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Environmental Data Book 2011 PDF
Environmental Data Book 2011 PDF
Environmental Policy
ROHM established ROHM Environmental Policy applicable to the entire group company on October 20, 1997 based on the environmental
international standard ISO 14001. Moreover, corresponding to the amendments in ISO 14001:2004(2nd edition:revised in 2004), we revised
ROHM Environmental Policy completely in a clear, concise and accurate content furthermore on April 1, 2006.
Environmental
Burden
Reduction
Management of
Substances of
Environmental
Concern
ROHM
Environmental
Policy
Utilizing
Resources
Environmentallyconscious
Products
04
RMT
RMPI
RWEM
REDA
RSC
RIST
REPI
ROHM KOREA
LAPIS Semiconductor
ROHM Logistec
ROHM Mechatech
ROHM Apollo
ROHM Wako
ROHM Tsukuba
ROHM Hamamatsu
Group Environmental
Management General Overseer
environmental
management representative
Environmental Conservation
Management Committee
Administration
Dept.
Production
Dept.
Development
Dept.
Sales Dept.
Environmental
Management Div.
Secretariat
05
Number of
Registrants(persons)
19
335
85
Total
439
(As of March 31, 2011)
06
Environmental Targets
Environmental Targets:2010 Environmental Targets and Results/
2011 Environmental Targets
Domestic
Overseas
ROHM
ROHM
Group
Group
Group
Head Office consolidated consolidated consolidated
:Achieved
:not Achieved
1
CO2 Countermeasures at Each Sites
1)Implement measures to reduce CO2
emission in FY 2010 by 1% from the previous
years level.
2.6%
0.69%
2.1%
1.6%
0.35%
3.5%
1.6%
88.6%
71.0%
10.6%
0.67%
71.0%
5.6%
4.7%
4.2%
9.6%
9.6%
3.7%
8.9%
5.3%
8.0%
37.2%
71.6%
37.2%
7.0%
0.39%
0.69%
1.6%
07
1
CO2 Countermeasures at Each Sites
25% Cut
10% Cut
Handling Volume of
PRTR Substances
(per production unit)
CO2 Emission
2005BM
2020
2010BM
50% Cut
2% Cut
Handling Volume of
Chemical Substances
(voluntarily reduction
substances)
CO2 Emission
(per production unit)
1990BM
2020
2009BM
50% Cut
Greenhouse
Gas Emission
2020
40% Cut
VOC Emission
1995BM
2020
10% Cut
2000BM
2020
40% Cut
CO2 Emission
in Offices
2009BM
2020
Waste Generation
(per production unit)
(Domestic Group)
2000BM
30% Up
CO2 Emission
Reduction throughout
Use of EnvironmentallyConscious Products
2020
60% Cut
Waste Generation
(per production unit)
(Overseas Group)
2010BM
Percentage of
EnvironmentallyConscious Products
in the total Net Sales
2020
2020
2000BM
100%
10% Cut
Water Consumption
40%
2010BM
2020
2020
2009BM
2020
10% Cut
CO2 Emission
(per production unit)
in logistics
Percentage of
Eco-reel in the total of
Package Materials
50%
0%
2010BM
2020
2010BM
08
2020
INPUT
Type
Metals
(thousands of tons)
Plastics
(thousands of tons)
Chemicals
(thousands of tons)
Volume
OUTPUT
the Ratio to the
previous FY
0.2
+0.1
0.2
+0.04
18
0.3
Procurement
Type
Products
(t)
Paper
(thousands of tons)
Other
(thousands of tons)
Type
CO2
(thousands of tons)
PFC
(thousands of tons-CO2)
Production
Type
Electricity
(thousands of kWh)
Volume
889,437
+5,959
6,057
+389
12
NOx
(t)
SOx
(t)
Chemical Substances
(t)
Gas
(thousands of m2)
Oil
(thousands of kL)
Water
(thousands of m3)
Type
BOD
8,942
(t)
+1,814
COD
(t)
Chemical Substances
(t)
Euent
(thousands of m3)
Volume
253
+16
10,355
26
107
+75
Volume
381
+2
119
+3
55
42
47
43
+1
Volume
86
16
25
+3
91
+10
4,378
+110
Transport
Type
Gasoline
(thousands of kL)
Volume
203
Type
CO2
(t)
09
Volume
533
INPUT
Type
Volume
Metals
(thousands of tons)
Plastics
(thousands of tons)
Chemicals
(thousands of tons)
Paper
(thousands of tons)
Other
(thousands of tons)
OUTPUT
the Ratio to the
previous FY
0.1
0.1
0.4
Procurement
Type
Products
(t)
Type
Production
(thousands of kWh)
(thousands of tons)
NOx
600,174 +102,150
SOx
Type
Electricity
CO2
Volume
(t)
(t)
Gas
2
(thousands of m )
246
+146
28
53
4,576
+302
Chemical Substances
(t)
Oil
(thousands of kL)
Water
(thousands of m3)
Type
BOD
(t)
COD
(t)
Chemical Substances
(t)
Euent
(thousands of m3)
Transport
I N P U T
OUTPUT
Electricity
Gas
Oil
Water
CO2
NOx
SOx
BOD
COD
10
Volume
11,110
765
7,012
+201
796
+76
Volume
326
870
209
598
162
18
+18
Volume
15
75
10
+2
1,636
+52
Environmental Accounting
Analyzing costeffectiveness is necessary to maintain corporate
environmental conservation activities effectively, so environmental
accounting is very important as the tool of environmental management.
