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WG 2013 12 01 PDF
WG 2013 12 01 PDF
December 2013
Feed
milling
issue
Kansas State University
unveils new feed mill
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contents
www.World-Grain.com
FEATURES
30
38
44
30
Event scheduled for Jan. 28-30 at the Georgia World Congress Center
in Atlanta.
50
Feed operations
Many factors must be considered when deciding which type of batch
mixer to use in the commercial and integrated feed industries.
60
64
Investing in oats
Scandinavian company with deep roots in the Baltic food industry
pours money into a growing food trend.
68
74
84
Grain operations
Accurate factors are necessary because volume measurements will not
give exact measure of grain.
90
Technical profile
Communication is crucial between flour mill and industrial customers.
74
DEPARTMENTS
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10
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102
Editorial
Calendar
World Grain News
Grain Market Review:
Coarse grains
Country Focus: Sweden
Supplier News
Archive
Advertiser Index/
Fax Back Form
Built by feed millers for feed millers. Equipped with the industrys most
efficient drive system, the new Bhler pellet mill Kubex T saves up to
30% of energy while boosting line capacity to up to 80 tons per hour.
With the Kubex T you save costs, reduce the release of CO2 and make
your operation even more productive. Gaining competitive advantages
has never been easier. Please visit www.buhlergroup.com/kubex-t
Bhler AG, Feed & Biomass, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 28 96
fu.buz@buhlergroup.com, www.buhlergroup.com/kubex-t
Dynamic global
milling in new data
Chairman
Charles Sosland
Publisher/Managing Director Mark Cornwell
Director of Advertising Sales
Dan Flavin
EDiTORiAl STAFF
Editor-in-Chief
Editor
Managing Editor
World-grain.com Editor
European Editor
China Consultant
Designer
Morton I. Sosland
Arvin Donley
Meyer Sosland
Susan Reidy
Chris Lyddon
Fengcheng Wang
Ryan Alcantara
PubliShing STAFF
Vice-Chairman
L. Joshua Sosland
President and Publishing Director
Mark Sabo
Vice-President and
Chief Financial Officer
Melanie Hepperly
Audience Development Director
Don Keating
Director of On-line
Advertising and Promotions
Carrie Fluegge
Promotions Manager
Lon Davis
Director of e-business
Jon Hall
Advertising Manager
Nora Wages
Advertising Materials
Coordinator
Debbie Maniez
Digital Systems Analyst
Marj Potts
Circulation Manager
Judith Tinberg
Morton I. Sosland
Editor-in-chief
Jamie Mattson
Operations Manager
JAMES VALLEY GRAIN, LLC
Oakes, North Dakota, U.S.A.
Jon Hansen
Plant Operator
JAMES VALLEY
GRAIN, LLC.
(XTREME DUTY)
Tel.: +1 800 AT TAPCO (+1 800 288 2726) +1 314 739 9191 Fax: +1 314 739 5880 www.tapcoinc.com
*Grain Journal, Country Journal Publishing Co., Inc., Decatur, Illinois, U.S.A.
The color blue, when used in connection with elevator buckets, is a U.S. registered trademark owned by Tapco Inc. 2013 Tapco Inc. All rights reserved.
calendar of events
January
Jan. 6-Feb. 7
GEAPS Distance Education Courses
GEAPS 520: Grain Quality Management
GEAPS 522: FGIS Grain Inspection Orientation
GEAPS 555: Advanced and Preventative
Maintenance for Grain
Facilities: Conveyance Equipment
Contact: Grain Elevator and Processing Society
Tel: 1.952.928.4640
Fax: 1.952.929.1318
E-mail: info@geaps.com
Internet: www.geaps.com
Jan. 19-24
Practical Short Course on
Feeds & Pet Food Extrusion
Location: TAMU Texas A&M University; College
Station, Texas Contact: Dr. Mian N. Riaz
Tel: 1.979.845.2774
Fax: 1.979.845.2744
E-mail: mnriaz@tamu.edu
Internet: www.tamu.edu/extrusion
Jan. 20-24
Bhler Feed Milling
Electrical Maintenance Training
Location: Uzwil, Switzerland
Contact: Bhler AG, Tel: 41.71.955.19.14
Fax: 41.71.955.33.05
E-mail: service.academy@buhlergroup.com
Internet: www.buhlergroup.com/services
Jan. 27-31
Bhler Feed Milling
Mechanical Maintenance Training
Location: Uzwil, Switzerland
Contact: Bhler AG, Tel: 41.71.955.19.14
Fax: 41.71.955.33.05
E-mail: service.academy@buhlergroup.com
Internet: www.buhlergroup.com/services
Jan. 28-30
International Production
& Processing Expo
Location: Atlanta, Georgia, U.S.
Contact: Sarah Novak (AFIA)
Tel: 1.703.524.0810 Fax: 1.703.524.1921
E-mail: afia@afia.org
Internet: http://ippexpo.com/
Jan. 29-Feb 1
2014 Winter Board Meeting/
Joint with NAWG
Location: Hyatt Regency Washington, D.C., U.S.
Contact: U.S. Wheat Associates
Tel: 1.202.463.0999
E-mail: info@uswheat.org
Internet: www.uswheat.org
10
February
Feb. 4-6
Oilseed Congress Europe/MENA 2014
Location: Hotel Arts Barcelona. Barcelona, Spain
Contact: HighQuest Partners, Ms. Sule Basa.
Tel: +90 (542) 434 4044
E-mail: sule.basa@gmail.com
Internet: www.cvent.com, www.soyatech.com
Feb. 10-12
USGC 11th International
Marketing Conference &
54th Annual Membership Meeting
Location: Long Beach, California Hyatt Regency
Long Beach Contact: Valerie Smiley, USGC
manager of membership administration
Tel: 1.202.789.0789
E-mail: vsmiley@grains.org
Internet: www.grains.org
Feb. 10-March 14
GEAPS Distance Education Courses
GEAPS 521: Aeration Systems Design & Fan
Operational Management
GEAPS 530: Quality Management Systems
GEAPS 542: Electrical Safety
Contact: Grain Elevator and Processing Society
Tel: 1.952.928.4640 Fax: 1.952.929.1318
E-mail: info@geaps.com Internet: www.geaps.com
Feb. 23-25
GEAPS Exchange 2014
Location: CenturyLink Convention Center in
Omaha, Nebraska, U.S. Contact: Grain Elevator
and Processing Society
Tel: 1.952.928.4640 Fax: 1.952.929.1318
E-mail: info@geaps.com
Internet: www.geaps.com
Feb. 27-March 1
2014 NAWG Commodity
Classic and Board Meeting
Location: San Antonio, Texas, U.S.
Internet: www.commodityclassic.com
March
March 10-12
AFIA Spring Committee Meetings
Location: Caesars Palace Las Vegas, Nevada, U.S.
Contact: Sarah Novak (AFIA) Tel: 1.703.524.0810
Fax: 1.703.524.1921 E-mail: afia@afia.org
Internet: www.afia.org
March 12-14
AFIA Purchasing &
Ingredient Suppliers Conference
Location: Caesars Palace, Las Vegas, Nevada, U.S.
