel plate. Other finishes
available upon request, see page 81.
Power: Gold flash over nickel. Other finishes available
upon request, see page 81.
Shielded: Forcontact platings, see page 68.
High Voltage:
Forcontact platings, see page 68.
Shells: Steel with tin plate; zinc plate with chromate
seal; stainless steel passivated. Other materials
and finishes available upon request.
Mounting Spacers Nylon; polyester; copper alloy or steel with zinc
and Brackets: plate and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel, passivated.
Push-On Fasteners: Phosphor bronze and beryllium copper with tin
plate.
Jackscrew Systems: Brass or steel with zinc plate and c
hromate seal
or clear zinc plate or tin plate; stainless steel,
passivated.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.

27

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Signal Contacts,
Fixed: Size 22 contacts, male 0.030 inch
[0.76mm] mating diameter. Female open
entry or PosiBand closed entry design, see
page 69 for details.
Power Contacts,
Fixed: Size 16 contacts, male 0.0625 inch
[1.588mm] mating diameter. Female
contacts - closed entry design.
Size 8 contacts, male - 0.142 inch [3.61mm]
mating diameter. Female contact features
Large Surface Area (L.S.A.) closed entry
contact design utilizing BeCu mechanical
retention member. Closed crimp barrel.
Contact Retention in Insulator:
Signal Size 22
5 lbs. [21N] minimum
Power Size 16
6 lbs [26N] minimum
Size 8 22 lbs [98N] for power, shielded and high
voltage.
Resistance to
500F [260C] for 10 seconds duration per
Solder IronHeat:
IEC 60512-6.
Signal Contact
Solder contacts - 0.035 inch [0.89mm]
Terminations: minimum hole diameter for 22 AWG
[0.3 mm2] wire maximum.

continued on next page. . . .

Combo-D
D-Sub

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HIGH DENSITY PCBMOUNT

TECHNICAL CHARACTERISTICS, continued


continued from previous page. . . .
Straight Printed Board Mount 0.020 inch
[0.51mm] diameter.

SIZE 16 CONTACTS

Size 8 contacts - printed board terminations


with 0.078 inch [1.98mm], 0.094 inch
[2.39mm] and 0.125 inch [3.18mm]
termination diameters.
Shielded Contacts,
Removable: See table of cable sizes for contact
termination dimensions, page 78.
High Voltage Contacts: Straight and right angle (90) terminations
0.041 inch [1.04mm] minimum hole diameter.
Shells: Male shells may be dimpled for EMI/ESD
ground paths.
Polarization: Trapezoidally shaped shells and polarized
jackscrews.
Mounting to
Angle Brackets: Jackscrews and riveted fasteners with 0.120
inch [3.05mm] diameter hole, and threaded
riveted fasteners with 4-40 threads and nylon
inserts.
Mounting to
Printed Board: Rapid installation push-on fasteners and
threaded posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations: 
Open entry, 500 operations. PosiBand closed
entry, 1000 operations minimum. Per IEC
60512-5.

ELECTRICAL CHARACTERISTICS:
SIZE 22 CONTACT
Contact Current Rating:
Initial ContactResistance: 

Proof Voltage:

5 amperes nominal.
0.010 ohms maximum for open entry
0.005 ohms maximum for closed entry
1000 V r.m.s.

POWER CONTACTS
Contact Current Rating - Tested per UL 1977:
Standard Contact Material:
28 amperes.
High Conductivity Contact Material:
40 amperes.
See Temperature Rise Curves on page 2 for details.
Initial ContactResistance:
Standard Contact Material:  0.0016 ohms max. Per IEC
60512-2, Test 2b.
High Conductivity
Contact Material: 0.001 ohms max. Per IEC
60512-2, Test 2b.
Proof Voltage:
1000 V r.m.s.
SIZE 8 CONTACTS
POWER CONTACTS
For electrical characteristics, see page 4.
SHIELDED CONTACTS
For electrical characteristics, see page 69.
HIGH VOLTAGE CONTACTS
For electrical characteristics, see page 69.
CONNECTOR
Insulation Resistance:

Clearance and
Creepage Distance:
Working Voltage:

5 G ohms.
0.042 inch [1.06mm] minimum.
300 V r.m.s.

CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat,SteadyState:

-55C to +125C.
10 days.

THERMOCOUPLE CONTACTS:
Straight and right angle PCB mount contacts are available, please contact
Technical Sales for details.
Size 22 crimp contacts are available in CBCD series, see page 71 for
details.

CBDD/CBHD SERIES

Right Angle (90) Printed Board Mount


0.030 inch [0.76 mm] diameter.
Power Contacts,
Terminations: Size 16 contacts- printed board terminations
with 0.063 inch [1.60mm] diameters.

*1 CONTACT VARIANT
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
SHELL SIZE 1
Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

SHELL SIZE 3

8W2

19W1

Six Size 22 Signal Contacts and


Two Size 16 Power Contacts

Eighteen Size 22 Signal Contacts


and One Size 8 Power Contact

SHELL SIZE 4

NEW!
*2 15W4
Eleven Size 22 Signal Contacts
and Four Size 8 Power Contacts

SHELL SIZE 2

*3 45W2
Forty-three Size 22 Signal Contacts
and Two Size 8 Power Contacts

NoteS:

contact variants may be tooled
*1 Additional
at customer request.
*2 For technical, dimensional and PCB layout
information on 15W4 variants, contact
Technical Sales.
*3 45W2 variant currently available in male
only. Contact Technical Sales for availability
of female connector.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

28

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
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HIGH DENSITY PCB MOUNT

STANDARD SHELL ASSEMBLY


RECOMMENDED MATING DIMENSIONS

Shell Sizes 1 & 2 =


0.2650.015 [6.730.38]
Shell Sizes 3, 4, 5 & 6 =
0.2560.015 [6.500.38]

CBDD8W2M3S000CBDD45W2M30000

B
B1

D1

0.0390.010
[0.990.25]

C
A

10 Typ.

0.0500.010
[1.270.25]

0.1200.005 [3.050.13]
Mounting hole, two places

0.220 [5.59]
Max.

OPTIONAL SHELL ASSEMBLY


WITH UNIVERSAL FLOAT MOUNTS (F)

OPTIONAL SHELL ASSEMBLY (0, 02)

0.1200.010 [3.050.25]

0.0550.015
[1.4070.38]

CBDD/CBHD SERIES

SHELL
SIZES

VARIANT

A
0.015
[0.38]

8W2M

1.213
[30.81]

8W2F
8W2S

1.213
[30.81]

19W1M

1.541
[39.14]

19W1F
19W1S

1.541
[39.14]

45W2M

2.729
[69.32]

0.1200.005 [3.050.13]
Mounting hole, two places
for stainless steel shell (0 option)
0.154 [3.91] Mounting hole,
two places (02 option)

B
0.005
[0.13]

B1
0.005
[0.13]

C
0.005
[0.13]

0.666
[16.92]

0.984
[24.99]

D
0.005
[0.13]

+0.13
0.086+0.005
-0.000 2.18-0.00
Mounting hole, two places

0.032 [0.81]
Total diametral float

D1
0.005
[0.13]

E
0.015
[0.38]

G
0.010
[0.25]

H
0.010
[0.25]

K
0.005
[0.13]

M
0.010
[0.25]

0.329
[8.36]

0.494
[12.55]

0.759
[19.28]

0.422
[10.72]

0.233
[5.92]

0.422
[10.72]

0.494
[12.55]

0.759
[19.28]

0.422
[10.72]

0.243
[6.17]

0.429
[10.90]

0.494
[12.55]

1.083
[27.51]

0.422
[10.72]

0.233
[5.92]

0.422
[10.72]

0.494
[12.55]

1.083
[27.51]

0.422
[10.72]

0.243
[6.17]

0.429
[10.90]

0.494
[12.55]

2.272
[57.71]

0.422
[10.72]

0.230
[5.84]

0.426
[10.82]

1
0.643
[16.33]

0.984
[24.99]
0.994
[25.25]

0.311
[7.90]

1.312
[33.32]

0.329
[8.36]

29

0.971
[24.66]

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

1.312
[33.32]
2.182
[55.42]

2.500
[63.50]

0.311
[7.90]
0.329
[8.36]

Combo-D
D-Sub

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
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HIGH DENSITY PCBMOUNT

SOLDER CUP CONNECTOR


CODE 21

22 AWG max.
[0.25mm 2 ]

Fixed female
jackscrew

Fixed female jackscrews

0.082 [2.08]

For solder cup contacts,


specify code 21 in step 4 of
ordering information.

0.145 [3.68]

Fixed male
jackscrew

Fixed male and female polarized jackscrews available.


Specify code T6 in step 7 of ordering information.

Typical part number: CBDD19W1M2100T60

Typical part number: CBDD19W1M2100T0

STRAIGHT PRINTED BOARD MOUNT CONNECTOR


CODE 3, 35, 36, AND 37
Fixed female jackscrews

CONTACT
CODE

---------

0.170 [4.32]

0.010 [0.25]
nominal

Push-on fastener,
phosphor bronze

0.020 [0.51]

CBDD/CBHD SERIES

For straight printed board


mount contacts, specify
code 3 in step 4 of
ordering information.

0.250 [6.35]

0.063 [1.60]

Typical part number: CBDD8W2F3S60T2X


Fixed female jackscrews

CONTACT
CODE

---------

35
36
37

0.078
[1.98]
0.094
[2.39]
0.125
[3.18]

0.170 [4.32]
0.250 [6.35]
0.010 [0.25]
nominal

Push-on fastener,
phosphor bronze

0.020 [0.51]
D

Typical part number: CBDD19W1F35S60T2X

For straight printed board


mount contacts, specify
code no. in step 4 of
ordering information.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

30

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY PCB MOUNT

right angle (90) PRINTED BOARD MOUNT CONNECTOR


SIZE 16 POWER CONTACTS WITH 0.063 [1.60] TERMINATIONS
CODE 4, 0.314 [7.98] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2
0.220 [5.59] Max.
2

A1

3
5

A2

4
6

0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]

0.030 [0.76]
0.063 [1.60]
Fixed female jackscrews

0.414
[10.52]

Typical part number:


CBDD8W2M4R70T20

0.9840.008
[24.990.20]
1.204 [30.58]

right angle (90) PRINTED BOARD MOUNT CONNECTOR


SIZE 8 POWER CONTACTS WITH 0.078 [1.98] TERMINATIONS
CODE 4 AND 45, 0.314 [7.98] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2

CBDD/CBHD SERIES

0.220 [5.59] Max.


1
7

3 A1
9

13

10
15

16

12
18

0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]

0.030 [0.76]
0.078 [1.98]
Fixed female jackscrews

0.414
[10.52]

1.3120.008
[33.320.20]
1.532 [38.91]

31

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Typical part number:


CBDD19W1M45R70T20

Combo-D
D-Sub

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY PCBMOUNT

right angle (90) PRINTED BOARD MOUNT CONNECTOR


SIZE 8 POWER CONTACTS WITH 0.078 [1.98] TERMINATIONS
CODE 4 AND 45, 0.314 [7.98] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2

0.220 [5.59] Max.


1

16

A1

A2

22

30

8
15

23

36

29

37

43

0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]

0.030 [0.76]
0.078 [1.98]
Fixed female jackscrews

0.414
[10.52]

Typical part number:


CBDD45W2M45R70T20

2.5000.008 [63.500.20]
2.720 [69.09]

right angle (90) PRINTED BOARD MOUNT CONNECTOR


SIZE 8 POWER CONTACTS WITH 0.125 [3.18] TERMINATIONS
CODE 4 AND 47, 0.314 [7.98] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2

CBDD/CBHD SERIES

Combo-D
D-Sub

0.220 [5.59] Max.


1
7

3 A1
9

13

10
15

16

12
18

0.170 [4.32]
Nominal

0.030 [0.76]
0.125 [3.18]
Fixed female jackscrews

0.414
[10.52]

0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
0.810 [20.56]

Typical part number:


CBDD19W1M47R70T20

1.3120.008
[33.320.20]
1.532 [38.91]

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

32

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY PCB MOUNT

Combo-D
D-Sub

right angle (90) PRINTED BOARD MOUNT CONNECTOR


SIZE 8 POWER CONTACTS WITH 0.125 [3.18] TERMINATIONS
CODE 4 AND 47, 0.314 [7.98] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2

0.220 [5.59] Max.


1

16

A1

22

30

A2

8
15

23

36

37

29
43

0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
0.810 [20.56]

0.030 [0.76]
0.125 [3.18]
Fixed female jackscrews

0.414
[10.52]

Typical part number:


CBDD45W2M47R70T20

2.5000.008 [63.500.20]
2.720 [69.09]

CBDD/CBHD SERIES

Connectors Designed To Customer Specifications


Positronic Combo-D connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer
PCB terminations; customer specified hardware; sealing for water resistance.

Contact Technical Sales with your particular requirements.

33

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY PCBMOUNT

STRAIGHT PRINTED BOARD MOUNT CONNECTOR


WITH FDS4201D OR MDS4201D SHIELDED CONTACTS
CODE 65

Fixed female jackscrews


0.025 [0.64]

0.170 [4.32]

0.156 [3.96]

0.250 [6.35]
0.010 [0.25]
nominal

Push-on fastener,
phosphor bronze

0.020 [0.51]

2x 0.037 [0.94]
across points
0.028 [0.71]

Shielded contacts only


visible this view for clarity

Typical part number:


CBDD19W1M65S60T20

right angle (90) PRINTED BOARD MOUNT CONNECTOR


WITH FRT4201D OR MRT4201D SHIELDED CONTACTS
CODE 84
0.220 [5.59] Max.
1
7

3 A1
9

13

10
15

16

0.170 [4.32]
Nominal

12
18

CBDD/CBHD SERIES

Combo-D
D-Sub

0.314 [7.98]
0.100 [2.54]
0.100 [2.54]

0.030 [0.76]

Fixed female jackscrews

0.414
[10.52]

1.3120.008
[33.320.20]
1.532 [38.91]

Typical part number:


CBDD19W1M84R70T20

2x 0.037 [0.94]
across points
0.028 [0.71]
0.470 [11.94]
0.100 [2.53]
Shielded contacts only
visible this view for clarity

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

34

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


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Positronic
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HIGH DENSITY PCB MOUNT

Combo-D
D-Sub

right angle (90) PRINTED BOARD MOUNT CONNECTOR


WITH FRT4201D OR MRT4201D SHIELDED CONTACTS
CODE 84
0.220 [5.59] Max.
1

16

A1

A2

22

30

15

23

36

0.170 [4.32]
Nominal

29

37

43

0.314 [7.98]
0.100 [2.54]
0.100 [2.54]

0.030 [0.76]

Fixed female jackscrews

0.414
[10.52]

2x 0.037 [0.94]
across points
0.028 [0.71]
0.470 [11.94]

2.5000.008 [63.500.20]

0.100 [2.53]

2.720 [69.09]

Shielded contacts only


visible this view for clarity

Typical part number:


CBDD45W2M84R70T20

COMPLIANT PRESS-FIT CONNECTOR


CODE 93
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
Fixed female jackscrews

CBDD/CBHD SERIES

0.225 [5.72] max.


thread length in
mounting spacer

0.225
[5.72]
0.265 [6.73]

0.047 [1.19]
Screw, 4-40 threads
Customer supplied

TYPICAL PART NUMBER: CBDD8W2M93S0T20

Fixed female jackscrews


0.225 [5.72] max.
thread length in
mounting spacer

0.225
[5.72]
0.265 [6.73]

0.047 [1.19]
Screw, 4-40 threads
Customer supplied

TYPICAL PART NUMBER: CBDD19W1M93S0T20

35

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
connectpositronic.com

HIGH DENSITY PCBMOUNT

PRINTED BOARD MOUNT CONTACT HOLE PATTERN

2x 0.492 [12.50]
0.080 [2.03]
0.035 [0.89]
A1

A2

0.010 [0.25]
0.055 [1.40]
0.187 [4.75] Typ.

2x A

6x C

CBDD8W2M3
CBDD8W2M4
CBDD8W2M93

VARIANT

CODE

8W2

3
4

0.080 [2.03]
0.080 [2.03]

0.078 [1.98]
0.100 [2.54]

0.035 [0.89]
0.045 [1.14]

0.078 [1.98]

See chart for size 22


contact on page 85.

19W1
AND
45W2

2x 0.1230.003
[3.120.08]
2x 0.656
[16.66]

9
13

18

16

0.078 [1.98]
0.078 [1.98]

93

See chart for size 8


ontact on page 85.
c

0.078 [1.98]

See chart for size 22


contact on page 85.

A1

0.145 [3.68]
2x 0.1230.003
[3.120.08]

A1

9
13

15

0.396 [10.06]

6
12

10

18

16

18x 0.045
[1.14]

0.160 [4.06]
0.100 [2.54]
0.205 [5.21]
0.090 [2.29] Typ.

18x C
A

CBDD19W1M47

2x 0.1230.003
[3.120.08]

9
15

0.045 [1.14]
N/A
N/A
N/A

0.100 [2.54]

2x 0.656
[16.66]

13

0.100 [2.54]
N/A
N/A
N/A

2x 0.1230.003
[3.120.08]

0.035 [0.89]

CBDD19W1M3, 35, 36, 37


CBDD19W1M4, 45
CBDD19W1M93

0.078 [1.98]

12

0.160 [4.06]
B
0.205 [5.21]
0.090 [2.29] Typ.

0.098 [2.49]
0.114 [2.90]
0.145 [3.68]
0.098 [2.49]
N/A
N/A
N/A

10

15

See chart for size 16


contact on page 85.

2x 0.656
[16.66]

7 A1

1
7

93
3, 35
36
37
4, 45
47
65
84

10

2x 0.656
[16.66]

0.100 [2.54]
0.100 [2.54]

A1
1

18

0.160 [4.06]
0.205 [5.21]
0.090 [2.29] Typ.

12

16

0.156 [3.96]
0.056 [1.42]
0.044 [1.12]

13

0.100 [2.54]
0.100 [2.54]

18x 0.035 [0.89]


3x 0.045 [1.14]

9
15

10

12

16

18

0.160 [4.06]
0.205 [5.21]
0.090 [2.29] Typ.

CBDD19W1M65

21x 0.045 [1.14]

CBDD19W1M84

CBDD/CBHD SERIES

2x 0.1230.003
[3.120.08]

SUGGESTED
PRINTED BOARD HOLE SIZES

Hole identification shown for male connector; use mirror image for female connector.
Mount Right angle (90) connector with mating face positioned to follow direction of arrows.

2x 0.1230.003 [3.120.08]
2x 1.250 [31.75]
2x 0.1230.003 [3.120.08]
2x 1.250 [31.75]

1
16

A1

0.358 [9.09]
0.150 [3.81]
A2

22
30

15

36

29

23

16

43

37

0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.

2x 0.145
[3.68]

30

0.100 [2.54]

43x C
2x A

0.100 [2.54]

0.078 [1.98]
0.078 [1.98]

A1

A2

36

23

0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.

CBDD45W2M65

23

36

37

15

0.396 [10.06]

29
43

43x 0.045
[1.14]

2x 0.1230.003 [3.120.08]

37

2x 1.250 [31.75]

0.358 [9.09]
0.150 [3.81]

22
30

7
22

CBDD45W2M47

2x 0.1230.003 [3.120.08]

16

A2

0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.

