Professional Documents
Culture Documents
JFB 1998 86 1 1-14
JFB 1998 86 1 1-14
REVIEW
Microbial Conversion of D-Xylose to Xylitol
ELEONORA
AND
WINKELHAUSEN*
Faculty of Technology
and Metallurgy,
SLOBODANKA
Rudjer Boskovic
KUZMANOVA
Macedonia
11March 1998
Xylitol, a five carbon sugar alcohol, occurs widely in nature but it is also a normal intermediate in human
metabolism. As an alternative sweetener, it is recommended for diabetics and for the prevention of dental
caries. Xylitol is currently produced chemically on a large scale. Microbial production is lately becoming more
attractive since the downstream processing is expected to be cheaper. Among microorganisms, yeasts are the
best xylitol producers, particularly those belonging to the genus Candida. The key enzymes for xylitol
production in yeasts are o-xylose reductase which, using either NADH or NADPH, reduces o-xylose to xylitol,
and predominantly,
NAD-linked
xylitol dehydrogenase which reoxidizes xylitol to n-xylulose. Xylitol accumulation in yeasts is sensitive to environmental conditions such as nutrition, temperature, pH, inoculum,
substrate and aeration, with the last two being critical for yeast growth and fermentation. Hemicellulosic
hydrolysates derived from hardwood and particularly from agricultural residues, such as sugar cane bagasse,
corn cobs, wheat and rice straw, are used as feedstock for xylitol production. Due to the presence of inhibitory
components, some of the hydrolysates have to be treated prior to microbial utilization. The most investigated
types of processes have been batch ones, although fed-batch and immobilized systems have been characterized
by the highest yields and productivities. Apart from the naturally occurring yeasts, recombinant strains of
Saccharomyces cerevisiue in free and immobilized form were also investigated for xylitol production.
[Key words:
D-xylose fermentation,
opened the possibility not only for ethanol, but also for
polyol production,
primarily, xylitol. The first significant
papers on microbial production of xylitol refer to screening for suitable microorganisms
(19, 20), but the real
scientific interest began in the last few years, when
xylitol, due to its unique properties
as an alternative
sweetener, began to be more frequently
used (21-25),
and when awareness of protection
of the environment
grew.
This review attempts to examine the present literature
on microbial
production
of xylitol regarding,
first,
xylitol properties, and then, microorganisms
involved in
this process, as well as xylose metabolism,
the effect of
the process variables on xylitol production
and some
aspects of the process strategies.
THE OCCURRENCE,
APPLICATION
PROPERTIES
OF XYLITOL
AND
Xylitol, a pentahydroxy
sugar alcohol, occurs widely
in nature, in many fruits, and vegetables, among which
the yellow plum has the highest content, almost 1% on a
dry solid basis (26). Xylitol is also a normal metabolic
intermediate
in mammalian
carbohydrate
metabolism
with an endogenous production and further utilization of
some 5-15 g daily in the average adult human. Slow adsorption and entry into metabolic pathways independently of insulin and without rapid fluctuation
of blood
glucose levels support the use of xylitol as a diabetic
sweetener (27, 28). In this respect, it is comparable
to
sorbitol and other slowly absorbed carbohydrates.
Extensive clinical and laboratory
experience has shown that
the only side effect of xylitol is the possibility
of an
unpleasant but harmless osmotic diarrhea after relatively
large initial oral doses (20-30g) in unadapted
subjects
WINKELHAUSEN
J. FERMENT. BIOENG.,
AND KUZMANOVA
(27, 29).
Primary
interest in xylitol therefore
centers on its
properties and potential uses as an alternative sweetener.
In contrast to other alternative
noncaloric
sweeteners,
such as saccharine, xylitol has many properties similar to
those of sucrose. It dissolves readily in water, it is as
sweet as sucrose and hence approximately
twice as sweet
as sorbitol and nearly three times as sweet as mannitol.
Its caloric content
is the same as that of sucrose,
17 kJ/kg. In addition, it gives a pleasant cool and fresh
sensation due to its high negative heat of solution (23,
26).