Contact: Sarah Novak (AFIA) Tel: 1.703.524.0810
Fax: 1.703.524.1921 E-mail: afia@afia.org
Internet: www.afia.org
March13-16
Turkish Flour Industrialists Federation,
Celebration of 10th Foundation Anniversary
and International Congress and Exhibition
Location: Titanic Deluxe Belek. Antalya, Turkey
Contact: Turkish Flour Industrialists Federation (TFIF)
Tel: 90 (312) 440 0454, 440 09 23, 440 09 48
Fax: 90 (312) 440 0364 E-mail: bilgi@tusaf.org
Internet: www.tusaf.org
newsreview
News review
best interests of GrainCorp, our people and customers that I move on now and allow the board
to find new leadership to take the business forward into its new phase. An external and internal
search for a replacement has commenced. Taylor
will assume a temporary role as executive chairman immediately and will be acting CEO from
mid-January 2014, filling these roles until the appointment of a new CEO.
Watkins
In explaining his rejection Hockey noted the
fundamental and historic importance of Australias grain industry.
The Australian grains industry is an important export industry that
has been transitioning through a significant deregulation process
since the abolition of the wheat exports single desk in 2008. Since
then, deregulation has brought benefits through a significant expansion in the number of bulk wheat exporters, an expansion in our overseas customer base and the construction of new infrastructure.
Owning over 280 up country storage sites and seven of the 10
grain port terminals in New South Wales, Queensland and Victoria,
GrainCorp continues to account for a significant share of eastern
Australian storage, distribution and marketing of grains. Approximately 85% of eastern Australias bulk grain exports are handled
through GrainCorps ports network.
Hockey noted that ADM has shown a commitment to be involved
in Australias market for the long term. He remarked that in rejecting
the full acquisition he could have capped ADMs ownership stake at
its current level. In fact, to encourage ADM to demonstrate its commitment to the Australian grains industry through its continued investment in GrainCorp, I am inclined, based on current circumstances,
to approve any proposals from ADM to increase its shareholding in
GrainCorp up to an interest of 24.9 percent. This would also provide a
platform for ADM to build stakeholder support for potentially greater
participation in the Australian industry as it develops.
Years
Fortification
with vitamins
and minerals
Comprehensive
flour analysis
with the latest
equipment
The benefit
to you
Adjustment
of low gluten
and protein
levels
Optimization
of excessively
strong or weak
wheat varieties
Improvement
of the baking
properties of
problem wheat
info@muehlenchemie.de
www.muehlenchemie.de
newsreview
Viterra investing in grain handling network
REGINA, SASKATCHEWAN, CANADA Viterra announced on
Nov. 5 that it intends to invest over C$34 million into its Alberta,
Canada elevator network through two upcoming projects.
The first is the construction of a new high throughput grain terminal
near Grimshaw, Alberta. The concrete facility will be developed with
a 104-railcar loading capability and approximately 30,000 tonnes of
grain storage. The construction of this facility, which began this fall,
will be the second recent new grain terminal built by Viterra in northwest Alberta. In 2010, Viterra opened its state-of-the art elevator in
Sexsmith, Alberta.
The second project involves the expansion of Viterras grain termi-
14
newsreview
ADM to build third feed plant in China
DECATUR, ILLINOIS, U.S. Archer
Daniels Midland Company (ADM) announced on Nov. 4 that it is building a new
feed-premix plant in the city of Nanjing,
in eastern China, bringing to three the total
number of facilities in the companys Chinese premix network.
The Nanjing plant, which is expected to
be complete in the first half of 2015, will
manufacture nutritional feed premixes that
can be added to animal rations to promote
good health and optimal growth. Such
premix formulas typically contain various
vitamins and minerals, amino acids such
as lysine and threonine and other ingredients. ADM will manufacture an estimated
30,000 tonnes of premix products per year
at the Nanjing facility, which will also provide 80,000 tonnes of additional capacity
for the production of complete feeds and
concentrates. The plant is expected to employ about 150 people.
ADM is committed to helping China
meet its goals for food security and safety,
and our plant in Nanjing is part of this commitment, said Brent Fenton, president,
ADM Animal Nutrition. As the countrys
population continues growing and personal
incomes rise further, the nations demand
for meat is expected to increase. In this environment, our decades of experience producing animal feeds and feed ingredients
coupled with our insistence on consistent,
high-quality products will serve Chinas
livestock producers well.
The Nanjing facility complements
ADMs existing premix plants, which are
located in Tianjin and Dalian in northern
China. The company also has a tolling relationship with a third-party feed distribution facility in Chengdu, in the countrys
southwest. Fenton said these facilities are
the first in what ADM envisions as a national premix network.
ADMs feed premix plants are part of
a broader effort to help China further its
food-security goals. The company is collaborating with China Agricultural University on a research program to develop
efficient and lower-cost feed programs
for dairy cattle using corn processing coproducts such as distillers grains and locally grown corn stover the stalks, cobs
and leaves left on farmers fields after the
harvest. Feeding cattle a mix of processed
crop residues and co-products can free up
grain for other uses and reduce the use of
imported hay and other forages.
Affordable NIR
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15
newsreview
Walter Klein, longtime head of Bunge Corp., dies
NEW YORK, NEW YORK, U.S. Walter C. Klein, retired president and chief executive officer of Bunge Corp., died Oct. 28 at the
age of 95.
Klein led the North American business of Bunge Group (what is
now Bunge Ltd.) for three decades, assuming the top role at the company in 1959.
During the time he led the company, Bunge diversified business
from its grain exporting roots into a soybean processor, dry corn
miller and a major producer of shortenings and oils as well as a producer and marketer of other products for bakers, food processors and
restaurants. Additionally, he was involved in the expansion of Bunge
Group into Asia.
The breadth of change effected by Klein was summarized in a
2001 interview with his son John E. Klein, who headed Bunge North
America for 18 years after his fathers retirement in 1985.
I took over a little more than 15 years ago from my father and
his great effort in creating something that wasnt there before,
Klein said. He took a trading house and really industrialized
the company.
Even as Bunge broadened its U.S. activities, the export business was an area of focus through the career of Walter C. Klein.
The U.S. mid-South was an area of growth with Bunge establishing a network of grain and oilseed elevators between St. Louis,
Missouri, U.S., and the Gulf of Mexico during Kleins tenure.
Steam
Steam
The following types of flakes can be produced: Flakes from whole kernels,
baby flakes, oat flour, instant flakes, oats/muesli mixtures, oat bran.
F. H. SCHULE Mhlenbau GmbH
Dieselstrae 5-9 D - 21465 Reinbek / Hamburg
Phone: +49 (0)40 7 27 71 - 0 Fax: +49 (0)40 7 27 71 - 710
schule@amandus-kahl-group.de
www.schulefood.de
16
A Flour World
Museum story
newsreview
No. 10
King-size
king cake
You can get it as a dry cake, with cream,
true chocolate, or in world-record size
king cake, eaten in Mexico since the
16th century at Epiphany. To celebrate
200 years of Mexican independence,
Mexico City bakers made a truly kingsize "Rosca de Reyes" weighing ten
tons and measuring 2360 feet long.
The massive cake took 16,684 pounds
of our, 56,880 eggs and 8157 pounds
of butter, and cut nicely into 254,000
pieces. But no one knows who found
the porcelain gurine that is hidden in
every "Rosca de Reyes". This will no
doubt remain a mystery, for whoever
nds it must make tamales for all the
guests on February 2, the Fiesta de la
Candelaria. With this gargantuan cake
that would be an impossible task.
The Mhlenchemie FlourWorld Museum
in Wittenburg is an expression of our
company culture and the responsibility
we feel towards the miller and his
our, as one of the most important
staple foods. The museum is a journey
through the millennia, illuminating the
development and importance of our.
It is the only one of its kind in the world.
www.mehlwelten.de
For more information, see Page 102.
17
www.muehlenchemie.de
newsreview
Ethanol, rail gives The Andersons a record quarter
MAUMEE, OHIO, U.S. The Andersons, Inc. announced on Nov.
