TENDER

TITLE

PROVISION
OF
ENGINEERING,
PROCUREMENT
AND
CONSTRUCTION MANAGEMENT SERVICES (EPCM) FOR 2011
BARAM DELTA EOR PSC DEVELOPMENT PROJECT, PETRONAS
CARIGALI SDN. BHD.

TENDER NO.

EORC/2014/PRD/033

CTR NO.
MC-900

ACTIVITY NO.

ACTIVITY TITLE :

REV.

DATE

DISCIPLINE
Matl & Corrosion

Corrosion Management - Corrosion Design Basis Memorandum (CDBM)

Topsides

ACTIVITY DESCRIPTION :

A. Objectives:
To revisit, review and update existing CDBM to incorporate necessary changes as required by this
project development. Also to develop new CDBM if deemed necessary by the changes of this
project development by:
1. Establishing corrosion threats and mechanisms, corrosion rates and corrosion allowance
2. Proposing materials selection, corrosion control/mitigation and corrosion monitoring of the
facilities.

B. General:
Corrosion study shall cover the topside facilities and pipelines (existing and new facilities) i.e.
1. Process and utilities (including equipments and piping, thermal insulations piping, etc.)
2. Structures below and above sea level.
3. Pipelines, risers, launchers and receivers (including host tie-ins).
The report preparation shall comply with or refer closely to all related PETRONAS Technical
Standards (PTS). CONTRACTOR shall state any exclusion with deviation to this document, if
any.

C. Tasks:
1. Perform, review, validate and update the corrosion studies and corrosion management for all
operating cases or for any changes on operating cases and to produce detail Corrosion Design
Basis Memorandum (CDBM) documents and coordinate with the third party (if third party is
engaged) for the study.
2. Perform, review, validate, update and compile the essential data/information from the
documents i.e.:
a. Latest revision of production profile for all operating cases
b. Latest mass and heat balance
c. Latest chemical analysis of produced fluids (e.g. produced water analysis e.g. iron,
calcium, chloride, sulphate, carbonate, bicarbonate, total dissolved solids, specific
gravity, pH etc.)
d. Process Flow Diagram (PFD)
e. Piping and Instruments Drawings (P&ID)
f. Other related documents e.g. Design Basis Memorandum (DBM)
3. Identify and list down any missing data and discuss with client. If assumptions are to be made,
approval must be obtained from client. Prepare and populate an asset register, as per P&ID
using a template that allows direct import into PETRONAS Risk Based Inspection (P- RBI)
software
4. Identify and rank corrosion threats and mechanisms (internally and externally) e.g. CO2, H2S,
free sulphur, organic acids, mercury (Hg), sand, SCC, SSCC, HIC etc.
O2, Cl , MIC,
5. Evaluate the corrosion rates of the threats and calculate the Corrosion Allowance required
determining the minimum thickness required.
6. Identify and propose the materials selection of each item with justifications. The materials
selection shall be optimized to achieve minimum life cycle cost (minimum cost based on field
design life)
7. Identify and propose other corrosion mitigation/control requirements to each item with
justifications e.g.
a. Application of coatings (internal and external) and claddings
b. Chemical injection requirements such as corrosion inhibitor, biocide, oxygen
scavenger
c. Cathodic protection etc.

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TENDER
TITLE

PROVISION
OF
ENGINEERING,
PROCUREMENT
AND
CONSTRUCTION MANAGEMENT SERVICES (EPCM) FOR 2011
BARAM DELTA EOR PSC DEVELOPMENT PROJECT, PETRONAS
CARIGALI SDN. BHD.

TENDER NO.

EORC/2014/PRD/033

d.

Control measures from any proven technology for removal or prevention of marine
growth at structural jacket legs

8.

Recommend corrosion monitoring requirements including locations and positions e.g.

a. Sampling points e.g. product and water
b. Corrosion inhibitions with the information on type, rate, continuous or intermittent
injection etc.
c. Coupons and probes with the information on type, in-situ measurement or on-line
reading etc.

9.

CDBM report shall consist of summary table of items no. 6, 7 and 8 above.
For example Task no.6 shall at least have the following information:
Equipment Description Recommended
P&ID
Justification
Reference
Material +
/Piping
Material
No.
Corrosion
Allowance (CA)
Piping
Chemical
SS316L
ASTM A312 Grade B-1106
1)
Injection
UNS S31603
Sheet
2)
1/2
3)
Rev.1
Piping
LP Vent
CS+3mm
1)
ASTM A106 Grade B-1103
Sheet 1
B or API 5L Grade
Rev.2
B
V-5810
Utility Gas
SS316L or
ASTM A240 Grade B-1105
1)
Shee
Scrubber
CS+SS316L Clad UNS S31603 or
ASTM A516 Gr. 70 t 2/3
+ SS316L internal
Rev.2
cladding

10. Submit the draft report for comment and feedback.

11. Issue final report within the agreed schedule
12. Close-out presentation (if required)

D. Software:
Hydrocor or other equivalent software approved by PETRONAS Carigali Sdn Bhd (PCSB)
Corrosion Technical Expert (CTE) shall be used to model the internal corrosion rate

E. References:

1.
2.
3.
4.
5.
6.