Perhaps the most significant characteristic
of xylitol,
however, is the fact that it is not utilized by the acidproducing,
cariogenic bacteria of the human oral cavity
and therefore inhibits demineralization
of tooth enamel
(21, 30). A number of long-term field trials in different
countries and hence in different nutritional,
social and
economic environments
demonstrated
that the consumption of even relatively small amounts of xylitol can significantly reduce the formation of new dental caries (21,
22, 24, 31). In the light of the scientific evidence currently available, it may be regarded as the best of all alternative sweeteners with respect to caries prevention (24, 28).
Xylitol finds a broad application
either as the sole
sweetener or in conjunction
with other sweeteners in the
preparation
of a wide variety of full- and reduced-energy
sugarless confectionery
products suitable for infants and
diabetics
(32). Bakery products,
spices and relishes,
jams, jellies, marmalades
and desserts represent other
potential applications
of xylitol in food products (29). It
can also be used in pharmaceuticals
and oral hygiene
products (23).
CONVENTIONAL
PRODUCTION
OF XYLITOL
MICROORGANISMS
Microorganisms
more readily assimilate and ferment
glucose than xylose. However, although in small numbers, there are bacterias, yeasts and fungi capable of
assimilating and fermenting xylose to xylitol, ethanol and
other compounds (36).
A few bacteria such as Cor_vnebacteriurn sp. (37),
Enterobacter
liquefaciens (38, 39), and Mycobacterium
smegmatis (40) have been reported to produce xylitol.
For the first two bacteria, D-xylose was mainly used as a
substrate while for the last one, the substrate was D-xylulose or D-xylose isomerized by commercially
immobilized D-xylose isomerase. However, due to the relatively
small quantities
of xylitol formed,
xylitol-producing
bacteria do not presently attract researchers interest.
Regarding the fungi, there is only one significant report
regarding
Petromyces
albertensis
(41). This fungus
accumulated 39.8 g/l of xylitol when cultured for 10 d on
100 g/l D-XylOSe. Nevertheless, after initial studies regarding the effects of environmental
conditions
on xylitol
production
by this fungus, no further reports were published.
In general, among microorganisms,
the yeasts are considered to be the best xylitol producers and therefore,
the majority of publications
deal with them. Some of
the yeasts screened for xylitol production
are presented
in Table 1. While considering
Table 1, it should be
noted that: (i) The xylitol concentrations
indicated are
those obtained
during the screening process, that is
before any optimization
of the cultural conditions,
(ii)
different media and culture conditions have been applied
TABLE
1.
Screening
Yeast
2.9
Candida boidinii NRRL Y-17213
C. guilliermondii FTI-20037
16.0
5.7
C. intermedia RJ-248
31.0
C. mogii ATCC 18364
20.0
C. parapsilosis ATCC 34078
4.3
C. pseudotropicalis IZ-43 1
2.1
C. tropicalis
4.8
C. tropicalis HXP 2
17.0
C. tropicalis 1004
20.0
C. tropicalis ATCC 7349
5.5
C. tropicalis ATCC 20240
1.8
C. utilis ATCC 22023
3.0
C. utilis C-40
0.8
Debarvomvces hansenii C-98 M-21
6.1
Hansenula anomala IZ-1420
4.6
Kluvveromvces franilis FTI-20066
6.1
K. karxiar&
Ii-1821
Pichia (Hansenuia) anomala NRRL
2.0
Y-366
Pachysolen tannophilus NRRL
2.2
Y-2460
0.7
Saccharomyces SC- 13
2.3
Saccharom.vces SC-37
Schizosaccharomyces pombe 16919
0.2
d n.d., Nor detected.
h n.r., Not reported.
Ethanol
k/A
from o-xylose
Reference
3.9
n.d.a
3.6
n.r.h
n.r.
3.0
n.r.
n.r.
n.d.
n.r.
n.r.
n.r.
n.r.
n.d.
n.d.
3.5
0.6
42
20
20
43
43
20
19
19
20
43
43
43
44
42
20
20
20
n.d.
42
5.2
n.r.
n.r.
n.r.
20
44
44
19
MICROBIAL
OF D-XYLOSE
YEASTS
TO XYLITOL
BY
CONVERSION
OF D-XYLOSE
TO XYLITOL
xylitol
k NAD(P)
+- NADLP)h
0 -xyl$o$
+-ADP
QyceraidehydL-3
-phosphate
ethanol
1
Embden-Meyerhoff-Parnas
pyruvate
Tricarboxylic
FIG.
yeasts.
