Offshore Structure

Platform and Subsea Structure

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Platform and Subsea structure
Design Study

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Types of Offshore Platforms

Fixed Platform most common

Minimum Structures free standing caisson
Gravity Based Platform concrete
Guyed Tower guylines for lateral support
Tension Leg Platform - Hutton, Jolliet, Heidrun, Magnolia
Spar Hybrid TLP - Devils Tower
Compliant Tower Amarada Hess Bald Pate

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Medium/Shallow
Water - to 400

Deepwater Concepts

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jack-up Processing Platform

4750 te
maximum
operating
weight

80*38*6.5m
deck

3m
buoyancy
box

6m skirt

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Matching Technology to Demands
Technical /Commercial Range of Applicability

Methods
Conventional
Platforms
Compliant
Towers
Tension Leg
Platforms
SPARS
Semi
FPSs
Tanker
FPSOs
Emerging
Concepts
Subsea
Methods
0

1000

2000

3000

4000

Water Depth Range (Feet)

KOMUNITAS MIGAS INDONESIA

5000

6000

7000

Offshore Structure
Offshore Platform Design Codes
API RP 2A WSD
Recommended Practice for Planning, Design and Constructing
Fixed Offshore Platforms - Working strength Design (WSD)

AISC
American Institute of Steel Construction

AWS D1.1
Structural Welding Code Steel
Company

Specifications

Government Regulations

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Operational Considerations
Function Wellhead, Production, LQ, Combination
Location Design Wave, Current, Earthquake, etc
Orientation Prevailing Seas, Winds, Currents
Water Depth Plus Tide Fluctuations
Deck Elevations Air Gap, Equipment Heights
Deck Area Layout Equipment Locations, Landing Areas

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Environmental Considerations
Normal Conditions

1 year ; 10 year

Extreme Conditions

100 year

Earthquake

Seismic Exposure

Wind, Wave and Tides

Currents
Marine Growth
Scour

Seabed Erosion

Extreme Conditions

Mud Slide, Floating Ice

Site Investigations

Geotechnical and Geophysical

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Wellhead Platform Contents of:
Topside Structure

Jacket Structure
KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Design
In-Place Analysis
Dynamic Analysis
Fatigue analysis
Construction Conditions analysis
Load-Out Analysis
Lift Analysis
Transportation and Barge Stability analysis
Floatation/Upending Analysis
On-Bottom Stability analysis & Mudmat Design
Piling Design
Miscellaneous Analysis and Design Check
KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Design Loads

Dead Loads
Environmental Loads
Risers, Casings, Conductors and Appurtenances
Vessel Impact Loads
Installations Loads

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Topsides Design
In-Place Analysis
Design for Construction Condition
Load-Out Analysis
Transportation Analysis
Lifting Analysis
Heliport Design
Crane pedestal Design
Fatigue
Dynamic Analysis

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Topside Design Load
Dead Loads
Live Loads
Uniform Area Live Loads
Environmental Loads
Wave Loads on Members
in The Air Gap
Drilling Loads
Equipment Loads
Earthquake Loads
Test Loads

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Platform and Subsea Structure Fabrication

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Fabrication Sequence

Stage 1

Stage 3

Stage 2

Stage 4

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Fabrication Sequence (1)
DECK STACKING

Fabricate Deck Leg and Braces Below Cellar Deck

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Fabrication Sequence (2)
DECK STACKING

Stab Cellar
Deck

Install Cellar Deck

Equipment

Install Deck Plating

Fabricate Deck Leg and Braces

above Cellar Deck

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Fabrication Sequence (3)
DECK STACKING

Stab Main Deck Framing

Install Main Deck Equipment

Install Deck Plating

Install Deck Leg and Braces

above Main Deck

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Fabrication Sequence (4)
DECK STACKING
Stab Drilling Deck
Framing

Install Drilling Deck

Plating and
Equipment

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Fabrication Sequence (5)
Deck with Piping and
Equipment

Deck with Piping and

Equipment

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Lifting Equipment:
Two 544MT Liebherr
LR1600 cranes
22 crawler cranes
18 hydraulic cranes
Overhead cranes in
prefab shops
One tower crane

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Morgan City

Harbor Island

Veracruz

Gulf of Mexico

Gulf of Mexico

Gulf of Mexico

Jebel Ali

Batam Island

Baku

Lagos

Middle East

South East Asia

Caspian

West Africa

KOMUNITAS MIGAS INDONESIA

Offshore Structure
McDermott Batam Fabrication Yard
Yard Size: 241 acres
Component Prefab: Fully equipped covered
buildings for pre-assembly of large decks and
deck components
Reinforced Bulkhead:
Length: North yard: 131ft
South yard: 2 x bulkheads 600ft
each
Work Load Capacity: No limitation for
fabrication of any size module
Certification: ISO 9001
Minimum Channel Depth to Open Sea:
27.8ft
SOUTH
EAST
ASIA
Distance
to the
Open Sea: 0 miles
Largest jacket: 17,063MT to date
Largest single deck: 4,092MT to date
Largest complex: 11,026MT to date
Largest spar hull: 10,886MT to date
Largest onshore plant: 17,500MT to
date
KOMUNITAS MIGAS INDONESIA

Offshore Structure
Offshore Installation

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Installation
Vessel

Size
(LxWxD)ft

Pipelay
Capabilities

Lift Capacity
(Short Tons)

Derrick Barge 27

420 x 128 x 28

S-Lay (72 OD)

2,400

Derrick Barge KP1

456 x 99 x 30

S-Lay (60 OD)

600

Derrick Barge 26

400 x 106 x 28.5 S-Lay (40 OD)

900

Derrick Barge 30

420 x 158 x 28

S-Lay (72 OD)

3,090

Derrick Barge 60

607x115x50

S-Lay (72 OD)

2,000

DB 60

DB30

KP1

KOMUNITAS MIGAS INDONESIA

DB26
DB26

DB27

Offshore Structure
Derrick Barge 26
Dimensions:

122 x 32 x 8.7(m)

Year Built:

1975

Crane Capacity:
Fixed:

900ST

Revolving:

800ST

Max. Water Depth: 457.5m

Max. Pipelay:

40 OD

Tension Capacity: 250,000lbs

Accommodation: 273 men

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Derrick Barge 30
Dimensions:

128 x 48 x 8.5(m)

Year Upgraded:

1999

Crane Capacity:
Fixed:

3,080 ST

Revolving:

2,300 ST

Max. Water Depth: 610m

Max. Pipelay:

72 OD

Tension Capacity: 300,000lbs

Accommodation: 294 men

KOMUNITAS MIGAS INDONESIA

Offshore Structure
1995: Elf - NKossa NKF, Congo

*Year of completion

Jacket

Construction of two drilling decks and a four-leg jacket for the NKossa Field. The jacket was
fabricated using the bent type assembly and the decks using a pancake deck framing
assembly. At the time the 6,834 ST jacket was the largest offshore structure to be built in the
Middle East.

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Dry Transportation

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Dry Transportation

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Crane Barge

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Lifting

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Floating

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Start to Lift

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Jacket Piling

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Towing

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Deck Installation on Jacket

KOMUNITAS MIGAS INDONESIA

Offshore Structure
Offshore Commissioning

KOMUNITAS MIGAS INDONESIA