CBDD45W2M3, 35, 36, 37


CBDD45W2M4, 45
CBDD45W2M93
2x 1.250 [31.75]

A1

0.358 [9.09]
0.150 [3.81]

15

0.100 [2.54]
0.100 [2.54]

29
43

A1
1
16

0.100 [2.54]

43x 0.035 [0.89]


6x 0.045 [1.14]

0.100 [2.54]

0.358 [9.09]
0.150 [3.81]
A2

22
30

23

36

37

0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.

15

0.156 [3.96]
0.056 [1.42]
0.044 [1.12]

29
43

50x 0.045 [1.14]

CBDD45W2M84
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

36

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NEW!

HIGH DENSITY PCB MOUNT

Combo-D
D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 8

N O T

F OR CO N NE CTO RS
I N C L U D I NG SIZ E 8 C O N TA C T S

STEP
EXAMPLE

CBDD

8W2

93

/AA

10
-14
*2 STEP 10 - SPECIAL OPTIONS
FOR SPECIAL OPTIONS, SEE
SPECIAL OPTIONS APPENDIX
ON PAGE 81.

STEP 1 - Basic Series


CBDD Series CBHD Series - H
 igh Conductivity
Power Contacts

CONTACT TECHNICAL SALES


FOR ORDERING DETAILS OF
THE FOLLOWING:
Other Special Requirements.
Straight and Right Angle Thermocouple
PCB mount contacts

STEP 2 - Connector

Variants
ShellSize 1 - 8W2
See next page for ordering information
for other shell size options.

STEP 9 - Environmental
Compliance options

STEP 3 - Connector Gender

/AA -  RoHS Compliant

*1 F - Female - P
 rofessional Level Open Entry Signal Contacts
M - Male
* 1 S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts

Note: If compliance to environmental


legislation is not required, this step will not be
used. Example: CBDD8W2M93S000

STEP 4 - Contact TerminationType

STEP 8 - Shell Options

* 5 21 Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2].


*5 3 Solder, Straight Printed Board Mount, 0.170 [4.32] Tail
length.
*5 4  Solder, Right Angle (90) Printed Board Mount, 0.314
[7.98] Signal ContactExtension.
93 Signal Omega type compliant and Power Bi-Spring type
compliant, termination length 0.225 [5.72].

0 Zinc Plated, with Chromate Seal.


*4 S Stainless Steel, passivated.
X Tin Plated.
Z Tin Plated and Dimpled (male connectors only).

* STEP 5 -Mounting Style


2

CBDD/CBHD SERIES

0
02
B3
B8
F
P
P2
R2

R6
R7
R8
S
S2
S5
S6

Mounting Hole, 0.120 [3.05]


Mounting Hole, 0.154 [3.91]
Bracket, Mounting, Right Angle (90) Metal with Cross Bar
Bracket, Mounting, Right Angle (90) Plastic with Cross Bar
FloatMounts, Universal
Threaded Post, Brass, 0.250 [6.35] Length
Threaded Post, Nylon, 0.250 [6.35] Length
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with 4-40 Thread Fixed Female Jackscrews withCross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with 0.120 [3.05] Mounting Hole with Cross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with 4-40 Threads with Cross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with4-40 Locknut withCross Bar
Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length
changes to 0.265 [6.73] when used in conjunction with Code 93
contacts
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
Swaged Locknut, 4-40 Threads
Swaged Spacer with Push-onFastener, 4-40 Threads, 0.250 [6.35]
Length

*2 STEP 7 - Locking and Polarizing Systems

0
V3
V5
VL
T
T2
T6
E
E2
E3
E6

None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.

*2 STEP 6 - Hoods and Push-On FastenerS


0 None
AN Lightweight Aluminum Hood, nickel finish
AC Lightweight Aluminum Hood, no finish
H Hood, Top Opening,Metal
*3 G Hood, EMI/RFI, Die Cast Zinc
N Push-onFastener, for Right Angle (90) Mounting Brackets

Z H
 ood, Top or Side Opening, robust extended height, plastic
and composite, with rotating male jackscrews

NOTES

*1 Power
contacts are always supplied with Closed Entry female contacts.
*2 For additional information on accessories listed in steps

5, 6, 7 and 10, see Accessory Catalog.


*3 When
using G hood with CBDD variants, use the extended height hood.

See Accessories Catalog for extended G hood options.


*4 For
stainless steel dimpled male versions, contact Technical Sales.

*5 Size
16 power contact are included.

37

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub
NEW!

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY PCBMOUNT

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 8

FOR CONNECTORS INCLUDING SIZE 8 CONTACTS


STEP
EXAMPLE

CBDD

19W1

93

/AA

10
-14

STEP 1 - Basic Series

* STEP 10 - SPECIAL OPTIONS

CBDD Series CBHD Series - H


 igh Conductivity
Power Contacts

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

CONTACT TECHNICAL SALES


FOR ORDERING DETAILS OF
THE FOLLOWING:
Other Special Requirements.
Straight and Right Angle Thermocouple
PCB mount contacts

STEP 2 - Connector

Variants
ShellSize 2 - 19W1
*6 ShellSize 3 - 15W4
*1 ShellSize 4 - 45W2

STEP 3 - Connector Gender


*2 F - Female - P
 rofessional Level Open Entry Signal Contacts
M - Male
* 2 S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts

STEP 9 - Environmental
Compliance options
/AA -  RoHS Compliant
Note: If compliance to environmental
legislation is not required, this step will not be
used. Example: CBDD8W2M93S000

STEP 4 - Contact TerminationType

*3 STEP 5 -Mounting Style









0
02
B3
B8
F
P
P2
R2

R6
R7
R8
S
S2
S5
S6

Mounting Hole, 0.120 [3.05]


Mounting Hole, 0.154 [3.91]
Bracket, Mounting, Right Angle (90) Metal with Cross Bar
Bracket, Mounting, Right Angle (90) Plastic with Cross Bar
FloatMounts, Universal
Threaded Post, Brass, 0.250 [6.35] Length
Threaded Post, Nylon, 0.250 [6.35] Length
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with 4-40 Thread Fixed Female Jackscrews withCross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with 0.120 [3.05] Mounting Hole with Cross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with 4-40 Threads with Cross Bar
Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector
with4-40 Locknut withCross Bar
Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length
changes to 0.265 [6.73] when used in conjunction with Code 93
contacts
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
Swaged Locknut, 4-40 Threads
Swaged Spacer with Push-onFastener, 4-40 Threads, 0.250 [6.35]
Length

STEP 8 - Shell Options


0 Zinc Plated, with Chromate Seal.
*5 S Stainless Steel, passivated.
X Tin Plated.
Z Tin Plated and Dimpled (male connectors only).

*3 STEP 7 - Locking and Polarizing Systems

0
V3
V5
VL
T
T2
T6
E
E2
E3
E6

None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.

CBDD/CBHD SERIES

21 Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2].


3 Solder, Straight Printed Board Mount with Signal Contacts
0.170 [4.32] Tail Length.
35 Solder, Straight Printed Board Mount with Signal and 0.078
[1.98] Power Contacts, 0.170 [4.32] Tail Length.
36 Solder, Straight Printed Board Mount with Signal and 0.094
[2.39] Power Contacts, 0.170 [4.32] Tail Length.
37 Solder, Straight Printed Board Mount with Signal and 0.125
[3.18] Power Contacts, 0.170 [4.32] Tail Length.
4 Solder, Right Angle (90) Printed Board Mount withSignal
Contacts, 0.314 [7.98] Signal ContactExtension.
45 Solder, Right Angle (90) Printed Board Mount withSignal
and 0.078 [1.98] Power Contacts, 0.314 [7.98] Signal
ContactExtension.
47 Solder, Right Angle (90) Printed Board Mount withSignal
and 0.125 [3.18] Power Contacts, 0.314 [7.98]
SignalContact Extension.
65 Solder, Straight Printed Board Mount withSignal and
Shielded Contacts MDS/FDS 4201D footprint, 0.170 [4.32]
Signal Contact Tail Length.
84 Solder, Right Angle (90) Printed Board Mount withSignal
and Shielded Contacts MRT/FRT 4201D footprint, 0.314
[7.98] Signal Contact Extension.
93 Signal Omega type compliant and Power Bi-Spring type
compliant, termination length 0.225 [5.72].

*3 STEP 6 - Hoods and Push-On FastenerS


0 None
AN Lightweight Aluminum Hood, nickel finish
AC Lightweight Aluminum Hood, no finish
H Hood, Top Opening,Metal
*4 G Hood, EMI/RFI, Die Cast Zinc
N Push-onFastener, for Right Angle (90) Mounting Brackets

Z H
 ood, Top or Side Opening, robust extended height, plastic
and composite, with rotating male jackscrews

NOTES

*1 45W2 variant currently available in male only.



*2 Power
contacts are always supplied with Closed Entry female contacts.
*3 For additional information on accessories listed in steps
5, 6, 7 and 10, see Accessory Catalog.


*4 When
using G hood with CBDD variants, use the extended height hood.

See Accessories Catalog for extended G hood options.


*5 For
stainless steel dimpled male versions, contact Technical Sales.

*6 For
technical, dimensional and PCB layout information on 15W4 variants,

contact Technical Sales.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

38

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS

Combo-D
D-Sub

Size 22 Removable Signal and


Thermocouple Crimp Contacts
Size 16 Removable Power Contacts
Size 8 Removable Power, Shielded,
Air and High Voltage Contacts
UL and CSA Recognition,
for status contact Technical Sales

CBCD high density series connectors are

quality

CBCD series connectors also offer a blind mating connector

connectors designed for use in sheltered, mildly corrosive

system for applications requiring connector c


ouplings in

environments having a wide range of temperature, pressure

recessed areas or for mobile power coupling systems.

and humidity changes. CBCD series connectors offer mixed

CBCD series connectors utilize precision machined contacts

crimp-removable contact combinations of power, signal, and

and meet applicable performance and dimensional requirements

thermocouple contacts within the same connector body.

of IEC 60807-7, MIL-DTL-24308 and AS39029.

A wide assortment of cable support hoods and locking


systems is available from stock.

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:

Non-magnetic versions are available, contact Technical Sales.

Insulator: Glass filled polyester per ASTM D 5927


UL 94V-0, blue color.
Contacts: Precision machined copper alloy.
Contact Plating:
Signal: 
Gold flash over nickel plate and gold 0.000050
[1.27] over nickel plate. Other finishes a
vailable
upon request, see page 81.
Power: Gold flash over nickel. Other finishes available
upon request, see page 81.
Shielded:
F
 orcontact platings, see page 68.
High Voltage:
Forcontact platings, see page 68.
Shells: Steel with tin plate; zinc plate with chromate
seal; stainless steel passivated. Other
materials and finishes available upon request.

Signal Contacts,
Crimp Removable: Size 22 contacts, male 0.030 inch
[0.76mm] mating diameter. Terminations
for 20, 22, 24, 26, 28 and 30 AWG.
Female PosiBand closed entry design,
see page 69 for details. Closed crimp
barrel.
Power Contacts,
Crimp Removable: Size 16 contacts, male 0.0625
inch [1.588mm] mating diameter.
Terminations for 12, 14, 16, 18, 20,
22, and 24 AWG. Female closed entry
design. Closed crimp barrel.

CBCD SERIES

Mounting Spacers: Copper alloy or steel with zinc plate and


chromate seal or tin plate; stainless steel,
passivated.
Jackscrew Systems: Brass or steel with zinc plate and c
hromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods: Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.

39

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

MECHANICAL CHARACTERISTICS:

Size 8 contacts, male 0.142 inch


[3.61mm] mating diameter. Terminations
for 6, 8, 10, 12, and 16 AWG. Female
contact features Large Surface Area
(L.S.A.) closed entry contact design
utilizing BeCu mechanical retention
member. Closed crimp barrel.
Contact Retention In Insulator:

Signal Size 22
9 lbs. [40N].
Power Size 16
15 lbs. [67N]
Power Size 8 22 lbs. [98N] - power, shielded and
high voltage.

continued on next page. . . .

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO

HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS

Positronic
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TECHNICAL CHARACTERISTICS, continued


continued from previous page. . . .

MECHANICAL CHARACTERISTICS, continued:

SIZE 8 CONTACTS

Shells: Male shells may be dimpled for EMI/ESD


ground paths.

POWER CONTACTS
For electrical characteristics, see page 4.

Polarization: 
Trapezoidally shaped shells and polarized
jackscrews.

SHIELDED CONTACTS
For electrical characteristics, see page 69.

Locking Systems:

Jackscrews and vibration locking systems.

Mechanical Operations:

1000 operations minimum per IEC 60512-5.

CONNECTOR
Insulation Resistance:
Clearance and
Creepage Distance:
Working Voltage:

ELECTRICAL CHARACTERISTICS:
SIZE 22 CONTACTS
Contact Current Rating:
Initial ContactResistance:
Proof Voltage:

HIGH VOLTAGE CONTACTS


For electrical characteristics, see page 69.

5 amperes nominal.
0.005 ohms maximum.
1000 V r.m.s.

5 G ohms.
0.042 inch [1.06mm] minimum.
300 V r.m.s.

CLIMATIC CHARACTERISTICS:

SIZE 16 CONTACTS
POWER CONTACTS
Contact Current Rating - Tested per UL 1977:
Standard Contact Material:
28 amperes.
High Conductivity Contact Material:
40 amperes.
See Temperature Rise Curves on page 2 for details.
Initial ContactResistance:
0.0016 ohms max. Per IEC 60512 Standard Contact Material: 
2, Test 2b.
High Conductivity
Contact Material: 0.001 ohms max. Per IEC 60512-2,
Test 2b.
1000 V r.m.s.
Proof Voltage:

Temperature Range:
Damp Heat,SteadyState:

-55C to +125C.
10 days.

THERMOCOUPLE CONTACTS:
Size 22 crimp contacts are available. See page 71 for details.
PCB mount contacts are available in CBDD series, see page 27 for
details.

*1 CONTACT VARIANT
FACE VIEW OF MALE OR REAR VIEW OF FEMALE

SHELL SIZE 2

SHELL SIZE 4

8W2

19W1

*2 45W2

Six Size 22 Signal Contacts and


Two Size 16 Power Contacts

Eighteen Size 22 Signal Contacts


and One Size 8 Power Contact

Forty-three Size 22 Signal Contacts


and Two Size 8 Power Contacts

CBCD SERIES

SHELL SIZE 1

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

NoteS:

contact variants may be tooled at customer request.
*1 Additional

*2 45W2 variant currently available in female only. Contact Technical Sales for availability of male connector.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

40

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
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HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS

Combo-D
D-Sub

STANDARD SHELL ASSEMBLY


RECOMMENDED MATING DIMENSIONS

Shell Sizes 1 & 2 =


0.2650.015 [6.730.38]
Shell Sizes 3, 4, 5 & 6 =
0.2560.015 [6.500.38]

CBCD45W2S00000CBCD8W2S00000
TYPICAL CONNECTOR TOP VIEW

B1

0.0500.010
[1.270.25]

D1 D

H
0.220 [5.59]

0.0390.010
[0.990.25]

10 typ.

2X 0.1200.005 [3.050.13]
mounting hole

max.

0.375 [9.53]
max.

OPTIONAL SHELL ASSEMBLY


WITH UNIVERSAL FLOAT MOUNTS (F)

OPTIONAL SHELL ASSEMBLY (0, 02)

0.1200.010 [3.050.25]

0.0550.015
[1.4070.38]

SHELL
SIZES

2X 1200.005 [3.050.13]
mounting hole for stainless
steel shell (0 option).
2X 0.154 [3.91] mounting
hole (02 option).

VARIANT

A
0.015
[0.38]

B
0.005
[0.13]

B1
0.005
[0.13]

C
0.005
[0.13]

8W2M

1.213
[30.81]

0.666
[16.92]

0.984
[24.99]

8W2S

1.213
[30.81]

19W1M

1.541
[39.14]

19W1S

1.541
[39.14]

0.971
[24.66]

1.312
[33.32]

45W2S

2.729
[69.32]

2.159
[54.84]

2.500
[63.50]

0.032 [0.81] total


diametral float

D
0.005
[0.13]

2X 0.086+0.005-0.000
[2.18+0.13-0.00]
mounting hole

D1
0.005
[0.13]

E
0.015
[0.38]

G
0.010
[0.25]

H
0.010
[0.25]

K
0.005
[0.13]

M
0.010
[0.25]

0.329
[8.36]

0.494
[12.55]

0.759
[19.28]

0.422
[10.72]

0.233
[5.92]

0.422
[10.72]

0.494
[12.55]

0.759
[19.28]

0.422
[10.72]

0.243
[6.17]

0.429
[10.90]

0.494
[12.55]

1.083
[27.51]

0.422
[10.72]

0.233
[5.92]

0.422
[10.72]

0.311
[7.90]

0.494
[12.55]

1.083
[27.51]

0.422
[10.72]

0.243
[6.17]

0.429
[10.90]

0.311
[7.90]

0.494
[12.55]

2.272
[57.71]

0.422
[10.72]

0.243
[6.17]

0.429
[10.90]

1
0.643
[16.33]

0.984
[24.99]

CBCD SERIES

0.994
[25.25]

0.311
[7.90]

1.312
[33.32]

0.329
[8.36]

41

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
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HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 8

STEP
EXAMPLE

10

CBCD

8W2

/AA

-14
*3 STEP 10 - SPECIAL OPTIONS

STEP 1 - Basic Series

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

CBCD Series

STEP 2 - Connector

Variants
ShellSize 1 - 8W2

STEP 9 - Environmental
Compliance options

ShellSize 2 - 19W1

/AA -  RoHS Compliant

*1 ShellSize 4 - 45W2

Note: If compliance to environmental


legislation is not required, this step will not be
used. Example: CBCD8W2S0000S

STEP 3 - Connector Gender


M - Male
S - Female - PosiBand Closed Entry Signal Contacts

STEP 8 - Shell Options


0 Zinc Plated, with Chromate Seal.
*5 S Stainless Steel, passivated.
X Tin Plated.
Z Tin Plated and Dimpled (male connectors only).

STEP 4 - Contact TerminationType


0 C
 onnector ordered without contacts. Order signal,
power, thermocouple, shielded, high voltage or air
contacts separately. See pages 68-80 for contact
part numbers.
1 Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2].
2
* 11 Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]
with MC/FC 4012D power contact.
*2 12 Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]
with MC/FC 4016D power contact.
*2 13 Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]
with MCC/FCC 4101D shielded contacts.
*2 14 Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]
with MCC/FCC 4102D shielded contacts.

*3 STEP 7 - Locking and Polarizing Systems

0
V3
V5
VL
T
T2
T6
E
E2
E3
E6

None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.

*3 STEP 5 -Mounting Style


0 Mounting Hole, 0.120 [3.05]
02 Mounting Hole, 0.154 [3.91]
F FloatMounts, Universal
S2 Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
S5 Swaged Locknut, 4-40 Threads

NOTE: If you would like a 2D drawing or 3D model, once youve made


your connector selection, please visit www.connectpositronic.com.
If you cant find your specific part number on our web site, contact
Technical Sales to have one created.

*3 STEP 6 - Hoods and Push-On FastenerS


0 None
AN Lightweight Aluminum Hood, nickel finish.
AC Lightweight Aluminum Hood, no finish.
H Hood, Top Opening,Metal
*4 G Hood, EMI/RFI, Die Cast Zinc

Z Hood, Top or Side Opening, robust extended height, plastic
and composite, with rotating male jackscrews

NOTES

*1 45W2 variant currently available in female only.