1.
Schematic
Pathway
NADH
CO2
-
I
i
Acid
acetaldehyde
NAD
ethanol
Cycle
representation
of
D-xylose
metabolism
in
WINKELHAUSEN
J. FERMENT.BIOENG.,
AND KUZMANOVA
explains the higher n-xylose reductase activity in the former yeast (61). Some differences reported for the cofactor
requirements
of n-xylose reductase from C. guiliermondii NRC 5578 (Table 2) may stem from differences in
culture conditions.
The varying ratio of NADH- to NADPH-linked
Dxylose reductase activity with aeration conditions was first
found in Pachysolen tannophilus. This finding suggested
that there was probably more than one form of n-xylose
reductase in the yeast, which was indeed confirmed (68,
69). The same variations were observed in the yeasts C.
parapsilosis ATCC 28474 (61) and C. boidinii NRRL Y17213 (63).
It is noteworthy that C. boidinii under oxygen limitation, in contrast to all other D-xylose-fermenting
and
xylitol-producing
yeasts, (62, 65-67, 70) exhibits a NADH/
NADPH ratio higher than 1 (Table 2). Referring to
this, Vongsuvanlert
and Tani (53) speculated that in
C. boidinii xylitol could be formed by two metabolic
pathways. The first possibility was that n-xylose is directly reduced to xylitol and the second one is that n-xylose
is initially isomerized by D-xylose isomerase to D-xylulose that is subsequently
reduced to xylitol. In both
reductions,
NADPH was also active as a reductant but
with less efficiency.
The general characteristic
of most xylose-fermenting
yeasts is that their xylitol dehydrogenase
uses predominantly
NAD and very rarely the NADP cofactor
(55, 63, 64, 66, 71, 72). Regarding the ratio of NADHlinked D-xylose reductase and NAD-linked
xylitol dehydrogenase
activities, it has been noticed that oxygen
may lower it and consequently
minimize xylitol accumulation in n-xylose-fermenting
yeasts (56). This was also
observed
in C. boidinii NRRL Y-17213 (63). The
NADH/NAD
ratio decreased
%-fold with increasing
oxygen availability
in the investigated
range of oxygen
transfer rates from 10 to 30mmol/lh.
In addition
to aeration,
the activities of n-xylose
reductase and xylitol dehydrogenase
are also very sensitive to the substrate. Since the real substrates for xylitol
producing
microorganisms
are lignocellulosic
hydroly-
2.
Enzyme
activities
of o-xylose
reductase
Microorganism
o-Xylose
reductase
in various
as a substrate3
(U/e orotein)b
Xylitol
dehydrogenase
NADPH
NADH
NAD
NADP
0.055
0.019
0.521
1.191
0.160
0.416
0.333
0.480
10.640
0.075
0.091
0.220
0.033
0.173
0.600
0.288
0.112
0.050
n.d.d
0.060
0.161
0.100
0.210
1.720
n.d.
n.r.
0.009
0.008
0.118
0.310
0.272
0.060
n.r.
n.r.
0.220
n.r.
0.240
0.096
0.003
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
0.120
n.d.
n.r.
0.070
n.d.
n.d.
0.075
2onko
0.280
0.047
0.910
0.049
0.160
0.720
a The activities were measured in crude extracts. When different levels of aeration were employed
presentation.
b Enzyme unit (U) is defined as mmol of oxidized or reduced coenzyme per minute.
c n.r., Not reported.
d n.d., Not detected.
