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DNV OFFSHORE CODES

AMENDMENTS AND CORRECTIONS


APRIL 2002

DET NORSKE VERITAS

)25(:25'
DET NORSKE VERITAS (DNV) is an autonomous and independent foundation with the objectives of safeguarding life, property and the environment, at sea and onshore. DNV undertakes classification, certification, and other verification and consultancy
services relating to quality of ships, offshore units and installations, and onshore industries world-wide, and carries out research
in relation to these functions.
DNV Offshore Codes consist of a three level hierarchy of documents:
2IIVKRUH6HUYLFH6SHFLILFDWLRQVProvide principles and procedures of DNV classification, certification, verification and consultancy services.
2IIVKRUH6WDQGDUGVProvide technical provisions and acceptance criteria for general use by the offshore industry as well as
the technical basis for DNV offshore services.
5HFRPPHQGHG3UDFWLFHVProvide proven technology and sound engineering practice as well as guidance for the higher level
Offshore Service Specifications and Offshore Standards.
DNV Offshore Codes are offered within the following areas:
A) Qualification, Quality and Safety Methodology
B) Materials Technology
C) Structures
D) Systems
E) Special Facilities
F) Pipelines and Risers
G) Asset Operation

Comments may be sent by e-mail to UXOHV#GQYFRP


For subscription orders or information about subscription terms, please use GLVWULEXWLRQ#GQYFRP
Comprehensive information about DNV services, research and publications can be found at KWWS://www.dnv.com, or can be obtained from DNV, Veritasveien 1, N-1322 Hvik, Norway; Tel +47 67 57 99 00, Fax +47 67 57 99 11.

Det Norske Veritas. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, including photocopying and recording, without the prior written consent of Det Norske Veritas.
Computer Typesetting (FM+SGML) by Det Norske Veritas.
Printed in Norway by GCS AS.

If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person
for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million.
In this provision "Det Norske Veritas" shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det

DNV Offshore Codes, April 2002


Contents Page 3

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6HF

2IIVKRUH6HUYLFH6SHFLILFDWLRQV 

DNV-OSS-101: Rules for Classification of Offshore Drilling and


Support Units, April 2002 ................................................................. 6
DNV-OSS-102: Rules for Classification of Floating Production and
Storage Units, April 2002 .................................................................. 6
DNV-OSS-103: Rules for Classification of LNG/LPG Floating
Production and Storage Units or Installations, May 2001 ................. 6
DNV-OSS-121: Classification based on Performance Criteria
Determined from Risk Assessment Methodology, May 2001........... 6
DNV-OSS-202: Verification for Compliance with UK Shelf
Regulations, March 2001................................................................... 6
DNV-OSS-301: Certification and Verification of Pipelines,
October 2000...................................................................................... 6
DNV-OSS-303: Risk Based Verification, April 2001....................... 6

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2IIVKRUH6WDQGDUGV

DNV-OS-A101: Safety Principles and Arrangement, January 2001 7


DNV-OS-B101: Metallic Materials, January 2001 ........................... 7
DNV-OS-C101: Design of Offshore Steel Structures, General (LRFD
method), October 2000 ...................................................................... 7
DNV-OS-C102: Structural Design of Offshore Ships,
October 2000...................................................................................... 7
DNV-OS-C103: Structural Design of Column Stabilised Units
(LRFD method), October 2000.......................................................... 8
DNV-OS-C104: Structural Design of Self-elevating Units (LRFD
method), January 2001....................................................................... 8
DNV-OS-C105: Structural Design of TLPs (LRFD method),
January 2001 ..................................................................................... 8
DNV-OS-C106: Structural Design of Deep Draught Floating Units
(LRFD method), January 2001 .......................................................... 8
DNV-OS-C201: Structural Design of Offshore Units (WSD method),
March 2001 ........................................................................................ 8
DNV-OS-C301: Stability and Watertight Integrity, January 2001.... 8
DNV-OS-C401: Fabrication and Testing of Offshore Structures,
January 2001 ...................................................................................... 8
DNV-OS-D101: Marine and Machinery Systems and Equipment,
January 2001 ...................................................................................... 8
DNV-OS-D201: Electrical Systems and Equipment, March 2001.... 8
DNV-OS-D202: Instrumentation and Telecommunication Systems,
October 2000...................................................................................... 9

DNV-OS-D301: Fire Protection, January 2001................................. 9


DNV-OS-E101: Drilling Plant, October 2000................................. 10
DNV-OS-E201: Hydrocarbon Production Plant, October 2000...... 10
DNV-OS-E301: Position Mooring, June 2001................................ 10
DNV-OS-E401: Helicopter Decks, March 2001 ............................. 10
DNV-OS-F101: Submarine Pipeline Systems, 2000....................... 10
DNV-OS-F201: Dynamic Risers, 2001........................................... 16

