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Resine Epoxy
Resine Epoxy
Resine Epoxy
A BS TRA C T
A micromechanical analysis is proposed for the determination of the overall
response of unidirectional composites with non-linearly viscoelastic resins.
The non-linear behavior is modeled by the single-integral constitutive
equations developed by Schapery. The method is implemented for the
prediction of the non-linear viscoelastic behavior of unidirectional
glass/epoxy and graphite/epoxy composites subjected to various types of
loading conditions. The predicted response is compared with a finite element
solution, and good agreement between the two methods is shown to exist.
INTRODUCTION
Polymer matrix composites exhibit time-dependent effects, i.e. viscoelastic
behavior. The magnitude of the viscoelastic deformations induced in the
composite by a given loading condition is dependent upon various factors
such as stress level, temperature and humidity. In particular, for high stress
levels, the composite may exhibit non-linear viscoelastic behavior. As a
result, the stress-strain relationship is not linear and the Boltzmann
superposition principle is no longer applicable. In some cases, the stress
level at which the material becomes non-linear appears to decrease with
increasing time. 1 The implication is that extremely long time predictions
may require the use of non-linear viscoelastic constitutive equations even for
very low stress levels. Consequently, non-linear stress-strain relations must
be established in such a way that the magnitude of the applied load (stress or
strain) is taken into account.
371
Composites Science and Technology 0266-3538/90/$03"50 1990 Elsevier Science Publishers
Ltd, England. Printed in Great Britain
372
J. Aboudi
A method for the representation of the constitutive equations of nonlinear viscoelastic materials is given by a polynomial expansion of a multiple
integral expression {see, e.g. Lockett-' and references cited therein).
Experimental determination of the material functions involved in this
description requires a large number of tests. For this reason approximate
single-integral constitutive relations which incorporate the non-linear
behavior were considered by several investigators. 2
Schapery 3 has developed single-integral non-linear constitutive equations, derived from the thermodynamic theory of irreversible processes.
The only time-dependent properties these equations contain are the linear
viscoelastic properties (e.g. compliances). Furthermore, for uniaxial loading,
only four stress- (or strain-) dependent non-linear properties enter, which
characterize the non-linear effects.
The single-integral representation of Schapery was used by several
investigators, e.g. Refs 4-8, to describe the non-linear viscoelastic behavior
of composite materials. Owing to the existing anisotropy, the creep
compliance kernel includes several components to characterize the response
of the viscoelastic anisotropic material in the various directions. This
necessitates the determination of the various viscoelastic parameters in
various directions (e.g. from 0", 90 , 10 specimens, etc.; however, the number
of tests needed is limited). 9 If a different fiber-matrix combination is
required, this characterization must be carried out independently of the
previous one.
A micromechanical approach for the analysis of composite materials
predicts their behavior from the knowledge of the properties of the fiber and
matrix materials. Such an analysis relies on the study of the detailed
interaction between the fibers and matrix. As the fibers can usually be
considered as perfectly elastic (i.e. with no time dependence), and the
matrices generally exhibit isotropic behavior, the characterization of the
composite from micromechanical considerations would be relatively easier.
To this end, it would be necessary to determine the non-linear viscoelastic
behavior of the unreinforced isotropic matrix. Methods for the characterization of non-linear viscoelastic polymers were given b y Peretz and
Weitsman ~ and Bruller, 1L for example. As only the individual constituent
properties of the composite need to be determined, the micromechanics
approach is extremely cost-effective, especially if various fiber-matrix
combinations need to be evaluated.
Schaffer and Adams 12'13 performed a two-dimensional finite-element
micromechanical analysis for the prediction of the non-linear viscoelastic
behavior of unidirectional composites with epoxy resins. The non-linear
characterization of the polymeric matrix was obtained from a series of
experiments using Schapery single-integral representation. The computed
373
M I C R O M E C H A N I C A L ANALYSIS
The continuum model for unidirectional fiber-reinforced materials is based
on the assumption that the continuous square fibers extend in the x 1
374
J. Aboudi
i= 1,2,3
(I)
where wl~r) are the displacement components of the center of the subcell, and
the microvariables ~bl.#;), ~,I#~') characterize the linear dependence of the
IX2
fibers
/ f X,
X3
(a)
iX2
-F
JL I t . v :]_Y: 2___
_. ~
".'is.2
:s,z
ii,.,
,,.2
L/
/~'Xl
X3
(b)
375
displacements on the local coordinates 2(2~', 2~3~'. In eqn (1) and the sequel,
repeated fl or y do not imply summation.