the highest
activities
Reference
64
63
61
65
43
61
66
59
67
59
62
59
55
55
59
were selected for this
Relative specific activities of aldose reductase and xylitol dehydrogenase induced in the presence of various carbon sources
Relative specific activity (%)
Microorganism
Substrate
(% w/v)
Aldose
D-Xylose (2%)
D-Glucose (2%)
L-Arabinose
(2%)
D-Galactose
(2%)
D-Mannose (2%)
Glycerol
D-Xylose (4%)
D-Glucose (4%)
L-Arabinose
(4%)
D-Xylose (4%) + D-glucose (4%)
D-Xylose (4%) + D-glucose (1%)
D-Xylose (4%) + L-arabinose
(4%)
L-Arabinose
(4%) + D-glucose (4,%)
D-Xylose (2,%)
D-Glucose (2%)
r.-Arabinose
(2%)
D-Galactose
(2%)
D-Mannose (2%)
D-Fructose (206)
D-Xylose (1%) + D-glucose (1%)
D-Xylose (1%) + L-arabinose
(1%)
D-Xylose (1 ,O&)+ D-galactose (1,%)
D-Xylose (l%)+D-mannose
(1%)
Glycerol (2%)
D-Xylose (4%)
D-Glucose (4,d)
D-Xylose (4%) + D-glucose (4%)
D-Xylose (4%) + L-arabinose
(4%)
D-Xylose (40&+D-galactose
(4%)
D-Xylose (4%)+D-mannose
(4?&
Glycerol (2%)
D-Xylose (4%)
D-Glucose (4%)
D-Xylose (4%)+D-glucose
(4.W
D-Xylose (4%)+1.-arabinose
(4%)
D-Xylose (4%)+Dgalactose
(4%)
D-Xylose (4%)+D-mannose
(4Pd)
Glycerol (2%)
reductase
xylitol dehydrogenase
NADPH
NAD
100
1
n.r.=
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
100
52
7
3
11
100
13
52
59
80
75
8
100
0
92
2
11
8
5
93
94
32
3
100
15
34
110
107
30
32
100
5
19
120
160
54
7
Reference
65
73
72
94
0
0
54
23
107
107
45
0
100
0
74
7
80
180
4
20
100
74
13
17
110
90
38
0
VARIABLES
All published
data on xylitol production
by yeasts
have
demonstrated
that
xylitol
accumulation
is
influenced
by a number
of experimental
conditions.
Studying the effect of these conditions
is of particular
interest as a prerequisite
for higher xylitol yields and
productivities.
Nutrition
Although various media have been used
to culture xylitol-producing
yeasts, a few generalizations
can be made: (i) For some yeasts, yeast extract is an
WINKELHAUSEN
AND KUZMANOVA
_I. FERMENT.BIOENG.,
MICROBIAL
TABLE
4.
Influence
boidinii
Y-17213
C. guiliiertnondii
NRC 5578
C. guilliermondii
NRC
C.
5578
mogii ATCC
18364
C. parapsilosis
ATCC
a n.r.,
on the fermentation
parameters
TO XYLITOL
28474
2201
50
100
150
50
100
150
200
10
50
150
300
50
100
200
300
10.1
28.9
53.3
50
100
200
300
64.0
81.8
51.0
11.6
85.6
74.7
22.2
100
98.3
100
100
100
100
100
100
100
100
100
100
100
100
I00
17.1
36.0
17.0
4.8
25.2
53.1
10.0
6.2
30.9
110.3
221.0
22.5
49
116
207
1.7
14.5
37.3
29.5
61.0
116.0
93.0
0.53
0.44
0.22
0.12
0.29
0.47
0.22
0.62
0.63
0.74
0.74
0.45
0.49
0.58
0.69
0.17
0.50
0.70
0.59
0.61
0.58
0.31
58.4
48.4
24.2
13.2
31.9
51.7
24.2
68.1
69.1
81.3
81.3
49.5
53.8
63.7
75.8
18.7
54.9
16.9
64.8
67.0
63.7
34.1
0.35
0.25
0.01
0.05
0.13
0.16
0.04
0.13
0.19
0.46
0.54
0.055
0.066
0.099
0.164
n.r.
n.r.
n.r.
0.111
0.123
0.115
0.050
n.r.a
n.r.
n.r.
6.4
11.6
15.1
9.0
0.4
0.9
3.0
6.0
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
0%
0.11
0.07
0.09
0.31
0.09
0.04
0.02
0.036
0.014
0.002
0.004
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
n.r.
0.11
0.11
0.03
0.01
0.050
0.030
0.007
0.010
0.005
0.004
0.003
0.026
0.020
0.020
0.009
o%o
0.018
0.016
0.004
yeasts
Reference
(l/;h)
(g/l)
Candida boidinii
(Kloeckera sp.) no.
NRRL
concentration
OF D-XYLOSE
D-Xylose
Microorganism
C.
of initial substrate
CONVERSION
48
144
144
96
132
336
192
46
165
238
406
409
742
1172
1269
n.r.
n.r.
n.r.