6HF

5HFRPPHQGHG3UDFWLFHV  

DNV-RP-A201: Standard Documentation Types,


November 2000 ............................................................................... 17
DNV-RP-A202: Documentation of Offshore Projects,
January 2001 .................................................................................... 17
DNV-RP-A203: Qualification Procedures for New Technology,
September 2001 ............................................................................... 17
DNV-RP-B401: Cathodic Protection Design, 1993 ........................ 17
DNV-RP-C102: Structural Design of Offshore Ships,
February 2002.................................................................................. 17
DNV-RP-C103: Column Stabilised Units, October 2001 ............... 17
DNV-RP-C202: Buckling Strength of Shells, 2000 ........................ 17
DNV-RP-C203: Fatigue Strength Analysis of Offshore Steel
Structures, October 2001 ................................................................. 17
DNV-RP-E301: Design and Installation of Fluke Anchors in Clay,
2000
........................................................................................ 17
DNV-RP-E302: Design and Installation of Drag-in Plate Anchors in
Clay, 2000........................................................................................ 17
DNV-RP-E305: Onbottom Stability Design of Submarine Pipelines,
1988
........................................................................................ 17
DNV-RP-F101: Corroded Pipelines, 1999 ...................................... 17
DNV-RP-F104: Mechanical Pipeline Couplings, 1999................... 18
DNV-RP-F105: Free Spanning Pipelines, March 2002 .................. 18
DNV-RP-F106: Factory Applied External Pipeline Coatings for
Corrosion Control, 2000 .................................................................. 18
DNV-RP-F107: Risk Assessment of Pipeline Protection,
March 2001...................................................................................... 18
DNV-RP-G101: Risk Based Inspection of Offshore Topsides Static
Mechanical Equipment, January 2002............................................. 18
DNV-RP-O401: Safety and Reliability of Subsea Systems,
April 1985........................................................................................ 18
DNV-RP-O501: Erosive Wear in Piping Systems, 1999 ................ 18

DET NORSKE VERITAS

DNV Offshore Codes, April 2002


Page 4 Contents

DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.1 Page 5

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DNV Offshore Codes, Amendments and Corrections, April 2002


Page 6 Sec.2

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DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.3 Page 7

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 The ESD central control unit shall be powered from a
monitored Uninterruptible Power Supply (UPS) capable of at
least 30 minutes continuous operation on loss of its electrical
power supply systems. The UPS shall be powered from both
the main and the emergency power system.

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A
30
30
25
20
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60
60
50
40
D/DW
150
150 100
80
E/EW
150
150 150
150
AH/AHW
50
50
40
30
DH/DHW
100
100
80
60
Secondary
EH/EHW
150
150 150
150
FH
150
150 150
150
AEH
60
60
50
40
DEH/DEHW
150
150 100
80
EEH/EEHW
150
150 150
150
FEH
150
150 150
150
A
30
20
10
N.A.
B/BW
40
30
25
20
D/DW
60
60
50
40
E/EW
150
150 100
80
AH/AHW
25
25
20
15
DH/DHW
50
50
40
30
Primary
EH/EHW
100
100
80
60
FH
150
150 150
150
AEH
30
30
25
20
DEH/DEHW
60
60
50
40
EEH/EEHW
150
150 100
80
FEH
150
150 150
150
D/DW
35
30
25
20
E/EW
60
60
50
40
AH/AHW
10
10 N.A. N.A.
DH/DHW
25
25
20
15
EH/EHW
50
50
40
30
Special
FH
100
100
80
60
AEH
15
15
10
N.A.
DEH/DEHW
30
30
25
20
EEH/EEHW
60
60
50
40
FEH
150
150 100
80
N.A. = no application

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According to DNV-OS-C101 material shall be categorised into a VSHFLDO, SULPDU\ or VHFRQGDU\ category. With reference to the application of material classes as given in the
Rules for Classification of Ships Pt.3 Ch.1 or Pt.3 Ch.2 the relationship between the material classes and structural categories is as given in Table A1.
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I, II
Secondary
III
Primary
IV, V
Special

For stiffened plates, the plates are considered as SULPDU\ category whilst the stiffeners are considered as VHFRQGDU\ category.
Typical elements for offshore ships, which are not given
in the Rules for Classification of Ships Pt.3 Ch.1 or Pt.3 Ch.2,
are given in 300 and 400.
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The following locations are considered primary category:

turret structure
pipe rack stanchions
drillfloor substructure
helicopter deck substructure
flare supporting structure

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bow recess area:
bilge keels (on turret-moored and spread moored units)
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Global shear capacity check can in principle be carried out in the same manner
as the global moment capacity check since all stress components and lateral
pressure are included in the capacity check of each panel. However, in the sections with the highest shear stresses, an acceptable procedure will be to carry
out one moment capacity check for each local panel for the design wave resulting in maximum bending moment combined the associates shear stress, and
one shear capacity check according to equation in 402 based on maximum section shear force and associated bending moment.

