Kaeser Energy Saving System

1.

What volume of air must the compressors deliver?

1.1 Demand of existing pneumatic tools and machines

Tools,
machines

Air requirement
per tool,
machine
m/min

Number of
tools,
machines

Utilisation
factor

Simultaneous
working
factor

Actual
calculated
air demand
m/min
=

+
x

+
x

+
x

+
x

+
x

Air demand of all tools

Vtools

m/min

Vother

m/min

Vleakage

m/min

Vreserve

m/min

VFAD

m/min

+
1.2 Other consumers
+
1.3 Airmain leakages
+
1.4 Reserve

Min. effective FAD

Jeske-VKI/QEM/F-030118-Planning_Compressed air station-1/04th May 2010

Kaeser Energy Saving System

2.

Are compressors already installed?

no

yes

Designation

Maker

Model

Working
pressure
bar

FAD
m/min

Continued
use
planned?
yes
no

Total FAD of installed compressors to continue in use
= Vinstalled

m/min

Installed air treatment components:

Type/model
(dryer, filter, drain..)

manufacturer

designed for
m/min

bar (g)

additional information
e.g. wrong layout

Jeske-VKI/QEM/F-030118-Planning_Compressed air station-1/04th May 2010

Kaeser Energy Saving System

3.

Are standby compressors installed (reserve/security)?

yes, how many?

no

4.

Is a master controller available?

future planned:

yes, which?

no

5.

Will heat be recovered?

yes, purpose:

no

6.

What air quality is needed?

future planned:
simple base load sequencer
SAM __ / __
VESIS

future planned:

(see technical files air treatment and condensate treatment)

Central

Local

air
demand
m/min

air
demand
m/min

Class of air quality

according to ISO 8573-1
Remaining
water
dust
oil

Jeske-VKI/QEM/F-030118-Planning_Compressed air station-1/04th May 2010

Kaeser Energy Saving System

7.

What max. pressure(g) should the compressors provide

7.1 Min. working pressure required by the consumers

pWmin

bar

7.2 Pressure losses

+

air main pipework

pam

bar

pipe material
length of the main

m
+

activated carbon adsorber

pACTmin

bar

pACTmax

bar

sterile filter

pFSTmin

bar

pFSTmax

bar

microfilter

pFFGmin

bar

pFFGmax

bar

microfilter combination

pFE/FFmin

bar

pFE/FFmax

bar

other filter

pFDmin

bar

pFDmax

bar

dryer

pDry

bar

+
7.3 Compressor control differential

Required max. compressor pressure

Compressor minimum pressure (pmax - pdif)

pDif

= pmax

pmin

bar

bar

bar

Jeske-VKI/QEM/F-030118-Planning_Compressed air station-1/04th May 2010

Kaeser Energy Saving System

8.

Operating conditions

8.1 Max. air inlet temperature

tAmax

8.2 Min. ambient air pressure (at max. inlet temperature)

pAmin

bar

8.3 Max. relative humidity (at max. inlet temperature)

FrelAmax

8.4 Min. air inlet temperature

tAmin

tinmax

tinmin

tretmax

tretmin

water initial pressure

pcwip

bar

Max. permisible cooling water

pcwpd

bar

8.5 Cooling

air-cooled

water-cooled

enclosed loop

open loop

cooling water quality

water inlet temperature

water return temperature

to KAESER standard

pressure drop

Jeske-VKI/QEM/F-030118-Planning_Compressed air station-1/04th May 2010

Kaeser Energy Saving System

8.6 Heat recovery

Warm air

Application:

Warm water

Application:
water inlet temperature

twi

water return temperature

twr

volume

Vw

m/h

8.7 Ambient conditions in the compressor room

Degree of dustiness

General level of cleanliness

low

low

high

high

Air inlet aperture

available,

not available

Air discharge aperture

available,

not available

Jeske-VKI/QEM/F-030118-Planning_Compressed air station-1/04th May 2010