6 that third quarter net income attributable to the company increased
to $17.2 million, or 91 per diluted share, on revenues of $1.2 billion.
We had a record third quarter, due to the exceptional results seen
in our Ethanol and Rail groups, Chief Executive Officer Mike Anderson said. We also had good results in the Grain Group. Our expectation for the last quarter of the year is that it will be comparable
to results seen in 2010 and 2011. The fourth quarter of 2012 results
were tempered by the drought, which we are happy to say is behind
us; we are instead in the midst of a record corn crop.
The Grain Group had operating income of $14.3 million in the
third quarter of 2013 versus $10.8 million for the same period last
year. Both space income and gross profit on sales in the third quarter
were higher than the prior year.
newsreview
MGPI to build momentum through current strategy
ATCHISON, KANSAS, U.S. It appears
the feud between members of MGP Ingredients, Inc.s (MGPI) founding family and other members of the companys board of directors and chief executive officer Tim Newkirk
may be over after a special committee of
MGPIs board of directors concluded its review of the companys strategic alternatives.
The committee determined that the best
approach at this time to enhance long-term
shareholder value is to continue execution
of the companys strategic plan to reposition
the business for profitable growth.
After a thorough review, it became clear
that the best path to create value for shareholders was to build momentum with MGPs
current strategy, said John Speirs, chairman
of MGPI. We will strive toward stronger
cash flows from our bulk industrial alcohol
business, while increasing the percentage of
sales derived from higher margin premium
spirits and specialty food ingredients.
Karen Seaberg, granddaughter of Cloud
L. Cray Sr., who founded MGPI in 1941,
said the decision to stay with the current
business strategy settled the main point of
contention between the disagreeing parties.
This was the crux of the entire proxy
battle, Seaberg said.
MGPI cut its May 23 annual meeting
short after two members of the board, Seaberg and Cloud Cray Jr., refused to attend
the meeting, citing a growing concern with
the lack of profitable growth, deterioration
in the corporate culture, efforts to sell cer-
TRUCK
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19
newsreview
Deyu reports loss in third quarter
BEIJING, CHINA Deyu Agriculture Corp., a Shanxi, China-based
vertically integrated producer, processor, marketer and distributor of
organic and other agricultural products made from corn and grains,
announced on Nov. 15 a net loss of $15.2 million in the third quarter.
That compares to net income of $3.5 million in the third quarter of
2012. Loss per diluted share was $1.43, compared to income of 28
per diluted share a year ago. Gross profit fell 60.9% to $4 million in
the third quarter.
2013 has been a very challenging year. Our Q3 2013 financial results
showed a large decrease in net income, said Greg Chen, chief executive
officer. Chinas ongoing economic slowdown has been imposing challenges on us. In addition, unexpected extreme weather conditions and
increased corn imports have added to an already challenging situation.
Corn is mainly used as raw material for livestock feeds and processed products. The corn market experienced a boom in the past several years. However, since the beginning of 2013, its market demand
has been decreasing. In contrast, with rising labor costs and inflation in
China, the minimum farmers selling prices supported by the government due to its farming protection policies, continues to rise.
Livestock farming has been going through a very difficult time
in 2013. The demand for processed corn products has also been very
weak. The price of ethanol hit its lowest level in the past three years.
Meanwhile, with a good corn harvest in 2012, there has been an influx of low-cost corn imported into the market in China. With another
good corn harvest in sight for 2013, anticipated increases in corn imports in the coming year, and extended current economic conditions
in general, we anticipate the market demand will remain low.
The deteriorating efficiency of existing retail distribution channels curtailed our retail grain package sales amidst the increasing
competitiveness in the market. We allocated more grain resources to
bulk trading activity, yet the slowdown in consumer market growth
has had negative impacts on the grain bulk trading business.
The companys net revenue for the quarter was $68.3 million compared with $56.5 million in the same period a year ago.
Net revenue for the Corn Division was approximately $47.6 million, an increase of $12.7 million, or approximately 36.5%, as compared to $34.9 million for the third quarter of 2012, which was mainly attributable to the increase in sales volume under the strategy of
accelerating the sale of the companys corn inventory with the managements anticipation of continuous decline of corns selling price.
Net revenue from the Grain Division was $9.9 million, a decrease
of $7.5 million, or 43%, as compared to $17.4 million for the third
quarter of 2012, which was mainly due to the decline of retail sales
in supermarkets and convenience stores.
**forecast
Source: U.S. Department of Agriculture
grainmarketreview
225
200
Oct-2013
Sep-2013
Aug-2013
Jul-2013
Jun-2013
May-2013
22
250
Apr-2013
275
U.S. $ per tonne
Coarse grains
COUNTRYFOCUS
Focus on
Sweden
FINLAND
Key Facts
Capital: Stockholm
Population: 9,119,423 (July 2013 est.)
Religions: Lutheran 87%, other (includes Roman Catholic,
Orthodox, Baptist, Muslim, Jewish, and Buddhist) 13%.
Location: Northern Europe, bordering the Baltic Sea, Gulf
of Bothnia, Kattegat, and Skagerrak, between Finland and
Norway.
Government: Constitutional monarchy. Chief of state: King
Carl XVI Gustaf (since Sept. 19, 1973); head of government:
Prime Minister Fredrik Reinfeldt (since Oct. 5, 2006).
Economy: Aided by peace and neutrality for the whole of
the 20th century, Sweden has achieved an enviable standard
of living under a mixed system of high-tech capitalism and
extensive welfare benefits. It has a modern distribution
system, excellent internal and external communications, and
a highly skilled labor force. In September 2003, Swedish
voters turned down entry into the euro system concerned
about the impact on the economy and sovereignty. Timber,
hydropower and iron ore constitute the resource base of an
economy heavily oriented toward foreign trade. Privately
owned firms account for the vast majority of industrial
output, of which the engineering sector accounts for about
50% of output and exports. Agriculture accounts for little
more than 1% of GDP and of employment. Until 2008,
Sweden was in the midst of a sustained economic upswing,
boosted by increased domestic demand and strong exports.
This and robust finances offered the center-right government
considerable scope to implement its reform program aimed
at increasing employment, reducing welfare dependence,
and streamlining the states role in the economy. Despite
strong finances and underlying fundamentals, the Swedish
economy slid into recession in the third quarter of 2008
and the contraction continued in 2009 as deteriorating
global conditions reduced export demand and consumption.
Strong exports of commodities and a return to profitability
by Swedens banking sector drove the strong rebound
in 2010, which continued in 2011, but growth slipped to
1.2% in 2012. The government proposed stimulus measures
in 2012 to curb the effects of a global economic slowdown
and boost employment and growth.
GDP per capita: $41,900 (2012 est.); inflation: 0.9%
(2012 est.); unemployment: 8% (2012 est.).
Currency: Swedish kronor (SEK): 6.611 kronors equal 1
U.S. dollar (Nov. 19, 2013).
Exports: $178.5 billion (2012 est.): machinery 35%, motor
vehicles, paper products, pulp and wood, iron and steel
products, chemicals.
Imports: $163.6 billion (2012 est.): machinery, petroleum
and petroleum products, chemicals, motor vehicles, iron and
steel; foodstuffs, clothing.
Major crops/agricultural products: Barley, wheat, sugar
beets; meat, milk.
Agriculture: 1.8% of GDP and 1.1% of the labor force.
Internet: Code: .se; 5.978 million (2010) hosts and 8.398
million (2009) users.