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DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Page 8 Sec.3

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The requirements for design of bilge keels apply to turret
moored units and to spread moored units. The bilge keel shall
be welded directly onto the shell plate without doubling plates.
Adequate transverse supporting brackets, or an equivalent arrangement, shall be provided. The loads due to ship motions
shall be determined from the wave load analysis employing a
viscous damping coefficient representative for seastates which
contribute most to fatigue damage. The damping coefficient
should be determined at 10-2 probability of exceedance.
Fatigue calculations should be carried out by means of a
spectral analysis. A component stochastic analysis as described in Classification Notes 30.7 is acceptable. If the bilge
keel is of a closed construction type, the transfer functions for
stress responses from the wave dynamics and motion induced
drag forces shall be determined separately. The transfer functions shall be combined in the cumulative damage calculations.
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For a deterministic wave analysis using an appropriate
non-linear wave theory for the water depth, i.e. Stokes 5th or
Deans Stream Function, the fluid velocity of the maximum
long-crested 100 year wave may be multiplied with a kinematic reduction factor of 0.86. The scaling of the velocity shall be
used only in connection with hydrodynamic coefficients as defined for mobile units in 503, i.e. CD = 1.0 for submerged,
cleaned jack-up members.
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For a deterministic wave analysis using an appropriate
non-linear wave theory for the water depth, i.e. Stokes 5th or
Deans Stream Function, the fluid velocity of the maximum
long-crested 100 year wave may be multiplied with a kinematic reduction factor of 0.86. The scaling of the velocity shall be
used only in connection with hydrodynamic coefficients as de-

fined for mobile units in 204, i.e. CD = 1.0 for submerged,


cleaned jack-up members.
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For ship-shaped units, the requirements given by the Rules for
Classification of Ships Pt.2 Ch.3 Sec.2 B308 may be applied
as an alternative.
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For ship-shaped units complying with DNV-OS-C102, acceptable tolerances are given in IACS Shipbuilding and Repair
Quality Standard.
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ZLWK1RPLQDOGLDPHWHU!DQG'HVLJQWHPSHUDWXUH!&
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Minimum nominal wall thickness for pipes of copper
and copper alloys, steel and stainless steel are given in Table
C1, Table C2 and Table C3, respectively.
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EHFRUUHFWHGWR105 /m
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UHFWHGWRUHDGSec.3 D401 d)
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Test voltages for high voltage switchgear assemblies are given
in Table D1.7KHWDEOHVKRXOGEHQXPEHUHGTable D1
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DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.3 Page 9

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reverse power protection.
The voltage and speed regulation under normal and transient
conditions shall be within the limits given in Sec.2 A, Sec.2 E,
Sec.5 B and the Rules for Classification of Ships Pt.4 Ch.3.
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&K6HF3DJH
,Q7DEOH&WKHH[SODQDWLRQRI8,'VKRXOGUHDGUser input
device.
&K6HF3DJH
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One command location is to be designated as the main
command location. The main command location is to be independent of other command locations.
&K6HF3DJH
,QLWHP&WKHQXPEHUVKRXOGQRWUHDGN:EXWEHFRU
UHFWHGWR200 k
&K6HF3DJH
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F500

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As well as representing DNV's interpretation of safe engineering practice for general use by the offshore industry, the
offshore standards also provide the technical basis for DNV
classification, certification and verification services.
A complete description of principles, procedures, applicable class notations and technical basis for offshore classification is given by the DNV Offshore Service Specifications
(OSS).
Classification procedures and requirements specifically
applicable in relation to the technical requirements given in
Ch.2 of this standard are given in this chapter.
$ $VVXPSWLRQV

Any deviations, exceptions and modifications to the design codes and standards given as recognised reference codes
shall be approved by DNV.
Where codes and standards call for the extent of critical
inspections and tests to be agreed between contractor or manufacturer and client, the resulting extent is to be agreed with
DNV.
DNV may accept alternative solutions found to represent an overall safety level equivalent to that stated in the requirements of this standard.
6(&7,21&(57,),&$7,212)(48,30(17
$*HQHUDO
$ *HQHUDO
Equipment shall be certified consistent with its functions
and importance for safety.
Equipment referred to in this standard will be categorised as follows:
&DWHJRU\,
equipment related to safety for which a DNV certificate is
required.
Category I equipment is subdivided into IA and IB categorisation.
&DWHJRU\,,
equipment related to safety for which a works certificate
prepared by the manufacturer is accepted.
For equipment category I, the following approval procedure shall be followed:
design approval, followed by a design verification report
(DVR) or type approval certificate
fabrication survey followed by issuance of a product certificate.
Depending on the required extent of survey, category I
equipment is subdivided into IA and IB with the specified requirements as given below:
&DWHJRU\,$
pre-production meeting, as applicable, prior to the start of
fabrication
class survey during fabrication
witness final functional, pressure and load tests, as applicable
review fabrication record.
&DWHJRU\,%
pre-production meeting (optional)
witness final functional, pressure and load tests, as applicable
review fabrication record.
The extent of required survey by DNV is to be decided on the
basis of manufacturer's QA/QC system, manufacturing survey
arrangement (MSA) with DNV and type of fabrication methods.
*XLGDQFHQRWH
It should be noted that the scopes defined for category IA and IB
are typical and adjustments may be required based on considerations such as:
- complexity and size of a delivery
- previous experience with equipment type
- maturity and effectiveness of manufacturers quality assurance system

DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Page 10 Sec.3

- degree of subcontracting.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

Equipment of category II is normally accepted on the basis of a works certificate prepared by the manufacturer. The
certificate shall contain the following data as a minimum:
equipment specification or data sheet
limitations with respect to operation of equipment
statement (affidavit) from the manufacturer to confirm
that the equipment has been constructed, manufactured
and tested according to the recognised methods, codes and
standards.
*XLGDQFHQRWH
Independent test certificate or report for the equipment or approval certificate for manufacturing system may also be accepted.

,QLWHP&WKHUHIHUHQFHVKRXOGEHFRUUHFWHGWRSec.2 B400
&K6HF3DJH
,QLWHP$WKHUHIHUHQFHVKRXOGEHFRUUHFWHGWRSec.2 A202
&K6HF3DJH
,QLWHP/WKHUHIHUHQFHVKRXOGEHFRUUHFWHGWRSec.2 G300
&K6HF3DJH
,Q LWHP * WKH VHFRQG UHIHUHQFH VKRXOG EH FRUUHFWHG WR
Ch.2 Sec.5 D
,QLWHP-WKHUHIHUHQFHVKRXOGEHFRUUHFWHGWRCh.2 Sec.4
P
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%(TXLSPHQW&DWHJRULVDWLRQ
% *HQHUDO
Categorisation of safety critical equipment is given in
Table B1. Equipment that is considered important for safety,
which is not listed, shall be categorised after special consideration.
7DEOH%&DWHJRULHVIRUILUHSURWHFWLRQHTXLSPHQW
&RPSRQHQW
Fire dampers
Fire water pumps
Pressurised components in fire extinguishing system
Fire hose
Hose reels and associated equipment
Nozzles
Equipment for fixed fire fighting installations
Fire resisting divisions and materials
Doors
Windows
Fire and gas detectors
Wheeled and portable extinguishing system

&DWHJRU\
,%
,,
X
X
X
X
X
X
X
X
X
X
X
X

'1926('ULOOLQJ3ODQW2FWREHU
&XUUHQWO\QR$PHQGPHQWVDQG&RUUHFWLRQV

'1926)6XEPDULQH3LSHOLQH6\VWHPV
6SLQH
5HSODFHVSLQHZLWK
DNV-OS-F101 Submarine Pipeline Systems, 2000
3DJHLY$FNQRZOHGJHPHQW
$GG
British Steel
Niras
Rntgen Technische Dienst bv
Seaflex
Shaw Pipeline Services Ltd.
Vallourec & Mannesmann
*HQHUDO WKURXJKRXWWKHGRFXPHQW
<LHOGVWUHQJWKVKRXOGUHDGyield stress
6HF3DJH
DIWHU&DGG
 E 3UHVVXUHVKXWLQ The maximum pressure that can be
attained at the wellhead during closure of valves closest to the
wellhead (wellhead isolation). This implies that pressure transients due to valve closing shall be included.
6HF3DJH
5HSODFH&WR&DVIROORZV
6SODVK=RQH/RZHU/LPLW /6= is determined by:
LSZ
L1
L2

'1926(+\GURFDUERQ3URGXFWLRQ3ODQW2FWREHU

&K6HF3DJH
,QLWHP%WKHUHIHUHQFHVLQLWHPV WR VKRXOGUHDG
B103, C202, C402 and C601.
'1926(3RVLWLRQ0RRULQJ-XQH
&K6HF3DJH
,Q LWHP ) H  WKH UHIHUHQFH VKRXOG EH FRUUHFWHG WR Ch.2
Sec.1 C400
,QLWHP)WKHUHIHUHQFHVKRXOGEHFRUUHFWHGWRCh.2 Sec.5
F
&K6HF3DJH

= |L1| - |L2| - |L3|


= lowest astronomic tide level (LAT)
= 30% of the splash zone wave-related height defined
in 303
L3
= upward motion of the riser, if applicable
6SODVK=RQH8SSHU/LPLW 86= is determined by:
USZ = |U1| - |U2| - |U3|
U1
= highest astronomic tide level (HAT)
U2
= 70% of the splash zone wave-related height defined
in 303
U3
= settlement or downward motion of the riser, if applicable.
7RLWHP'DGG
BM
L
PWHT
RT
ST
ToFD
UT

DET NORSKE VERITAS

Base material
Load effect
Post weld heat treatment
Radiographic testing
Surface testing
Time of flight detection
Ultrasonic testing

DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.3 Page 11

6HF3DJH
$GGWKHIROORZLQJ*XLGDQFHQRWHWRLWHP'
*XLGDQFHQRWH
For the system pressure test condition, the local test pressure is
considered as incidental pressure. In order to calculate the corresponding pld, included in pd above, the local test pressure shall
be calculated as:

p pr
p e ------------ m sc
6HF3DJH
$GGWKHIROORZLQJWR7DEOH
10-2 - 10-3

pt
p d = p --------- + t gh ref p e
inc

where href is the vertical distance between the point in question


and the reference height and inc should be 1.1. The same approach applies to when the shut-in pressure is used.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

6HF3DJH
,QLWHP'GHOHWHWKHIROORZLQJVHQWHQFH
The load effect factors apply to all design formats unless explicitly stated.
6HF3DJH
,QLWHP'UHSODFHDVIROORZV
pb(t2) = Burst pressure Eq. (5.15)
= Flow stress parameter accounting for strain hardenc
ing given by:

but maximum 1.20


0 . 4 + qh
for D/t 2 < 15

= ( 0 . 4 + q h ) ( 60 D /t 2 ) /45 for 15 D /t2 60

0
for D/t 2 > 60

for p ld > p e
for p ld p e

6HF3DJH
$GGWKHIROORZLQJ*XLGDQFHQRWHLWHP'
*XLGDQFHQRWH
The maximum yield to ultimate stress ration, h, is found in Table 6-3 and Table 6-6. The increase of this factor with 0.02 in accordance with footnote 5 and 3 in these tables respectively does
not apply since it is already included in the factor 0.78.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

5HSODFHLWHP'DVIROORZV
Propagation buckling cannot be initiated unless local
buckling has occurred. In case the external pressure exceeds
the criteria given below, buckle arrestors should be installed
and spacing determined based on consequences of failure. The
propagating buckle criterion reads:
t2 2 . 5
p pr = 35 f y fab ----
D

6HF3DJH
5HSODFHLWHP$DVIROORZV
Linepipe formed from strip (skelp) and welded with one
longitudinal seam, without the use of filler metal. The longitudinal seam is generated by high frequency current (minimum
100 kHz) applied by induction or conduction. The weld area
(heat affected area) or the entire pipe shall be heat treated. The
forming may be followed by cold expansion to obtain the required dimensions.
6HF3DJH
5HSODFHLWHP&DVIROORZV
If materials shall be used at a design temperature above
50C, the yield strength at the Tmax may be determined during
the qualification of the manufacturing procedure specification.
This information shall be obtained either by use of the curves
in Sec.5 B600 or by testing.
6HF3DJH
5HSODFH IRRWQRWHUHIHUHQFH LQ7DEOHDVIROORZV
&KDUS\9QRWFK
HQHUJ\ .97 
PLQLPXP-

fu
c = ( 1 ) + ---fy

( p ld p e ) 2
----------------------- ------qh = p b ( t2 )
3

To be evaluated on a case by case basis

6HF3DJH
5HSODFHLWHP&DVIROORZV
The hardness of base material, cladding material, HAZ,
weld metal and the metallurgical bonding area shall meet the
relevant requirements of this standard (see Table 6-3 and 6-6).
6HF3DJH
5HSODFHLWHP(DVIROORZV
Plates and strip shall be subject to 100% visual examination on both sides. The inspection shall be performed in a sufficiently illuminated area (approximately 500 lx) by trained
personnel with sufficient visual acuity (e.g. Jaegar J-w eyesight test at 300 mm within the last 12 months). The surface
finish produced by the manufacturing process, shall ensure that
surface imperfections can be detected by visual inspection.
6HF3DJH
5HSODFHSDUWRI7DEOHDVIROORZV
Metallographic
examination

Pipe body
Weldment

Q(&P9)
Q

Q&P
Q&P

Q&P
Q&P

$GGIRRWQRWH
HFW, EBW and LBW pipes, only.
6HF3DJH
,QLWHP(UHSODFHWKHXQLWmZLWKmm
6HF3DJH
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Repair welding of the weld seam is allowed for SAWL
and SAWH pipes only and shall be performed in accordance
with qualified welding repair procedures. Requirements for
welding repair procedures are given in Appendix C. Repair
welding may only be performed subject to the following limitations:

DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Page 12 Sec.3

6HF3DJH
5HSODFHSDUWRILWHP(DVIROORZV
The out-of-roundness for pipe ends shall be calculated
by the following formula:
6HF3DJH
5HSODFHSDUWRI7DEOHDVIROORZV
Greatest difference in pipe diameter
between pipe ends (each pipe meas- R 2)
ured)

12.5% t

6HF3DJH
5HSODFHSDUWVRI7DEOHDVIROORZV
Greatest difference in pipe
diameter between pipe ends
(each pipe measured)

10%

10% t, but maximum 3 mm

Diameter pipe body


310 < D 1) < 610 mm

10%

0.75% D 1), but maximum


3.0 mm

6HF3DJH
5HSODFH7DEOHDVIROORZV
7DEOH%ROWVDQGQXWVIRUVXEVHDXVH
Bolt
Nut
Size range
ASTM A320,
ASTM A194, Grade 4/S3 (Low- < 50 mm
Grade L7
temperature requirement for
Grade 4 and Grade 7 nuts)
ASTM A320,
ASTM A194, Grade 7
< 100 mm
Grade L43

