Professional Documents
Culture Documents
2-3 Schöepf
2-3 Schöepf
Workshop
Deep Foundation Technologies for Infrastructure Development
in India
November 14, 2013, IIT Bombay Campus, MUMBAI
BAUER Maschinen GmbH, D-86529 Schrobenhausen
Agenda
Design aspects
Reference to international standards
Logistics aspects
Health and safety features
Automation
BAUER Maschinen GmbH, D-86529 Schrobenhausen
Bangalore
Metro
Text
Typical bore log
Questions
How to avoid unefficient work
drilling depth too deep because of rig power (Example 1)
using chisel for rock socketing (Example 2)
using combined system to save expensive drill rig (Example 2)
Definition of termination criteria for rock socket with rotary drilling rig
2
1
base resistance
(MN/m)
0,50
5,00
20,00
1,50
5,00
10,00
0,08
0,50
0,50
Table B.5 Pile base resistance qb,k and shaft resistance qs,k in rock
(DIN 1054-2005)
base resistance
(MN/m)
0,50
5,00
20,00
1,50 2,50
5,00 10,00
10,00 20,00
0,07 0,25
0,50 1,00
0,50 2,00
1m
3
10
Fill
Sand
q (CPT) = 7,5 MN/m
friction
qsk = 0
Rsk = 0
friction
qsk = 0,05 MN/m
Rsk = 1,57 MN
friction
qsk = 0,07 MN/m
Rsk = 0,67 MN
base
qbk = 1,5 MN/m
Rbk = 1,17 MN
srg = 0,5xQrg+0,5
= 1,6 cm
1,2
2,8
3,4
4,2 [MN]
Qall= 1,7MN
1
2
2,0
Qall= 1,3MN
3
4
5
6
7
8
sg = 0,1x
= 10 cm
9
10
[cm]
F.S.= 2
10
11
12
Presumed bearing
pressure (kPa)
1 (a)
10,000
1 (b)
7,500
1 (c)
5,000
1 (d)
3,000
13
Presumed friction
(kPa)
1 (c)
Slightly to moderately decomposed moderately
or better strong rock GRADE III
> 85% total core recovery
minimum uniaxial compressive strength 25 MPa
1 (d)
Moderately decomposed, moderately strong to
moderately weak rock GRADE IV,
> 50% total core recovery
700
300
14
Condition
Germany
(EA Piles)
quk 5 MN/m
quk 0,5 MN/m
0,5 m
2,5 m
Hongkong
(BD 2004, 2.2.2)
0,5 m
0,5 m
0,3 m
0,6 m
(ADS 2012)
USA
(IBC 2009)
min. 1
UK
Australia
no values stated
India
(IRC 78-2000)
0,6 m
1,5 m
15
16
17
18
Operator:
n
BAUER Maschinen GmbH, D-86529 Schrobenhausen
19
rock cuttings
20
10
Drill rig BG
Main components
Kelly bar
3 4 parts (telescopic)
carries drilling tool
transfer M and V
Mast
torsion resistant
Extensions
Mast head
Connection base carrier
Winches
Main winch
Auxil. winch
Crowd winch
(reeved)
Drilling tools
type and dimensions
variable
depends on
soil and pile design
170 600 kN
40 170 kN
200 600 kN
Base carrier
on crawlers
Engine
Hydraulic station
Controls
electronic
hydraulic
21
1.