Source: CIA World Factbook
countryFoCuS
Barley
Oats
2.0
1.5
1.0
0.5
0.0
2010-11
2011-12
2012-13*
2013-14**
* Estimated
** Forecast
Source: International Grains Council
countryfoCus
Ethanol
According to the ethanol producer SEKAB, E85 fuel is
available at more than 1,500 locations in Sweden.
Swedens distribution system for E85 is unique in Europe.
No other country has carried out such large and consistent efforts to make biofuels available to everyone, it said.
SEKAB produces ED95, an ethanol-based fuel for adapted
diesel engines, consisting of 95% pure ethanol with the addition of ignition improver, lubricant and corrosion protection.
ImportancE of lantmnnEn
The farmer-owned business Lantmnnen plays an important role in the Swedish grains sector.
Lantmnnen is one of the largest agriculture, machinery,
energy and food groups in the Nordic region, its latest interim report said. Examples of our brands are AXA, Kungsrnen, GoGreen, Hatting, Schulstad and Gooh. Owned by 33,500
Swedish farmers, we have approximately 8,600 employees, a
presence in 22 countries and revenues of approximately SEK
33 billion. Our company is founded on knowledge and values
built up through generations of owners. With research, development and operations throughout the chain, we are able to
take responsibility from field to fork.
Lantmnnens subsidiaries include milling group Cerealia
and the bakery company Unibake.
common agrIcultural polIcy
As Sweden is a member of the European Union, agricultural policy in Sweden is managed as part of the E.U.s
Common Agricultural Policy. For the Federation of Swedish Farmers, its a priority to make sure that the CAP is
managed fairly.
It is essential to have a level playing field if the green sector is to achieve this vision, the Federation of Swedish Farmers said on the CAP and the Swedish farm sector. One of the
challenges for Swedish farmers is to obtain payment for the
added value that is created in Swedish production by the high
requirements on quality in production, in terms of animal welfare, environmental protection and food safety.
It also notes consolidation in Swedish agriculture. The
number of farm businesses has decreased sharply, it said.
Compared with the 1970s, the number has more than halved.
Farm size in terms of area has increased strongly over the
same period.
It put the total arable area in Sweden at 2.7 million hectares,
a figure which ignores farms under two hectares, and the total
number of grain producing farms at 32,700. The average farm
size is 37 hectares of arable land.
Chris Lyddon is World Grains European editor. He may be contacted at:
chris.lyddon@ntlworld.com.
We want to hear from you Send comments and inquiries to worldgrain@
sosland.com. For reprints of WG articles, e-mail reprints@sosland.com.
For more information, see Page 102.
27
FEATURE
The wait
is over
T
wenty years after the plan to build a new feed mill on the
Kansas State University (KSU) campus was conceived,
the vision nally became reality on Oct. 11 when the
O.H. Kruse Feed Technology Innovation Center was dedicated
at KSUs Grain Science Complex in Manhattan, Kansas, U.S.
It was well worth the wait, according to project manager
and KSU Feed Science Professor Emeritus Fred Fairchild.
Theres not another mill like this on a university campus in
the world that I know of, Fairchild said. It represents a fullsize mill, with a small milling capacity, but a full-size facility
that also includes a feed safety research center inside it.
About 400 people attended the dedication, including nearly
20 members of the Kruse family, whose lead donation of $2
million helped launch fundraising for the $16 million facility,
which will be utilized by both the feed science and animal
sciences programs.
A ribbon-cutting ceremony was held during the dedication of the O.H.
Kruse Feed Technology Innovation Center on Oct. 11 at Kansas State
Universitys Grain Science Complex. Photos by Arvin Donley.
30
by Arvin Donley
The O.H. Kruse Feed Technology Innovation Center, right, is located next to the Hal Ross Flour Mill, left, at KSUs Grain Science Complex.
jor boost. The rest of the nearly $13 million in funding was accounted for by the
Kruse family, other private donors, corporate donors, the Kansas Bioscience
Authority, Kansas State University, and
the Kansas Agricultural Experiment
Station. An additional $3 million worth
of equipment was donated and discounted by industry partners.
Ron Kruse, son of O.H. Kruse, who
founded O.H. Kruse Grain & Milling in
1935 in California, joked about having to
wait six years after making the lead donation to see the project come to fruition.
I was wondering if it was really going
to happen. I never lost faith; I was just
hoping it was going to happen in my lifetime, Ron Kruse said, drawing laughter
from the audience. But it did and we are
awfully happy to say we are proud of it.
Ron Kruse graduated from KSU with
a feed technology degree in 1962 and
is owner and CEO of Western Milling
LLC, Goshen California, U.S.
In the early 1950s, O.H. Kruse
was asked by the American Feed
Manufacturing Association to donate
money toward the establishment of a
feed technology program and facility at
Kansas State. As a high school student,
Ron Kruse visited Kansas State with his
father in the mid-1950s to learn more
about the feed technology program his
2013 Swiss Re
prehensive science-based approach to assure safety and integrity for feed and food.
Besides food/feed safety, the mill can also conduct research
in critical areas such as energy efficiency, feed quality and nutritional performance. The new mill is designed to accommodate nearly any type of processing research and data acquisition
that is needed by an industrial client or university scientist,
said Dirk Maier, department head of grain science and industry.
state-of-the-art equipment
In building the feed mill, the focus was placed on flexibility
to accommodate new equipment and prototypes as they are
being developed for current and future students.
The mill houses processing equipment that will allow indepth teaching of operational principles. For example, the
facility has a full-sized Bliss Industries hammermill and a
RMS three-high roller mill for grinding research, teaching
and production.
The main mill tower features two different batch mixers: a
1-tonne Hayes & Stolz Twin Rotor and a 1,000-pound Scott
Twin Shaft paddle mixer that can be used for mixing studies
and to provide specialty feeds on demand.
In addition to processing operations, the mill will eventually contain several corrugated bins for ingredient storage and
for conducting large-scale grain storage and quality preservation research. All hopper-bottom steel bins were donated
by SCAFCO of Spokane, Washington, U.S. Fairchild said
in addition to the 20,000-bushel-capacity bin that has been
installed next to the facility, a second 20,000-bushel bin and
eight smaller bins will eventually be added by SCAFCO.
Sufficient space has been designed into the facility to allow
for future equipment additions. Also, a planned feed science
and education wing that is to house laboratories, offices, meeting rooms and a state-of-the-art pet food research center will
be part of the second phase of the project. One area that has
not been addressed in our department over the years that has
become a very lucrative field is the production of pet foods
and pet food research, Fairchild said. We have put together
a stand-alone minor in petfood production aimed at attracting
additional students into our department.
Not only will the highly automated, state-of-the-art facility
draw more students to the feed science program and garner
more interest in the short course program, it already attracted
top-notch faculty, Maier said.
He noted that Dr. Carlos Campabadal joined the International
Grains Program nearly two years ago. He received his Ph.D.
from Purdue University and leads the feed manufacturing
and grain management continuing education curriculum. Dr.
Cassie Jones joined the department in August 2012. She received her Ph.D. from Iowa State University and is focusing
her research on feed safety and the effects of processing on
animal nutrition. Dr. Charles Stark, who graduated from KSU
in 1994 with a PhD in grain science, recently returned to his
December 2013 / World Grain / www.World-Grain.com
Ron Kruse, whose family made a $2 million donation for the new feed mill, spoke at the dedication.
alma mater to serve as faculty coordinator of the O.H. Kruse Feed Technology
Innovation Center. Stark had been at
North Carolina State University where
he was assistant professor and extension
specialist in the Prestage Department of
Poultry Science. During his 20 years in
the feed industry, Stark has provided audit and technical support training to over
33 feed mills in eight different countries.