We started introduction of environmental accounting in 1998 and have
announced it since 2001. We refer to Environmental Accounting
Guidelines(2005 edition), made by Ministry of the Environment, and
adapt to ROHM Groups business forms, in totaling and analyzing our
own environmental accounting. And also we have examined the system
to analyze and evaluate our environmental activities and its effects. Costs
for the previous term are adjusted by the cutbacks in expense of action
of environmental burden reduction and the increase/decrease of
production volume between the previous term and the current term, and
then the balance between the values after adjustment and costs for the
current term is totaled as the economic effect. However, de facto
effects, such as risk avoidance, are not counted. Environmental
Accounting has applied to overseas locations since FY 2005, and we
continue to observe the details of environmental costs in all ROHM
Group.
Domestic Group
Environmental Conservation Cost and Economic Effects
Cost Classification
at Guideline
Expense
Antipollution
118
1,242
Global Environmental
Conservation
434
196
836
Recycling Resources
431
2,662
Management Activities
275
Social Activities
46
Environmental Damage
Other
0.4
559
2,190
3,498
Total
6,000
Economic
Effects
Investment
(million yen)
5,634
5,411
5,000
4,272
4,000
3,533
3,000
3,498
2,515
2,491
2,074
2,000
2,096
2,184
2,190
1,837
1,241
1,000
954
780
Investment
765
559
324
2005
2006
2007
2008
2009
Economic Effects
2010
FY
11
Expense
Overseas Group
Environmental Conservation Cost and Economic Effects
Cost Classification
at Guideline
Investment
Expense
Antipollution
276
345
Global Environmental
Conservation
147
74
1,048
Recycling Resources
31
194
459
Management Activities
0.2
29
Social Activities
0.1
14
Environmental Damage
Other
0.6
454
657
1,507
Total
Economic
Effects
(million yen)
2,500
2,231
2,203
2,088
2,000
1,786
1,507
1,500
1,632
1,000
1,165
687
518
474
500
265
657
599 602
454
317
243
Expense
88
2005
2006
Investment
Economic Effects
2007
2008
2009
2010
FY
Please also refer to the ratio to the previous year in OUTPUT table as environmental conservation
effect in P.9 and P.10 Environmental Burden Highlights
12
Basic Policy
Inverter Turbo-refrigerator
Cooling System
by the Open Air
1,000
2.00
329
340
350
1.41
1.46
526
503
800
311
1.53
600
539
400
1.3
333
326
1.50
1.12
1.10
1.00
379
381
2009
2010
429
0.50
200
0
2005
2006
2007
2008
0.00
CO 2 Emission(thousands of tons)
Domestic group
FY
13
ROHM Logistec
CO 2 Emission(t-CO 2)
1,500
1,163
1,175
1,149
1,000
829
839
788
640
541
536
533
2008
2009
2010
500
2001
2002
2003
2004
2005
2006
2007
FY
Future Tasks
It is planning to reduce the amount of package materials in FY 2011, so that we can need less fuel to transport the same cargo because
of decreasing the total weight.
14
Idoling Stop!