266
477
1009
1860
64
42
77
61
43
61
Not reported.
the overall
xylitol
productivity
depends on the yeast
type. However, all yeasts need a relatively long time for
the conversion of D-xylose to xylitol (Table 4). For most
yeasts, the initial n-xylose concentrations
resulting in the
highest yields are between 100 and 2OOg/l, with C. guilliermondii
NRC 5578 being an exception
for which
300 g/l is the most suitable concentration.
Certain xylose
concentrations
inhibit xylitol formation,
and such inhibitory concentrations
differ with yeast type (Table 4).
Although for osmophilic
yeasts it is intrinsic that a
high substrate concentration
induces polyol formation,
according to Prior et ai. (57) the correlation
between
xylitol accumulation
and D-xylose concentration
could
be a consequence of more severe oxygen-limited
growth
conditions as a result of the higher cell densities reached
at higher substrate levels than an effect of the D-xylose
concentration
itself.
Regarding the effect of hexoses on D-xylose utilization, several reports stated that D-galactose, D-cellobiose
and L-arabinose are not inhibitory
to D-xylose assimilation, while D-mannose and particularly
D-glucose considerably slow down the utilization
of D-xylose (72-74,
78).
In mixtures of glucose and D-XylOSe,
the yeasts
first
consume the glucose and only after the glucose is depleted do they consume D-xylose (89, 90). When a mixture
of glucose and xylose was used as a substrate for the
fed-batch culture of C. boidinii NRRL Y-17213 with the
former being l/10 of the concentration
of the latter, glucose was consumed first, resulting in faster growth with
a maximum specific growth rate of 0.067 l/h, compared
to 0.023 l/h in the process using xylose alone. In contrast, xylitol accumulation,
and consequently
xylitol
yield, were lower; 39.4g/l
and 0.57 g/g, compared to
46.5 g/l and 0.64 g/g, respectively (90). In the presence
of glucose (15 g/l), C. guilliermondii FTI 2003 converted
D-XylOSe
(65 g/l) to xylitol with lower yields relative to
those obtained
in a medium without glucose. It was
assumed that in the presence of glucose, there was a
partial inhibition
of xylose reductase and consequently
WINKELHAUSEN
J. FERMENT.BIOENG.,
AND KUZMANOVA
C. guilliermondii
FTI 20037
C. guilliermondii
FTI 20037
C. guilliermondii
NRC 5578
C. parapsilosis
ATCC 28474
C. parapsilosis
ATCC 28474
C. parapsilosis
ATCC 28474
Debaryomyces hansenii
DTIA-77
Debaryomyees hansenii
DTIA-77
Pachysolen tannophilus
ATCC 32691
a
b
c
*
cs
(g/l)
130
130
130
130
40
40
40
65a
65a
6ja
65
300
300
30
100
100
20
10
10
10
10
50
50
50
90
50
50
50
50
5.
SC
Influence
(o/d) k/O
of aeration
senii DTIA-77 has the highest demand for oxygen compared to the other yeasts listed in Table 5.
Under aerobic conditions,
as D-xylose is depleted,
some yeasts, such as D. hansenii DTIA-77 (80), C.
tropicalis ATCC 32113 (96) and C. boidinii NRRL Y17213 (42) can reassimilate both xylitol and ethanol.
When optimizing
the xylitol production
rate of C.
tropicalis
IS0
0618 by employing
the Box-Wilson
method, Horitsu et al. (67) found that the interaction
between D-xylose concentration
and aeration rate was
related to cell concentration.
If the cell concentration
was
low, the dissolved oxygen concentration
was maintained
at a high level, resulting in low xylitol production.
This
finding
indicates
that the most relevant
parameter
defining the oxygenation
of a culture is the specific oxygen uptake rate. Despite this, not many of the xylitolproducing
yeasts have been investigated
with this in
mind.
The influence of specific oxygen uptake at a constant
D-xylose concentration
of 35 g/l under pseudo-steady
state conditions
was studied in C. mogii ATCC 18364
(43). Decreasing the specific oxygen uptake rate in the
range of 1.65 to 0.50mmoVgh
decreased the specific
growth rate (0.040 to 0.003 I/h), the specific o-xylose
uptake rate (0.25 to 0.08 g/gh) and xylitol formation
(0.12 to 0.05 g/gh) but increased the yield of xylitol
(0.48 to 0.63 g/g).