6HF3DJH
5HSODFHLWHP'DVIROORZV
The chemical composition, taken from the product analysis, of material for hot-formed components, castings and
forgings, shall not exceed the values given in Table 7-4. The
notes given in Table 7-5 shall apply, except Note 9 and Note
10.
5HSODFHLWHP'DVIROORZV
For material to be quenched and tempered, the content
of hardening elements Cr, Mo, Cu and Ni shall be sufficient to
obtain the desired microstructure in the centre of the component. The selected chemical composition shall have adequate
hardenability to ensure through thickness hardening of the respective component.
6HF3DJH
5HSODFHLWHP*DVIROORZV
Mother pipe in C-Mn steels shall be delivered in the normalised, quenched and tempered or TMCP condition.
6HF3DJH
5HSODFHLWHP*DVIROORZV

In general all the requirements given in Sec.6 D100 shall


apply. The chemical composition of pipe for bends shall comply with Table 6-7 and Table 6-8 as relevant.
6HF3DJH
5HSODFHLWHP*DVIROORZV
In situations where dedicated mother pipes are not available for manufacturing of bends, the factors given in G100 and
G200, especially G108, should be considered in order to select
the most appropriate pipe for bend manufacturing.
6HF3DJH
5HSODFHLQLWHP*DVIROORZV
7HQVLOHWHVWLQJ
Base material in the arc outer radius longitudinal and
transverse (total 2 specimens)
Base material in the start transition area outer radius longitudinal and transverse (total 2 specimens) unless 903 is
applicable.
&KDUS\9QRWFKLPSDFWWHVWLQJ
Base material in the arc outer radius longitudinal and
transverse (total 2 sets)
Base material in the start transition area outer radius longitudinal and transverse (total 2 sets) unless 903 is applicable.
6HF3DJH
5HSODFHLQLWHP*DVIROORZV
7HQVLOHWHVWLQJ
Cross weld tensile testing in the arc area (one specimen)
Cross weld tensile testing in the start transition area (one
specimen) unless 903 is applicable
&KDUS\9QRWFKLPSDFWWHVWLQJ
Weld metal, FL, FL + 2 mm and FL + 5 mm in the arc (4
sets)
Weld metal in the start transition area (1 set) unless 903 is
applicable.
6HF3DJH
5HSODFHH[LVWLQJ)ZLWKWKHIROORZLQJ
The concrete coating shall be reinforced by steel bars
welded to cages or by wire mesh steel. The following recommendations apply: For welded cages, the spacing between circumferential bars should be maximum 120 mm. Steel bars
should have a diameter of 6 mm minimum. The average cross
sectional area of steel reinforcement in the circumferential direction should be minimum 0.5% of the longitudinal concrete
cross section. The corresponding cross sectional area of steel
reinforcement in the longitudinal direction should be minimum
0.08% of the transverse concrete cross section.
6HF3DJH
5HSODFH7DEOHDVIROORZV

DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.3 Page 13

7DEOH,QGH[DQGFURVVUHIHUHQFHV
Key word
Characteristic material
strength

Crossing

Golden weld
Installation

Linepipe NDT Level

Mill pressure test

Minimum wall thickness


Ovality

Pressure - general

Pressure - incidental

Reeling

Spiral welded
Strain hardening

Reference
Sec.5 B600
Sec.5 B604
Sec.5 B604 Guidance
note
Sec.5 B606
Sec.5 D505 and Sec.5
D506
Sec.2 B303
Sec.3 C204
Sec.5 B102
Sec.9 B300
Sec.9 A807
Sec.2 C400
Sec.5 H100(D)
Sec.5 H200
Sec.9
Sec.5 B500
Sec.6 B100
Table 6-13
Sec.1 C200
Sec.5 B200
Sec.5 D401
Sec.6 E1104
Sec.6 E1105
Sec.6 E1108
Sec.5 B400
Sec.5 C300
Eq. (5-18) and Eq. (521)
Sec.5 D800
Table 6-14 and Table
6-15
Sec.1 C200
Sec.3 B300
Table 5-7
Sec.4 B202, Sec.4
B203
Sec.12 F600
Sec.3 B300
Table 3-1
Sec.5 D1006
Sec.5 D1100
Eq. (5-25)
Table 5-8
Sec.6 D300
Sec.6 D400
Sec.9 E
Sec.5 A204
Eq. 5.26
Eq. 5.24
Table 6-3
Table 6-3