Appealing Signboard
Basic Policy
As one of the global warming prevention measures, ROHM puts
emphasis on energy-saving to reduce CO2 emission which is the
primary factor of global warming. On the other hand, the afforestation
are also effective against global warming prevention, because forests
absorb CO2. As measure to contribute to prevent global warming,
ROHM has conducted large-scale eucalyptus plantation on the
outskirts of city Mount Gambier of Australian southern part Victoria
state since 2001. The afforestation named "ROHM Forest" have
reached 923 ha in 2008. We have afforested eucalyptus (Eucalyptus
Globulus), which growth is fast and will be up to 20~25m high in
Seedling
Young Plant
Tree
Shrub
What is eucalyptus?
It is said that there are more than 500 types of eucalyptuses. The type "globulus" which ROHM has afforested is said to grow fast and
to be suitable for pulp raw materials. Besides this, it is said that a eucalyptus also has a type used for construction material, eucalyptus
oil and spice.
1,000
851
923
923
2008
2009
2010
783
800
Area(ha)
923
603
600
662
490
406
400
248
200
0
2001
2002
2003
2004
2005
2006
2007
FY
15
Basic Policy
Mid-term Targets
What is PFC?
PFC gas is indispensable for semiconductor, especially LSI ultra-integrated processing. When PFC gas is emitted to the atmosphere,
it becomes a greenhouse gas which effect is more than 6,500 times as that of CO2. In the semiconductor industry, reduction targets
are determined about the amount of PFCs emission and introduction of removable equipments is advanced.
700
621
600
500
400
300
363
297
378
328
326
409
356
308
192
200
116
119
100
0
1995 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
BM
FY
16
Basic Policy
At ROHM, energy-saving activities are advanced also not only in
Production Division but in Offices, and especially we introduce
renewable energy proactively. Renewable energy is the energy
which can be continuously obtained from natural environment,
and ROHM continues to take environmentally-conscious actions
in harmony with nature.
ROHM Apollo
KBC/KTC
RF
Rooftop
Gardening
Rainwater
Storage Tank
Grit Tank
General
Service Tank
B1F
Tank Filter
2F
1F
B2F
Rainwater Reuse
High-efficiency
Air-conditioning
Equipment with
Frequent Control
Rooftop Gardening
ROHM Apollo
Solar Panels
on the Roof
Entrance with
Seemless LED
17
Decanter
Filter Press
Recycling Resources
Concentrated
Wastewater
Production Process
Resulting sludge is
reclaimed as
resource by an
authorized
subcontractor.
Drum Drier
Wastewater Reservoir
Recycled Water
Recycled Water
Diluted
Wastewater
Wasterwater Reservoir
Acid/Alkali Wastewater
Treatment Plant
Fluoric Acid
Treatment Plant
18
Basic Policy
The organic solvent required for the semiconductor production
process corresponds to VOC( Volatile Organic Compounds), and it
is considered to one of the causative substances which generate
photochemical smog through the photochemical reaction in the
atmosphere. In ROHM Group, we established the self-reduction
targets in accordance with the indicator of electrical and electronic
industry, and have taken actions against anti-air pollution, which is
mainly the development of alternative technology and the
introduction of discharge control technology.
Previous Action
Abolition of ODC
Previous Action
Before
After
19
Basic Policy
A waste problem is divided roughly into the problem of insufficient
landfill waste disposal place and the problem of the soil and
groundwater contamination by the hazardous substances contained
in the waste that is filled up. Therefore, it is important to reduce the
amount of waste generation and to reuse and recycle waste. ROHM
has made an effort in eliminating the uselessness as our concept of
corporate activity since its establishment. This is not only related to the
profit as a corporation but also leads to waste generation reduction.
Still, we have examined in every filed in order to reuse the recycled
resources with a new purpose after generated waste is recycled as a
renewable resource. We consider that it is essential to reuse and
recycle economically and smoothly, and as a results, reduce waste
generation drastically in order to realize recycling-based society.
1995
1998
Introduction
2000
2003
2004
RPF Production Process
Start
2002
Start
1993
1999
Start
2006
Start
Certified
Achievement
Certified
21
for
Success
2008
Documents about
Education Record
2010
20
Zero Emission
It is generally known as zero emission to
reduce amount of landfill waste to zero as
nearly as possible. In order to achieve zero
eission by FY 2005, ROHM established zero
emission standard which defined that recycling
resources rate is more than 99%. We had
promoted to recycle waste as a renewable
resource and domestic group achieved zero
emission in FY 2004. We keep on taking
actions to achieve zero emission at overseas
locations according to each actual situation.
