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Combustion of Vegetable Oils Under Optimized Conditions of Atomization and Granulometry in A Modified Fuel Oil Burner
Combustion of Vegetable Oils Under Optimized Conditions of Atomization and Granulometry in A Modified Fuel Oil Burner
Fuel
journal homepage: www.elsevier.com/locate/fuel
h i g h l i g h t s
Combustion of heating fuel oil and cottonseed oil in a modied burner is compared.
Atomization and granulometry optimization are necessary for vegetable oil combustion.
Riello 40N10 can achieve spray conditions and particle size recommended for burners.
Cottonseed oil must be sprayed at 28 bars and preheated up to 125 C.
Non-condensable gases and most organic compounds emissions are close for both fuels.
a r t i c l e
i n f o
Article history:
Received 12 June 2011
Received in revised form 4 November 2013
Accepted 5 November 2013
Available online 16 November 2013
Keywords:
Vegetable oil
Atomization
Granulometry
Burner
Combustion
a b s t r a c t
The use of vegetable oils in burners represents an attractive alternative to the use of heating fuel oil (HFO)
in heat production for domestic heating, small industrial units, drying of various products etc. In this
work, a characterization of the combustion of cottonseed oil in a modied burner (type Riello 40N10)
was performed to assess its ability to achieve proper combustion of vegetable oils in optimized conditions of atomization and granulometry. The quality of the combustion has been evaluated by the analysis
of combustion products (CO, O2, CO2, NO, NO2, SO2) and organic compounds including PAHs. Results show
that the modications made on the burner type 40N10 can achieve suitable spray conditions and give
particle size within the recommended values for burners. In the case of Riello 40N10 burner, a fuel pressure of 28 bars is adequate and the minimum temperature required for oil preheating is 125 C. When
these conditions are achieved, cottonseed oil combustion leads to the emission of non-condensable gases
and the organic compounds species as well as their concentration close to those of HFO.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
The growing energy needs in developing and emerging
countries, even in rural areas, give more and more importance to
biofuels in general and to vegetable oils in particular. This trend
is supported by the declining petroleum resources and the role that
biofuels could play in reducing emissions of greenhouse gases. At
the local scale, biofuels called rst generation Biofuels may
appear as a real factor of development. As such, the use of pure
vegetable oils as alternative fuels to diesel oil or heating fuel oil
(HFO) for local (domestic heating), as well as industrial use or
applications such as farming, electrication and drying of products
can prove to be interesting if used with some precautions.
Corresponding author. Tel.: +33 467 615 762; fax: +33 467 616 515.
E-mail address: gilles.vaitilingom@cirad.fr (G. Vaitilingom).
0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.11.009
330
Once this temperature is reached, the pump allows the fuel owing
and recirculating through the preheating circuit (path 1, 4 and 5 in
Fig. 2). This leads to an increase of the temperature of the fuel in
the nozzle at a temperature very close to the setpoint. In these conditions, an electrovalve VR allows the spraying of the fuel
through the nozzle and its return through path 3. The combustion
occurs in the combustion chamber which is a horizontal cylindrical
steel enclosure. Its dimensions are: length 120 cm and diameter
60 cm. A cone with 8 openings of 10 cm diameter closes the chamber; it has a diameter restriction from 60 to 20 cm over a depth of
22 cm. This chamber, designed for various uses, especially drying
of agricultural products, has the advantage of relatively high walls
temperature (temperatures above 500 C). This is favourable to
evaporation and complete combustion of unburnt vegetable oils
droplets escaped from the spray.
The analyzing system of the combustion products comprises
two devices: The rst system is a combustion analyzer, the KaneMay Quintox KM9106, equipped with electrochemical cells. This
allowed for real time measurement of the O2, NO, NOx, CO and
SO2 level in dry ue gases. The CO2 content was calculated by
the analyzer depending on the characteristics of the fuel and the
percentage of residual oxygen measured in the emissions. The
raw gas stream passed through a blow-pipe and a duct heated to
a temperature of 115 C to avoid condensation and dissolution of
certain gases (SO2, NOx). Gases were fed through a combustion
gas conditioner (KaneMay KM9008), thus allowing for sudden
cooling of wet exhaust gases. Gas composition data from the analyzer were then transferred to a computer using the KaneMay FIREWORKS software. The measuring ranges and the uncertainties of
the cells are provided in Table 2.
The second device includes a cooling bath for trapping organic
compounds in the combustion products and a micro gas chromatograph (micro-GC) as shown in Fig. 3. The collected gas bubble in a
series of bottles (which are immersed in the cooling bath) containing isopropanol, and then move into the micro GC for the analysis
of non condensable gases (O2, CO2, CO). The detection and the
quantication of these gases are carried out by mass spectrometry.
The organic compounds dissolved in isopropanol were analyzed
with an Agilent 6890 chromatograph and a mass spectrometer Agilent 5975. The characteristics of the column used are: type: DB1701, length: 60 m and inner diameter: 250 lm. A mixture of
1 ml of the sample and 1 ml of phenanthrene (internal standard,
concentration: 25 mg/l) is injected into the chromatograph. And
then, the identication and quantication of organic compounds
follow.