*2 Available on 19W1 and 45W2 connectors only.
*3 For additional information on accessories listed in steps
5, 6, 7 and 10, see Accessory Catalog.


*4 When
using G hood with CBCD variants, use the extended height hood.

See Accessories Catalog for extended G hood options.

CBCD SERIES


*5 For
stainless steel dimpled male versions, contact Technical Sales.

For crimping information and crimp tools,


see Application Tools section, page 82.
2D Drawing

3D Model

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

42

CBDPB/CBDPC SERIES

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY


THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
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VERTICALLY STACKED STANDARD DENSITY PCB MOUNT

Combo-D
D-Sub

Size 20 Signal Contacts


Size 8 Power Contacts
UL Recognized
File #E49351
CSA Recognized
File #LR54219
Telecommunication
UL File #14095

The Combo-Dual Port connector series offers several


combinations of power and signal contacts within
the same connector assembly. Seventeen different
combinations of power and signal contact stacked
assemblies are available within four standard shell sizes.
The connector assembly can be partially populated
with either signal or power contacts installed in the
connector bodies to customer selected contact positions.
The stacked connectors may be spaced apart to two
dimensional spacings.
On special order, the right angle (90) printed board
mount contacts may be replaced with size 8 power,

shielded or high voltage contacts having crimp or


solder cup terminations. Signal contacts remain in dual
port configuration.
Mounting angle brackets can be ordered riveted to
the connector by specifying R2, R6, R7 and R8 options.
Locking systems are available utilizing 4-40 threaded
jackscrew systems, polarized or non-polarized, or with
a quick-release vibration lock system for rear panel
mounted connectors.
Combo-Dual Port series connectors comply with the
dimensional requirements of IEC 60807-2 and DSCC
85039.

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator: Glass filled polyester per ASTM D 5927 UL
94, blue color, and composite.
Contacts: Precision machined copper alloy.
Contact Plating:
Signal: Gold flash over nickel plate. Other finishes
available upon request.
Power: Gold flash over nickel. Other finishes
available upon request.
Shells: Steel with tin plate; zinc plate with
chromate seal; stainless steel passivated.
Other materials and finishes available upon
request.
Mounting Spacers Nylon; polyester; copper alloy or steel with
and Brackets: zinc plate and chromate seal or tin plate;
phosphor bronze with tin plate; stainless
steel, passivated.
Cross Bar:

Nylon, UL94V-0, black color.

Push-On Fasteners:

Beryllium copper, tin plated.

43

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Jackscrew Systems: Brass or steel with zinc plate and


chromate seal or clear zinc plate or tin
plate; stainless steel, passivated.
Vibration Lock Systems:

Lock tabs, steel with nickel plate.

Non-magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Signal Contacts:

 ize 20 contacts, male 0.040 inch


S
[1.02mm] mating diameter. Female
contact rugged open entry. PosiBand
closed entry female options are also
available.

Contact Retention
In Insulator: 9 lbs. [40N]
Contact Terminations: Printed board mount with right angle
(90) terminations supported by
alignment bar. Termination diameter
0.028 inch [0.71mm].
Power Contacts: Size 8 contact, male 0.142 inch
[3.61mm] mating diameter.

continued on next page. . . .

CBDPB/CBDPC SERIES

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


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VERTICALLY STACKED STANDARD DENSITY PCB MOUNT

TECHNICAL CHARACTERISTICS, continued


continued from previous page. . . .

MECHANICAL CHARACTERISTICS, continued:


Contact Retention
In Insulator:

ELECTRICAL CHARACTERISTICS:
Size 20 CONTACTS

22 lbs. [98N]

Contact Current Rating:


Initial Contact Resistance:
Proof Voltage:

Contact Terminations: Printed board mount with right angle


(90) terminations of 0.078 inch [1.98mm]
diameter.

Shells: Male connector shells may be dimpled for


EMI/ESD ground paths.

Size 8 CONTACTS

Polarization: Trapezoidally shaped shells and polarized


jackscrews.
Mounting Bracket Riveted fasteners with 0.120 inch
Riveted to Connector: [3.05mm] diameter clearance hole, with
4-40 threads or 4-40 threads with nylon
lock insert.
Mounting To
Printed Board:

7.5 amperes nominal.


0.008 ohms maximum.
1000 V r.m.s.

POWER CONTACTS
E
 lectrical characteristics for 0.078 inch diameter terminations,
see page 4.
connector
Insulation Resistance:
Clearance and Creepage
Distance (minimum):
Working Voltage:

5 G ohms.
0.039 inch [1.0mm]
300 V r.m.s.

Rapid installation push-on fasteners.

Locking Systems: Jackscrews and vibration locking system


for either front or rear panel mounted
connectors.
Mechanical Operations: 500 operations minimum per IEC 605125.

CLIMATIC CHARACTERISTICS:
Temperature Range:

-55C to +125C.

Damp Heat,SteadyState:

10 days.

CONTACT VARIANTS
FACEVIEWOFMALEORREARVIEWOFFEMALE
SHELL SIZE 1

*1 2WK2

SHELL SIZE 2

*2 3WK3

3W3

5W1

7W2

11W1

SHELL SIZE 3

9W4

5W5

13W3

17W2

21W1

SHELL SIZE 4

8W8

13W6

17W5

21WA4

25W3

27W2

Notes:

*1 2WK2
connectors have 1 male and 1 female contacts. Female connector

should be loaded with female c


ontact in A2 position.

*2 3WK3
male variant contains 2 male contacts and 1 female contact. Female

variant contains 2 female contacts and 1 male contact

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

44

CBDPB/CBDPC SERIES

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
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VERTICALLY STACKED STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD MOUNT CONNECTOR


4 ROW CONNECTOR UNIT, 0.283 [7.19] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2
0.008
0.036 [0.91]

4-40 UNC THDS.


TYP. 4

0.220 [5.59] MAX.

0.247 [6.27]

Note:
30 ampere 0.125 [3.18]
power contacts may
be ordered at special
request for a limited
number of CBDP
variants. Contact
technical sales for
details.

0.170 [4.32]
0.003
0.028 TYP.
[0.71]
0.010
0.270 [6.86]

0.494 [12.55]
0.003
0.078 TYP.
[1.98]

0.283 [7.19] TYP.

0.112 [2.84] TYP.

0.112 [2.84] TYP.


0.150 [3.81] TYP.

0.745 [18.92]

Typical Part Number:


CBDPB7W2MN8T2/7W2MN8T6X

0.010
0.580 [14.73]

CONNECTOR
DESIGNATION

CBDPB

0.750
[19.05]

1.244
[31.60]

0.256
[6.50]

CBDPC

0.900
[22.86]

1.394
[35.41]

0.406
[10.31]

CONNECTOR
VARIANT

SHELL SIZE 1

1.213
[30.81]

0.984
[24.99]

SHELL SIZE 2

1.541
[39.14]

1.312
[33.32]

SHELL SIZE 3

2.088
[53.04]

1.852
[47.04]

SHELL SIZE 4

2.729
[69.32]

2.500
[63.50]

Note: P
 rinted board power contacts (size 8) may be replaced with a
size 8 removable power, shielded, air or high v oltage contact
having solder or crimp terminations.

45

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CBDPB/CBDPC SERIES

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
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VERTICALLY STACKED STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD CONTACT HOLE PATTERN


Hole identification shown is for female connector over male connector.
Mount connector with mating face positioned to follow direction of arrow.
0.262 [6.65]

0.112 [2.84]
4

A1

1
1

A1

0.013
[0.33]

A2

A3

0.162 [4.11]

0.270 [6.86]

0.218 [5.54]

0.656 [16.66]

0.492 [12.50]

2WK2/2WK2

3W3/3W3
3WK3/3WK3

5W1/5W1

A1

A2

10

0.162 [4.11]

0.013
[0.33]

0.216 [5.49]

0.570 [14.48]

0.656 [16.66]

0.926 [23.52]

5W5/5W5

11W1/11W1

7W2/7W2
0.108 [2.74]

0.108 [2.74]

5
1

A3

A2

0.310
[7.87]
5

A4
A4

0.306 [7.77]
0.570 [14.48]

10

0.570 [14.48]
0.926 [23.52]

13W3/13W3

9W4/9W4

A2

15

8
1

0.310
[7.87]
15

A2

0.109 [2.77]
0.544 [13.82]

A1

0.926 [23.52]

17W2/17W2

0.056 [1.42]

11

0.112 [2.84]

0.035 [0.89]

1
11

0.013
[0.33]

0.056 [1.42]
A1

0.013
[0.33]

0.109 [2.77]

0.112 [2.84]

20

0.055 [1.40]
0.035 [0.89]

A1

A1

0.306 [7.77]

0.013
[0.33]

0.926 [23.52]

0.310
[7.87]

0.056 [1.42]

10

A1

A2

A3
A3

A3

A2

0.112 [2.84]

0.035 [0.89]
A2

A1

0.310
[7.87]
0.013
[0.33]

0.054 [1.37]

0.112 [2.84]
0.056 [1.42]

0.162 [4.11]
0.035 [0.89]

10

A1

0.656 [16.66]

0.034 [0.86]

0.270 [6.86]

0.310
[7.87]

0.013
[0.33]

A1

10

0.108 [2.74]

A2

0.069 [1.75]

0.310
[7.87]

0.262 [6.65]

0.268 [6.81]
2

0.112 [2.84]
0.056 [1.42]

A1

0.035 [0.89]

0.056 [1.42]

0.035 [0.89]
0.310
[7.87]

0.108 [2.74]

0.112 [2.84]

0.054 [1.37]

A1

A1

A2

0.492 [12.50]

A1

0.310
[7.87]

2
3

0.135 [3.43]

0.310
[7.87]

0.069 [1.75]
A1

A2

0.310
[7.87]

0.262 [6.65]

0.056 [1.42]
A2

A1

0.035 [0.89]

A3

0.069 [1.75]

10
A1

20

0.163 [4.14]
0.218 [5.54]
0.926 [23.52]

21W1/21W1

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.045 [1.14] hole for signal contact termination positions.
Suggest 0.098 [2.49] hole for 0.078 [1.98] power contact termination positions.
Suggest 0.123 0.003 [3.12] hole for mounting connector with push-on fasteners.
Mounting holes must move 0.020 [0.51] 0.010 opposite direction
of arrow for use of unriveted mounting bracket with connectors.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

46

CBDPB/CBDPC SERIES

PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY

Combo-D
D-Sub

THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO


Positronic
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VERTICALLY STACKED STANDARD DENSITY PCB MOUNT

right angle (90) PRINTED BOARD CONTACT HOLE PATTERN


Hole identification shown is for female connector over male connector.
Mount connector with mating face positioned to follow direction of arrow.

0.109 [2.77]
0.707 [17.96]
A1

A2

A3

A4

A5

A6

A1

A2

A3

A4

A5

A6

A8

A7

A6

A4

A5

A6

A8

A7

A2

A1

0.600 [15.24]

1.250 [31.75]

13W6/13W6

8W8/8W8

A3

A4

A5

A4

A5

A1

A2

12

0.310
[7.87]

6
12

A1

A2

0.618 [15.70]

0.013
[0.33]

A1

A3

A2

10

17

21WA4/21WA4

A3

22

12
1

11
22

A3

A2

A1

0.618 [15.70]
0.893 [22.68]
1.250 [31.75]

25W3/25W3

SUGGESTED PRINTED BOARD HOLE SIZES:


Suggest 0.045 [1.14] hole for signal contact termination positions.
Suggest 0.098 [2.49] hole for 0.078 [1.98] power contact termination positions.
Suggest 0.123 0.003 [3.12] hole for mounting connector with push-on fasteners.
Mounting holes must move 0.020 [0.51] 0.010 opposite direction
of arrow for use of unriveted mounting bracket with connectors.

47

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

A1

12

0.310
[7.87]

1
A1

0.013
[0.33]

11

0.112 [2.84]

0.055 [1.40]
14

A2

0.035 [0.89]

0.056 [1.42]

25

0.013
[0.33]

0.112 [2.84]

0.055 [1.40]

13

0.109 [2.77]

A1

A4

1.250 [31.75]

17W5/17W5

0.310
[7.87]

A3

0.893 [22.68]

1.250 [31.75]

0.035 [0.89]

0.056 [1.42]

0.618 [15.70]

0.013
[0.33]

0.893 [22.68]

0.112 [2.84]

0.055 [1.40]
10

A2

0.035 [0.89]

0.056 [1.42]

17

A1

0.109 [2.77]

0.112 [2.84]

0.109 [2.77]

0.343 [8.71]

0.310
[7.87]

0.265 [6.73]

1.250 [31.75]

0.035 [0.89]

4
5

0.092 [2.34]

0.013
[0.33]

0.900 [22.86]

0.056 [1.42]
A2

A3
A3

A3

A4

A2

A4

A5

0.310
[7.87]
A1

0.056 [1.42]

0.310
[7.87]

0.112 [2.84]

0.652 [16.56]
5

0.035 [0.89]

0.069 [1.75]

0.262 [6.65]

0.150 [3.81]

0.250 [6.35]

13

14

25

0.109 [2.77]
0.893 [22.68]
1.250 [31.75]

27W2/27W2

A2

CBDPB/CBDPC SERIES

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VERTICALLY STACKED STANDARD DENSITY PCB MOUNT

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE

CBDPB 9W4

N7T

Upper
Connector
STEP 1 - Basic Series
*1 CBDPB Series
* 1 CBDPC Series

STEP 2 - Connector

Variants
ShellSize 1

2WK2, 5W1

10

9W4

N7T

/AA

-14

Lower
Connector

STEP 10 - SPECIAL OPTIONS


FOR SPECIAL OPTIONS, SEE
SPECIAL OPTIONS APPENDIX
ON PAGE 81.

Options are
the same as
for Upper
Connector
Steps 2, 3,
and 4

STEP 9 - E
 nvironmental
Compliance options
/AA -  RoHS Compliant
Note: If compliance to environmental
legislation is not required, this step will not be
used. Example: CBDPB9W4FN7T/9W4FN7T0

Shell Size 2

3W3, 3WK3, 7W2, 11W1


Shell Size 3

5W5, 9W4, 13W3, 17W2, 21W1

STEP 8 - Shell Options

Shell Size 4

0 Zinc Plated, with Chromate Seal.


*2 S Stainless Steel, passivated.
X Tin Plated.
Z Tin Plated and Dimpled (male connectors only)

8W8, 13W6, 17W5, 21WA4, 25W3, 27W2

STEP 3 - Connector Gender


F - Female - P
 rofessional Level Open Entry Signal Contacts
M - Male
S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts
Military gold plating is optional.

STEP 4 - Locking, Polarizing, Mounting


and Push-on Fastener Systems


0 None
R2 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 4-40 Thread, Fixed Female
Jackscrews and Cross Bar
R6 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 0.120 [3.05] Mounting Hole with
Cross Bar
R7 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 4-40 Threads with Cross Bar
R8 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 4-40 Locknut with Cross Bar
N2 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 4-40 Thread, Fixed Female
Jackscrews with Cross Bar and Push-On Fastener
N6 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 0.120 [3.05] Mounting Hole with
Cross Bar and Push-on Fastener
N7 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 4-40 Threads with Cross Bar and
Push-on Fastener
N8 Bracket, Mounting, Right Angle (90) Metal, Swaged
to Connector with 4-40 Locknut with Cross Bar and
Push-on Fastener
V3 Lock Tab.
V5 Lock Tab, connector rear panel mounted.
T Fixed Female Jackscrews
T2 Fixed Female Jackscrews
T6 Fixed Male and Female Polarized Jackscrews

NOTE

*1 Contacts
can be supplied with Military contact plating, see page 81.

*2 For
stainless steel dimpled male versions, contact Technical Sales.

For crimping information and crimp tools,


see Application Tools section, page 82.

Note: S
 ize 8 removable power contacts with solder or crimp
terminations with power ratings of 10, 20 and 40
amperes may be ordered in lieu of the right angle (90)
board mounted power contact. Removable size 8
shielded, air and high voltage contacts may also be
ordered separately in lieu of the power contact. See
pages 68-80 for contact part numbers.

NOTE: If you would like a 2D drawing or 3D model, once youve made


your connector selection, please visit www.connectpositronic.com.
If you cant find your specific part number on our web site, contact
Technical Sales to have one created.

2D Drawing

3D Model

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

48

Positronic
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Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

Size 20
Signal Contacts
Size 8
Power Contacts
QB SERIES

Compliant to MTCA.0 R1.0 for


48 volt and 24 volt systems and
MTCA.1R1.0 for 12 volt systems

Positronic Industries is known throughout the PCI

QB series offers board mount connectors for power

Industrial Computer Manufactures Group (PICMG)

modules, and cable connectors for bringing power to

community as a value supplier of AdvancedTCA Zone 1

modules. QB series meet requirements of the MicroTCA

and Compact PCI power connectors, as well as a wide

Specification for 48V, 24V and 12V systems.

variety of other power distribution interconnects.

To learn more about PICMG or to get specifications,

Positronic has been privileged to participate in PICMG

visit www.picmg.org.

specification work, including MicroTCA. Positronic is


a proud supplier of power input connectors for use in
MicroTCA power modules.

TEMPERATURE RISE CURVE


7W2 VARIANT
80
72

MTCA power module shown above is compliments of


Actel Corp. (www.actel.com) and Signal Stream
Technologies, LLC. (www.signalstreamtechnologies.com).

RATED CURRENT (AMPS)

64
56
48

8 AWG
WIRE

40
32

12 AWG
WIRE

24
16
8
0

10

20

30

40

50

60

70

80

90 100 110 120

TEMPERATURE RISE (C)


Test conducted in accordance with UL1977. All power contacts under load.

49

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

8 AWG: C
 urve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000 connectors with FC4008D-1817.0 contacts terminated to 8 AWG wire.
12 AWG: Curve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000
connectors with FC4012D-1817.0 contacts terminated to 12 AWG wire.

Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

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TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:

ELECTRICAL CHARACTERISTICS:

Insulator: Glass filled polyester per ASTM D 5927


UL 94V-0, blue color.
Contacts: Precision machined copper alloy.
Contact Plating:
Signal: Gold flash over nickel plate and
0.000050 [1.27] gold over nickel plate.
Other finishes available upon request.
Power: Gold flash over nickel. Other finishes
available upon request.
Shells: Steel with tin plate; zinc plate with
chromate seal; stainless steel passivated.
Other materials and finishes available
upon request.
Brackets: Copper alloy or steel with zinc plate and
chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel,
passivated.
Push-On Fasteners: Beryllium copper with tin plate.
Jackscrew Systems: 
Brass or steel with zinc plate and
chromate seal or clear zinc plate or tin
plate; stainless steel, passivated.
Hoods: Glass filled polyester, UL 94V-0, blue
color.

Size 20 CONTACTS
Contact Current Rating:
Initial ContactResistance:
Proof Voltage:

MECHANICAL CHARACTERISTICS:
Signal Contacts, Size 20 contacts, male - 0.040 inch
Fixed: [1.02mm] mating diameter. Female
contacts are PosiBand closed entry
design.
Power Contacts, Size 8 contacts, male - 0.142 inch
Fixed: [3.61mm] mating diameter. Female
contacts are closed entry Large Surface
Area design.
Contact Retention
Signal: 9 lbs [40N]. Power: 22 lbs [98N].
in Insulator:
Locking Systems: Jackscrews.
Mechanical Operations:
200 operations, minimum.