Waste Plastic
5.7%
Cement Materials
Sludge
Waste Oil
14.3%
Sludge
42.2%
Waste Acid
Waste Alkali
34.8%
Waste Acid
Regenerated Chemicals
Waste Oil
Combustion Improvers
Regenerated Chemicals
Waste Plastic
Briquette Fuel
Waste Metals
Regenerated Metals
99.5
Volume(thousands of tons)
14.0
99.7
99.8
99.8
99.8
96.2
99.7
99.0
100.0
95.7
12.0
95.0
91.6
10.0
90.0
8.0
6.0
83.8
7.9
9.6
8.4
9.0
4.0
11.0
85.0
8.2
11.3
9.9
10.0
10.0
10.3
80.0
2.0
75.0
0
2000
2001
2002
2003
2004
2005
FY
2006
2007
2008
2009
2010
94.5
92.2
92.8
89.6
91.5
90.9
100.0
89.4
88.7
10.0
80.0
64.0
8.0
6.0
70.0
55.8
60.0
50.0
37.9
8.1
7.1
4.0
8.1
7.5
6.4
9.1
40.0
6.1
6.2
2.2
3.3
2000
2001
30.0
20.0
4.6
2.0
0
90.0
10.0
2002
2003
2004
2005
FY
2006
2007
2008
21
2009
2010
0.0
Volume(thousands of tons)
12.0
ROHM cites the MFCA simple calculation tool developed by Japan Management Association Consultants Inc.
(It is outsourced by the Ministry of Economy).
Model
2.5
100
90
80
42.4
70
1.5
60
25.8
50
40
30
20
55.1
1.0
40.6
10
0
16.6
14.5
Invest Cost
(+)
Share Rate(%)
Share Rate(%)
80
90
Negative
Product
Cost
1.7
1.4
24.4
20.2
70
60
50
40
30
20
69.0
73.9
10
0
Positive
Product
cost
Invest Cost
(+)
Positive
Product
cost
0.3
4.2
4.9
Negative
Product
Cost
EC(Energy Cost):expense for energy such as electricity, gas and heavy oil SC(System Cost): fixed costrepayment cost MC(Material Cost):expense for materials
22
Basic Policy
We have taken actions with consideration to environment,
based on these basic policies below.
Surface
Back
Injection
Molded Type
Reel
Vacuum
Molded Type
Reel
Vacuum molded type reel can reduce the used plastic material by
about 50% compared with injection molded type reel, and has a big
effect to reduce encironmental burden.
Side
23
Approach
proach to Managem
Management of Substances of
Environmental Concern
Basic Policy
In July 2006 RoHS Directive, in March 2007 China RoHS Directive
and in June 2007 REACH Regulation (Registration, Evaluation,
Authorization and Restriction of chemicals) was enforced
respectively. It is required to make products based on
consideration to global environment, and the laws about
management of substances of environmental concern have been
tightened up more and more. ROHM Group has promoted green
procurement and emphasized on the improvement of the
precision of research on substances of environmental concern
contained in purchasing parts and materials. Thus, we
constructed the control system so that prohibited substances are
not contained, not used and not shipped out, and have
offered the products that customers can use confidently.
Halogen Free
Although specific brominated flame
retardants have been controled by RoHS
Directive, customer requirements for
reduction of halogen compound and
antimony compound are increasing as
customers original initiatives. ROHM
Group has developed halogen free
products as environmentally-conscious
products as a step forward, in order to
response to the customer requirements.
24
Green Procurement
In order to manufacture the products with lower burden on environment, ROHM has
requested all of ROHMs customers to improve environmental quality management
system still more, and also received the report on chemical substances if contained
and guarantee that ensures that prohibited substances in ROHM are not used and
contained against all of materials and subsidiary materials supplied. Moreover, ROHM
started to response to REACH regulation from FY 2008, and as a result, we abolished
silica gel which contained the cobalt dichloride(SVHC: substance of very high concern)
entirely in FY 2009. Furthermore, from FY 2010, we started to investigate using JAMP
(Joint Article Management Promotion Consortium) Chemical Substances in Products
Communication tool in order to improve the response to REACH regulation.
Green Procurement Guidelines
Enforced
2011-04-11
ROHM Co.,Ltd.