To determine the specific oxygen uptake rate at which
C. boidinii NRRL Y-17213 begins to produce xylitol, the
yeast was cultivated continuously
under oxygen-limited
on xylitol formation
y,/s yx,,
(g/g)
(0)
(h)
31.8
90.2
82.2
79.3
100
100
90.2
19.3
80.2
98.1
100
n.r.
n.r.
48.3
n.r.
n.r.
49.0
44.2
58.9
66.4
76.5
100
100
100
75
15.8
56.3
36.3
23.7
11.3
18.3
24.3
4.7
21.4
6.4
39.0
n.r.
n.r.
12.6
n.r.
n.r.
3.3
1.37
0.50
0.10
0.31
22.0
32.5
30.4
36.0
0.38
0.48
0.34
0.23
0.28
0.46
0.67
0.37
0.41
0.10
0.60
0.50
0.66
0.87
0.70
0.60
0.34
0.31
0.08
0.02
0.04
0.61
0.65
0.44
0.54
41.8
52.8
37.4
25.3
31.0
50.5
73.6
40.9
45.3
11.1
66.3
54.9
71.4
95.6
76.9
65.9
37.0
34.1
8.8
2.2
4.4
67.0
71.4
48.4
59.5
9.2
14.2
13.2
10.1
4.4
1.7
0.3
n.r.h
n.r.
n.r.
n.r.
n.r.
n.r.
0.8
nr.
n.r.
0
n.r.
n.r.
n.r.
n.r.
n.d.c
nd.
n.d.
9.0
11
10
7
6
75
75
75
72
72
72
72
n.r.
n.r.
20
n.r.
n.r.
20
15
24
100
100
7.5
7.5
13.5
11.0
1.00
0.13
0.27
0.22
109.9
14.3
29.7
24.2
0.65
0.31
10.5d
6.5d
30
33
189
69
reached
after
(l?h)
(2)
(2)
Agitation
(rev/min)
as a substrate
AR
(vvm)
150
OTR
(mmol/n
kt.a
(I/h)
20
200
200
300
400
300
0.064
0.059
0.066
0.069
117
123
147
32
165 and 75 h
2000
.I
1500
/
2000
.
1500
.
.,
..
2000
.
2000
.
.
1400
..
.
1600
I.
..
1000
100
6000
.
4000
.I
2000
.,
1600
.
250
5.3
10.6
41
10.6
1
2.2
3.2
0.4
1.0
3.2
10.1
26.6
70.0
102.8
4.8
16.8
35.4
112.8
0.46
.
0.15
0.60
1.50
2.00
0.08
0.30
0.90
200
250
Reference
63
10
14
24
30
1
1
0.08
0.90
91
95
95
85
76
80
62
163
253
4.8
35.4
76
conditions
(97). Xylitol
secretion
was triggered
at
0.91 mmol OJgh. Xylitol was not produced at specific
oxygen uptake rates above this value. Upon a shift to
lower specific oxygen uptake rates, as expected, xylitol
production
rates and yield increased more rapidly than
those of ethanol.
Since xylitol formation
in yeasts is most sensitive to
substrate concentration
and aeration rate, it would be
best if both parameters were simultaneously
taken into
consideration
when optimizing
xylitol production.
By
varying the initial o-xylose concentration
between 60
and 12Og/l and the oxygen transfer
coefficient, kra,
between 0.24 to 1.88 l/min, Roseiro et al. (80) optimized
xylitol production
in D. hansenii DTIA-77. Applying an
experimental
design with 2 factors, they obtained xylitol
yield of 0.54g/g when the yeast was cultivated in 9Og/l
o-xylose and with kLa, of 1.88 I/min. Horitsu et al. (67)
studied the influence of culture conditions on xylitol formation by C. tropicalis IF0 0618 and optimized the volumetric xylitol production
rate using Box-Wilson method.
The initial D-xylose concentration
(120 to 180 g/l), yeast
extract concentration
(12 to 18g/Z) and kLa (236 to 381
l/h) were chosen as independent
factors in a 23-factorial
experimental
design. A maximum xylitol productivity
of
2.67 g/Ih was obtained when the initial o-xylose concentration was 172 g/I, the yeast extract concentration
was
21 g/l and the kLa was 452 l/h.