7.5 amperes nominal.


0.008 ohms maximum.
1000 V r.m.s.

CONNECTOR
Insulation Resistance:
Working Voltage:

QB SERIES

Size 8 Contacts
POWER CONTACTS
Contact Current Rating - Tested per UL 1977:

QB7W2 MTCA.0 48V: 
70 amperes nominal.

See T
emperature Rise Curve on page 49 for details.

QBH9W4 MTCA.0 24V: 
85 amperes nominal.

M
 TCA.0 R1.0 specification requires each power contact in
the 24V input connector to carry 49 amps minimum at a 30C
temperature rise prior to derating. The QB9W4 connector meets
this requirement.

QBH5W5 / QBH15W4 MTCA.1 12V:
75 amperes nominal.

M
 TCA.1 R1.0 specification requires each power contact in
the 12V input connector to carry 50 amps minimum at a 30C
temperature rise prior to derating. The QBH5W5 and QBH15W4
connectors meets this requirement.
Initial ContactResistance: 0.0005 ohms max. per IEC 60512-2,
Test 2b.
Proof Voltage:
1000 V r.m.s.
5 G ohms.
300 V r.m.s.

Clearance and Creepage


Between Power Contacts:
Between Signal Contacts:
Between Power and
Signal Contacts:
Between Power Contacts
and Shelf GND:
Between Signal Contacts
and Shelf GND:

Distance:

0.06 inch [1.5 mm], minimum
0.02 inch [0.4 mm], minimum
0.06 inch [1.5 mm], minimum
0.06 inch [1.5 mm], minimum
0.06 inch [1.5 mm], minimum

AIR COOLED RUGGEDIZED MicroTCA SYSTEMS


12 VOLT INPUT POWER CONNECTORS PER MTCA.1, R1.0
Dual Port
Uni Port

Dual Port
Uni Port

5W5

15W4

Five (5) Size 8 Contacts

Four (4) Size 8 and selectively loaded


with seven (7) Size 22 contacts

Consult Technical Sales for more information about Positronic connector


compliant to the latest MicroTCA specification, MTCA.1, R1.0.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

50

Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

Positronic
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right angle (90) PRINTED BOARD MOUNT CONNECTOR - 48 VOLT


Contact positions A1 and A2 are first to mate. Contact positions 1 and 2 are last to mate.

A4

0.030
[0.76]

0.220
[5.59]
Max.

1.018
[25.86]
0.494
[12.55]

A3

A4

0.494
[12.55]

A4

0.030
[0.76]

1.018
[25.86]

A4

QB SERIES

A3

0.0360.008
[0.910.20]

1.3120.005
[33.320.13]

0.247
[6.27]

A3

0.220
[5.59]
Max.

4x 4-40 UNC-2B Threads

1.541 [39.14]

1.3120.005
[33.320.13]

0.0360.008
[0.910.20]

0.247
[6.27]

1.541 [39.14]

0.5240.010
[13.310.25]

4x 4-40 UNC-2B Threads

A3

0.5240.010
[13.310.25]

0.149 [3.78]

0.149 [3.78]

0.395 [10.03] Typ.

0.395 [10.03] Typ.

0.601 [15.27] Typ.

0.601 [15.27] Typ.


0.148 [3.76]

0.498
[12.65]

0.498
[12.65]

0.615
[15.62]

0.094 [2.39] Contact tail


0.028 [0.71] Contact tail

1.3120.005
[33.320.13]
A3

0.247
[6.27]

A4

0.615
[15.62]

0.094 [2.39] Contact tail


0.028 [0.71] Contact tail

DUAL PORT
Typical part number:
QB7W2MR7T2/7W2MR7T20/AA
1.541 [39.14]

0.122 [3.10]
Max.

INVERTED DUAL PORT


Typical part number:
QB7W2MN7T2/7W2MN7T20/AA-1845.0

4x 4-40 UNC-2B Threads


0.0360.008
[0.910.20]

0.220
[5.59]
Max.

0.494
[12.55]

The Dual Port and Uni Port connectors can also


be supplied with standard D-subminiature mounting
brackets, see page 53.
U N I P O R T T Y P I C AL P AR T N U MB ER S
CODE 56

0.149 [3.78]
0.395 [10.03] Typ.
0.148 [3.76]
"X"
"Y"
See chart See chart
0.094 [2.39] Contact tail
0.028 [0.71] Contact tail

TYPICAL PART NUMBER

QB7W2M56R70T20

0.498
[12.65]

0.615
[15.62]

0.103
[2.62]

0.512
[13.00]

QB7W2M56R70T20-1865.0

0.395
[10.03]

0.512
[13.00]

0.000
[0.00]

0.409
[10.39]

UNI PORT

right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 48 VOLT
4x 0.045 [1.14]
4x 0.114 [2.90]

0.1230.003
[3.120.08]

2x 0.045 [1.14]

0.1230.003
[3.120.08]

2x 0.114 [2.90]

0.303 [7.70]

0.055 [1.40] Typ.

"A"
See chart above

0.055 [1.40] Typ.

0.270 [6.86] Typ.

0.270 [6.86] Typ.

2x 0.656 [16.66]

2x 0.656 [16.66]

2x 0.778 [19.76] Min.

DUAL PORT

51

"B"
See chart above

0.512 [13.00]

0.206 [5.23]
0.103 [2.62]

0.303 [7.70]

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

2x 0.778 [19.76] Min.

UNI PORT

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right angle (90) PRINTED BOARD MOUNT CONNECTOR - 24 VOLT


Contact positions A1 and A4 are first to mate. Contact positions 1 and 2 are last to mate.
4x 4-40 UNC-2B Threads

2.088 [53.04]

0.0360.008
[0.910.20]

1.8520.005
[47.040.13]

0.247
[6.27]
A1

A2

A3

A1

A2

A3

0.030
[0.76]

A4

1.018
[25.86]

0.220
[5.59]
Max.

QB SERIES

0.5240.010
[13.310.25]

0.494
[12.55]

A4

0.149 [3.78]
0.642 [16.31] Typ.
0.906 [23.01] Typ.
0.148 [3.77]
0.498
[12.65]

DUAL PORT
Typical part number:
QBH9W4MR7T2/9W4MR7T20/AA

0.615
[15.62]

0.125 [3.18] Contact tail


0.028 [0.71] Contact tail

4x 4-40 UNC-2B Threads

2.088 [53.04]

0.0360.008
[0.910.20]

1.8520.005
[47.040.13]
A1

A2

A3

A4

0.220
[5.59]
Max.

0.494
[12.55]

0.247
[6.27]

0.149 [3.78]

U N I P O R T T Y P I C AL P AR T N UM B E R S
CODE 57

0.642 [16.31] Typ.


0.148 [3.77]
"X"
See chart

"Y"
See chart

The Dual Port and Uni Port connectors can


also be s upplied with standard D-subminiature
mounting brackets, see page 53.

UNI PORT

0.125 [3.18] Contact tail


0.028 [0.71] Contact tail

TYPICAL PART NUMBER

QBH9W4M57R70T20/AA

0.498
[12.65]

0.615
[15.62]

0.144
[3.66]

0.512
[13.00]

QBH9W4M57R70T20/AA-1865.0

0.395
[10.03]

0.512
[13.00]

0.247
[6.27]

0.409
[10.39]

right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 24 VOLT
4x 0.045 [1.14]
4x 0.145 [3.68]

0.1230.003
[3.120.08]

0.303
[7.70]

0.264
[6.71]
0.144
[3.66]

2x 0.045 [1.14]
2x 0.145 [3.68]
0.303
[7.70]

0.1230.003
[3.120.08]

0.512
[13.00]
0.218 [5.54] Typ.
0.326 [8.28] Typ.
2x 0.570 [14.48] Typ.
2x 0.926 [23.52]
2x 1.047 [26.59] Min.

DUAL PORT

"A"
See chart above

"B"
See chart above
0.218 [5.54] Typ.
0.326 [8.28] Typ.
2x 0.570 [14.48] Typ.
2x 0.926 [23.52]
2x 1.047 [26.59] Min.

UNI PORT
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

52

Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

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CABLE CONNECTOR
* contacts are not supplied in connector and need to be ordered separately
SEE PAGE 54 FOR CONTACT PART NUMBERS
1

Female contacts are Touch-Safe per IEC 60950-1, Figure 2A.


Accepts 3/32" hex driver or
allen wrench. For other options
consult technical sales.

Accepts 3/32" hex driver or


allen wrench. For other options
consult technical sales.

QB SERIES

0.230 [5.84]

0.230 [5.84]

0.494
[12.55]

1.715 [43.56]

Note: C
 onnectors can be
kitted with all applicable
removable contacts,
contact Technical Sales
for connector part
number.

0.494
[12.55]

2.255 [57.28]

0.976
[24.79]

0.976
[24.79]
0.2430.005
[6.170.13]

1.541 [39.14]
1.3120.005
[33.320.13]
A2

2x Rotating
male jackscrew
4-40 UNC-2B threads

2x Rotating
male jackscrew
4-40 UNC-2B threads

2.088 [53.04]
1.8520.005
[47.040.13]

0.3110.005
[7.900.13]

A1

0.2430.005
[6.170.13]

A4

0.9710.005
[24.660.13]

A3

A2

0.3110.005
[7.900.13]

A1

1.5110.005
[38.380.13]

Typical part number: QB7W2S00QH0/AA

Typical part number: QB9W4S00QH0/AA

ELECTRICAL BRIDGE
2.2560.050 [57.301.27]

MicroTCA applications may require contact


positions 1 and 2 be electrically bridged.
Order part number CC2805/AA-V01

FC6020D2/AA

FC6020D2/AA
22awg Hook-up wire
per MIL-W-16878/5

STANDARD D-SUBMINIATURE MOUNTING BRACKET


OPTIONAL MOUNTING BRACKET FOR Dual Port and Uni Port connectors
Dual Port and Uni Port connectors can be supplied with
standard D-subminiature mounting brackets which allows the
entire connector to set on top of the PCB.
1.244 [31.60]
0.494 [12.55]

For more information on Dual Port connectors,


see CBDP series on page 43.

53

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

For more information on Uni Port connectors,


see CBD series on page 3.

Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

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REMOVABLE CRIMP POWER CONTACTS


CODE 11 AND 12
*1 contacts are not supplied in connector and need to be ordered separately
Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

*1 FEMALE contact
CLOSED ENTRY DESIGN, L.S.A.

QB SERIES

0.784 [19.92]

0.566
[14.38]
MAX.

0.280 [7.11]

PART NUMBER

WIRE SIZE
AWG [mm2]

FC4012D/AA-1817.0

12 [4.0]

FC4008D/AA-1817.0

8 [10.0]

A
0.101
[2.57]
0.181
[4.60]

Material: Copper alloy.


PLating: (choose contact plating based on individual application requirements)
STANDARD FINISH: Gold flash over nickel plate.
optional FINISHES: 0
 .000030 [0.76 ] gold over nickel by adding -14 s uffix onto part number. Example: FC4012D/AA-14-1817.0.
0.000050 inch [1.27] gold over nickel by adding -15 s uffix onto part number. Example: FC4008D/AA-15-1817.0
*1 Note: F
 emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and
reduced contact resistance during operation.

For crimping information and crimp tools, see Application Tools section, page 82.

REMOVABLE Crimp Contacts


CODE 0, 11 AND 12
*1 contacts are not supplied in connector and need to be ordered separately
CLOSED CRIMP BARREL
Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

FEMALE contact
CLOSED ENTRY DESIGN
0.066
[1.68]

0.538 [13.67]

0.550 [13.97]

PART NUMBER

WIRE SIZE
AWG [mm2]

20 / 22 / 24
FC6020D2/AA
[0.5/0.3/0.25]
0.040 [1.02]

A
0.170+0.015-0.020
[4.32+0.38-0.51]

0.066
[1.68]

A
0.045
A[1.14]

0.170+0.015-0.020
[4.32+0.38-0.51]

Material: Copper alloy.


PLating: (choose contact plating based on individual application requirements)
STANDARD FINISH: Gold flash over nickel plate.
optional FINISHES: 0
 .000030 [0.76 ] gold over nickel by adding -14 s uffix onto part number. Example: FC6020D/AA-14.
0.000050 inch [1.27] gold over nickel by adding -15 s uffix onto part number. Example: Example: FC6020D/AA-15.

For crimping information and crimp tools, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

54

Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

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MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMS


Specify Complete Connector By Selecting An Option From Step 1 Through 9

D U AL

STEP
EXAMPLE

P ORT

CO N NE CTO RS

10

QB

7W2

R7T2

7W2

R7T2

/AA

-14

Upper
Connector

STEP 10 - SPECIAL OPTIONS

Lower
Connector

QB SERIES

STEP 1 - Basic Series

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

Options are
the same as
for Upper
Connector
Steps 2, 3,
and 4

QB Series (7W2 variant)


QBH Series (5W5, 9W4 and 15W4 variant)

STEP 2 - Connector

Variants
5W5*2, 7W2, 9W4, 15W4*2

STEP 3 - Connector Gender


M - Male

STEP 9 - Environmental
Compliance options
/AA -  RoHS Compliant
Note: This step should be included to
create a standard part number.
Example: QB7W2MR7T2/7W2MR7T20/AA

STEP 4 - Locking, Polarizing, Mounting


and Push-on Fastener Systems

0 None
R6 Bracket, Mounting, right angle (90) Metal, Swaged to connector with 0.120 [3.05] mounting hole with cross bar
R7 Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 threads with cross bar
R8 Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 locknut with cross bar
N6 Bracket, Mounting, right angle (90) Metal, Swaged to connector
with 0.120 [3.05] mounting hole with cross bar and push-on
fastener
N7 Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 threads with cross bar and push-on fastener
N8 Bracket, Mounting, right angle (90) Metal, Swaged to connector
with 4-40 locknut with cross bar and push-on fastener
T2 Fixed Female Jackscrews

STEP 8 - Shell Options

For crimping
information and
crimp tools,
see Application
Tools section,
page 82.


0
*1 S

X

Z

Zinc Plated, with Chromate Seal.


Stainless Steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).


NOTE: *1 For
stainless steel dimpled male versions, contact
Technical Sales.
2 

* For technical, dimensional and PCB layout information
on 5W5 and 15W4 variants, contact Technical Sales.

MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMS


Specify Complete Connector By Selecting An Option From Step 1 Through 9

U N I

STEP
EXAMPLE

P O RT

CO N NE CTO RS

10

QB

7W2

56

R7

T2

/AA

-14

STEP 1 - Basic Series

STEP 10 - SPECIAL OPTIONS

QB Series (7W2 variant)


QBH Series (5W5, 9W4 and 15W4 variant)

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

STEP 2 - Connector

Variants
5W5*2, 7W2, 9W4, 15W4*2

STEP 9 - E
 nvironmental
Compliance options

STEP 3 - Connector Gender


M - Male

/AA -  RoHS Compliant

STEP 4 - contact Termination


56 Solder,

Right Angle (90) Printed Board Mount withSignal
and 0.094 [2.39] Power Contacts, 0.395 [10.03] Signal
ContactExtension. Available for 7W2 variant.
57 Solder, Right Angle (90) Printed Board Mount withSignal and
0.125 [3.18] Power Contacts, 0.642 [16.29] SignalContact
Extension. Available for 5W5, 9W4 and 15W4 variants.

STEP 5 - mounting style


R6 Bracket, Mounting, right angle (90) Metal, Swaged to connector with
0.120 [3.05] mounting hole with cross bar
R7 Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40
threads with cross bar
R8 Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40
locknut with cross bar
NOTE: * For stainless steel dimpled male versions, contact Technical Sales.


*2 For
technical, dimensional and PCB layout information on 5W5
and15W4 variants, contact Technical Sales.
1

55

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Note: This step should be included to


create a standard part number. Example:
QB7W2M56R70T20/AA

STEP 8 - Shell Options



0
*1 S

X

Z

Zinc Plated, with Chromate Seal.


Stainless Steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).

STEP 7 - Locking and Polarizing Systems


T2 Fixed Female Jackscrews.

STEP 6 - Hoods and Push-On FastenerS


0 None
N Push-onFastener, for Right Angle (90) Mounting Brackets

Combo-D
D-Sub

MicroTCA POWER
INPUT CONNECTORS

Positronic
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FEMALE ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 9

C ABL E
EXAMPLE

10

QB

7W2

/AA

-14
STEP 10 - SPECIAL OPTIONS

STEP 1 - Basic Series

QB SERIES

STEP

CO N NE CTO RS

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

QB Series

STEP 2 - Connector

Variants
7W2
9W4

STEP 3 - Connector Gender

STEP 9 - E
 nvironmental
Compliance options

S - Female PosiBand Closed Entry Signal Contacts

/AA -  RoHS Compliant

Open Entry Signal Contacts are available and can be ordered


separately, see page 73.

Note: This step should be included to


create a standard part number.
Example: QB7W2S00QH0/AA

STEP 4 - contact Termination


0 Connector ordered without contacts. Order signal and
power contacts separately. See page 54 for c
ontact
part numbers.
1 Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2].
11 Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]
with FC4012D-1817.0 power contacts.
12 Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]
with FC4008D-1817.0 power contacts.

STEP 5 - mounting style


0 None

STEP 8 - Shell Options




0 Zinc Plated, with Chromate Seal.


S Stainless Steel, passivated.
X Tin Plated.

STEP 7 - Locking and Polarizing Systems


HR
 otating male jackscrew with internal hex for 3/32 hex
drives.

STEP 6 - Hoods
Q Hood, Top Opening,Plastic

For crimping information and crimp tools,


see Application Tools section, page 82.

NOTE: If you would like a 2D drawing or 3D model, once youve made


your connector selection, please visit www.connectpositronic.com.
If you cant find your specific part number on our web site,
contact Technical Sales to have one created.

2D Drawing

Contact Technical Sales for


ordering information for
cable versions of the 5W5
and 15W4 variants.

3D Model

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

56

COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS

Positronic
connectpositronic.com

Combo-D
D-Sub

Professional Quality Connectors


ACBDP Series
Size 20 Open Entry or
PosiBand Closed Entry
Contact Design
Industrial /Military Quality Connectors
- ACBMP Series
Size 20 PosiBand
Closed Entry Contact Design
Connector Saver

CONNECTOR SAVERS

ACBDP and ACBMP series connectors are suitable


for use in any applications requiring high performance
characteristic. The normal density ACBDP and
ACBMPseries are available in standard Combo-D
connector variants.
ACBDP and ACBMP series connectors utilize
precision machined contacts for strength and
durability. The ACBDP female contact features a
rugged Open Entry design or PosiBand Closed
Entry design for even higher reliability. ACBMP
connectors features PosiBand Closed Entry
contacts and military contact plating.

ACBDP and ACBMP series connectors can


be mated to a connector which would normally
experience high numbers of mating cycles. The
ACBDP/ACBMP connector can be easily replaced,
Saving a connector which is not easily replaced.
These connectors can also be used as agender
changer. Connector Savers are also available in
standard and high density D-subminiature
v ersions,
please consult our Professional, Industrial and Military
Performance D-subminiature Connectors catalog for
more information.
For high density 8W2, 19W1 and 45W2 adapter
variants contact Technical Sales.