Comment or aspect
fk
Relation to supplementary requirement U
Proposed (conservative) de-rating stresses
Reduction due to the UO/UOE process
Reduction in longitudinal direction
Evaluation of risks
Survey
Minimum vertical distance
Specification
Requirements
Safety class
Design criteria
Pipe straightness
Installation phase
Design general
General introduction and designation
NDT requirements
Definition
Link between mill pressure test and design
Reduced mill test pressure implication on pressure containment capacity
Basic Requirement
Maximum test pressure
Waiving of mill test UOE-pipes, conditions
Minimum 12 mm and when it applies
When to use minimum wall thickness, relation to nominal thickness and corrosion allowance
Minimum allowed ovality for collapse
Maximum allowed ovality, as installed
Maximum allowed ovality, line pipe specification
Definitions
Pressure control system Table 3-1 Choice of Pressure
Pressure load effect factors Table 3-1 Choice of Pressure
Characteristic values
Benefit of lower incidental pressure
Pressure control system
Selection of incidental pressure during pressure test and for full shut-in pressure
Fracture assessment when supplementary requirement P comes into force
Engineering criticality assessment
Capacity formula
Condition factor
Supplementary requirement P
Supplementary requirement D
Testing
Requirements
In capacity formula; strain
Capacity formula SMYS/SMTS - (in c)
SMYS and SMTS
h (YS/UTS)

DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Page 14 Sec.3

7DEOH,QGH[DQGFURVVUHIHUHQFHV
(Continued)
System pressure test
Sec.1 C200
Sec.5 B200
Sec.5 B202
Sec.5 B203
Sec.5 B204
Sec.5 D400
Sec.5 D500
Sec.9 O500
Weld onto pipe
Sec.7 B1203

Definition
Link to design
Requirements
Waiving of system pressure test
Safety class during system pressure test
Limit state check - pressure containment
Limit state check -local buckling
Execution of the test(filling, holding time etc)
Requirements for doubler plates etc.

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7DEOHE&KDUDFWHULVWLFPDWHULDOSURSHUWLHVIRUGHVLJQ

6\PERO

'HVFULSWLRQ

5HIHUHQFH

(ODVWLFSURSHUWLHV
E
Youngs modulus

Poissons ratio

Temperature expansion, as function of the


temperature (within the actual temperature
range)
3ODVWLFSURSHUWLHV
SMYS
Specified minimum yield stress
fy, temp
Yield stress temperature derating value

5HSODFHLWHP)DVIROORZV
Even though the safety factor is provided in the propagating
pressure formula, it is recommended to decrease this with 15%
(from 35 to 30) for the propagating pressure resistance of the
buckle arrestor. This to decrease the failure probability to the
unconditioned safety level in line with normal ULS checks.
6HF3DJH
5HSODFHLWHP)DVIROORZV
D
D 2
f 0 + 0 . 030 1 + ----------- 2 c ----

t
120 t
f 0 = ------------------------------------------------------------------------------ (12.12)
Pe
1 ----Pc
6HF3DJH
5HSODFHLWHP*DVIROORZV
Assessment at Level 2 is considered safe provided that the
girth welds will not be subjected to conditions during operation

&RO
ODSVH

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'LV
/RDG
SODFH
3URSD
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JDWLQJ
OHG
&RQWURO EXFNOLQJ
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X
X
X

Table 6-3 and Table 6-6


Sec.5 B603, Table 5-2
and Fig. 5-1
SMTS
Specified minimum tensile strength
Table 6-3 and Table 6-6
Tensile strength temperature derating value Sec.5 B603, Table 5-2
fu, temp
and Fig. 5-1
Ultimate strength anisotropy factor
Table 5-2 and Table 6-3
A
Note 4
fab
Fabrication factor
Table 5-3
3ODVWLFSURSHUWLHVGHSHQGLQJRQDGGLWLRQDOUHTXLUHPHQWV
u(U)
increased utilisation
Table 5-2
h(P)1
Strain hardening value
Table 6-3, Table 6-6
and Sec.6 D304
c(U)
Flow stress parameter
Eq. 5.23

6HF3DJH

3UHVVXUH
FRQWDLQ
PHQW

(X)

(X)

that may lead to failure by fatigue crack growth or unstable


fracture.
6HF3DJH
5HSODFHSDUWRILWHP*DVIROORZV
If the total displacement, Vg, is measured at a distance z 0.2a
from the physical crack mouth then the CMOD can be calculated from:
6HF3DJH
5HSODFHIRUPXODIRULQLWHP*DVIROORZV
J
= ------------------------------ YS + TS
m -------------------------2
6HF3DJH
,QLWHP+UHSODFHIRRWQRWHWR7DEOHDVIROORZV
ksi = 6.895 MPa; 1 MPa = 0.145 ksi; ksi = 1000 psi (lb f/in2)
6HF3DJHWR
'HOHWHVHFRQGIRXUWKILIWKDQGVHFRQGODVWSDUDJUDSKVLQLWHP
, DUHJLYHQLQ6HF*

DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.3 Page 15

6HF3DJH
5HSODFHWKHWH[WLQ)LJDVIROORZV
Displacement controlled condition = NDT level 1
6HF3DJH
5HSODFHLQ0'6VKHHWUGOLQH
DNV-OS-F101 Submarine Pipeline Systems
6HF3DJH
$GGDIWHUILUVWSDUDJUDSKLQLWHP.WH[WDVIROORZV
In addition to the simplified stress criteria given below, the
limit states for Concrete Crushing (K200), Fatigue (Sec.5
D700) and Rotation (Sec.5 H203) shall be satisfied. Reference
is further made to Endal et. al. (1995) for guidance on the Rotation limit state.
6HF3DJH
5HSODFHWKHILUVWSDUDJUDSKDIWHUVXEKHDGLQJ2YHUEHQGLQ
LWHP.DVIROORZV
For static loading the calculated strain shall satisfy Criterion I
in Table 12-5. The strain shall include effects of bending, axial
force and local roller loads. Effects due to varying stiffness
(e.g. strain concentration at field joints or buckle arrestors)
need not be included.
6HF3DJH
5HSODFHWKHILUVWSDUDJUDSKDIWHUVXEKHDGLQJ6DJEHQGLQ
LWHP.DVIROORZV
For combined static and dynamic loads the equivalent stress in
the sagbend and at the stinger tip shall satisfy the allowable
stress format ASD as given in F1200, however, shall be 0.87.
$SSHQGL[$3DJH
$GG
%0LOOSUHVVXUHWHVW
The mill test pressure is lower in ISO than in this standard. The ISO requirement is:
2 t min
p = 0 . 95 ------------- SMYS
D

This hoop stress formula for the ISO mill pressure test is different from the formula in ISO 13623 and DNV (which are
identical). Hence, the mill test pressure difference compared to
this standard depends on D/t.
$SSHQGL[%$3DJH
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*XLGDQFHQRWH
This conversion is not applicable to API 5L type specimens
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

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5HSODFH
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(Clarification)
$SSHQGL['3DJH
5HSODFHLWHP'DVIROORZV
The type and number of ultrasonic probes shall be sufficient to ensure that the base material, or the weld and the area
adjacent to the weld, is:

scanned from both directions approximately parallel to


longitudinal weld axis for flaws oriented transverse to the
longitudinal weld axis
fully covered by ultrasound beams that are approximately
perpendicular to the surface of flaws that are reflecting the
ultrasound.
It may be necessary to include tandem, TOFD and/or focused
probes in order to enhance the probability of detection or characterisation of flaws.
$SSHQGL['3DJH
5HSODFHODVWSDUDJUDSKRILWHP(DVIROORZV
The maximum allowable flaw sizes from the ECA shall be reduced in length and height with a flaw sizing error, that based
on the data from the qualification testing will give a 95% confidence against under sizing of flaws.
$SSHQGL['3DJH
5HSODFHLWHP)DVIROORZV
Equipment and procedures used for the ultrasonic testing shall comply with the requirements of subsection D. The
requirements for automated NDT processes given in subsection D are additional to the requirements of any code or standard referred to in this subsection where automated NDT
methods are prescribed or optional.
$SSHQGL['3DJH
5HSODFHLWHP)DVIROORZV
For ultrasonic testing of the base material the requirements of F100 and F200 shall apply.
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a sample pipe shall be fitted with one 3.0 mm through
drilled hole at each end. The distance from the pipe end to
the hole shall be equal to the length not covered by the ultrasonic testing equipment during production testing. Prior
to start of production the pipe shall be passed through the
ultrasonic testing equipment at the operational scanning
velocity. For acceptance of the equipment both holes need
to be detected by all probes. At the manufactures option
these holes may be included in the reference block.
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The acceptance criteria are:
Table D-4 and lack of fusion and lack of penetration are
not permitted.
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The length of the N5 notches shall be 1.5 times the probe (crystal) element size or 20 mm, whichever is the shorter. The
length does not include any rounded corners. The width of the
N5 notches shall not exceed 1 mm.
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Undercut, if measured by mechanical
means

scanned from both sides of the weld for flaws oriented parallel to the longitudinal weld axis
DET NORSKE VERITAS

Individual
Depth d
Permitted length
d > 1.0 mm
Not permitted
1.0 mm d 0.5 mm 50 mm
0.5 mm d 0.2 mm 100 mm
< 0.2 mm
unlimited
Accumulated length in any 300 mm length
of weld: < 4 t, maximum 100 mm

DNV Offshore Codes, Amendments and Corrections, April 2002


Page 16 Sec.3

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notches
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The recording or marking system shall clearly indicate
the location of imperfections relative to the 12 oclock position
of the weld, with a 1% accuracy. The system resolution shall
be such that each segment of recorded data from an individual

inspection channel does not represent more than 2 mm of circumferential weld distance.
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DNV Offshore Codes, Amendments and Corrections, April 2002


Sec.4 Page 17

6(&7,21
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Local arrangement plan - Drilling area

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,QVHUWXQGHUWKHKHDGOLQH700 Drilling general:
Y

8QGHU&RGHFKDQJHDOOHQWULHVLQFROXPQV'Ship', 'Column-stab.'DQG
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DQG
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See Section 2.6, 2.8.7 and 2.12.
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DET NORSKE VERITAS

DNV Offshore Codes, Amendments and Corrections, April 2002


Page 18 Sec.4

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