PCSB MY ALL E04 003 Corrosion Management Guidelines (CMG)

PCSB MY ALL M04 001 (V1) Inspection and Maintenance Guidelines
PTS 30.10.02.11 Metallic Materials Selected Standards
PTS 30.10.02.13 Non- Metallic Materials Selection & Application
PTS 30.10.73.10 Cathodic Protection
PTS 37.19.30.30 Design of Cathodic Protection Systems for New Fixed Offshore Steel
Structures (Amendments/Supplements to DNV RP B401)
7. PTS 30.48.00.31-P Protective Coatings and Linings
8. PTS 30.48.40.31 Thermal spray Coatings for Zinc, Aluminium & Their Alloys
9. PTS 20.208 Corrosion Management
10. PTS 20.209 Development of Corrosion Management For New Project
11. PTS 39.01.10.11 Selection of Materials For Life Cycle Performance

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TENDER
TITLE

PROVISION
OF
ENGINEERING,
PROCUREMENT
AND
CONSTRUCTION MANAGEMENT SERVICES (EPCM) FOR 2011
BARAM DELTA EOR PSC DEVELOPMENT PROJECT, PETRONAS
CARIGALI SDN. BHD.

TENDER NO.

EORC/2014/PRD/033

ACTIVITY DELIVERABLES:

Detailed CDBM document covering the scope defined in the Activity Description above to
produce either:
Revised and updated existing CDBM only (covering old and new facilities)
Revised and updated existing CDBM plus new CDBM
New CDBM plus existing CDBM (revisited and reviewed but no changes required)
New CDBM (covering whole facilities, both old and new)
Corrosion Allowance required for design thickness
Corrosion Risk Assessment
Corrosion Control and Monitoring System design
Incorporation of the corrosion control and monitoring points into PFDs, P&IDs, or any relevant
design documentations
Any other documents or results to complete the Scope of Work above.

ACTIVITY RESOURCES:

RESPONSIBLE ENGINEER:

SCHEDULE START DATE:

SCHEDULE FINISH DATE:

DURATION:

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TENDER
TITLE

PROVISION
OF
ENGINEERING,
PROCUREMENT
AND
CONSTRUCTION MANAGEMENT SERVICES (EPCM) FOR 2011
BARAM DELTA EOR PSC DEVELOPMENT PROJECT, PETRONAS
CARIGALI SDN. BHD.

TENDER NO.

EORC/2014/PRD/033

CTR NO.
MC-901

ACTIVITY NO.

ACTIVITY TITLE:

REV.

DATE

DISCIPLINE
Matl & Corrosion

Corrosion Management - Corrosion Design Basis Memorandum (CDBM) Pipelines

ACTIVITY DESCRIPTION:

A. OBJECTIVES:
To develop CDBM for pipeline for the project by:
1. Establishing corrosion threats and mechanisms, corrosion rates and corrosion allowance.
2. Proposing materials selection, corrosion control/mitigation and corrosion monitoring of the
facilities.

B. GENERAL:
Corrosion study shall cover the pipelines, risers, launchers and receivers.
The report preparation shall comply with or refer closely to all related PETRONAS Technical
Standards (PTS). Contractor shall state any exclusion with to this document, if any.

C. TASKS:
1. Perform, review, validate and update the corrosion assessment and material selection
philosophy generated during FEED.
2. Perform, review, validate, update and compile the essential data/information from the
documents i.e.:
a. Latest revision of production profile for all operating cases
b. Latest mass and heat balance
c. Latest chemical analysis of produced fluids (e.g. produced water analysis e.g. iron,
calcium, chloride, sulphate, carbonate, bicarbonate, total dissolved solids, specific
gravity, pH etc.)
d. Process Flow Diagram (PFD), related to pipeline if any
e. Piping and Instruments Drawings (P&ID) , related to pipeline if any
f. Pipeline hydraulic analysis paying particular attention to predicted flow patterns with
regards to slugging, water drop out, water pooling, erosion etc.
g. Other related documents e.g. Design Basis Memorandum (DBM)
3. Identify and list down any missing data and discuss with client. If assumptions are to be
made, approval must be obtained from client. Prepare and populate an asset register, as
drawings using a template that allows direct import into Risk Based Inspection (RBI) software.
4. Identify and rank corrosion threats and mechanisms (internally and externally) e.g. CO2, H2S,
O2, Cl -, MIC, free sulphur, organic acids, mercury (Hg), sand, SCC, SSCC, HIC. The
modeling of pipeline internal corrosion shall cover both Top of Line (TOL) and Bottom of Line
(BOL).
5. Evaluate the corrosion rates of the threats.
6. Identify and propose the materials selection of each item with justifications. The materials
selection shall be optimized to achieve minimum life cycle cost (minimum cost based on field
design life).
7. Recommendation shall also be supported with cost comparison study (includes corrosion
control, corrosion monitoring, corrosion sampling, etc.)
8. Identify and propose other corrosion mitigation/control requirements to each item with
justifications e.g.
e. Application of coatings (internal and external) and claddings
f. Chemical injection requirements such as corrosion inhibitor, biocide, oxygen
scavenger
g. Cathodic protection etc.
9. Recommend corrosion monitoring requirements including locations and positions e.g.
d. Sampling points e.g. product and water
e. Corrosion inhibitions with the information on type, rate, continuous or intermittent
injection etc.
f. Coupons and probes with the information on type, in-situ measurement or on-line
reading etc.