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator: Glass filled polyester per ASTM D 5927
UL 94V-0, blue color.
Signal Contacts:
ACBDP Series: Precision machined high tensile copper alloy
open entry design.
ACBMP Series: Precision machined copper alloy PosiBand
closed entry design.
Power Contacts: Precision machined copper alloy closed entry
design.
Contact Plating:
ACBDP Series:
Gold flash over nickel plate.
ACBMP Series:
0.000050 [1.27] gold over nickel plate.
Shells:
Steel with tin plate; zinc plate with chromate
seal; stainless steel passivated. Other
materials and finishes available upon request.

57

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Jackscrew Systems: Brass or steel with zinc plate and c


hromate seal
or clear zinc plate or tin plate; stainless steel,
passivated.
Non-magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Fixed Contacts:
Signal Contacts: Size 20 contacts, male - 0.040 inch [1.02 mm]
diameter. ACBDP series has female open entry
contact or PosiBand closed entry c
ontacts
optional, see page 69 for details.
ACBMP series offer female PosiBand closed
entry contacts.
Power Contacts: Size 8 contacts, male - 0.142 inch [3.61 mm]
diameter. Female contact features Large
Surface Area(L.S.A.) closed entry contact
design utilizing BeCu mechanical retention
member.

continued on next page. . . .

COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS

Combo-D
D-Sub

Positronic
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TECHNICAL CHARACTERISTICS, continued


continued from previous page. . . .

MECHANICAL CHARACTERISTICS, continued:

ELECTRICAL CHARACTERISTICS:

Connector Saver: Male to female or male to male.

Size 20 Contacts
ContactCurrent Rating:
7.5 amperes, nominal.
Initial Contact Resistance:
0.008 ohms, maximum.
Proof Voltage: 1,000 V r.m.s.

Contact Retention: 
Signal:
Power:

9 lbs. [40N].
22 lbs. [98N].

Size 8 Contacts

Shells: Male shells may be dimpled for


EMI/ESD ground paths.
Polarization: Trapezoidally shaped shells.
Mechanical Operations:
ACBDP Series: 
500 operations, minimum, per IEC
60512-5.
ACBMP Series: 1,000 operations, minimum, per IEC 60512-5.

Power Contacts
ContactCurrent Rating:
70 amperes, per UL 1977.
See Temperature Rise Curves on pages 1-2.
Initial Contact Resistance: 0.0005 ohms, maximum
Proof Voltage:
1,000 V r.m.s.
Connector
Insulation Resistance:
Clearance and
Creepage Distance:
Working Voltage:

5 G ohms.
0.039 inch [1.0 mm], minimum.
300 V r.m.s.

CONNECTOR SAVERS

CLIMATIC CHARACTERISTICS:
-55C to +125C.

Temperature Range:

ACBDP/ACBMP Series Size 20 AND SIZE 8 Contact Connector Saver


CONTACT VARIANTS
FACEVIEWOFMALEORREARVIEWOFFEMALE
SHELL SIZE 1

SHELL SIZE 2

3W3

5W1

11W1

7W2

SHELL SIZE 3
5W5

9W4

13W3

21W1

17W2

SHELL SIZE 4
8W8

21WA4

13W6

17W5

25W3

27W2

SHELL SIZE 5

24W7

36W4

43W2

47W1

SHELL SIZE 6

Note: For high density 8W2, 19W1 and 45W2


variants contact Technical Sales for availability.

46W4
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

58

COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS

Positronic
connectpositronic.com

Combo-D
D-Sub

Standard Shell Assembly Dimensions


SIZE 20 AND SIZE 8 CONTACTS
CODE 0 AND S
0.290 [7.37]
0.2430.005
[6.170.13]

E
0.1200.005
[3.050.13]
Thru hole,
2 places

NOTE:
Code S = Swaged
spacer with 4-40
UNC-2B threads.

B1

K1

Molding
Spacer
Female
Contacts

Male Contacts
0.018[0.46]

D1

0.0360.008
[0.910.20]

CONNECTOR SAVERS

CONNECTOR
SIZE
SHELL SIZE 1
SHELL SIZE 2

SHELL SIZE 5
SHELL SIZE 6

0.020[0.51]
Max.rollover

Typical Part Number:


ACBMP11W1F0011W1M00

A
0.015

B
0.005

B1
0.005

C
0.005

D
0.005

D1
0.005

E
0.015

K1
0.005

1.213
[30.81]
1.541
[39.14]

0.643
[16.33]
0.971
[24.66]

2.729
[69.32]
2.635
[66.93]
2.729
[69.32]

2.159
[54.84]
2.064
[52.43]
2.189
[55.60]

0.666
[16.92]
0.994
[25.25]
1.534
[38.96]
2.182
[55.42]
2.079
[52.81]
2.212
[56.18]

0.984
[24.99]
1.312
[33.32]
1.852
[47.04]
2.500
[63.50]
2.406
[61.11]
2.500
[63.50]

0.311
[7.90]
0.311
[7.90]
0.311
[7.90]
0.311
[7.90]
0.423
[10.74]
0.485
[12.32]

0.329
[8.36]
0.329
[8.36]
0.329
[8.36]
0.329
[8.36]
0.441
[11.20]
0.503
[12.78]

0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.668
[16.97]

0.233
[5.92]
0.233
[5.92]
0.230
[5.84]
0.230
[5.84]
0.230
[5.84]
0.230
[5.84]

SHELL SIZE 3
SHELL SIZE 4

JACKSCREW SYSTEMS
CODE E, E6, T AND T6
ROTATING
MALE AND FEMALE
JACKSCREWS

ROTATING
MALE AND FEMALE
POLARIZED JACKSCREWS

FIXED
MALE AND FEMALE
JACKSCREWS

FIXED
MALE AND FEMALE
POLARIZED JACKSCREWS

E6

T6

E
4-40UNC-2B
4-40UNC-2A

Female
contacts

4-40UNC-2A

0.754 [19.15]

4-40UNC-2A

4-40UNC-2A

4-40UNC-2B
Male
contacts
Female
contacts

4-40UNC-2B
Male
contacts
Female
contacts

4-40UNC-2B
Male
contacts
Female
contacts

4-40UNC-2B

4-40UNC-2B

4-40UNC-2A

Example Part Number:


ACBDP5W1FEX5W1M0X

59

0.754 [19.15]

4-40UNC-2B

Example Part Number:


ACBDP5W1FE6X5W1M0X

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

4-40UNC-2A

Male
contacts

4-40UNC-2A

0.754 [19.15]

4-40UNC-2A

Example Part Number:


ACBDP5W1FTX5W1M0X

4-40UNC-2B

0.754 [19.15]

Example Part Number:


ACBDP5W1FT6X5W1M0X

COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS

Combo-D
D-Sub

Positronic
connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM


Specify Complete Connector By Selecting An Option From Step 1 Through 9
1

EXAMPLE ACBDP 11W1

10

11

11W1

/AA

-14

STEP 1 - Basic Series

STEP 11 - SPECIAL OPTIONS

ACBDP Professional /
Industrial Quality, see Step 3.
ACBMP Military conformance
w
 ith closed entry female signal contacts plated 0.000050
[1.27] gold over n
ickel plate.
Choose S or M in Step 3.

FOR SPECIAL OPTIONS, SEE


SPECIAL OPTIONS APPENDIX
ON PAGE 81.

STEP 10 - E
 nvironmental
Compliance options

STEP 2 - Connector

Variant
ShellSize 1
5W1
Shell Size 2
3W3, 7W2, 11W1
Shell Size 3
5W5, 9W4, 13W3, 17W2, 21W1
Shell Size 4
8W8, 13W6, 17W5, 21WA4, 25W3, 27W2
Shell Size 5
24W7, 36W4, 43W2, 47W1
Shell Size 6
46W4

/AA -  RoHS Compliant


Note: If compliance to environmental
legislation is not required, this
step will not be used. Example:
ACBDP11W1FSX11W1MSX

STEP 9 -2nd connector shell option


0
*4 S
X
Z

Note: For high density 8W2, 19W1


and 45W2 variants contact
Technical Sales for availability.

*2 STEP 8 - 2nd connector mating style



0 - Swaged spacer 0.120 [3.05] mounting hole


S - Swaged spacer 4-40 UNC-2B threads

*3 E - Rotating male and female jackscrews
(Select 0 in Step 4)
3
* E6 - Rotating male and female polarized jackscrew
(Select 0 in Step 4)

*3 T - Fixed male and female jackscrews
(Select 0 in Step 4)
3
* T6 - Fixed male and female polarized jackscrew
(Select 0 in Step 4)

STEP 3 - 1st Connector Gender


F - Female - P
 rofessional Level -

Open Entry Signal Contacts

*1M - Male
S - Female - Industrial / Military Level -

PosiBand Closed Entry Signal


Contacts. Military gold plating is
optional.

*2 STEP 4 - 1st connector mating style




0 - Swaged spacer 0.120 [3.05] mounting hole


S - Swaged spacer 4-40 UNC-2B threads
*3 E - Rotating male and female jackscrews
(Select 0 in Step 8)
*3 E6 - Rotating male and female polarized jackscrew
(Select 0 in Step 8)
*3 T - Fixed male and female jackscrews
(Select 0 in Step 8)
*3 T6 - Fixed male and female polarized jackscrew
(Select 0 in Step 8)

Zinc Plated, with Chromate Seal.


Stainless Steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).

STEP 7 - 2nd Connector



Gender
M - Male

*5 STEP 6 - 2nd Connector Variant


Select same variant as chosen in STEP 2.
NOTES

*1 Male
option in Step 3 available only on connector variants 5W1, 3W3, 7W2, 11W1,17W2,

STEP 5 -1st connector shell option


0
*4 S
X
Z

Zinc Plated, with Chromate Seal.


Stainless Steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).

21W1, 21WA4, 27W2, 24W7, 46W4.


*2 Connector
mating style for both connectors must be the same if 0 or S is used. If E, E6,

T or T6 is used in either Step 4 or 8 the other step must be 0.

*3 For hardware information, see page 59.



*4 For
stainless steel dimpled male versions, contact Technical Sales.

*5 C
onnector variant for both connectors must be the same.

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

60

CONNECTOR SAVERS

STEP

Combo-D
D-Sub

UNIQUE FEATURES
Positronic
connectpositronic.com

Positronic Industries is known around the world for


offering our customers flexibility when choosing connectors.
In addition to allowing customers to create part numbers for particular applications,
Positronic offers a wide variety of features and accessories within our products.
Positronic is also eager to modify existing products to meet unique
customer requirements. If you do not find what you need
with this catalog, please contact us for assistance.

SEQUENTIAL MATING CONTACTS


Size 12 contacts

0.070 [1.78]

First mate contact

UNIQUE FEATURES

0.094 [2.38]
Size 8 contact

0.142 [3.60]

Second mate contact

Note: A third level can be accomplished with signal contacts where applicable.

Three levels of sequential mating are possible:


First mate accomplished by a size 12 power contact. Male contact diameter
is 0.094 inch.
Second mate accomplished by a size 8 power contact. Male contact diameter
is 0.142 inch.
Third mate accomplished by size 20 signal contacts, as applicable.
CONTACT TECHNICAL SALES FOR MORE INFORMATION!

61

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

UNIQUE FEATURES
Positronic
connectpositronic.com

SIZE 8 CONTACT STABILIZATION FEATURE


minimizes float in Size 8 Contact positions

INSULATOR

INSULATOR

CONTACT

CONTACT

STABILIZER

with Stabilizer

without Stabilizer

CBD size 8 male contacts are removed toward the rear

In some applications this float creates problems in alignment

after utilizing front release tooling. Space must be provided

during mating. Many male contact CBD


variants offer an

between the contact and the connector molding so the

integral stabilizing feature to minimize problems created by

tooling can slide over the mating portion of the contact. This

float in size 8 contacts. An alternate tool is used to remove the

fact allows the contact to float.

contact if necessary. Tool number is 4311-0-1-0.

A1

A3

A2

A1

CBD/CBM3W3M

A1

A2

A3

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

CBC36W4M

A4

A5

A6

A8

A7

CBD/CBM8W8M

A4
15

A3

A2

UNIQUE FEATURES

The stabilization feature is currently available


for the following male contact variants:

9 10 11 12

A1

A2

13
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

CBC43W2M

Add MOS -1570.4 to end of part number. Example: CBD3W3M00000-1570.4

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

62

Combo-D
D-Sub

UNIQUE FEATURES
Positronic
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COMBO-D CONNECTORS WITH


* 100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACT
1

High conductivity size 8 contacts


which can be terminated to 6 awg
wire allow very high currents
to be carried through Combo-D
type connectors.

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:

Contacts:
High conductivity copper alloy.
Plating:

Standard Finish: 
Gold flash over nickel plate.
Optional Finishes: 
0.000030 [0.76 ] gold over nickel by
adding -14 suffix onto part number.
Example: FC4006D-14
0.000050 inch [1.27] gold over nickel by
adding -15 suffix onto part number.
Example: MC4006D-14

POWER CONTACTS
Contact Current Rating:

See Temperature Rise Curve on


page 64.
Initial Contact Resistance: 0.0003 ohms max. per IEC 60512-2,
Test 2b.
Proof Voltage:
1900 V r.m.s.
Working Voltage:
450 V r.m.s.

MECHANICAL CHARACTERISTICS:
Size 8 Removable
Contacts:
Rear insertion, front release.
Durability: 500 cycles minimum.
20g from 10 Hz to 500 Hz.
Vibration:
Shock: 30g-11ms.

CLIMATIC CHARACTERISTICS:
Temperature Range:

ELECTRICAL CHARACTERISTICS:

-55C to +125C.

*1 per UL 1977 Testing

100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACT


CONTACTS USED WITH 6 AWG WIRE

UNIQUE FEATURES

6 AWG [16.0mm2] max.

* contacts ordered separately


SIZE 8
1

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

*2 FEMALE CONTACT
CLOSED ENTRY DESIGN, L.S.A.
0.865 [21.97]
0.624
[15.85]

MALE contact
0.864 [21.95]
0.336 [8.53]

0.336 [8.53]

0.233 [5.92]

0.233 [5.92]

FC4006D

*2 Note: F
 emale contacts feature Large Surface Area (L.S.A.)
closed entry contact design which provides maximum
mating surfaces between male and female contact and
reduced contact resistance during operation.

63

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.142 [3.61]

MC4006D

Material: High conductivity copper alloy.


PLating:
STANDARD FINISH: Gold flash over nickel plate.
optional FINISHES: 0
 .000030 [0.76 ] gold over nickel by adding -14 s uffix
onto part number. Example: FC4006D-14
0.000050 inch [1.27] gold over nickel by adding -15
suffix onto part number. Example: MC4006D-15.

Combo-D
D-Sub

UNIQUE FEATURES
Positronic
connectpositronic.com

SELECTIVELY LOADED COMBO-D CONNECTORS FOR USE WITH


100 AMP* HIGH CURRENT REMOVABLE CRIMP POWER CONTACT
COMBO-D CONNECTORS WITH TWO CONTACT POSITIONS

CBD3W3M00000-1841.0

CBD3W3F00000-1841.0

COMBO-D CONNECTORS WITH THREE CONTACT POSITIONS

CBD5W5M00000-1841.1

CBD5W5F00000-1841.1

COMBO-D CONNECTORS WITH FOUR CONTACT POSITIONS

CBD8W8F00000-1841.2

UNIQUE FEATURES

CBD8W8M00000-1841.2

TEMPERATURE RISE CURVE


110
100

RATED CURRENT (AMPS)

90
80
70
60

Test conducted in accordance with UL1977.


All power contacts under load.

50

Curves were developed using CBD3W3, 5W5,


and 8W8 connectors with MC/FC4006D contacts
terminated with 6 AWG wire.

40
30
20
10
0
0

10

20

30

40

50

60

70

TEMPERATURE RISE (C)

80

90

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

64

UNIQUE FEATURES
Positronic
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Combo-D
D-Sub

STRAIGHT PRINTED BOARD MOUNT HIGH VOLTAGE CONTACT


SIZE 8
MALE contact

FEMALE CONTACT

0.040 [1.02]

0.142 [3.61]

CONTACT TECHNICAL SALES FOR MORE INFORMATION!

RIGHT ANGLE (90) PRINTED BOARD MOUNT HIGH VOLTAGE CONTACT


SIZE 8

FEMALE CONTACT

UNIQUE FEATURES

0.040 [1.02]

MALE contact

0.142 [3.61]

CONTACT TECHNICAL SALES FOR MORE INFORMATION!


65

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

UNIQUE FEATURES
Positronic
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BUS BAR CONTACT


SIZE 8 PoWER contact

Typical Part Numbers:


FBB4000D
MBB4000D

0.974 [24.74]
4-40UNC-2B
Thread

0.160 [4.06]

Power contacts can be offered with terminations suitable for use with bus bars.
CONTACT TECHNICAL SALES FOR MORE INFORMATION!

INTEGRAL BLIND MATE GUIDE

UNIQUE FEATURES

SIZE 8

0.114 [2.90]

1.164 [29.57]

0.125 [3.18]

0.158 [4.01]

CONTACT TECHNICAL SALES FOR MORE INFORMATION!


DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

66

Combo-D
D-Sub

UNIQUE FEATURES
Positronic
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CUSTOMER SPECIFIED CONTACT TERMINATION LENGTH


P o si tr on ic can s u pply CB ser ies connector s with custom er sp ecifie d
t e r m in at io n len gt h s . We have a wid e v ar iety of op tions av ailab le.
STRAIGHT PRINTED BOARD MOUNT
*Note:
PCB spacer height can
be adjusted according to
contact termination length

Y*

RIGHT ANGLE (90) PRINTED BOARD MOUNT

X
X a nd Y c o ntact t ermin at ion len gt h s can be
c usto m d esi g ned to f it you r applicat ion requ iremen t s.
UNIQUE FEATURES

CONTACT TECHNICAL SALES FOR MORE INFORMATION!

Connectors Designed To Customer Specifications


Positronic Combo-D connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer
PCB terminations; customer specified hardware; sealing for water resistance.

Contact Technical Sales with your particular requirements.

67

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
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REMOVABLE CONTACT TECHNICAL CHARACTERISTICS


SIZE 22 REMOVABLE CONTACT

diameter male contacts. Female PosiBand


closed entry contact design. Terminations for
12, 14, 16, 18, 20, 22, 24, 26, and 28 AWG.

MATERIALS AND FINISHES:

MECHANICAL CHARACTERISTICS:
Insert contact to rear face of insulator, release from rear face of insulator.
Size 22 contacts, 0.030 inch [0.76 mm] mating diameter male contacts.
Female PosiBand closed entry contact design. Terminations for 20, 22,
24, 26, 28, and 30 AWG. Closed barrel crimp.

ELECTRICAL CHARACTERISTICS:
5 amperes nominal.
Contact Current Rating:

Initial ContactResistance:

0.010 ohms maximum.

THERMOCOUPLE CONTACTS:
Straight and right angle (90) PCB mount contacts are available,
contact Technical Sales for details.
Size 22 crimp contacts are available, see page 71 for details.

SIZE 20 REMOVABLE CONTACT


MATERIALS AND FINISHES:
Precision machined copper alloy with gold flash over nickel. Other
finishes are available, see pages 69 and 81 for optional finishes.