The c o m p o n e n t s of the small strain tensor are given by
e!~.;"
tj = x2[Olu}~'~'+ ~iul ~~']
i,j = 1, 2, 3
(2)
fl = 7 = 1
(3)
where
O.1#7, = [-0-(107,, 0.(202,',, fig/I;'),33 0"(1#~I' 0"(1/13/}'0"~')]
c?i
c?;
c(2f;
0
o
0
o
0
o
0
0
0
c~f~
,,4
0
"~f'
t- 4.`*
0
0
c(2.
C (f,
symmetric
(4)
.(,-,(f )
,~(f) "~
q'22 -- '-23!
(5)
where D Ois the initial (time-independent) value of the compliance and AD(#)
is the transient (time-dependent) value of the compliance, Which represents
the linear viscoelastic response. The reduced time ~(t) is defined by
=
['
30
dr/a.
(6)
376
J. Aboudi
where a, is a time-scale shift factor, and ~' = ~(t'). The functions go, gt, g2 and
a, depend on the stress level a. The Boltzmann representation for linearly
viscoelastic materials under isothermal conditions can be recovered from (5)
by setting go = gt = g2 = a,, = 1.
Generalization of the constitutive eqn (5) to multiaxial loading was given
by Schapery. 3 For isotropic materials, the representation involves two
independent functions instead of the single function AD(~) in eqn (5).
Following Ref. 12, we assume in the present analysis that the only coupling
between applied stresses is that due to the Poisson effects. This assumption
leads to the following multiaxial non-linear viscoelastic relationships for the
isotropic matrix (fl + 7 - 2):
e!#.~)
= (1 + v(t)){D}trl]~' - v(t){D}a~k#k~)6ij
U
(7)
where the operation /furj ~ a is defined by the right-hand side o f e q n (5), and v(t)
is the time dependent Poisson's ratio of the matrix material.
The average stresses, 6i~, in the composite are determined from the average
stresses in the subcells, S~] ~, in the form
2
(8)
= -y
fl,7=l
h2) 2, which
laa-2 lh>./2
S[~7 ) =--1
Ufl7 J-hfl/2 J-by~2
,-,--2 ,~--3
(9)
The conditions for the continuity of tractions, which are imposed along
the interfaces of the subcells of the representative cell in an average sense,
lead to~ v
S~le~
2i
~ c~2e)
'-'2i
S(fll)
3i
=
(10)
(11)
C(/~2)
'-'3i
w,
(12)
(13)
0
h,~'l #1,+ h2O~#2,= (/h + h2)7---wi
CX3
(14)
377
Iy
gij -= --~
l...d
,,
~#~.)
(15)
'~13","~ij
#.'/= 1
I/'&'i wfk
gii=-~t~xj+ ~ )
(16)
(17b)
c]f~2g11 + ..(r).ll
1~"i"-'..it)
,/,{t tl
~'23W2
-227'3
(17c)
,-,(f) ,4d t 1)
S(11)
33
="
= t4a.-tO.\. 1 "{-
(17d)
sp3"=c4,L\~--~-i + o?)"