1
25
Basic Policy
ROHMs products are used for almost all electric appliances. For
this reason, the semiconductor products themself are
environmentally-conscious products which realize energy-saving
and space-saving. In addition to this, ROHM tries to develop more
energy-saving and space-saving products to contribute to
improve energy-saving electric appliances.
Amount of CO 2 Emission
Reduction(t)
50,000
Calculation Method
65,247
30,000
10,000
5,023
0
1Q
Goal:60,742tons
2Q
3Q
FY2010
4Q
ROHM
s Approach
ROHM started to calculate carbon footprint about main LSI in FY 2009.
The target range(system boundary) is focused on semiconductor
production process(colored portion in the flow on the right) which we can
invest and analyze responsibly. The result has began to appear in some
LSI. The figure on the right is one of LSI carbon footprint calculation
results. ROHM tries to conduct carbon footprint calculation about our
products proactively hereafter.
OUTPUT
Usage
Disposal or Recycling
Sales
Test Process
Assembly Process
Wafer Process
Semiconductor Production
INPUT
Mining of Resources
What is LCA?
Material CO2
Production CO2
245
Use CO2
331
2
90
Total
668
(g)
26
Sic Wafer
SiC-MOFSET
On Resistance
Successful
prototype-CPU
using Nonvolatile Logic
Technology
(Nonvolatile CPU)
SiC-Power Modules
About 94%
reduction
About 30mcm2
About 1.7cm2
Usual Power Device
BreakdownVoltage:600V
The more efficient devices become, the more power they consume.
ROHM has successfully developed innovative technology to realize
energy-saving system by turning some unused circuits and LSI off (with
the main power remaining on). If we apply this technology, it is possible
to reduce useless power which consumes to keep the data of home
appliances etc.(It reaches to 15 billion Wh/year*). With application for
PCs, start-up time would reduce considerably so that we could use PCs
just like TVs.
PCs
Reduce start-up time
Use PCs like TVs
DC/DC
3V
about 40,000hours
about 12,000hours
10,000
20,000
30,000
40,000
(hours)
If use in a hall
LED Lamp with LED Lamp with
Human Presence Human Presence
Sensor Device
Sensor Device
Power
Consumption
If go out
Turn on
about
1/11
BIAS
In case of BU7150NUV
Lifetime Comparison
Fluorescent
Light
Audio
Source
Audio
Source
Turn off
about saving
energy : 85%
BIAS
27
Environmental Management
Handbook
Emergency Training
ROHM Group carrys out emergency trainings in accordance with each emergency situation periodically. Every year, we make emergency training
plan at each section and conduct each emergency training with emergency manual and the list of contact address. If there are some problems
in emergency training, we revise the emergency manual to response quickly in emergency.
LAPIS Semiconductor
RWEM
14
75
29
13
Energy Manager(Type )
66
Energy Manager(Type )
11
The Number of
Employees who
acquired the
license(persons)
91
28
ROHM Wako
Cleanup Volunteer at King Crab Protection Area
REDA
In the Kasaoka water supply zone where is famous for king crab breeding place
designated as a natural monument, Cleanup Activities around Setouchi Bay
seashore to protect king crabs! was held by Kasaoka Municipal Board of
Education Organization annually. ROHM Wako employees and their family, led by
environmental conservation management committee members, participated in
the activity.
REDA
REDA
REDA
REDA
REDA
29
Awa r d t i t l e
C o m p a ny
Ministry of Environment
"Recycling-based society promotion award"
Minister of
Environment award
ROHM Co.,Ltd.
Kyoto-prefecture
"Kyoto-prefecture the formation of recycle
society Eco-Kyoto 21"
Eco-Kyoto 21
Meister authrization
ROHM Co.,Ltd.
Okayama-prefecture
"Okayama-precture The formation of
recycle society award"
Okayama eco-factory
authrization
ROHM WAKO
Co.,Ltd.
Award
LAPIS
Semiconductor
Co.,Ltd.
Testimonial
LAPIS
Semiconductor
Co.,Ltd.
Good manucturing
site award
LAPIS
Semiconductor
Miyazaki Co.,Ltd.
Minister of
Economic award
LAPIS
Semiconductor
Miyagi Co.,Ltd.
Korean Govement
"Green company award"
Green company
appoint
ROHM KOREA
Environmental promotion
education personal award
REDA
Environmental publicity
education person award
REDA
"Blue "
Rating Awardee
RMPI
Ministry of Economy
"Director Nuclear safety Agency Award"
30