2.2. Fuels used
331
Specication
Manufacturer
Type
Power output
Acceptable fuel
viscosity
Fuel outlet pressure
Nozzle
Riello (Italy)
40N10 (equipped for heavy fuel use)
34102 kW
2550 at 50 C (mm2/s)
the mechanism of disintegration of a liquid jet and classication of regimes of spray and the criteria for transition
between these regimes established by Reitz and Bracco
[28] and Hiroyasu and Arai [29]
determining the Sauter mean diameter (SMD) using Elkotb
correlation [30] given by Eq. (1)
Power output
1628 bars
Type HAGO, 1 GPHangle 45 (B) CF JV
Orice diameter: 0.15 mm
Consumption during tests
66 kW at 28 bar
pressure
Pre-heating of fuel
Rej
qfl V j dtr
lfl
lfl
Ohj q
qfl rfl dtr
qa denotes air density; vj, DP, dtr, respectively denote the jet velocity, the difference between the fuel pressure in the injection line
and the pressure in the combustion chamber, the diameter of the
nozzle orice; q, l, m, r are respectively fuel density, dynamic
viscosity, kinematic viscosity and surface tension (RCO oil or HFO).
The primary atomization depends largely on the physical and
chemical characteristics of the fuel (viscosity, surface tension and
density of the fuel). This is the same for the Sauter mean diameter.
Thus, the physical and chemical characteristics of the rened cottonseed oil and those of HFO have been determined and the results
are reported in Table 3.
Table 2
Technical characteristics of the Quintox KM9106 gas analyzer.
Parameter
Measuring range
Precision
Resolution
Temperature of smokes
Oxygen (O2)
Carbon oxide (CO)
01100 C
025%
010,000 ppm
0.1 C
0.1%
1 ppm
05000 ppm
01000 ppm
05000 ppm
Carbon dioxide
0Fuel value
1 ppm
1 ppm
1 ppm
0.1%
332
Table 3
Physical and chemical characteristics of RCO and HFO.
Parameter
RCO
HFO
Method/Norm
C (%)
H (%)
O (%)
N (%)
S (%)
Viscosity at 40 C (mm2/s)
Water content (ppm)
Acid value (mg KOH/g)
Density at 15 C (kg/m3)
Sediments (ppm)
Phosphorus (ppm)
Magnesium (ppm)
Calcium (ppm)
LHV (kJ/kg)
Surface tension at 25 C (m N/m)
Flash point (C)
77.39
11.90
10.10
<0.30
0
35.7
656
0.17
929
23
0.2
0.2
2.1
36000
32.4
229.5
85.10
14.90
0
<0.30
<0.20
3.3
96
854
42583
28.6
62.5
Combustion
Combustion
Pyrolysis
Combustion
NFT 60 106
NF EN ISO 3104
NF EN ISO 12937
ASTM D 664
NF EN ISO 12185
NF EN 12662
NFT 60 106
NFT 60 106
NFT 60 106
ASTM D 240
NF EN 14 370
NF EN ISO 2719
decrease of Ohnesorge number and an increase of Reynolds number. This leads to better conditions of atomization of RCO jet very
close to those of HFO maintained at a temperature of 50 C.
Therefore, the use of viscous fuel, such as vegetable oils, in this
type of burner and for specic conditions provides good conditions
for atomization.
Regarding the granulometry of the spray of RCO, it can be
close to the values recommended for burners if RCO is heated up
to a temperature of 125 C (Fig. 5). Indeed, spray granulometry
for burners must be in the range of 50100 lm with a dispersion
such as the droplets of larger diameter (200300 lm) represent a
small fraction of the mass of the jet [31,32].
Thus, these results allow dening a minimum preheating temperature of RCO to obtain both a atomized spray and a granulometry suitable for this type of burner. As this minimum temperature
is dened, the combustion quality of RCO can be evaluated. The
combustion tests are thus performed at the operating point considered for the study of atomization conditions with heating of RCO at
the minimum temperature of 125 C. All fuels were used at the
same atomization pressure of 28 bars.
3.2. Emissions
3.2.1. Non-condensable gases
The results of analysis of non condensable gases are shown in
Table 5. These results were obtained with the QUINTOX and then
validated with the micro-GC.
For all measured gases during the combustion of RCO, the concentrations are very close to those measured for the HFO. The results are in agreement with those obtained in a previous study
with rapeseed oil [17].
The CO values obtained are of the same order of magnitude as
the uncertainties of the instrument (20 ppm for CO) so that we
Table 4
Reynolds number and Ohnesorge number for RCO in the Riello 40N10 burner.
