Professional Documents
Culture Documents
Re15205 02-98
Re15205 02-98
Hydraulics
Electric Drives
and Controls
Pneumatics
Service
Automation
Mobile
Hydraulics
RE 15 205/02.98
Replaces: 09.97
Hydraulic Motor
(Radial Piston, Multi-Stroke)
1/12
Type MCR 03
Contents
Description
Features
Page
Features
Section, Function
Low noise
Order codes
Reversible
Symbols
Technical data
4 to 6
Radial loading
Unit dimensions:
Flange housing F
Dynamic brake
10
Parking brake
11
Hydrobase
11
2/12
MCR 03 | RE 15 205/02.98
Section, Function
6
1 8
A B
L
D2 D 7
Hydraulic motors type MCR are radial piston motors with a rotating shaft.
Brake mounting
Holding brake (multi-disc brake)
Construction
Two part housing (1: 2), rotor-piston assembly (3: 4), cam (5),
output shaft (6) and control section (7).
9
12
Transmission
The rotor (4) is connected to the shaft (6) by means of splines.
The pistons (3) are arranged radially in the rotor (4) and are
supported on the cam plate (5) by way of rollers (8).
Torque generation
13
10
Return
Feed
11
Mounting:
by way of control housing
(2) and through-drive facility.
Brake
ke application
Bra
If the pressure in the annular area (9) fails to reach a
certain pressure the Belleville washer (10) will compress the disc package (11).
Release of holding brake
If the pressure in the
annular area (9) exceeds
the required level, the brake
piston (12) is pushed
against the Belleville
washer. The load is taken
off the multi-disc package
(11) and the holding brake
is released.
The brake may also be
released manually by removing plug (13) and inserting
a screw with a supporting
washer into the hole in the
piston (12).
1
6
Mounting
directly on drive shaft (6)
and flange housing (1).
Operation of brake
hydraulic
mechanical
RE 15 205/02.98 | MCR 03
3/12
Order codes
MCR 03
Frame size
Size 3
Flange housing
Compact version
Flange motor
Wheel motor
Hydrobase
Z 3X /
Further information
in clear text
= 03
=A
=D
=F
=H
No code =
/S =
Ports
pipe thread to ISO 228/1
UNF-SAE-thread
Two speed operation
No code =
not switchable
2R = switchable clockwise rotation only
2L = switchable anti-clockwise rotation only
01 =
12 =
= 160
= 225
= 255
= 280
= 325
= 365
= 400
= W40
= L40
= F180
1)
Brake mounting
without brake
hydraulic release holding brake
(spring pressure disc brake)
3) C2R =
dynamic brake (drum brake)
for right hand side of vehicle (see Fig., p.10)
3) C2L =
dynamic brake (drum brake)
for left hand side of vehicle (see Fig., p.10)
2)
A0
B2
3)
=Z
Seals
NBR seals suitable for mineral oil to
DIN 51 524 (HL,HLP)
(except dynamic brake see p.10)
M=
Wheel bolt
without wheel bolt
with wheel bolt
=
=
Series
Series 32 to 39
(30 to 39: externally interchangeable)
3X =
Symbols
Motor with
holding
brake
2-speed motor
A B
Motor with
travel brake
Rotation
Rotation( viewed on output shaft)
Standard model
B
2L
Ordering code ...2L
2L..
2R
Ordering code ...2R
2R..
4/12
MCR 03 | RE 15 205/02.98
Technical data (For applications outside these parameters please consult us)
General
Description
Frame size
Type of mounting
Cable connections
Mounting position
Shaft load
Direction of rotation
Frame size
Nominal size
Displacement volume
Flow at n =100 rpm/100bar
Output torque 1; 7)
specific torque
(at p = 100 bar)
peak torque
Output speed 1; 7)
min. speed
max. continuous speed
max. peak speed
freewheeling speed
Output power 1; 7)
continuous power
cont. power half displacement
Weight
Polar moment of inertia
Hydraulic
Nominal pressure
Pressure differential, fixed 2; 6)
with mineral oil (HL, HLP)
Pressure differential, peak 3; 6)
with mineral oil (HL, HLP)
Inlet pressure 6) Port A or B
Summated pressure 4; 6) Port A + B
Case drain pressure max.
