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Chapter 12 - Hydraulic Track Tensioning System: Service Manual
Chapter 12 - Hydraulic Track Tensioning System: Service Manual
Chapter 12 - Hydraulic Track Tensioning System: Service Manual
LFR/en/version: 08 / 2007
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Housing
Piston
Guide sleeve
Scraper ring
Piston guide ring
Prop ring
Grooved seal ring
Support ring
Grooved seal ring
Check valve
Adapter fitting
Usit ring
Cover
Allen head screw
Hex. head screw
Spring ring
Spring ring
The hydro-spring unit (elastomer tensioner) consists of a cylindrical housing 1, a guide sleeve 3, which is
screwed in, and a cover 16, which is also screwed in.
Piston 2 is installed in the guide sleeve over piston guide rings 5. The piston is chromium plated. A grooved
ring with prop ring on each side seals , the piston and the threading on the guide sleeve.
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Fonction
12.2Fonction
The elastomer tensioner is charged with a pre-tension of pV (nom.) at an ambient temperature of about +20C.
The corresponding preload force is F1 (nom.).
The table below shows the settings at different temperatures :
Temperature (C)
pV (bar)
F1 (kN)
-20
360
442
-10
470
577
580
712
pV (min.) = 630
773
10
695
853
20
pV (nom.) = 815
F1 (nom.) = 1000
25
pV (max.) = 885
1086
30
960
1178
40
1120
1374
50
1300
1595
Observation
In this area, the hydraulic spring element
must be replenish
In the range pV (max.) / pV(min.), the hydro spring unit is maintenance free. This corresponds to temperature
between +5C to +25C.
At lower temperatures, or if pressure is below pV (min.) the tensioner must be refilled with elastomer via the
adapter 11 and using a hand pump (Id. no. : 5607896), until pressure pV (nom.) is reached.
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At high temperature, or if pressure is over pV (max.) release some elastomer from the tensioner via adapter
11, using a special screw (Id. no. : 7366291), to have the pressure pV (nom.).
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For pressure adjustment, remove the cover A on the side frame of the undercarriage and verify the pressure.
12.3.1Increase in pressure
The idler is precharged at the factory and ready to be used.
However, if the machine is used at a temperature below the maintenance free range, the pressure in the hydro
spring unit has to be checked, and adjusted to pV(nom.) with the hand pump.
Proceed as follows to increase fluid :
Relieve the track chain tension.
Remove the cover from the appropriate side frame.
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