MECHANICAL CHARACTERISTICS:
Insert contact to rear face of insulator, release from rear face of
insulator. Size 20 contacts, 0.040 inch [1.02 mm] mating diameter
male contacts. Female PosiBand closed entry or rugged open entry
contact design.

ELECTRICAL CHARACTERISTICS:

Contact Current Rating:


7.5 amperes nominal.
Initial ContactResistance: 0.008 ohms max. per IEC 60512-2,
test 2b.
THERMOCOUPLE CONTACTS:
Straight and right angle (90) PCB mount contacts are available, c
ontact
Technical Sales for details.
Size 20 crimp contacts are available, see page 74 for details.

SIZE 16 REMOVABLE CONTACT


MATERIALS AND FINISHES:
Standard: Precision machined copper alloy with gold
flash over nickel. Other finishes are available,
see pages 69 and 81 for optional finishes.
High Conductivity: High conductivity copper alloy, gold flash
over nickel. Other finishes are available, see
pages 69 and 81 for optional finishes.

MECHANICAL CHARACTERISTICS:
Standard and

High Conductivity: Insert contact to rear face of insulator,


release from front face of insulator. Size 16
contacts, 0.0625 inch [1.588mm] mating

ELECTRICAL CHARACTERISTICS:
Contact Current Rating - Tested per UL 1977:
Standard Contact Material:
28 amperes.
High Conductivity Contact Material:
40 amperes.
See Temperature Rise Curves on page 2 for details.
Initial ContactResistance:
Standard Contact Material: 
0.0016 ohms max. Per IEC 605122, Test 2b.
High Conductivity
Contact Material: 0.001 ohms max. Per IEC 60512-2,
Test 2b.

SIZE 8 REMOVABLE CONTACT


MATERIALS AND FINISHES:
Standard: Precision machined copper alloy with gold
flash over nickel. Other finishes are available,
see pages 69 and 81 for optional finishes.
High Conductivity: High conductivity copper alloy, gold flash
over nickel. Other finishes are available, see
pages 69 and 81 for optional finishes.
High Voltage:
Insulator Material:
PTFE teflon
Contacts:
Precision machined copper alloy with
0.000030 inch [0.76] gold over nickel. Other
finishes are available, see pages 69 and 81
for optional finishes.
Shielded:
Dielectric Material: PTFE teflon
Inner Contacts: Precision machined copper alloy with
0.000030 inch [0.76] gold over nickel. Other
finishes are available, see pages 69 and 81
for optional finishes.
Outer Contacts:
Precision machined copper alloy with gold
flash over nickel. Other finishes are available,
see pages 69 and 81 for optional finishes.
Air Line Coupler:

Stainless steel, see page 80.

MECHANICAL CHARACTERISTICS:
Standard and

High Conductivity: Insert contact to rear face of insulator,


release from front face of insulator. Size
8 contacts, 0.142 inch [3.61 mm] mating
diameter male contacts, closed entry
female contacts.
High Voltage:

Insert contact to rear face of insulator,


release from front face of insulator. Size
8 contacts. Straight and right angle (90)
terminations. 0.041 inch [1.04 mm] minimum
hole diameter.
Durability:
500 cycles minimum.
Vibration:
20g from 10 Hz to 500 Hz.
Shock: 30g-11ms.

. . . continued on next page

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

68

REMOVABLE CONTACTS

Precision machined copper alloy with gold flash over nickel. Other
finishes are available, see pages 69 and 81 for optional finishes.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLE CONTACT TECHNICAL CHARACTERISTICS


continued from previous page . . .
MECHANICAL CHARACTERISTICS, continued:
Shielded:

Insert contact to rear face of insulator,


release from front face of insulator. Size 8
contacts. See page 78 table of cable sizes
for contact termination dimensions.
Durability:
500 cycles minimum.
Vibration:
20g from 10 Hz to 500 Hz.
Shock: 30g-11ms.
Air Line Coupler:

Insert contact to rear face of insulator,


release from front face of insulator.

-1.5 dB at 2 GHz
VSWR: 1.15 average at 1 GHz
1.56 average at 2 GHz
Above values measured using frequency domain techniques.
Proof Voltage:
1000 V r.m.s.

Optional PLATING Finishes


-14 0.000030 [0.76 ] gold over nickel by adding
-14 suffix onto part number. Example:
FC120N4-14.
-15

ELECTRICAL CHARACTERISTICS:
Power Contacts:
For electrical characteristics, see page 4.
HIGH VOLTAGE:
Flash over Voltage:
3600 V r.m.s.
Proof Voltage:
2700 V r.m.s.
Initial Contact Resistance:
0.008 ohms maximum.

 .000050 inch [1.27] gold over nickel by


0
adding -15. Example: FC120N4-15.

RoHS OPTIONS:
/AA Environmental Compliance Option:
RoHS compliant can be achieved by
adding /AA suffix onto part number.
Examples: FC120N4/AA or for optional
finishes use FC120N4/AA-14.

Shielded:
Initial ContactResistance:
0.008 ohms maximum.
Nominal Impedance:
50 ohms.
Insertion Loss: -0.46 dB at 1 GHz

What makes Positronics


PosiBand contact
interface significant?
4
4
Legacy split tine contact with sleeve

 igher reliability in harsh environments and repeated


H
mating cycles.
P
 osiBand crimp contacts do not need to be annealed. Split
tine D-subminiature contacts are commonly annealed at the
crimp barrel, with the possibility of reliability problems at the
contact interface if the annealing is performed incorrectly.

4Electrical and mechanical function of the contact interface are


separated since the PosiBand contact is a two-piece design.
Contact normal force is provided by the Posiband spring
member, which allows higher mechanical reliability. The
electrical continuity path is supported through the base contact, which allows a greater number of electrical
paths on a micro level when compared to split tine contact design.
PosiBand spring member
placed on base contact

REMOVABLE CONTACTS

4
4

Higher reliability at prices comparable to the split tine design.


PosiBand is protected by US Patent 7,115,002.

For a detailed white paper visit: www.connectpositronic.com/posiband

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
69

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLECRIMP SIGNAL CONTACT


For use with CBCD Series connectors
SIZE 22
Qualified to AS39029

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

*MILITARY
SPECIFICATION CONTACTS

FEMALE contact

STANDARD FINISH:
per AS39029 specifications

MALE contact

CLOSED ENTRY DESIGN

Color Code:
Male Contact:
ORANGE/BLUE/BLACK
FEMALe Contact:
ORANGE/GREEN/YELLOW

0.518 [13.16]

0.047
[1.19]

* Color Code

Stainless Steel
Shroud

0.035
[0.89]

*M39029/57-354

0.047
[1.19]

* Color Code

0.030
[0.76]

0.150 [3.81]

0.035
[0.89]

0.150 [3.81]

WIRE SIZE
AWG [mm2]

FEMALE
PART NUMBER

0.531 [13.49]

WIRE SIZE
AWG [mm2]

MALE
PART NUMBER

22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]

22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]

*M39029/58-360

Positronic is qualified to supply the legacy design, as well as, the


PosiBand design. If the requirement is for the PosiBand design
exclusively, notify sales at time of quotation for order placement
when requesting M39029 contacts.

REMOVABLECRIMP SIGNAL CONTACT


for use with cbCd series connectors
SIZE 22

FEMALE contact

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

MALE contact

CLOSED ENTRY DESIGN

0.035
[0.89]

FEMALE
PART NUMBER

FC8022D2

0.520 [13.21]

0.150 [3.81]

WIRE SIZE
AWG [mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]

0.531 [13.49]

0.030
[0.76]

0.150 [3.81]

MALE
PART NUMBER

MC8022D

0.047
[1.19]

0.035
[0.89]

WIRE SIZE
AWG [mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

70

REMOVABLE CONTACTS

0.047
[1.19]

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

CRIMP SIGNAL CONTACT


For use with CBCD Series Connectors
CONTACTS USED WITH 20 AWG WIRE

The crimp area of these contacts is not


protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. These contact cannot be
removed from connector after installation.
Not suitable for fully loaded connector.

SIZE 22

FEMALE contact

Note: C
 onnectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.

MALE CONTACT

CLOSED ENTRY DESIGN


0.066
[1.68]

0.843 [21.41]

0.179 [4.55]

0.045
[1.14]

0.066
[1.68]

0.853 [21.67]

0.030
[0.76]

0.179 [4.55]

0.045
[1.14]

Crimp area extends above connector molding.

PART NUMBER

WIRE SIZE
AWG [mm2]

PART NUMBER

WIRE SIZE
AWG [mm2]

FC8020D2

20 [0.5] max

MC8020D

20 [0.5] max

FEMALE

MALE

REMOVABLE THERMOCOUPLE SIGNAL CRIMP SIGNAL CONTACT


For usE with CBCD Series connectors
SIZE 22

FEMALE contact

male Contact

CLOSED ENTRY DESIGN


0.047
[1.19]

0.520 [13.21]

TYPE

0.531 [13.49]

* Color Code

0.035
[0.89]

* Color Code

0.030
[0.76]

0.150 [3.81]

PART NUMBER

MALE

COLOR
CODE*

WIRE SIZE
AWG [mm2]

CHROMEL (+)

FC8022D2CH

MC8022DCH

WHITE

22 / 24 / 26
[ 0.3 / 0.25 / 0.12]

ALUMEL (-)

FC8022D2AL

MC8022DAL

GREEN

22 / 24 / 26
[ 0.3 / 0.25 / 0.12]

COPPER (+)
with gold flash

FC8022D2CU

MC8022DCU

RED

22 / 24 / 26
[ 0.3 / 0.25 / 0.12]

CONSTANTAN (-)

FC8022D2CO

MC8022DCO

YELLOW

CHROMEL (+)

FC8022D2CH

MC8022DCH

WHITE

CONSTANTAN (-)

FC8022D2CO

MC8022DCO

YELLOW

FEMALE

REMOVABLE CONTACTS

0.150 [3.81]

PART NUMBER

MATERIAL

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]

0.047
[1.19]

0.035
[0.89]

For more information on the availability


of Type J thermocouple contacts,
please contact Technical Sales.
For more information about
thermocouple contacts with PCB s
older
termination, please contact Technical
Sales.
Chromel and Alumel are registered trademarks
of Hoskins Manufacturing Company

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
71

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

MILITARY LEVEL REMOVABLECRIMP SIGNAL CONTACT


For use with CBc Series Connectors
SIZE 20
Qualified to AS39029

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

*MILITARY
SPECIFICATION CONTACTS

FEMALE contact

STANDARD FINISH:
0.000050 inch [1.27] gold over
nickel

MALE contact

CLOSED ENTRY DESIGN


0.538 [13.67]

Color Code:
Male Contact:
ORANGE/BLUE/WHITE
FEMALe Contact:
ORANGE/BLUE/GRAY

0.066
[1.68]

0.550 [13.97]

* Color Code

Stainless Steel Shroud

0.045
[1.14]

0.170+0.015-0.020
[4.32+0.38-0.51]

WIRE SIZE
AWG [mm2]

FEMALE

MALE
PART NUMBER

20 / 22 / 24
[0.5/0.3/0.25]

*M39029/63-368

0.045
[1.14]

0.040 [1.02]

0.170+0.015-0.020
[4.32+0.38-0.51]

PART NUMBER

0.066
[1.68]

* Color Code

*M39029/64-369

WIRE SIZE
AWG [mm2]
20 / 22 / 24
[0.5/0.3/0.25]

Positronic is qualified to supply the legacy design, as well as, the


PosiBand design. If the requirement is for the PosiBand design
exclusively, notify sales at time of quotation for order placement
when requesting M39029 contacts.

INDUSTRIAL / MILITARY LEVEL REMOVABLECRIMP SIGNAL CONTACT


For use with CBc Series Connectors
SIZE 20

FEMALE contact

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

MALE contact

CLOSED ENTRY DESIGN


0.538 [13.67]

0.550 [13.97]

0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]

WIRE SIZE
AWG [mm2]

FC6020D2

20 / 22 / 24
[0.5/0.3/0.25]

0.045
[1.14]

FC6026D2

26 / 28 / 30
[0.12/0.08/0.05]

0.027
[0.69]

FEMALE
PART NUMBER

0.066
[1.68]

0.170+0.015-0.020
[4.32+0.38-0.51]

WIRE SIZE
AWG [mm2]

MC6020D

20 / 22 / 24
[0.5/0.3/0.25]

0.045
[1.14]

MC6026D

26 / 28 / 30
[0.12/0.08/0.05]

0.027
[0.69]

MALE
PART NUMBER

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

72

REMOVABLE CONTACTS

0.066
[1.68]

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

INDUSTRIAL / MILITARY LEVEL CRIMP SIGNAL CONTACT


For use with CBc Series Connectors
CONTACTS USED WITH 18 AWG WIRE

SIZE 20

The crimp area of these contacts is not


protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. These contact cannot be
removed from connector after installation.
Not suitable for fully loaded connector.

Note: C
 onnectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.

FEMALE contact

MALE contact

CLOSED ENTRY DESIGN


0.080
[2.03]

0.915 [23.24]

0.040 [1.02]

0.179 [4.55]

0.055
[1.40]

0.080
[2.03]

0.927 [23.55]

0.179 [4.55]

0.055
[1.40]

PART NUMBER

WIRE SIZE
AWG [mm2]

PART NUMBER

WIRE SIZE
AWG [mm2]

FC6018D2

18 [1.0] max

MC6018D

18 [1.0] max

FEMALE

MALE

PROFESSIONAL LEVEL REMOVABLECRIMP SIGNAL CONTACT


For use with CBc and qb Series Connectors
SIZE 20
FEMALE contact
Rugged Open Entry DESIGN
0.045
[1.14]

0.066
[1.68]

REMOVABLE CONTACTS

FEMALE
PART NUMBER

FC6520D

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

0.538 [13.67]

0.170+0.015-0.020
[4.32+0.38-0.51]

WIRE SIZE
AWG [mm2]
20 / 22 / 24
[0.5/0.3/0.25]

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
73

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLE THERMOCOUPLE CRIMP CONTACT


For use with CBc Series Connectors
SIZE 20

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

FEMALE contact
CLOSED ENTRY DESIGN

male contact

0.538 [13.67]

0.550 [13.97]

* Color Code

* Color Code

MATERIAL

FEMALE

PART NUMBER

FC6020D2CH

MC6020DCH

FC6026D2CH

MC6026DCH

FC6020D2AL

MC6020DAL

FC6026D2AL

MC6026DAL

FC6020D2CU

MC6020DCU

FC6026D2CU

MC6026DCU

FC6020D2CO

MC6020DCO

FC6026D2CO

MC6026DCO

FC6020D2CH

MC6020DCH

FC6026D2CH

MC6026DCH

FC6020D2CO

MC6020DCO

FC6026D2CO

MC6026DCO

CHROMEL (+)
K
ALUMEL (-)
COPPER (+)
with gold flash
T
CONSTANTAN (-)

CHROMEL (+)
E
CONSTANTAN (-)

COLOR
CODE

WIRE SIZE

AWG [mm2]

20 / 22 / 24 [0.5 / 0.3 / 0.25]

WHITE

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]


20 / 22 / 24 [0.5 / 0.3 / 0.25]

GREEN

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]


20 / 22 / 24 [0.5 / 0.3 / 0.25]

RED

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]


20 / 22 / 24 [0.5 / 0.3 / 0.25]

YELLOW

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]


20 / 22 / 24 [0.5 / 0.3 / 0.25]

Dimensionally equivalent to M39029/64-369

0.170+0.015-0.020
[4.32+0.38-0.51]

WHITE

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]


20 / 22 / 24 [0.5 / 0.3 / 0.25]

YELLOW

For more information on


the availability of Type J
thermocouple contacts,
and information about
thermocouple contacts
with PCB solder termination, please contact
Technical Sales.
Chromel and

Alumel are registered trademarks of


Hoskins Manufacturing
Company.

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

Dimensionally equivalent to M39029/63-368

REMOVABLE CRIMP POWER CONTACT


For use with CBcD Series Connectors
SIZE 16
*1 FEMALE CONTACT
CLOSED ENTRY DESIGN, L.S.A.
0.681 [17.30]

A0.003
[0.08]
B 0.003
[0.08]

0.255 [6.48]

WIRE SIZE
AWG [mm2]

FC112N4S

12 / [4.0]

n/a

0.098 [2.49]

FC112N4

12 / [4.0]

n/a

0.098 [2.49]

FC114N4

14-16 [2.5-1.5]

0.105 [2.67]

0.081 [2.06]

FC116N4

16-18 [1.5-1.0]
20-22-24
[0.5-0.3-0.25]

0.093 [2.36]

0.067 [1.70]

0.068 [1.73]

0.045 [1.14]

FEMALE
PART NUMBER

FC120N4

0.0.0625 0.001
[1.588 0.025]

S in
part number
indicates high
conductivity copper alloy
material.

Note: C
 onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.

MALE CONTACT
A 0.003
[0.08]

0.684 [17.37]

0.255 [6.48]

B 0.003
[0.08]

PART NUMBER

WIRE SIZE
AWG [mm2]

MC112NS-133.0

12 / [4.0]

n/a

0.098 [2.49]

MC112N-133.0

12 / [4.0]

n/a

0.098 [2.49]

MC114N-133.0

14-16 [2.5-1.5]

0.105 [2.67]

0.081 [2.06]

MC116N-133.0

16-18 [1.5-1.0]
20-22-24
[0.5-0.3-0.25]

0.093 [2.36]

0.067 [1.70]

0.068 [1.73]

0.045 [1.14]

MALE

MC120N-133.0

*1 Note: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

74

REMOVABLE CONTACTS

MALE

PART NUMBER

0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]

TYPE

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLE CRIMP POWER CONTACT


For use with CBD, CBc, CBCD and CBDD Series Connectors
SIZE 8
Note: Connectors can be kitted with

all applicable removable contacts,


contact Technical Sales for
connector part number.

For contact current rating, see page 4.

*1 FEMALE CONTACT

MALE contact

CLOSED ENTRY DESIGN, L.S.A.


0.858 [21.80]

0.640
[16.26]
MAX.

0.882 [22.40]

0.354 [8.99]

0.354 [8.99]

A
0.142 [3.61]

FEMALE
PART NUMBER

WIRE SIZE
AWG [mm2]

FC4008DS

8 [10.0]

FC4008D

8 [10.0]

FC4010D

10 [5.3]

FC4012D

12 [4.0]

FC4016D

16 [1.5]

WIRE SIZE
AWG [mm2]

MALE

PART NUMBER

0.181
[4.60]
0.181
[4.60]
0.122
[3.10]
0.101
[2.57]
0.067
[1.70]

S in
part number
indicates high
conductivity copper alloy
material.

MC4008DS

8 [10.0]

MC4008D

8 [10.0]

MC4010D

10 [5.3]

MC4012D

12 [4.0]

MC4016D

16 [1.5]

A
0.181
[4.60]
0.181
[4.60]
0.122
[3.10]
0.101
[2.57]
0.067
[1.70]

*1 Note: F
 emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
male and female contact and reduced contact resistance during operation.

REMOVABLE SOLDER CUP POWER CONTACT


For use with CBD, CBc, CBCD and CBDD Series Connectors
SIZE 8
Note: Connectors can be kitted with

all applicable removable contacts,


contact Technical Sales for
onnector part number.
c

For contact current rating, see page 4.

