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United States Patent: (10) Patent N0.: (45) Date of Patent
United States Patent: (10) Patent N0.: (45) Date of Patent
Mitchell et al.
(54)
(56)
Us PATENT DOCUMENTS
4,569,344 A
2/1986 Palmer
4,638,539 A
4,696,296 A
4,850,350 A
1/1987 Palmer
9/1987 Palmer
7/1989 Jackson
5,073,164 A
(73)
LudWigshafen (DE)
5,083,561 A
1/1992 Russo
5,125,893 A
6/1992 Dryden
5,139,018 A
Notice:
5,269,756 A
5,279,549 A
5,309,902 A
12/1993 Dryden
1/1994 Ranford
5/1994 Kee et 211.
53497950 A
C1aimer_
5,449,348 A
9/1995 Dryden
5,333,606 A
5,641,184 A
(21)
(22)
(65)
6,072,101 A
APP1~N~109/746177
Filed:
(58)
6/2000
6,222,091 B1 *
4/2001
* cited by examiner
Primary ExaminerWeilun Lo
Assistant ExaminerMichael G. Bogart
(74) Attorney, Agent, or FirmMarshall, Gerstein & Borun
(51)
(52)
6/1997 Mortensen
*
(63)
*Aug. 5, 2003
References Cited
(75)
US 6,603,055 B2
(57)
ABSTRACT
70
1O
20
30
4O
50
6O
70
80
90
100
110
U.S. Patent
Aug. 5, 2003
Sheet 2 0f 8
US 6,603,055 B2
100
FIG.2
RBalteinod
20
1O
50
45
40
35
30
25a
O.20
15
.0
U.S. Patent
Aug. 5, 2003
Sheet 3 0f 8
US 6,603,055 B2
50:r+ 50;wI I
omow
on
5owom 032wm-
on
low
low
low
|ON
U.S. Patent
Aug. 5, 2003
Sheet 4 0f 8
US 6,603,055 B2
100
+lhourAUL h4ourIAUL
FIG.4
RBalteinod
50
45
40
35
U.S. Patent
Aug. 5,2003
Sheet 5 0f 8
US 6,603,055 B2
100
90
h+ourA1UL h+our4AUL
RBalteinod
FIG.5
70
60
50
40
30
20
10
U.S. Patent
Aug. 5,2003
Sheet 6 6f 8
US 6,603,055 B2
100
1+h0urAUL h4ouIrA-UL
FIG.6
RBalteinod
45
40
35
10
U.S. Patent
Aug. 5, 2003
Sheet 7 0f 8
US 6,603,055 B2
#T3Q5I2 4w3i,1l50:
2O28onON2Eom
.mzlM
om
h
_
P
_
_
low
low
low
low.
low
32 m
U.S. Patent
Aug. 5,2003
Sheet 8 0f 8
US 6,603,055 B2
100
14h0ur-AUL 4ho+urAUL
60
RBalteinod
F8IG.
3O
20
10
45
40
US 6,603,055 B2
1
10
the salt form When the polymer is dry, and Which undergo
15
20
(vinylamine).
40
poisoning effect.
diaper.
55
by ion exchange.
60
65
US 6,603,055 B2
3
10
15
20
?uids.
25
absorption properties.
provide an improved method of manufacturing a poly
polyethylenimine.
45
Water-absorbing resin.
(a) An Improved Method of Manufacturing Poly
acidic species.
Yet another aspect of the present invention is to provide
55
(Vinylamine)
Poly(vinylamine), and salts derived therefrom, are knoWn
60
US 6,603,055 B2
5
10
used as an SAP.
20
25
30
If residual monomer or other impurities are present in the 35 scavenging agents have the advantages of being
inexpensive, greatly reducing the reaction time to form a
poly(vinylamide), hydrolysis conditions can lead to a
poly(N-vinylamide).
40
45
50
impurities.
55
US 6,603,055 B2
7
(vinylamine).
EXAMPLE 1
15
vessel, 5 g of 2,2-aZobis(2-amidinopropane)hydrochloride
initiator (i.e., V-50 initiator available from Wako Pure
Chemical Industries, Inc., Osaka, Japan) Was dissolved in 70
g of deioniZed Water, then the resulting initiator solution Was
sparged With argon for one-half hour. A 7 g portion of the
EXAMPLE 3
20
provide poly(N-vinylformamide).
The aqueous poly(N-vinylformamide) solution then Was
heated to about 70 C., While 20 g of a 12% by Weight
40
EXAMPLE 2
formate-free poly(vinylamine).
in 400 g of
solution Was
the reaction
cured at 15
65
US 6,603,055 B2
9
10
EXAMPLE 4
(1)
CH2: CH
CH3
CH3
20
(II)
25
Wherein 1 is 2 or 3.
35
N,N-methylenebisacrylamide,
N,N
methylenebismethacrylamide, ethylene glycol
dimethacrylate, and trimethylolpropane triacrylate.