Upon arriving at KSU in August, Stark,
who was appointed as the Jim and Carol
Brown Endowed Associate Professor of
Feed Technology, said the feed science
program was at a crossroads in history
with this unique faculty position.
The opening of the O.H. Kruse Feed
Technology Innovation Center will allow faculty and staff to build upon the
rich tradition of both (animal sciences
and feed science) departments, while
creating new and exciting programs that
will provide global leadership and help
feed 9 billion people by 2050.
Maier added that one open faculty
position will be filled in early 2014 to
complete the feed faculty team.
mill was supposed to be the first facility built in the Grain Science Complex,
there were actually three other buildings the Bioprocessing and Industrial
Value-Added
Products
Innovation
Center, International Grains Program
Conference Center and Hal Ross Flour
Mill erected before it because of the
difficulty in acquiring funding for the
feed mill project. Additionally, the new
Kansas Wheat Innovation Center has
been incorporated.
He said the completion of the new
feed mill is another step in helping KSU
achieve its goal of being recognized as
one of the top 50 public research universities in the United States by 2025.
McCownGordon Construction, Kansas
City, Missouri, U.S., was general contractor for the project.
36
FEATURE
European
feed industry
challenges
by Chris Lyddon
38
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of success.
MANUFACTURING COMPANY
SINCE 1955
sweetmfg.com
YEAR 2040
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commodity business. We buy commodities, but we transfer these commoditytype products in a speciality.
This is currently the case, but livestock
producers are demanding the feed industry to do more. We are getting more and
more different requests, he said.
The recent aatoxin problem was a
good example of how other issues could
affect the industry.
As far as we know now, it was not a
food safety problem, he said, explaining
that there was no potential adverse effect
on human health. It was a reputation
problem. There was no real health risk.
The problem lay with one particular market and its perception of
food products.
The European dairy industry has
a very important export position in
China, he said. The Chinese consumers dont trust their own industry.
The European dairy processors
couldnt afford anything that would
shake the Chinese condence in the
European dairy products.
He drew the parallel to the recent experience of the leading New Zealand
dairy exporter to China over allegations of botulism in whey concentrate
which later proved unfounded, In the
meantime, however, the export posi-
42
FEATURE
IPPE
by Susan Reidy
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Grain management
for the future.
48
Feedoperations
Choosing a
batch mixer
a twin shaft mixer manufactured by Hayes & stolz. photo courtesy of Hayes & stolz.
cedure for this was developed at Kansas State University and is an ASABE
standard. A description of the process
using salt as the marker is described in
detail in Feed Manufacturing Technology V, Appendix D Mixer Testing,
published by the American Feed Industry Association.
Another factor in choosing a mixer
is the length of mixing (cycle) time required to get a mix with a Cv of 10 or
less. In earlier eras, mix time lengths
were not important as long as the mixing
was complete. Early vertical mixers often
required as long as 20 minutes or more to
completely mix a batch. A 4-minute mixing time was normal for single shaft hori-
zontal mixers.
In todays feed industry, higher production capacities and shorter mixing
times are in demand. This has brought
about new designs for horizontal mixers and the introduction of the twin shaft
mixers with mix times of as little as 30 to
60 seconds.
Before discussing different types of
mixing actions and mixers, it is important to review mixer capacities. Most
often mixer capacities are described by
the weight of the batch size being mixed
in the mixer. Thus, a 4-ton mixer supposedly mixes a 4-ton batch of feed.
This is somewhat true if the density of
(Continued on page 56)
December 2013 / World Grain / www.World-Grain.com
Enzymatic Improvement
of the Quality of Pasta
and Noodles
Lutz Popper, Sabine Clauen and Martina Mollenhauer,
Mhlenchemie GmbH & Co KG, Germany
The limited availability of durum wheat and its relatively high price
induce the search for alternatives that help to save costs while maintaining quality. The addition of vital wheat gluten is a viable but
expensive method, and the application of hydrocolloids such as guar
gum is limited to certain applications, e.g. instant noodle flour. The
improving effect of specific emulsifiers and the recently discovered
beneficial action of certain enzymes will be the subject of this contribution.
The properties of pasta and noodle dough differ
greatly from those of yeast-leavened dough,
particularly concerning the lack of gas bubbles that
are not desirable in pasta and noodle processing but
have to be stabilized and entrapped in bread dough
and the like. Instead of dough elasticity, plasticity is
preferred, and staling is hardly an issue. Nevertheless,
some properties seem to be useful in both applications, for instance protein stability. In the case of
bread, this is a useful trait for volume yield, while
in pasta and noodles, good gluten improves cooking
tolerance and the eating properties. There are also
parallels between the processes in respect of starch:
in bread making, emulsifiers such as monoglycerides
are used to retard the staling of bread through
interaction with starch. In pasta and noodles, the
same emulsifier improves cooking stability and
reduces cooking losses, because it retards the
gelatinization and thus solubilisation of starch.
t Textural evaluation
The firmness and the stickiness of the
spaghetti were tested with the texture
analyzer TA XT2, equipped with a Light
Knife Blade, according to AACC method
66-50
t D
urum wheat semolina
Protein: 13.1 % d.b.,
Wet gluten: 27.1 %,
Falling number: > 1,000 s
t P
reparation of the spaghetti
1,000 g of HRW flour or durum semolina
(provenience unknown) were premixed with
water (15 C) in a Hobart laboratory mixer at
slow speed for 5 min and then kneaded for
10 min in a Sela machine type TR-75W at
atmospheric pressure to form a crumbly
dough.
The dough was then pressed through
a Teflon dice to form spaghetti with a
diameter of 1.9 mm +/- 0.2 mm.
The spaghetti was dried in a climate
chamber (Binder KBF 240) at 35 C and 60%
rel. humidity for 24 h. The noodles were
prepared for testing by cooking 100 g in
1 litre of boiling water (0.5 % salt) for
8 min. The cooking water was recovered
for further testing. The noodles were cooled
down by rinsing with 1 litre of cold water
(10 C) for 5 seconds.
This results in an improvement of protein coherence, providing better volume yields in baking. If
similar effects occurred during the preparation of
pasta dough in spite of its low moisture content, it
would strengthen the pasta texture even further.
Our results shown in Fig. 1 confirm the possible
strengthening effect of carboxyl esterases in pasta
processing too.
Fig. 1:
Firmness (g)
350
300
250
200
150
100
50
0
Durum
Control
100
200
300
Reduction of stickiness
The reduced stickiness of cooked pasta (Fig. 2)
can also be explained by the rise in the starch
gelatinization temperature caused by carboxyl
esterase. The reduction of starch leakage (Fig. 3)
probably adds to this effect because both effects
reduce the amount of free gelatinized starch in the
cooking water which would otherwise increase the
amount of sticky starch on the surface of the
noodles.
Fig. 2:
2,5
2
1,5
1
0,5
0
Durum
Control HRW
100
200
300
Durum
Control
100
200
300
Optimization
of grist costs
Outlook:
Care has to be taken not to adjust only the rheological data or the processing properties or the
quality of the end product, but to obtain a total performance close to that of the superior wheat flour
in order to avoid problems at any stage of production
and marketing.
Fig. 4: Cost advantage achieved by using Pastazym
Plus (200 ppm) in pasta. Calculation based
on data from January 2012.
400
380
360
340
320
300
280
260
240
220
200
50
30
0
10
20
30
40
50
60
70
80
90
100
10
12
14
www.mhlenchemie.de
16
feedoperations
Continental products rollo Mixer is available in five designs and over 125 models. photo courtesy
of Continental products.
