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SGL-PT-Brochure-Graphite Shell Tube Heat Exchangers
SGL-PT-Brochure-Graphite Shell Tube Heat Exchangers
Process Technology
Carbon is Future.
SGL Group The Carbon Company.
Process Technology
The Business Unit Process Technology is a
premium technology provider for chemical and
related industry process systems, equipment and
after sales services. Our focus are high-tech
materials for demanding chemical applications.
With smart and sustainable solutions for an increasing number of industry we give proof of our
strong innovation culture.
Broad Base
SGL Group is one of the leading manufacturers of carbonbased products and has the broadest product and technology portfolio, a global sales network and state-of-the-art
production sites in Europe, North America and Asia.
Reliability.
Efficiency.
Sustainability.
Powered by our Broad Base of competencies, products and services, we offer Best Solutions to
our customers. For the Business Unit Process Technology, those solutions are characterized by reliability,
efficiency and sustainability.
Best Solutions
E
Reliability
Efficiency
Sustainability
In all industries that deal with resource- and energy- consuming processes sustainability
is of crucial importance. Based on innovative solutions, more than 60 % of our sales
contribute to the saving of resources and energy and to the reduction of greenhouse
gases.
Contents
DIABON Shell and Tube Heat Exchangers
Technical Information
10
Design Options
14
15
3
High efficiency
Ease of repair
Hydrochloric acid
Sulfuric acid
Hydrofluoric acid
Phosphoric acid
Chlorinated hydrocarbons
Waste acids
Combustion gases
Corrosion resistance
The basic materials for our shell
and tube heat exchangers, DIABON NS1 and DIABON NS2
process equipment graphite, are
resistant to virtually all organic
and inorganic media. For heat
exchange between two corrosive
media, we supply special designs
Pressures and
temperatures
etc.)
O-ring seal
packings:
of friction
Universal resistance of
O-ring seals
Ease of adjustment
Ease of replacement
Terms of reference
Training
ternational standards:
AD specification
Germany
APAVE
France
ASME
USA
BS
United Kingdom
Chinese Requirements
China
ISPESL
Italy
JIS
Japan
Stoomwezen
Holland
SVTI
Switzerland
UDT
Poland
5
Technical Information
DIABON Shell and Tube Heat Exchangers
DIABON shell and tube heat exchangers
are constructed from the following components:
process
Technical specification
Tubes
Material
Others
d1 [mm]
d2 [mm]
t [mm]
Tube type 0
15
26
33
Tube type 1
22
32
39
Tube type 2
25
37
44
Tube type 3
37
50
57
Tube length
Acceptance inspection
Design pressure
Design temperature
180 C (standard)
Options
for Various Designs
Falling-film
DIABON header
Cooled DIABON
header for high gas
inlet temperatures
Standard
steel shell
Conical steel
bottom header with
corrosion-resistant
lining
Extended DIABON
bottom header for
separating gases
and liquids
DIABON NS1
DIABON NS2
Properties
Properties
200 C.
Applications
Applications
DIABON HF tubes
DIABON HF1
N/mm2
> 52
> 52
Bursting pressure at 20 C
bar
110
80
Bursting pressure at 50 C
bar
120
75
relative %
250
100
Leakage pressure2) 5)
bar gauge
2-5
Thermal conductivity
W/(Km)
50 3)
> 60
200
200
1)
DIABON NS1
1) DIABON tube reinforced
with SIGRAFIL HF fibers
2) on a cracked tube under
internal pressure from
water
3) effective value,
calculated from the tubes
heat transfer capacity
4) depends on service
medium
5) pressure up to which no
appreciable loss of
medium occurs from the
cracked tube under brief
pressure surges
unit, e.g. in
range of advantages:
condensation
Technical
10
Modular design
Flexibility in use
Design advantages
Ease of handling
Ease of servicing
process control
Cost advantages
Operational advantages
Antifouling properties
(Cleaning in Place)
11
12
used as
Coolers
Heaters
Condensers
Falling-film evaporators
servicing.
13
Quality Management
and After Sales Service
14
Depending on specifications
we are able to meet specific
requirements like the Pressure
Equipment Directive 97/23/EC
Annex III, Module H/H1, AD
2000 Merkblatt N2 as well as
ASME U Stamp, Section VIII,
Part UIG.
E
E
E
Process Technology
Our Products
System Solutions
E Syntheses
E Distillation and concentration
E Purification
E Dilution
E Absorption
E Desorption
E Thermal destruction and recycling
E Reactors and converters
E Heat storage
E ...
Equipment Solutions
E Graphite and SiC heat exchangers
shell & tube, block and plate type
E Columns and internals
E Vessels
E Quenchers
E Pumps
E Rupture discs
E PTFE piping and bellows
E PTFE hoses
E ...
15
Asia, Oceania
India
Americas
SGL CARBON Technic, LLC
21945 Drake Road
44149 Strongsville, Ohio/USA
Phone +1 440 572-3600
Fax +1 440 572-9570
pt-americas@sglgroup.com
The data contained herein represent the current state of our product knowledge and are intended to provide general information on our products
and their application spectra. In view of the variety and large number of application possibilities, these data should be regarded merely as general
information that gives no guarantee of any specific properties and/or suitability of those products for any particular application. Consequently,
when ordering a product, please contact us for specific information on the properties required for the application concerned. On request, our
technical service will supply a profile of characteristics for your specific application requirements without delay.
Process Technology
SGL CARBON GmbH
Shnleinstrasse 8
65201 Wiesbaden/Germany
www.sgl-processtechnology.com
www.sglgroup.com