Hydraulic fluid 5)
Hydraulic fluid temperature range
Viscosity range
Fluid cleanliness
Brake
Holding brake (disc brake)
Holding torque
Release pressure
Dynamic brake (drum brake)
volume to operate brake
1)
400
400
40
V
qV
cm3
L/min
Nm
225
358
405
445
517
580
636
Nm
1022
1386
1570
1760
1875
2105
2307
n
n
n
n
rpm
rpm
rpm
rpm
P
P
kW
kW
18
18
18
18
22
22
22
12
12
12
12
14
14
14
see unit dimensions pages 8 to 10
see unit dimensions pages 8 to 10 (rotating mass only)
Jm
p
p
kgmm2
bar
250
bar
250
p
p
p
p
bar
bar
bar
bar
C
mm2/s
T
p
Nm
bar
cm3
450
450
450
10
Mineral oil (HL, HLP) to DIN 51 524
20 to +80
10 to 2000
Maximum degree of contamination of the fluid
to NAS 1638 class 9. We therefore recommend
a filter with a minimum retention rate of 10 75.
2200
min. 15; max. 30
see table, page 10
23
400
420
420
400
400
RE 15 205/02.98 | MCR 03
5/12
Pressure
diff.
p in bar
p
T
q
qVL
T
200
q
qVL
T
300
q
qVL
T
400
q
qVL
T
450
q
qVL
Charge pressure p
Speed n
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
bar
rpm
T
q
qVL
T
200
q
qVL
T
300
q
qVL
T
400
q
qVL
T
450
q
qVL
Charge pressure p
Speed n
Nm 215
L/min 0,3
L/min 0,15
L/min 466
L/min 0,3
L/min 0,15
Nm 752
L/min 0,4
L/min 0,20
Nm 1003
L/min 0,6
L/min 0,3
Nm 1128
L/min 1,0
L/min 0,5
bar
1
0
rpm
T
q
qVL
T
200
q
qVL
T
300
q
qVL
T
400
q
qVL
T
450
q
qVL
Charge pressure p
Nm 239
L/min 0,4
L/min 0,2
Nm 517
L/min 0,4
L/min 0,2
Nm 836
L/min 0,6
L/min 0,3
Nm 1114
L/min 0,8
L/min 0,4
Nm 1253
L/min 1,6
L/min 0,8
bar
1
100
100
100
147
0,3
0,15
321
0,3
0,15
519
0,4
0,20
693
0,6
0,30
779
1,0
0,5
1
0
Speed n in rpm
100 200
50
MCR 03 . 160
214
219 224 222
4,3
8,3 16,3 32,6
0,15 0,15 0,15 0,30
438
453 463 463
4,3
8,3 16,6 32,8
0,15 0,15 0,30 0,40
659
680 695
4,4
8,4 16,8
0,20 0,20 0,40
876
908 926
4,6
8,8 17,0
0,30 0,40 0,5
985 1022
5,4
9,8
0,7
0
2
2
3
6
25
50
100 200
MCR 03 . 225
308
315 322 318
5,9
11,6 22,8 45,6
0,15 0,15 0,15 0,3
630
651 666 651
5,9
11,6 23,1 45,8
0,15 0,15 0,3
0,4
946
978 999
6,0
11,7 23,3
0,20 0,20 0,40
1261 1304
6,2
12,1
0,3
0,4
1386
7,0
0,7
2
2
3
6
25
50
100 200
MCR 03 .255
342
350 358 354
6,8
13,2 25,9 51,8
0,2
0,2
0,2
0,4
700
724 740 724
6,8
13,2 26,3 52,2
0,2
0,2
0,4
0,6
1051 1087 1110
7,0
13,4 26,7
0,3
0,3
0,6
1401 1449
7,2
14,0
0,4
0,6
1575
8,4
1,0
2
2
4
6
25
T
q
qVL
p
300
320
