GPIL

Haridwar
Operating Process and work instruction

Three Phase Meter Testing Equipment DZ603, Type MDP2000

System operation step by step
1. Turn on the power source and reference standard
2. Turn on the control PC.
3. Run program Vcalmultiport_1.0.1 by a double click on Vcalmultiport_1.0.1 View icon from the
desktop
4. When Vcalmultiport_1.0.1 software becomes ready appears main window
5. From main window select Voltage, current and power factor, and enter the details and Select com
port: 1,2,3,4 etc. Point 3, 4, 5 are optional
6.

Connection: Connect the meter on Three Phase fixed output Phantom source quick connecter

Check if meters on bench are ready for test (current and voltage clamps are correctly
Connected). And avoid the shorting between phase to phase and phase and neutral; ensure that
meter are LT pass, now press the CMR-I Reset button, this operation is successful if protect LED
becomes off other wise check meter terminal connection and repeat it again and switch on MCB and
this all process to be repeat every time when we load the meter
7. Select Meter Parameter: After selection of meter type, Enter meter parameter ie. Meter
constant, Number of pulses, Voltage, current, power factor, Frequency etc
8. Run the power source: First press the start button, this help to check the stability of output power
of power source and after that press test button this stop the output, now press UI button to

provide the power to the meter as per selected parameter, to set the error of meter as per
requirement, adjust the power by little change of parameter
9. Adjust / Calibrate of units sensors
The Adjustment / Calibration of units sensors is required every time when changing meters
and or power source turned off

. For calibration required to follow these Point and ensure

10.
11.
12.
13.

Short Jumper JP2 ( before power up Meter)

Apply Vref , I Basic , Power Factor 0.5Lag in all three phases ( The outputs should be accurate)
Verify That Ready displayed on meter LCD.
verifying the stability of power source and follow the process flow chart for calibration, press UP
switch & the display will show Wait /p
14. Wait till the display resume to Ready.
15. Verify the error in error calculator & if an error is in limits as per test plan point 16 then calibration
is over, else repeat point 13.
16. Testing Point
Testing Points

Calibration Point

Permissible
Limit(%)

Verification
Points

Permissible
Limit(%)

As per test Plan

As per test
Plan

As per test
Plan

As per test Plan

As per test
Plan

As per test
Plan

as written
instruction by
supervisor
as written
instruction by
supervisor

Phase calibration (R, Y, B combined)

Phase calibration (R, Y, B combined)

17.
18.
19.
20.
21.
22.
23.

Remove Jumper JP2 & verify Instantaneous parameters V,I,PF

Connect RS232 / Optical cable on meter optical port & Run Calibration verification utility. optional
Verify that the PASS display on calibration utility.
Paste the serial no. on pass meter and tag for rework meter
Rework meter to be handover to rework person
Make entry for rejected meter at verification in given formet
Make entry for rejected meter in given formet
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