Temperature (C)
Viscosity (mm2/s)
Reynolds number
Ohnesorge number
50
85
95
105
115
125
150
23.9
10.1
8.45
7.2
6.3
5.75
4.8
0.0309
0.0290
0.0284
0.0278
0.0272
0.0267
0.0252
1062
2521
2767
3089
3356
3561
4193
0.343
0.148
0.125
0.107
0.094
0.087
0.074
333
Ohnesorge number
10.00
1.00
RaM-FWI
FWI-SWI
SWI-atomization
RCO - 50 C
RCO - 85 C
RCO - 95 C
RCO - 105 C
RaM
RCO - 115 C
RCO - 125 C
RCO - 150 C
HFO - 50 C
0.10
0.01
0.00
1
10
Atomisation
SWI
FWI
100
1000
10000
100000
Reynolds number
Fig. 4. Atomization conditions on the modied burner 40N10 (RCO: rened
cottonseed oil; HFO: heating fuel oil; RaM: Rayleigh Mechanism zone; FWI: First
Wind Interaction zone; SWI: Second Wind Interaction zone).
250
RCO
HFO
200
150
100
50
0
50
85
95
105
115
125
150
when the oil temperature is relatively high. Indeed, the latent heat
of vaporization of a liquid decreases rapidly with increasing temperature [33]. The preheating of cottonseed oil could lead to shorter evaporation time of oil droplets which is similar to what is
observed when a vegetable oil droplet is introduced into an
increasing temperature atmosphere [34]. This could be favourable
to oil combustion and explain the relatively low levels of CO observed. In addition, the experimental combustion chamber has
no boiler to evacuate heat produced by the combustion. There is
no convective transfer between the walls of the combustion chamber and water. Convective transfer occurs only between the walls
of the combustion chamber and ambient air for which the heat
transfer coefcient is lower than that of water. This allows the
chamber walls having a relatively high average temperature. This
may results in a signicant increase in radiation phenomena in
the combustion chamber. Such phenomena are favourable to the
vaporization and combustion of vegetable oils. This positive effect
of the increase in temperature of the combustion chamber on the
ability of vegetable oils to evaporate and burn properly has been
observed in previous studies [34,35]. Results obtained with a conventional burner show that vegetable oils have a behaviour close to
that of HFO for adequate temperature conditions (high thermal
power) [22]. These observations (similar behaviour at high temperatures) have been carried out during tests on engines or in tests of
evaporation of droplets of vegetable oils or their derivatives [2,34
36]. It may be noted the same result between RCO and HFO in
terms of NOx emissions. There is no fundamental difference between the NOx emissions levels of the two fuels.
CO2 emissions for RCO are slightly lower than those of HFO. This
could be partly due to the H/C ratio higher for vegetable oils relative to HFO. SO2 emissions are zero for RCO in contrast to HFO. Indeed, SO2 emissions are proportional to the sulfur content of the
fuel (Table 3).
Table 5
Emissions of non-condensable gases.
RCO
HFO
O2
(%)
CO2
(%)
CO
(ppm)
NO
(ppm)
NOx
(ppm)
SO2
(ppm)
10.2
8.5
8.1
9.3
13
0
84
75
88
78
0
45
Table 6
Concentration of organic compounds: light hydrocarbons and PAHs species.
Compound
Pyridine, 2 -picoline
p-xylene; o-xylene; 2,3-benzofuran; Indene; 2-metoxy-phenol. (gaiacol), o-cresol; 2,4-dimethylphenol; Quinoline; 3,4 Dimethylphenol;
3-picoline; 4-picoline; p-cresol; 2-metoxy-4-methyl-phenol; 2-me-Naphtalene; Isoquinoline; 1-Methylnaphthalene; Acenaphtylene; Acenaphtene;
Fluorene; Alpha-naphtol; Beta-naphtol; Phenanthrene; Anthracene; Fluoranthene; Pyrene; Benzo(a)anthracene; Benzo(b)uoranthene;
Benzo(k)uoranthene; Benzo(a)pyrene; Dibenzo(ah)anthracene; Indeno(123 cd)pyrene; Benzo(ghi)perylene; Chrysene
phenol
Naphthalene
m-cresol
Concentration
(mg/m3 gas)
HFO
RCO
<2.33
<0.02
<0.23
<2.33
<0.02
<0.23
0.23
0.50
0.08
0.22
0.71
<0.02
334
tially under lean combustion conditions (for equivalence ratio below 0.6) [37,38]. Values are slightly higher for the RCO than for
HFO. The unsaturation of vegetable oils such as RCO may promote
the formation of PAHs [39].
[13]
[14]
4. Conclusion
This study revealed the possibility of using pure cottonseed oil
in an adapted burner which sustained appropriate adjustments.
The Riello 40N10 can achieve proper atomization conditions and
a suitable spray granulometry close to the values recommended
for burners. In the case of this burner, the proper fuel pressure is
28 bars and the minimum temperature for preheating cottonseed
oil is 125 C.
When the conditions for proper atomization are carried out and
when the granulometry is suitable, RCO and HFO have very close
combustion characteristics. For the temperatures reached in the
combustion chamber used in this study, there is no difference between the two fuels in term of non-condensable gases at the exhaust as well as in term of organic compounds. The results of
analysis of PAHs are for overall below the detection limit of the
measuring device except for naphthalene for both fuels. More
study must be carried out to accurately quantify PAHs and to verify
the inuence of lean combustion conditions on PAHs emission.
This highlight the need to use specic means for detecting PAHs
which thresholds were too low to be measured by the equipment
used in the current study.
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