* FEMALE CONTACT
1

CLOSED ENTRY DESIGN, L.S.A.

0.640
[16.26]
MAX.

MALE contact

0.858 [21.80]

0.882 [22.40]

A B

B A
0.142 [3.61]

WIRE SIZE
AWG [mm2]

0.188
[4.78]

MS4008D

8 [10.0]

0.219
[5.56]

0.188
[4.78]

0.143
[3.63]

0.112
[2.84]

MS4012D

12 [4.0]

0.143
[3.63]

0.112
[2.84]

0.100
[2.54]

0.069
[1.75]

MS4016D

16 [1.5]

0.100
[2.54]

0.069
[1.75]

WIRE SIZE
AWG [mm2]

FS4008D

8 [10.0]

0.219
[5.56]

FS4012D

12 [4.0]

FS4016D

16 [1.5]

FEMALE

REMOVABLE CONTACTS

PART NUMBER

PART NUMBER

MALE

*1 Note: F
 emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
75

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLE HIGH VOLTAGE POWER CONTACT


For use with CBD, CBc, CBCD and CBDD Series Connectors
SIZE 8
Note: Connectors can be kitted with

0.485
[12.32]

0.734 [18.64]
Ref.

20
AWG
max.

0.734 [18.64]
Ref.

all applicable
removable contacts,
20
contact
AWGTechnical Sales for
connector
part number.
max.

STRAIGHT SOLDER WIRE TERMINATION


FEMALE contact
0.485
[12.32]

MALE contact

0.040 [1.02]
0.734 [18.64]
Ref.

20
AWG
max.

0.040 [1.02]

FS4820D

0.142 [3.61]
0.734 [18.64]
Ref.

20
AWG
max.

0.142 [3.61]

MS4820D

Right Angle (90) SOLDER WIRE TERMINATION


MALE contact

FEMALE contact
0.448
[11.38]

0.697 [17.70]
Ref.

20
AWG
max.

0.448
[11.38]

0.697 [17.70]
Ref.

0.040 [1.02]
0.697 [17.70]
FS4920D
Ref.

20
AWG
max.

20
AWG
max.

0.142 [3.61]
0.697 [17.70]
MS4920D
Ref.

20
AWG
max.

STRAIGHT PRINTED BOARD MOUNT POWER CONTACT


For use with CBD and
CBDD Series0.142
Connectors
0.040 [1.02]
[3.61]
SIZE 8
Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information.

For contact current rating, see page 4.

*1 FEMALE CONTACT
CLOSED ENTRY DESIGN, L.S.A.

MALE contact

0.626 [15.90]

0.634 [16.10]

0.170
[4.32]

A
0.142 [3.61]

FDS4314D
FDS4312D
FDS4310D

A
0.078
[1.98]
0.094
[2.39]
0.125
[3.18]

CONTACT
CODE

PART NUMBER

35

MDS4314D

36

MDS4312D

37

MDS4310D

MALE

A
0.078
[1.98]
0.094
[2.39]
0.125
[3.18]

CONTACT
CODE
35
36
37

*1 Note: F
 emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

76

REMOVABLE CONTACTS

FEMALE
PART NUMBER

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

RIGHT ANGLE (90) PRINTED BOARD MOUNT POWER CONTACT


For use with CBD and CBDD Series Connectors
SIZE 8
Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information.

For contact current rating, see page 4.

*1 FEMALE CONTACT

MALE contact

CLOSED ENTRY DESIGN, L.S.A.


A

0.142 [3.61]
C

A
REF.

SHELL
SIZE

CONTACT
CODE

MRT4314D

0.580
[14.73]

0.078
[1.98]

0.339
[8.61]

1, 2,
3&4

55

55

MRT4414D

0.692
[17.58]

0.078
[1.98]

0.451
[11.46]

55

1, 2,
3&4

75

MRT4714D

0.661
[16.79]

0.078
[1.98]

0.420
[10.67]

1, 2,
3&4

75

0.520
[13.21]

75

MRT4814D

0.773
[19.63]

0.078
[1.98]

0.520
[13.21]

75

0.125
[3.18]

0.810
[20.57]

1, 2,
3&4

57

MRT4310D

1.051
[26.70]

0.125
[3.18]

0.810
[20.57]

1, 2,
3&4

57

0.125
[3.18]

0.810
[20.57]

57

MRT4410D

1.051
[26.70]

0.125
[3.18]

0.810
[20.57]

57

A
REF.

SHELL
SIZE

CONTACT
CODE

PART NUMBER

FRT4314D

0.580
[14.73]

0.078
[1.98]

0.339
[8.61]

1, 2,
3&4

55

FRT4414D

0.692
[17.58]

0.078
[1.98]

0.451
[11.46]

FRT4714D

0.661
[16.79]

0.078
[1.98]

0.420
[10.67]

FRT4814D

0.773
[19.63]

0.078
[1.98]

FRT4310D

1.051
[26.70]

FRT4410D

1.051
[26.70]

FEMALE
PART NUMBER

MALE

*1 Note: F
 emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
male and female contact and reduced contact resistance during operation.

REMOVABLE CONTACTS

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
77

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLE SHIELDED CONTACT


For use with CBD, CBc, CBCD and CBDD Series Connectors
SIZE 8

Note: C
 onnectors can be
kitted with all applicable
removable contacts,
contact Technical Sales
for connector part
number.

STRAIGHT SOLDER/CRIMP CONTACTS


C
Max.

FEMALE contact

MALE contact

B
0.040 [1.02]

0.152 [3.86]

STRAIGHT SOLDER/SOLDER CONTACTS


FEMALE contact

MALE contact

C
Max.

B
0.040 [1.02]

0.152 [3.86]

STRAIGHT CRIMP/CRIMP CONTACTS


FEMALE contact

MALE contact

C
Max.

B
0.152 [3.86]

C
MAX.

RGCABLE
NUMBER

MC4101D

0.929 [23.60]

0.040 [1.02]

0.739 [18.77]

178 B/U
196 B/U

FC4102D

MC4102D

0.929 [23.60]

0.067 [1.70]

0.739 [18.77]

179 B/U
316 /U

SOLDER/CRIMP

FC4103D

MC4103D

1.037 [26.34]

0.108 [2.74]

0.847 [21.51]

180 B/U

SOLDER/CRIMP

FC4104D

MC4104D

1.037 [26.34]

0.120 [3.05]

0.847 [21.51]

58 B/U

TYPE OF
CONTACT

PART NUMBER

PART NUMBER

SOLDER/CRIMP

FC4101D

SOLDER/CRIMP

FEMALE

MALE

SOLDER/SOLDER

FS4101D

MS4101D

0.929 [23.60]

0.040 [1.02]

0.739 [18.77]

178 B/U
196 B/U

SOLDER/SOLDER

FS4102D

MS4102D

0.929 [23.60]

0.067 [1.70]

0.739 [18.77]

179 B/U
316 /U

SOLDER/SOLDER

FS4103D

MS4103D

1.037 [26.34]

0.108 [2.74]

0.847 [21.51]

180 B/U

SOLDER/SOLDER

FS4104D

MS4104D

1.037 [26.34]

0.120 [3.05]

0.847 [21.51]

58 B/U

CRIMP/CRIMP

FCC4101D

MCC4101D

0.929 [23.60]

0.040 [1.02]

0.739 [18.77]

178 B/U
196 B/U

CRIMP/CRIMP

FCC4102D

MCC4102D

0.929 [23.60]

0.067 [1.70]

0.739 [18.77]

179 B/U
316 /U

CRIMP/CRIMP

FCC4103D

MCC4103D

1.037 [26.34]

0.108 [2.74]

0.847 [21.51]

180 B/U

CRIMP/CRIMP

FCC4104D

MCC4104D

1.037 [26.34]

0.120 [3.05]

0.847 [21.51]

58 B/U

SHIELDED CONTACTS

Two-step crimping action for signal and


shielding conductors.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

78

REMOVABLE CONTACTS

0.040 [1.02]

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

STRAIGHT PRINTED BOARD MOUNTED SHIELDED CONTACT


For use with CBD and CBDD Series Connectors
SIZE 8
Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information.

FEMALE contact
0.181
[4.60]

0.156 [3.96]

MALE contact

0.481 [12.22]

0.489 [12.42]

0.025 [0.64]

0.025 [0.64]

0.156 [3.96]

0.200 [5.08]

0.200 [5.08]

0.037 [0.94]
Across points

0.040 [1.02]

0.152 [3.86]

MDS4201D

FDS4201D

Suggest 0.045
[1.14] hole

0.037 [0.94]
Across points

0.200 [5.08]

0.100 [2.54]

Contact hole pattern

right angle (90) PRINTED BOARD MOUNT SHIELDED CONTACT


For use with CBD and CBDD Series Connectors
SIZE 8
Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information.

FEMALE contact
0.821 [20.85]

MALE contact
0.829 [21.06]

0.240 [6.10]
0.470
[11.94]

0.240 [6.10]
0.040 [1.02]

0.152 [3.86]

0.162 [4.11]

0.162 [4.11]

0.253 [6.43]

Suggest 0.045
[1.14] hole

0.037 [0.94]
Across points

FRT4201D

0.253 [6.43]
0.037 [0.94]
Across points

MRT4201D

REMOVABLE CONTACTS

0.200 [5.08]

0.100 [2.54]

Contact hole pattern

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
79

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

REMOVABLE CONTACTS
Positronic
connectpositronic.com

REMOVABLE AIR LINE COUPLERS


For use with CBD, CBc, CBCD and CBDD Series Connectors
SIZE 8

Note: Connectors can be kitted with


all applicable removable contacts,
contact Technical Sales for
connector part number.

AIR LINE COUPLER CONTACTS


REQUIRE JACKSCREWS TO
COUPLE MATING CONNECTORS

FEMALE contact

MALE contact

0.737 [18.72]
0.479
[12.17]

0.092
[2.34]

0.733 [18.62]

0.242 [6.15]

0.242 [6.15]

0.042
[1.07]

0.092
[2.34]

0.042
[1.07]

MA4063S

FA4063S

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:

MECHANICAL CHARACTERISTICS:

Contacts:

Size 8 Removable
Contacts:

Stainless steel

Rear insertion, front release.

Temperature Range:

-55C to +125C.

CONTACT TECHNICAL SALES FOR MORE INFORMATION!

For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

80

REMOVABLE CONTACTS

CLIMATIC CHARACTERISTICS:

SPECIAL OPTIONS

Combo-D
D-Sub

SPECIAL OPTIONS
APPENDIX

Positronic
connectpositronic.com

MODIFICATION (MOS) SUFFIXES


Specify complete connector by selecting a base part number from the desired series Ordering Information Page. Once
base part number is selected, add desired modifications (MOS) number below to the end of the part number.
Example part number: CBD17W2F55R7NT2X/AA-14-1062.1
SERIES

NEW!

NEW!

CONNECTOR
GENDER
VARIANT

(Ordering information pages can be found at the end of each series)

TERMINATION MODIFICATIONS
OF STANDARD OF
TYPE
STANDARD (MOS)
AVAILABLE
SUFFIXES

DESCRIPTION OF MODIFICATION

CBD

3W3

F/M

-1841.0

Allows for molding to have positions A1 and A3 tooled only. Position A2 not
molded but numbering will remain.

CBD

5W5

F/M

-1841.1

Allows for molding to have positions 1, 3 and 5 tooled only. Positions 2


and 4 not molded but numbering will remain.

CBD

8W8

F/M

-1841.2

Allows for molding to have positions A1,A3,A5 and A7 tooled only.


Positions A2,A4,A6 and A8 not molded but numbering will remain.

CBD, CBM

3W3, 8W8
M

-1570.4

Integral stabilizing feature used to minimize size 8 contacts from floating in


the molding. Use tool number 4311-0-1-0 to remove contact if necessary.

CBC

36W4, 43W2

CBD, CBC,
CBDD, CBHD,
CBCD, CBDP*,
ACBDP, ACBMP

ALL

F/M

ALL

-14

Allows connector with signal contacts installed, for signal contacts only to
be plated 0.000030 [0.76 ] gold over nickel.

CBD, CBC,
CBDD, CBHD,
CBCD, ACBDP,
ACBMP

ALL

F/M

ALL

-14-1062.1

Allows connector with signal and power contacts installed, for both signal
and power contacts to be plated 0.00030 [0.76 ] gold over nickel

CBD, CBC,
CBDD, CBHD,
CBCD, CBDP*,
ACBDP, ACBMP

ALL

F/M

ALL

-15

Allows connector with signal contacts installed, for signal contacts only to
be plated 0.000050 inch [1.27] gold over nickel.

CBD, CBC,
CBDD, CBHD,
CBCD, ACBDP,
ACBMP

ALL

F/M

ALL

-15-1062.0

Allows connector with signal and power contacts installed, for both signal
and power contacts to be plated 0.000050 inch [1.27] gold over nickel.

CBD, CBM,
CBC, CBDD,
CBHD, CBCD

ALL

F/M

ALL

-1062.0

Allows connector with power contacts installed, for the power contacts only
to be plated 0.000050 inch [1.27] gold over nickel.

CBD, CBM,
CBC, CBDD,
CBHD, CBCD

ALL

F/M

ALL

-1062.1

Allows connector with power contacts installed, for the power contacts only
to be plated 0.00030 [0.76 ] gold over nickel.

CBD, CBM,
CBC, CBDD,
CBHD, CBCD

ALL

F/M

ALL

-759.0

Allows connectors to be supplied with blind mate guides, lockwashers and


hexnuts installed. For connectors with a 4-40 threaded mounting style
install blind mate guides only. For connectors with a R3/R6 mounting
style install special blind mate guides with lockwashers and hexnuts. See
D-subminiature Accessories catalog for more details.

CBD, CBM,
CBC, CBDD,
CBHD, CBCD

ALL

F/M

ALL

-759.1

Allows connector, with any contacts to include blind mate mounting plate.
See D-subminiature Accessories catalog for more details.

QB

FOR
CONTACTS

FC40**D
CONTACTS

-1817.0

Allows for contacts to have a crimp barrel with a length of 0.310 [7.87].

QB

7W2, 9W4

56, 57

-1865.0

Connector with standard right angle (90) brackets replaced with


4535-78-0 right angle (90) brackets.

QB

7W2

N/A

-1845.0

Allows for a connector to be supplied with inverted bend. Contact tail


length below bracket of 0.122 [3.10] max. Alignment bar not required.

MANY OTHER SPECIAL OPTIONS ARE AVAILABLE REFER TO D-SUBMINIATURE ACCESSORIES CATALOG,
CONSULT TECHNICAL SALES OR VISIT OUR WEBSITE AT WWW.CONNECTPOSITRONIC.COM

81

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Combo-D
D-Sub

APPLICATION TOOLS
Positronic
connectpositronic.com

A P P L I C A T I O N

T O O L S

S E C T I O N

CBD / CBM / CBC / CBCD / QB connectors are offered


APPLICATION TOOLS

with removable crimp contacts. Positronic recognizes


the importance of supplying application tooling
to support our customers use of our products.
Information on application tooling is
available on our web site at
www.connectpositronic.com/design-tools/tooling
There you will find downloadable PDF cross reference
charts for removable and compliant press-fit contacts. These charts
will supply part numbers for insertion, removal and crimping tools,
along with information regarding use of tools and techniques.

CONTACT REELSFORAUTOMATICPNEUMATIC CRIMP TOOLS


Contacts may be supplied in plastic carriers, packaged in
reels holding 2,000 contacts for use with the
automatic
pneumatic crimp tools, catalog part number 9550-0-0-0 and
9550-1-0-0; packaged in reels holding 1,000 contacts for use
with the automatic pneumatic crimp tools, catalog part number
9550-0-2-0. The same type carrier is used for both male and
female contacts.
Enlarged section of
plastic contact carriers

All male and female crimp contacts can be ordered in


reels by adding letter R after the contact part number,
such as MC8022DR for a male contact and FC112N4R for
female contact.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

82

Positronic
connectpositronic.com

MC4008D

MA4063S

FS4*20D

FS410*D

FS401*D

FS4008D

FRT4*1*D

FRT4201D

FDS4*0*D

FCC4104D

FCC4103D

FCC4102D

FCC4101D

FC410*D

FC4012D-1817.0

FC401*D

FC4008DS

FC4008D-1817.0

FC4008D

FA4063S

9509-0-0-0

9504-19-0-0

9504-19-0-0

9504-15-0-0

9504-15-0-0

9504-13-0-0

9504-14-0-0

9504-0-0-0

9509-0-0-0

9509-0-0-0

9504-19-0-0

9504-19-0-0

9504-19-0-0

9504-1-0-0

9504-1-0-0

9509-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9509-1-0-0

9509-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

HX4

HX4

HX4

M310

HX4

HX4

HX4

HX4

HX4

HX4

HX4

M310

M310

HX4

HX4

HX4

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

9504-13-1-0

9504-14-1-0

9504-2-0-0

9509-2-0-0

9504-19-1-0

9504-19-1-0

9504-15-1-0

9504-15-1-0

9504-13-1-0

9504-14-1-0

9504-2-0-0

9509-2-0-0

9509-2-0-0

9504-19-1-0

9504-19-1-0

9504-19-1-0

Y877

Y937

Y878

Y322

TP-974

Y524

Y524

Y877

Y877

Y937

Y878

Y322

TP-974

TP-974

Y524

Y524

Y524

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

Removal
Tool

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

Mfg.
Cross

9555-0-2-0

9555-0-2-0

9555-0-2-0

9555-0-2-0

9555-0-2-0

9555-0-2-0

9555-0-2-0

9555-0-2-0

Automatic
Crimp
Tool

MC4008DS

9504-0-0-0

9504-1-0-0

9504-15-1-0

Y877

by adding letter R after the contact part number, see page 82 for more information.

*1 All male and female crimp contacts can be ordered on reels in quantities of 1,000 and 2,000

*1 See Note

MC401*D

9504-14-0-0

M22520/5-01

9504-15-1-0

Mil
Equiv

MC410*D

9504-13-0-0

HX4

M22520/5-01

Mil
Equiv

MCC4101D

9504-1-0-0

HX4

Mfg.
Cross

MCC4102D

9504-15-0-0

9504-1-0-0

P+

Insertion
Tool

MCC4103D

9504-15-0-0

P+

Mil
Equiv

MCC4104D

4311-0-0-0

P+

Mfg.
Cross

MDS4201D

4311-0-0-0

Positioner

MDS4*1*D

4311-0-0-0

Mil
Equiv

MS4008D

Mfg.
Cross

MS401*D

P+

Hand
Crimp
Tool
P/N

4311-0-0-0

P+

Handle &
Positioner
P/N

MS410*D

4311-0-0-0

Positronic
Contact P/N

MS4*20D

Contact
Size

* for complete listing of contact part numbers, see removable contact section pages 68-80.

APPLICATION TOOLS

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

83

Combo-D
D-Sub
APPLICATION TOOLS

CONTACT APPLICATION TOOLS CROSS REFERENCE LIST


USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

* for complete listing of contact part numbers, see removable contact section pages 68-80.

by adding letter R after the contact part number, see page 82 for more information.