(17e)
l ))
(17f)
12
S (23
ll)
{,4~111
(21
~-- .(f~
t- 66tW'
3 ) 0"1"-
In the matrix region (fl + 7 g: 2), the following relations are obtained from
eqns (7) and (9):
gl~ = (1 + v(t)){O}S~ "e' - vtt~s
1[
I~'kk
(18a)
(18b)
(18c)
0't'2 q~]#~'=
v(t)){D} S~:2:'
8x---7+
2(1 +
-C'W3
-+
~fllBT) =2(1 +
v(t)){D}S~#3 ''
18d)
(18e)
(18f)
It is readily seen that in the matrix region (fl + 7 ~ 2), eqns (18) form a system
of non-linear equations, as a result of which it is not possible to express the
subcell stresses S~ff~ directly in terms of the microvariables. Consequently,
3". Aboudi
378
>
'+ '
-" _
~,(//;,)/2
'~i K,(~;,)~2) 1 2
+ 3(S{tt2"))a + R(
~ "-'13
, + o,'-'z3
, ~
(19)
fo
g"
'
'
(20)
+
+ lAD(0) + A D ( ~ ( t ) - 4(t - A t ) ) ] [ q ( t ) - q(t - At}]
(21)
where At is a time increment. The function ~(t) (which is given by eqn (6)) can
be evaluated by the trapezoidal rule. As the function q(t) in (21) involves the
subcell stresses S{~ ;'), S~fl~') and S]~') (13 + 7 = 2) which are as yet unknown at
time t, their values at the previous time step t - At are used. This provides a
sufficient accuracy for small values of At. Consequently, at each time step a
system of 23 linear algebraic equations is solved in the eight non-trivial
microvariables q~t~.), ~,~t~r),three composite strains g~t, g2_,, g33 and 12 subcell
stresses S]e~~'), S~2e2'') and S~t~3"~).The 23 equations are given by eqns (10) (with
i = 2), eqns (11) (with i = 3), eqns (13) (with i = 2), eqns (14) (with i = 3), eqns
(17a)-(17c), eqns (18a)-(18c), and the given values of the applied stresses ~ ~,
#22 and Oa3 at time t. Similar treatment can be applied for the case of applied
shear stresses.
APPLICATIONS
To examine the predicted response of the unidirectional composite by the
proposed micromechanical approach, extensive comparisons with the finiteelement analysis o f Schaffer and Adams 12 are given, for Hercules 3501-6
379
TABLE 1
Elastic Constants of Glass and Graphite Fibers
Glass
Graphite
EA (GPa)
va
E r (GPa)
vT
86"9
221
0"22
0.2
86-9
13"8
0-22
0-25
E, and v~, denote the axial Young's modulus and Poisson's ratio, and
Er and vr are the transverse Young's modulus and Poisson's ratio.
epoxy resin reinforced by perfectly elastic glass and AS graphite fibers. The
reinforcement volume ratio is 63% unless mentioned otherwise. The
properties of the material properties of the fibers are given in Table 1. It
should be noted that the fibers are assumed to behave time-independently,
i.e. to show no viscoelastic behavior.
The initial value of the Young's modulus of the isotropic epoxy matrix is
E(t = 0 ) = 4 . 1 4 G P a and its Poisson's ratio is assumed in Ref. 12 to be time
independent, with a value of v = 0-34.
The functions go, gt, g2 and a, of the Hercules 3501-6 epoxy resin were
determined in Ref. [12] from a series of experimental results in conjunction
with the technique developed by Lou and Schapery. '~ To this end, the power
law was used for the representation of the transient creep compliance
function AD(~), i.e.
AD(~) = C~ ~
(22)
380
J. Aboudi
1.0
0.8
0.6
O~
0.4
0.2
20
40
60
80
I00
120
14(9
O" (MPQ)
Stress dependence of the function g2 which characterizes the non-linear behavior of
the Hercules 3501-6 epoxy resin. ~z
Fig. 2.
In Figs 5 and 6 the response of the unreinforced resin is shown for applied
stresses of 55'2 and 131 MPa, respectively. Here, the effect of non-linearity is
appreciable and the comparison between the measured and predicted
response by the finite-element procedure t2 and the present approach is fair.
In both figures the non-linear characterization functions g o, g=, g2 and a are
operative.
Having established the accuracy of the modeling of the unreinforced
matrix (which is characterized by the constants Do, C and n and the
I.O
0.8
0.6
b
o
0.4
0.2
20
40
60
80
[ " - ~
I00
120
140
O" (MPo,)
Fig. 3.
l.)
Stress dependence of the shift factor, a~,, o f the Hercules 3501-6 epoxy resin.
-
0.575 --
0.350
~V
0.525
o.3oc
,5
!
I.O
I
1.5
2.0
t (hours)
Fig. 4. Plot of strain against time of the 3501-6 epoxy resin subjected to a uniaxial stress
loading = 13-SMPa. (
) Measured response, (. . . . ) predicted response by a finiteelement method, Z2 (___) present method (e(0)= 0-33%).
1.6
1.4
. . . . . . . . . . . . . . . . . . . . .
p
1.2
1.0
I
.5
1
1.0
I
1.5
I
2.0
t (hours)
Fig. 5. Plot of strain against time of the 350l-6 epoxy resin subjected to a uniaxial stress
loading tr = 55'2 MPa. (
) Measured response, (. . . . ) predicted response by a finite-element
method, t~" ( - - - ) present method (el0)= 1.36%).
