ISGEC HEAVY ENGINEERING LTD

EPC DESIGN CENTRE, CHENNAI

TECHNICAL SPECIFICATION
FOR
OILY WATER SEPARATION SYSTEM

Nil
REV

Initial submission
REVISION

27.04.15
DATE

S.D
PREPARED

SKS/TTP
VERIFIED

BRR
APPROVED

PARTICULARS

CLIENT

M/s. KMRI SMG ASSET COMPANY PVT LTD

PROJECT

3.53 MW (NET) BIOMASS BASED COMBINED HEAT AND POWER

PLANT SRILANKA

PROJECT ID

ES0102

CONSULTANT

DOCUMENT ID

ES0102-75320100-SPC-002

NO.OF. PAGES

REVISION:

10 (INCLUDING THIS FRONT PAGE)

00

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

INDEX
S.NO.

DESCRIPTION

PAGE .NO

1.

PROJECT INFORMATION

2.

DESIGN BASIS & SCOPE OF WORK

3.

TERMINAL POINTS

4.

PERFORMANCE GUARANTEE

5.

DRAWINGS AND DOCUMENT SCHEDULE

6.

VENDOR LIST

7.

DATA SHEET

10

8.

Annexures - I Motor Specification

9.

Annexures II Scheme for Oily Water Separation System

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 2 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM
1

1.1

REVISION: 00
QTY 1 LOT

PROJECT INFORMATION

GENERAL INFORMATION

The vendor has to take care of the following site details while offering the Oily
Water Separation System package and also during the detail design in case if the
order is awarded.
S.NO.
A

DESCRIPTION
SITE DETAILS

UNIT

1.

Project Title

2.

Client

Engineering, Procurement, Supply,

Erection & Commissioning of 1x 3.53
(Net) MW Biomass Based Combined Heat
and Power Plant
M/s. KMRI SMG ASSET COMPANY (P) LTD

3.

EPC contractor

M/s. ISGEC HEAVY ENGINEERING LIMITED

4.

Owners Consultant

5.

Plant Location

LOLUWAGODA, SRILANKA

6.

Power Plant Capacity

7.

Seismic Co-efficient zone

8.

Design Wind Velocity

9.

Wind Direction

METEOROLOGICAL DATA

10.
11.
12.
13.
14.
15.

Ambient Temperature:
(Min. / Max. / Design)
Relative Humidity :
(Design)
Wet Bulb Temperature :
(design)
Design Temperature for
Electrical equipments
Total annual rainfall
Plant Elevation above Mean
Sea Level

MW

4 (Gross) 3.53 (Net)

As per UBC

km/h

160
South West

22 / 36 / 40 (Design)

60

28

50

mm

--

30

16.

Nearest Airport

Colombo (65 KM)

17.

Motorable Road (National

/State High way)

National Highway near 10 KM

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 3 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM
2

REVISION: 00
QTY 1 LOT

SCOPE OF SUPPLY & TECHNICAL SPECIFICATION

1.1Supplier shall include design, engineering, manufacture, inspection and testing at

manufacturers works, Final painting before dispatch, packing and forwarding,
Supervision of erection/ installation, site testing and commissioning, Initial fill of
lubricants, Supply of commissioning spares and special tools & tackles, obtaining all
required statutory approvals, performance and guarantee tests and other services
related

to

all

the

equipment/systems

under this

specification,

Training

of

purchasers personnel.
1.21 Nos of oily water collection pit for transformer and TG area.
2.1.2.1

Oil collecting disposable barrel

2.1.2.2

1 No of Oil separation unit with its accessories.

2.1.2.3

2 Nos of Oily water transfer pump with its accessories (1W+1S) for each oil
water collection pit.

2.1.2.4

Dosing arrangement for dosing of chemicals for control of pH comprising of

Caustic Top up Tank

Caustic Dilution Tank

Acid Top up Tank

Acid Dilution Tank

2 Nos of Acid Dosing Pumps with electric motor and accessories.

2 Nos of Caustic dosing pumps with electric motor and accessories.

1 No of guard pond of suitable capacity.

Complete piping system, valves, etc from neutralization pit to treated water using
points (gardening, ash quenching points, etc).

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 4 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

4.0.00 DESIGN BASIS

S.NO
.
1
2
3
4
5
6

DESCRIPTION
Design flow rate
Temperature
Concentration (oil in rain
water)
Density of Oil
Density of Water
Total Oil Count at the Outlet

PARAMETER

UNITS

S
1
95

m^3/hr
Deg C

500

PPM

825 860
1000
< 10

Kg/ m^3
Kg/ m^3
ppm

REMARKS

4.1.00 WATER ANALYSIS

Vendor to consider the Rain water parameters for designing the oily water
separation plant while doing the detail Engineering. Operation of the oily
water separation plant is intermittent.
4.2.00 Provide oil/water separator designed for maximum average flow rate of 1

cubic meter per hour (m^3/ hr) the Effluent is further characterized as
follows:
4.3.00 TRANSFORMER & TURBINE OIL SPILLAGE QUANTITY:

S.NO
.
1
2
3

DESCRIPTION

QUANTITY

UNITS

85

Ltrs

20

Ltrs

Ltr

Power Transformer 5MVA

( Spillage Quantity)
Auxiliary Transformer 1MVA
( Spillage Quantity)
Lube Oil Drains

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

REMARKS

Per Year

Project ID:
ES0102

Sheet 5 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

3.0.00 OTHER DESIGN PARAMETERS:

For Electrical equipment sizing the following condition to be considered
LT power

415 V +/- 10%

Frequency

50 HZ +/-5%

Control voltage

240 V AC

Paint shade for all electrical equipment shall be RAL: 7032

3.1.00 TERMINAL POINTS
S.NO
.

DESCRIPTION

DISTANCE

7.1

Oil + Rain water mixture

At the inlet of Oil Water

Separation Unit.

7.2

Oil Disposal

Upto to disposal Barrel

7.3

Separated water from Oily

water separation unit.

7.4

Electrical connection

REMARKS

At the inlets of guard pit.

Motor terminals

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 6 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

PERFORMANCE GUARANTEE PARAMETERS

8.0.1 GUARANTEED CAPACITY OF THE SYSTEM - As per Design basis.
8.0.2 AUXILIARY POWER CONSUMPTION (KW) : #
8.0.3 OIL QTY
8.0.4 WATER QTY

m3/hr
:

m3/hr

1. Any instrument required for conducting the performance test should be provided
by the BIDDER

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 7 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

5.0.00 LIST OF DRAWINGS / DOCUMENTS

DRAWINGS AND INFORMATION REQUIRED FROM THE SUPPLIER
DURING CONTRACT STAGE
1

GA Drawing for Oil Separator

GA Drawing for Oil Transfer Pumps

GA Drawing for Acid Tank

Guard Pond Sizing Calculation

Quality Assurance Plan

O& M manuals

5.1.00 VENDOR LIST FOR MAJOR BOUGHT OUT ITEMS

5.2.00 APPROVED SUB-VENDOR LIST
5.3.00 PUMPS (CENTRIFUGAL TYPE)
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6

Kirloskar Brothers Ltd

Mather and Platt
KSB
WPIL
Flowmore
Grundfos

5.4.00 MOTORS
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7

ABB Ltd.
Kirloskar Electric Co. Ltd.
Crompton Greaves
Marathon

Siemens
WEG
BBL

5.5.00 VALVE
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.5.6

KSB Pumps Ltd

L&T Ltd
Steel Strong Valves
Leader Valves
Neway Valves
Prime Industrial

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 8 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

5.5.7 Bharat Heavy Electrical s Ltd.

5.5.8 Audco India
5.5.9 BDK Engineering Industries Ltd.
5.6.00 VALVE (BUTTERFLY TYPE)
5.6.1
5.6.2
5.6.3
5.6.4

Crane process flow technologies

Fouress Engg Ltd
Rotex Manufacturers & Engineers Pvt. Ltd.
Intervalve/Elomatic India Ltd

5.7.00 DOSING SYSTEM

5.7.1
5.7.2
5.7.3
5.7.4

Positive Metering Pumps and Systems

Milton Roy India (p) Ltd
Matz Pumps
Reliance Industries

5.8.00 DOSING PUMPS

5.9.00 As per Vendor Standard
5.10.00
5.10.1
5.10.2
5.10.3
5.10.4

PRESSURE GUAGE

Pyro electric
General Instruments
Waree Instruments
Wika

5.11.00

LEVEL GAUGES

5.11.1 Levcon Instruments Pvt. Ltd.

5.11.2 V. Automat
5.11.3 Chemtrol
5.12.00

LEVEL SWITCHES

5.12.1 Levcon Instruments Pvt. Ltd.

5.12.2 V. Automat
5.12.3 Chemtrol
5.13.00

INSTRUMENT CABLES

5.13.1 Thermo pads

5.13.2 TCL
Project: 1 x 3.53 MW (Net) Biomass Based Combined
Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 9 of 10

Approved: BRR

27.04.15

TECHNICAL SPECIFICATION FOR OILY WATER SEPARATION

SYSTEM
DOCUMENT ID
ITEM CODE
DESCRIPTION

ES0102-75320100-SPC-002
OWS001
OILY WATER SEPARATION SYSTEM

REVISION: 00
QTY 1 LOT

5.13.3 Cords
5.14.00

LEVEL TRANSMITTERS

5.14.1 Yokogawa
5.14.2 Emerson
5.14.3 Forbes Marshall
5.15.00
DATA SHEET
For Oily Water Separation Unit System - As per vendor format to be
submitted for ISGEC review.

Project: 1 x 3.53 MW (Net) Biomass Based Combined

Heat and Power Plant M/s. KMRI SMG ASSET
COMPANY PVT LTD
Prepared: S.Dhinesh
Checked: SKS/TTP

Project ID:
ES0102

Sheet 10 of 10

Approved: BRR

27.04.15