The general conclusion from all investigations
regarding oxygen influence on D-xylose metabolism in xylitolproducing
yeasts is that oxygen supply rate is a key
parameter
which determines
whether D-xylose will be
fermented or respired. It is very important, therefore, for
an effective process, to determine the oxygen flux that
will enable balanced
utilization
of carbon both for
growth and fermentation.
FERMENTATION OF HEMICELLULOSIC
HYDROLYSATES
The ultimate goal of all investigations
regarding Dxylose fermentation
is to acquire sufficient knowledge for
establishing
fermentation
processes using the pentose
fraction of the lignocellulosic
hydrolysates.
Although the hydrolysis can be performed enzymatically, most fermentation
studies have focused on hydrolysates derived from acid hydrolysis. Due to its heterogeneous structure and relatively low degree of polymerization, hemicellulose
is much easier to hydrolyze than the
crystalline cellulosic components
of biomass. In many
cases, even a simple steam treatment without the aid of
acid catalysis
has been found
to be effective (1).
However, for the decomposition
of hemicellulose,
mild
hydrolysis is the most suitable. Its advantages are that it
prevents the formation
of some degradation
products,
enhances the susceptibility
of cellulose to subsequent
enzymatic or acid hydrolysis,
reduces the requirement
for expensive corrosion-proof
equipment, and avoids the
environmental
problems
incurred
through
the use of
strong chemical treatments (1).
A critical feature of hydrolysates prepared using acid
catalysis
is the presence
of inhibitors
of microbial
metabolism
(11) which makes them substantially
more
difficult for microbial utilization than the corresponding
mixtures of pure sugars (3). During the acid hydrolysis
of the lignocellulosics,
different types of sugars (D-glucose, D-galactose,
o-mannose,
D-xylose, L-arabinose),
MICROBIAL
CONVERSION
OF D-XYLOSE
TO XYLITOL
sugar
cane
bagasse
rice
straw
wheat
straw
C. guilliermondii
C. guilliermondii
C. mogii
Eucaliptus
globulus
Debaryomyces
hansertii
loOC, 11 h,
solid/liquid
ratio 818
3.5% HzSOJ,
100C
2-3% H$O,,
15 %,HSO
121C,30 gin
KS%,
per g
rice straw,
145C, 20 min
solid/liquid
ratio l/IO
0.07 g cont.
35 mM HzS04,
19OC, 5 min.
steam
explosion,
solid/liquid
ratio l/6
B Initial concentrations.
b Substrate consumed refers to D-xylose only.
c n.r., Not reported.
J Values inside brackets are amounts present initially.
NRRL Y-1426
sugar
cane
bagasse
18364
ATCC
FTI 20037
FTI 20037
Substrate
Yeast
Hydrolysis
conditions
6.
vacuum
concentration,
CaC03, pH 6.5,
charcoal
treatment
73
78
57
46
cation-exchange
resins, CaO,
CaCOI, pH 4.5-6
58
43
pH 4.5-6
28
45
activated
charcoal, CaO,
CaCOJ, pH 4.5-6
CaCO,,
KOH, pH 10,
H>SOd, pH 6.5
vacuum
concentration
at 7OC,
NaOH, pH 10,
H?SOJ, pH 5.3
63
2
2
4
n.r.
n.r.
n.r.
14
16
18
68
KOH,
pH 6.5
19
65
CaO, pH 10,
H$Od, pH 6.5
15
D-Glucose
Released
4.2
4.2
4.5
n.r.
n.r.
n.r.
6.5
n.r.
n.r.
n.r.
n.r.
n.r.c
L-Arabinose
compoundsa
hydrolysates
5.3
6.1
4.5
n.r.
n.r.
n.r.
n.r.
8.5
n.r.
n.r.
n.r.
n.r.
n.r.
Acetic acid
(g/l)
19
61
D-Xylose
production
68
pH 6.5
Xylitol
Ca(OH)2, pH 10,
HzSOa, pH 6.5
Ca(OH)2,
Hydrolysate
treatment
TABLE
6 (0.8)d
41 (2)d
39 (3)d
10.1
10.5
2.6
27
16
24
12.7
68.4
92.8
83.9
94.8
5.1
70
86
56
98
95
20
30
($)
(zO
0.088
0.500
1.060
0.195
0.205
0.053
0.130
0.560
0.128
0.192
0.240
(gyh)
0.57
0.73
0.68
0.26
0.26
0.88
0.31
0.69
0.48
0.36
0.48
($;)
0.20
0.25
0.12
n.r.
n.r.
n.r.