4.00 -
3.75 ~
3.50 .o
W
3.25
3.o~
I
.5
1
I.O
I
1.5
I
2.0
t (hours)
Fig. 6. Plot of strain against time of the 3501-6 epoxy resin subjected to a uniaxial stress
loading tr = 131 MPa. (
) Measured response (. . . . ) predicted response by a finite-element
method, t2 ( - - - ) present method (e(0)= 3"43%).
382
J. Aboudi
1.0
0.9
0.8
0'70
I0
20
30
40
50
t(hours)
Fig. 7. Average transverse creep strain of the glass, epoxy composite against time, due to a
transverse uniaxial stress 62, = 137.9MPa. (
) Measured values, ( . . . . ) finite-element
solution, l-" 1 - - - ) present method (g22(0)= 0.77%).
1.0
t~ 0.9
0.8
0 "70
I0
12
14
t (hours)
Fig. 8. Average transverse creep strain of the glass/epoxy composite against time, due to a
transverse uniaxial stress 622 = 158.6 MPa. (
) Measured values, ( . . . . ) finite-element
solution, - ( - - - ) present method (g.,2(0)= 0.9%).
383
0,6--
0.56
0.52
I~ 0.4e
0.44
0.4
aO
60
90
120
150
t (hours)
Fig. 9. Average transverse creep strain of the glass epoxy composite against time, due to a
) Finite-clement
biaxial transverse stress loading 6., 2 = 103"4 MPa and 633 = 34.5 MPa. (
s o l u t t o n , - 1 - - - ) present prediction (gz2(O)= 0-52%t.
......
50%
I
oJ
0.9
63%
0.7
o.=
30
60
t (hours)
90
120
150
Fig. 10. Average transverse creep strain of the glass/epoxy composite for two different fiber
) Finitevolume ratios 0"63 and 0-5, due to a uniaxial transverse stress 02z = 137-9 MPa. (
element s o l u t t o n , - ( - - - ) present prediction (gz2(0)= 0.77; 1"13%).
J. Aboudi
384
0.8
. . . . . . . .
0.4--
-0.4
--
_0.8
f
2
4
t (hours)
Fig. I I. Average transverse creep strain of the glass/epoxy composite against time, due to
uniaxial transverse stress #,., = ___ 137.9 M Pa applied in 2' l-h intervals. (
) Finite-element
s o l u t i o n , l z ( _ _ _ ) present prediction.
reinforcement volume ratios, 50 and 63%, are given. The figure exhibits the
finite-element solutions t-' and the present predictions, and the agreement is
satisfactory.
So far the glass/epoxy composite was subjected to constant applied
stresses. Let us consider the case in which a cyclic loading is applied. The
response of a glass/epoxy unidirectional composite to a transverse cyclic
loading Y_,2= -+ 137-9 MPa, applied at intervals of 2.1 h, is shown in Fig. 11.
The figure gives both the present and finite-element prediction,12 and good
agreement between the two methods is clearly observed.
2.4--
2.3
j~
~
2.2
~
a.t
I,~
/'
e.o
e*
2.0
I. .
Y t
2
I
4
I
6
I
8
P
IO
f
12
I
14
t (hours)
Average transverse creep strain of the graphite/epoxy composite against time, due
to uniaxial transverse loading 52z = 186" 1 M P a . (
) Measured values, ( . . . . ) finite-element
solution, t2 ( - - - ) present prediction (g22(0)= 2-09%).
Fig. 12.
385
CONCLUSIONS
A micromechanical prediction of the non-linear behavior of unidirectional
fibrous composites is presented. The prediction relies on the knowledge of
the properties of bulk (unreinforced) constituents. The response of the
composite, obtained by the proposed micromechanics theory, is shown to
correlate well with a finite-element computation. The prediction of the
actual non-linear behavior of the composite might require the knowledge of
the in-situ behavior of the constituents, and, in particular, of the viscoelastic
resin matrix characters. If such information is not available, the use of the
proposed micromechanics equations to establish the requested properties
should be considered. A significant advantage of this approach stems from
the simplicity of its application.
ACKNOWLEDGEMENT
The author thanks Professors C. T. Herakovich and M. J. Pindera for a
fruitful discussion.
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386
f. Aboudi
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