Kelly bar
Depth = 3 4 x A - overlap
22
11
not lockable
standard 5 fold kelly bar
(reduced torque)
max depths: 100 -110 m
Mechanical interlock
Friction surface
23
24
12
Kelly Drilling
25
Kelly Drilling
26
13
Kelly Drilling
27
Kelly Drilling
28
14
29
Rock Augers
moderately strong to
strong not laminated
rock
(10 100 MPa)
uncased bores or for
bigger diameters
Tapered auger
moderately weak to
moderately strong
rock (5 50 Mpa)
very suitable in fractured
rock
BAUER Maschinen GmbH, D-86529 Schrobenhausen
30
15
Drill buckets
31
BG operation
Excavator operation
3- dimensional movement
2- dimensional movement
32
16
33
34
17
bearbeiten
35
reduction of friction
36
18
37
cutting angle
inclination to ensure
rotation
BAUER Maschinen GmbH, D-86529 Schrobenhausen
38
19
39
39
40
20
Core barrel
41
Core barrel
4
3
2
1
42
21
Suction pipe
43
flush head
pressurized air
compressor
lockable
kelly bar
roller bit
core barrel
BAUER Maschinen GmbH, D-86529 Schrobenhausen
44
22
Roller
bitder
core
barrel
Ziele
Bodenverbesserung
Destroying of core
rock auger
OR
cross-cutter
Cross-Cutter
46
23
BG 36
Drilling depth:
25 - 45 m
Drilling Diameter:
1.350 mm
Drilling system:
Kelly, uncased
Rock strenght:
Performance:
25 cm/ h
47
48
Drilling Rig:
BG 40
Drilling depth:
45 m
Drilling Diameter:
1350 mm
Drilling system:
Kelly, uncased
Rock strength:
250 mpa
48
24
Advantage
Disadvantage
easy adaption
rock strength up to
250 MPa
little air consumption
780 1800 mm
quick discharge
(FFC)
Full face
cutter
Full Face Cutter FFC
1500 mm
Pile length:
6 -25 m
inclined piles 6
dipping level of
bedrock
strength:
50
25
0,5
1,5
1,0
drilling progress
[cm/min]
0,5
1,0
1,5
socket
length [m]
Rock Drilling
How to cope with boulder and Granite?
0m
Fill
3m
Boulders
100 MPa
Typical project
Diameter
1500 mm
Boulders from 3 to 23 m
Rock socketing in Granite
Options
10 m
Sand and
boulders
Conventional tools?
No
No
Solution
Granite
250 MPa
BAUER Maschinen GmbH, D-86529 Schrobenhausen
52
26
53
Rock Drilling
How to cope with boulder and Granite?
Typical project
0m
Fill
3m
Diameter
1500 mm
Boulders from 3 to 23 m
Boulders
100 MPa
10 m
Sand and
boulders
23 m
Granite
250 MPa
54
27
+/- 360
Chippings get
flushed upwards
55
56
28
secondary piles
(with concrete overcut)
with rock auger on BG 40.
1,20 m in 2 hours (0,6 m/h)
57
DIMENSIONS:
EQUIPMENT:
Calweld Rotary Attachment and Flushing Air
Kelly
BAUER BG 36 and BG 40
installing 19m of 1080 mm Segmental Casing
58
29
MHD
Only this one
is working
These 2 do
not exhaust
the air
casing
Yes, it is possible
Dipping rock
59
Yes, it is possible
The hydrostatic pressure must be considered when chosing
air compressors
High pressure air compressor required for water depth > 12m
60
30
61
Project Reference BG 38
KL MRT Piling Project, Malaysia 2013
62
31
63
Ordinary sandstone
Sandstone with
quartzite
64
32
BK 36/3
2,800 mm
18.8 m
34.6 hrs
2800
KR-R 900
KR-R/KR-X 1500
65
Project Reference
Stonecutter Bridge Hongkong
66
33
67
68
34
69
100% Interface
Full core of pile 5% to 10% depending on Specifications
Material testing such as cube crushing and Rebar Tensile Test
as per Specifications
70
35
71
72
36
BAD INSUFFICIENT
BACKFILL
73
74
37
next
pile
traffic road
work area
work direction
drill spoil
traffic road
finished
pile
next
pile
traffic road
work area
work direction
drill spoil
traffic road
BAUER Maschinen GmbH, D-86529 Schrobenhausen
75
confined space
small diameter
limited number of piles
=> smaller rig
76
38
developed by Bauer
2 big backstay cylinders
stiff and sturdy load transfer
for optimum flow of forces
(torque!)
77
H
L
78
39
79
Backstay Cylinder
Kinematics Triangle
Support Boom
Boom
Boom Cylinder
3 Connecting Points
with base frame
BAUER Maschinen GmbH, D-86529 Schrobenhausen
80
40
81
82
41
Modern cabin
increases safety, economy and comfort
83
B-Tronic screen
Mast
inclination and
positioning
Winches
and Crowd
info
Kelly
visualization:
Locking
position
Visualization of the
borehole and the Kelly bar
BAUER Maschinen GmbH, D-86529 Schrobenhausen
84
42
PC
equipment
B-Report
Browser
files
B-tronicscreen
machine
control
DTR
Internet
Bauer
customer centre
BauerWeb-BGM
Bauer
data host
85
86
43
OK
2. Step:
!
87
Catwalk around
the base carrier
88
44
Cameras:
1. Back View
2. Right hand side
Automatic view when
when slewing or travelling
89
90
45