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Liquid Penetration Test
Liquid Penetration Test
Liquid Penetration Test
1.0
LEARNING OUTCOMES
At the end of this experiment, we were able to learn the methods of Liquid Penetration Test
and able to detect the defect of the material such as scratch and crack.
2.0
EQUIPMENT/APPARATUS
Metal Specimen
3.0
4.0
THEORY
Non-destructive testing (NDT) is the process of inspecting, testing, or
in-service NDT inspections are used to ensure their usefulness and the
Switzer's work also included the development of the visible-color contrast method, which
allowed for inspection under white light conditions. Although not as sensitive as fluorescent
penetrant inspection, it is widely used in industry for noncritical inspection. Through the
developments described above, liquid penetrant inspection has become a major
nondestructive inspection method.
5.0
5.1
PROCEDURES
First of all the metal specimen is rubbed cleanly using steel brush.
5.2
The surface of the specimen is cleaned using the cleaner liquid. Besides that see the
defects that occurred on the surface . The specimen is let to dried.
5.3
The penetration liquid is sprayed at the same surface. Then the specimen is let to dry
for about 2-10 minutes.
5.4
The cleaner liquid is sprayed for the second time to clean excess penetration liquid on
the specimen surface and let it dried using a hair dryer.
5.5
After that, the developer liquid is sprayed on the specimen and the surface is let to
dry. The defects can be seen on the surface of the specimen.
6.0
i
ii
iii
i)
ii)
Porosity
iii)
Inclusion
7.0
CONCLUSION
Like all nondestructive inspection methods, liquid penetrant inspection has both advantages
and disadvantages. The primary advantages and disadvantages when compared to other NDE
methods are summarized below.
Advantages
cost.
Parts with complex geometric shapes are routinely inspected.
Indications are produced directly on the surface of the part and constitute a visual
Disadvantages
Only surface breaking defects can be detected.Only materials with a relatively nonporous surface can be inspected.
Pre cleaning is critical since contaminants can mask defects.
Metal smearing from machining, grinding, and grit or vapor blasting must be removed
prior to LPI.
The inspector must have direct access to the surface being inspected.
Surface finish and roughness can affect inspection sensitivity.
Multiple process operations must be performed and controlled.
Post cleaning of acceptable parts or materials is required.
Chemical handling and proper disposal is required.
Glass
Rubber
Plastics
LPI offers flexibility in performing inspections because it can be applied in a large variety of
applications ranging from automotive spark plugs to critical aircraft components. Penetrant
materials can be applied with a spray can or a cotton swab to inspect for flaws known to
occur in a specific area or it can be applied by dipping or spraying to quickly inspect large
areas. In the image above, visible dye penetrant is being locally applied to a highly loaded
connecting point to check for fatigue cracking.
Penetrant inspection systems have been developed to inspect some very large components. In
the image shown right, DC-10 banjo fittings are being moved into a penetrant inspection
system at what used to be the Douglas Aircraft Company's Long Beach, California facility.
These large machined aluminium forgings are used to support the number two engine in the
tail of a DC-10 aircraft.
Liquid penetrant inspection can only be used to inspect for flaws that break the surface of the
sample. Some of these flaws are listed below:
8.0
Fatigue cracks
Quench cracks
Grinding cracks
Porosity
Laps
Seams
REFERENCE
https://www.ndeed.org/EducationResources/CommunityCollege/PenetrantTest/Principles/c
ommonus
http://www.nationalboard.org/index.aspx?pageID=164&ID=374