0.71
0.14
n.r.
n.r.
n.r.
n.r.
$7:;
60
78
34
51
51
49
46
48
125
125
125
125
125
(A)
87
103
102
100
101
Reference
5
2
%
z
kc
$
MICROBIAL
CONVERSION
OF D-XYLOSE
TO XYLITOL
11
FUTUREPROSPECTS
Instead of the classical approach to the improvement
and optimization
of xylitol productivity
and yield by
changing the fermentation
variables, metabolic engineering offers opportunities
to change the genetic properties
of the microorganisms
themselves.
In the quest for a
microorganism
which will efficiently convert o-xylose to
xylitol, a strain of S. cerevisiae was genetically modified.
This recombinant
S. cerevisiae harbors the gene coding
for xylose reductase from P. stipitis CBS 6054 (109).
The yeast achieved a high xylitol yield approaching
the
theoretically
expected yield, since it did not possess any
significant
xylitol dehydrogenase
activity. The recombinant yeast required a cosubstrate for the generation of
reduction equivalents used in the reduction of xylose and
for maintenance
and growth. When glucose was used as
a cosubstrate
under anaerobic
conditions,
with supply
rates of 1 and 0.1 g/lb, the specific rate of xylitol formation was higher at the higher glucose supply rate, that is
0.78 compared with 0.39 mmol/gh (110).
In another study (ill), the formation of xylitol by the
same transformant
was investigated
by comparing
the
efficiency of different
cosubstrates
(glucose,
ethanol,
acetate, glycerol), oxygenation levels and different ratios
of substrate
and cosubstrate.
With both glucose and
ethanol, the conversion
yields were close to 1 g xylitol
per g of consumed
D-xylose. Decreased aeration
increased the xylitol yield and decreased the productivity.
When the xylose : cosubstrate ratio increased, the xylitol
yield based on consumed cosubstrate also increased.
In both of these studies (109, ill), the initial D-xylose
concentration
did not exceed 2Og/l. However, the Dxylose concentration
of industrial hemicellulose hydrolysates is usually higher since they are concentrated,
resulting in D-xylose concentrations
between 30 and 350 g/l
(112). Therefore, Meinander
et al. (112) applied a fedbatch process for xylitol production
by S. cerevisiae expressing XYLI gene with a total D-xylose concentration
corresponding
to that of industrial hemicellulose hydrolysate. When the total D-xylose concentration
was 95 g/l,
93% of the D-xylose was converted
to xylitol. The
average volumetric
productivity
was 1 g/Th, and the
specific productivity
0.04 g/gh. The xylitol ethanol yield
was about 1.1 g/g.
Continuous
xylitol production
with two different immobilized recombinant
strains of S. cerevisiae (H475 and
S641), expressing low and high xylose reductase activities, was investigated in a lab-scale packed bed reactor.
The cells were immobilized
by gel entrapment
using Ca
alginate as the support. The effect of hydraulic residence
time, substrate/cosubstrate
ratio, recycling ratio, and aeration rate were studied (113). The overall xylitol yield
was higher for the low xylose/glucose
ratio than for the
high ratio, 0.6Og/g
and 0.42 g/g, respectively.
The
highest xylitol concentration
of 15 g/l was reached at
hydraulic residence time of 8.5 h. The 20-fold higher Dxylose reductase activity of the strain with higher xylose
reductase activity did not result in a proportional
increase in xylitol concentration
compared with the strain
with lower xylose reductase activity. Under anaerobic
conditions, with a recycling ratio of 10, the highest volumetric productivities
of 3.44 and 5.80 g//h were obtained
with the strain with lower xylose reductase activity at
a residence time of 1.3 h and with the strain with higher
xylose reductase activity at a residence time of 2.6 h, re-
12
WINKELHAUSEN
ACKNOWLEDGMENT
We acknowledge
istry of Science
(DAAD).
J. FERMENT. BIOENG.,
AND KUZMANOVA
384 (1982).
17
18
19
20.
21.
22.
23.
24.
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