Horizontal Mixers
A majority of the mixers used in the
commercial and integrated feed industry
are the horizontal style. There are three
basic styles of horizontal mixers: ribbon,
paddle and twin shaft. These mixers are
enclosed in round bottom housings.
The single shaft horizontal mixer has
been used for years in feed manufacturing. It consists of a horizontal center
shaft with two or more rows of opposing ribbons mounted on support arms.
The mixing action occurs as one set of
ribbons move the material one direction
and the other row pushes the material
in the opposite direction. This creates a
shearing and blending action.
A second type of single shaft horizontal mixer uses a single horizontal
center shaft with arms with paddles
mounted on them extending from the
shaft. These mixers are available with
different shapes and configurations of
the paddle surfaces.
This type of mixer is primarily used
for blending hard to handle or abrasive
ingredients, or mixes with large additions of liquid ingredients. These mixers also create a shearing movement
and blending, but also add a lifting
movement to action.
The most commonly used mixer in
new construction or remodeling is the
newer twin shaft horizontal mixer. In
these mixers there are two side-by-side
counter rotating ribbon or paddle assemblies similar to placing two single
shaft mixers in the same housing. These
December 2013 / World Grain / www.World-Grain.com
28
feeDoPeratIonS
Drum mixer
Another mixer is the drum type. It is
a horizontal cylinder turned by an external drive. There are no rotating internal
parts. The mixing is done by a series of
vanes attached to the interior surface
of the drum. As the drum rotates, these
vanes cause a free-fall action that folds,
divides and combines the ingredients
into a uniform mix that is blended by
the constant rotating motion. Without
internal moving parts, the mixer is able
to gently mix breakable ingredients or
materials such as flaked grains. It also
is able to mix hard to handle ingredients
due to its mixing action.
This mixer is charged and discharged
through openings located high on the front
(end) of the drum. Liquids may be added
by spraying the liquid onto the tumbling
ingredients using a liquid addition accessory. The drum uses much less energy than
the standard horizontal or vertical mixer
as no rotating shafts are used internally.
This mixer can also do small batches.
When liquids are added into any mixer, they must be sprayed into the mix so
they actually are sprayed on to the ingredients and not on to the surfaces of the
mixer itself. For batch mixes, it is best
to limit the amount of liquid added to
no more than 4% maximum of the batch
Future
of Flour
WGI
58
FEATURE
by Morton Sosland
United States
Russia
Brazil
Egypt
Germany
France
United Kingdom,
Japan
Turkey
Argentina
2010-11
% change
-3.7%
11.6%
4.6%
-22.5%
13.7%
2.7%
-19.1%
1.8%
10.0%
1.2%
2000-11
% change
-2.4%
-9.9%
17.5%
-20.8%
31.6%
-7.8%
-8.8%
5.9%
-29.6%
42.2%
1995-2011
% change
2.4%
7.0%
27.1%
12.7%
40.5%
-20.8%
-4.3%
-2.0%
-24.1%
45.6%
18,235
10,000
7,957
4,127
6,387
4,492
4,100
4,899
7,815
4,791
2010
18,933
8,960
7,607
5,325
5,619
4,375
5,067
4,812
7,106
4,733
2009
2008
2007
2006
2005
2004
2003
18,809
9,358
7,013
5,624
5,381
4,537
4,861
4,559
5,693
4,537
79,371
18,883
9,149
6,776
5,867
5,398
4,423
4,502
4,647
5,720
4,592
65,272
18,998
0
7,081
0
5,299
4,513
4,509
4,710
5,051
4,311
0
18,298
0
7,382
6,780
5,374
4,410
4,433
4,618
5,359
3,794
0
17,916
10,120
7,125
6,680
5,163
4,326
4,428
4,617
0
3,725
0
17,868
10,875
7,050
5,890
5,162
4,348
4,441
4,686
0
3,703
0
17,972
9,856
7,350
5,610
5,201
4,380
4,384
4,692
11,450
3,639
2002
64,800
17,903
10,582
7,327
5,430
5,123
4,419
4,422
4,673
10,870
3,444
Investing
in oats
FEATURE
s it has for over a century, the Fazer Group, a company with a deep history and wide reach across the
Scandinavian regions food industry, has recently been
making investments in a growing health food trend oatbased products. The Fazer Group was founded in 1891 when
Karl Fazer opened his rst caf in Helsinki, Finland. Today
the Fazer Group has two business segments Fazer Brands
and Fazer Food Services. The Fazer Group offers bakery, biscuit and confectionary products and catering, restaurants and
caf services.
Fazers business philosophy has been successful for over
100 years and four generations of the Fazer familys leadership. A small confectioners business has grown into an international group of companies.
The Fazer Brands business segment accounts for the Fazer
Groups bakery, confectionery, and cafes & shops business
operations. Fazer is a leading bakery company in Finland
and among the leading companies in the Baltic Sea area and
Russia, and its bakery products are exported to 20 countries.
In addition to the Fazer brand, the bakery brands include
Oululainen, Skogaholm, Hlebny Dom, Druva and Gardesis.
Fazer has 19 bakeries located in Finland, Sweden, Estonia,
Latvia, Lithuania and Russia.
Fazer Confectionery is the leading confectionery producer in Finland and a strong player in the Baltic area.
Confectionery products are sold in more than 40 countries.
Fazer Confectionery factories are located in Finland: Karkkila
(chewing gum), Lappeenranta (sugar confectionery) and
Vantaa (chocolate). Biscuits are manufactured in Vantaa.
Among Fazers strong international confectionary brands are
Karl Fazer, Geisha, Dumle, TuttiFrutti, Xylimax, Marianne,
TyrkishPeber, Pantteri and ss.
64
by Meyer Sosland
The HYDROMAX
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65
Bhler supplied Fazers new oat mill with a Sortex optical sorter, left, a Granotherm kiln and a Polyfloc flaking roller mill, right.
Photos courtesy of Bhler.
have exceptional health benefits for consumers who are more and more aware
and interested in what they are eating,
Arrajoki said. Also, Fazer Groups other businesses are already strong indus-
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66
Groups strategy to develop new products and product categories to meet customers demands.
After the oat mill project was finished,
Fazer Mill & Mixes launched over 20 new
products mainly related to oats. The new
product assortment includes premium
quality oat flakes and heat treated grains
as well as wheat and rye flakes, Arrajoki
GRAIN DRYER
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67
FEATURE
by arvin donley
CHS CEO Carl Casale was the keynote speaker at the 8th Annual Oilseed & Grain Trade Summit Oct.
21-23 in Minneapolis, Minnesota, U.S. Photos by John McCalley.
veloping for value-added types of investments such as soy protein concentrates and isolates.
Warren Feather, Cargill vice-president/merchandising manager, Grain and
Oilseed Supply Chain, North America,
listed a number of market responses to
supply trend changes that he has witnessed in recent years.
The first is Chinas insatiable appetite
for soybeans, which has led to a significant change in trade flow.
China is pulling on world soybean
production and crushing those raw materials in China, he said. You look at
this year alone and exports of soybeans
will be almost twice as much as what we
crush here in the United States.
Other trends noted by Feather were:
soybean basis appreciation within
the year, particularly post harvest;
a shift in soy meal demand from
South America to North America
sources due to logistics problems in
South America;
lower usage of soybean meal in the
U.S. as demand as increased for DDGS
and canola meal; and
Archer Daniels Midland Co. was among the nearly 80 exhibitors at the expo that was part of the Oilseed & Grain Trade Summit.