The folloWing example illustrates a cross-linked poly
(vinylamine) prepared in accordance With the present inven
tion.
diallyl
maleate,
diallyl
fumarate,
hexamethylenebismaleimide, trivinyl trimellitate, divinyl
60
AUNL1)=59.3 g/g
US 6,603,055 B2
11
12
agents include:
(a) dihalides and disulfonate esters, for example, com
pounds of the formula
10
20
25
30
poly(vinylamine) particles.
from;
40
amethylene diisocyanate.
A preferred surface crosslinking agent is ethylene glycol
diglycidyl ether (EGDGE), Which is a Water-soluble digly
cidyl ether Which crosslinks poly(vinylamine) at a tempera
55
65
US 6,603,055 B2
14
13
TABLE 1
TABLE 2
Surface crosslink
Level (ppm)3)
No Load
0.28 psi
0.7 psi
0
100
500
1000
2000
51
47
47
46
41
23
27
27
28
26
9.9
19
19
20
20
10
Mole % HCL4)
AUNLl)
AUL2)
(0.28 psi)
AUL2
(0.7 psi)
15
0
30
50
70
100
18.7
31.6
39.8
43.0
28.5
13.7
21.5
25.6
23.4
9.1
12.6
15.9
20.1
13.5
9.5
30
Surface crosslink
Level of EGDGE
AUL2)
AUL2)
(ppm)4)
AUNLl)
(0.28 psi)
(0.7 psi)
0
100
500
1000
2000
35.8
35.3
31.5
31.3
28.8
16.6
18.9
16.3
17.8
18.0
9.3
11.3
11.2
11.5
11.9
US 6,603,055 B2
15
16
The poly(vinylamine) is a basic resin, particles of Which
spill.
It also has been found that poly(vinylamine) polymers, in
their free base form, are useful components in superabsor
bent materials further containing an acidic Water-absorbing
resin. For example, a superabsorbent material of the present
15
electrolytes.
Currently, superabsorbent materials containing tWo
absorbing components, i.e., bi-component SAP materials,
are being investigated as an improved class of SAPs.
Typically, one component is a Water-absorbing resin, and the
second component acts in an ion exchange capacity to
25
30
35
absorbing resin include, but are not limited to, acrylic acid,
40
absorbent material.
Therefore, in accordance With an important feature of the
present invention, a poly(vinylamine) is used as the basic
resin for a bi-component SAP material. Other basic resins
45
55
65
US 6,603,055 B2
17
18
The acidic resin, either strongly acidic or Weakly acidic,
(III)
10
CH2=CH
15
nCHZCHZ , or
CH3
CH3
(IV)
CH2: CH
25
HC: CH2,
30
Wherein 1 is 2 or 3.
particulate material.
Alternatively stated, a bi-component SAP material of the
minimiZed.
The poly(vinylamine), or other basic resin, and acidic
resin are admixed in a Weight ratio of about 20:60 to about
40:60, and preferably about 22:78 to about 35:65. To achieve
the full advantage of the present invention, the resins are
admixed in a Weight ratio of about 25:75 to about 30:70. A
45
triacrylate, tris(2-hydroxyethyl)isocyanurate
55
diallyl
maleate,
diallyl
fumarate,
hexamethylenebismaleimide, trivinyl trimellitate, divinyl
adipate, diallyl succinate, a divinyl ether of ethylene glycol,
cyclopentadiene diacrylate, tetraallyl ammonium halides, or
60
preferred
crosslinking
agents
are
N,N
methylenebisacrylamide,
N,N
methylenebismethacrylamide, ethylene glycol
dimethacrylate, and trimethylolpropane triacrylate.
65
US 6,603,055 B2
19
20
in Pinschmidt, Jr. et al. US. Pat. No. 5,085,787, incorpo
rated herein by reference, and in EP 450 923.
Conventionally, the crosslinking agent is Water or alcohol
soluble, and possesses suf?cient reactivity With the basic
resin such that crosslinking occurs in a controlled fashion,
preferably at a temperature of about 25 C. to about 150 C.
(V)
15
(v)
ll
20
R >INH,
N
5\
/
25
35
40
45
55
65
US 6,603,055 B2
21
22
20
25
30
performance.
EXAMPLE 7
PRIMIDTMXL-552.
TABLE 4
45
erol;
(b) metal salts;
(c) quaternary ammonium compounds;
in
MBA) in
No Post Treatment
PVAm2)
FAA)
4
4
0.35
0.5
56
265
4 hr AAP
SFC
232
383
41.9
36.5
29.2
34.2
4)PAApolyacrylic acid;
5)SFCSaline FloW Conductivity; and
is the absorptive
tris[3-(1-aZiridine propionate]);
Post Treatment
1 Hour at 125 c.
propylene carbonate;
(g) a haloepoxy, such as epichlorhydrin;
(h) a polyamine, such as ethylenediamine;
(i) a polyisocyanate, such as 2,4-toluene diisocyanate;
MOle %
2)PVAmpoly(vinylamine);
Mole %
EGDGEl)
65