213
48,7
0,35
208
52,0
0,40
9
300
10
305
68,2
0,35
9
280
338
72,4
0,5
=
=
=
=
Torque in Nm
Input flow in L/min
Mean case leakage in L/min
Minimum charge pressure in pump mode
25
284
447
0,8
8,9
0,40 0,40
672
917
2,0
10,1
1,00 1,00
1086 1397
3,6
11,3
1,80 1,60
1489 1875
4,4
12,1
2,20 2,00
1
0
2
25
320
503
0,8
9,9
0,4
0,4
755 1030
2,0
11,1
1,0
1,0
1219 1570
3,6
12,3
1,80 1,60
1673 2105
4,4
13,1
2,2
2,0
1
0
3
25
350
551
0,8
10,8
0,4
0,4
828 1129
2,0
12,0
1,0
1,0
1337 1721
3,6
13,2
1,8
1,6
1834 2307
4,4
14,0
2,20 2,00
Speed n in rpm
100 150
50
MCR 03 . 325
467 452 429
17,1 33,3 49,6
0,40 0,40 0,40
952 952 937
18,3 34,5 51,2
1,00 1,00 1,20
1432 1440
19,5 35,9
1,60 1,70
3
4
6
50
100 150
MCR 03 . 365
524 507 495
19,1 37,3 55,6
0,4
0,4
0,4
1069 1068 1053
20,3 38,5 57,2
1,0
1,0
1,2
1609 1617
21,5 39,9
1,60 1,70
3
5
6
100 150
50
MCR 03 . 400
575 556 543
20,8 40,8 60,8
0,4
0,4
0,4
1171 1171 1153
22,0 42,0 62,4
1,0
1,0 1,20
1762 1772
23,2 43,4
1,6
1,7
200
240
412
66,0
0,50
79,0
0,50
8
200
10
240
483
74,0
0,5
462
88,6
0,5
9
200
11
240
529
81,0
0,5
506
97,0
0,5
11
6/12
MCR 03 | RE 15 205/02.98
Pressure diff.
p in bar
100
200
300
400
450
Charge pressure
T
q
qVL
T
q
qVL
T
q
qVL
T
q
qVL
T
q
qVL
p
25
Nm
L/min
L/min
L/min
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
287
0,6
0,30
579
0,6
0,30
936
0,6
0,30
1248
0,8
0,40
1404
1,6
0,8
383
7,6
0,30
784
7,6
0,30
1177
7,6
0,30
1569
7,8
0,40
1764
9,0
1,0
bar
Speed n in rpm
200
50 100
MCR 03. 280
392 401
14,6 28,6
0,30 0,30
811 829
14,6 28,8
0,30 0,40
1217 1243
14,6 29,2
0,30 0,60
1623
15,2
0,60
T
q
qVL
p
300
397
56,8
0,40
811
57,2
0,60
365
85,0
0,50
10
=
=
=
=
Torque in Nm
Input flow in L/min
Mean case leakage in L/min
Minimum charge pressure in pump mode
RE 15 205/02.98 | MCR 03
7/12
Permitted loading on output shaft (at speed n= 50rpm, differential p= 250bar, 2000 hrs L10 life at 50C)
Shaft end W40
Flange housingA
FR
FR
mm
mm
Maximum FR(FA=0)
mm
mm
Maximum FR(FA=0)
50
50
Size 225
Size
215
Size
400
Size 400
Size 215
Size 400
Size 225
Size 400
FR in kN
40
FR in kN
30
20
20
FR
mm
Maximum FR(FA=0)
50
FR in kN
Size
225
SizeNG
215225
NG
400
Size
Size
400400
FR
mm
mm
Maximum FR(FA=0)
50
Size 225
Size 400
Size 215
40
Size 400
40
FR in kN
mm
30
10
10
40
30
30
20
20
10
10
8/12
MCR 03 | RE 15 205/02.98
L1