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72
ONE SHOW
THREE
POULTRY
FEED
MEAT
INDUSTRIES
FEATURE
MEA review
W
by David McKee
IAOM MEA staff, from left: Faisal Basheer, Sandeep DSouza, Sheena Astete, Kulthoom Al Touqi,
Valentina Jeyanayagam and Meriem Karoui.
76
From left: Tobias Diener, Agromatic, and Daniela Rieder, Laurent Brehm,
and Joe Klingler of Sefar with Melinda Farris, IAOM.
Enjoying the opening reception are from left: Suzan Kizilok, Bastak Food
Machine Co.; Ali Goktas, Yenar; Gnter Haubelt, Haulbelt; Hikmet Yegin,
Yenar; and Tarek Badran, Selis.
Representing Taban Flour Mills are from left: Amirali Yazdjerdi, Hossein
Yazdjerdi and Alireza Yazdjerdi.
Babiker Abd Elmoniem Mohammed, left, of Flour Mills Factories Co. visits
the Behlen booth and talks with Kirk Nelson.
77
Representing Symaga at the expo are Hicham El Kasri Gritli, left, and
Alfonso Garrido.
78
79
Daewon GSI representatives Hyun Min Jo, left, and Mi-Sook Suk.
80
Visiting the Alapala booth are, from left: Babiker Abd Elmoniem
Mohammed of Flour Mills Factories Co.; Gorkem Alapala, Alapala
Machine Industry and Trade; and Mohamed Basheri, Atbara Flour Mills.
Representing Kepler Weber at the expo are, from left, Ismael Rodrigo
Schneider, Najib Hamdoun, Tadeu Franco Vino and
Antonio Carlos de Campos.
Juan Luis de la Cruz Baena and Salem Souki of Silos Cordoba take a
moment to pose for a photo in between visitors to the booth.
From left, Peter Tatlow and Paolo Biagini of FRAME visit with Labid Saad
and Marwan Alabsi of Yemen Company for Flour Mills and Silos.
From left, Heiko Jopke and Klaus Velten of Bhler visit with Abdullah
Ababtain, Grain Silos & Flour Mills Organization.
81
Especially
relevant
was
former Unilever Africa Director Frank
Braekens presentation, Unlocking
the Potential of Africa. He spoke of
the risk of exuberant expectations in
investing in Africa. Money has been
pouring in, and there are fewer situations that offer first mover advantages
and monopoly rent. Talent and leadership is still an issue and it is a struggle
to build organizational capability.
Touching on the same theme, Dr.
Hischam El-Agamy, executive director, IMD Switzerland, pointed out there
are only 90 business schools in Africa,
of which just 10 are certified. In India
there are 1,000 business schools for the
same population, he said.
SuMMing up
A handful of participants have attended
since the first IAOM MEA Conference
24 years ago, but a new generation of
83
gRAinoperationS
Stored grain
compaction factor
Accurate factors are necessary
because volume measurements will
not give an exact measure of grain
by Rumela Bhadra
Some of this field data dates back to 1939. The bins had an
average diameter of 18 feet. USDA-FSA warehouse examiners closely followed the procedure outlined in the handbook
to collect this initial field data. In order to meet the needs
of the modern grain industry (increased bin size, varying
shapes and grain capacity), the Federal Warehouse group
has made slight adjustments over the years, but its primary
compaction factor data remains unchanged. However, many
of these updates are not widely known among researchers
and grain industry stakeholders.
Grain producing states in the U.S. all have their own state
agricultural warehouse control officials that license elevators similar to the USDA-FSA warehouse examiners and
use compaction factor tables from Warehouse Examiners
Handbook. And, it is believed that their procedure is very
similar to that of the USDA-FSA warehouse examiners for
most of the crops.
The USDA-Risk Management Agency (RMA) is associated with operating and managing crop insurance programs
through the Federal Crop Insurance Corporation (FCIC).
RMA through FCIC develops and approves insurance preGrain compaction
Depth is reduced as
grain compacts from
overbearing pressure.
the bulk density of
grain below increases
grAinoperations
20
40
80
100
120
100
20
% Packing
5%
10
4%
3%
2%
20
Bin diameter (m)
Mission
World-Wide
Group
Know-how
60
30
DamWatch
New Intelligent Control and Monitoring
System for your Key Machines.
Competence
20
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Technology
80
40
10
iners Handbook Grain Pack Data WS3, Exhibit 9. However, the source of
these compaction factors is not known.
30
AcAdemic studies
Studies related to compaction factors have been done in academia. These
studies often use a scientific-based approach rather than just empirical data.
The most widely recognized early study
on grain compaction and correlating
it with a granular science models was
found in a published paper by H.A.
Janssen in 1885.
Janssen derived the pressure caused
by a column of corn in a bin. Based on
a given height of corn, Janssen could
determine the bottom pressure in the
column. Even though his experiments
were done in a square profile chamber,
the pressure results were considered
equivalent to grain contained in a circular structure with the same equivalent
area to that of the square profile.
He also postulated that arching within the grain systems prevented measuring bottom pressures at various points.
Since 1978, Janssens research work
has been cited 375 times, according to
Matthias Sperl (2006). Janssen derived
the grain compaction model based on
forces surrounding a differential element of grain inside the bin. The basic differential equation of Janssen is
given as:
P
kP
= gD
y
R
86
grainoperations
87
grainoperations
88 WG 2013.indd
on volume measurements.
The compaction factor project undertaken by USDA-ARS and its collaborators will be able to provide reliable, updated information to the modern grain
industry and user-friendly software for
predicting compaction factors and, hence,
the amount of grain in any storage unit. It
is the hope of researchers that this software will find greater acceptance among
the grain industry, governmental agencies
and elevator managers, and also that it
will be considered the tool for performing grain inventories. Getting a single uniform compaction factor database, i.e., the
WPACKING program, is the long-term
vision of this research group.
rumela Bhadra, ph.D, is a research associate
at Kansas state University (KsU), working in
collaboration with Dr. Mark e. Casada (U.s.
Department of agriculture-agriculture research
service, Manhattan, Kansas, U.s.) on grain
compaction factor project funded by UsDarMa, since 2011. other collaborators include Dr.
Josephine M. Boac and Dr. ronaldo G. Maghirang
(KsU), sidney a. thompson (University of Georgia),
samuel G. Mc.neil and Michael D. Montross
(University of Kentucky). Bhadra can be reached at
rumelabhadra31@gmail.com.
We want to hear from you Send comments and
inquiries to worldgrain@sosland.com. For reprints of
WG articles, e-mail reprints@sosland.com.
GEAPS
www.geaps.com
expo
education
An Outstanding
Educational Program
Nearly 35 Hours!
network
The Industrys Best
Networking
Opportunities
TECHNICAL PROFILE
Meeting quality
parameters
I
by Peter Bhni
8 10 April 2014 . Bangkok International Trade & Exhibition Centre (BITEC), Bangkok, Thailand
FIAAP Asia 2014 is the only dedicated trade show and conference organised specifically for feed ingredients,
additives and formulation within the dynamic and growing regions of South and South East Asia.
VICTAM Asia 2014 is the largest trade show within South and South East Asia for displaying the latest
equipment and technology used in the production of animal feeds, aquafeeds and dry petfoods.
GRAPAS Asia 2014 is the only dedicated trade show and conference organised specifically for rice & flour
milling, grain storage, preservation & processing, noodle, breakfast cereal and extruded snack production
For more information, see Page 102.
within the dynamic and growing regions of South & South East Asia.
