Job Safety Analysis: No When Things Can Happen Potential Risk / Hazard How To Avoid / Counter Re-Act / Plan Contingency

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Job Safety Analysis

Weighing operations

No

When things can happen

Potential risk / hazard


I)
II)
a)

Equipment damage

III)
IV)
I)
II)

1)

During mobilisation and demobilisation of the


equipment to site

b)

Equipment missing or stolen

III)
IV)
I)

c)

Customs clearance problems

II)

How to avoid / counter re-act / plan


contingency
Mobilise additional hoses and couplings and
other small items that are easily misplaced
Spare cylinder and loadcell present at site
Mobilise equipment few days prior to job to allow
time to mobilise additional items
Use reliable contractors for transportation and
handling
Mobilise additional hoses and couplings and
other small items that are easily misplaced
Spare cylinder and loadcell present at site
Mobilise equipment a few days prior to
requirement to allow time to mobilise additional
items
Use reliable contractors for transportation and
handling
Double check paperwork requirements prior to
dispatch
Have fund available for duty payments if
necessary

III) Follow up closely with customs clearance agent


I)
d)

JOB SAFETY ANALYSIS


Weighing operations

Not enough equipment

II)

Double check requirement prior to dispatch


Additional auxiliary equipment could be
mobilised to site within a few days

Updated: 6/8/2010
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Job Safety Analysis


Weighing operations

No

2)

When things can happen

During positioning & testing of the equipment

Potential risk / hazard

a)

Equipment damaged by rough handling and/or


abuse

b)

Hydraulic hose failure

c)

Pump failure

How to avoid / counter re-act / plan


contingency
Clearly instruct personnel and client's helpers
I) on limitations of handling prior to job. Conduct
toolbox meeting
Mobilise additional hoses and couplings and
II)
other small items that are easily damaged
Replacement auxiliary equipment could be
III)
mobilised to site within a few days
I) Replace the leaking hose
II) Have spare hydraulic oil on standby
Have sufficient spare hoses on standby to cater
III)
for common problems
Double check and service pump prior to
I)
dispatch
II)

Mobilise additional powerpack as backup pump

Double check design of jackign attachment prior


to job
Physically check allocated space immediately
II)
upon arrival at site offshore
Have welding and cutting gear on standby
III)
during the job for quick modifications
I) Have fire fighting equipment on standby
Have oil spil kit on standby to clean up oil
I)
spillage
II) Have spare hydraulic oil on standby
I)

JOB SAFETY ANALYSIS


Weighing operations

d)

Jacks do not fit in allocated space

e)

Fire hazards

f)

Hydraulic oil leakage

Updated: 6/8/2010
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Job Safety Analysis


Weighing operations

No

When things can happen

Potential risk / hazard

a)

Hydraulic hose failure

b)

Pump failure

c)

Fire hazards

d)

Hydraulic oil leakage

How to avoid / counter re-act / plan


contingency
I) Replace the leaking hose
II) Have spare hydraulic oil on standby
Have sufficient spare hoses on standby to cater
III)
for common problems
Double check and service pump prior to
I)
dispatch
II)

Mobilise additional handpump as backup pump

I)

I)

Have fire fighting equipment on standby


Have oil spil kit on standby to clean up oil
spillage
Have spare hydraulic oil on standby
Install additional jacks if not all jacks already in
use
Swap jacks to different location in case of cog
shift
Check whether all temporary supports have
been cut
Mobilise additional jacks. Check capacity
jacking attachments
Install jacks at allocated positions only
Double check design criteria prior to jacking
operations
Release weight from jacks upon structural
failure or indication of upcoming failure
Have welding and cutting gear on standby
during the job for quick modifications
Have sufficient shim plates and steel materials
on standby for quick modifications
Transfer weight back to the jacks

II)

Install additional or differenctpacking materials

I)
II)
I)
II)

e)

Not sufficient jacking capacity


III)

3)

During the jacking operations


IV)
I)
II)
f)

Structural failure jacking attachment

III)
IV)
V)

g)

..
Prepared by

JOB SAFETY ANALYSIS


Weighing operations

Structural failure packing materials

..
HSE Co-ordinator

Have welding and cutting gear on standby


during the job for quick modifications
Have sufficient shim plates and steel materials
IV)
on standby for quick modifications
III)

..
Project Manager

..
Owner representative

Updated: 6/8/2010
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