L2
L3
240,8
20
L4
20
210
110
30+0,5
72
34
15
62
123
180
15
M12; 25
Weight: m = 20 kg
Size
single speed
L1
242
266
7/8-14 SAE
L2
167
191
145
163
133
145
A, B
15
20
L A
66,5
15
W40 x 2 x 30 x 18-8f
DIN 5480
180-0,063
34
+0,25
10 x 14 -0,10
15
198
Port
237
G 1/2
G 3/8
9/16-18 SAE
L3
G 1/2
3/4-16 SAE
L4
two speed
L2
84,5
L3
70
L4
24
20
160
20
140
110
72
1
34
34
14
180
23
66,5
62
50
125-0,063
20
+0,018
40+0,002
12-0,04
M12; 25
Port
Size
single speed
two speed
12
L1
282
306
G 1/2
7/8-14 SAE
L2
167
191
G 3/8
9/16-18 SAE
L3
145
163
G 1/2
3/4-16 SAE
L4
133
145
01
A, B
14
Weight: m = 20 kg
RE 15 205/02.98 | MCR 03
9/12
64
42
30
12
20
237
20
210
72
6
34
+0,25
34
10 x 14 -0,10
13
+0,050
5 x 18 -0,025
15
15
20
14
15
66,5
180-0,15
62
15
92,8-0,2
180
172
190
1,
R
B L
15
35
Weight: m = 20 kg
Port
A, B
G 1/2
7/8-14 SAE
G 3/8
9/16-18 SAE
G 1/2
3/4-16 SAE
73
60
12
5
R1,2
2
64
42
6
13
33
10 x
33
+0,25
14 0,1
15
180
15
15
67,5
B L
237
0
0,15
28
92,8-0,2
172
140
15
5 x 18
+,050
0,25
56
210
15
35
Weight: m = 20 kg
Port
A, B
L
F
X
190
10/12
MCR 03 | RE 15 205/02.98
102,75
7
23
10,5
M10 x 1
14
5x
11
72
72
68,5
20
79
M8
45
7
30
'
99
M14 x 1,5
222
0
14
19
R
20
29
13
30
15
74
82
19
15
55
10
12
Cable
tension
Braking torque
dynamic
Port
pressure
2000Nm
1000N
2000Nm
89bar
2900Nm
1440N
2900Nm
118bar
Weight: m = 9 kg
Polar moment of inertia
Jm = 16819 kgmm2
11
12
13
Length of cable
14
15
10
Travel
direction
Fahrtrichtung
M14 x 1.5 studs with hexagon wheel nuts; clamping length 5 to 20 mm;
Order code "S"
RE 15 205/02.98 | MCR 03
11/12
L1
67.3
22
Z
Order code "B2"
8 Release port
9 Threaded bore for
mechanical release
of holding brake
174
7 Parking brake
(Disc brake)
9
7
Flange
Housing
Single
speed
L1
Two
speed
L1
Port
A Type
299.3
318.3
D Type
339.3
358.3
G 3/8
9/16-18 SAE
F Type
271.8
290.8
Pos. 9
M 12
M12
Main Ports A, B
95
83
Bearing face
71
9
+0.1
9 -0.5
Drain Port L
20
72
34
20
34
48
2
B
50
131
180
62
66.5
'A'
15 min.
17
Mating face
Port
A, B
G 1/2
7/8-14 SAE
G 3/8
9/16-18 SAE
G 1/2
3/4-16 SAE
Weight: m = 9 kg
Polar moment of inertia Jm = 8316 kgmm2
1
2
3
4
12/12
MCR 03 | RE 15 205/02.98
Notes
Bosch Rexroth AG
Mobile Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52-18 0
Telefax +49 (0) 93 52-18 23 58
info.brm-mc@boschrexroth.de
www.boschrexroth.com/brm