Specialist conferences
All the exhibitions will be supported
by their own specialist conferences
which will include:
The FIAAP Conference 2014
Petfood Forum Asia 2014
Aquafeed Horizons Asia 2014
The Thai Feed Conference 2014
Biomass Pelleting Asia 2014
The GRAPAS Conference 2014
of bugs. He can run the mill under hygienic conditions to produce flour with
less than the normal total plate count
of 105 counts/g, which will later be
www.breitenbach.de
Q Rener Rolls
Q Flaking Rolls
Q Crumbler Rolls
Materials
Design
Machining
Blanks
Q Rolls with
shrunk-in
journals
Q Rolls with
bolted-on
journals
Q Rolls with
through-shaft
Q Cooled Rolls
Q
Q
Q
Q Grinding Rolls
Q
Q
Ground
Corrugated
Sandblasted
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93
SUPPlIErneWs
suppLierneWs
Delgado
Europe, the Middle East and Africa. Starting in the grain storage industry
in 1985 with his father in Bolivia, a Brock dealer, Delgado oversaw sales
and installation in this region. Hired directly by Brock, he expanded
sales and installations throughout Latin America for eight years, making
Brock a dominant player in this region, the company said.
After supervising sales and service for grain storage manufacturing
facilities throughout Latin America, Delgado spent the next several
years out of the industry in marketing for a non-profit organization.
Returning to the industry in 2011, Delgado said he is proud to
bring his knowledge and drive to Lambton Conveyor Limited. He is
currently working on his masters of business administration degree
as he expands sales for Lambton.
96
Dell
suPPlIerneWs
97
supplierNeWs
98
Geelen Counterflow has added 600 solar panels to the roof of its plant in Haelen, Netherlands.
Photo courtesy of Geelen.
turing processes. But for the energy balance
of the earth, the increasing concentration of
greenhouse gases causes more and more solar heat to be trapped inside our atmosphere,
so land and oceans become ever warmer on
average, said Managing Director Sander
Geelen. Its like putting on warmer and
warmer sweaters when you are already
warm enough. There is fast growing scientific evidence that we cannot go on like this.
Rather than argue about details, wed better
start solving the problem. Sooner or later the
investment will pay off. The investment in
solar panels is only one step towards the target of 50% reduction of CO2 footprint for
the company.
suppLIeRneWs
certificate of authenticity contains the signature of the four technicians who worked the
most on the machine. The photo book is given to the customer at the end of the process,
and shows the customers business and his
relationship with OCRIM. OCRIM said the
limited edition roller mills differ from others
in their aesthetics.
99
SupplierNEWS
The following students completed their training at the Swiss School of Milling. From left to right, starting in the back row: James Wright (Great Britain),
Masaaki Hattori (Japan), Fernando Alvarez (Venezuela), Muhammed Ibrahim (Nigeria), Alex E. Unruh (U.S.), Girts Jecis (Latvia), Ravichandran Somaloo
(Malaysia), Ling Tung Wong (Vietnam), Iwatani Kengo (Japan), Juan Carlos Conzales (Venezuela), Ravali K. Mohan (India), Mohammed Elkhateeb (Sudan),
Florian Berizzi (Germany), James Eppeh (Nigeria), Hiroyasu Kiyota (Japan), Ismail Ibrahim (Nigeria), Deddy Outra Wisnu (Indonesia), Jean Ravitsky (Israel),
Mauro Caputo (Italy), and Andreas Risch (Switzerland). Not in the picture: Mohamed Elgamar Elmaki (Sudan), Jonathan Yepez Padron (Mexico), and
Niklaus Alfonso Vilalta (Switzerland). Photos courtesy of the Swiss School of Milling.
1993
Agricultural policy and marketing consultants at the Bureau
Europen de Recherches (BER)
predict that by the year 2015 as
much as 30 million hectares of
farmland in the European Community could be growing crops for
industrial use rather than solely for
food use.
As a result of recent CAP reform and GATT measures, many
expect arable crops to hit a steep
decline. However, BER consultants forecast that farmers who
grow crops for industrial use
will inevitably be rewarded in
future years.
Possible options for industrial
use include electricity generation
from energy crops, biofuel for
transportation and making products from vegetable oils, sugar,
starch and fiber.
Although many large research
chemical and energy companies
are slower to explore these opportunities than others, interest has
undoubtedly been inspired from the
agribusiness end. Recently, Feruzzi
and Unilver have become involved
with some organizations to take
steps toward this goal.
Croda, a U.K. specialty chemical
company, has entered into an agreement with an agribusiness company
for industrial rapeseed contracts
while Limagrain, a French cooperative, has established a bio-industrial
research division.
The Agriculture Division of Statistics Canada estimated that Canadian wheat held in storage on July
31 was 12,234,000 tonnes compared with the 10,066,000 tonnes in
storage on the same date a year ago
and the 10,285,000 tonnes recorded
in 1991.
Commercial storage accounted
2003
Exportkhleb, Russias grain agency, celebrates its 80th anniversary
this year and looks back on a colorful past. Founded in 1923 as the
state agency primarily responsible
for grain exports, it also exported
and imported other commodities
until 1951.
With port terminal and storage facilities in Novorossiysk, Nikolaev,
Odessa, Leningrad and Feodosia,
it exported 9.8 million tonnes of
grain from the Soviet Union during
its first five years. Exports steadily
increased from the mid-1960s,
reaching 8.6 million tonnes in 1971,
mainly from newly reclaimed virgin
lands in Kazakhstan and Siberia.
SKS-14 (Soviet Kazakhstan Spring
Wheat) and SKS-16, with 14% and
16% proteins, respectively, competed favorably with Canadian and
U.S. wheat.
Exportkhleb acquired joint-
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advertiserinDex
Advertiser(s)
Your Name
Your Title
Your Company Name
Type of Business
Address
City
State/Province
Country
Zip/Postal Code
Fax to World Grain in the U.S. at 1.816.968.2878, attn: Mark Cornwell, or e-mail at MCornwell@sosland.com.
Check the following advertisers for more information
4B Components Ltd. ................................57
AG Growth international ............................2
Alapala ...............................................28-29
Bank of the West......................................35
Bastak Gida Makine Medikal ....................92
BBCA Storex ............................................85
Buhler AG ...............................................6-7
CeTeC Cereal Technologies, inc. ...............65
CFCAi ......................................................97
Chief industries, inc. ..................................3
CPM Roskamp Champion .........................36
DAeWOn GSi Co. Ltd. .............................37
Damas A/S ...............................................86
Denis .......................................................87
The essmueller Co. .................................103
F. H. Schule Muhlenbau GmbH.................16
Frame ......................................................66
Fundiciones Balaguer S.A. .......................14
Future of Flour .........................................58
Gamet Manufacturing ..............................19
GeAPS .....................................................89
Global industries, inc. ..............................11
The GSi Group inc. ...................................41
Hi-Roller ..................................................15
international Production
& Processing expo....................................73
intersystems .............................................31
irle Kay Jay Chill Rolls Pvt. Ltd. .................83
Kepler Weber ...........................................75
Lambton Conveyor ...................................18
Lemar industries.......................................93
Leonhard Breitenbach GmbH ....................92
Mathews Co. ...........................................67
Maxi-Lift, inc. ..........................................23
Mill Service Spa ........................................49
Mhlenchemie GmbH..............13, 17, 51-55
Muyang Group .........................................61
MYSiLO Grain
Storage Systems Co. ................................43
OBiAL ......................................................69
Ocrim S.p.A. ............................................25
Pfeuffer GmbH .........................................15
Polen Gida ...............................................27
Prive S.A. ................................................88
Satake .....................................................21
on the web
This index of advertisers is provided as a service to readers. The publisher does not assume any liability for errors or omissions.
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