*1 All male and female crimp contacts can be ordered on reels in quantities of 1,000 and 2,000

Positioner
K1665

Mfg.
Cross

M22520/2-06 M81969/1-04 91067-1

M81969/1-04 M81969/1-04 91067-1

M81969/1-04 M81969/1-04 91067-1

M81969/1-04

M81969/1-04

M81969/1-04

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

Automatic
Crimp
Tool

Mil
Equiv
9502-29-0-0
K-41

M22520/2-06 M81969/1-04 91067-1

M81969/1-04 M81969/1-04 91067-1

M81969/1-04

9550-1-0-0

20

20

20

20

20

20

20

20

22

MC6020D

MC6018D

M39029/6*-36*

FC6520D

FC6026D2**
Thermocouple

FC6026D2

FC6020D2**
Thermocouple

FC6020D2

FC6018D2

M39029/58-360

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

9507-0-0-0

AFM8

AFM8

AFM8

AFM8

AFM8

AFM8

AFM8

AFM8

AFM8

AFM8

AFM8

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

M22520/2-01

9502-5-0-0

9502-5-0-0

9502-5-0-0

9502-11-0-0

9502-5-0-0

9502-5-0-0

9502-5-0-0

9502-5-0-0

9502-5-0-0

9502-5-0-0

9502-11-0-0

9502-4-0-0

K13-1

K13-1

K13-1

K774

K13-1

K13-1

K13-1

K13-1

K13-1

K13-1

K774

K42

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M22520/2-08 M81969/1-02 91067-2

M81969/1-02 91067-2

M22520/2-09 M81969/1-04 91067-1

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-02 M81969/1-02 91067-2

M81969/1-04 M81969/1-04 91067-1

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-02

M81969/1-04

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

9550-1-0-0

*1 See Note

Mfg.
Cross
M22520/2-01
9502-3-0-0
K-41

M81969/1-04 91067-1

M81969/1-04 M81969/1-04 91067-1

M81969/1-04

Mil
Equiv

Hand
Crimp
Tool
P/N
AFM8
M22520/2-01
9502-3-0-0
K1665

M22520/2-09 M81969/1-04 91067-1

M81969/1-04 M81969/1-04 91067-1

M81969/1-04

Mfg.
Cross

9507-0-0-0
AFM8
M22520/2-01
9502-29-0-0
K-42

M22520/2-09 M81969/1-04 91067-1

M81969/1-04 M81969/1-04 91067-1

Removal
Tool

FC8020D2
9507-0-0-0
AFM8
M22520/2-01
9502-4-0-0
K-42

M22520/2-06 M81969/1-04 91067-1

Mil
Equiv

22
FC8022D2
9507-0-0-0
AFM8
M22520/2-01
9502-4-0-0
K41

Mfg.
Cross

22
FC8022D2**
Thermocouple
9507-0-0-0
AFM8
M22520/2-01
9502-3-0-0

Insertion
Tool

22
MC8020D
9507-0-0-0
AFM8
M22520/2-01

Mil
Equiv

22
MC8022D
9507-0-0-0
AFM8

Handle &
Positioner
P/N

22
MC8022D**
Thermocouple
9507-0-0-0

Positronic
Contact P/N

22
M39029/57-354

Contact
Size

22

20
MC6020D**
Thermocouple

AFM8

K13-1

20

9507-0-0-0

9502-5-0-0

RTG 2103 M81969/20-01

MC6026D

M22520/2-01

ITH 1094 M81969/18-01 9081-0-0-0

20

AFM8

9099-0-0-0

9507-0-0-0

T.B.D.

MC6026D**
Thermocouple

T.B.D.

20

M22520/1-01

RTG 2103 M81969/20-01

AF8

ITH 1094 M81969/18-01 9081-0-0-0

9501-0-0-0

9099-0-0-0

FC11*N4

TP1366

RTG 2103 M81969/20-01

16

9509-5-0-0

ITH 1094 M81969/18-01 9081-0-0-0

GS222

9099-0-0-0

9509-4-0-0

T.B.D.

FC112N4S

T.B.D.

16

M22520/1-01

AF8

RTG 2103 M81969/20-01 9550-0-0-0

9501-0-0-0

ITH 1094 M81969/18-01 9081-0-0-0

FC120N4

9099-0-0-0

16

TP1110

AF8

9502-17-0-0

9501-0-0-0

M22520/1-01

MC11*N-133.0

RTG 2103 M81969/20-01

16

ITH 1094 M81969/18-01 9081-0-0-0

GS222

9099-0-0-0

9509-4-0-0

TP1366

MC112NS-133.0

9509-5-0-0

16

RTG 2103 M81969/20-01 9550-0-0-0

M22520/1-01

ITH 1094 M81969/18-01 9081-0-0-0

AF8

9099-0-0-0

9501-0-0-0

TP1110

MC120N-133.0

9502-17-0-0

16

84

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

APPLICATION TOOLS
APPLICATION TOOLS

Positronic
connectpositronic.com

Combo-D
D-Sub

CONTACT APPLICATION TOOLS CROSS REFERENCE LIST


USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

APPLICATION TOOLS
Positronic
connectpositronic.com

Combo-D
D-Sub

SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS


Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole platings
must now be RoHS Compliant. Positronic is pleased to offer PCB hole size for RoHS PCB plating as shown below.
Omega Termination
Omega & bi-spring Compliant Press-Fit Contact Hole

APPLICATION TOOLS

BOARD
TYPE

TIN-LEAD
SOLDER
PCB

CONTACT
SIZE / TYPE

RECOMMENDED
DRILL HOLE SIZE

22
OMEGA

0.04530.0010
[1.1500.025]

20
OMEGA

0.04530.0010
[1.1500.025]

16
BI-SPRING

0.0690.001
[1.7500.025]

8
BI-SPRING

0.1250.001
[3.1800.025]

RECOMMENDED
PLATING

FINISHED
HOLE SIZES
0.0394+0.0035-0.0024
[1.000+0.090-0.060]

0.0006 [15]
minimum solder
over 0.0010 [25]
min. copper

utilized on signal contacts

0.0394+0.0035-0.0024
[1.000+0.090-0.060]

Bi-Spring Termination
utilized on signal contacts

0.0630+0.0035-0.0024
[1.600+0.090-0.060]
0.1190.002
[3.020.05]

RoHS PCB PLATING OPTIONS

COPPER
PCB

IMMERSION
TIN
PCB

IMMERSION
SILVER
PCB

ELECTROLESS
NICKEL /
IMMERSION
GOLD
PCB

85

22
OMEGA

0.0470.001
[1.190.025]

20
OMEGA

0.0470.001
[1.190.025]

16
BI-SPRING

0.0690.001
[1.7500.025]

8
BI-SPRING

0.1250.001
[3.1800.025]

0.1190.002
[3.020.05]

22
OMEGA

0.0470.001
[1.190.025]

0.0430.002
[1.090.05]

20
OMEGA

0.0470.001
[1.190.025]

16
BI-SPRING

0.0690.001
[1.7500.025]

8
BI-SPRING

0.1250.001
[3.1800.025]

0.1190.002
[3.020.05]

22
OMEGA

0.0470.001
[1.190.025]

0.0430.002
[1.090.05]

20
OMEGA

0.0470.001
[1.190.025]

16
BI-SPRING

0.0690.001
[1.7500.025]

8
BI-SPRING

0.1250.001
[3.1800.025]

22
OMEGA

0.0470.001
[1.190.025]

20
OMEGA

0.0470.001
[1.190.025]

16
BI-SPRING

0.0690.001
[1.7500.025]

8
BI-SPRING

0.1250.001
[3.1800.025]

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.0430.002
[1.090.05]

0.0010 [25]
min. copper

0.0000330.000006
[0.850.15]
immersion tin
over 0.0010 [25]
min. copper

0.0000130.000007
[0.340.17]
immersion silver
over 0.0010 [25]
min. copper

0.0430.002
[1.090.05]
0.0630+0.0035-0.0024
[1.600+0.090-0.060]

0.0430.002
[1.090.05]
0.0630+0.0035-0.0024
[1.600+0.090-0.060]

0.0430.002
[1.090.05]
0.0630+0.0035-0.0024
[1.600+0.090-0.060]
0.1190.002
[3.020.05]

0.000002 [0.05] min.


immersion gold over
0.0001770.000059
[4.51.5] electroless
nickel per IPC-4552
over 0.0010 [25]
min. copper

0.0430.002
[1.090.05]
0.0430.002
[1.090.05]
0.0630+0.0035-0.0024
[1.600+0.090-0.060]
0.1190.002
[3.020.05]

COMPLIANT
PRESS-FIT TERMINATION
CONTACT HOLE
Note: For PCB plating c
ompositions
not shown, consult Technical Sales.

compliant press-fit
user information
When properly used, Positronic
Industries Bi-Spring Power or Omega
Signal Press-Fit terminations provide
reliable service even under severe
conditions.

Connectors utilizing this leading


technology press-fit contact are
easy to install:
1. 
Inexpensive installation tooling
is available from Positronic, to
choose the proper installation
tool refer to page 86 for part
number ordering information.
2. 
Insert the connector into the
P.C. board or
backplane and
seat connector fully.
3. Secure the connector to the P.C.
board or b
ackplane using two
self-tapping screws. The screws
should be 4-40 threads supplied
by customer.

Combo-D
D-Sub

APPLICATION TOOLS
Positronic
connectpositronic.com

COMPLIANT PRESS-FIT CONNECTOR INSTALLATION TOOLS


USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

SEATING
TOOLS

Male Connector
Seating Tool

Positronic offers expert a


ssistance in
adapting a
pplication tooling to your
manufacturing environment. Contact
our application tooling specialist for
assistance.

APPLICATION TOOLS

1/2 inch shaft


for arbor press

ARBOR
PRESS

Replaceable
seating pins
Female Connector
Seating Tool

POSITRONIC RECOMMENDED TOOLS FOR COMPLIANT PRESS-FIT CONNECTORS AND CONTACTS


SHELL
SIZE

CONNECTOR SEATING
TOOL WITH ARBOR
PRESS SHAFT

CONNECTOR
VARIANT

FEMALE P / N
2WK2
1

NEW!

9512-44-0-41

ARBOR PRESS FOR


SEATING TOOLS

MALE P / N
NEW!

REPLACEMENT PINS
FOR CONNECTOR
SEATING TOOL

9512-44-0-41

5W1

9512-18-0-41

9512-1-0-41

8W2

9512-41-0-41

9512-40-0-41

3W3

9512-19-0-41

9512-2-0-41

3WK3

9512-39-0-41

9512-38-0-41

7W2

9512-20-0-41

9512-2-0-41

11W1

9512-21-0-41

9512-2-0-41

19W1

9512-42-0-41

9512-2-0-41

5W5

9512-22-0-41

9512-3-0-41

9W4

9512-23-0-41

9512-3-0-41

For 8W2 Size 22


Female contacts
use pin p / n
855-751-0-41
For 19W1 Size 22
Female contacts
use pin p / n
855-347-29-41

13W3

9512-24-0-41

9512-3-0-41

Use p / n

17W2

9512-25-0-41

9512-3-0-41

9530-1-0

21W1

9512-26-0-41

9512-3-0-41

1 ton capacity

8W8

9512-27-0-41

9512-4-0-41

4 inch throat

13W6

9512-28-0-41

9512-4-0-41

17W5

9512-29-0-41

9512-4-0-41

21WA4

9512-30-0-41

9512-4-0-41

25W3

9512-31-0-41

9512-4-0-41

27W2

9512-32-0-41

9512-4-0-41

24W7

9512-33-0-41

9512-5-0-41

36W4

9512-34-0-41

9512-5-0-41

43W2

9512-35-0-41

9512-5-0-41

47W1

9512-36-0-41

9512-5-0-41

46W4

9512-37-0-41

9512-16-0-41

For Size 20
Female contacts
use pin p / n
855-347-18-41
For Size 16
Female contacts
use pin p / n
855-347-28-41
For Size 8
Female contacts
use pin p / n
855-347-19-41
Male contacts
dont use
replaceable pins

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

86

Positronic offers a
variety of
QPL connector products
D-SUBMINIATURE CONNECTORS
MIL PREFIX

POSITRONIC SERIES

MIL PREFIX

POSITRONIC SERIES

QPL LISTING

MIL-DTL-24308/1

HDC

MIL-DTL-24308/24

HDC, DD

MIL-DTL-24308/2

RD, DD

MIL-DTL-24308/25

HDC, RD, DD

MIL-DTL-24308/3

HDC

MIL-DTL-24308/26

HDC, RD, DD

MIL-DTL-24308/4

RD, DD

GSFC S-311-P4

SND, SDD, SCBC, SCBM

MIL-DTL-24308/5

HDC

GSFC S-311-P10

SND, SCBM

MIL-DTL-24308/6

RD, DD

SAE AS39029/57

DD

MIL-DTL-24308/7

HDC

SAE AS39029/58

DD

MIL-DTL-24308/8

RD, DD

SAE AS39029/63

RD

MIL-DTL-24308/23

HDC, DD

SAE AS39029/64

RD

RECTANGULAR CONNECTORS
MIL PREFIX

POSITRONIC SERIES

MIL PREFIX

POSITRONIC SERIES

MIL-DTL-28748/3

GMCT

MIL-DTL-28748/8

SGM

MIL-DTL-28748/4

GMCT

MIL-C-28748/13

SGMC

MIL-DTL-28748/5

GM

MIL-C-28748/14

SGMC

MIL-DTL-28748/6

GM

SAE AS39029/34

SGMC, GMCT

MIL-DTL-28748/7

SGM

SAE AS39029/35

SGMC, GMCT

For a complete QPL listing available to download in PDF format, visit the desired connector family
home page and click on link Qualified Product Listing (PDF) on our website at:

www.connectpositronic.com
or enter the URL link below to download the QPL PDF file immediately!

www.connectpositronic.com/qpl/catalog
87

DIMENSIONS ARE IN INCHES [MILLIMETERS].


ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Positronic
R
P O W E

FEATURES

HIG

y saving density Energ


ap capability
High current
sw
t
Ho

ce
istan
low contact res
c onnector
gle
sin
a
in
ion
AC/DC operat for hardware managets
Signal contac
ential mating
mating Sequ
ment Blind
ating system
m
ct
nta
co
a
are
Large surface
ies
or
ss
ce
of ac
Wide variety
arrangements
cified contact
Customer-spe which p
ces
du
ro

ng
Modular tooli nector insert
c on
a single piece
24
d
an
, 20, 22
0, 8, 12, 16
contact
gle (90)
Contact Sizes:
0 amperes per
solder, right an
20
To

:
gs
ector, straight
mpliant
nn
co
co
)
ble
(90
Current Ratin
ca
gle
Crimp and fixed mpliant press-in and right an

:
ns
tio
ina
co
Term
solder, straight
press-in
ackage sizes
a variety of p
FC S-311-P-4,
ltiple variants in
Mu

:
41, DSCC, GS
ns
A
tio
VIT
,
3.0
MG
Configura
PIC
1,
2.1
PICMG
10
Compliance:
GSFC S-311-P-

FEATURES

:
Two perform
ance
industrial quality levels available:
and military qu
ality
A wide varie
ty of accessor
ies
B
 road selectio
n of
and package siz contact a rrangement
es
Connector co
ding device (ke
ying) options

Contact Sizes:
16, 20 and
22
Current Ratings
: To 13 ampe
res nominal
Terminations:
Crimp, wi
re solder, straig
ht solder, right
straight complia
angle (90) solde
nt press-in
Configurations
r, and
: Multiple v
ariants in both
standard and
thirty package
hig
h densities,
sizes
Qualifications:
MIL-DTL-28
748, AS39029,
CCITT V.35

E
C A B L

FEATURES

d reduce
supply chain an cablizing
Shorten the
s by
lay
de
d
an
sts
additional co
tion
connector selec
your Positronic
available
Overmolding
sealed
environmentally
d
an
d
lde
Shie
le
ab
ail
av
s
ion
v ers
boxes which
s and access
Power cable
ification
ec
sp
6
49
J2
meet the SAE
ifications.
ustomer spec
ance with c
rd
co
ac
in
es
bli
specifications.
Design assem
performance
figuration and
on

c
r
cto
ne
on

harness c
mestic,
Prepare wire
ustomer, do
pplicable c
rdance with a
co
ac
in
m
ste
Design each sy standards.
nal
and internatio
testing.
and v erification
t performance
uc
nd
co
d
an
Define

3
3
3

cts

rodu
P
Y
T
I
L
I
B
A
H RELI

D - S U
B M I N
I A T U R
E
FEATUR

ES:
Four perform
ance
best cost/perfo levels available for
rmance ratio: p
rofessional,
industrial, milita
ry and s pace-fli
ght quality
Options includ
e high voltage,
coax,
thermocouple an
d air coupling co
ntacts;
environmentally
sealed a nd dual
port
connector pack
ages including
mixed density
Broad selecti
on of accessor
ies
Size 20 and
22 contacts su
itable for
use in carrying
power
IP65, IP67

Contact Sizes:
8, 16, 20 an
d 22
Current Ratings
: To 100 am
peres
Terminations:
Crimp, wi
re solder, straig
ht solde
compliant pres
s-in and right an r, right angle (90) solder, str
Configurations
aight
gle (90) comp
: Multiple v
liant press-in
ariants in both
standard and
housing sizes
hig
h
de
nsities, seven
Qualifications:
connector
MIL-DTL-24
308, GSFC S311-P-4, GSFC
AS39029, DSCC
S-311-P-10,

U L A R
C I R C

FEATURES

composite
le / lightweight
Non-corrodib
construction
ded versions
EMI/RFI shiel
contacts
Thermocouple
s
sealed version
lly
nta
me
le
Environ
se of removab
ea
rel
nt
fro
/
Rear insertion
contacts
quential mating
Two level se
l assemblies
available on ful
Overmolding
and 22
12, 16, 20
Contact Sizes:
res nominal
(90) solder
pe
am
25
To
:
and right angle
straight solder,
Current Ratings
r,
lde
so
re
wi
Crimp,
package sizes
Terminations:
ariants in four
: Multiple v
ns
7
tio
ra
igu
nf
on
Co
protecti to IP6
Environmental

Qualifications:

H E R M
E T I C
FEATURES

:
Intended for
use as an electr
ical
feedthrough in
high v acuum ap
plications
Helium leaka
ge rate at ambie
nt
temperature: <
-9
5x10 mbar.l/s
a vacuum 1.5x1 -2
under
0 mbar
Signal, powe
r, coax and hig
h v oltage
versions availab
le
Connectors
can be mounted
on flange
assembly per
c ustomer spec
ification

Contact Sizes:
8, 12, 16,
20 and 22
Current Ratings
: To 40 ampe
res nominal
Terminations:
Feedthrou
gh is standard
; flying leads an
upon request
d board moun
Configurations
t available
: See D-su
bm
ini
atu
re and circular
Compliance:
configurations
Space-D3
above
2

For more information, visit www.connectpositronic.com or call your nearest


Positronic sales office listed on the back of this catalog.

Divisional Headquarters
Positronic | Americas
423 N Campbell Ave
Springfield MO 65806 USA

+1 800 641 4054


info@connectpositronic.com

Positronic | Europe
Z.I. dEngachies
46, route dEngachies
F-32020 Auch Cedex 9 France

+33 5 6263 4491


contact@connectpositronic.com

Positronic | Asia
3014A Ubi Rd 1 #07-01
Singapore 408703

+65 6842 1419


singapore@connectpositronic.com

Sales Offices
Positronic has local sales representation all over the world. To find the nearest
sales office, please visit www.connectpositronic.com/sales

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