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------

TENDER
TITLE

PROVISION
OF
ENGINEERING,
PROCUREMENT
AND
CONSTRUCTION MANAGEMENT SERVICES (EPCM) FOR 2011
BARAM DELTA EOR PSC DEVELOPMENT PROJECT, PETRONAS
CARIGALI SDN. BHD.

TENDER NO.

EORC/2014/PRD/033

g.

Intelligent pigging, ROV etc. for pipeline

10. Submit the draft report for comment and feedback.

ACTIVITY DESCRIPTION (Cont.) :

11. Issue final report within the agreed schedule.

12. Close-out presentation (if required).

D. SOFTWARE
Hydrocor or other equivalent software approved by PETRONAS Carigali Sdn Bhd (PCSB)
Corrosion Technical Expert (CTE) shall be used to model the internal corrosion rate.

E. REFERENCES:

1.
2.
3.
4.
5.
6.

PCSB MY ALL E04 003 Corrosion Management Guidelines (CMG)

PCSB MY ALL M04 001 (V1) Inspection and Maintenance Guidelines
PTS 30.10.02.11 Metallic Materials Selected Standards
PTS 30.10.02.13 Non- Metallic Materials Selection & Application
PTS 30.10.73.10 Cathodic Protection
PTS 37.19.30.30 Design of Cathodic Protection Systems for New Fixed Offshore Steel
Structures (Amendments/Supplements to DNV RP B401)
7. PTS 30.48.00.31-P Protective Coatings and Linings
8. PTS 30.48.40.31 Thermal spray Coatings for Zinc, Aluminium & Their Alloys
9. PTS 20.208 Corrosion Management
10. PTS
20.209 Development of Corrosion Management For New Project

11. PTS 39.01.10.11 Selection of Materials For Life Cycle Performance

ACTIVITY DELIVERABLES :
Detailed CDBM document covering the scope defined in the Activity Description above to
produce either:
Revised and updated existing CDBM only (covering old and new facilities)
Revised and updated existing CDBM plus new CDBM

New CDBM plus existing CDBM (revisited and reviewed but no changes required)
New CDBM (covering whole facilities, both old and new)
Corrosion Allowance required for design thickness
Corrosion Risk Assessment
Corrosion Control and Monitoring System design
Incorporation of the corrosion control and monitoring points into PFDs, P&IDs, or any relevant
design documentations
Any other documents or results to complete the Scope of Work above.

ACTIVITY RESOURCES:

RESPONSIBLE ENGINEER:

SCHEDULE START DATE:

SCHEDULE FINISH DATE:

DURATION:

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------

TENDER
TITLE

PROVISION
OF
ENGINEERING,
PROCUREMENT
AND
CONSTRUCTION MANAGEMENT SERVICES (EPCM) FOR 2011
BARAM DELTA EOR PSC DEVELOPMENT PROJECT, PETRONAS
CARIGALI SDN. BHD.

TENDER NO.

EORC/2014/PRD/033

CTR NO
MC-902

ACTIVITY NO.

REV.

DATE

DISCIPLINE
Matl & Corrosion

ACTIVITY TITLE:

Pipeline Internal Corrosion Study

ACTIVITY D E S C R I P T I O N :

Determine internal corrosion for the corresponding fluid properties (composition) and design
flow rates.
To study feasibility of using carbon steel pipe with corrosion allowance and chemical/biocides
injection, or the use of alternative CRA pipe material, if necessary.
Recommendation shall be supported by cost comparison study (includes corrosion control,
corrosion monitoring, corrosion sampling, etc.)
Recommend the corrosion allowance thickness to be used for the pipeline design.
Develop pipeline internal corrosion management system design.

ACTIVITY D E L I V E R A B L E S :
Pipeline Internal Corrosion Study Report

ACTIVITY R E S O U R C E S :
Corrosion Design Basis Memorandum (CDBM)
Reservoir data, fluid composition
Steady State Hydraulic Study for the pipelines.

ACTIVITY INTERFACE:
Process Discipline
Pipeline Discipline
PCSB appointed corrosion consultant (if any)

RESPONSIBLE ENGINEER:

SCHEDULE START DATE:

SCHEDULE FINISH DATE:

DURATION:

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